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* MODSIM UNIT DESIGN REPORT *

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UNIT EQUIPMENT DATA SHEET - VIBRATING SCREEN

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Unit number 1 MODSIM model name SCRN

Job name: simulacion giratoria con resirculacion

There is/are 1 screen/s in parallel

Tonnage to be processed 10.00 tonnes/hr.

Tonnage in undersize product 4.047 tonnes/hr.

Mesh size 2.00 mms.

Surface water on deck oversize 0.0 %

Factors are calculated for horizontal screen.

Basic capacity = 23.860 tons per hour per square meter

Particle size distribution in the feed.

Size % passing
mms
10.7 92.472
7.54 85.158
5.35 75.514
3.77 64.577
2.67 53.984
1.88 46.309
1.34 39.246
0.944 33.220
0.667 29.243
0.472 24.070
0.334 20.415
0.236 17.910
0.167 16.096
0.118 14.682
0.834E-01 13.689
0.590E-01 12.898
0.417E-01 12.154
0.295E-01 11.452
0.209E-01 10.790
0.147E-01 10.167
0.104E-01 9.580
0.737E-02 9.027
0.521E-02 8.506
0.369E-02 8.014
0.00 0.000

Percent oversize in feed 52.43%

Oversize factor is 1.204
Percent half size in feed 34.17%
Half-size factor is 0.883
Deck location factor 1.00
Specific gravity of material in feed 2.68
Bulk density of material in feed 1611. kgs/m**3
Bulk density factor is 1.007

Screen area required 0.391 sq meters

Particle size distribution in the overflow.

Size % passing
mms
10.7 87.354
7.54 75.069
5.35 58.869
3.77 40.497
2.67 22.702
1.88 11.669
1.34 9.889
0.944 8.371
0.667 7.368
0.472 6.065
0.334 5.144
0.236 4.513
0.167 4.056
0.118 3.699
0.834E-01 3.449
0.590E-01 3.250
0.417E-01 3.062
0.295E-01 2.886
0.209E-01 2.719
0.147E-01 2.562
0.104E-01 2.414
0.737E-02 2.275
0.521E-02 2.143
0.369E-02 2.019
0.00 0.000

Particle size distribution in the underflow

Size % passing
mms
10.7 100.000
7.54 100.000
5.35 100.000
3.77 100.000
2.67 100.000
1.88 97.266
1.34 82.430
0.944 69.774
0.667 61.420
0.472 50.555
0.334 42.878
0.236 37.617
0.167 33.808
0.118 30.837
0.834E-01 28.753
0.590E-01 27.091
0.417E-01 25.527
0.295E-01 24.053
0.209E-01 22.664
0.147E-01 21.355
 0.104E-01 20.122
0.737E-02 18.960
0.521E-02 17.865
0.369E-02 16.833
0.00 0.000

NOTES:

UNIT EQUIPMENT DATA SHEET - GYRATORY CRUSHER

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Unit number 2 MODSIM model name GYRA

Job name: simulacion giratoria con resirculacion

Tonnage to be processed 11.56 tons per hour

Open side discharge setting0.2830 cms

Size distribution in feed

Size % passing
cms
1.07 93.486
0.754 87.133
0.535 78.083
0.377 63.987
0.267 42.639
0.188 20.763
0.134 16.487
0.944E-01 13.642
0.667E-01 11.486
0.472E-01 9.250
0.334E-01 7.572
0.236E-01 6.338
0.167E-01 5.411
0.118E-01 4.692
0.834E-02 4.165
0.590E-02 3.756
0.417E-02 3.412
0.295E-02 3.119
0.209E-02 2.867
0.147E-02 2.647
0.104E-02 2.454
0.737E-03 2.282
0.521E-03 2.128
0.369E-03 1.988
0.00 0.000

Top size in feed is approximately 2.02 cms

Dimension A of crusher must be at least 2.53 cms

Minimum head diameter required to handle the tonnage.....
"Fall through" material in feed 45.91 percent.
Scalping of the feed is recommended.

Size distribution in product

Size % passing
cms
1.07 100.000
0.754 99.974
0.535 99.268
0.377 94.626
0.267 82.419
0.188 64.420
0.134 47.184
0.944E-01 37.844
0.667E-01 29.822
0.472E-01 23.186
0.334E-01 17.837
0.236E-01 13.612
0.167E-01 10.325
0.118E-01 7.797
0.834E-02 5.868
0.590E-02 4.404
0.417E-02 3.299
0.295E-02 2.468
0.209E-02 1.844
0.147E-02 1.377
0.104E-02 1.027
0.737E-03 0.766
0.521E-03 0.571
0.369E-03 0.426
0.00 0.000

Impact work index of the material is 12.77 kWhr/ton

80% passing size in feed is 5.72 mms.
80% passing size in product is 2.54 mms.
Estimated power requirements 9.77 kW

Power requirement to allow for 35% surge capacity 13.19 KW.

Crusher selected.....

Crusher capacity from manufacturer's tables.....tons per hour.

Number of crushers required......

NOTES:
UNIT EQUIPMENT DATA SHEET - VIBRATING SCREEN
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Unit number 5 MODSIM model name SCRN

Job name: simulacion giratoria con resirculacion

There is/are 1 screen/s in parallel

Tonnage to be processed 15.60 tonnes/hr.

Tonnage in undersize product 9.990 tonnes/hr.

Mesh size 2.00 mms.

Surface water on deck oversize 0.0 %

Factors are calculated for horizontal screen.

Basic capacity = 23.860 tons per hour per square meter

Particle size distribution in the feed.

Size % passing
mms
10.7 100.000
7.54 99.981
5.35 99.458
3.77 96.019
2.67 86.978
1.88 72.938
1.34 56.325
0.944 46.125
0.667 38.017
0.472 30.284
0.334 24.331
0.236 19.837
0.167 16.416
0.118 13.773
0.834E-01 11.803
0.590E-01 10.288
0.417E-01 9.064
0.295E-01 8.066
0.209E-01 7.244
0.147E-01 6.558
0.104E-01 5.979
0.737E-02 5.485
0.521E-02 5.056
0.369E-02 4.681
0.00 0.000

Percent oversize in feed 24.43%

Oversize factor is 0.995
Percent half size in feed 47.76%
Half-size factor is 1.155
Deck location factor 1.00
Specific gravity of material in feed 2.69
Bulk density of material in feed 1611. kgs/m**3
Bulk density factor is 1.007

Screen area required 0.565 sq meters

Particle size distribution in the overflow.

 Size % passing
mms
10.7 100.000
7.54 99.947
5.35 98.493
3.77 88.936
2.67 63.807
1.88 30.409
1.34 23.483
0.944 19.230
0.667 15.850
0.472 12.626
0.334 10.144
0.236 8.271
0.167 6.844
0.118 5.742
0.834E-01 4.921
0.590E-01 4.289
0.417E-01 3.779
0.295E-01 3.363
0.209E-01 3.020
0.147E-01 2.734
0.104E-01 2.493
0.737E-02 2.287
0.521E-02 2.108
0.369E-02 1.952
0.00 0.000

Particle size distribution in the underflow

Size % passing
mms
10.7 100.000
7.54 100.000
5.35 100.000
3.77 100.000
2.67 100.000
1.88 96.839
1.34 74.781
0.944 61.239
0.667 50.474
0.472 40.208
0.334 32.304
0.236 26.338
0.167 21.795
0.118 18.286
0.834E-01 15.671
0.590E-01 13.659
0.417E-01 12.034
0.295E-01 10.709
0.209E-01 9.617
0.147E-01 8.707
0.104E-01 7.938
0.737E-02 7.282
0.521E-02 6.713
0.369E-02 6.215
0.00 0.000

NOTES: