Generator Quality Assurance Data

QUALITY ASSURANCE DATA DOSSIER INDEX
CUSTOMER: TABASCO DIEFFENBACHER

PROJECT NUMBER: HI4081
CONTRACT EQUIPMENT: SGT400 GENERATOR PACKAGE
CUSTOMER PROJECT NUMBER: CE-CCO-009-GNPSL-2011
CUSTOMER PO NUMBER: 4500331380
PROJECT LOCATION: TABASCO, MEXICO
SIEMENS DOCUMENT NUMBER: 4081-Q05-001
SECTION 11. TURBINE DRIVEN GENERATOR
PART 1. CERTIFICATE OF COMPLIANCE

PART 2. FACTORY ACCEPTANCE TEST
PART 3. MATERIAL CERTIFICATIONS
PART 4. NDT OF LIFTING LUGS
PART 5. TEST INSPECTION RECORDS
PART 6. PAINT REPORT
4081-Q05-001
Siemens Energy Inc

PART 1
Certificate of Compliance
Siemens Energy, Inc,

MANSFIELD OPERATION
330 EAST FIRST ST
MANSFIELD OHIO 44902
PHONE (419) 522 3611
FAX (419) 522 9386
www.HyundaiIdeal.com
Certificate of Compliance
HORIZONTAL BRUSHLESS SYNCHRONOUS GENERATOR
15,000 (KVA), 12,000 (KW), 1800 (RPM), 13,/800 (VOLTS)
HYUNDAI IDEAL ELECTRIC CO. SERIAL NUMBER: C1410072(01
HIEC OUTLINE DRAWING NUMBER 5065A0(C72, REV. C
This is to certify that the above listed generator has been manufactured and built per Siemens
Specification 74/01010044 rev 1 and IEC 60034 Standards and tested in accordance with the approved
standards as listed on our Inspection and Test Plan.
The unit complies in all respects with Hyundai Ideal Electric Company’s Quality System Manual which
meets or exceeds the requirements listed in the Technical Specifications.
There have not been any non(conformances that affect form, fit, function, or service life which would
require disposition prior to shipment.
Each generator and any separate component(s) have been identified bearing, as a minimum, Hyundai
Ideal Electric’s Serial Number. Inspection records will remain in the Quality Records File, for that
unit(s), for a minimum of seven (7) years
Don Perry
Signed: _______________________
Title: Quality Manager
Date: 12/17/2014
QCAFM013 11/08/12
PART 2
Factory Acceptance Test

SYNCHRONOUS GENERATOR TEST REPORT
Customer: Siemens Energy Inc
Project: Tabasco, Mexico
Hyundai Ideal S/N: C1410072-01
Customer. No. 45041489
SYNCHRONOUS GENERATOR TYPE SAB
15000 KVA
12000 KW
0.80 PF
1800 RPM
13800 Volts
330 East First Street - Mansfield, Ohio 44902

Hyundai Ideal Electric Co.
Page 1
Customer: Siemens Energy Inc S/N: C1410072-01

Project: Tabasco, Mexico Cust. No. 45041489
NAMEPLATE RATING
kW kVA P.F. RPM Hz Volts Amps Frame

12000 15000 0.80 1800 60 13800 628 21520-46
Rated Temperature Rise: Stator by Det. 105 °C

Rotor by Res. 105 °C
Insulation Class F
BRUSHLESS EXCITER NAMEPLATE RATING
DC DC Field Field Temp

KW Volts Amps Volts Amps Frame Rise
35 250 140 66 4.5 BE-13-5 105 °C
FACTORY TEST RESULTS

Field coil polarity: Polarity alternating between Plus and Minus around the entire rotor.
PASS
Acceptance Criterion: Pass / Fail.
Stator Rotor Exciter

Ph 1 Ph 2 Ph 3 Armature Field PMA
Winding Res. Ohms L-L at 25°C 0.0859 0.0859 0.0858 1.4988 0.0418 11.2 1.08
Acceptance Criteria 0 085 ±5%
0.085 1 47 ±5%
1.47 0 0455 ±10%
0.0455 12±10% 1.06±10%
Insulation Res. Megohms at 24°C 23600 12500 12500 145000 118000
Acceptance Criteria Megohms 100 100 100 100 100
Polarization Index at 24°C 5.6 N/A N/A N/A N/A
Acceptance Criteria 2 N/A N/A N/A N/A
High Potential Test Volts AC 28600 2500 2500 1500 1500
Acceptance Criteria - Pass/Fail Pass Pass Pass Pass Pass
Average Air Gap - inches 0.499 0.032 0.045
Acceptance Criteria 0.500 ± 10% 0.025 Min. .025 Min
Phase Sequence: 1 - 2 - 3 with Clockwise shaft rotation viewed from the exciter end.
No Load Exciter Field Current: 1.3 amps

Acceptance Criteria: 1.4 amps +10% / -20%
Phase Balance: T1 T2 T3
Volts 13806 13799 13795
Acceptance Criteria Within a band of ± 2% of the
average of all three phases
Tests Certified by: T F Hammer

Electrical Engineer
Report Date 18-Dec-14
Page 2

BEARING TEST
DE Brg ODE Brg
Bearing Temperature °C 56.3 54.5
Maximum Bearing Temperature 35°C rise over inlet oil temp.
Ambient temperature 24.7°C
Test oil viscosity SSU 150
Oil in Temperature °C 40.3 40.1
Oil Flow (gpm) 3.8 3.8
Orifice Diameter (inches) 0.25 0.25
Pressure (psi) 13 13
OVERSPEED TEST
2160 RPM for 2 minutes

Acceptance Criteria: No limit for overspeed test
VIBRATION MEASUREMENTS
Vibration measurements at 1800 RPM.
Before After
Overspeed Overspeed
H1 0.014 0.016 in/sec RMS
V1 0.015 0.02 in/sec RMS
A1 0.016 0.016 in/sec RMS
H2 0.012 0.016 in/sec RMS
V2 0.01 0.014 in/sec RMS
A2 0.019 0.02 in/sec RMS
X1 1.07 0.812 mils pk‐pk
Y1 0.951 0.72 mils pk‐pk
X2 0.792 0.971 mils pk‐pk 0.0
Y2 0.946 0.812 mils pk‐pk
Page 3

TEST SATURATION CURVES
1.4 2.8
2.6
1.2 2.4
2.2
1.0 2.0
1.8
Voltage pu
Current pu
0.8 1.6
1.4
0.6 1.2
1.0
0.4 0.8
0.6
0.2 0.4
0.2
0.0 0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Field Current pu
1 pu Field Current 32.4 A

No Load Field Current 41.5 A
Volts 13800 SCR 0.513

Amps 628 Xd 2.495
Page 4

Stator Winding Temperature Rise Tests
Heat Run by Res. RTD #1 #2 #3 #4 #5 #6

Rated Stator Current 69.2 54.7 51.3 46.9 54.4 54.5 53.6
Rated Stator Voltage 10.5 12.4 8.5 8.8 10.1 8.8 10.1
Full Load Rise °C 79.7 67.1 59.8 55.7 64.5 63.3 63.7
Field Winding Temperature Rise Test
Field Heat Run performed at 115.03 amps 86.6 °C Rise

Full load field current determined from test 121.8 amps
0
Temperature rise at full load field current 97.0 °C
Segregated Losses and Efficiency
0.80 Power Factor Losses in kW I²R losses at 120°C
Load Eff'cy Stator Rotor Core Stray F&W Exc. Total

125% 97.39% 108.4 43.6 66.7 105.2 72.5 4.8 401.3
115% 97.44% 91.8 37.9 66.7 89.1 72.5 4.2 362.2
100% 97.48% 69.4 30.4 66.7 67.3 72.5 3.4 309.7
75% 97.42% 39.0 20.0 66.7 37.9 72.5 2.2 238.4
50% 96.98% 17.3 12.3 66.7 16.8 72.5 1.4 187.1
25% 95.07% 4.3 6.8 66.7 4.2 72.5 0.8 155.4
1.00 Power Factor

Load Eff'cy Stator Rotor Core Stray F&W Exc. Total
125% 98.01% 69.4 26.4 66.7 67.3 72.5 2.9 305.3
115% 98.01% 58.7 22.8 66.7 57.0 72.5 2.5 280.3
100% 97.99% 44.4 18.0 66.7 43.1 72.5 2.0 246.7
75% 97.81% 25.0 11.5 66.7 24.2 72.5 1.3 201.3
50% 97.26% 11.1 7.0 66.7 10.8 72.5 0.8 168.9
25% 95.25% 2.8 4.4 66.7 2.7 72.5 0.5 149.6
Page 5

Waveform Test
RMS Harmonic Content in Percent of Fundamental
Harmonic Frequency % Line-Line % Line-Neutral

1 60 100.00 100.00
3 180 0.01 1.53
5 300 1.77 1.78
7 420 0.93 0.93
9 540 0.01 0.31
11 660 0.02 0.04
13 780 0.14 0.15
15 900 0.01 0.28
17 1020 0.07 0.08
19 1140 0.03 0.03
21 1260 0.01 0.15
23 1380 0.04 0.03
25 1500 0.04 0.05
27 1620 0.00 0.06
29 1740 0.01 0.01
31 1860 0.07 0.08
33 1980 0.01 0.01
35 2100 0.02 0.01
Total Harmonic Content 2 01%

2.01% 2 57% RMS
2.57% (THD)
Telephone Influence Factor Balanced TIF 12.1

(Ref: IEEE 115) Residual TIF 20.3
Page 6
SPECTRUM PLOT PLOT NO._______
COMPANY: HIEC PLANT: Mansfield, OH
MACHINE TRAIN: Final Testing JOB REFERENCE: C1410072-01
POINT: H1 90 Left DIR AMPL: 0.016 inch/s rms POINT: V1 0 DIR AMPL: 0.02 inch/s rms
MACHINE: Generator MACHINE SPEED: 1800 rpm MACHINE: Generator MACHINE SPEED: 1800 rpm
11 DEC 2014 09:32:02 Steady State 11 DEC 2014 09:32:02 Steady State
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 0.5 Hertz WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 0.5 Hertz
0.10 0.10
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
0.00 0.00
0 50 100 150 200 0 50 100 150 200
FREQUENCY: 10 Hertz/div FREQUENCY: 10 Hertz/div
0.015@ 30.00 Hertz 0.017@ 30.00 Hertz
POINT: A1 0 DIR AMPL: 0.016 inch/s rms

MACHINE: Generator MACHINE SPEED: 1800 rpm
11 DEC 2014 09:32:02 Steady State
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 0.5 Hertz
0.10
0.08
0.06
0.04
0.02
0.00
0 50 100 150 200
FREQUENCY: 10 Hertz/div
0.003@ 30.00 Hertz
COMMENTS
Velomitor readings, in/sec RMS
C1410072-01 12/11/2014 ENG B,C & D FINAL
C1410721I, DE Bearing Housing Vibration, Sample 67
BENTLY R
NEVADA
POINT: H2 90 Left DIR AMPL: 0.016 inch/s rms POINT: V2 0 DIR AMPL: 0.014 inch/s rms
0.10 0.10
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
0.00 0.00
0 50 100 150 200 0 50 100 150 200
0.010@ 30.00 Hertz 0.008@ 30.00 Hertz
POINT: A2 0 DIR AMPL: 0.020 inch/s rms

MACHINE: Generator MACHINE SPEED: 1800 rpm
11 DEC 2014 09:32:02 Steady State
WINDOW: None SPECTRAL LINES: 400 RESOLUTION: 0.5 Hertz
0.10
0.08
0.06
0.04
0.02
0.00
0 50 100 150 200
FREQUENCY: 10 Hertz/div
0.001@ 30.00 Hertz
COMMENTS
C1410072-01 12/11/2014 ENG B,C & D FINAL
C1410721I, ODE Bearing Housing Vibration, Sample 67
BENTLY R
NEVADA
POINT: X1 45 Right DIR AMPL: 0.812 mil pp POINT: Y1 45 Left DIR AMPL: 0.720 mil pp
2.0 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.0 0.0
0 50 100 150 200 0 50 100 150 200
0.375@ 30.00 Hertz 0.581@ 30.00 Hertz
2.0 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.0 0.0
0 50 100 150 200 0 50 100 150 200
0.293@ 30.00 Hertz 0.149@ 30.00 Hertz
COMMENTS
C1410072-01 12/11/2014 ENG B,C & D FINAL
C1410721I, Shaft Probes, Sample 67
BENTLY R
NEVADA
TIMEBASE PLOT PLOT NO._______
MACHINE: Generator MACHINE: Generator
11DEC2014 09:31:57 Steady State DIRECT 11DEC2014 09:31:57 Steady State DIRECT
0 50 100 150 200 0 50 100 150 200

0.1 mil/div Y TO X 10 msec/div 1799 rpm 0.1 mil/div Y TO X 10 msec/div 1799 rpm
0 50 100 150 200 0 50 100 150 200

COMMENTS
C1410072-01 12/11/2014 ENG B,C & D FINAL
C1410721I, Shaft Probes, Sample 67
BENTLY R
NEVADA
TIMEBASE PLOT PLOT NO._______
0 100 200 300 400 0 100 200 300 400

0 100 200 300 400 0 100 200 300 400

COMMENTS
C1410072-01 12/11/2014 ENG B,C & D FINAL
C1410721I, Shaft Slow rolls, Sample 101
BENTLY R
NEVADA
PART 3
Material Certifications

PART 4
NDT of Lifting Lugs

PART 5
Test Inspection Records

PART 6
Paint Report

Generator Quality Assurance Data

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QUALITY ASSURANCE DATA DOSSIER INDEX

CUSTOMER: TABASCO DIEFFENBACHER

SECTION 11. TURBINE DRIVEN GENERATOR

PART 1. CERTIFICATE OF COMPLIANCE

Siemens Energy Inc

Siemens Energy, Inc,

HORIZONTAL BRUSHLESS SYNCHRONOUS GENERATOR

15,000 (KVA), 12,000 (KW), 1800 (RPM), 13,/800 (VOLTS)

HYUNDAI IDEAL ELECTRIC CO. SERIAL NUMBER: C1410072(01

HIEC OUTLINE DRAWING NUMBER 5065A0(C72, REV. C

Siemens Energy, Inc,

Customer: Siemens Energy Inc

Project: Tabasco, Mexico

Hyundai Ideal S/N: C1410072-01

Customer. No. 45041489

SYNCHRONOUS GENERATOR TYPE SAB

330 East First Street - Mansfield, Ohio 44902

Customer: Siemens Energy Inc S/N: C1410072-01

kW kVA P.F. RPM Hz Volts Amps Frame

Rated Temperature Rise: Stator by Det. 105 °C

BRUSHLESS EXCITER NAMEPLATE RATING

DC DC Field Field Temp

FACTORY TEST RESULTS

Stator Rotor Exciter

No Load Exciter Field Current: 1.3 amps

Tests Certified by: T F Hammer

Customer: Siemens Energy Inc S/N: C1410072-01

Bearing Temperature °C 56.3 54.5

Maximum Bearing Temperature 35°C rise over inlet oil temp.

Ambient temperature 24.7°C

Test oil viscosity SSU 150

Oil in Temperature °C 40.3 40.1

Oil Flow (gpm) 3.8 3.8

Orifice Diameter (inches) 0.25 0.25

2160 RPM for 2 minutes

Vibration measurements at 1800 RPM.

Customer: Siemens Energy Inc S/N: C1410072-01

TEST SATURATION CURVES

1 pu Field Current 32.4 A

Volts 13800 SCR 0.513

Customer: Siemens Energy Inc S/N: C1410072-01

Stator Winding Temperature Rise Tests

Heat Run by Res. RTD #1 #2 #3 #4 #5 #6

Field Winding Temperature Rise Test

Field Heat Run performed at 115.03 amps 86.6 °C Rise

Segregated Losses and Efficiency

0.80 Power Factor Losses in kW I²R losses at 120°C

Load Eff'cy Stator Rotor Core Stray F&W Exc. Total

1.00 Power Factor

Customer: Siemens Energy Inc S/N: C1410072-01

RMS Harmonic Content in Percent of Fundamental

Harmonic Frequency % Line-Line % Line-Neutral

Total Harmonic Content 2 01%

Telephone Influence Factor Balanced TIF 12.1

POINT: A1 0 DIR AMPL: 0.016 inch/s rms

POINT: A2 0 DIR AMPL: 0.020 inch/s rms

0 50 100 150 200 0 50 100 150 200

0 50 100 150 200 0 50 100 150 200

0 100 200 300 400 0 100 200 300 400

0 100 200 300 400 0 100 200 300 400

Siemens Energy, Inc,

Siemens Energy, Inc,

Siemens Energy, Inc,

Siemens Energy, Inc,