PC5 and PC3

Input/Output/S
Address Comment Problem Remedy
witch contact
Power Input Lights when power supply connected Battery master switch not on, fuse in battery box or main fuse in switch cabinet off

Run Status Lights when CPU running

Diag Status Lights on program fault, I-O fault No SIM card, faulty SIM card, unprogrammed SIM card inserted

Fault Status Lights on I-O fault, flashes on internal fault Check inputs/outputs

I fault Status Lights on wrong input signal, +24VDC required Check inputs, possibly connected with wrong potential

O fault Status Lights on problem with output Check outputs, possibly short-circuit or to voltage

Lights when emergency stop circuit or 100 °C

I0 Input Check emergency off button, 100 °C temperature switch, for cable break
coupling not activated

I1 Input Lights if no emergency stop activated Check emergency off button for cable break

I2 Input Lights if emergency stop relay not triggered or faulty Check emergency off relay and its contacts

I3 Input Lights if switch S2.3 on remote control is switched on Check switch

Communication established via "Hydr.off" button, remote control not switched on,
Lights if communication between remote control
I4 Input manual transmitter not switched on, check battery charge of manual transmitter,
transmitter and receiver
out of range, control fuse of remote control (F13.1) switched off
 Lights if remote control S2.3 switched on and
I5 Input Remote control switched off, emergency stop on remote control activated
emergency off not activated

I6 Input Reserved Input Reserved Input

I7 Input Reserved Input Reserved Input

I8 Input Reserved Input Reserved Input

I9 Input Reserved Input Reserved Input

I10 Input Reserved Input Reserved Input

I11 Input Reserved Input Reserved Input

LED on initiator lights red when distance from counter piece is either too small or
Lights when crusher cover is closed, LED on initiator
I12 Input too large (maximum spacing 8 mm), LED on initiator flashes red on wire break,
lights green
faulty sensor or faulty counter piece, check on vibration

LED on initiator lights red when distance from counter piece is either too small or
Lights when crusher cover is closed, LED on initiator
I13 Input too large (maximum spacing 8 mm), LED on initiator flashes red on wire break,
lights green
faulty sensor or faulty counter piece, check on vibration
 If despite the reset, the safety relay cannot be acknowledged, check I0 and I1 and
I14 Input Lights during activation of reset button
emergency stop relay

I15 Input Lights when coupling valve triggered Crusher uncoupled, runs on!

I16 Input Reserved Input Reserved Output

One of the emergency stops activated, remote control emergency stop activated,
O0 Output Output triggers emergency stop relay fault not yet acknowledged by reset, no connection of feedback loop --> faulty
emergency stop relay.

O1 Output Reserved Output Reserved Output

The door releases and initiator must be connected (I12, I13 must light); with
Output gives clearance (for safety) for coupling
O2 Output remote control switched on, communication must be established otherwise the
crusher
coupling automatically switches off again after a few seconds
With remote control switched on, communication must be established otherwise
Output forced on radio signal loss > 25 seconds, the control system disconnects the vibro after 5 sec., reduces diesel engine speed
O3 Output
engine at idle to idle after 25 sec., switches off coupling after 35 sec and working hydraulics after
55 sec.

Contact switches off after time delay when remote control is switched on and no
O4 Switch contact Output gives clearance for switching on vibro
communication established

Output gives clearance for switching on working Contact switches off after time delay when remote control is switched on and no
O5 Switch contact
hydraulics communication established
Power connected Power

Chip Card
Ident. No.: 773110
Operating message Run
X4
Program fault Diag
Control system fault Fault
Input fault I Fault
Output fault 0 Fault

Emergency stop circuit 1 I0

Emergency stop circuit 2 I1 CI +
Monitoring emergency stop relay I2 CI -
Operation switched to remote control I3 CO -
X5
Transmitter-receiver connection established I4 CO + X1
Emergency stop on remote control activated I5 T0 Reserve
Reserved Input I6 T1 Reserve
Reserved Input I7 T2 Reserve
T3 Reserve
Reserved Input I8
Reserved Input I9 O0 Emergency stop relay
Reserved Input I10 O1 Reserved Output
Reserved Input I11 O2 Clear for coupling
Crusher cover closed I12 O3 Diesel engine down to idle
Crusher cover closed I13 OA0 X2
X6
Emergency stop reset button I14 24V 24V power supply to outputs
Crusher coupled I15 24V
Reserved Input I16 0V 0V power supply to outputs
Reserve I17 0V
Reserve I18
Reserve I19
13 Vibro input
24V O4
PNOZ m1p

24VCD control voltage A1 14 Vibro output, release

A1 X3
0VDC control voltage X7 A2 23 Working hydraulics input
O5
A2 24 Working hydraulics output, release
0V