You are on page 1of 27

Dexson TM

UGH7CD CHECK LIST


P/N 028801
P/N 028803

OPERATION AND MAINTENANCE


MANUAL

wîth illustrated parts lîst

February 15. 1988

028701

25-10-00

DEXTER-WILSON CO/ÎP.———
4133 Stone Way North, Seattle. WA 98103
DEXTER-WILSON CORP.
4133 Stone Way North
Seattte, Washington 98103
Téléphone: (206) 632-4456

Imaginative Electro-Mechanical Products


DEXTER-WILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED C H E C K LIST - SERIES 028

R E C O R D OF R E V I S O N S
-----------.„-.
R e v -i s i o n Issue Date By
Numbe r Date Inserted Signature

REV.A FEB 1 5 / 8 8

S E R V I C E B U L L E T I N / I N F O R M A T I O N LETTER LIST

Service BuLLetin/ Incorporation By


Info Lett e r N o . Date S i gnatu re

028701 25-10-00 Page 1


FEB 15/88
DEXTER-WILSON C O R P .
OPERATION ANO M A I N T E N A N C E M A N U A L
LIGHTED C H E C K LIST - SERIES 028

LIST OF E F F E C T I V E PAGES

SECTION
SUBJECT PAGE DATE

Cover FEB 15/88


R e c o r d of R e v i s i o n s FEB 15/88
List of E f f e c t i v e FEB 15/88
Pages
T a b l e o-f Contents 3 APR 1/84
Fo rwa rd 4 APR 1/84
Figure 1 5 APR 1/84
Section 1 6 APR 1/84
Figure 2 7 APR 1/84
Section 1 8 APR 1/84
9 APR 1/84
Section II 10 APR 1/84
Section III 11 APR 1/84
Section IV 12 APR 1/84
Section V 13 APR 1/84
14 APR 1/84
15 APR 1/84
Figure 3 16 APR 1/84
S e c t i o n VI 17 FEB 15/88
Figure 4 A 18 APR 1/84
F i g u r e 4B 19 FEB 15/88
Section VII 20 FEB 15/88
20A FEB 15/88
F i g u r e 5A 21 APR 1/84
F i g u r e SB 22 FEB 15/88
S e c t i o n VII 23 FEB 15/88
24 FEB 15/88

028701 25-10-00 Page 2


FEB 1 5 / 8 8
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E HANUAL
LI6HTED CHECK LIST - SERIES 028

TABLE OF CONTENTS
FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 1 ~ D e s c r i p t i o n and O p é r a t i o n . . . . . . . . . . . . . . . 6
- T e c h n i c a L Data Sheet . . . . . . . . . . . . . . . . . . . . 9

SECTION II - I n s t a L L a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION III - I n s p e c t i o n / C h e c k . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION IV - T r o u b L e s h o o t i n g . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION V - D i s a s s e m b L y and R e p a i r . . . . . . . . . . . . . . . . . . 13
SECTION VI - C L e a m n g , S t o r a g e , H a n d L i n g , T o o L i n g . . . . 17
SECTION VII - i L L u s t r a t e d Parts List . . . . . . . . . . . . . . . . . 20

ILLUSTRATIONS
FIGURE 1 - P/N 028801 C h e c k List ( R e c t a n g u L a r ) . . . . . . . 5
Surface Mounted
FIGURE 2 - P/N 028803 C h e c k List ( S q u a r e ) . . . . . . . . . . . . 7
Dzus Rai L Mounted
FIGURE 3 - Check List S c h e m a t i c D i a g r a m . . . . . . . . . . . . . . 1 6
FIGURE 4A - P/N 028801 Check List A s s e m b L y . . . . . . . . . . . . 18
1L L u s t r a t e d Parts
F I G U R E 4B - P/N 028801 C h e c k List A s s e m b l y . . . . . . . . . . . . 1 9
PCB A s s e m b L y I L L u s t r a t e d Parts
FIGURE 5A - P/N 028803 Check List A s s e m b L y . . . . . . . . . . . . 21
I L L u s t r a t r e d Parts

F I G U R E 58 - P/N 028803 C h e c k List A s s e m b L y . . . . . . . . . . . . 22


PCB A s s e m b L y I L L u s t r a t e d Parts

028701 Page 3
25-10-00
A P R 1/84
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LI6HTED C H E C K LIST - SERIES 028

FORUARD

T h i s manuaL provides opérâting/maintenance instructions


and t e c h n i c a L s p é c i f i c a t i o n s f o r t h é D E X T E R - W I L S O N C O R P .
P / N 028801 and P / N 028803 L i g h t e d C h e c k L i s t a s s e m b L i e s .

Thé P/N 0 2 8 8 0 1 / 0 2 8 8 0 3 L i g h t e d C h e c k L i s t s w e r e d e s i g n e d
f o r i n s t a L L a t i o n on t h é i n s t r u m e n t p a n e l s of c o m m e r c i a l
a i r l i n e s and g é n é r a l a v i a t i o n a i r c r a f t . T h è s e L i g h t e d
c h e c k L i s t s a r e u s e d by t h é f l i g h t c r e w t o o b t a i n
p o s i t i v e c o n f i r m a t i o n of c e r t a i n c r i t i a L a i r c r a f t
c o n f i g u r a t i o n p a r a m e t e r s . A u n i q u e a r r a n g e m e n t of
s w i t c h e s and b a c k - L i g h t e d L e g e n d s m a k e s t h è s e um'ts e a s y
to u s e a n d t h é s t a t u s o f e a c h c h e c k i t e m i m m e d i a t e L y
o bv i o u s .

028701 page 4
25-10-00
" '" "" APR 1 / 8 4
DEXTER-NILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

BRIGHTNESS
CONTROL

SELECTOR
SWITCH

MOUNTIN6
PLATE
(REAR)

F I G U R E 1 - P/N 028801 CHECK LIST ( R E C T A N G U L A R )


S U R F A C E HOUNTED

028701 page 5
25-10-00
" '" '"' APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION 1 - DESCRIPTION AND OPERATION

1.0 INTRODUCTION
Thé P/N 028801 ( s e e F i g u r e 1 ) or 028803 ( s e e F i g u r e 2)
L i g h t e d Check List is used to c o n f i r m a i r c r a f t f L i g h t
p a r a m e t e r s d u r i n g take-off and L a n d i n g . S p é c i a l fea-
tures i n c L u d e a b r i g h t n e s s control for thé b a c k l i g h t e d
c h e c k item legends and easy-to-change Legend f i l m s .
Its m a j o r components are a p r i n t e d c i r c u i t board ( P C B )
assembly c o n t a i m ' n g thé L i g h t b o x e s , lamps and c o n t r o l s ;
one (028801) or two (028803) Legend f i l m s ; a mounting
plate ( f r o n t or r e a r ) and a cover ( r e a r or front).

1.1 MOUNTING

Thé Long r e c t a n g u L a r shaped P/N 028801 is d e s i g n e d to be


surface mounted w h i L e thé square P/N 028803 fastens onto
standard A R I N C Dzus r a i l s ( 5 3/4" w i d e p a n e L ) .

1.2 M A T E R I A L S AND CONSTRUCTION


Thé cover and m o u n t i n g plate are p a i n t e d a L u m i n u m sheet
m é t a l ; thé PCB is . 0 6 3 t h i c k FR-4 l a m i n a t e ; thé legend
filni is .007 t h i c k M y l a r w i t h matte f i n i s h and thé b l a c k
p l a s t i c L i g h t boxes are glass reinforced h e a t / f l a m e
résistant V a l o x ( P B T ) .
Four corner screws hold thé assembly together ( s e e
F i g u r e s 1 & 2 ) . Thé " A " screws ( u p p e r l e f t , lower
r i g h t ) fasten thé assembly to thé m o u n t i n g p l a t e ( P / N
028801) or hold thé back cover on ( P / N 028803). Thèse
"A" screws must a l w a y s be removed to gain access to
i n s i d e of check L i s t . Thé " B " screws ( u p p e r r i g h t ,
lower l e f t ) a t t a c h thé PCB assembly to thé front cover
( P / N 028801) or to thé m o u n t i n g plate ( P / N 028803). Thé
" A " and " B " s c r e w s , thé bn'ghtness c o n t r o l knob and thé
rhéostat m o u n t i n g nut must a l l be removed to gain
access to thé legend f i l m ( s ) .

028701 pa9e 6
25-10-00
— •" "" APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

BRIGHTNESS
CONTROL

MOUNTING
PLATE ( F R O N T )
CHECK
SWITCH
(10 PLCS)

COVER
(REAR)

FIGURE 2 - P/N 028803 C H E C K LIST ( S Q U A R E )


DZUS RAIL HOUNTED

028701
25-10-00
DEXTER-UILSON CORP.
OPERATION A N D M A I N T E N A N C E H A N U A L
LIGHTED CHECK LIST - SERIES 028

1.3 OPERATING P R O C E D U R E ( R e f e r to F i g u r e s 1 S 2)

a) Turn SELECTOR SWITCH to OFF p o s i t i o n .


b) Connect Check List to a 28 volt A C / D C power
source.
c) Move a i l . 10 C H E C K SWITCHES to n'ght hand
pos i t i on .
d) Turn BRIGHTNESS CONTROL knob to m a x i m u m
cLockwise position ( f u L L b r i g h t ) .
e) Move SELECTOR SWITCH up to T/0 p o s i t i o n .
" T A K E - O F F " t i t L e and 10 corresponding CHECK ITEM
LEGENDS w i L L L i g h t .
f) Start c h e c k i n g / c o n - f i r m i n g each C H E C K I T E M . As
each item is c h e c k e d , throw corresponding
CHECK SWITCH from r i g h t to Left p o s i t i o n .
When s w i t c h is t h r o w n , thé L i g h t e d Legend w i L L
go out and thé BLUE C H E C K LIGHT w i L L L i g h t .
g) Continue u n t i L a i l 10 CHECK SWITCHES hâve
been t h r o w n ( a L L s w i t c h e s must be in L e f t h a n d
p o s i t i o n before next s t e p ) and a L L 10 BLUE
CHECK LIGHTS are L i g h t e d .
h) Move SELECTOR SWTICH to O F F p o s i t o n ; a L L
L i g h t s w i L L go o u t .
i) Move SELECTOR SWITCH to LDG p o s i t i o n ,
" L A N D I N G " t i t L e and 10 corresponding C H E C K
ITEM LEGENDS wi L L L i g h t .
j) C h e c k / c o n f i r m each i t e m , as d e s c r i b e d a b o v e ,
onLy t h i s t i m e t h r o w CHECK SWITCHES from Left
to r i g h t .

k) W h e n a II 10 C H E C K SWITCHES hâve been t h r o w n


to r i g h t ( a n d a L L 10 BLUE C H E C K LIGHTS are
L i g h t e d ) throw SELECTOR SWITCH to OFF u n t i L
c h e c k L i s t is n e e d e d .
L) B R I G H T N E S S CONTROL may be used to a d j u s t
LEGEND and BLUE C H E C K LIGHT b r i g h t n e s s to suit
ambient conditions.

028701 page 8
25-10-00
" lu uu APR 1 / 8 4
DEXTER-UILSON C O R P .
OPERATION A N D M A I N T E N A N C E H A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION 1 - TECHNICAL DATA SHEET


POWER R E Q U I R E M E N T S . . . . . . . . . . . . . . . . 28 V AC or DC
15 Watts . 5 5 AMP

LEGEND L A M P S . . . . . . . . . . . . . . . . . . . . . . M S 24515-6839
or
MS 3338-6839
Type T1-SMF
28 V o l t s M a x i m u m

D I M E N S I O N S . . . . . . . . . . . . . . . . . . . . . . . . P / N 028801
2.25"W X 9.50"H
X 1 . 5 1 " DP

P/N 028803
5.75"W X 4.88"H
X 1 . 5 5 " DP

A M B I E N T L I 6 H T . . . . . . . . . . . . . . . . . . . . . 5 , 0 0 0 FT-Lamberts
(LEGEND VISIBILITY) Maximum

OPERATING T E M P E R A T U R E S . . . . . . . . . . . . " 1 8 ° C to 70°C


( 0 ° F to 1 5 8 ° F )

LESEND LETTER F O N T S . . . . . . . . . . . . . . . M a i n T i t l e s -
Futura Extra BoLd

C hec k Items -
News G o t h i c
E x t r a Condensed

LEGEND C H A R A C T E R S / S P A C E S . . . . . . . . . . 2 0 M a x i m u m

W E I G H T . . . . . . . . . . . . . . . . . . . . . . . . . . . . P / N 028801 - 11 OZ
( . 6 9 LB)
(312 grams)

P/N 028803 - 12 OZ
( . 7 5 LB)
(340 g r a m s )

028701 -?ç-in-nn PaQ^ 9


" '" "" APR 1 / 8 4
DEXTER-UILSON C O R P .
OPERATION ANO M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION II - INSTALLATION

2.0 GENERAL
Thé Long r e c t a n g u L a r shaped P/N 028801 i s d e s i g n e d to be
surface mounted w h i l e thé square P/N 028803 fastens onto
standard A R I N C Dzus r a i l s ( 5 3/4" w i d e p a n e l ) .

2.1 MOUNTING
Thé r e c t a n g u l a r P/N 028801 check L i s t can be a t t a c h e d to a
van'ety of surfaces using #8 ( 0 . 1 6 4 D I A ) pan head h a r d w a r e .
Thé check L i s t bottom surface becomes very w a r m , so thé unit
shouLd be mounted on a m é t a l or other surface w h i c h w i l l
" s i n k " thé heat away and keep thé check L i s t cooL d u r i n g
opérât i o n .

U A R N I N G: Do not mount thé c h e c k L i s t on any c o m b u s t i b l e


surf a c e .
P/N 028803 square check L i s t can onLy be i n s t a L L e d in
L o c a t i o n s s p e c i f i c a L L y designed for i t . A f t e r p u t t i n g c h e c k
L i s t in p o s i t i o n , rotate each of thé four " q u a r t e r - t u r n "
( D z u s ) fasteners 90 to Lock unit in p l a c e .

2.2 POWER CONNECTION


Thé 028801 has p L a i n #20 GA Leads and may be connected to any
28 v o l t A C / D C power s o u r c e . Connect b L a c k w i r e to thé power
source and thé w h i t e w i r e to g r o u n d .
P/N 028803 is thé s a m e , except that it uses A m p h e n o L
h e r m a p h r o d i t e connectors and may o n L y be connected as
specified. ( S e e Section VII - i L L u s t r a t e d Parts L i s t . )

028701 page 10
25-10-00
— •" — APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E H A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION III - INSPECTION/CHECK

3.0 GENERAL
Thé opération of thé check L i s t is f u L L y tested each t i m e thé
u n i t is u s e d . To check out any r e p a i r s , f o L L o w o p e r a t i n g
procédure o u t L i n e d in p a r a g r a p h 1 . 3 .

A L L components and m a t e r i a L s were selected to Last thé L i f e


of thé a i r c r a f t , if check List onLy turned on d u r i n g take-off
and L a n d i n g .

3.1 LEDGEND LAMP INSPECTION


When r e p L a c i n g L a m p s to correct a " n o n - L i g h t i n g " l e g e n d , it
is a good p o L i c y to c h e c k t h a t both Lamps are w o r k i n g in each
of thé remaim'ng L e g e n d s .
Operate c h e c k L i s t per p a r a g r a p h 1 . 3 . C h e c k that two spots
of L i g h t appear b e h i n d each L e g e n d . R e p l a c e Lamps as
required per p a r a g r a p h 5 . 1

OZ8701 page 1 1
25-10-00
' 1U -
'
APR 1 / 8 4
DEXTER-UILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION IV TROUBLESHOOTING

4.0 GENERAL

Thé f o L L o w i n g c h a r t is p r o v i d e d to enhance thé a b i L i t y of


f i e L d m a i n t e n a n c e personnel to i d e n t i f y and react to c e r t a i n
i n d i c a t i o n s that can exist in thé f i e L d .

SYMPTOM PROBABLE CAUSE ( C O R R E C T I V E ACTION


TAKE-OFF or A L L 10 c h e c k Move a L L s w i t c h e s
LANDING List s w i t c h e s not i n to r i g h t when
wi L L not li g ht proper pos i t i on s e L e c t i n g TAKE-
when 3-way OFF L i s t , a L L
se Lector swi tch swi t ches to Lett
operated. -for L A N D I N G L i s t .
2. BRIGHTNESS not 2. Increase BRIGHT-
turned up h i g h NESS a d j u s t m e n t
enough. u n t l L L i s t is
visible.
3 . PaneL Power OFF 3. Turn power O N .
4. D e f e c t i v e 4. Return e n t i r e
selector s y i t c h C h e c k List to
or r h é o s t a t . s hop for r e p a i r ,
Indi vi dua L chec k Ground contact 1 . Bend contact to
item Legend wi L L not ti ght make tight
not L i g h t . against L a m p s . against Lamp.
Lamps burnt o u t . | 2 . R e p l a c e L a m p s .
l
D é t e c t i v e c h e c k 3. R e t u r n e n t i r e
swi te h . C h e c k L i s t to
s h o p -for r e p a i r .
Blue " c h e c k " Return entire Check
L i g h t does not List to shop for
Light. D é t e c t i v e c h e c k repai r .
swi te h .
A L L or sorne of Détective Return entire Check
Lamps/Legends swi t c h . List to shop f o r
w i 1 1 n o t go o u t . | 2 Short on PCB___ repai r._________
Legend h a r d to D a m a g e t o L e g e n d 1 . Rep L a c e L e g e n c T
read (illegible)| film. fi lm(s)

028701 Page 1 2
25-10-00 APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LICHTED CHECK LIST - SERIES 028

SECTION V - OISASSEMBLY AND REPAIR

NOTE: See SECTION IV TROUBLESHOOTING to e s t a b L i s h thé


c o n d i t i o n of thé c h e c k L i s t or most p r o b a b L e cause of
l'ts m a L f u n c t i o n . This is to d é t e r m i n e thé extent of
d i s a s s e m b L y r e q u i r e d w i t h o u t a complète tear d o w n .

5.0 GENERAL
Four corner screws h o L d thé a s s e m b L y together ( s e e F i g u r e s 1
S 2 ) . Thé " A " screws ( u p p e r L e f t , Loyer r i g h t ) fasten thé
a s s e m b L y to thé m o u n t i n g p l a t e ( P / N 028801) or h o L d thé back
cover on ( P / N 028803). Thèse " A " screws must a L w a y s be
removed to gain access to i n s i d e of c h e c k L i s t . Thé " B "
screws ( u p p e r n ' g h t , Lower L e f t ) a t t a c h thé PCB assembLy to
thé front cover ( P / N 028801) or to thé mounting p l a t e ( P / N
028803). Thé " A " and " B " s c r e w s , thé b r i g h t n e s s c o n t r o L knob
and thé reheostat m o u n t i n g nut must a i l be removed to gain
a c c e s s t o thé legend f i l m ( s ) .

5.1 L E G E N D LAMP R E P L A C E M E N T

a) Only remove " A " screws ( s e e F i g u r e s 1 8 2 ) to g a i n


access to Legend L a m p s . DO NOT remove " B " screws
or b r i g h t n e s s knob when r e p L a c i n g Legend L a m p s .
UARNING: O i s c o n n e c t power suppLy before a t t e m p t i n g
to move L a m p ground c o n t a c t s . Short c i r c u i t
m ay oc c u r .

b) C a r e f u L L y rotate ground contact ( i t e m 1 3 , F i g u r e s


5B S 6 B ) off center t e r m i n a l of L a m p . H o L d
r e m a i m ' n g three contacts from r o t a t i n g .

c) I n s t a L L new L a m p and test per SECTION III.


d) If L a m p w i L L not L i g h t try p u s h i n g on ground
contact to see if L i g h t cornes o n . Bend ground
c o n t a c t , as r e q u i r e d , to o b t a i n c o n t i n u i t y .

028701 page 13
25-10-00
uu
" '" APR 1/84
DEXTER-UILSON C O R P .
OPERATION A N D M A I N T E N A N C E H A N U A L
LIGHTED CHECK LIST - SERIES 028

5.2 LEGEND F I L M < S ) R E P L A C E M E N T

a) Remove " A " and " B " screws ( s e e Figures 1 S 2 ) ; thé


b r i g h t n e s s controL knob and thé rhéostat m o u n t i n g
nut.
b) C a r e f u L L y L i f t front cover (028801) or front
m o u n t i n g plate (028803) off of PCB assembly ( I t e m
1 , F i g u r e s 5A 8 6 A ) . Thé seLector s w i t c h s h o u L d be
in OFF position and a i l check s w i t c h e s t h r o w n in
same d i r e c t i o n .
CAUTION : Thé w i r e s connecting thé rheostate ( I t e m 9 ,
F i g u r e s 5B & 6 B ) to thé PCB may be broken if
gréât care not used in t h i s p r o c é d u r e .
c) R e p l a c e Legend f i L m ( s ) . ( M a k e sure Latest r e v i s i o n
i s insta L L e d ) .
d) I n s t a L L cover or m o u n t i n g p L a t e over PCB a s s e m b L y
and check that a L L Legends ( i n c L u d i n g M a i n T i t L e s )
are f u L L y v i s i b l e t h r o u g h W i n d o w s . A d j u s t positon
of Legend f i L m ( s ) , if r e q u i r e d .
c) R e i n s t a L L " A " S " B " screws and test per SECTION
III.

5.3 PCB ASSEMBLY REPAIR


( S e e F i g u r e 4 for S c h e m a t i c D i a g r a m )
a) Remove PCB a s s e m b L y per 5 . 2 a 8 b .
b) A L L permenant components may be r e p L a c e d using good
soldering techniques.
c) Thé L i g h t boxes ( I t e m 3 , F i g u r e 5 B , Item 3 & 1 6 ,
F i g u r e 6 B ) are removed by h e a t i n g thé b L a c k p L a s t i c
buttons ( o n back s i d e ) w i t h a hot s o L d e r i n g i r o n .
R e i n s t a L L new L i g h t boxes by swaging p l a s t i c p i n s
w i t h hot s o L d e r i n g i r o n .
d) B L u e i n d i c a t o r L a m p s ( I t e m 4, F i g u r e s 5B & 6 B ) were
i n s t a l L e d u s i n g a m o u n t i n g nut on e a r L y c h e c k
L i s t s . Nuts are no Longer used w i t h new i n d i c a t o r

028701 page 14
25-10-00
" '" "" APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

L a m p s . Thé new Lamps hâve short u m ' n s u L a t e d w i r e


L e a d s . HoLd L a m p c o m p L e t e L y in hole in L i g h t box
when s o L d e r i n g Leads to P C B .
e) C h e c k a L L r e p a i r s per SECTION III.

028701 25-10-00 pa
Qe 1 5
" '" "-' APR 1 / 8 4
DEXTER-UILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

wht
- 0

NOTES:

1 THIS PORTION OF S C H E M A T I C R E P E A T E D 9 A D D I T I O N A L TIMES FOR


E A C H SET OF L E G E N D S .

2, SEE SECTION VU ( I L L U S T R A T E D P A R T S L I S T ) FOR C O M P O N E N T


IDENTIFICATION.

F I G U R E 3 - C H E C K LIST S C H E M A T I C D I A G R A H

028701 25-10-00 page


'[6
'— lu "" D£C IS/SI
DEXTER-WILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION VI - C L E A N I N G , S T . O R A G E , H A N D L I N G , TOOLING

6.0 CLEANING
W h e n r e q u i r e d , thé C h e c k Li st should be c L e a n e d o n L y w i t h a
d a m p , so-ft r a g , or -if n e c e s s a r y , a mi Ld d é t e r g e n t s o l u t i o n .
Under no c i r c u m s t a n c e s s h o u L d thé Legend f i L m ( s ) be c L e a n e d
w i t h s o l v e n t s , a b r a s i v e componds or c L e a n i n g s o l u t i o n s .
C L e a n Legend f i l m s o n L y w i t h a soft dry c L o t h .

6.1 STORAGE
Thé C h e c k List s h o u L d be stored in d r y , v e n t i L a t e d areas
between 0 degrees F and 158 degrees F .

6.2 HANDLING
Thé C h e c k List d e s p i t e its rugged c o n s t r u c t i o n , houses sorne
d e L i c a t e c o m p o n e n t s . Care should be taken not to drop or
abuse i t .

6.3 SPECIAL TOOLING AND F I X T U R E S


No s p é c i a l t o o L i n g or f i x t u r e s are r e q u i r e d for m a i n t e n a n c e ,
a s s e m b L y / d i s a s s e m b l y or r e p a i r of thé 028801/028803 C h e c k
List a s s e m b L i e s .

028701 25-10-00 Page 17


FEB 1 5 / 8 8
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

Kseefig.Sb)

FIGURE 4A - P/N 028801 CHECK LIST A S S E M B L Y


ILLUSTRATED PARTS

028701 page 18
25-10-00
— '" "" APR 1 / 8 4
DEXTER-WILSON C O R P .
OPERATION A N D M A I N T E N A N C E M A N U A L
LIGHTEO CHECK LIST - SERIES 028

@^ part of
rhéostat

FIGURE 4B - P/N 028801 C H E C K LIST ASSEMBLY


PCB ASSEHBLY ILUSTRATED PARTS

028701
25-10-00 ^,^
DEXTER-WILSON CORP.
OPERATION AND M A I N T E N A N C E M A N U A L
LI6HTED C H E C K LIST - SERIES 028

SECTION VII ILLUSTRATED PARTS LIST

FIG- PART AIRLINE EFF UNITS


ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PER
ASSY.

4-* 028801-001 Check List A s s y ( R e c t . ) A REF.


(Brown) (Parts List
0288001-001)
4-* 028801-002 Check List Assy ( R e c t . ) B REF.
( B r o w n ) ( P a r t s Li'st
0288001-001)
4-* 028801-003 Check List Assy ( R e c t . ) C REF.
(Gray) ( P a r t s List
028801-001)
1 028105-001 .PCB A s s y 1
2 028102-101 ..PCB 1
3 028103-101 ..Box, Light 11
<L2Ï4 028100-002 . . L i g h t, I n d i c a t o r , 2 8 V 10
(bLue)
-CL1Î5 028100-003 ..Lamp, T 1 - S M F , 28V 44
(MS 3338-6839)
-CS1>6 028100-004 . . S w i t c h , SPDT 1
(Center-Off)
<S2>7 028100-005 .. S w i t c h , D P D T 10
<R2>8 028100-006 . . R é s i s t e r , 1 2 0 0 OHMS 10
+/-5X, 1 Watt
-CR13-9 028100-007 . . R h é o s t a t , 75 OHMS 1
12.5 Watts
10 028100-008 ..Mut, #4-40, 2
Se L f - C L i n c h i ng
11 028100-009 . . S t a n d - O f f , .500 Lu, 4
SeL-f-CLinching
12 028100-011 ..Eye Let, B r a s s 11
13 028100-101 . . C o n t a c t , Ground 44
14 904003-140 . . W i r e , W h t , 20 G A , T F E 5FT
(MIL-W-22759/11)
15 904003-149 . . W i r e , B L k , 20 G A , T F E 5FT
(MIL-W-22759/11)
16 028110-001 .Base A ssy ( B r o w n ) A,B 1
16 028110-002 - B a s e A s s y (G r a y ) C 1

-C 3- - R e f e r s to component d é s i g n a t i o n on F i g u r e 4.

028701 25-10-00 Page 20


FEB 15/88
DEXTER-WILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED C H E C K LIST - SERIES 028

SECTION VII ILLUSTRATED PARTS LIST

----------- - - - - — — - — -
FIG- P A R T AIRLINE EFF UNITS
ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PER
ASSY

17 028110-101 ..Base 1
18 028100-010 . . S t a n d - O f f , #4-40 X 5
. 1 8 8 LG,
SeLf-CLinching
19 028109-101 •Cover (Brown) A,B 1
19 028109-102 .Cover (Gray) C 1
20 028100-001 .Knob, Bei ge, . 5 1 di a . A,B 1
20 028100-013 -Knob, B L a c k , .51 d i a . C 1
21 028101-102 .Film, Legend A 1
(Artwork 028108-102)
21 028101-103 - F i l m , Legend B 1
(Artwork 028108-103
21 028101-104 .Film, Legend C 1
(Artwork 028108-104
22 903402-242 - S c r e w , 100 deg.FH, 4
# 4 - 4 0 X .75 LG, BLK
23 903602-040 .Tubing, H e a t S h r i n k , 3 IN
1 / 8 DIA.

< > R e f e r s to component d é s i g n a t i o n on F i g u r e 4

028701 25-10-00 Page 20A


FEB 15/88
OEXTER-WILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED C H E C K LIST - SERIES 028

Nul
part of
rhéostat

F I G U R E 5A - P/N 028803 C H E C K LIST A S S E M B L Y


ILLUSTRATED PARTS

028701 pa9e 21
25-10-00
Z5 1 U UU ^ ^g^
DEXTER-UILSON CORP.
OPERATION A N D M A I N T E N A N C E M A N U A L
LI6HTED CHECK LIST - SERIES 028

^P^ ^""10
13

F I G U R E 5B - P/N 028803 C H E C K LIST ASSEHBLY


PCB A S S E M B L Y I L L U S T R A T E D P A R T S

028701 page 22
25-10-00
— '" FEB 1 5 / 8 8
OEXTER-MILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION VII ILLUSTRATED PARTS LIST

FIG- P A R T AIRLINE EFF UNITS


ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PËR
ASSY

5-* 0 2 8 8 0 3 - 0 0 1 C h e c k L i s t A s s y - SQ A REF
(Gray) (Parts List
028003-001)
5-* 028803-002 C h e c k L i s t A s s y - SQ B REF
(Gray) (Parts List
028033-001)
1 028123-001 - P C B A s s y - SQ 1
2 028117-101 . . P C B - SQ 1
3 028103-101 ..Box, Light 10
<L2>4 028100-002 ..Light, I n d i c a t o r , 28V 10
(bLue)
<L13-5 028100-003 ..Lamp, T 1 - S M F , 28V 44
(MS 3 3 3 8 - 6 8 3 9 )
<S1Î6 028100-004 . . S w i t c h , SPDT 1
(Center-Off)
-CS2Î7 028100-005 . . S w i t c h , DPDT 10
<R2Î8 028100-006 . . R é s i s t e r , 1 2 0 0 OHMS 10
+/-5%, 1 Watt
< R 1 > 9 028100-007 . . R h é o s t a t , 75 OHMS 1
12.5 Watts
10 028100-008 ..Nut, #4-40, 2
Se L - f - C Li n c h i n g
11 028100-009 . . S t a n d - O f f , .500 LG, 4
Self-CLinching
12 028100-011 ..EyeLet, Brass 11
13 0 2 8 1 1 2 - 1 0 1 . . C o n t a c t , Ground 44
1 4 904003-140 . . W i r e , W h t , 20 G A . T F E 5 FT
(MIL-W-22759/11)
1 5 904003-149 . . W i r e , B L k , 20 G A . T F E 5 FT
(MIL-W-22759/11)
16 028118-101 ..Box, L-ight, Modifi'ed 1
17 028121-001 - B a s e A s s y ~ SQ 1
18 028121-101 ..Base 1
19 028100-010 . . S t a n d - O f f , #4-40 X 5
. 1 8 8 L6, S e L f -
C L i n c h i ng
20 028122-001 - C o v e r A s s y - SQ 1
21 028119-101 . . C o v e r - SQ 1
22 028100-012 . . F a s t e n e r , Dzus 4
23 028100-013 ..Knob, B L a c k , .51 D i a . 1

•C Ï - R e f e r s to component d é s i g n a t i o n on F i g u r e 4.

028701 25-10-00 Page 23


FEB 15/88
DEXTER-WILSON C O R P .
OPERATION AND M A I N T E N A N C E M A N U A L
LIGHTED CHECK LIST - SERIES 028

SECTION VII - ILLUSTRATES PARTS LIST

----------------.-----
-----------
FIG- P A R T AIRLINE EFF UNITS
ITEM NUMBER S T O C K NO. NOMENCLATURE CODE PER
ASSY

24 0 2 8 1 1 6 - 1 0 1 .Fi Lin, L e g e n d , RH A 1
(Artwork 028124-101)
24 0 2 8 1 1 6 - 1 0 2 . F i l m , L e g e n d , RH B 1
(Artwork 028124-102)
25 0 2 8 1 1 6 - 2 0 1 . F i l m , L e g e n d , LH A,B 1
(Artwork 028124-201)
26 9 0 3 4 0 2 - 2 4 2 - S c r e w , 1 0 0 deg,FH, 4
# 4 - 4 0 X .75 LG, BLK
27 9 0 3 6 0 2 - 0 4 0 -Tubing, Heat Shnnk, 3 IN
1 / 8 DIA.
5-28 4 8 - 7 1 9 0 * * - P L u g ( I n s t a L L on W h i t e 1
Wire)
29 4 8 - 7 1 9 1 * * • R é c e p t a c l e ( I n s t a L L on 1
BLack Mire)
30 2 4 8 - 1 3 6 - .Socket 2
1600S02 (ALt. BACC47CP2T)

** - A M P H E N O L Part N u m b e r

028701 25-10-00 Page 24


FEB 15/88

You might also like