Professional Documents
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GENERAL SPECIFICATION
* YARD NO : 6028~035
* REFRIGERANT : R-404A
GENERAL DESCRIPTION
1. Cooling system
2. Heating system
3. Ventilation system
4. Power source
(9) Other components and accessories, fitted in/on PAC unit --------- 1 Lot/Unit
a) On internal piping lines
. 1 piece - Expansion valve
. 1 piece - Filter drier 1/2" on liquid line
. 1 piece - Service angle valve 1/2” on liquid line
COMPRESSOR
HI AIR KOREA INSTRUCTION MANUAL
B
Co., Ltd.
#1432-11,daman-ri, Jillye-myeon,
Gimhae-city, Korea
Tel. +82 (0)55 340 5200
Fax:+82 (0)55 346 3502
INSTRUCTIONS / INSTRUKTION
RECIPROCATING COMPRESSORS
Modifications or alterations (such as brazing • Perform a check on the discharge lines : piping
Contens to the condenser must be designed so as to
on the shell) not expressly approved by the party
responsible for ensuring compliance could prevent liquid return to the compressor. The
1 - Introduction
invalidate the user’s authorization to operate the use of non-return valves may prove necessary,
2 - Transportation, storage depending on the position of the compressor with
3 - Safety measures prior to assembly equipment.
respect to the condenser. A suitably-sized U-trap
4 - Assembly may also be necessary if the condenser has been
5 - Leak detection 2 - Transportation, storage placed above the compressor (refer to Fig. 2).
6 - Vacuum dehydration procedure • The piping connected to the compressor must
• The compressor must be handled in the vertical
7 - Electrical connections position (maximum offset from the vertical: 15°). be configured on the basis of a flexible 3-axis
8 - Filling the system Should the compressor be handled in an upside- design to dampen vibrations and designed in
9 - Verification before commissioning down position, its performance may no longer be such a way as to prevent free liquid refrigerant
10 - Start up insured. migration and drainage back to the compressor
11 - Troubleshooting sump and discharge cylinder heads (refer to fig. 2).
• Beware that all compressor handling must be
12 - Maintenance carried out with extreme caution to avoid any Note that all local and regional regulations and
13 - Replacement shocks. Dedicated packing handles are to be used safety standards, such as EN378, must be taken
14 - User advisory for all required manipulation of the compressor; into account when designing, connecting and
otherwise appropriate and safe lifting equipment running the system.
is to be used during handling and unpacking.
1 - Introduction
• Any damage noticed on either the packaging 4 - Assembly
These instructions pertain to the Maneurop® or the product itself upon reception should
hermetic reciprocating compressors used for A/C be indicated on a Customer Claim addressed to The compressor’s time of exposure to the
and refrigeration purposes. They are intended to the shipping company.The same recommendation atmosphere during installation shall be held to
provide necessary information regarding safety applies to all instances when transport instructions aminimum (less than 1/2 hour). The compressor
features and proper handling of this product. have not been fully respected. connection must be fast in order to avoid moisture
Note that this is a general document for the entire • Please review the safety instructions printed on contamination of the lubricant.
range of reciprocating compressors; certain details the cardboard packaging before storage. • The grommets must be installed under the
therefore may not be applicable to the particular • Verify that the compressor is never stored in an compressor feet, as shown in Fig. 5. Rubber
model you purchased. Please keep your manual and ambient temperature of below -35°C (-31°F) or grommets are to undergo compression until
all relevant information handy for future reference. above 50°C (122°F). contact is made between the flat washer and the
• Equipment description: This compressor is • Ensure that the compressor and its packaging steel mounting sleeve.
delivered with all assembly equipment (rubber are not exposed to rain and/or a corrosive, Before opening the compressor connection
grommets + screws + washers), an electrical box flammable atmosphere. fittings, it is mandatory to connect a 1” service hose
(cover + spring), connecting sleeves and gaskets, to the Schrader fitting on the compressor shell in
and instructions. order to gradually release the nitrogen holding
3 - Safety measures prior to assembly
• Approved list of refrigerants: charge.
- The MT series can be used with R22, R12 and • All installation and servicing is to be performed by • Ensure that no material enters into the system
R502. qualified personnel in compliance with all pertinent while cutting the tubing. Moreover, never drill
- The MTZ series can be used with R404A, practices and safety procedures. holes in the pipe work after installation.
R507A, R134a and R407C.
• The compressor must be located in a ventilated
- The LT series can be used with R502 and R22 area to ensure that the ambient temperature
• Should additional components need to be
(booster). connected onto the compressor sight glass or oil
never exceeds 50°C (122°F) during the off-cycle. equalization ports, it is recommended that such
- The LTZ series can be used with R404A and
R507A. • Make certain that the compressor can be mounted an operation be carried out prior to final assembly,
• Compressors are filled with lubricant before onto a horizontal plane with a maximum slope to allow for compressor inclination and movement.
leaving the factory: of 3°.
• Avoid flare-type connections and exercise great
- The MT and LT series with mineral oil (ref. 160P), • Check that the compressor model corresponds care while brazing (use only state-of-the-art
- The MTZ series with polyolester oil (ref. 160PZ), to system specifications (capacity, use of refrigerant, practices); apply a nitrogen gas flow to prevent
- The LTZ series with polyolester oil (ref. 160Z). etc.). oxidation inside the tubing, especially when HFC
These lubricants must not be mixed with one • Verify that the power supply corresponds to refrigerants are being used. All brazing material is
another. compressor motor characteristics (refer to the to contain a minimum of 5% silver. If flux additive
Be aware that alkylbenzen oil (ref. 160ABM) is compressor nameplate for precision). is used, don't put the copper tube into the receiver of
available for refrigerant substitutes (not listed on flux, but put flux around the tube (i.e. with a pencil).
• Ensure that refrigerant charging equipment,
the compressor nameplate), yet is never filled in This will prevent pure flux getting inside the tube.
vacuum pumps, etc. for HFC refrigerant systems
the compressors at the factory.
have been specifically reserved for these • When brazing, protect the terminal box and
• Maneurop® compressors must only be used for refrigerants and never used with other CFC, painted surfaces of the compressor from torch
their designed purpose(s) and within their scope HCFC refrigerants. heat damage.
of application (refer to Fig. 1).
• Use only clean and dehydrated refrigeration-grade • Remove the Teflon gaskets when brazing
Compressors are delivered under nitrogen copper tubes as well as silver alloy brazing material. Rotolock connectors with the solder sleeve and
gas pressure (between 1 and 2 bar) and hence • Verify that all system components are appropriate be aware that original suction and discharge
cannot be connected as is; please refer to the (use of refrigerant, etc.), clean and dehydrated gaskets must be replaced.
«Assembly» section for further details. before being connected to the completed assembly. • When installing Rotolock fittings, always use two
Compressors are not certified for mobile and • Perform a check on the suction lines: horizontal wrenches when tightening any fittings to insure that
explosion-proof applications. Any use of flammable sections are to be sloped downwards towards the the torque is effectively cancelled on the adjacent
refrigerant (e.g. hydrocarbons) or air is also strictly compressor. Suction gas velocity must be high tubing and fittings. Do not exceed the maximum
forbidden. enough to provide for an adequate oil return. This tightening torque for Rotolock connections to the
• Under all circumstances, the EN378 (or other velocity must be with in 8 to 12 m/s in vertical compressor :
applicable local regulation) requirement must be risers. In horizontal pipes, this velocity can 1 ” rotolock 80 Nm
fulfilled. decrease to 4 m/s. 1 ” 1/4 rotolock 90 Nm
1 ” 3/4 rotolock 110 Nm.
When pressure tests are required on the • The use of U-trap and double-suction risers may
system, they are to be performed by qualified be required on vertical sections, but not in excess • Be sure to connect the required safety and
personnel, in paying close attention to potential of 4 m unless a second U-trap system has been control devices onto compressor shut-off valves
pressure related hazards and heeding the pressure fitted (refer to Figs. 3 and 4). Suction line piping or fittings. In case of oil return through the
limits displayed on the compressor nameplate or must be insulated in order to minimize the effects Schrader fitting on the compressor shell, make
in the application guidelines. of superheating. sure the internal valve is removed.
CONTROLLER
OPERATING MANUAL
C
HI AIR KOREA
Co., Ltd.
#1432-11,daman-ri, Jillye-myeon,
Gimhae-city, Korea
Tel. +82 (0)55 340 5200
Fax:+82 (0)55 346 3502
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
TEMP.
RUN/HOUR
START/STOP COOL/HEATER
PCB CONTROLLER
1
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
TABLE OF CONTENTS
1. INSTRUCTION
4. OPERATION INSTRUCTION
7. TROUBLE SHOUTING
2
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
1. INSTRUCTION
The cool/heater electronic controller printed circuit board
(PAC-01) has been designed as a controller for use in automatic control for temperature
On the room.
PAC-01 PCB is designed for maximum reliability with 100% solid state circuity and
Isolated operations for the local/remote use.
System alarm condition are signaled at the panel visually(by alarm LED) and alpha
-numeric display.
In an alarm condition present, the display will emit an alpha-numeric code. This code
Can be interpreted using a affixed to the outside door to pinpoint the circuit affected
By the alarm condition.
Pad switches are provided with the alpha-numeric display to the facility programming,
Monitoring of room temperature, cool/heater, fan running hours, start/stop fan motor.
**IMPORTANT
Followings are to be completely read and understood for using this controller.
-delay time
3
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
The compressor is protected to the delay time(2 minute) from running it. But
after significant delay time it is running immediately. In case of heater , there is
no delay time.
TEMP.
RUN/HOUR
START/STOP COOL/HEATER
4
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
TEMP.
RUN/HOUR
START/STOP
5
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
6
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
This figure show alpha-numeric display indicate fan running hour cooperated
“HOUR” LED.
TEMP.
ON
RUN/HOUR PAC-01 Running : 3755 Hour
Reset switch:
Permit / indicate setting for all parameters and save a changed value.
7
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
3.2 INDICATION
1. Fan run LED:
Fan run LED will be illuminated when fan motor running.
2. Compressor run LED:
This LED mean cooling valve is opened.
3. Alarm LED:
Alarm LED will be illuminated when any alarm condition with error code on the
Alpha-numeric display.
4. Temp. run/ Hour LED:
Some value shall be indicated on the alpha-numeric display
You can identify what mean this value.
Temp.: room temperature
Hour: fan motor running time(Hour).
ON
TEMP.
Using/pressing by display change switch, you can see other value, one by one.
8
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
9
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
10
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
5. INPUT/OUTPUT DESCRIPTION
5.1 INPUT DESCRIPTION
5.1.1 Analogue input
a. Room temperature: semiconductor temperature.
Room semiconductor temperature sensor in the room.
11
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
MIN MAX
1 Cn 1 2 Comp. number 2
2 Hn 1 3 Heater number 2
3 Tr 1 1 Temperature setting of step 3
4 Ft 1 50 Fan off delay time 3
5 Ce 1 50 Comp. off delay time 5
6 He 1 50 Heater off delay time 5
7 Fb 0 50 Feedback signal check time 1
8 Pd 0 50 spare .
9 Sd 0 120 Start delay time.(only comp.) 60
10 To -50 50 Temp. offset 0
11 Lo 10 30 High temp. setting value 55
12 Cu 1 200 Low temp. setting value 0
13 St 10 40 Setting current temp.(option) 20
14 Dt 1 3 Diff. temp. value 2
15 Ct 1 250 Current setting value(option) 0
12
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
power is removed; yet it will allow adapt the controller to the system requirement.
13
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
*** OP1 of the operation panel is connected OP1 of the main board, from 4 wire connector.
7. TROUBLE SHOOTING.
14
INSTRUCTION & OPERATION MANUAL
FOR P.A.C & F.C.U
Project Name - Date MAY 04, 2010
Doc. No. - Sign H.C.PARK
The PAC-01 controller have been tested two(2) years at our company with actual
condition and we could not found any malfunction. We believe the controller will never happen
trouble controller, please check follows:
15
PACKAGE TYPE UNIT COOLER
MISCELLANEOUS
HI AIR KOREA INSTRUCTION MANUAL
Co., Ltd. - THERMOSTATIC EXPANSION VALVE
#1432-11,daman-ri, Jillye-myeon, - DUAL PRESSURE CONTROLER D
Gimhae-city, Korea - DRYER
Tel. +82 (0)55 340 5200
Fax:+82 (0)55 346 3502
INSTRUCTIONS
TE 5, TE 12, TE 20, TE 55
067R9504
067R9504
Range N = –40°C ® +10°C (–40°F ® +50°F)
Range B = –60°C ® –25°C (–75°F ® –15°F )
TE 5
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2089 26 26 27 27.5 27.5 28 26 26
02 067B2090 26 26 27 27.5 27.5 28 26 26
03 067B2091 26 26 27 27.5 27.5 28 26 26
04 067B2092 26 26 27 27.5 27.5 28 26 26
SH= 4°C (7°F)
TE 12
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2005 35 35 35 36 36 36 32 32
02 067B2006 35 35 35 36 36 36 32 32
03 067B2007 35 35 35 36 36 36 32 32
04 067B2008 35 35 35 36 36 36 32 32
TE 20
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2170 - - 32 - - 34 - -
02 067B2172 33.5 36 - - - - - -
03 067B2175 - - - 35 35 - 33 33
TE 55
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067G2001 - - 31 33 33 33 - -
02 067G2002 - - 31 33 33 33 - -
01 067G2005 32 34 - - - - - -
02 067G2006 32 34 - - - - - -
01 067G2011 - - - - - - 33 34
02 067G2012 - - - - - - 33 34
TE 5 TE 5, TE 12, TE 20 TE 55
060R9753
060R9753
AC1 16 A DC 11
LR 112A AC3 16 A 400 V@ 12 W
AC11 10 A 220 V@
-1 bar (Pe)(30in.Hg)
Manual test
060R9750
060R9750
KP 1, 2, 5, 6, 7 KP 1, 2, 5, 6, 7 KP 1A, 5A
KP 1, 2,
KP 5, 6, 7
Ptestmax.:
KP 1,2: 20 bar pe (285 psig)
KP 5, 7: 35 bar pe (505 psig)
KP 6: 46,5 bar pe (675 psig)
MWP/PB
Diff.
KP 1, 1A: 0.7 bar (10 psi)
KP 5, 5A: 3 bar (43 psi)
KP 6, 7B, 7S: 4 bar (58 psi)