FIDOKA Clean Tools)
Jidoka is also known 04:
)_ Auto-no- matin -
2) Intelligent pertomatin
3) Aubmatin with a Human touch.
4) Aritomatin with Human malcom
« [ Sidola is_oe of the too pillars_of the yeh Frodluchim
Hi! along with Tust - rine CIID. Jas conaidered
wnt in success Lean Manufachunes iplemerintions
al & i wee or built -in- wall
0 all about qualilt ot 1 on built 4 y
Hishy of Jidoka +
Tidbka wao |S urd jin 1896 by the init invnor
Sakiohi Toyode whe Laker are, the creake of Toyeh np
JIDOKA:
+ Jidoka ollows tHe apention bp havea “bul in eae at
eath skp of a praca ie the. aperetor does not ma fo wath
the macline on nthe aeration.
JIDOEA banially, fosuoseo ont
1) Dont accept the
2) Don't _make defits
3) Dent pass defecsclassmate.
Date.
Page
C)
oie it pre ating) te wtf Oh machines and fors_the ab il to dehd “iarelaieeae
wn an ab normal um dition hao peurred_and immedi,
stp work when a pean fi ours.
__||r Ths onables radions fo Wwild in valid at wah omen 4
| by duninading, the reot_causts of dees.
ale nccbanes work iin by sparchi worken aid
moukines , lids elimin aka the nied fr operons ming
wath machine » as typ can handle ol mabe ae
- of Tidoka ? L
5
.
ral Mans work from Maduine's work :
Mans work and machines work are separate gor bdr
efficiency
U
2) Stop the line and fie the problem :
Step and roti for an apremel nwer ko \
defect pass_on 1 net staton.
3) Built in gual! at cad, process!
Attach wake Ge the surte, devlep a rniade f
cag, it ri the first tine +
4) Prevent:
tnalyze. the root causes, implement eounkrm easures «
and inp ambinugwaly- ;
7
+classmate.
Date
Page
| Goncept of ILDOFA: / a
set :
DA machine detufs a problem and_vommmuni cates iF.
a) A situahm devi‘afes fom the normal work fo.
2) he line it stopped.
4) Manager / Supeninn removes cquar_of the problem.
3 Tnproremenk I Incorporated info Whe celoniedl oor ln.
Q therefor, Govd produce fan be produced.
Tools of ILDOEA :
D_ Andon
2» fndon (ord.
2) fixed Position stop.
@) Toka tobe. ;
D Andon: (Tapanese word for “Taper Lafern™)
—+ Aniion is 0 visual dhiplay, tuck shows shahve information.
wtich is often ioabing th audible system gush wa-alans
Andon are edd to signal when line stopp for defects
on oli frieudhicn m the line and do wgnal fr rpbnishmnt
: v
for parks.
4) Andon rd:
+ Andon lord is wually a rope , thet a saorker_ may,
_pull fo wgnal the nid fr amshne ard will further
stop the line if thesproblem is nal sold unde find tme,
i mer | !|2) Fined Fixed Tosttion ihiow Slop +
= Fined postion step isa a potion m rv zag
bine ighen a zone procies is camplebed Fis thee L
poston thal the lines will s should _4n conemaly r
ia not weredtd on time eat the oid of time.
4) Toka Woke: (tris a jopantce tm wat oa
proofing.)
S "Telea yoke refers to low vost denves of inmorations
that makes ik imporsble to.make misks ait dys
people make Hangs ayht the fr the first me.
se Tidoka :
a isa quality umtrel prowas that fee the
fine | falr akon
Dekck the _alonormall
4) Sip -
3 fin or wrveck the immediak andition .
») Invoke the root cause aud insall a
countermeaure . i
7
i STOR. REVIEN PROGEED: L
—
ae ee
~—
—: | Bonefits of | SIDDEAL oo
+ Helps detect a problem “eaelier’ ae
) Avoids spread ‘of bad _p na fees ee
“tran mea indo pe
3) + level
yeas
human _in ide is
[2 machinery
Wee. produ p roduced-
5 deh
leona in preduchiniy