sae tt cum ad i 8 oman canon arin pn ae obs 6 pes wheres aay ey ion Za PROTECTION MAIN-1BUSBAR Lead PRE-COMMISSIONING STATION OBJECT/EQUIPMENT RELAY SERIAL NUMBER (Rph) RELAY SERIAL NUMBER (Yph) RELAY SERIAL NUMBER (Bph) COMMISSIONING ENGINEER COMPANY CUENT RELAY TYPE TEST SHEETS BALCO-220kV PACKAGE-3 SUBSTATION-KORBA BUSBAR MAIN-1 12138012 12138011 12138013 PARVATHI SIVA.S HITACHI ENERGY INDIA LTD.(HEIL) BHARAT ALUMINIUM COMPANY LTD. Rph-REB670, Yph- REB670, Bph- REB670 Doc. Type: Pre-Commissioning Test Report Doc ref no : 1MNS500643-CGAA (Created by : Parvathi Siva Purpose : Bus bar Main-1 [Relay model: REB 670 Language : English | ‘Company: HEIL. Pept: PG-GASHITACHI PRE- COMMISSIONING TEST REPORT Fee NS rant | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. vedanta @ balco 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) 1, BAY-203 & 204 (ZONE-1) |. Measurement say] cr | Nominal value [A] Measured Value [A] No | RatiofAl |g ph, Y ph, B ph Rph Yph Bph 203 | 3000/1 | i 20074 | 29962 | 2996.8 204 | 3000/1 1 3000 | 2999 | 2998 1. Bus bar differential function bitfopertev 1000 Check slope 30% Main slope 53% stability: j So paper Measured currents ay-203 Injecte ay-204 I Phase | current in secondary (A) | current in secondary (A) 1Ditt 1 Bias cetiad Rph 1.00.0" 1.001.180" 0 30244 a 1000-120 1.00.60" ; =2 No Trip a T00L120" 7.001 300" i an Unstability: ‘Measured currents Bay-203 Injected current | Bay-204 Injected current Phase | "in secondary (A) in secondary (A) 1 Diff 1 Bias ae Rph 1.00.0" 1.00.0" 6022 6022 a 100-120" 100-120" ay a Trip oa 1.00. 120" 1.000120" a 6022 a Serre a ZL. re Skh—. : @ fl How) one: Bip p> pune Sfdwat wane: Z]]o5]22 | moe: phastvarry Pas 2 A neyon aia) nl A HEIL. (PG-GA) HEIL, (PG-GI) BALCO. |PRE- COMMISSIONING TEST REPORT / ACI Yvedanta ETACHAL | station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA.| balco 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) PICK UP Testing: oO : - i | Operated Values in secondary Bay pected Current «) No Bay Name in secondary (A) Rph| Yph Bph 203 | Transformer-2 033 033| 033 033 204 ‘Transformer-1 0.33 0.33, 0.33 0.33 Check Slope 30 %: Injected Current in secondary(A) | Operated Current in Primary (A) | foe BAY-203 ‘BAY-204 Diff. Bias aoe us Rph 1.33L0° 1L:180° 1002 3023 33.1 Yph 1.33L-120° 1L.60° 1001 3024 33.1 Bph 1.33120" 1L300° 997 3020 33 Main Slope 53 %: Injected Current in secondary(A) Operated Current in Primary (A) — BAY-203 BAY-204 I biff 1 Bias — Rph 2.13.0" 1.:180° 3419.5 6438.2 53.1 | veh aiseno [160 wesz | isa] Bph 2.13L120° 1.300" 3421 6446.6 Saray OCT Pick up: OCTOpertev (in primary) 200 A OCTOperLev(in secondar) 67mA tslowOCT: 720s Sea Tare Tae 7 SB @ fh eso one 3tfo3)% fo Porting ate fog}o2- Name: Blo cheat HEIL, (PG-GA) HEIL. (PG-Gl) BALCO. He aif fame A NecoPRE- COMMISSIONING TE: ‘ST REPORT vedanta a HITACHI : & alco inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. as 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) PICK UP Testing: Injected Current in Phase soeriary Lol Operated Time(Sec) Rph 70 20.03, Yph 70 20.03 Bph 70 2003 —| 2. BAY-205 & 206 (ZONE-2) 1. Measurement: | Bay) ct Nominal value [A] Measured Value [A] No | Ratio[A] | ph, Y ph, B ph Rph Yph Bph 205 | 3000/1 1 2997.4 | 29987 | 29985 206 | 3000/1 1 2999.2 2996.4 2999.2 Il. Bus bar differential function Diffopertev 1000.8 Check zone 130% Main zone 53% ‘Stability: Measured currents: Bay-205 Injected current | Bay-206 Injected current foe in secondary (A) in secondary (A) 1 Diff 1 Bias coe Roh 1.00.0" 1.001.180" 0 3020 i 1.00.-120° 1.00.60" 0 30159 No Trip a 1.000120" 1,00. 300" ; ae a x crete e y Travia 3 i oe: 3ifa5}95 fone SPuatidhapns alan fame: Bhaskaare pee: 31a) fe On wong v HEIL. (PG-GA) HEIL. (PG-GI) BALCO.PRE- COMMISSIONING TEST REPORT HITACHI |... vedanta ti ahapire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. Ic 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) prose | B2720Sinjected current | Bay-206injectea | ——Measuredcurrents __/ | in secondary (A) _| current in secondary (A) litt 1 Bias | Rph 1.00.0 6061 6061 _| Yph eee 604 6054.2 Trip a 1.00120 1.00120 pa oer | PICK UP Testing: Operated Values in secondary (A) Bay fate Expected current No in secondary (A) | mph | Yph ro 205 UNEA 033 033| 033 0.33 | 206 UNE-2 033 033 | 033 033 Check Slope 30 %: Injected Current in secondary(A) | Operated Current in Primary (A) had BAY-205 BAY-206, 1 itt 1 Bias aa Rph 133.0" 1.180" i a 32.9 Yph 1.33L-120" 1.60" 1001 3040 32.9 Bph 1.331.120" 1.300" 1000 3042 328 Main Slope 53 %: i Injected Current in secondary(A)_| Operated Current in Primary (A) dees BAY-205 BAY-206 1 itt 1 Bias yi Rph 243.0" 1.180" 3410.1 6424.2 53 Yph 2.13.-120" 1.60" 3410.9 6421.8 534 paseo | 1.300" 3008.9 cay | saa Tare 7 Sina z : 3 gh ln an oae: 310392 pone: Ructhi Sin bie Bi2|22_] none Chackaen pate 2ifsea tine P\ rcv HEIL. (PG-GA) HEIL. (PG-GI) BALCO.PRE- COMMISSIONING TEST REPORT HITACHI vedanta pico TANTANG RE, | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. | 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) IM, OCT Pick up: OCTOpertev (in primary) : 200 A OCTOpertev(in secondar) : 67 mA tslowOcT: 20s PICK UP Testing: : Injected Current in Operated at secondary (mA) Time(Sec) Rph 70 20.03 Yph 70 20.03 Bph 70 20.03 3. BAY-207 & 208 (ZONE-1) |. Measurement: . pay! cr | Nominal value (A ‘Measured Value [A] No | Ratio[Al | ph, Y ph, B ph Rph Yph Bph | 207 | 3000/1 1 2997.6 | 2999.1 | 2997.8 | 208 | 3000/2 1 2997.7 | 29972 | 29969 1 Bus bar differential function DiffOpertev Check zone Main zone stability: Phase | 82¥-207 Injected current in | Bay-208 Injected current Measured currents secondary (A) in secondary (A) itt 1 Bias ace Rph 1.00.0" 1.001.180" 0 3027.3 Yph 2:00.-120° 200 0 ° 3012 No Trip 1000120" 10300" | ph ° 1300 o 3027.7 Shi Tears Bal tH ol 5 an, ome: Bt o3 pon pone SRT See ve: 02 |22 wane: Bha.skea faesi|s 22 fone Ppl HEIL. (PG-GA) HEIL, (PG-G1) BALCO.PRE- COMMISSIONING TEST REPORT ITACHI vedanta HATTACHL | station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. | rom alka 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) Unstability: a — = = Phase Bay-207 Injected current Bay-208 Injected | ___Measured currents = Status in secondary (A) current in secondary (A) 1 pif 1 Bias Rph 100.07 1,001.0" 6022 6022 ay 1.00.--120 1,00.-120° a 6012 Trip | Bph 1.001.120" 1.00L.120° 6014.4 6014.4 | PICK UP Testing: [= Operated Values in secondary Bay Expected Current (a) Bay Name * No insecondary (A) Fe on |v ph are 207 RECTIFORMER-11 0.33 0.33 0.33 0.33 208 | RECTIFORMER-12 033 033| 033 033 ‘Check Slope 30 %: Injected Current in secondary(A) Operated Current in Primary (A) ee BAY-207 BAY-208 1 Diff | Bias ae ee Rph 133.0" 1.180" aa one 33.4 Yph 1.33L-120° 1160" 1013 3021 33.5 B ph 1.33L.120" 1.300" 1012 3011 336 | Main Slope 53 %: Injected Current in secondary(A) | Operated Current in Primary (A) bee BAY-207 BAY-208 I Diff \ Bias ae e Rph 2.13L0° 1L:180° +3410 6429 53 Yph 2.13L-120° 1L60° 3412 6421 53.1 Bph | 2.13L.120° 1L:300° 3401 6407 ss er sare Sera 3 fe & a nda one tfonpe = Zeus Bag Hl Ib#|22- | Ore Bhaskanny pe a) 3a me D Aeros HEIL. (PG-GA) HEIL. (PG-Gl) BALCO.PRE- COMMISSIONING TEST REPORT HITACHI Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. vedanta pcico 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) M1 OCT Pick up: OCTOpertev (in primary) : 200 OCTOpertev(in secondar) : 67 mA tslowOCT: 20s PICK UP Testing: Pe Injected Current in Operated sae secondary (mA) Time(Sec) Rph 70 20.03 Yph 70 20.03, Bph 70 20.03 4. BAY-209 & 210 (ZONE-2) |. Measurement: : say] cr | Nominal value (al Measured Value [A] No |RatiofAl | Rph,vph,Bph | Reh | Yeh | Beh 209 | 3000/1 1 2997.8 2996.5 (2997.2 210 | 3000/1 a 2999.2 2997.4 2998.4 Il. Bus bar differential function Diffopertev : 1000 A Check zone 30% Main zone 153% ame fines owe [> fore ss RaudTRaSinpre Sian [Hm ehackenr Pe aise Anoop, HEIL. (PG-GA) HEIL. (PG-Gl) BALCO.PRE- COMMISSIONING TEST REPORT SS vedanta a a HMITACKHH Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. | edantal... paleo 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) Stabilit | = |___ Measured currents phase | 82¥-209 Injected current | Bay-210 injected current in eae in secondary (A) secondary (A) 1 Dift 1 Bias Rph 1.00.0 1.001.180" 0 3035.4 | Yph ea 1.001.690" ic 3032.4 No Trip oo 1.001.120" 1,00. 300" 7 aes l at Unstabilit ‘Measured currents phase | _B2¥-209Injected | Bay-210 Injected current in aa current in secondary (A) secondary (A) iff | Bias Roh 1.00.0" 1.00.0" 6025 6027.2 an 100-120" T.00.-120" ane a Trip aa 1.00. 120° 1.00120 caat co PICK UP Testing: Operated Values in secondary Bay Expected Current @) Bay Name No insecondary(A) [eon] vph oak 209 | —_-RECTIFORMER-13 0.33 033] 033 0.33 210 | RECTIFORMER-14 0.33 033] 0.33 0.33 SB = Ltmsc one B1(0B[22 fame: Rusthi Sing presst}osfa2, tame Pleckest) pate aloha ane: A-N U HEIL. (PG-GA) HEIL. (PG-Gl) BALCO.PRE- COMMISSIONING TEST REPORT HITACHI - % vedanta / inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. & * “owns Balleo 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REBG70, Yph- REB670) ‘Check Slope 30 %: |_Injected Current in secondary(A) | Operated Current in Primary (A) Phase ‘SLOPE in BAY-209 BAY-210 | Diff 1 Bias % Rph 1.33L0° z 3. 5 11.180" 1008 3081 33.1 Yph 1,33L-120° 1.60" 1006.4 3016.7 33.3 Bph 1.33L.120° 1300" 1001.2 3011.2 33.2 af Main Slope 53 %: Injected Current in secondary(A) ‘Operated Current in Primary 3) ‘SLOPE i ita BAY-209 BAY-210 ‘iff | Bias ee Rph 2.13L0° 1180" 3413.8 6431.4 53, Yph 2.13L.-120° 11.60" 3413.5 6435.5 53 Bph 2.13120" 1L300° 3410.2 6428.9 53 IM, OCT Pick up: OCTOpertev (in primary) : 200A OCTOperLev(in secondar) : 67 mA tslowOCT: 220s PICK UP Testing: Injected Current in Operated ae) secondary (mA) Time(Sec) Rph 70 20.03 Yph 70 20.03, Bph 70 20.03 SP ‘Signature LL cebogs oe: 3} [06 po. fo Raat Qian maipte [easton baw si|spahune Pn -Ovyove U HEIL. (PG-GA) HEIL. (PG-Gl) BALCO./ HITACHI 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) 5. BAY-211 & 212 (Z0NE-1) |. Measurement: PRE- COMMISSIONING TEST REPORT inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. | ~ say| ct | Nominal value {A} Measured Value [A] No | RatiofA] | ph, ¥ ph, Bph Rph Yph Bph | 211 | 3000/1 1 2998.9 | 29095 | 2999.4 | 212 | 3000/1 1 | 29087 | 29974 | 29994 Il. Bus bar differential function vedanta balco ate: 31 Diffopertev 1000 A Check zone 230% Main zone 153% Stability: . : ‘Measured currents ] rae 72nd cet | psi cree gg |S Rph 1.00L.0° 1.00. 180° oO 3037.2 aa 1.001120" 4.001.60° . 3029.1 No Trip Bph 1.00L.120° 1,00. 300° 0 3037.5 Unstability: Measured currents run | rig | oa me | si Rph 1.00L.0° 1,00L.0° 6072.5 6072.5 Yph 100.120" 100.120" 6039.7 | 60395 Trip Bph 1.00L120° 1.00L.120° 6071.6 6071.8 3 Sarre Tatars 7 Pole & tL. os p> Jame: Sy Pucths Qe Pre silpepr | mnephackaty pate at}s|20} HEIL, (PG-GA) HEIL. (PG-G!), L HITACHI inspire the Next PRE- COMMISSIONING TEST REPORT Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. ifpela2- name: Bhoelvestt pat: ails}a2 fare A) oN wey : v HEIL. (PG-GA) HEIL. (PG-GI) BALCO.— PRE- COMMISSIONING TEST REPORT “| HITACHI |... vedanta inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. | > balco 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REBG70, Yph- REB670, Yph- REB670) Unstability: z Bay- - | Measured currents | - d “ Bay-202 Inj ir Bay-214 Injected |~ FF Phase | Injected current | INjected current | TT ont in status imsecondary | insecondary | oOTEN | (itt 1 Bias (a) a) | | Reh | 10000" 1.00.0" aoo.o | 6023.4 | 6023.4 Yon | bovcsdaor | zoo-1a0" | i000" | Soy | gous Trip Bph 1,00L.120° 1.00..120° 1.00L.120" 6043.2 6043.2 | ‘Operated Values in secondary Bay | en Expected Current (a) ry Name No | in secondary (A) Rph Yph Bph 202 | _suscourteR 0.33 033| 033 033 213, | Line to MRSDS 0.33 0.33 0.33 0.33 214 | Line from CPP1200 0.33 0.33 0.33 0.33 Check Slope 30 %: Injected Current in secondary(A) Operated Current in ] Primary (A) SLOPE in 6 re BAY-202 BAY-213 BAY-214 1 Diff (Bias Reh 1.34.0" eee 1.180" 1026.5 3032.4 a Yph 1.34L-120° | 1.34L.-120° 160" 1028.1 3034.2 33.8 Bph 1.34L.120° 1.34120" 4.300" 1017.9 3036.8 33.5 epi Taare ae oe I NGowy = . = : 7 3 owe fon h Pathe Sing Pe ailpe 2 [tome Becker" paw aifafaa pune FY on worn HEIL. (PG-GA) HEIL. (PG-GI) BALCO.PRE- COMMISSIONING TEST REPORT HITACHI i inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. Svedanta 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) Main Slope 53 %: r — = - Injected Current in secondary(A) Operated Current in Primary (A) SLOPE in % Phase : ae BAY-202 BAY-213 | BAY-214 1 Diff 1 Bias ,h . 13.0" 4 6a02 53 Rol aaa | 24300" | 50+ 3399. le : Yoh | 2.131-120° | 2.131-120° | 1 gge 3a1La 6426 53 2 2 3418 6440 53 | Beh | 2as.az0" | 229.220" | 4, ao" | ML, OCT Pick up: OCTOpertev (in primary) : 200 OCTOperLev(in secondar) : 67 mA tslowOcT: 20s PICK UP Testing: i Injected Current in Operated . secondary (mA) Time(Sec) Rph 70 20.03 Yph 70 20.03 Bph 70 20.03 7. BAY-214 & 215 (ZONE-2) 1. Measurement: say|ct_|_ Nominal value [A] Measured Value [A] No | RatiolAl | ph, Y ph, B ph Rph Yph Bph 214 | 3000/1 a 2997.4 | 29985 | 2999.1 215 | 3000/1 1 2997.1 | 2997.2 | 2999.4 se | a | lycmese owe arlene tore S Pcths Sam pa zifyz|22 | rm Bhorckenry pa: sifp|a> fame p/n OMA HEIL. (PG-GA) HEIL. (PG-Gi) BALCO. gPRE- COMMISSIO} HITACHI : NING TEST REPORT SS vedanta inspire the Next | Station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA. balco 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REBG70, Yph- REB670) Wl. Bus bar differential function DiffOpertev £1000 A Check zone £30% Main zone 53% Stabili Measured currents Phase | B4V-214 Injected current | Bay-215 Injected z Status in secondary (A) current in secondary (A) I Diff | Bias Rph 1,00L.0° 1.00. 180" 0 3037.6 ph 1.001.-120° 1.00.60" 5 aod No Trip Bak 1.00120" 1.00. 300° ‘ aia Unstabil { Measured currents Phase | _Bav-214Injected | Bay-215 Injected current, : feet current in secondary (A) in secondary (A) 1 pitt 1 Bias Rph 1.00.0" 1.00.0" 6024.7 6027.9 1.00.-120" T.00.-120" apie ea Tip | aa 1.00. 120° 00. 120" aaa apie Operated Values in secondary Bay Expected Current @) Bay Name - No in secondary (A) |, ph Yph Bph 214 | Line from cPP1200 0.33 0.33] 0.33 0.33 215 | FUTUREUNEBAY 0.33 033] 0.33 0.33 cE | ue: Bt[2s)>> hone Pratt: Bina Pate cle. vomep\woskes pate: 3 foe Awe . pee HEIL. (PG-GA) | HEIL, (PG-GI) BALCO.PRE- COMMISSIONING TEST REPORT SS IHITTANCEAL | station: BALCO-220kV PACKAGE-3 SUBSTATION-KORBA, = vedanta ico 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REB670, Yph- REB670, Yph- REB670) Check Zone 30%: Injected Current in secondary(A) | Operated Current in Primary (A) aaa Phase ae SLOPE in | Bay-214 BAY-215 1 biff 1 Bias i Rph 13310" 4.180" 610 oo 32 Yph 133-120" 160° 1006 3016.7 33.3 Bph 1.33.120° 1.300" 1011.7 3011.2 335 ‘Main Zone 53 %: Injected Current in secondary(A) | Operated Current in Primary (A) SLOPE i sical BAY-214 BAY-215 ‘itt 1 Bias rea Rph 2130" 1180" 3418.2 64318 53.1 Yph 2.13120" 160° 34108 6432.7 53 Bph 2.131.120" 41300" 3413.7 6429.2 53 ML. OCT Pick up: Settings: OCTOpertev (in primary) : 200. OcTOpertev(in secondar) : 67 mA tslowOcT: 20s PICK UP Testing: cae Injected Current in Operated secondary (mA) Time(Sec) Rph 70 20.03 Yph 70 20.03 | Bph 70 20.03 Sera “S bate 3t[05[2> fore Bek + pai we | HEIL. (PG-GA) Hyer | 8 ate: atalaa- pamef) pire LBhetearh Pras fe) Neorg a HEIL. (PG-GI) BALCO.PRE- COMMISSIONING TEST REPORT ‘ : ACH vedanta ATTACH | station: BALCO-220Kv PACKAGE-3 SUBSTATION-KORBA. | ~~ — balco 220kV MAIN-1 BUSBAR PROTECTION RELAY (Rph-REBG70, Yph- REB670, Yph- REB670) Following verified along with testing: Functionality Comments Selective tripping of BB protection relay through BB protection Found ok Selective tripping of 88 protection relay through LBB operated signal ~ [Found ok Disturbance recorder for the various faults Found ok LEDs configured in relay Found ok Events in BB protection relay us Found ok [ Contacts of tripping relay and their related wiring as per scheme Found ok SL al Signature Senate . Gy In OW ome atfpn|>-fone RasticBiin burp [om Ba denis HEIL. (PG-GA) HEIL. (PG-GI)