Professional Documents
Culture Documents
028701
25-10-00
DEXTER-WILSON CO/ÎP.———
4133 Stone Way North, Seattle. WA 98103
DEXTER-WILSON CORP.
4133 Stone Way North
Seattte, Washington 98103
Téléphone: (206) 632-4456
R E C O R D OF R E V I S O N S
-----------.„-.
R e v -i s i o n Issue Date By
Numbe r Date Inserted Signature
REV.A FEB 1 5 / 8 8
S E R V I C E B U L L E T I N / I N F O R M A T I O N LETTER LIST
LIST OF E F F E C T I V E PAGES
SECTION
SUBJECT PAGE DATE
TABLE OF CONTENTS
FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 1 ~ D e s c r i p t i o n and O p é r a t i o n . . . . . . . . . . . . . . . 6
- T e c h n i c a L Data Sheet . . . . . . . . . . . . . . . . . . . . 9
SECTION II - I n s t a L L a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION III - I n s p e c t i o n / C h e c k . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION IV - T r o u b L e s h o o t i n g . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION V - D i s a s s e m b L y and R e p a i r . . . . . . . . . . . . . . . . . . 13
SECTION VI - C L e a m n g , S t o r a g e , H a n d L i n g , T o o L i n g . . . . 17
SECTION VII - i L L u s t r a t e d Parts List . . . . . . . . . . . . . . . . . 20
ILLUSTRATIONS
FIGURE 1 - P/N 028801 C h e c k List ( R e c t a n g u L a r ) . . . . . . . 5
Surface Mounted
FIGURE 2 - P/N 028803 C h e c k List ( S q u a r e ) . . . . . . . . . . . . 7
Dzus Rai L Mounted
FIGURE 3 - Check List S c h e m a t i c D i a g r a m . . . . . . . . . . . . . . 1 6
FIGURE 4A - P/N 028801 Check List A s s e m b L y . . . . . . . . . . . . 18
1L L u s t r a t e d Parts
F I G U R E 4B - P/N 028801 C h e c k List A s s e m b l y . . . . . . . . . . . . 1 9
PCB A s s e m b L y I L L u s t r a t e d Parts
FIGURE 5A - P/N 028803 Check List A s s e m b L y . . . . . . . . . . . . 21
I L L u s t r a t r e d Parts
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DEXTER-WILSON C O R P .
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FORUARD
Thé P/N 0 2 8 8 0 1 / 0 2 8 8 0 3 L i g h t e d C h e c k L i s t s w e r e d e s i g n e d
f o r i n s t a L L a t i o n on t h é i n s t r u m e n t p a n e l s of c o m m e r c i a l
a i r l i n e s and g é n é r a l a v i a t i o n a i r c r a f t . T h è s e L i g h t e d
c h e c k L i s t s a r e u s e d by t h é f l i g h t c r e w t o o b t a i n
p o s i t i v e c o n f i r m a t i o n of c e r t a i n c r i t i a L a i r c r a f t
c o n f i g u r a t i o n p a r a m e t e r s . A u n i q u e a r r a n g e m e n t of
s w i t c h e s and b a c k - L i g h t e d L e g e n d s m a k e s t h è s e um'ts e a s y
to u s e a n d t h é s t a t u s o f e a c h c h e c k i t e m i m m e d i a t e L y
o bv i o u s .
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BRIGHTNESS
CONTROL
SELECTOR
SWITCH
MOUNTIN6
PLATE
(REAR)
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1.0 INTRODUCTION
Thé P/N 028801 ( s e e F i g u r e 1 ) or 028803 ( s e e F i g u r e 2)
L i g h t e d Check List is used to c o n f i r m a i r c r a f t f L i g h t
p a r a m e t e r s d u r i n g take-off and L a n d i n g . S p é c i a l fea-
tures i n c L u d e a b r i g h t n e s s control for thé b a c k l i g h t e d
c h e c k item legends and easy-to-change Legend f i l m s .
Its m a j o r components are a p r i n t e d c i r c u i t board ( P C B )
assembly c o n t a i m ' n g thé L i g h t b o x e s , lamps and c o n t r o l s ;
one (028801) or two (028803) Legend f i l m s ; a mounting
plate ( f r o n t or r e a r ) and a cover ( r e a r or front).
1.1 MOUNTING
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BRIGHTNESS
CONTROL
MOUNTING
PLATE ( F R O N T )
CHECK
SWITCH
(10 PLCS)
COVER
(REAR)
028701
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OPERATION A N D M A I N T E N A N C E H A N U A L
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1.3 OPERATING P R O C E D U R E ( R e f e r to F i g u r e s 1 S 2)
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LEGEND L A M P S . . . . . . . . . . . . . . . . . . . . . . M S 24515-6839
or
MS 3338-6839
Type T1-SMF
28 V o l t s M a x i m u m
D I M E N S I O N S . . . . . . . . . . . . . . . . . . . . . . . . P / N 028801
2.25"W X 9.50"H
X 1 . 5 1 " DP
P/N 028803
5.75"W X 4.88"H
X 1 . 5 5 " DP
A M B I E N T L I 6 H T . . . . . . . . . . . . . . . . . . . . . 5 , 0 0 0 FT-Lamberts
(LEGEND VISIBILITY) Maximum
LESEND LETTER F O N T S . . . . . . . . . . . . . . . M a i n T i t l e s -
Futura Extra BoLd
C hec k Items -
News G o t h i c
E x t r a Condensed
LEGEND C H A R A C T E R S / S P A C E S . . . . . . . . . . 2 0 M a x i m u m
W E I G H T . . . . . . . . . . . . . . . . . . . . . . . . . . . . P / N 028801 - 11 OZ
( . 6 9 LB)
(312 grams)
P/N 028803 - 12 OZ
( . 7 5 LB)
(340 g r a m s )
SECTION II - INSTALLATION
2.0 GENERAL
Thé Long r e c t a n g u L a r shaped P/N 028801 i s d e s i g n e d to be
surface mounted w h i l e thé square P/N 028803 fastens onto
standard A R I N C Dzus r a i l s ( 5 3/4" w i d e p a n e l ) .
2.1 MOUNTING
Thé r e c t a n g u l a r P/N 028801 check L i s t can be a t t a c h e d to a
van'ety of surfaces using #8 ( 0 . 1 6 4 D I A ) pan head h a r d w a r e .
Thé check L i s t bottom surface becomes very w a r m , so thé unit
shouLd be mounted on a m é t a l or other surface w h i c h w i l l
" s i n k " thé heat away and keep thé check L i s t cooL d u r i n g
opérât i o n .
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3.0 GENERAL
Thé opération of thé check L i s t is f u L L y tested each t i m e thé
u n i t is u s e d . To check out any r e p a i r s , f o L L o w o p e r a t i n g
procédure o u t L i n e d in p a r a g r a p h 1 . 3 .
OZ8701 page 1 1
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SECTION IV TROUBLESHOOTING
4.0 GENERAL
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5.0 GENERAL
Four corner screws h o L d thé a s s e m b L y together ( s e e F i g u r e s 1
S 2 ) . Thé " A " screws ( u p p e r L e f t , Loyer r i g h t ) fasten thé
a s s e m b L y to thé m o u n t i n g p l a t e ( P / N 028801) or h o L d thé back
cover on ( P / N 028803). Thèse " A " screws must a L w a y s be
removed to gain access to i n s i d e of c h e c k L i s t . Thé " B "
screws ( u p p e r n ' g h t , Lower L e f t ) a t t a c h thé PCB assembLy to
thé front cover ( P / N 028801) or to thé mounting p l a t e ( P / N
028803). Thé " A " and " B " s c r e w s , thé b r i g h t n e s s c o n t r o L knob
and thé reheostat m o u n t i n g nut must a i l be removed to gain
a c c e s s t o thé legend f i l m ( s ) .
5.1 L E G E N D LAMP R E P L A C E M E N T
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028701 25-10-00 pa
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wht
- 0
NOTES:
F I G U R E 3 - C H E C K LIST S C H E M A T I C D I A G R A H
SECTION VI - C L E A N I N G , S T . O R A G E , H A N D L I N G , TOOLING
6.0 CLEANING
W h e n r e q u i r e d , thé C h e c k Li st should be c L e a n e d o n L y w i t h a
d a m p , so-ft r a g , or -if n e c e s s a r y , a mi Ld d é t e r g e n t s o l u t i o n .
Under no c i r c u m s t a n c e s s h o u L d thé Legend f i L m ( s ) be c L e a n e d
w i t h s o l v e n t s , a b r a s i v e componds or c L e a n i n g s o l u t i o n s .
C L e a n Legend f i l m s o n L y w i t h a soft dry c L o t h .
6.1 STORAGE
Thé C h e c k List s h o u L d be stored in d r y , v e n t i L a t e d areas
between 0 degrees F and 158 degrees F .
6.2 HANDLING
Thé C h e c k List d e s p i t e its rugged c o n s t r u c t i o n , houses sorne
d e L i c a t e c o m p o n e n t s . Care should be taken not to drop or
abuse i t .
Kseefig.Sb)
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@^ part of
rhéostat
028701
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DEXTER-WILSON CORP.
OPERATION AND M A I N T E N A N C E M A N U A L
LI6HTED C H E C K LIST - SERIES 028
-C 3- - R e f e r s to component d é s i g n a t i o n on F i g u r e 4.
----------- - - - - — — - — -
FIG- P A R T AIRLINE EFF UNITS
ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PER
ASSY
17 028110-101 ..Base 1
18 028100-010 . . S t a n d - O f f , #4-40 X 5
. 1 8 8 LG,
SeLf-CLinching
19 028109-101 •Cover (Brown) A,B 1
19 028109-102 .Cover (Gray) C 1
20 028100-001 .Knob, Bei ge, . 5 1 di a . A,B 1
20 028100-013 -Knob, B L a c k , .51 d i a . C 1
21 028101-102 .Film, Legend A 1
(Artwork 028108-102)
21 028101-103 - F i l m , Legend B 1
(Artwork 028108-103
21 028101-104 .Film, Legend C 1
(Artwork 028108-104
22 903402-242 - S c r e w , 100 deg.FH, 4
# 4 - 4 0 X .75 LG, BLK
23 903602-040 .Tubing, H e a t S h r i n k , 3 IN
1 / 8 DIA.
Nul
part of
rhéostat
028701 pa9e 21
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DEXTER-UILSON CORP.
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^P^ ^""10
13
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5-* 0 2 8 8 0 3 - 0 0 1 C h e c k L i s t A s s y - SQ A REF
(Gray) (Parts List
028003-001)
5-* 028803-002 C h e c k L i s t A s s y - SQ B REF
(Gray) (Parts List
028033-001)
1 028123-001 - P C B A s s y - SQ 1
2 028117-101 . . P C B - SQ 1
3 028103-101 ..Box, Light 10
<L2>4 028100-002 ..Light, I n d i c a t o r , 28V 10
(bLue)
<L13-5 028100-003 ..Lamp, T 1 - S M F , 28V 44
(MS 3 3 3 8 - 6 8 3 9 )
<S1Î6 028100-004 . . S w i t c h , SPDT 1
(Center-Off)
-CS2Î7 028100-005 . . S w i t c h , DPDT 10
<R2Î8 028100-006 . . R é s i s t e r , 1 2 0 0 OHMS 10
+/-5%, 1 Watt
< R 1 > 9 028100-007 . . R h é o s t a t , 75 OHMS 1
12.5 Watts
10 028100-008 ..Nut, #4-40, 2
Se L - f - C Li n c h i n g
11 028100-009 . . S t a n d - O f f , .500 LG, 4
Self-CLinching
12 028100-011 ..EyeLet, Brass 11
13 0 2 8 1 1 2 - 1 0 1 . . C o n t a c t , Ground 44
1 4 904003-140 . . W i r e , W h t , 20 G A . T F E 5 FT
(MIL-W-22759/11)
1 5 904003-149 . . W i r e , B L k , 20 G A . T F E 5 FT
(MIL-W-22759/11)
16 028118-101 ..Box, L-ight, Modifi'ed 1
17 028121-001 - B a s e A s s y ~ SQ 1
18 028121-101 ..Base 1
19 028100-010 . . S t a n d - O f f , #4-40 X 5
. 1 8 8 L6, S e L f -
C L i n c h i ng
20 028122-001 - C o v e r A s s y - SQ 1
21 028119-101 . . C o v e r - SQ 1
22 028100-012 . . F a s t e n e r , Dzus 4
23 028100-013 ..Knob, B L a c k , .51 D i a . 1
•C Ï - R e f e r s to component d é s i g n a t i o n on F i g u r e 4.
----------------.-----
-----------
FIG- P A R T AIRLINE EFF UNITS
ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PER
ASSY
24 0 2 8 1 1 6 - 1 0 1 .Fi Lin, L e g e n d , RH A 1
(Artwork 028124-101)
24 0 2 8 1 1 6 - 1 0 2 . F i l m , L e g e n d , RH B 1
(Artwork 028124-102)
25 0 2 8 1 1 6 - 2 0 1 . F i l m , L e g e n d , LH A,B 1
(Artwork 028124-201)
26 9 0 3 4 0 2 - 2 4 2 - S c r e w , 1 0 0 deg,FH, 4
# 4 - 4 0 X .75 LG, BLK
27 9 0 3 6 0 2 - 0 4 0 -Tubing, Heat Shnnk, 3 IN
1 / 8 DIA.
5-28 4 8 - 7 1 9 0 * * - P L u g ( I n s t a L L on W h i t e 1
Wire)
29 4 8 - 7 1 9 1 * * • R é c e p t a c l e ( I n s t a L L on 1
BLack Mire)
30 2 4 8 - 1 3 6 - .Socket 2
1600S02 (ALt. BACC47CP2T)
** - A M P H E N O L Part N u m b e r