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Abstract: Lead-rubber bearings are seismic isolators that have been used extensively to protect buildings, bridges, and mission-critical
infrastructure from the damaging effects of earthquake shaking. In bridges, lead-rubber bearings are subjected to continuous movement
due to service 共traffic兲 and temperature effects. This paper presents data on the effects of cumulative travel on the mechanical properties
of lead-rubber bearings based on an experimental investigation of both medium- and small-sized bearings. A theoretical interpretation of
the test results is presented.
DOI: 10.1061/共ASCE兲ST.1943-541X.0000141
CE Database subject headings: Lead; Rubber; Service loads; Thermal factors; Strain hardening; Isolation; Seismic effects;
Earthquakes.
Author keywords: Lead-rubber bearing; Cumulative travel; Service load, Thermal load; Strain hardening; Characteristic strength;
Recrystallization.
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2003 Experimental Program
BEARING No. 1, BEFORE 1.6km CUMULATIVE TRAVEL TEST BEARING No. 1, BEFORE 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
0 0
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 2. Force-displacement loops of medium-sized lead-rubber Bearing No. 1 under seismic and service load conditions prior to the cumulative
travel test
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BEARING No. 2, BEFORE 1.6km CUMULATIVE TRAVEL TEST BEARING No. 2, BEFORE 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 3. Force-displacement loops of medium-sized lead-rubber Bearing No. 2 under seismic and service load conditions prior to the cumulative
travel test
velocity should have been about 1 mm/sec, the amplitude change. The loops demonstrate that the imposed amplitude of
should have been about 1 mm and applied intermittently so motion caused significant yielding of the lead core;
that the bearing temperature remained constant 共Constanti- 4. Each bearing was tested under vertical load of 1,802 to 1,980
nou et al. 2007兲. However, time constraints required the use kN and three cycles of constant velocity motion of 0.15 mm/
of a higher speed and continuous motion. Note that lifetime sec and amplitude of 75 mm;
travel in bridge bearings includes both traffic and thermal 5. Each bearing was tested under vertical load of 1,806 to 1,848
loading effects, of which the latter are of much larger ampli- kN and five cycles of sinusoidal velocity motion of peak
tude but accumulate to a small portion of the total travel. The value of 250 mm/sec and amplitude of 114 mm. Note that the
testing was conducted over a period of 19 days with 8–10 h load on the bearings should have been about 1,400 kN but
of testing per day. The bearings were cooled during testing the bearings were loaded to a higher load due to error in the
with large fans that maintained a temperature of the testing testing arrangement. Figs. 5 and 6 present the recorded lat-
arrangement at 29° C after stabilization 共at the start of test eral force-displacement loops for lead-rubber Bearings No. 1
the temperature was 23° C兲. The internal temperature in the and No. 2, respectively, for the dynamic sinusoidal test and
lead core was not recorded. Fig. 4 presents the recorded the thermal loading test, which were conducted after the 1.6
loops 共the force is from two specimens tested as a pair兲 in the km cumulative travel test. A comparison of the results in
first five cycles 共1 to 5兲 and cycles 15,823 to 15,828. There is Figs. 2 and 3 共prior to the cumulative travel test兲 with those
little difference in the force-displacement loops of the bear- in Figs. 5 and 6 共after the cumulative travel test兲 reveals a
ings between the start and the end of testing. There is a small minor increase in the characteristic strength in the dynamic
change in the hysteresis loop in the first five cycles due to test and a major increase in the characteristic strength in the
small increases in the temperature of the lead core. Once the service load test. The increase in the characteristic strength is
temperature of the lead core stabilized, the loop shape did not by a factor of approximately 1.75. Such change is substantial
200 200
Lateral Force (kN)
0 0
-200 -200
-400 -400
-30 -15 0 15 30 -30 -15 0 15 30
Fig. 4. Force-displacement loops of the pair of medium-sized lead-rubber bearings in the cumulative travel test
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BEARING No. 1, AFTER 1.6km CUMULATIVE TRAVEL TEST BEARING No. 1, AFTER 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 5. Force-displacement loops of medium-sized lead-rubber Bearing No. 1 under seismic and service load conditions following the cumulative
travel test
and warrants consideration in analysis and design; and lead between the shim plates, all likely leading to increases
6. Bearing No. 2 was also subjected to two slower tests after the in effective strength of the bearing. Note that lead confine-
cumulative travel test. The bearing was subjected to axial ment is entirely of a mechanical nature and is unrelated to
loads of 1,806 and 1,930 kN, respectively, in the two tests, changes in physical properties 共e.g., crystalline structure兲 of
and one cycle of lateral movement at a constant velocity of lead. These effects, if they develop, are expected to reduce
0.05 mm/sec and 0.00353 mm/sec, respectively. Fig. 7 pre-
in magnitude when the bearing relaxes over time when un-
sents the recorded force-displacement loops. There is an in-
loaded; and
significant change in characteristic strength as the velocity
reduces from 0.15 mm/sec 共Fig. 6兲 to 0.05 mm/sec and then b. Strain hardening of the lead induced by repeated and accu-
to 0.00353 mm/sec 共Fig. 7兲. The duration of one-cycle mo- mulated plastic deformation. In this case the elevated tem-
tion was 0.6, 1.8, and 24 h, respectively, which are represen- perature of the test would have accelerated the process of
tative of thermal loading. recrystallization and subsequent grain growth that would
On the basis of the results obtained in the 2003 tests, two have reduced the strain hardening effect 共Skinner et al.
possible mechanisms that contributed to the observed increase in 1993; Van Vlack 1980兲. That is, had the cumulative travel
strength of the lead-rubber bearings were identified test been conducted at speeds that do not cause heating of
a. Increased confinement of lead, possibly due to the elevated lead, the increase in strength should have been larger. Con-
temperature in the cumulative travel testing. Presumably, the versely, the imposed 25 mm amplitude of deformation,
accelerated testing, in terms of both speed and continuity, which is much larger than that expected in service of about
共1兲 increased the temperature of the lead core; 共2兲 increased
1 mm, could have magnified the strain hardening effect.
the pressure on the lead core; and 共3兲 promoted wedging of
BEARING No. 2, AFTER 1.6km CUMULATIVE TRAVEL TEST BEARING No. 2, AFTER 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
0 0
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 6. Force-displacement loops of medium-sized lead-rubber Bearing No. 2 under seismic and service load conditions following the cumulative
travel test
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BEARING No. 2, AFTER 1.6km CUMULATIVE TRAVEL TEST BEARING No. 2, AFTER 1.6km CUMULATIVE TRAVEL TEST
(1 cycle, constant velocity 0.05mm/sec) (1 cycle, constant velocity 0.00353mm/sec)
400 400
200 200
Lateral Force (kN)
-200 -200
-400 -400
-100 -50 0 50 100 -100 -50 0 50 100
Fig. 7. Force-displacement loops of medium-sized lead-rubber Bearing No. 2 under thermal load conditions and extremely slow thermal load
conditions following the cumulative travel test
BEARING No. 1, 3.5 YEARS AFTER 1.6km CUMULATIVE TRAVEL TEST BEARING No. 1, 3.5 YEARS AFTER 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
0 0
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 8. Force-displacement loops of medium-sized lead-rubber Bearing No. 1 under seismic and service load conditions 3.5 years after the
cumulative travel test
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BEARING No. 2, 3.5 YEARS AFTER 1.6km CUMULATIVE TRAVEL TEST BEARING No. 2, 3.5 YEARS AFTER 1.6km CUMULATIVE TRAVEL TEST
(5 cycles, peak velocity 250mm/sec) (3 cycles, constant velocity 0.15mm/sec)
400 400
200 200
Lateral Force (kN)
-200 -200
-400 -400
-150 -100 -50 0 50 100 150 -100 -50 0 50 100
Fig. 9. Force-displacement loops of medium-sized lead-rubber Bearing No. 2 under seismic and service load conditions 3.5 years after the
cumulative travel test
tual conditions of operation of the bearings. In general under ser- laboratory because of the limited time available to conduct the
vice load conditions, bearings are subjected to motions of testing. Herein, the testing was conducted continuously over pe-
amplitude and speed of the order of 1 mm and 1 mm/sec, respec- riods of about 7 h each day, followed by a pause and restart on the
tively 共Constantinou et al. 2007兲. The motion may accumulate to next day. Each bearing required 10 days of testing. During testing,
a large travel but is intermittent so that heating effects in the lead the temperature on the free boundary of the bearings was moni-
core are insignificant. In all tests presented in this section, the tored and found to have increased only on Bearing B 共subjected to
vertical load on the bearing was 89 kN. the 10 mm amplitude兲 by about 5 ° C at the conclusion of testing
The two small-sized bearings were designated to have a length each day. The temperature of the lead core in the two bearings
scale factor of 2.5 as the bearing dimensions, other than the lead should have been different by at least 5 ° C. While this difference
core diameter, were approximately 2.5 times smaller than those of in temperature is small, it is sufficient to expedite recrystallization
the medium-sized bearing of Fig. 1. Bearing A was subjected to in the lead core of Bearing B by comparison to that of Bearing A
125,000 cycles of 1 mm amplitude and 2.5 mm/sec constant ve- 共Skinner et al. 1993; Van Vlack 1980兲. Therefore, any differences
locity motion for a total travel of 500 m. Based on the principles in the characteristic strength of the two bearings following the
of similarity established in Kalpakidis and Constantinou 共2008兲, cumulative travel test would be due to strain hardening effects
this corresponds to prototype motion of 2.5 mm amplitude, 1 共because of the significant yielding in Bearing B兲 but somehow
mm/s velocity, and travel of 1,250 m. These are representative mitigated by beneficial recrystallization in Bearing B.
conditions of motion under service conditions of medium-sized The cumulative travel test of each bearing was preceded and
bearings. Bearing B was subjected to 12,500 cycles of 10 mm followed by a fast and a slow large amplitude test in order to
amplitude and 2.5 mm/s constant velocity motion for a total travel investigate the effect of travel on the characteristic strength for
of 500 m. These conditions correspond to prototype motion of 25 conditions of high and low strain rates. The high speed tests were
mm amplitude, 1 mm/s velocity, and travel of 1,250 m. conducted at amplitude of 114 mm and at a peak velocity of 358
The main difference in the testing of the two bearings was the mm/sec. The low speed tests were conducted at a constant speed
amplitude of motion, which was expected to cause minimal in- of 0.05 mm/sec and amplitude of 50 mm.
elastic action in the lead core of Bearing A and substantial inelas- Figs. 11–13 present force-displacement loops for Bearing A
tic action in the lead core of Bearing B. Moreover, as a result of
before the cumulative travel test, during the travel test and after
differences in inelastic action in the two bearings, the temperature
the travel test, respectively. Figs. 14–17 present force-
of the lead core of Bearing B was expected to further increase
displacement loops for Bearing B before the travel test, during the
than that of Bearing A. Actual conditions in the field would not
travel test, and twice after the travel test, respectively. The loops
result in any significant temperature increase as service load ef-
in Fig. 12 of Bearing A lack clear hysteretic characteristics that
fects are intermittent. Such conditions cannot be generated in the
would indicate yielding of the lead core. However, the measure-
ment of the effective damping gave values of about 0.15, which
are extremely unlikely to be due entirely to energy dissipation in
the rubber. We concluded that the lead core in Bearing A yielded
but not substantially. By comparison, Fig. 15 for Bearing B shows
clear hysteretic characteristics due to significant yielding of the
lead core.
It may be noted in Figs. 12 and 15 that the hysteresis loops at
the start and at the end of the cumulative travel tests of both
bearings are stable without any changes from cycle to cycle 共note
that the first few cycles of Bearing A have amplitude of 0.8 mm
instead of 1 mm—this was later corrected as control of the testing
Fig. 10. Small-sized lead-rubber bearing machine was established兲. The stability of the loops indicates
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BEARING A, BEFORE 500m CUMULATIVE TRAVEL TEST BEARING A, BEFORE 500m CUMULATIVE TRAVEL TEST
(10 cycles, peak velocity 358mm/sec) (1 cycle, constant velocity 0.05mm/sec)
40 40
20 20
Lateral Force (kN)
-20 -20
-40 -40
-150 -100 -50 0 50 100 150 -60 -40 -20 0 20 40 60
Fig. 11. Force-displacement loops of small-sized lead-rubber Bearing A before cumulative travel test recorded at high and low speeds
BEARING A, LOOPS 1-50 OF 500m CUMULATIVE TRAVEL TEST BEARING A, LOOPS 125301-125376 OF 500m CUMULATIVE TRAVEL TEST
(constant velocity 2.5mm/sec) (constant velocity 2.5mm/sec)
4 4
2 2
Lateral Force (kN)
0 0
-2 -2
-4 -4
-1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1 -1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1
Fig. 12. Force-displacement loops of small-sized lead-rubber Bearing A recorded during cumulative travel test
BEARING A, AFTER 500m CUMULATIVE TRAVEL TEST BEARING A, AFTER 500m CUMULATIVE TRAVEL TEST
(10 cycles, peak velocity 358mm/sec) (1 cycle, constant velocity 0.05mm/sec)
40 40
20 20
Lateral Force (kN)
0 0
-20 -20
-40 -40
-150 -100 -50 0 50 100 150 -60 -40 -20 0 20 40 60
Fig. 13. Force-displacement loops of small-sized lead-rubber Bearing A following cumulative travel test recorded at high and low speeds
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BEARING B, BEFORE 500m CUMULATIVE TRAVEL TEST BEARING B, BEFORE 500m CUMULATIVE TRAVEL TEST
(10 cycles, peak velocity 358mm/sec) (1 cycle, constant velocity 0.05mm/sec)
40 40
20 20
Lateral Force (kN)
-20 -20
-40 -40
-150 -100 -50 0 50 100 150 -60 -40 -20 0 20 40 60
Fig. 14. Force-displacement loops of small-sized lead-rubber Bearing B before cumulative travel test recorded at high and low speeds
stable 共constant兲 temperature of the lead core. As noted earlier, free boundary during the test. In this test, the buildup of tempera-
the temperature on the free boundary of Bearing A was equal to ture in the lead core was expected to be slow due to the low rate
the ambient during the entire test, leading to the conclusion that of heat generation. The temperature was then expected to stabilize
the increase in lead core temperature was very small. Bearing B due to heat conduction. As seen in Fig. 15, the strength of the
had a measured temperature of about 5 ° C above ambient on its bearing in the last few cycles is constant but slightly lower than
BEARING B, LOOPS 1-7 OF 500m CUMULATIVE TRAVEL TEST BEARING B, LOOPS 12491-12498 OF 500m CUMULATIVE TRAVEL TEST
(constant velocity 2.5mm/sec) (constant velocity 2.5mm/sec)
10 10
5 5
Lateral Force (kN)
0 0
-5 -5
-10 -10
-15 -10 -5 0 5 10 15 -15 -10 -5 0 5 10 15
Fig. 15. Force-displacement loops of small-sized lead-rubber Bearing B recorded during cumulative travel test
BEARING B, 1 DAY AFTER 500m CUMULATIVE TRAVEL TEST BEARING B, 4 DAYS AFTER 500m CUMULATIVE TRAVEL TEST
(1 cycle, constant velocity 0.05mm/sec) (1 cycle, constant velocity 0.05mm/sec)
40 40
20 20
Lateral Force (kN)
0 0
-20 -20
-40 -40
-60 -40 -20 0 20 40 60 -60 -40 -20 0 20 40 60
Fig. 16. Force-displacement loops of small-size lead-rubber Bearing B one day and four days after cumulative travel test recorded at low speed
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BEARING B, 43 DAYS AFTER 500m CUMULATIVE TRAVEL TEST BEARING B, 43 DAYS AFTER 500m CUMULATIVE TRAVEL TEST
(10 cycles, peak velocity 358mm/sec) (1 cycle, constant velocity 0.05mm/sec)
40 40
20 20
Lateral Force (kN)
-20 -20
-40 -40
-150 -100 -50 0 50 100 150 -60 -40 -20 0 20 40 60
Fig. 17. Force-displacement loops of small-sized lead-rubber Bearing B 43 days after cumulative travel test recorded at high and low speeds
the strength in the first few cycles. This demonstrates that the following the conclusion of the cumulative travel test. A high
temperature is slightly higher but near constant in the last few speed test and a low speed test were conducted—the results are
cycles. presented in Fig. 17. Evidently, there is no further relaxation ef-
Comparing the results in Figs. 11 and 13 of the tests conducted fect on the characteristic strength at low speeds. Furthermore,
prior to and following the cumulative travel test on Bearing A, we comparing the results of the high speed test prior to 共Fig. 14兲 and
observe insignificant differences. It may be concluded that cumu- following 共Fig. 17兲 the cumulative travel test we observe very
lative travel does not have any important effect on the character- small and practically negligible differences.
istic strength of lead-rubber bearings when the amplitude of Figs. 18–20 present comparisons of force-displacement hyster-
deformation is small and consistent with the typical effects of esis loops obtained in high- and low-speed testing of both small-
traffic load 共amplitude of the order of 1 mm兲. sized bearings and one of the medium-sized bearings before and
However, comparing the results of Figs. 14 and 16 of the tests after conduction of respective cumulative travel tests. They allow
conducted prior to and following the cumulative travel test on for direct observation of strength changes resulting from cumula-
Bearing B 共subjected to large amplitude motion兲, we observe a tive travel.
large, as much as 45%, increase in the characteristic strength fol-
lowing the cumulative travel test at conditions of very low speed
of motion.
It should be noted that the low speed test was conducted twice: Conclusions
共1兲 24 h after the conclusion of the cumulative travel test and 共b兲
four days following the conclusion of the cumulative travel test. On the basis of the experimental results presented here, the fol-
As seen in the results of Fig. 16, there is a distinct difference in lowing may be concluded:
the characteristic strength measured in the two tests, with the 1. The characteristic strength of lead-rubber bearings under
strength decreasing as the bearing is allowed to relax for longer seismic loading conditions is practically unaffected by prior
time. cumulative travel. The conclusion is valid for 共1兲 travel of
To further investigate the observation of reduced strength with small amplitude of cyclic motion 共order of 1 mm and barely
increasing relaxation time, the bearing was tested again 43 days causing yielding of the lead core兲 or 共2兲 travel of large am-
400 40
Before Before
After After
200 20
Lateral Force (kN)
0 0
-200 -20
-400 -40
-150 -100 -50 0 50 100 150 -150 -100 -50 0 50 100 150
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40 20
Before Before
After After
20 10
-20 -10
-40 -20
-150 -100 -50 0 50 100 150 -60 -40 -20 0 20 40 60
plitude of cyclic motion 共order of 10 mm and clearly causing increase. This conclusion is based on the results obtained
yielding of the lead core兲. Accordingly, an appropriate value following cumulative travel testing at large amplitude of two
for the property modification factor for travel 共AASHTO medium-sized bearings 关Fig. 20共a兲兴 and one small-sized
1999兲, for lead-rubber bearings constructed with a low damp- bearing 关Fig. 20共b兲兴. The increase in strength in these bear-
ing natural rubber, should be 1.0. This conclusion is based on ings varied between about 30 and 75% depending on size of
the results obtained following cumulative travel testing at
the bearing tested, the conditions of testing, the cumulative
large amplitude of two medium-sized bearings 关Fig. 18共a兲兴
travel imposed, and the relaxation time allowed prior to the
and one small-sized bearing 关Fig. 18共b兲兴, and cumulative
travel testing at small amplitude of one small-sized bearing posttravel testing;
关Fig. 19共a兲兴; 4. It is appropriate that specifications for testing of lead-rubber
2. The characteristic strength of lead-rubber bearings under bearings for cumulative travel distinguish between small am-
thermal loading conditions is unaffected by the prior cumu- plitude traffic load effects and large amplitude thermal load
lative travel if the amplitude of cyclic motion during travel is effects; and
small 共order of 1 mm and barely causing yielding of the lead 5. If accepted that only large amplitude motion has effect on the
core兲. This conclusion is based on the results obtained fol- characteristic strength, cumulative travel test specifications
lowing cumulative travel testing at small amplitude of one for lead-rubber bearings may only include components
small-sized bearing 关Fig. 19共b兲兴; caused by temperature changes and not traffic loading ef-
3. The characteristic strength of lead-rubber bearings at thermal fects. Cumulative travel caused by thermal loading is typi-
loading conditions is affected markedly by the prior cumula-
cally much smaller than that caused by traffic loading so that
tive travel if the amplitude of cyclic motion during travel is
large 共order of 10 mm and clearly causing yielding of the such a specification will substantially reduce the time needed
lead core兲. This effect is likely the result of strain hardening for testing.
of lead; relaxation will likely limit the extent of the strength
400 20
Before Before
After After
200 10
Lateral Force (kN)
0 0
-200 -10
-400 -20
-100 -50 0 50 100 -60 -40 -20 0 20 40 60
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Acknowledgments 共1999兲. “Property modification factors for seismic isolation bearings.”
Technical Rep. No. MCEER-99-0012, Multidisciplinary Center for
Financial support for this work was provided by the State of Earthquake Engineering Research, Buffalo, N.Y.
California Department of Transportation 共Project 65A0174兲 and Constantinou, M. C., Whittaker, A. S., Kalpakidis, Y., Fenz, D. M., and
the Multidisciplinary Center for Earthquake Engineering Re- Warn, G. P. 共2007兲. “Performance of seismic isolation hardware under
search 共Highway Project TEA-21, EXT-3C, and SAFETEA LU, service and seismic loading.” Technical Rep. No. MCEER-07-0012,
Task 3.2兲. This support is gratefully acknowledged. The medium- Multidisciplinary Center for Earthquake Engineering Research, Buf-
sized bearings were manufactured by Dynamic Isolation Systems, falo, N.Y.
Inc., of Sparks, Nevada. The small-sized bearings were manufac- Kalpakidis, I. V., and Constantinou, M. C. 共2008兲. “Effects of heating and
tured by Scougal Rubber, of Seattle, Washington. load history on the behavior of lead-rubber bearings.” Technical Rep.
No. MCEER-08-0027, Multidisciplinary Center for Earthquake Engi-
neering Research, Buffalo, N.Y.
References Naeim, F., and Kelly, J. M. 共1999兲. Design of seismic isolated structures:
From theory to practice, Wiley, New York.
AASHTO. 共1999兲. Guide specifications for seismic isolation design, Skinner, R. I., Robinson, W. H., and McVerry, G. H. 共1993兲. An intro-
American Association of State Highway and Transportation Officials, duction to seismic isolation, Wiley, Chichester, England.
Washington, D.C. Van Vlack, L. H. 共1980兲. Elements of materials science and engineering,
Constantinou, M. C., Tsopelas, P., Kasalanati, A., and Wolff, E. D. 4th Ed., Addison-Wesley, Reading, Mass.
Downloaded 27 Apr 2010 to 128.205.20.6. Redistribution subject to ASCE license or copyright. Visit http://www.ascelibrary.org