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Article history: Objective: To setup a practical ultrasound quality assurance protocol in a large radiological center, results
Received 1 July 2010 from transducer tests, phantom measurements and visual checks for physical faults were compared.
Received in revised form 30 October 2010 Materials and methods: Altogether 151 transducers from 54 ultrasound scanners, from seven different
Accepted 9 November 2010
manufacturers, were tested with a Sonora FirstCall aPerioTM system (Sonora Medical Systems, Inc., Long-
mont, CO, USA) to detect non-functional elements. Phantom measurements using a CIRS General Purpose
Keywords:
Phantom Model 040 (CIRS Tissue Simulation and Phantom Technology, VA, USA) were available for 135
Ultrasound
transducers. The transducers and scanners were also checked visually for physical faults. The percentages
QA/QC
Technical aspects
of defective findings in these tests were computed.
Results: Defective results in the FirstCall tests were found in 17% of the 151 transducers, and in 16% of the
135 transducers. Defective image quality resulted with 15% of the transducers, and 25% of the transducers
had a physical flaw. In 16% of the scanners, a physical fault elsewhere than in the transducer was found.
Seven percent of the transducers had a concurrent defective result both in the FirstCall test and in the
phantom measurements, 8% in the FirstCall test and in the visual check, 4% in the phantom measurements
and in the visual check, and 2% in all three tests.
Conclusion: The tested methods produced partly complementary results and seemed all to be necessary.
Thus a quality assurance protocol is forced to be rather labored, and therefore the benefits and costs must
be closely followed.
© 2010 Elsevier Ireland Ltd. All rights reserved.
0720-048X/$ – see front matter © 2010 Elsevier Ireland Ltd. All rights reserved.
doi:10.1016/j.ejrad.2010.11.015
520 O. Sipilä et al. / European Journal of Radiology 80 (2011) 519–525
has been shown that when performing Doppler two consecutive 135 transducers (89%) were also measured with the phantom. The
dead elements in the active aperture can have an impact on the tissue mimicking material of the phantom simulated the acous-
velocity results [15]. In a recent study utilizing transducer tests, tical properties of the human tissue, and the speed of the sound
nearly 40% of 676 transducers used daily in clinical departments in the phantom was 1540 ± 6 m/s. The attenuation coefficient was
was found to be defective [16]. 0.5 dB/(cm MHz) in this study.
Our imaging center has been expanded rapidly during the last Before the phantom measurements, the quality of the monitor
years, now including 19 imaging units performing about 110 000 was checked utilizing the test image in the scanner, if available, and
radiological US exams every year in a totally digital environ- a Pehamed CD/Lux light intensity measuring device (PEHA med.
ment. Some of the imaging units are concentrating on the basic Geräte GmbH, Germany).
healthcare, some are a part of a central or a university hospital. The phantom measurement protocol included measurements of
The working methods and culture differ. Maintenance of the US the homogeneity, penetration depth, beam profile, near field, axial
equipment has often been minimal. A common protocol for QA is and lateral resolution, vertical and horizontal calliper accuracy, and
necessary for ensuring optimal image quality for different types of size of anechoic and high scatter masses [19]. Also, the symmetry
exams and to gain synergy benefits in managing the vast amount of the reverberations and the noise pattern of a clean transducer
of equipment cost-effectively. The purpose of this work, as a part imaging the air was checked (the air image). This did not require a
of a larger project in setting up US QA, was to compare the results phantom, but was performed during the phantom measurements.
of visual checks for physical faults, phantom measurements and Due to the variety of the equipment, exactly the same imaging
transducer tests in order to form a practical QA protocol in a large parameter settings in the measurements were not always possible.
radiological imaging center. The main principle in selecting the parameters was to include min-
imum processing of the signal. The following choices were made
for the parameters: Output power was set to the maximum level,
2. Materials and methods
time-gain-compensation (TGC) to achieve uniform signal across the
field of view, and dynamic range to 60 dB. A linear gray map was
2.1. Transducer tests
selected. Individual gain settings were allowed to obtain the best
possible visibility for each measurement. Rejection, edge enhance-
Altogether 151 transducers from 54 US scanners (28 models),
ment, filtering and frame averaging were set to the lowest level
from 7 different manufacturers, were measured with a Sonora First-
possible. Line density was selected as the highest possible. A sin-
Call aPerioTM system (Sonora Medical Systems, Inc., Longmont, CO,
gle focus at the same depth as the structure studied was utilized,
USA) [18]. The scanners were purchased in 1998–2009, with the
and the image depth was selected to allow the best field of view
median purchase year of 2004 (Table 1). At the time of purchase,
for the structure. Whenever possible, abdomen was selected as the
most of them were high-end scanners for radiological studies.
body part to be imaged. The more sophisticated features, e.g. sec-
The 151 transducers were 85% of the total amount of transducers
ond harmonic imaging and spatial/frequency compounding, were
in these scanners. The FirstCall system needed a specific adapter,
switched off. The two frequencies utilized in the measurements of
to which the transducer was connected during the test. Also, each
each transducer type are listed in Table 1, mainly being the mini-
transducer type had a specific definition file for the FirstCall system.
mum and the maximum frequency of the transducer. Besides the
The adapter for one scanner model was not available, except for
results, the TI, MI and frame rate values for every transducer and
one transducer attachable in an older type of transducer port. Also,
measurement were noted down, in order to verify the same user
the definition file was lacking for a few transducer types. For some
parameter settings in the future measurements. Also, an image
transducers, the definition file was not optimal, and the results
from each measurement was saved to PACS.
were unambiguous. The FirstCall system was rented from BBSMed-
Due to the lack of baseline parameters for the phantom mea-
ical AB (Sweden) for three days, including a person to operate the
surements, the defects in image quality were detected utilizing only
equipment.
the homogeneity measurement and the air image. In the homo-
The test system analyzed the sensitivity, pulse width, center
geneity measurements, the defects could usually be seen as clear
frequency and fractional bandwidth for each element of the trans-
vertical streaks or larger areas lacking signal near the transducer
ducer. Also, the accumulated capacitance of every element and its
surface when imaging homogeneous region of the phantom (Fig. 2).
wiring was displayed for almost every measurable transducer type.
The areas of signal drop were most clearly seen in a real-time image
The functionality of the elements of a transducer was catego-
when moving the transducer. In the air image, clear vertical streaks
rized as in Mårtensson et al. [16]: The sensitivity of a functionally
or asymmetry in the reverberation pattern were interpreted as
acceptable element was at least 75% of the mean sensitivity of the
defects (Fig. 3). The percentage of the transducers with defective
elements in the transducer. For a weak element, the correspond-
image quality was computed.
ing value was 10–75%. The sensitivity of a dead element was less
than 10% of the highest sensitivity value in the transducer. The
2.3. Visual checks for physical faults
transducer was considered defective, if there were more than four
consecutive weak elements, or at least two consecutive dead ele-
During the phantom measurements, the 51 scanners were also
ments, or at least three dead elements altogether. In Fig. 1, an
checked for possible flaws in casing, power cord, keyboard, knobs
example of the sensitivity and capacitance values for a defective
and connectors. The 135 transducers with both the FirstCall test and
transducer are shown. The percentage of defective transducers was
the phantom measurements were inspected to find changes in the
computed, as well as the percentage of transducers with unambigu-
lens, cable, cable jacket, casing and connector of the transducer. The
ous results.
percentages of defective scanners and transducers were computed.
Phantom measurements were carried out on 51 scanners during For the 135 transducers with results from the FirstCall test,
three months by the same physicist using a CIRS General Purpose phantom measurements and visual checks, it was analyzed how
Phantom Model 040 (CIRS Tissue Simulation and Phantom Technol- many of them had (1) a defective result in both the transducer
ogy, VA, USA) [19]. Of the 151 transducers with the FirstCall result, test and the phantom measurement, (2) a defective result in the
Table 1
Scanners and transducers measured with the Sonora FirstCall aPerioTM system and using a CIRS General Purpose Phantom Model 040. The numbers of specific models and transducers included in the study are listed as well as
the frequencies utilized in the phantom measurements. Also, the earliest and latest as well as the median purchase year of every scanner model are included.
Manufacturer Model Number of Purchase Median Transducer Number of Number of Frequencies in phantom measurements
models years purchase year model transducers transducers
with FirstCall with phantom
10S 1 0 – –
4S 2 1 2.0 4.0
LOGIQ 7 1 2004 2004 M12L 1 1 7.0 12.0
10L 1 1 7.0 8.0
3.5 C 1 1 2.0 4.0
LOGIQ S6 3 2006 2006 M12L 3 3 7.0 12.0
10L 3 3 6.0 8.0
4C 3 3 2.0 4.0
LOGIQ 5 Pro 1 2004 2004 10L 1 1 6.0 8.0
3.5C 1 1 2.0 4.0
Logiq 2 1999 1999 10L 1 1 7.0 9.0
500/LOGIQ 500
PRO
LA39 1 1 4.6 6.6
C364 1 1 3.0 4.0
C358 1 1 2.0 5.0
VOLUSONi 1 2006 2006 12L-RS 1 1 pena resa
(4–13 MHz) (4–13 MHz)
4C-RS 1 1 pena resa
(2–5 MHz) (2–5 MHz)
521
522
Table 1
(Continued)
PLT-805AT 1 0 – –
PLT-704SBT 2 2 4.8 11.0
PVT-375BT 3 3 1.9 6.0
PVT-674BT 1 1 3.6 9.2
PVT-382BT 2 2 1.8 5.5
Aplio/Aplio 80 3 2002–2004 2003 PLT-1204AT 2 2 7.2 14.0
PLT-704AT 1 1 5.0 11.0
PLT-805AT 1 1 5.0 12.0
PVT-375BT 3 3 1.9 6.0
PST-37CT 2 2 2.5 5.5
PST-25AT 1 1 2.0 4.0
Nemio 20 1 2002 2002 PLM-805 AT 1 1 6.0 12.0
PVM-375 AT 1 1 3.0 6.0
a
In some transducers, the user can choose only between three frequency ranges: penetration, general and resolution. The total frequency ranges of these transducers, specified by the manufacturers, are given in parentheses.
O. Sipilä et al. / European Journal of Radiology 80 (2011) 519–525 523
Fig. 1. Sensitivity drops (upper image) and lower capacitance values (lower image) in elements 1–23 of a defective transducer are shown in a test result from the Sonora
FirstCall aPerioTM system. Also a sensitivity drop in the middle of the transducer is evident.
Fig. 2. (a) An example of signal drop in the left edge of an image (white arrow) from a CIRS General Purpose Phantom, Model 040, scanned with a defective linear transducer.
Note the gradual drop of intensities towards the left edge of the image, especially in the upper part of the field of view, when compared to the right edge of the image.
(b) Another example of imaging the phantom with a defective linear transducer. The two vertical streaks with signal drop in the homogenous region of the phantom are
indicated with white arrows. The bright spots in (a) and (b) and the small anechoic elliptic structure in the right edge of (a) are structures belonging to the phantom.
Fig. 3. (a) The air image with the same defective transducer as in Fig. 2a. Non-uniform reverberation pattern can be seen in the left upper corner of the image (white arrow).
(b) An example of vertical streaks in the reverberation pattern of a convex transducer in the air image (white arrows).
524 O. Sipilä et al. / European Journal of Radiology 80 (2011) 519–525
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