FERBECK PAINTING PROCEDURE for Doe No =DNEOIP 01 INTERNATIONAL SSTAGK ( Shop Inspection) wns ok Page tas owner AIT- STEIN GROUP PROJECT NAME |: CO17-20 DOUBLE SKIN STEEL STACK, AL JUBAIL, SAUDI ARABIA, PAINTING PROCEDURE. FOR STACK ( Shop inspection ) i 7 ear rapo [sca C7 Remora ca REV OWE TESTOR, Paerameo | checket_|— APPROVEDesa Wika ERC Bhd Painting Procedure Proedure Wo = ONEC/PP-01 1.0. scope ‘This procedure deserts the minirum requirement fr surface proaration and costing for Shop fabricated steal stack, platforms and aged adders fe FT Aub Kingdom of aud ea. 120. SPECIFICATION AND STANDARD 21. SSPC~SP10($423/2) Near white bast 150 3S01-1 22 '60~12048 Standen S-2 3.0. SURFACE PREPARATION BA Generat ‘tee! shot /P5 Ball wil be used as blasting medium for surface preparation, Power tool leaning ito be used only where minor bast leaning is requred or when ‘he loaton equired tobe bated could not be each, 32 Basing Cleaning Surface pepaation shalbe blsted to SA2-1/2. Average profile height shal ke 30-s0mirons The prflehepht shall be randomly checke by using surface prof gauge. ‘The blasted surface shall be applied with primer coat immediately if possible, but in any ce shall be punted within & hours after sueace preparation, ‘weed areas salle eof lag, eld spate, ales, undercut and any npetesions fore basing commences sting med shal be clean ey an re from contaminants. The ak compres se for basting shall be proved wath separators and mosture taps to remove clan water ‘Attems such 2s machined suraes, instrument and anges surfaces that do nt requ Dasting shall be adequately protected 33 Power Too! leaning For area where basting not posible, and power tol leaning Io be used shall be cated out on 10% of the surface accordance wit SPSSP-2 (15-2) age 22esa Mma ERC Bhd Pantin Procedure Procedure No: ONEC / #-002 5.4 Solvent Cleaning Before bsting, sel surfaces contaminated ith io great shall be treateduith soko leaning and washed with hot potable water wth 2% Teepolsltion and rinsed wih clean ‘resh water. tater biting and before panting, steel srface Hf antaminated wth ol or aes, his shall be weated a above nd steel sirfae to be ded before rbot 40 COATING APPUCATIONS 44 Genera Pantin Coating shal commence mmedltely but in any cae sll be done within 4 hours after surface preparation, Alpin materia shale prepared and app n sccondance wth aint manufacturer's recommendations. Surface must be dean, fee from dustand dy before Driming and apptcation of subsequent cost of pin. Ho coating shall be alowed when the ‘elatve humilis greater han 85% or metal temperature less than 38 abcve dew pont ‘strive coating hal be cased ou on les esse pat 42 Coating Sytem 2) The propose coating system shall bea tachment 443. Touch Up / Repair Before sppization of any oat, all damage to previous cots shal be epied ‘reas wth inadequate costing thickness shall be thoroughly cleaned and necessary, abraded and 2dtional compatble coats shale applied uti they meet the required i ‘Hikes. These additonal cst halle blended in with the final coating on djing ares. condensation, an, dust rather foreign materi contaminates or settles on the surface (ofa pant cot whieh snot touch dry, the paint shall be removed, the surface tale ‘e-deaned by power tol daring and tesh paint applied in accordance wth tis speticaton. ‘Damaged aeas where steel surfaces ate not exposed shal be washed with adstergent/ fresh ter olton to omove ll contamination, ten ensd with len ech water and be alowed {ord The costing around the damaged aes shall be chamfered, to ensure contin ofthe Damaged areas down to bare tet shal surface prepared by power tool ening and the fullcoating system reapplied. The caning shall be extonded over te suroundingcoathe fer not ss than 25rnn on lies ad edges hal be charred PageDes Mma ERC Bh Pantin Procedure roedure No NEC / 8-001 Revson NA {44 after coating / inspection The following inspection shal be care out after costing and shal be report 5} nial coat nd completed coating shall be visual Inspected for appearances, {oatngsshllbe smooth and fee fom dey spay, piaholes, bites, ees and 1) uring coating, the wet ln thickness sal be sot checked Speci ttl minimum DT sallbe spot checked by magnetic tye hckness gauge, The gauge sae shall be ‘The specield average fin thinessshall not vary by move then pus crminus 20% ) Temperature and relative humid shall be measured by temperature sauge anda Inygrometer Readings shllbe taken at regular intervals, depending on changes In lima condtions 4) Fant 6.7 measurement shallbe cared out at each ating ayer and recorded inthe nig Inspection Record 5.0 EXECUTION PLAN Upon resp of plate materi to ou shop both sides of plates ibe pr-inted to SA 25/2 and followed by painting with primar Upon compton of eating, elie fp and ‘complete welding, the pant damaged aeas and weld joint reas shall then be 306 one ‘eaned to remove all the rst nd contaminstios and ouch up with rime ant tothe ‘eq thiknes. The complete Stack Segments hall then be pind wth nd, 3d and ‘inal oats bere devry 52 For Pltform ste! aw mater for platform stools shale pretasted to SA 21/2 and followed by paltng with primer betore abreation. Upon compton of ut, assembly and ween, the poi damaged aceas.and wold jit sear shall then be power tol cleaned to remove all he contaminations and touch up wih primer paint othe fequied tines. The competed ‘ems shall then be pited with 2d, dan final cost bore der (ogedinder shall be ht dip gahanized. Please rele to tachment ior Hot Dip Gaentang Procedure" Pass aEPantin Procedure Provedure No =ONEC/#P-001 evion NA, 69 pocuMENTATION 2) uatyofsurtace preparation 2} Thess of ach oat. 2) Tota thickness ofeach ste, 4} Repars cared out Page 5732Desa Nimat ERC Sn Bhd Fainting Procedure Procedure No: DNEC/ PPO 7.0 PROCEDURE Before Blasting TSFCTON work G} Condition of ust Grade A 8,C8.0 G2) Olorgrese solvent wipe 2) Sharp ees, weld slog. oF sane tee | (Gnd Mesh soe | 12) Soc ndgnesteiy or LASTING EQUIPMENT (Q) Test Run for equipment 2} Compressed aire from altar moktire tap of separator. (2) Pressure at es bis hose none Hypodermic needle (90-1009) ss A N7TA7Tp.€.— FagDera Mist EBC Sdn ha Painting Procedure Fromdure No DMECY PPO ‘80. STANDARD INSPECTION PROCEDURE Before Coating TE conomon F Teche, No coating to be applied if steel temperature less than 38C above dew pointand humidity greater that 65%. oF wor + roche {0} Dusttree sutace 2} Tow off / vacuum ff dust Dust polio free environment. Ko panting tobe appa when Bastin works beng cried ost nary. = Tocheck (1) Correct pant as perpanting stm (2) bateh-to, 18) Correcteotouras pr pala stem (8) Preparation as per manufactures Recommendation + ae9.0 sNsPecTion Desa kat ERCSdn Bhd Punting Procedure Procedure No: ONEC / 9-001 Inspector rom Plat Supper wl visit ou factory randomly to check the quay ofthe 100 ATTACHMENTS Acachernt ‘xtachemat ‘xtachemntl Axtachernt Painting sytem Painting mspection Repor- Hot Dip Gabaniing Procedure, Pain Catloue Page a2TL CSINS DERE WO UO arte a Saag] (ag) — some TH saan pag] — SE fan] sou) ion] sear ag} — sc rao aayFORM NO. 18 PAINTING INSPECTION REPORT re ese es et ytATAGINEAT TL SPECIFICATION FOR HOT DIP GALVANIZING (8S729:1971) stotsBE 729 : 1971 Specification [Keecnicna ie] » 3 score “hic sexifinon covets at dip glvinzing opi o ger sect aes ater ncn, This spel doe oop te paige ch pts wes, hes ashes ssn ghee ping Al hol ip gancing wk ‘mute pronase to 2517 NEOR HOT Al irate el ena fc ha ip gang al be desig al iid ot ‘ott peevent atom. Comba of thik and thin ml shoul e swede Cols beams mt be welded Wit entering pn a wb ‘Wold as usb so weg san pats ovoid ie pt Alta members ms ely be fiz tallow sal ip win i dnensicn ‘F125 mec Geng x18 ts il) 226 mses ep ‘Ste ions mst be fed of ain Ieqer ae hey il pie Yo deity 1 the ener or hollow ston ad vam, veto acl ing les tbs ode to [ovet sr pocetrend sage fe fa ‘Hens be propel pc un gpd fr desisestin a ny bn ‘HOP DIP GALVANHZING All aes al ete in ch a mae aod my mechan age, ot Sa omni deren Desnoreaton Rares th aya t iene ring nang it be oid ror pn Gaivancng yams sock ax galvaing tempera, tne of inmost ‘idawa ped atl be ployed at thereunto he cen, ‘he conpopion of sae in he varsng bath shal ot belt tn 95 sine ay utp inc emptor apc po sola9 vie contin sal afro Table in BS 79:57 1 Up equ ticks oft glanced coating hal be checked by halen’ ting 2 STROM ppeoved mngnete tating deve infor the gavel go ace ‘seed. Ine tent of ay ipa, siping tt al boca etn nrc i, [BS120: 197 Appa A ©. Perez tens, gaa acm ee pve earn "TABLET COATING WriGiHT (Bs 729: 197m) aaa ‘im wea eg ‘rely aa atari) saa a 0 (5p eee | der Sun tote 460 (64 ym) “Unda e t a Lo 555 69m iy mation cing 0 siya) “Tada waned obese hic ged ms 27m) SURFACE HINISHE 1 The galvanize ening hl be eitinons, sae enon end evel diated ae os md ee fm my dt ut einen the pores ofthe ane Sele On eed see, the cing ny bel gay, provid te eoting {td nd eins 1. Tho ety of coming tale detent vl npn ales ich Wher ap Sct ar reid to ub high eng tion gi ong ta sal be ‘hand ae garanzng by sleuehaa wean ya ai rootsHOT DIP GALVANIZING ' INFORMATION shot4. HOT DIP GALVANIZING VERSUS PAINT 1 Caio ai ta 2. Yl let far ath ea {on onal eto Protectios 1. ave iain 2, Oy tens suse cant pales Te lg ace 5 va ang ae Toughness: | fivtmxfon eased rest 2 Gahan coi ae Ure wml age Sing ang & ss 1 Pai ong at aan rei 2 Rapa ene rea ‘i indo See Tong a eas Performance: |2 tovixgtxn nanny ot 8 Gaba mares Ini nonce 1. Pai re aye 1 tae sr pert ‘cape apeston 2 Reber rst. (gta co! 2 Pati moose int oxinn Initial cost comparison ; 's hot olp galvanizing more expensive then painting ? ‘Tha comparison of galvanizing and psinting must be done on an ‘apple to apple! bass. For example the selected paint systom shoud be hey duy such as one thal ess blasting fo SA 2.5 with at last 3 cons of good ually pai Galvanising cost is calculsted on wight bass while painting cost Is based on sure sea, if ne surface area per ton rai shih, alvanling wl ote slower fal cost han Painting Even fhe hia cost is higher, galvanizing lets expensive than pain oer the We of ioject du fo te durabily and iow mainanance.When cleaned ste! cores nto contact wih maton ine at 460° - 400 C, @ metals! ‘reaction occurs tegen th tal adhe se, orm alaetron alloy Iyer. “The zn ayes ere matilergioaly boned {ote soo) sufoca, forming an ervsope ‘which etal ensgoe the “auroundng mosphere. ‘The gamma, dota and zeta favors aro igh rotate mochanizal damage. Ths hot dp galvariead ste! los meeps to outing damage from handing. ban” ie pred tock: Raps ect an therfore be Siminated Zine lp more active than ste the ‘tocbochamical "seres, Zhe” onfizne PMelteny, provid soci petoaon tthe teeing soo, a SE NET A ARTE Rou Zine comrades much moro slowly than steot | Gann = cause ofthe inpervus protctve fm, whieh | See —— ‘eer on tho ine er woerng a mii of Insole zn cde, rycresies, carbonated and seernen ‘a ala of ine comoston decnleetoe roaling cates ‘long pstocve if (Escort, Zine Coating ihn A Galvan 208 te formod and when the soe damaged, the ine provdes cathode potecton, Ths bvorts under i cos a the sacont mst ad ‘lo prone the base tet Paint Coatag {hero ts pal fn arta has boon damaged, to stot {pola ‘The rut eae unser tho pan im Whos fe ed { fom ths steel surface The por nist ela ‘mottura and the wl ease even more corrsion tel he Aaraged as Boon repos seots23._HOW LONG WILL GALVANIZING LAST? ‘Tre i span af «hot ep galvanizing coating depends on * 1. Zine mass applied ona steel atta of coating thickness ane 2. The extinal environment whee the steel arte ie paced The thickness of hot dip galvanizing coating depends on the ticknass o 9 steel artcle (refer BS 720: 1971). Hot dp gavanizeg caps nol coro raply an, oped os te vionmen, its fe can be predicted. Galvanieed steel could last without further maintenance even ten to thrty ines longer than ungatvantzed ste! ! ANTICIPATED LIFE OF ZINC COATING IN TYPICAL ENVIRONMENTS ‘Aalst te of 700 gn" (1004) gavanzed coating h vous envicnments yea). ‘Swot iat iP, astet ahot! ATTACINEUT IV spare, 2010 Revision of May 6, 2016) SIGMAZINC™ 105 bescrprion “Two-component it epany pine PRINCIPAL CHARACTERISTICS + auck-yng.can be overcoats ater 25 minutes * att paieaton proper 1 Gare atempertres downto 5S") ‘COLOR AND GLOSS LEVEL + ory BASIC DATAAT20°C (60°F as dons [eowarnar asa Woe Bop erie SMRIE, Si 2080 aa ru 4080 oN eowoe 40S Get Reserananiadryfimticinss —|80-80ym2.0- 8a epee Herder oe 2ree ele Nes ADOMOHAL ONT Seg ae a i cee [RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES Substrata conditions 1 Stes ast ceanedo1S0-Se2, Hating pte ADT ym (6-28 i fy iB 4 82 es e.7060 PagesPRODUCT DATASHEET ‘pet, 2018 Revision of May 6, 201) SIGMAZINC™ 105 ‘Substrato temnoratre and appleationcotions + Subetsoterosttue arg appcaton and eli down o-<°C PSs ecepte pried re ebatteis hoe + Sueutateoerture ring appcaton and euing shal test 66° above dew pant ustrucTions Fon use ‘Mina alo by volume: base to hardanar 80:20 (4: +The enperure ol themsed ta sd hardane shoud peers be above IS athane ra ther my be rogurodto bia apptatin veces Petite Tours at 20°0 (687) Alcsoray Recommend hiner Volume of thinner 18-20%, cepanding onraqued thekness ond eppceton cations 16mm appre. 0.068in) 93-08 MPafapproe. 3-8 oss soe ‘THINNER 21-06 Volume of timer 515i dependiganrequed Wekrass and applstin condone Nozae rites ‘appro. 038 0.58! (0015-002) Nozsepreseure {SON (appro 180 bar 276 ps) Bit of 2PRODUCT DATA SHEET ‘p18, 208 Rvilon of May 6, 205) SIGMAZINC™ 105 usher TeaNNER 2-06 | ‘Seana slvent a eo em A OA [scern ocazn focaen jrowen soceen fovrcontnguin fiver ecesn jreaen freuen jocien scorn sain Notes repre centers besarte) sou Nts ne ero pare ete vetconng itt naar cotaben reer unig sept moo og [yao 432. G23 et 7069 PagesPRODUCT DATA SHEET SIGMAZINC™ 105 ‘18, 208 Reston of May 6, 2015 sutatrat tempore owytotauch tonencte wens Hts loin ne ~ hora oe [svcwen a | - ‘SAFETY PRECAUTIONS. + For paint nd racmmmended nines see INFORNATION SHEETS 1490, 0 anrekaan Mata Safety Data Shoots botwecr he wat pant andexpoced sn or 8 WORLDWIDE AVAILABILITY ‘heumarces an arativ robe! ta tects used way the in of PPG Prtecv nd Marine Costing o supe same prec on a wordde bass. Honea, sight ‘madiieaten athe prod sometimes necestr to come wihocl onal lsiecumstaees, Under est + CONVERSION TABLES 1 SAFETY micaTIONS ‘SAFETY IN CONFINED SPACES AND HEALTH SAFETY, EXPLOSION HAZARD ToxcHazaRO + SAFEWORKING IN CONFINED SPACES DIRECTIVES FOR VENTILATION PRACTICE {CLEANING OF STEEL AND REMOVAL OF RUST + RELATIVE HUMIDITY - SUBSTRATE TEMPERATURE AR TEMPERATURE IneoRtwaTioN SHEET InroRamion SHEET IvFoRMATION SHEET INFORMATION SHEET INFORMATION SHEET 10 fai 32 Pane ais PDPRODUGTDATA SHEET ‘Aoi 8, 2018 (Revision of May 6, 2015 SIGMAZINC™ 105 B22 fsa et 7060 PagesPRODUCTDATA SHEET A 7, 2018 Revisin of November 2, 2017) SIGMACOVER™ 410 / AMERCOAT® 410 "Two-component igh sald, ph ul pom ce poy cong ‘smog ld matin onone + Escort cab + anbereconted wth vious vo-companee a comenonl coatings, eve at ng wen pes 1 Esnyapreatonby ates spay + svalbietn td orconrentonnpiomned rede ‘Basie DATA AT20°C (6) Woo tupaioa Diese ROORIEE EO ra RDO - lice casa terrane 200 ter 20 SH tecretcstopenamyrte (rr Sym (aOVUS oar rene srertenenee pore i ye Gs 6823 Pogo usRoDUCT DATA SHEET ‘pa 7, 2018 Revi of November 2,207) SIGMACOVER™ 410 / AMERCOAT® 410 ‘Sule conations + Sabie per must ay entree tom ances + Whensopledi esis amscoat and fllerl eck sqrt perlite ing apleston csr st be stave 9) pra tingapleston nto sob teat 7 bore dew pot ‘Mina ratioby volumes aiadene 80:20) *Thetempersure the pant shulpeterani be atowe °C GPP ew ent thiner maybe ced clin appteatonocoaty ota Stoucazoceen (0-10% depending onrequtouticknest and sapetoncondions 17-2omm (aprox 0070-0070) 03-04 MPatapos 8-Abar 44 sos) bot of 32 aPRODUCTDATA SHEET Api 7, 2018 Revishnot November 2,2017) SIGMACOVER™ 410 / AMERCOAT® 410 iiss soy (010% 30-4096 hen cost oped Popo: 046 083m 2018-00214) 200-28 0NPs aprox 200-20 ar 201-3626 pd eon + Aopllestln by brush ay ho shaving. due oe stop nate of ep re mos aie oral ‘Bose git ng roe arfor ste cast ohn + Aopbaton rater roter marge sar simu OF regen cay ‘tosninasovent me 535 oF 52 eaPRODUCTDATA SHEET AF, 2018 Revisien of November 2, 2017) SIGMACOVER™ 410 / AMERCOAT® 410 scurn fecwen focern pacman fore] = Renaissance nent cae eteeiesonee Pebs a [scare rae Sora boas hweeon om os coo heen eau teu eae bron ar [ows ir boca lanose [owe sae farce stows ish [sane Not: dau verititon must e malned cng apteston cu ear rler'o NFORMATION SHEETS 1439 30) brewen lercroen (26 oF 32. GePRODUCT DATASHEET Api, 201 Reisen of November 2,207) SIGMACOVER™ 410 / AMERCOAT® 410 WORLOHIDE AVAILABILITY Isa to amof FAG Poe ar Marne Costnsto sph srs producto node a, Homes tt meeatone! the rod samolines neces to carly th lor aloe sevens Ur thse + XPLANATTONTO PRODUCT DATA SHEETS inronmanonssicer sn saFery morearions inrontamonsneer 30 + SAFETVINCONFINED SPACES ANOHENLTHSAFETY,EXPLOSIONHAZARD-MFORUATIONSHEET at + SAFE WoRKINE IV cONFINED SPACES IwronmanowsHeer us 1 RECTIVES FOR VENTHATION PRACTICE InFoRMaTiONSHEET aa 1 conversion vances INFORUATIONSHEET 10 "RELATIVE HUMIDITY -SUBSTRATETEMPERATURE-AIRTEMPERATURE ‘INFONIATIONSHEET 1650, wanrary B27 of 32 Ge et 023 agersPRODUCTDATA SHEET Ma, 2018 Reson of March 4, 2016 SIGMADUR™ 550 Two-component eipatc ace pohueanetnish Curesttempersiercomto-S°0257) ‘canbe receated even aerorg etna wxpnute ‘Geedapicaton properties + ite andro er colors eo SIORACARE sade cae ‘ASIC DATAAT20°C (69) [sornom Be eee BORE [creche savanna 08 [Recommended aytmticiess —|60-F04m 20-24 ened m5 Hreecaeponig rat [RO eo am ais galer20 mi retouch far Ses tooo OAT-Saadrgnte ttn tose ‘Scanomonat bath oobgton 628/20 GwePRODUCTDDATA SHEET May, 2018 Reson of March 4,201) SIGMADUR™ 550, Substrate conditions + Prevous ol ep) or poten) must bey sree kom ay contain 1 Preveuscost sua shou saci rughenedi ses Suh tomoseature and appitonconaions * subsample cue apateston ot fr accep reve ee + Supstatetamperture ug apleation ndcixing shou tet Sate dew pt + Relais purty duingsepatan ond eutngenoudnat exceed 8% — trom ee andy Mining ato by volume: ae to hardens B12 ect eed base a hardener shu be stove 0° (50's my bere ea veo Induction tine | oti ‘Showratzoroeer ‘Aesorey 10 1Sinn(aptox 0040-0080) 03-04 Patapon 3-4 44-860), b29fea G9PRODUCT DATA SHEET ay 1,201 (Resin of March 4, 2018) SIGMADUR™ 550, toss spay oper 043-048 nm|O01-008%1 ohio ‘leaning solvent ieowen cure] Note: Sura stats be ory ate en ary conan 1330/0 eaPRODUCT DATA SHEET May, 2018 (Revision of March 4, 2018 SIGMADUR™ 550, cca loon lweKon ‘enn gin ar FORMAN SEE ‘etn onset conan tt So asc : sed poduttompuntn [Pte hwenon, oo SAFETY PRECAUTIONS + Conte txt paesoanate cing ger of PG Pretec ae rn Costas to sup the wane predict on acu ols Hoey, sh 63l/ss GaPRODUCT DATA SHEET May |,2016 Revision of March 4, 2010) SIGMADUR™ 550 1 SAFETIVCOMTMED S>cSEANONEALDISAREN.OXROSONHAZANO- ONMATON SHEET a + Sreinonens sconnneD spaces wwromumionsueer a + binecrnes ron vmuxTon reais from sneer ow 5 RELAVEHUMONY-SUtoTITETENPERATURE-ARTEMPERATURE MroMMTION SHEET. 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