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Model AGZ-E Catalog 624-2

Air-Cooled Scroll-Compressor Chillers


030 to 070 Tons • R-410A • 60Hz/50Hz
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Physical Data - Packaged Units . . . . . . . . . . . . . . 25
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensions - Packaged . . . . . . . . . . . . . . . . . . . . . 28
Application Considerations . . . . . . . . . . . . . . . . . . . 8 Lifting and Mounting Weights . . . . . . . . . . . . . . . 30
Sound Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . 18 Field Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 34
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Part Load Performance Data (60 Hz) . . . . . . . . . . 22 Options and Accessories . . . . . . . . . . . . . . . . . . . 38
Part Load Performance Data (50 Hz) . . . . . . . . . . 23 Engineering Guide Specification . . . . . . . . . . . . . 40
Pressure Drop Data . . . . . . . . . . . . . . . . . . . . . . . . 24

Hazard Identification
DANGER
Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.

WARNING
Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.

CAUTION
Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.

NOTE: Cover photo shows unit with coil grilles.

Modbus

©2014 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to make changes
in design and construction at anytime without notice.
Introduction
Introduction

Air Cooled Chiller Products

A
Air-Cooled Scroll Compressor Chiller
M
Model AGZ-B • 10 - 34 RT

AGZ-E AGZ-D Air-Cooled Scroll Compressor Chiller


Model AGZ-E • 30 - 70 RT
Model AGZ-D • 75 - 190 RT
Remote Evaporator and Pump Package options available

A
Air-Cooled Screw Compressor Chiller
Model AGS • 140 - 200 RT
M

Pathfinder™ Air-Cooled Screw Compressor Chiller


Model AWS • 170 - 550 RT
Standard, High, and Premium Efficency
VFD and Remote Evaporator options available

0 100 200 300 400 500 600

The AGZ family of air-cooled scroll chillers continues the allow close spacing to walls and other units. These attributes
Daikin Applied legacy of high quality, high efficiency, latest lower installation cost and are excellent for replacement jobs.
technology and quiet operation. These features make the AGZ
family the best overall value in air-cooled packaged chillers Application Flexibility
available today. The AGZ-E series offers a wide selection of AGZ-E units are available as packaged chillers or with remote
units from 30 to 70 tons with dual refrigerant circuits available evaporators. Information on remote evaporator models and
as packaged units, with remote evaporators or with an optional factory-installed pump packages can be found in a separate
pump package. installation manual available on www.DaikinApplied.com.
Efficient Operation Quiet Operation
The AGZ units utilize environmentally acceptable R-410A The AGZ units live up to the Daikin Applied reputation for
refrigerant and meet the performance requirements of low operating sound levels and make these chillers
ASHRAE Standard 90.1 for efficiency. Excellent part-load "neighborhood friendly.” Full load sound pressure levels as
performance is achieved with four or six scroll compressors. low as 60dB without insulation.
High overall efficiency = lower annual energy costs.
LEED® Points
RapidRestore® and Fast Loading Technology
Developed by the U.S. Green Building Council (USGBC) in
When power has been interrupted, the AGZ-E has the 1998, Leadership in Energy and Environmental Design
capability to restore cooling quicly making it ideal for mission (LEED®) is an internationally recognized certification
critical buildings, data centers, healthcare facilities, and program and intends to provide building owners and operators
manufacturing processes. After a power loss duration of up to a consistent structure for identifying and implementing
180 seconds, the time for an AGZ-E chiller restart is less than practical and measurable green building design, construction,
125 seconds with the chiller reaching full load within 220 operations and maintenance solutions.
seconds from power restoration.
For building owners who want to pursue LEED Green
Compact Size Building Certification, the AGZ-E series of air-cooled chillers
Compact models with a small footprint continues to be a does qualify for the Energy and Atmosphere Credit 4,
primary design feature. The coil design and canted fan deck Enhanced Refrigerant Management worth 2 points.

CAT 624-2 3
Features and Benefits
Chiller Nomenclature
A G Z XXX E H
Air-Cooled Application
Global Design H = Standard Packaged
Scroll Compressor B = Remote Evaporator
Nominal Tons Design Vintage
Unit Design Features The water side working pressure is 653 psig (4502 kPa).
Features and Benefits

Daikin AGZ air-cooled chillers are a product of our Evaporators are designed and constructed according to, and
commitment to offer quiet, reliable, energy efficient listed by, Underwriters Laboratories (UL).
equipment, incorporating high quality compressors, and Remote Evaporator (Option)
innovative packaging. Units with the optional remote evaporator will have the
Construction evaporator shipped separately for field mounting and piping to
AGZ chillers are factory-assembled and mounted on a heavy- the outdoor unit.
gauge steel base. The base rails, supports and cabinetry are Condenser Coils
powder-coat painted for long life. The base distributes the unit Condenser coils are all aluminum alloy microchannel design
weight for roof loading. Their small footprint allows smaller with a series of flat tubes containing multiple, parallel flow
mounting pads or support structures and is a plus for retrofit or microchannels layered between the refrigerant manifold
replacement applications. piping. A variety of optional coil materials and coatings are
Compressors available so that the unit can be constructed to meet almost any
Reliable hermetic scroll compressors with cast iron scrolls and environment. Options include:
three Teflon® impregnated bearings are used on the AGZ-E • copper tube/aluminum fins
chillers to promote longevity. • copper tube/copper fins
Each model has four steps of capacity modulation. One to four • copper tube/aluminum Black-fins
compressors can run, depending on the load of the system, • ElectroFin® coating can be applied to any coil option
resulting in excellent part-load efficiency and reduced annual
See Application Considerations for discussion of
operating costs.
environmental factors related to material and coating options.
Features include motor temperature protection, scroll
temperature protection, missing phase protection, reverse Figure 1: Microchannel Coil
phase protection, low control circuit voltage protection, short
cycling detection and alert, modbus communication to system
controller, operational and fault history storage, and LED
status display.
Evaporator
Models AGZ-030 through AGZ-070
The evaporator is a compact, high efficiency, dual circuit,
brazed plate-to-plate type heat exchanger consisting of parallel
stainless steel plates. These heat exchangers provide excellent
heat exchange efficiency in a compact footprint and are
especially attractive for smaller capacity units.

4 CAT 624-2
Features and Benefits
Condenser Fans and Motors The MicroTech III controller's design will not only permit the
Multiple direct-drive, dynamically balanced propeller fans chiller to run more efficiently, but will also simplify
operate in formed venturi openings at low tip speeds for troubleshooting if a system failure occurs. Every MicroTech
maximum efficiency and minimum noise and vibration. A III controller is programmed and tested prior to shipment to
heavy-gauge vinyl-coated fan guard protects each fan. help provide a trouble-free start-up.
Each condenser fan motor (including the optional VFD fan Operator-friendly
motor) is Totally Enclosed Air Over (TEAO), heavy-duty, 3-
phase with permanently lubricated ball bearings and inherent The MicroTech III control menu structure is separated into
overload protection. These motors are designed specifically for four distinct categories that provide the operator or service
outdoor use. technician with a full description of current unit status, control
parameters, and alarms. Security protection helps prevent
The fan deck is canted inward and directs discharge air toward unauthorized changing of the setpoints and unit control
the center of the unit, reducing the tendency to spill over the parameters.
sides and into the coil, reducing capacity. This feature, com-
bined with the coil design allows closer unit spacing than most MicroTech III control continuously performs important self-
competitors. The result is a smaller installation footprint and diagnostic checks while monitoring system temperatures,
reduced first cost. The external condenser coils are fitted with pressures and protection devices. It will automatically
a standard wire mesh guards to protect the coil from damage. shutdown a compressor, a refrigerant circuit or the entire unit
Optional louvers create an attractive appearance that can if a fault occurs. The cause of the shutdown will be retained in
eliminate the need for screening walls. memory and can be easily displayed in plain English or metric
units for operator review. In addition to displaying alarm
Figure 2: AGZ-E with Optional Full Louver Package diagnostics, the MicroTech III chiller controller also provides
the operator with a warning of pre-alarm conditions. Alarm
notification data can also be passed to a BAS through an
optional communication module.
Staging
The scroll compressors are staged on and off as a function of
leaving chilled water temperature. Lead/lag is automatic and
switched based on starts and operating hours.
Equipment Protection
The unit is protected in three ways:
1 alarms that shut the unit down and require manual reset
to restore unit operation,
Control System
2 alarms that shut the unit down and then restart
The MicroTech III advanced DDC chiller controller surpasses
automatically (do notrequire manual restart), and
all other microprocessor-based chiller control systems
available today. This powerful, user-friendly control system 3 limit alarms that reduce unit capacity in response to
provides the flexibility and performance needed for either some out-of-limit condition. Shut down alarms activate
stand-alone unit operation or the controller can be easily tied an alarm signal that can be exported to a remote location.
into your building automation system of choice using the Limit alarms activate a light on the controller and do not
Daikin Open Choices feature. Open Choices allows you to trigger a remote alarm.
choose from open standard protocols such as BACnet®,
Building Automation System (BAS) Interface
Modbus and LonWorks® to communicate easily with the
building automation system that best meets your facility The following BAS protocols are supported:
requirements. These optional communications modules are • BACnet/IP
available factory installed or can be easily field installed. • BACnet MS/TP
• LonWorks (FTT-10A)
• Modbus

CAT 624-2 5
Features and Benefits
Optional Remote Interface Panel Optional Pump Package
In addition to the unit-mounted user interface provided with The on-board, integrated chilled water pump package provides
MicroTech® III controls, the AGZ chillers can be individually important benefits:
equipped with a remote user interface. It provides convenient • Simplify the chilled water system design and installation
access to unit diagnostics and control adjustments without
having to access a rooftop or outdoor location. One remote • Provide installation savings by reducing field piping, wiring
panel can be connected to up to eight chillers. and control costs
• Save valuable floor space inside the building.
Features
• Reduce project engineering content
Each remote user interface is similar to its unit-mounted
• Greatly reduce pump operating cost with the optional
counterpart and offers the same functionality and display:
variable flow pump VFD
• Three buttons and a navigating wheel with a 8 line by
30-character display format. Standard Components
• Digital display of messages in English language. Single Pump: Model 4380 single spring inside seal, vertical,
• All operating conditions, system alarms, control in-line, radially split-case pump, serviceable without breaking
parameters and schedules are monitored. pipe connections. The motor and pump rotating assembly can
• Can be wired up to 2,300 feet (700 meters) from the unit be serviced without removing the pump casing from the line.
for flexibility in placing each remote user interface Dual Pumps in a Single Casting: Model 4392 single-spring
within your building. inside-seal vertical, in-line, radially split-case pumps, mounted
in a common casing with a common inlet connection and
Benefits outlet connection and including a flapper valve to prevent
• Allows you to access the user interface for each unit recirculation when only one pump is operating. An isolation
from one location, inside the building. valve is included that allows one pump to operate when the
• Users need to learn one format because the remote user other is removed. The pumps are designed for duty/standby,
interface is identical to the unit-mounted version. not parallel operation. All information and performance curves
• No additional field commissioning is required for the for the single pump arrangement (Model 4380) can be used for
remote user interface. the dual pump arrangement (Model 4392).
• Can be retrofit after unit installation. The package is also is equipped with a "Y" type inlet strainer, a
• Is fully compatible with the optional BAS combination triple-duty outlet valve having a discharge shutoff
communication modules. valve, check valve, and flow throttling valve, a combination
suction guide with flow stabilizing outlet vanes and stainless
The current manual for the MicroTech® III Remote User steel strainer with a disposable fine-mesh start-up strainer, a
Interface isavailable on www.DaikinApplied.com. flow switch mounted and wired, factory power and control
wiring, interconnecting piping and insulation of all cold
Figure 3: Optional Pump Package Schematic
surfaces. Various tank and connection options are available for
field mounting.

6 CAT 624-2
Features and Benefits
Optional Variable Flow VFD BAS Input: The pump speed and system flow will be
The operating cost savings resulting from using variable controlled from a customer-supplied BAS input signal.
chilled water flow via a pump VFD is well known. In the past, Remote Sensor Control: The VFD is wired to a pressure
however, its usage has been somewhat limited by the cost and sensor mounted in the chilled water piping system. This is the
uncertainty of field installing the required system pressure standard VFD control when a sensorless VFD is not used.
differential sensors.
Locally Selected Constant Speed Control: Provides manual
Daikin Applied can now offer an innovative variable chilled control of the pump speed, overriding any current automatic
water flow system completely self-contained within the pump speed control.
package by simply ordering the optional pump VFD-no
external sensors required. Consult the current version of the installation manual for
additional detailed information. It is available from the local
In addition to the sensorless operation, there are three other Daikin Applied sales office or on www.DaikinApplied.com.
selectable operating modes:

Operating and Standby Limits


Table 1: Operating Limits
Maximum standby ambient temperature 130°F (55°C)
Maximum operating ambient temperature 105°F (40°C)
-with optional high ambient package (see information under High Ambient Operation‚ page 12) 125°F (52°C)
Minimum operating ambient temperature (standard control) 32°F (0°C)
-with optional low ambient control (see information under Low Ambient Operation‚ page 12) -10°F (-23°C)
Leaving chilled water temperature 40°F to 65°F (2°C to 18°C)
Leaving chilled fluid temperatures (with anti-freeze) - Note that in cases of high ambient temperature,
the lowest leaving water temperature settings may be outside of the chiller operating envelope; 15°F to 65°F (-9°C to 18°C)
consult Daikin Tools to ensure chiller is capable of the required lift.
Operating chilled water delta-T range 6°F to 16°F (3.3°C to 8.9°C)
Maximum evaporator operating inlet fluid temperature 81°F (27°C)
Maximum evaporator non-operating inlet fluid temperature 100°F (38°C)

CAT 624-2 7
Application Considerations
Unit Placement Spacing Requirements
Application Considerations

AGZ units are for outdoor applications and can be mounted In general, with a small performance penalty in some cases,
either on a roof or at ground level. For roof mounted AGZ-E units can be spaced at four feet from other units or a
applications, install the unit on a steel channel or I-beam frame wall. Curves on the following pages give the minimum
to support the unit above the roof. For ground level clearance for different types of installations and also capacity
applications, install the unit on a substantial base that will not reduction and power increase if closer spacing is used.
settle. Use a one-piece concrete slab with footings extended
Case 1: Wall on One Side
below the frost line. Be sure the foundation is level within 0.5”
In this case a solid wall up to 24-feet is considered and a
(13mm) over its length and width. The foundation must be
minimumof 4 feet should be maintained on all sides. (For
strong enough to support the weights listed in the Physical
walls higher than 24 ft., use the 24-foot values.) Also use this
Data Tables beginning on page 25.
case for an adjacent building. For perforated screening walls,
Service Clearance use Case 4.
Sides: Minimum of 4 feet (1.22 m) Figure 4: Wall on One Side of Unit
Control panel end: Minimum of 4 feet
Opposite control panel: Minimumof 4 feet

Case 2: Two Units, Side-by-Side

Air Clearance For models AGZ 030E-070E: use 4 feet between units.
Daikin Applied's advanced “W” coil design and open air- Figure 5: Case 2 - Two units side by side
passage ends allow very close unit spacing and a small
installation footprint. The AGZ-E fans are canted inward and
reduce recirculation by directing discharge air to the center of
the unit, reducing the tendency to flow outward and spill over
into the coil inlet.
Sufficient clearance must be maintained between the unit and
adjacent walls or other units to allow the required unit air flow
to reach the coils. Failure to do so will result in a capacity
reduction and an increase in power consumption. No
obstructions are allowed above the unit at any height.

8 CAT 624-2
Application Considerations
Case 3: Three or More Units, Side-by-Side Case 5: Pit Installation
Maintain a minimum of 6-feet on all sides. For more than three Pit installations can cause operating problems resulting from
units, allow an additional 2-feet clearance between units. air recirculation and restriction and require care that sufficient
Figure 6: Case 3 - 3 units side by side air clearance is provided, safety requirements are met and
service access is provided. Pit covers must have abundant open
area at least equal to the chiller footprint.A solid wall
surrounding a unit is substantially a pit and this data should be
used.
Steel grating is sometimes used to cover a pit to prevent
accidental falls or trips into the pit. The grating material and
installation design must be strong enough to prevent such
accidents, yet provide abundant open area to avoid
recirculation problems. Have any pit installation reviewed by
the Daikin Applied sales representative prior to installation to
ensure it has sufficient air-flow characteristics and approved
by the installation design engineer to avoid risk of accident.

Figure 8: Case 5 - Pit Installation

Case 4: Open Screening Walls


Decorative screening walls are often used to help conceal a
unit either on grade or on a rooftop. Design these walls such
that the combination of their open area and distance from the
unit do not require performance adjustment. It is assumed that
the wall height is equal to or less than the unit height when
mounted on its base support. If the wall height is greater than
the unit height, see Case 5, Pit Installation, page 9. The
distance from the sides of the unit to the side walls must be
sufficient for service, such as opening control panel doors. For Figure 9: Case 5 Adjustment Factors (AGZ030E-070E)
uneven wall spacing, the distance from the unit to each wall Full Load Capacity Reduction (AGZ030-070)
can be averaged providing no distance is less than 4 feet. 6.0
Values are based on walls on all four-sides.
5.0

Figure 7: Case 4 Adjustment Factor 4.0

Wall Free Area vs. Distance 3.0


% Capacity
6 Reduction
2.0

5
1.0

4 0.0
0 8 10 12 13 14
Distance
from 3 Depth of Pit (ft)
Wall to
Unit (ft) Distance = 4 ft Distance = 5 ft Distance = 6 ft
2
Power Increase (AGZ030-070)
1 9.0

0 8.0
0 10 20 30 40 50
% Open Wall Area 7.0
AGZ030-070
6.0

5.0
% Pow er
Increase 4.0

3.0

2.0

1.0

0.0
0 8 10 12 13 14
Depth of Pit (ft)
Distance = 4 ft Distance = 5 ft Distance = 6 ft

CAT 624-2 9
Application Considerations
Chilled Water Piping
IMPORTANT: Piping design must be provided by a qualified Figure 10: Factory Installed Strainer
Architect or Systems HVAC Design Engineer familiar with
piping design, as well as local codes and regulations. The
manufacturer recommendations provided here are to be used
as a general guide, but do not replace system design by a
qualified professional.
Follow all instructions and recommendations for Chilled Water
Piping in the current version of the installation manual
available on www.DaikinApplied.com. Design the water
piping so the chilled water circulating pump discharges into
the evaporator inlet. A cleanable perforated basket strainer
with 0.062-inch perforations and 41% open area must be Table 2: Strainer Data
installed in the water line just prior to the inlet of the
evaporator. The strainer may be factory installed or is available Strainer Strainer Plus Pipe Strainer
AGZ Model
Size (in.) Length (in.) Weight (lbs)
as field-installed kit. See Optional Inlet Strainer below for
more information. 030-055 2.5 16.75 14
060-070 3.0 17.75 20
A water flow switch must be installed in the horizontal piping
of the supply (evaporator outlet) water line to avoid evaporator Figure 11: Strainer Pressure Drop
freeze-up under low or no flow conditions. The flow switch
may be ordered as a factory-installed option, a field-installed
kit, or may be supplied and installed in the field (See Options
and Accessories, page 38 for more information).
Vibration eliminators are recommended in both the supply and
return water lines. Pressure gauges must be installed in the
inlet and outlet water lines to the evaporator.
Insulate chilled water piping to reduce heat loss and prevent
condensation. Chillers not running in the winter should have
their water systems thoroughly drained to protect against
freezing. If the chiller operates year-round, or if the system is
not drained for the winter, protect the chilled water piping
exposed to outdoor temperature against freezing. Wrap the
lines with a heater cable and add appropriate amount of glycol
to further protect the system.
Water Flow Limitations
Optional Inlet Strainer Constant Flow
An inlet water strainer kit is available as a factory or field- The evaporator flow rates and pressure drops shown on page
installed accessory, sized per Table 2 and with the pressure page 24 are for full load design purposes. The maximum flow
drop show in Figure 11. This pressure drop must be accounted rate and pressure drop are based on a 6°F temperature drop.
for in the total system pressure drop. The kit consists of: Avoid higher flow rates with resulting lower temperature drops
• (1) Y-type strainer with 304 stainless steel 40 or 41% to prevent potential control problems resulting from very small
open area perforated basket, Victaulic pipe connections control bands and limited start up/shut off temperature
and strainer cap changes.
• (1) Extension pipe with (2) Schrader fittings that can be The minimum flow and pressure drop is based on a full load
used for a pressure gauge and thermal dispersion flow evaporator temperature drop of 16°F. Evaporator flow rates
switch. The pipe provides sufficient clearance from the below the minimum values can result in laminar flow causing
evaporator for strainer basket removal. freeze-up problems, scaling and poor control. Flow rates above
• (1) ½-inch blowdown valve the maximum values will result in unacceptable pressure drops
• (2) Victaulic clamps and can cause excessive erosion, potentially leading to failure.

10 CAT 624-2
Application Considerations
Evaporator Variable Flow flow. Do not reduce flow lower than the minimum flows listed
in the evaporator pressure drop section, page 24. The water
Reducing evaporator flow in proportion to load can reduce
flow through the evaporator must remain between the
system power consumption. The rate of flow change should be
minimum and maximum values listed on page 24. If flow
a maximum of 10 percent of the flow per minute. For example,
drops below the minimum allowable, large reductions in heat
if the maximum design flow is 200 gpm and it will be reduced
transfer can occur. If the flow exceeds the maximum rate,
to a flow of 140 gpm, the change in flow is 60 gpm. Ten
excessive pressure drop and tube erosion can occur.
percent of 200 gpm equals 20 gpm change per minute, or a
minimum of three minutes to go from maximum to desired

Figure 12: Typical Piping, Brazed-Plate Evaporator (models AGZ030E-070E)

Typical Piping electric heater are furnished with the evaporator. Models 030
through 070 have an external plate heater and thermostat. This
Piping for units with brazed-plate evaporators must have a helps protect the evaporator down to -20°F (-29°C) ambient air
drain and vent connection provided in the bottom of the lower temperature. Although the evaporator is equipped with freeze
connection pipe and to the top of the upper connection pipe protection, it does not protect water piping external to the unit
respectively, see Figure 12. These evaporators do not have or the evaporator itself if there is a power failure or heater
drain or vent connections due to their construction. burnout, or if the chiller is unable to control the chilled water
System Water Volume Considerations pumps. Use one of the following recommendations for
additional protection:
All chilled water systems need adequate time to recognize a
1 If the unit will not be operated during the winter, drain
load change, respond to the change and stabilize to avoid
undesirable short cycling of the compressors or loss of evaporator and chilled water piping and flush with
temperature control. In air conditioning systems, the potential glycol.
for short cycling usually exists when the building load falls 2 Add a glycol solution to the chilled water system to
below the minimum chiller plant capacity or on close-coupled provide freeze protection. Burst protection should be
systems with very small water volumes. Some of the things the approximately 10°F below minimum design ambient
designer should consider when looking at water volume are the temperature.
minimum cooling load, the minimum chiller plant capacity 3 The addition of thermostatically controlled heat and
during the low load period and the desired cycle time for the insulation to exposed piping.
compressors. Assuming that there are no sudden load changes
and that the chiller plant has reasonable turndown, a rule of The evaporator heater cable is factory wired to the 115 volt
thumb of “gallons of water volume equal to two to three times circuit in the control box. This power should be supplied from
the chilled water gpm flow rate” is often used. A storage tank a separate source to maximize unit protection, but it can be
may have to be added to the system to reach the recommended supplied from the control circuit. Operation of the heaters is
system volume. automatic through the ambient sensing thermostat that
energizes the evaporator heaters for protection against freeze-
Evaporator Freeze Protection up. Unless the evaporator is drained in the winter or contains
Evaporator freeze-up can be a concern in the application of air- an adequate concentration of anti-freeze, the disconnect switch
cooled water chillers in areas experiencing below freezing to the evaporator heater must not be open.
temperatures. To protect against freeze-up, insulation and an

CAT 624-2 11
Application Considerations
Chilled Water Pump to catastrophic evaporator failure due to freezing. The
It is important that the chilled water pumps be wired to, and freeze rating of the evaporator is based on the immersion
controlled by, the chiller's microprocessor. When equipped heater and pump operation. The immersion heater itself
with optional dual pump output, the chiller controller has the may not be able to properly protect the evaporator from
capability to selectively send the signal to a pump relay (by freezing without circulation of water.
others) to start pump A or B or automatically alternate pump Temperature and Water Flow Limitations
selection and also has standby operation capability. The
controller will energize the pump whenever at least one circuit Evaporator flow rates below the minimum values can result in
on the chiller is enabled to run, whether there is a call for laminar flow causing freeze-up problems, scaling and poor
cooling or not. This helps ensure proper unit start-up sequence. control. Flow rates above the maximum values will result in
The pump will also be turned on when the water temperature unacceptable pressure drops and can cause excessive erosion,
reaches 1°F below the Freeze Setpoint to help prevent potentially leading to failure.
evaporator freeze-up. Connection points are shown in the Field
Low Ambient Operation
Wiring Diagram on page 34.
Compressor staging is adaptively determined by system load,
CAUTION ambient air temperature, and other inputs to the MicroTech III
Adding glycol or draining the system is the recommended method of control. The standard minimum ambient temperature is 32°F
freeze protection. If the chiller does not have the ability to control the (0°C). A low ambient option with fan VFD allows operation
pumps and the water system is not drained in temperatures below down to -10°F (-23°C). The minimum ambient temperature is
freezing, catastrophic evaporator failure may occur.
based on still conditions where the wind is not greater than
Failure to allow pump control by the chiller may cause the five mph. Greater wind velocities will result in reduced
following problems: discharge pressure, increasing the minimum operating ambient
temperature. Field installed hail/wind guards are available to
1 If any device other than the chiller attempts to start the allow the chiller to operate effectively down to the ambient
chiller without first starting the pump, the chiller will temperature for which it was designed.
lock out on the No Flow alarm and require manual reset.
High Ambient Operation
2 If the chiller evaporator water temperature drops below
the “Freeze setpoint” the chiller will attempt to start the AGZ-E units for high ambient operation (105ºF to 125 F, 40.1
water pumps to avoid evaporator freeze. If the chiller C to 51.7 C) require the addition of the optional high ambient
does not have the ability to start the pumps, the chiller package that includes a small fan with a filter in the air intake
will alarm due to lack of water flow. to cool the control panel.
3 If the chiller does not have the ability to control the All units with the optional VFD low ambient fan control
pumps and the water system is not to be drained in automatically include the high ambient option.
temperatures below freezing, the chiller may be subject

12 CAT 624-2
Application Considerations
Condenser Coil Options and Coating Considerations Since the fin and the tube materials are similar, the opportunity
The standard coils on the AGZ-E chiller are an all aluminum for galvanic corrosion is eliminated. The copper fin/copper
alloy microchannel design with a series of flat tubes containing tube option provides excellent longevity in marine
multiple, parallel flow microchannels layered between the environments; however this option is not well suited for
refrigerant manifolds. The microchannel coils are designed to industrial or chemical atmospheric contamination.
withstand 1000+ hour acidified synthetic sea water fog ElectroFinTM coil coating is a water-based extremely flexible
(SWAAT) test (ASTM G85-02) at 120°F (49°C) with 0% fin and durable epoxy polymer coating uniformly applied to all
loss and develop no leaks. The all-aluminum microchannel coil surfaces through a multi-step, submerged electrostatic
coils provide superior longevity and durability for non- coating process. ElectroFinTM condenser coils provide a 5000+
corrosive applications. hour salt spray resistance per ASTM B117-90, applied to both
Should the standard microchannel coil not meet the corrosion the coil and the coil frames. The ElectroFinTM coated coils also
requirements for the application, additional coil options are receive a UV-resistant urethane top-coat to provide superior
available. resistance to degradation from direct sunlight. This coil
coating option provides the best overall protection against
Aluminum fin/copper tube coils consist of 3/8 inch (10mm) corrosive marine, industrial or combined atmospheric
seamless copper tubes mechanically bonded into plate-type contamination. This coating option may be applied to any of
aluminum fins. The fins have full drawn collars to completely the untreated coil options offered, to provide excellent
cover the tubes. The aluminum fin/copper tube option longevity and resistance to corrosion.
provides excellent durability in non-corrosive environments,
and adds the benefit of ease of field repair. Figure 13: ElectroFin Coil Coating..

BlackFinTM coils include aluminum fins pre-coated with a


durable phenolic epoxy coating. In addition to providing a
durable coating on the fin material, the BlackFinTM coils
provide and epoxy barrier between the aluminum fin stock and
the copper tube, to prevent the galvanic corrosion that can
occur between the dissimilar metals. This option will provide
a 1000+ hour salt spray rating per ASTM B117-90. The
BlackFinTM option provides an economical solution for
enhanced protection in mildly corrosive environments.
Copper-fin coils consist of 3/8 inch (10mm) seamless copper
tubes mechanically bonded into plate-type copper fins. The
fins have full drawn collars to completely cover the tubes.

Table 3: Coil/Coating Selection Matrix


Combined Marine-
Coil Option Non-Corrosive1 Unpolluted Marine2 Industrial3
Industrial4
Standard Microchannel00 +++ - - -
Aluminum Fin/Copper Tube 00 +++ - - -
Copper Fin/Copper Tube 00 +++ +++ - -
BlackFinTM +++ + + -
ElectroFinTM +++ +++ +++ ++
Note: 1.Non-corrosive environments may be estimated by the appearance of existing equipment in the immediate area where the chiller is to be
placed.
2.Marine environments should take into consideration proximity to the shore as well as prevailing wind direction.
3.Industrial contaminants may be general or localized, based on the immediate source of contamination (i.e. diesel fumes due to proximity to
a loading dock).
4.Combined marine-industrial are influenced by proximity to shore, prevailing winds, general and local sources of contamination.

CAT 624-2 13
Sound Data
Sound levels can be as important as unit cost and efficiency. Sound Power Levels
Sound Data

The inherently quiet scroll compresors used in model AGZ-E Sound power is a calculated quantity and cannot be measured
chillers are coupled with precision engineering for industry- directly like sound pressure. Sound power is not dependent on
leading sound levels. the surrounding environment or distance from the source, as is
Background sound pressure. It can be thought of as basic sound level
emanating from the unit without consideration of distance or
AHRI has established standards to provide uniform methods obstructions. Measurements are taken over a prescribed area
for the determination of the sound levels of equipment. For around the unit and the data is mathematically calculated to
large air-cooled chillers, it is AHRI Standard 370, Sound give the sound power, dB.Acoustical consultants sometimes
Ratings of Large Outdoor Refrigeration and Air-Conditioning use sound power octave band data to perform a detailed
Equipment. Data contained in this section are in accordance acoustical analysis.
with this standard.
Figure 14: Sound Power vs. Sound Pressure
“A” Weighting
Sound values may be represented several ways. One of the
more common forms is the “A” weighted value, which adds or
subtracts a specific amount to each center band frequency, then
logarithmically adds the values to establish a single value. The
“A” scale is used to represent how the human ear receives
sound. The amount added in each frequency band directly
corresponds to how sensitive the human ear is to each
frequency.

Table 4: “A” Scale Relative Response to Human Ear


Frequency, f , in Hz
31.5 63 125 250 500 1K 2K 4K 8K 16K The data in the following tables present sound power levels per
dB(A) −39.4 −26.2 −16.1 −8.6 −3.2 0 +1.2 +1.0 −1.1 −6.6 AHRI Standard 370, "Sound Rating of Large Outdoor
Refrigerating and Air Conditioning Equipment". This standard
Sound Pressure Levels - Full Load was developed to establish uniform methods of determining
Sound pressure is the sound level that can be measured at the sound power radiated by large outdoor equipment.
some distance from the source. Sound presure varies with Measurements are taken over a prescribed area around the unit
distance from the source and depends on the surroundings. For and the data is mathematically calculated to give the sound
example, a brick wall (a reflective surface) located 10 feet power, dB.
from a unit will affect the sound pressure measurements Sound Reduction due to Distance from the Unit
differently than a brick wall at 20 feet. Sound pressure is The distance between a source of sound and the location of the
measured in decibels (dB). sound measurement plays an important role in minimizing
All sound pressure data in the following pages are considered sound problems. The equation below can be used to calculate
typical of what can be measured in a free field with a handheld the sound pressure level at any distance if the sound power is
sound meter, in the absence of any nearby reflective surfaces known. Results for typical distances are tabulated in Table 5.
except the floor under the unit. Sound pressure levels are Table 5: dB Conversion of Sound Power to Pressure
measured at 30 feet (10 meters) from the side of the unit at
DB Reduction from Sound Power at
100% load and standard AHRI conditions (per AHRI standard Distance from
the Source to Sound Pressure at
Sound Source
550/590-2003) of 95°F (35°C) ambient air temperature and ft. (m)
Referenced Distance
44°F (7°C) leaving evaporator water temperatures for air- Q=2 Q=4
30 (9) 27.1 24.0
cooled units. 50 (15) 31.6 28.5
75 (23) 35.1 32.0
100 (30) 37.6 34.5
150 (46) 41.1 38.0
200 (61) 43.6 40.5
300 (91) 47.6 44.0

14 CAT 624-2
Sound Data
Figure 15: “Q” Reflective Sources Illustration reflection from the source. For example, a unit sitting on a flat
roof or ground with no other reflective surfaces or attenuation
due to grass, snow, etc., between source and receiver: Q=2.
Sound pressure can be calculated at any distance from the unit
if the sound power is known, using the equation:

Lp=Lw-(20 log r) + (10 log Q) - 0.5

Where:
Lp = sound pressure
Lw = sound power
r = distance from unit in feet
Q = directionality factor
With Q=1, Unit suspended in space (theoretical condition), the
equation simplifies to:

Lp = Lw - (20log r) -0.5
With Q=2, for a unit sitting on a flat roof or ground with no
adjacent vertical wall as a reflective surface, the equation
simplifies to:

Lp = Lw - (20log r) + 2.5
With Q=4 for a unit sitting on a flat roof or ground with one
adjacent vertical wall as a reflective surface, the equation
simplifies to:

Lp = Lw - (20log r) + 5.5
The equations are reduced to table form in Table 5 for various
distances and the two most usual cases of "Q" type of location.
Sound Data Notes
1 Octave band readings are flat dB, overall is A-weighted.
2 Sound pressure data taken at 30ft (9m) from side of unit;
Another way of determining the effect of distance is to work
from sound pressure only. "Q", the directionality factor, is a Q=2, unit on flat surface with no adjacent wall.
dimensionless number that compensates for the type of sound

CAT 624-2 15
Sound Data
Table 6: 60 Hz Sound Power without Sound Insulation
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 92 91 88 87 83 78 73 68 88
35 4 4 92 91 89 87 83 78 73 68 88
40 4 4 92 91 90 88 84 79 74 69 89
45 4 4 93 92 91 89 85 79 74 69 90
50 4 4 93 93 91 89 85 79 74 69 90
55 4 4 93 93 93 89 86 81 76 71 91
60 4 4 94 93 94 89 86 81 76 71 91
65 4 4 95 94 94 89 87 81 76 71 92
70 4 4 95 95 94 89 87 81 76 71 92

Table 7: 60 Hz Sound Pressure without Sound Insulation (at 30 feet from side of unit)
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy, 30 ft. fr om unit Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 65 64 61 60 56 51 46 41 60
35 4 4 65 64 62 60 56 51 46 41 60
40 4 4 65 64 63 61 57 52 47 42 61
45 4 4 66 65 64 62 58 52 47 42 62
50 4 4 66 66 64 62 58 52 47 42 63
55 4 4 66 66 66 62 59 54 49 44 64
60 4 4 67 66 67 62 59 54 49 44 64
65 4 4 68 67 67 62 60 54 49 44 64
70 4 4 68 68 67 62 60 54 49 44 65

Table 8: 60 Hz Sound Power with Sound Insulation


Num be r of Num be r Octave Band at Ce nte r Fr e que ncy Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 84 84 83 84 77 75 74 70 85
35 4 4 84 84 83 84 77 75 74 70 85
40 4 4 84 84 83 84 77 75 74 70 85
45 4 4 85 85 85 86 80 77 75 70 87
50 4 4 85 85 85 86 80 77 75 70 87
55 4 4 85 85 85 86 80 77 75 70 87
60 4 4 85 85 85 86 80 77 75 70 87
65 4 4 86 85 85 86 80 77 75 70 87
70 4 4 88 85 85 86 80 77 75 70 87

Table 9: 60 Hz Sound Pressure with Sound Insulation (at 30 feet from side of unit)
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy, 30 ft. fr om unit Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 57 57 56 57 50 48 47 43 58
35 4 4 57 57 56 57 50 48 47 43 58
40 4 4 57 57 56 57 50 48 47 43 58
45 4 4 58 58 58 59 53 50 48 43 60
50 4 4 58 58 58 59 53 50 48 43 60
55 4 4 58 58 58 59 53 50 48 43 60
60 4 4 58 58 58 59 53 50 48 43 60
65 4 4 59 58 58 59 53 50 48 43 60
70 4 4 61 58 58 59 53 50 48 43 60

16 CAT 624-2
Sound Data
Table 10: 50 Hz Sound Power without Sound Insulation
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 89 88 85 84 80 75 70 65 85
35 4 4 89 88 85 84 80 75 70 65 85
40 4 4 89 88 86 84 80 75 70 65 85
45 4 4 89 88 87 85 81 76 71 66 86
50 4 4 90 89 88 86 82 76 71 66 87
55 4 4 90 90 88 86 82 76 71 66 87
60 4 4 90 90 90 86 83 78 73 68 88
65 4 4 91 90 91 86 83 78 73 68 88
70 4 4 92 91 91 86 84 78 73 68 89

Table 11: 50 Hz Sound Pressure without Sound Insulation (at 30 feet from side of unit)
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy, 30 ft. fr om unit Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 62 61 58 57 53 48 43 38 57
35 4 4 62 61 59 57 53 48 43 38 57
40 4 4 62 61 60 58 54 49 44 39 58
45 4 4 63 62 61 59 55 49 44 39 59
50 4 4 63 63 61 59 55 49 44 39 60
55 4 4 63 63 63 59 56 51 46 41 61
60 4 4 64 63 64 59 56 51 46 41 61
65 4 4 65 64 64 59 57 51 46 41 61
70 4 4 65 65 64 59 57 51 46 41 62

Table 12: 50 Hz Sound Power with Sound Insulation


Num be r of Num be r Octave Band at Ce nte r Fr e que ncy Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 81 81 80 81 74 72 71 67 82
35 4 4 81 81 80 81 74 72 71 67 82
40 4 4 81 81 80 81 74 72 71 67 82
45 4 4 82 82 82 83 77 74 72 67 84
50 4 4 82 82 82 83 77 74 72 67 84
55 4 4 82 82 82 83 77 74 72 67 84
60 4 4 82 82 82 83 77 74 72 67 84
65 4 4 83 82 82 83 77 74 72 67 84
70 4 4 85 82 82 83 77 74 72 67 84

Table 13: 50 Hz Sound Pressure with Sound Insulation (at 30 feet from side of unit)
Num be r of Num be r Octave Band at Ce nte r Fr e que ncy, 30 ft. fr om unit Ove r all
M ode l
Com pr e s s or s of Fans 63 125 250 500 1000 2000 4000 8000 A-We ighte d
30 4 4 54 54 53 54 47 45 44 40 55
35 4 4 54 54 53 54 47 45 44 40 55
40 4 4 54 54 53 54 47 45 44 40 55
45 4 4 55 55 55 56 50 47 45 40 57
50 4 4 55 55 55 56 50 47 45 40 57
55 4 4 55 55 55 56 50 47 45 40 57
60 4 4 55 55 55 56 50 47 45 40 57
65 4 4 56 55 55 56 50 47 45 40 57
70 4 4 58 55 55 56 50 47 45 40 57

CAT 624-2 17
Selection Procedure
Selection Procedure

AGZ-E chillers are ideal for a wide range of applications and Selection example using ethylene glycol
operating conditions.
Given:
Selection with Inch-Pound (I-P) units • 44 tons minimum
The performance tables beginning on page 29 cover the range • 95°F ambient air temperature
of leaving evaporator water temperatures and outside ambient • 54°F - 44°F chilled water temperature
temperatures included under the current AHRI Standard 550/ • 0.0001 evaporator fouling factor
590. The tables are based on a 10°F (5.5°C) temperature drop
• Protect from freezing down to 0°F
through the evaporator.
1 From Table 16, page 28, select an ethylene glycol
Adjustment factors for applications having other than a 10°F
concentration of 40% to protect against freezing at 0°F.
(5.5°C) drop can be found in Table 18, page 28. The minimum
leaving chilled water temperature setpoint without glycol is 2 At 40% ethylene glycol, the adjustment factors are:
40°F (4ºC). For brine selections, see Table 16 and Table 17 on • Capacity = 0.980
page 28 for glycol adjustment factors. Ratings are based on a
• kW = 0.992
0.0001 ft2 x hr x ºF/Btu fouling factor in the evaporator at sea
level operation. For other fouling factors, different Delta-Ts, or • GPM = 1.132
altitude correction factors see Table 18, page 28. For • Pressure Drop = 1.557
applications outside the catalog ratings, please contact your
3 Select the AGZ 050E from Table 19, page 29 and correct
local Daikin Applied sales representative.
with 40% ethylene glycol factors.
Selection example
4 Correct capacity = 0.980 X 48.3 tons = 47.3 tons
Given: 5 Correct kW = 0.992 X 54.6 kW = 54.2 kW
• 50 tons minimum
6 Calculate chilled water flow:
• 95°F ambient temperature
Water flow @ corrected capacity =
• 120 gpm, 54ºF to 44°F chilled water 47.3 tons x 24 / 10 F = 113.5 gpm
• 0.0001 evaporator fouling factor Glycol flow (at 40% solution) =
1.132 x 113.5 gpm = 128.5 gpm
1 From Table 19, page 29, an AGZ055E at the given
conditions will produce 51.8 tons with a unit kW input of 59.6 Determine the evaporator pressure drop. Using Figure 28, page
and a unit EER of 10.04 45, enter at 128.5 gpm (water) and follow up to the AGZ050
line intersect. Read horizontally to obtain an evaporator
2 Use the following formula to calculate any unknown pressure drop of 17 feet. Correct the pressure drop for 40%
elements (water only):
solution = 1.557 x 17 feet = 26.5 feet for ethylene glycol using
tons × 24- Table 16, page 28.
---------------------- = gpm
ΔT ( °F )
Selection with SI units
Use the SI tables and the same procedures as with I-P units.
3 Determine the evaporator pressure drop. Using Figure 28, Use the following formula to calculate any missing elements
page 45, enter at about 124 gpm and follow up to the AGZ 055 (water only):
line intersect. Read horizontally to obtain an evaporator
kW
pressure drop of 13 feet of water. - = -l
-----------------------------------
4.18 × ΔT ( °C ) s

18 CAT 624-2
Performance Data
Note: Due to different performance characteristics, the factors Table 16: Capacity and Power Derates
Performance Data

shown in the following tables are for brazed-plate Wa t e r F o uling F a c t o r


evaporators (AGZ030E - 070E). A lt it ude D e lt a T 0 .0 0 0 1 ( 0 .0 17 6 ) 0 .0 0 0 2 5 ( 0 .0 4 4 ) 0 .0 0 0 7 5 ( 0 .13 2 ) 0 .0 0 17 5 ( 0 .3 0 8 )

Note: Derate factors for models with remote evaporators can °F °C C a p. P o we r C a p. P o we r C a p. P o we r C a p. P o we r

be found in the current installation manual at 6 3.3 0.978 0.993 0.975 0.991 0.963 0.987 0.940 0.980
8 4.4 0.989 0.996 0.986 0.994 0.973 0.990 0.950 0.983
www.DaikinApplied.com
Se a 10 5.6 1.000 1.000 0.996 0.999 0.984 0.994 0.961 0.987
Ethylene & Propylene Glycol Factors Le vel 12 6.7 1.009 1.003 1.005 1.001 0.993 0.997 0.969 0.990
14 7.7 1.018 1.004 1.014 1.003 1.002 0.999 0.978 0.991
AGZ units can operate with a leaving chilled fluid temperature 16 8.9 1.025 1.007 1.021 1.006 1.009 1.001 0.985 0.994
6 3.3 0.977 1.001 0.973 1.000 0.961 0.996 0.938 0.989
range of 20°F (-6°C) to 60°F (10°C). A glycol solution is
8 4.4 0.987 1.006 0.984 1.004 0.971 1.000 0.948 0.993
required when leaving chilled fluid temperature is below 40°F 2000 10 5.6 0.998 1.009 0.995 1.007 0.982 1.003 0.959 0.996
(4.6°C). The use of glycol will reduce the performance of the fe e t 12 6.7 1.007 1.011 1.004 1.010 0.991 1.006 0.967 0.998
unit depending on concentration. 14 7.7 1.014 1.014 1.011 1.013 0.998 1.009 0.974 1.001
16 8.9 1.022 1.016 1.018 1.014 1.005 1.010 0.981 1.003
Note: Ethylene and propylene glycol ratings are outside the 6 3.3 0.973 1.011 0.970 1.010 0.957 1.006 0.935 0.998
scope of the current AHRI Standard 550/590 certification 8 4.4 0.984 1.014 0.980 1.013 0.968 1.009 0.945 1.001
program. 4000 10 5.6 0.995 1.019 0.991 1.017 0.979 1.013 0.955 1.005
fe e t 12 6.7 1.004 1.021 1.000 1.020 0.987 1.016 0.964 1.008
Table 14: Ethylene Glycol Correction Factors 14 7.7 1.011 1.024 1.007 1.023 0.994 1.018 0.971 1.011
16 8.9 1.018 1.027 1.014 1.026 1.002 1.021 0.978 1.014
Fre e ze Point
6 3.3 0.969 1.021 0.966 1.020 0.954 1.016 0.931 1.008
% E.G. °F ° C Ca pa city Pow e r Flow PD
8 4.4 0.980 1.026 0.977 1.024 0.964 1.020 0.942 1.013
10 26 -3.3 0.998 0.998 1.036 1.097
6000 10 5.6 0.989 1.029 0.986 1.027 0.973 1.023 0.950 1.015
20 18 -7.8 0.993 0.997 1.06 1.226
fe e t 12 6.7 0.998 1.033 0.995 1.031 0.982 1.027 0.959 1.020
30 7 -13.9 0.987 0.995 1.092 1.369
14 7.7 1.007 1.036 1.004 1.034 0.991 1.030 0.967 1.022
40 -7 -21.7 0.98 0.992 1.132 1.557
16 8.9 1.014 1.037 1.011 1.036 0.998 1.031 0.974 1.024
50 -28 -33.3 0.973 0.991 1.182 1.791

Table 15: Propylene Glycol Correction Factors Evaporator Temperature Drop Factors
Fre e ze Point
% P.G. °F ° C Ca pa city Pow e r Flow PD
Performance tables are based on a 10°F (5°C) temperature
10 26 -3.3 0.995 0.997 1.016 1.1 drop through the evaporator. Adjustment factors for
20 19 -7.2 0.987 0.995 1.032 1.211 applications with temperature ranges from 6°F to 16°F (3.3°C
30 9 -12.8 0.978 0.992 1.057 1.38 to 8.9°C) are in Table 16. Temperature drops outside this 6°F
40 -5 -20.6 0.964 0.987 1.092 1.703
50 -27 -32.8 0.952 0.983 1.14 2.251 to 16°F (3.3°C to 8.9°C) range can affect the control system's
capability to maintain acceptable control and are not
Altitude Correction Factors recommended.

Performance tables are based at sea level. Elevations other AHRI Certification
than sea level affect the performance of the unit. The decreased Performance on all 60Hz standard packaged models is
air density will reduce condenser capacity consequently certified per AHRI standard 550/590. Chillers with optional
reducing the unit's performance. For performance at elevations remote evaporator are outside the scope of the AHRI rating
other than sea level refer to Table 16. program.

CAT 624-2 19
Performance Data
Table 17: 60 Hz Full Load Performance Data (IP)
Am b ie n t T e m p e r atu r e (ºF)
Un it L WT 75 85 95 105 115
Hz
Siz e (ºF) Po w e r Po w e r Po w e r Po w e r Po w e r
Tons EER Tons EER Tons EER Tons EER Tons EER
(k W) (k W) (k W) (k W) (k W)
40 29.6 27.3 13.0 27.9 29.8 11.2 26.2 32.6 9.7 24.5 35.8 8.2 22.7 39.4 6.9
42 30.6 27.5 13.4 28.9 30.0 11.6 27.2 32.8 9.9 25.4 36.0 8.5 23.6 39.7 7.1
44 31.6 27.7 13.7 29.9 30.2 11.9 28.1 33.0 10.2 26.3 36.2 8.7 24.4 39.9 7.4
030 60
46 32.6 27.8 14.1 30.8 30.3 12.2 29.0 33.1 10.5 27.2 36.3 9.0 25.2 40.1 7.6
48 33.5 27.9 14.4 31.7 30.4 12.5 29.8 33.3 10.8 27.9 36.5 9.2 26.0 40.2 7.8
50 34.3 28.1 14.7 32.4 30.6 12.7 30.6 33.4 11.0 28.6 36.6 9.4 26.6 40.3 7.9
40 36.7 33.5 13.2 34.7 36.7 11.4 32.6 40.3 9.7 30.4 44.5 8.2 28.0 49.2 6.8
42 38.0 33.8 13.5 35.9 37.0 11.7 33.8 40.7 10.0 31.5 44.9 8.4 29.0 49.7 7.0
44 39.2 34.0 13.8 37.1 37.2 11.9 34.9 41.0 10.2 32.5 45.2 8.6 30.1 50.0 7.2
035 60
46 40.3 34.2 14.1 38.2 37.4 12.2 35.9 41.1 10.5 33.5 45.4 8.9 31.0 50.3 7.4
48 41.4 34.3 14.5 39.2 37.5 12.5 36.9 41.3 10.7 34.5 45.5 9.1 31.9 50.4 7.6
50 42.3 34.5 14.7 40.1 37.7 12.8 37.7 41.4 10.9 35.3 45.6 9.3 32.7 50.5 7.8
40 41.0 33.8 14.6 38.9 37.0 12.6 36.6 40.7 10.8 34.2 44.9 9.1 31.6 49.7 7.6
42 42.5 34.0 15.0 40.2 37.2 13.0 37.9 40.9 11.1 35.5 45.2 9.4 32.9 50.1 7.9
44 43.8 34.3 15.3 41.6 37.5 13.3 39.2 41.2 11.4 36.7 45.4 9.7 34.1 50.3 8.1
040 60
46 45.1 34.5 15.7 42.8 37.7 13.6 40.4 41.4 11.7 37.9 45.7 9.9 35.2 50.6 8.3
48 46.3 34.7 16.0 43.9 37.9 13.9 41.5 41.6 12.0 38.9 45.8 10.2 36.2 50.7 8.6
50 47.4 34.9 16.3 45.0 38.1 14.2 42.5 41.7 12.2 39.9 46.0 10.4 37.1 50.9 8.7
40 45.2 38.0 14.3 42.5 41.7 12.2 39.7 45.9 10.4 36.8 50.7 8.7 33.8 56.2 7.2
42 46.7 38.3 14.6 44.0 42.0 12.6 41.2 46.2 10.7 38.2 51.1 9.0 35.1 56.6 7.4
44 48.2 38.6 15.0 45.4 42.3 12.9 42.6 46.5 11.0 39.6 51.4 9.2 36.4 56.9 7.7
045 60
46 49.6 38.8 15.4 46.8 42.5 13.2 43.9 46.7 11.3 40.8 51.6 9.5 37.7 57.2 7.9
48 51.0 39.0 15.7 48.1 42.7 13.5 45.1 46.9 11.5 42.0 51.8 9.7 38.8 57.3 8.1
50 52.1 39.2 16.0 49.2 42.9 13.8 46.2 47.1 11.8 43.1 51.9 10.0 39.8 57.5 8.3
40 50.8 44.6 13.6 48.0 48.8 11.8 45.1 53.6 10.1 42.1 59.1 8.6 38.8 65.2 7.1
42 52.5 45.1 14.0 49.7 49.3 12.1 46.7 54.2 10.3 43.6 59.7 8.8 40.2 65.9 7.3
44 54.2 45.4 14.3 51.3 49.7 12.4 48.2 54.6 10.6 45.1 60.1 9.0 41.6 66.4 7.5
050 60
46 55.8 45.6 14.7 52.8 49.9 12.7 49.7 54.8 10.9 46.4 60.5 9.2 42.9 66.8 7.7
48 57.3 45.8 15.0 54.2 50.1 13.0 51.1 55.0 11.1 47.7 60.6 9.4 44.1 67.0 7.9
50 58.6 46.0 15.3 55.5 50.3 13.2 52.3 55.1 11.4 48.9 60.7 9.7 45.2 67.1 8.1
40 54.7 48.8 13.4 51.7 53.3 11.6 48.5 58.5 9.9 45.1 64.4 8.4 41.5 71.1 7.0
42 56.5 49.3 13.8 53.4 53.9 11.9 50.2 59.1 10.2 46.7 65.1 8.6 43.0 72.0 7.2
44 58.3 49.7 14.1 55.1 54.3 12.2 51.8 59.6 10.4 48.2 65.7 8.8 44.4 72.6 7.3
055 60
46 60.0 50.0 14.4 56.8 54.6 12.5 53.3 59.9 10.7 49.7 66.0 9.0 45.8 73.0 7.5
48 61.6 50.2 14.7 58.3 54.8 12.8 54.8 60.1 10.9 51.1 66.2 9.3 47.1 73.2 7.7
50 63.0 50.4 15.0 59.6 55.0 13.0 56.1 60.3 11.2 52.3 66.3 9.5 48.3 73.3 7.9
40 60.4 53.2 13.6 57.0 58.0 11.8 53.4 63.6 10.1 49.5 70.0 8.5 45.4 77.3 7.0
42 62.4 53.8 13.9 58.9 58.7 12.0 55.2 64.3 10.3 51.2 70.8 8.7 47.1 78.3 7.2
44 64.3 54.2 14.2 60.8 59.2 12.3 57.0 64.9 10.5 52.9 71.5 8.9 48.7 79.0 7.4
060 60
46 66.1 54.6 14.5 62.5 59.5 12.6 58.7 65.3 10.8 54.6 71.9 9.1 50.2 79.4 7.6
48 67.9 54.8 14.9 64.2 59.8 12.9 60.3 65.5 11.0 56.1 72.1 9.3 51.6 79.7 7.8
50 69.3 55.1 15.1 65.6 60.0 13.1 61.7 65.7 11.3 57.4 72.2 9.5 52.9 79.7 8.0
40 61.9 54.8 13.5 58.5 59.7 11.8 54.9 65.3 10.1 51.1 71.7 8.5 47.0 79.1 7.1
42 64.0 55.4 13.9 60.5 60.3 12.0 56.8 66.0 10.3 52.9 72.5 8.8 48.7 80.0 7.3
44 66.0 55.8 14.2 62.5 60.8 12.3 58.7 66.5 10.6 54.7 73.1 9.0 50.4 80.7 7.5
065 60
46 67.9 56.2 14.5 64.3 61.1 12.6 60.4 66.9 10.8 56.3 73.5 9.2 52.0 81.1 7.7
48 69.6 56.5 14.8 66.0 61.4 12.9 62.1 67.1 11.1 57.9 73.7 9.4 53.5 81.3 7.9
50 71.2 56.8 15.0 67.5 61.6 13.1 63.5 67.3 11.3 59.3 73.9 9.6 54.8 81.4 8.1
40 68.9 63.1 13.1 65.1 69.0 11.3 61.0 75.9 9.7 56.7 83.6 8.1 52.2 92.4 6.8
42 71.2 63.7 13.4 67.2 69.8 11.6 63.1 76.7 9.9 58.7 84.6 8.3 54.1 93.6 6.9
44 73.4 64.2 13.7 69.3 70.3 11.8 65.1 77.3 10.1 60.6 85.4 8.5 55.9 94.5 7.1
070 60
46 75.5 64.5 14.0 71.4 70.6 12.1 67.0 77.7 10.4 62.5 85.8 8.7 57.6 95.0 7.3
48 77.4 64.7 14.3 73.2 70.8 12.4 68.8 77.9 10.6 64.2 86.0 9.0 59.2 95.3 7.5
50 79.1 65.0 14.6 74.9 71.0 12.6 70.4 78.0 10.8 65.7 86.1 9.2 60.7 95.3 7.6

20 CAT 624-2
Performance Data
Table 18: 50 Hz Full Load Performance Data (IP)
A m b ie n t T e m p e r atu r e (ºF)
Un it LWT 75 85 95 105 115
Hz
Siz e (ºF) Po w e r Po w e r Po w e r Po w e r Po w e r
Tons EER Tons EER Tons EER Tons EER Tons EER
(k W ) (k W ) (k W ) (k W ) (k W )
40 24.6 21.9 13.5 23.2 23.9 11.7 21.8 26.1 10.0 20.4 28.6 8.6 18.9 31.6 7.2
42 25.4 22.0 13.9 24.0 24.0 12.0 22.6 26.2 10.3 21.1 28.8 8.8 19.6 31.7 7.4
44 26.3 22.1 14.3 24.8 24.1 12.4 23.4 26.4 10.6 21.9 28.9 9.1 20.3 31.9 7.6
030 50
46 27.2 22.3 14.7 25.7 24.3 12.7 24.2 26.5 10.9 22.6 29.1 9.3 21.0 32.0 7.9
48 28.1 22.4 15.1 26.6 24.4 13.1 25.0 26.7 11.2 23.4 29.2 9.6 21.7 32.2 8.1
50 29.1 22.6 15.5 27.4 24.6 13.4 25.8 26.8 11.6 24.2 29.4 9.9 22.4 32.3 8.3
40 30.5 26.8 13.6 28.8 29.4 11.8 27.1 32.3 10.1 25.3 35.7 8.5 23.3 39.5 7.1
42 31.5 27.0 14.0 29.8 29.6 12.1 28.0 32.6 10.3 26.1 35.9 8.7 24.1 39.7 7.3
44 32.5 27.3 14.3 30.8 29.8 12.4 28.9 32.8 10.6 27.0 36.2 9.0 24.9 40.0 7.5
035 50
46 33.6 27.5 14.6 31.8 30.1 12.7 29.9 33.0 10.9 27.9 36.4 9.2 25.8 40.3 7.7
48 34.6 27.8 15.0 32.8 30.3 13.0 30.8 33.3 11.1 28.8 36.7 9.4 26.6 40.5 7.9
50 35.7 28.0 15.3 33.8 30.6 13.3 31.8 33.6 11.4 29.7 36.9 9.6 27.5 40.8 8.1
40 34.0 27.0 15.1 32.3 29.6 13.1 30.4 32.6 11.2 28.5 36.0 9.5 26.3 39.9 7.9
42 35.2 27.2 15.5 33.4 29.8 13.4 31.5 32.8 11.5 29.4 36.2 9.8 27.3 40.1 8.2
44 36.4 27.4 15.9 34.5 30.0 13.8 32.5 33.0 11.8 30.4 36.4 10.0 28.2 40.3 8.4
040 50
46 37.6 27.7 16.3 35.6 30.2 14.2 33.6 33.2 12.2 31.5 36.6 10.3 29.2 40.5 8.6
48 38.8 27.9 16.7 36.8 30.4 14.5 34.7 33.4 12.5 32.5 36.8 10.6 30.1 40.7 8.9
50 40.1 28.1 17.1 38.0 30.6 14.9 35.8 33.6 12.8 33.6 37.0 10.9 31.1 40.9 9.1
40 37.5 30.4 14.8 35.3 33.4 12.7 33.0 36.8 10.8 30.6 40.6 9.0 28.1 45.1 7.5
42 38.8 30.7 15.2 36.5 33.6 13.0 34.2 37.0 11.1 31.7 40.9 9.3 29.2 45.3 7.7
44 40.1 30.9 15.6 37.8 33.8 13.4 35.3 37.2 11.4 32.8 41.1 9.6 30.2 45.5 8.0
045 50
46 41.4 31.1 16.0 39.0 34.1 13.7 36.5 37.5 11.7 34.0 41.3 9.9 31.3 45.8 8.2
48 42.7 31.4 16.3 40.3 34.3 14.1 37.8 37.7 12.0 35.1 41.6 10.1 32.4 46.0 8.4
50 44.1 31.6 16.7 41.6 34.6 14.4 39.0 38.0 12.3 36.3 41.8 10.4 33.5 46.3 8.7
40 42.2 35.7 14.2 39.9 39.1 12.3 37.6 43.0 10.5 35.1 47.4 8.9 32.3 52.3 7.4
42 43.6 36.0 14.5 41.3 39.4 12.6 38.8 43.3 10.8 36.2 47.7 9.1 33.4 52.7 7.6
44 45.1 36.4 14.9 42.6 39.8 12.9 40.1 43.7 11.0 37.4 48.1 9.3 34.5 53.0 7.8
050 50
46 46.5 36.7 15.2 44.0 40.1 13.2 41.4 44.0 11.3 38.6 48.4 9.6 35.7 53.4 8.0
48 48.0 37.1 15.6 45.4 40.5 13.5 42.7 44.4 11.6 39.9 48.8 9.8 36.8 53.8 8.2
50 49.6 37.4 15.9 46.9 40.9 13.8 44.1 44.8 11.8 41.1 49.2 10.0 38.0 54.2 8.4
40 45.5 39.0 14.0 43.0 42.7 12.1 40.4 46.9 10.3 37.6 51.6 8.7 34.6 57.0 7.3
42 47.0 39.4 14.3 44.4 43.1 12.4 41.7 47.3 10.6 38.8 52.0 8.9 35.7 57.5 7.5
44 48.5 39.8 14.6 45.8 43.5 12.7 43.0 47.7 10.8 40.1 52.5 9.2 36.9 57.9 7.7
055 50
46 50.0 40.2 14.9 47.3 43.9 12.9 44.4 48.1 11.1 41.4 52.9 9.4 38.1 58.3 7.8
48 51.6 40.6 15.2 48.8 44.3 13.2 45.8 48.5 11.3 42.7 53.3 9.6 39.3 58.8 8.0
50 53.2 41.1 15.6 50.3 44.7 13.5 47.3 49.0 11.6 44.0 53.8 9.8 40.6 59.2 8.2
40 50.1 42.6 14.1 47.4 46.5 12.2 44.4 51.0 10.4 41.2 56.2 8.8 37.8 62.1 7.3
42 51.8 43.0 14.4 48.9 46.9 12.5 45.9 51.5 10.7 42.6 56.6 9.0 39.1 62.5 7.5
44 53.4 43.5 14.8 50.5 47.4 12.8 47.3 51.9 10.9 44.0 57.1 9.2 40.4 63.0 7.7
060 50
46 55.1 43.9 15.1 52.1 47.9 13.1 48.9 52.4 11.2 45.4 57.6 9.5 41.7 63.5 7.9
48 56.8 44.4 15.4 53.7 48.4 13.3 50.4 52.9 11.4 46.8 58.1 9.7 43.1 64.0 8.1
50 58.6 44.9 15.6 55.4 48.9 13.6 51.9 53.4 11.7 48.3 58.6 9.9 44.4 64.5 8.3
40 51.4 44.0 14.0 48.6 47.9 12.2 45.7 52.3 10.5 42.5 57.4 8.9 39.1 63.3 7.4
42 53.1 44.4 14.3 50.2 48.3 12.5 47.2 52.8 10.7 43.9 57.9 9.1 40.4 63.7 7.6
44 54.8 44.9 14.7 51.9 48.7 12.8 48.7 53.2 11.0 45.4 58.3 9.3 41.8 64.2 7.8
065 50
46 56.5 45.3 15.0 53.5 49.2 13.1 50.3 53.7 11.2 46.8 58.8 9.6 43.2 64.6 8.0
48 58.3 45.8 15.3 55.2 49.7 13.3 51.9 54.1 11.5 48.3 59.3 9.8 44.6 65.1 8.2
50 60.1 46.3 15.6 56.9 50.2 13.6 53.5 54.6 11.8 49.9 59.8 10.0 46.0 65.6 8.4
40 57.2 50.4 13.6 54.0 55.2 11.7 50.6 60.6 10.0 47.1 66.9 8.4 43.3 73.9 7.0
42 59.0 51.0 13.9 55.8 55.8 12.0 52.4 61.3 10.3 48.7 67.7 8.6 44.9 74.8 7.2
44 60.8 51.3 14.2 57.5 56.2 12.3 54.0 61.8 10.5 50.3 68.2 8.8 46.4 75.5 7.4
070 50
46 62.6 51.6 14.6 59.2 56.5 12.6 55.6 62.1 10.7 51.8 68.6 9.1 47.8 76.0 7.5
48 64.2 51.8 14.9 60.8 56.6 12.9 57.1 62.2 11.0 53.3 68.8 9.3 49.1 76.2 7.7
50 65.6 51.9 15.2 62.1 56.8 13.1 58.4 62.4 11.2 54.5 68.8 9.5 50.4 76.2 7.9

CAT 624-2 21
Part Load Performance Data (60 Hz)
Table 19: 60 Hz Part Load Performance Data (IP)
Part Load Performance Data (60 Hz)

M ode l % Loa d Tons kW EER IP LV


100 28.1 33.0 10.2
75 21.1 19.4 13.0
030 15.1
50 14.1 10.4 16.3
25 7.0 4.7 18.0
100 34.9 41.0 10.2
75 26.1 23.9 13.1
035 15.4
50 17.4 12.6 16.7
25 8.7 5.6 18.8
100 39.2 41.2 11.4
75 29.4 24.5 14.4
040 16.5
50 19.6 13.2 17.8
25 9.8 6.2 19.1
100 42.6 46.5 11.0
75 31.9 26.8 14.3
045 16.4
50 21.3 14.3 17.8
25 10.6 6.6 19.3
100 48.3 54.6 10.6
75 36.2 31.3 13.9
050 16.0
50 24.1 16.7 17.3
25 12.1 7.7 18.9
100 51.8 59.6 10.4
75 38.8 34.6 13.5
055 15.9
50 25.9 18.0 17.3
25 12.9 7.9 19.6
100 57.0 64.9 10.5
75 42.7 36.7 14.0
060 15.8
50 28.5 20.1 17.0
25 14.2 9.3 18.3
100 58.7 66.5 10.6
75 44.0 38.1 13.9
065 15.8
50 29.3 20.7 17.1
25 14.7 9.8 18.0
100 65.1 77.3 10.1
75 48.8 43.3 13.5
070 15.8
50 32.6 22.7 17.2
25 16.3 10.4 18.8

22 CAT 624-2
Part Load Performance Data (50 Hz)
Table 20: 50 Hz Part Load Performance Data (IP)
Part Load Performance Data (50 Hz)

M ode l % Loa d Tons kW EER IP LV


100 23.3 26.4 10.6
75 17.5 15.5 13.5
030 15.6
50 11.7 8.3 16.9
25 5.8 3.7 18.7
100 28.9 32.8 10.6
75 21.7 19.1 13.6
035 16.0
50 14.5 10.0 17.3
25 7.2 4.5 19.5
100 32.5 32.9 11.9
75 24.4 19.6 15.0
040 17.1
50 16.3 10.6 18.5
25 8.1 4.9 19.8
100 35.3 37.2 11.4
75 26.5 21.5 14.8
045 17.1
50 17.7 11.5 18.5
25 8.8 5.3 20.0
100 40.0 43.7 11.0
75 30.0 25.0 14.4
050 16.6
50 20.0 13.4 18.0
25 10.0 6.1 19.6
100 43.0 47.7 10.8
75 32.2 27.7 14.0
055 16.5
50 21.5 14.4 17.9
25 10.7 6.4 20.3
100 47.3 51.9 10.9
75 35.5 29.3 14.5
060 16.4
50 23.6 16.1 17.7
25 11.8 7.5 19.0
100 48.7 53.2 11.0
75 36.5 30.5 14.4
065 16.3
50 24.4 16.5 17.7
25 12.2 7.8 18.6
100 54.0 61.9 10.5
75 40.5 34.6 14.1
070 16.4
50 27.0 18.1 17.9
25 13.5 8.3 19.5

CAT 624-2 23
Pressure Drop Data
Figure 16: Pressure Drop Curves
Pressure Drop Data

100
A

E I
E
F BC D F GH
G

H A
I

I
E
D p (ft) B CD FGH

10 A

I
E
BC H
D FG

1
10 100 1000
Flow R ate (g pm )

Table 21: Pressure Drop Data


Variable Flow System Only Fixed Flow System Only Fixed and Variable Flow System s
Minim um Flow Rate Minim um Flow Rate Nom inal Flow Rate Maxim um Flow Rate

Curve IP SI IP SI IP SI IP SI
Model
Ref.
GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa
A 30E 27.0 1.7 1.7 5.1 42.2 4.0 2.7 12.0 67.4 9.8 4.3 29.4 112.4 26.0 7.1 77.7
B 35E 33.5 2.4 2.1 7.1 52.4 5.6 3.3 16.7 83.8 13.7 5.3 40.9 139.6 36.4 8.8 108.7
C 40E 37.1 2.5 2.3 7.4 57.9 5.8 3.7 17.3 92.6 14.2 5.8 42.5 154.4 37.7 9.7 112.6
D 45E 40.9 2.3 2.6 6.8 63.9 5.3 4.0 15.8 102.2 13.2 6.5 39.4 170.4 34.4 10.8 102.7
E 50E 46.4 2.7 2.9 7.9 72.5 6.2 4.6 18.5 115.9 15.2 7.3 45.3 193.2 40.0 12.2 119.6
F 55E 49.7 2.3 3.1 7.0 77.7 5.5 4.9 16.3 124.3 13.4 7.8 40.0 207.2 35.6 13.1 106.2
G 60E 54.0 2.3 3.4 6.9 84.3 5.4 5.3 16.1 134.9 13.1 8.5 39.3 224.8 34.7 14.2 103.6
H 65E 55.5 2.4 3.5 7.3 86.7 5.7 5.5 17.0 138.7 13.9 8.8 41.4 231.2 36.6 14.6 109.3
I 70E 61.5 3.0 3.9 8.8 96.2 6.9 6.1 20.6 153.8 16.9 9.7 50.4 256.4 44.5 16.2 133.0

24 CAT 624-2
Physical Data - Packaged Units
Table 22: Physical Data - AGZ030E - AGZ040E
Physical Data - Packaged Units

AGZ-E (Microchannel Packaged Chiller)


AGZ030E AGZ035E AGZ040E
Physical Data
CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2
BASIC DATA
Unit Cap. @ AHRI tons (kW) - See Note 1 28.1 (98.8) 34.9 (122.7) 39.2 (137.9)
Unit Operating Charge lbs (kg) - Sealed Filter Drier 14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4) 19 (8.6) 19 (8.6)
- Replaceable Core Filter Drier 16 (7.3) 16 (7.3) 16 (7.3) 16 (7.3) 21 (9.5) 21 (9.5)
Unit Dim ens ions 94.4 x 88 x 100.4 94.4 x 88 x 100.4 94.4 x 88 x 100.4
L x W x H, in. (m m ) (2398 x 2235 x 2550) (2398 x 2235 x 2550) (2398 x 2235 x 2550)
Package Unit Operating Weight, lbs . (kg) 2960 (1343) 2887 (1310) 2964 (1344)
Package Unit Shipping Weight, lbs (kg) 2947 (1337) 2873 (1303) 2948 (1337)
Weight-Add for (Upper) Louvered Panels , lbs (kg) N/A N/A 167 (76)
Weight-Add for (Lower) Louvered Panels , lbs (kg) 144 (65) 144 (65) 144 (65)
COMPRESSORS, SCROLL, HERMETIC
Nom inal HP 7.5 / 7.5 7.5 / 7.5 9.0 / 9.0 10.0 / 10.0 10.0 / 10.0 10.0 / 10.0
Oil charge per Com pres s or , oz (g) 85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410)
Staging, 4 Stages (If Circuit is in Lead) 0-25-50-75-100 0-25-50-75-100 0-23-50-73-100 0-27-50-77-100 0-25-50-75-100 0-25-50-75-100
MICROCHANNEL CONDENSER
Coil Inlet Face Area, s q. ft. (s q. m .) 24.9 (2.3) 24.9 (2.3) 24.9 (2.3) 24.9 (2.3) 49.8 (4.6) 49.8 (4.6)
Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21
CONDENSER FANS, DIRECT DRIVE PROPELLER TYPE
# of Fans per Circuit - Fan Diam eter in (m m ) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762)
Fan Motor, hp (kW) 1.5 (1.1) 1.5 (1.1) 1.5 (1.1)
Fan & Motor RPM 1140 1140 1140
Fan Tip Speed, fpm (m /s ) 8950 (45) 8950 (45) 8950 (45)
Airflow, cfm (l/s ) 34,000 (16047) 34,000 (16047) 40,400 (19,067)
EVAPORATOR, BRAZED PLATE
Evaporator, Model (1 Evaporator / 2 Circuits ) ACH-230DQ-78H ACH-230DQ-86H ACH-230DQ-94H
Dry Weight lbs (kg) 84 (38.1) 91 (41.3) 98 (44.5)
Water Volum e, gallons (liters ) 2.0 (7.6) 2.2 (8.4) 2.4 (9.2)
Victaulic inlet/outlet conn. in. (m m ) 2.5 (65) 2.5 (65) 2.5 (65)
Max. Water Pres s ure, ps i (kPa) 653 (4502) 653 (4502) 653 (4502)
Max. Refrigerant Pres s ., ps i (kPa) 653 (4502) 653 (4502) 653 (4502)

Note 1: Nominal capacity based on 95° F ambient air and 54° F/44° F water range.
Note 2: For all 380V/60 & 575V/60 models, HP = 2.0.
Note 3: Water connection shown is nominal pipe size.
Note 4: Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and
outlet piping as shown in Piping Section of IM 1100, available on www.DaikinApplied.com.

CAT 624-2 25
Physical Data - Packaged Units
Table 23: Physical Data - AGZ045E - AGZ055E
AGZ-E (Microchannel Packaged Chiller)
AGZ045E AGZ050E AGZ055E
Physical Data
CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2
BASIC DATA
Unit Cap. @ AHRI tons (kW) - See Note 1 42.6 (149.8) 48.3 (169.8) 51.8 (182.1)
Unit Operating Charge lbs (kg) - Sealed Filter Drier 19 (8.6) 19 (8.6) 19 (8.6) 19 (8.6) 19 (8.6) 19 (8.6)
- Replaceable Core Filter Drier 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5)
Unit Dim ens ions 94.4 x 88 x 100.4 94.4 x 88 x 100.4 94.4 x 88 x 100.4
L x W x H, in. (m m ) (2398 x 2235 x 2550) (2398 x 2235 x 2550) (2398 x 2235 x 2550)
Package Unit Operating Weight, lbs . (kg) 3112 (1412) 3114 (1412) 3128 (1419)
Package Unit Shipping Weight, lbs (kg) 3094 (1403) 3093 (1403) 3106 (1409)
Weight-Add for (Upper) Louvered Panels , lbs (kg) 167 (76) 167 (76) 167 (76)
Weight-Add for (Lower) Louvered Panels , lbs (kg) 144 (65) 144 (65) 144 (65)
COMPRESSORS, SCROLL, HERMETIC
Nom inal HP 12.0 / 12.0 12.0 / 12.0 13.0 / 13.0 13.0 / 13.0 13.0 / 13.0 15.0 / 15.0
Oil charge per Com pres s or , oz (g) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119)
Staging, 4 Stages (If Circuit is in Lead) 0-25-50-75-100 0-25-50-75-100 0-25-50-75-100 0-25-50-75-100 0-23-50-73-100 0-27-50-77-100
MICROCHANNEL CONDENSER
Coil Inlet Face Area, s q. ft. (s q. m .) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6)
Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21
CONDENSER FANS, DIRECT DRIVE PROPELLER TYPE
# of Fans per Circuit - Fan Diam eter in (m m ) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762)
Fan Motor, hp (kW) 1.5 (1.1) 1.5 (1.1) 1.5 (1.1)
Fan & Motor RPM 1140 1140 1140
Fan Tip Speed, fpm (m /s ) 8950 (45) 8950 (45) 8950 (45)
Airflow, cfm (l/s ) 40,400 (19,067) 40,400 (19,067) 40,400 (19,067)
EVAPORATOR, BRAZED PLATE
Evaporator, Model (1 Evaporator / 2 Circuits ) ACH-230DQ-110H ACH-230DQ-126H ACH-230DQ-134H
Dry Weight lbs (kg) 112 (50.1) 126 (57.2) 133 (60.3)
Water Volum e, gallons (liters ) 2.3 (8.7) 2.6 (9.8) 2.8 (10.6)
Victaulic inlet/outlet conn. in. (m m ) 2.5 (65) 2.5 (65) 2.5 (65)
Max. Water Pres s ure, ps i (kPa) 653 (4502) 653 (4502) 653 (4502)
Max. Refrigerant Pres s ., ps i (kPa) 653 (4502) 653 (4502) 653 (4502)

Note 1: Nominal capacity based on 95° F ambient air and 54° F/44° F water range.
Note 2: For all 380V/60 & 575V/60 models, HP = 2.0.
Note 3: Water connection shown is nominal pipe size.
Note 4: Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and
outlet piping as shown in Piping Section beginning on of IM 1100, available on www.DaikinApplied.com.

26 CAT 624-2
Physical Data - Packaged Units
Table 24: Physical Data - AGZ060E - AGZ070E
AGZ-E (Microchannel Packaged Chiller)
AGZ060E AGZ065E AGZ070E
Physical Data
CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2
BASIC DATA
Unit Cap. @ AHRI tons (kW) - See Note 1 57.0 (200.5) 58.7 (206.4) 65.1 (228.9)
Unit Operating Charge lbs (kg) - Sealed Filter Drier 19 (8.6) 19 (8.6) 19 (8.6) 19 (8.6) 20 (9.1) 20 (9.1)
- Replaceable Core Filter Drier 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 22 (10.0) 22 (10.0)
Unit Dim ens ions 94.4 x 88 x 100.4 94.4 x 88 x 100.4 94.4 x 88 x 100.4
L x W x H, in. (m m ) (2398 x 2235 x 2550) (2398 x 2235 x 2550) (2398 x 2235 x 2550)
Package Unit Operating Weight, lbs . (kg) 3155 (1431) 3155 (1431) 3497 (1586)
Package Unit Shipping Weight, lbs (kg) 3130 (1420) 3130 (1420) 3472 (1575)
Weight-Add for (Upper) Louvered Panels , lbs (kg) 167 (76) 167 (76) 167 (76)
Weight-Add for (Lower) Louvered Panels , lbs (kg) 144 (65) 144 (65) 144 (65)
COMPRESSORS, SCROLL, HERMETIC
Nom inal HP 15.0 / 15.0 15.0 / 15.0 15.0 / 15.0 15.0 / 15.0 15.0 / 20.0 15.0 / 20.0
110 (3119) 110 (3119)
Oil charge per Com pres s or , oz (g) 110 (3119) 110 (3119) 110 (3119) 110 (3119)
152 (4309) 152 (4309)
Staging, 4 Stages (If Circuit is in Lead) 0-25-50-75-100 0-25-50-75-100 0-25-50-75-100 0-25-50-75-100 0-21-50-71-100 0-28-50-78-100
MICROCHANNEL CONDENSER
Coil Inlet Face Area, s q. ft. (s q. m .) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6)
Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21
CONDENSER FANS, DIRECT DRIVE PROPELLER TYPE
# of Fans per Circuit - Fan Diam eter in (m m ) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762)
Fan Motor, hp (kW) 1.5 (1.1) 2.0 (1.5) 2.0 (1.5)
Fan & Motor RPM 1140 1140 1140
Fan Tip Speed, fpm (m /s ) 8950 (45) 8950 (45) 8950 (45)
Airflow, cfm (l/s ) 40,400 (19,067) 48,000 (22654) 48,000 (22654)
EVAPORATOR, BRAZED PLATE
Evaporator, Model (1 Evaporator / 2 Circuits ) ACH-230DQ-154H ACH-230DQ-154H ACH-230DQ-154H
Dry Weight lbs (kg) 150 (68.1) 150 (68.1) 150 (68.1)
Water Volum e, gallons (liters ) 2.8 (10.6) 2.8 (10.6) 2.8 (10.6)
Victaulic inlet/outlet conn. in. (m m ) 2.5 (65) 2.5 (65) 2.5 (65)
Max. Water Pres s ure, ps i (kPa) 653 (4502) 653 (4502) 653 (4502)
Max. Refrigerant Pres s ., ps i (kPa) 653 (4502) 653 (4502) 653 (4502)

Note 1: Nominal capacity based on 95° F ambient air and 54° F/44° F water range.
Note 2: For all 380V/60 & 575V/60 models, HP = 2.0.
Note 3: Water connection shown is nominal pipe size.
Note 4: Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and
outlet piping as shown in Piping Section beginning on of IM 1100, available on www.DaikinApplied.com.

CAT 624-2 27
28
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE
Dimensions - Packaged

M3 M1
337 1721 337
13.3 L3 67.8 L1 13.3

52
COMPRESSORS 2.0
CIRCUIT #2 COMPRESSORS
CIRCUIT #1

TOP VIEW WITH


COILS AND
FANS REMOVED
Figure 17: AGZ030E - 035E (Packaged)
Dimensions - Packaged

19
.750 52
QTY. 4 2.0

209
L4 L2 1822
8.2
M4 M2 71.8
REF.
BLANK PANELS ARE
USED ON UNIT SIDES. CONTROL
SLOPED 50" COILS BOX
USED ON INSIDE.

51 497
2.0 19.6 64
[22] 22 2X 2.5
Ø.875 KNOCKOUTS 80 127 .875 KNOCKOUTS
POWER ENTRY KNOCKOUTS 165 370
3.2 5.0 FIELD CONTROL
ARE ON THE OPPOSITE 6.5 14.6 2546
CONNECTIONS
SIDE OF CONTROL BOX QTY. 3 100.2

[22] 2389
152 A Ø.875
EVAP. 94.1
WATER 6.0 B POWER ENTRY
INLET KNOCKOUTS
FRONT OR
1094 RIGHT SIDE Y
43.1 153
635 6.0 EVAP.
L1 - L4, 25.0
LIFTING 266
LOCATIONS 10.5
L3 L1
506 L4 EVAP. L2 506 WYE-STRAINER
19.9 WATER 19.9 FRONT LEFT REQUIRED X
OUTLET 797 CORNER POST (FACTORY OR FIELD
PURPOSELY INSTALLED OPTION) 2235
31.4 HIDDEN
Z 88.0
2396 DIMENSION DOES NOT INCLUDE
94.3 LIFTING BRACKETS

CAT 624-2
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE
M3 M1
337 1721 337
13.3 67.8 13.3
L3 L1

CAT 624-2
52
2.0
COMPRESSORS
CIRCUIT #2
COMPRESSORS
CIRCUIT #1

TOP VIEW WITH


COILS AND
FANS REMOVED

19
Figure 18: AGZ040E - 070E (Packaged)

.750
QTY. 4 52
2.0

L4 L2 208
1822
8.2
M4 M2 71.8
REF.
CONTROL
BOX

497
19.6
51
2.0 64
22 2X 2.5
[22]
Ø.875 KNOCKOUTS .875 KNOCKOUTS
80 127 FIELD CONTROL 165 370
POWER ENTRY KNOCKOUTS 3.2 5.0
ARE ON THE OPPOSITE CONNECTIONS 6.5 14.6 2546
SIDE OF CONTROL BOX QTY. 3 100.2

152 [22] 2389


A Ø.875
EVAP. 6.0 94.0
WATER POWER ENTRY
B KNOCKOUTS
INLET
FRONT OR
1094 RIGHT SIDE Y
43.1 153
635 6.0 EVAP.
25.0
L1 - L4, 266
LIFTING 10.5
LOCATIONS
L3 EVAP. L1
506 L4 WATER L2 506
19.9 OUTLET 19.9 WYE-STRAINER X
FRONT LEFT REQUIRED
797 CORNER POST (FACTORY OR FIELD
31.4 PURPOSELY INSTALLED OPTION) 2235
Z HIDDEN
88.0
2396 DIMENSION DOES NOT INCLUDE
94.3 LIFTING BRACKETS
Dimensions - Packaged

29
Lifting and Mounting Weights
Lifting and Mounting Weights

Figure 19: Lifting Locations

Figure 20: Mounting Locations


2 4

CONTROL
PANEL END

1 3

Table 25: Lifting and Mounting Weights - Packaged Chillers with Microchannel Coils
PACKAGE UNIT S WIT H M ICROCHANNEL COIL S
SHIPPING OPERAT ING L IFT ING WEIGHT BY CORNER L BS (KG) - M OUNT ING WEIGHT L BS (KG) -
UNIT
WEIGHT WEIGHT CORRESPONDS T O SHIPPING WEIGHT CORRESPONDS T O OPERAT ING WEIGHT
M ODEL
L BS (KG) L BS (KG) L1 L2 L3 L4 M1 M2 M3 M4
2947 2960 1011 799 635 502 980 775 673 532
AGZ 030E
(1337) (1343) (459) (362) (288) (228) (445) (352) (305) (241)
2873 2887 1051 861 528 433 1005 824 581 476
AGZ 035E
(1303) (1310) (477) (391) (240) (196) (456) (374) (264) (216)
2948 2964 1067 881 548 453 1022 844 601 496
AGZ 040E
(1337) (1344) (484) (400) (249) (205) (464) (383) (273) (225)
3094 3112 1051 832 676 535 1021 809 715 567
AGZ 045E
(1403) (1412) (477) (377) (307) (243) (463) (367) (324) (257)
3093 3114 1049 837 671 536 1020 814 712 568
AGZ 050E
(1403) (1412) (476) (380) (304) (243) (463) (369) (323) (258)
3106 3128 1052 840 675 539 1023 817 716 572
AGZ 055E
(1409) (1419) (477) (381) (306) (244) (464) (371) (325) (259)
3130 3155 1059 851 676 543 1031 828 718 577
AGZ 060E
(1420) (1431) (480) (386) (307) (246) (468) (376) (326) (262)
3130 3155 1059 851 676 543 1031 828 718 577
AGZ 065E
(1420) (1431) (480) (386) (307) (246) (468) (376) (326) (262)
3472 3497 1180 847 842 604 1157 830 880 631
AGZ 070E
(1575) (1586) (535) (384) (382) (274) (525) (377) (399) (286)

30 CAT 624-2
Lifting and Mounting Weights
Figure 21: Sping and NIS Isolators

RP-4 Neoprene-in-Shear (NIS) CP-2 Spring Isolator


6.25
5.00
3.75
3.00 ø .500-13NC-2B

R4

4.63
3.87
VM & C

V M& C
.56 TYP. R.28
TYP.

R4

R.250 TYP.
RECESSED
GR IP RIBS R.750 TYP.

DURULENE
MAT ERIAL
1.13 ± .25
APPR OX.

1.63
.38

N OT ES : RAISED GR IP RIBS
1. MO U N T MA TE R IA L T O BE D U R U LE N E R U B BE R .
2. MO LD E D S TE E L A N D E LA S TOM E R M OU N T F OR DRAWING NUMBER 3314814
OU T D OOR S ER V I C E C ON D I TI ON S .
A LL D IM EN S ION S A RE I N D E CI MA L I N CH E S
3. R P -4 M OU N T V ER SI ON W I TH ST U D I N P LA C E .

Table 26: Kit Numbers - Packaged Units

AGZ-E Spring Is olators N-I-S Is olators


M ode l Alum inum Fins Alum inum Fins
030 332320102 332325101
035 332320102 332325101
040 332320102 332325101
045 332320132 332325101
050 332320132 332325101
055 332320132 332325101
060 332320132 332325101
065 332320132 332325101
070 332320132 332325101

CAT 624-2 31
Lifting and Mounting Weights
Table 27: Isolator Locations - Packaged Units wit Aluminum Fins
AGZ-E Rubber-In-Shear (RIS) Mounts Spring Isolator Mountings
Model M1 M2 M3 M4 M5 M6 M7 M8 M1 M2 M3 M4 M5 M6 M7 M8
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
030
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Black Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
035
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Black Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
040
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Black Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
045
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
050
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
055
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
060
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
065
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black
RP-4 RP-4 RP-4 RP-4 CP-2 CP-2 CP-2 CP-2
070
Brow n Brow n Brow n Brow n Dark Grn Dark Purple Dark Purple Black

32 CAT 624-2
Electrical Data
Electrical Data Notes
Electrical Data

Table 29: Standard Panel Rating


Notes for Unit Amp Draw: AGZ-E Model Size 208V 230V 380V 460V 575V

1 Compressor RLA values are for wire sizing purposes 030-070 5kA 5kA 5kA 5kA 5kA
only. Normal operating current draw at rated capacity Circuit Breakers
may be less than the RLA value. Factory installed compressor circuit breakers are standard on
Notes for Electrical Data Single and Multi-Point units with single point power supply only. This option provides
compressor short circuit protection and makes servicing easier
1 Unit wire size ampacity (MCA) is equal to 125% of the
Electrical Control Center
largest compressor-motor RLA plus 100% of RLA of all
other loads in the circuit. Operating and equipment protection controls and motor
2 The control transformer is furnished and no separate starting components are separately housed in a centrally
115V power is required. For both single and multi-point located, weather resistant control panel with hinged and tool-
power connections, the control transformer is in circuit locked doors. In addition to the MicroTech III controller
#1 with control power wired from there to circuit #2. In described in the next sections, the following components are
multi-point power, disconnecting power to circuit #1 housed in the panel:
disconnects control power to the unit. • Power terminal blocks, multi-point connection standard
3 Wire sizing amps is 15 amps if a separate 115V power • Control, input, and output terminal block
supply is used for the control circuit. • Control transformer
4 Recommended power lead wire sizes for 3 conductors • Optional disconnect switch (through-the-door handle)
per conduit are based on 100% conductor ampacity in • Compressor motor inherent thermal and overload protec-
accordance with NEC. Voltage drop has not been tion is standard
included. It is recommended that power leads be kept • Optional phase voltage monitor with under/over voltage
short. All terminal block connections must be made with and phase reversal protection
copper (type THW) wire or aluminum wire. • Fan contactors with short circuit protective devices.
5 Recommended Fuse Sizes are selected at approximately • Optional ground fault protection
175% of the largest compressor RLA, plus 100% of all • FanTrol fan staging head pressure control system
other loads in the circuit. • Power connections are per the following table
6 Maximum Fuse or breaker size is equal to 225% of the
Power Connections
largest compressor RLA, plus 100% of all other loads. Table 30: Power Connection Availability
7 The recommended power wire sizes are based on an Comp Panel High Short
Power Disc.
ambient temperature of 86°F (30°C). Ampacity Power Connection
Block Swt.
Circuit Circuit Current
Breakers Rating
correction factors must be applied for other ambient
AGZ030E-070E
temperatures. Refer to the NEC Handbook. Std Opt. Std Opt
Optional Single Point
8 Must be electrically grounded according to national and
local electrical codes. AGZ030E-070E
Std Opt. Not Avail. Opt.
Standard Multi-Point
Notes for Wiring Data
1 Single-point power supply requires a single disconnect to Definitions:
supply electrical power to the unit. This power supply 1 Power Block: An electrical device to directly accept field
must either be fused or use a circuit breaker. wiring without any disconnecting means.
2 Power wiring connections to the chiller may be done 2 Disconnect Switch: A molded case switch that accepts
with either copper or aluminum wiring. Wire should be field wiring and disconnects main power to the entire
sized per NEC and/or local codes. Wire sizing and wire unit or each main power supply if the multi-point power
count must fit in the power connection lug sizing shown supply option is selected. This option does not provide
starting on page 36. overcurrent protection.
3 All field wire size values given in table apply to 75°C 3 Compressor Circuit Breakers: A manually reset circuit
rated wire per NEC. breaker for each compressor, providing compressor only
short circuit protection and located ahead of the
Voltage Limitations: contactor.
1 Within 10 percent of nameplate rating.
4 Control Panel High Short Circuit Current Rating:
2 Voltage unbalance not to exceed 2% with a resultant
(Previously known as "withstand rating"). The entire
current unbalance of 6 to 10 times the voltage unbalance
control panel is designed for short circuit current rating
per NEMA MG-1, 2009 Standard Rev. 1-2010.
as shown above. In the event of a short circuit, the
Table 28: HSSCR Panel Rating damage is contained within the control panel enclosure.
AGZ-E Model Size 208V-230V 380V-460V 575V
030-070 65kA 65kA 25kA

CAT 624-2 33
Field Wiring Diagram
Figure 22: Typical Field Wiring Diagram (Single-point connection)
Field Wiring Diagram

FIELD WIRING DIAGRAM


WITH MICROTECH CONTROLLER

PANEL

DISCONNECT DISCONNECT SWITCH


(BY OTHERS) OR
POWER BLOCK

L1 T1
3 PHASE TO
POWER L2 T2 COMPRESSOR(S)
SOURCE AND FAN MOTORS
L3 T3

FU4 FU5

T1

TB1
35 120 VAC
CHW1
FU6 301 120 299
PUMP NO.1 RELAY DISCONNECT
CONTROL CIRCUIT VAC
(BY OTHERS) (BY OTHERS)
FUSE
120VAC @ 1.0AMP MAX
TB1 SEE NOTE 1 TB1 22 N
33 N FIELD
301A SUPPLIED
TB1 FU
OPTION
1A 120 VAC
15A for 1.5 KVA
30A for 3.0KVA
TB1 (BY OTHERS)
P2+ 120 VAC Notes:
CHW2 1.) IF FIELD SUPPLIED, CONTROL
PUMP NO.2 RELAY POWER USER MUST REMOVE
(BY OTHERS) FU6, AND WIRE NUMBERS 299, 301A
120VAC @ 1.0AMP MAX INSIDE CONTROL PANEL
TB1
31 N

ALARM BELL (FACTORY WIRING)


RELAY
TB1
34 120 VAC
ABR
ALARM
BELL OPTION
TB1
32A
GND
(317)

TIME OFF
CLOCK TB2
52
AUTO IF REMOTE STOP
REMOTE CONTROL IS USED
STOP SWITCH 585 REMOVE LEAD 585
(BY OTHERS) ON FROM TERM ALARM BELL
TB2 TB2-52 TO TB2-72 TB2 RELAY
72 43
MANUAL COM NO
ABR
ALARM BELL
OFF OPTION
TIME BELL
TB2 1 2
CLOCK TB2
83
54
AUTO
ICE MODE
SWITCH
(BY OTHERS) ON
TB2
74 TB2
MANUAL
45
CHW FLOW SWITCH EXTERNAL
-MANDATORY- ALARM/
(BY OTHERS) NOR. OPEN PUMP EVENT
AUX. CONTACTS TB2
(OPTIONAL) TB2 67
44

TB2
61

TB2
+ 68
4-20MA FOR
EVAP. WATER RESET
TB2
(BY OTHERS) _
69

TB2
+ 70
4-20MA FOR
DEMAND LIMIT
TB2
(BY OTHERS) _
71

TB2
91 24 VAC

LIQUID LINE #1
SOLENOID
24VAC 1.5 AMP MAX
TB2
93A N
LESS SV1
EVAPORATOR
ONLY TB2
92 24 VAC

LIQUID LINE #2
SOLENOID
24VAC 1.5 AMP MAX
TB2
93A N
SV2

34 CAT 624-2
Field Wiring Diagram
Figure 23: Typical Field Wiring Diagram (Multi-point connection)
FIELD WIRING DIAGRAM
WITH MICROTECH CONTROLLER

PANEL

DISCONNECT DISCONNECT SWITCH


(BY OTHERS) OR
POWER BLOCK

L1 T1
3 PHASE TO
POWER L2 T2 COMPRESSOR(S)
SOURCE AND FAN MOTORS
L3 T3

FU4 FU5
T1

TB1
35 120 VAC
CHW1
FU6 301 120 299
PUMP NO.1 RELAY DISCONNECT
CONTROL CIRCUIT VAC
(BY OTHERS) (BY OTHERS)
FUSE
120VAC @ 1.0AMP MAX
TB1 SEE NOTE 1 TB1 22 N
33 N FIELD
301A SUPPLIED
TB1 FU
OPTION
1A 120 VAC
15A for 1.5 KVA
30A for 3.0KVA
TB1 (BY OTHERS)
P2+ 120 VAC Notes:
CHW2 1.) IF FIELD SUPPLIED, CONTROL
PUMP NO.2 RELAY POWER USER MUST REMOVE
(BY OTHERS) FU6, AND WIRE NUMBERS 299, 301A
120VAC @ 1.0AMP MAX INSIDE CONTROL PANEL
TB1
31 N

ALARM BELL (FACTORY WIRING)


RELAY
TB1
34 120 VAC
ABR
ALARM
BELL OPTION
TB1
32A
GND
(317)

TIME OFF
CLOCK TB2
52
AUTO IF REMOTE STOP
REMOTE CONTROL IS USED
STOP SWITCH 585 REMOVE LEAD 585
(BY OTHERS) ON FROM TERM ALARM BELL
TB2 TB2-52 TO TB2-72 TB2 RELAY
72 43
MANUAL COM NO
ABR
ALARM BELL
OFF OPTION
TIME BELL
TB2 1 2
CLOCK TB2
83
54
AUTO
ICE MODE
SWITCH
(BY OTHERS) ON
TB2
74 TB2
MANUAL
45
CHW FLOW SWITCH EXTERNAL
-MANDATORY- ALARM/
(BY OTHERS) NOR. OPEN PUMP EVENT
AUX. CONTACTS TB2
(OPTIONAL) TB2 67
44

TB2
61

TB2
+ 68
4-20MA FOR
EVAP. WATER RESET
TB2
(BY OTHERS) _
69

TB2
+ 70
4-20MA FOR
DEMAND LIMIT
TB2
(BY OTHERS) _
71

TB2
91 24 VAC

LIQUID LINE #1
SOLENOID
24VAC 1.5 AMP MAX
TB2
93A N
LESS SV1
EVAPORATOR
ONLY TB2
92 24 VAC

LIQUID LINE #2
SOLENOID
24VAC 1.5 AMP MAX
TB2
93A N
SV2

CAT 624-2 35
Electrical Data
Electrical Data

Table 31: Electrical Data - Single Point (50/60 Hz)


Sin g le Po in t Fie ld Data
M ode l Ratin g s L u g Ran g e
V o ltag e
Siz e
M CA RFS M FS Po w e r Blo ck Dis co n n e ct

208V /60 149 175 175 (1) 14-2/0 (1) 6-350MCM


230V /60 149 175 175 (1) 14-2/0 (1) 6-350MCM
380V /60 87 100 100 (1) 14-2/0 (1) 12-1/0
030E
460V /60 74 80 80 (1) 14-2/0 (1) 12-1/0
575V /60 64 70 70 (1) 14-2/0 (1) 12-1/0
400V /50 77 90 90 (1) 14-2/0 (1) 12-1/0
208V /60 163 175 175 (1) 14-2/0 (1) 6-350MCM
230V /60 163 175 175 (1) 14-2/0 (1) 6-350MCM
380V /60 96 110 110 (1) 14-2/0 (1) 4-300MCM
035E
460V /60 77 90 90 (1) 14-2/0 (1) 12-1/0
575V /60 64 70 70 (1) 14-2/0 (1) 12-1/0
400V /50 80 90 90 (1) 14-2/0 (1) 12-1/0
208V /60 168 200 200 (1) 14-2/0 (1) 6-350MCM
230V /60 168 200 200 (1) 14-2/0 (1) 6-350MCM
380V /60 107 125 125 (1) 14-2/0 (1) 4-300MCM
040E
460V /60 80 90 90 (1) 14-2/0 (1) 12-1/0
575V /60 67 80 80 (1) 14-2/0 (1) 12-1/0
400V /50 83 100 100 (1) 14-2/0 (1) 12-1/0
208V /60 228 250 250 (1) 2-600MCM (1) 6-350MCM
230V /60 228 250 250 (1) 2-600MCM (1) 6-350MCM
380V /60 117 125 125 (1) 14-2/0 (1) 4-300MCM
045E
460V /60 90 100 100 (1) 14-2/0 (1) 12-1/0
575V /60 75 90 90 (1) 14-2/0 (1) 12-1/0
400V /50 94 110 110 (1) 14-2/0 (1) 4-300MCM
208V /60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM
230V /60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM
380V /60 131 150 150 (1) 14-2/0 (1) 4-300MCM
050E
460V /60 109 125 125 (1) 14-2/0 (1) 4-300MCM
575V /60 97 110 110 (1) 14-2/0 (1) 4-300MCM
400V /50 107 125 125 (1) 14-2/0 (1) 4-300MCM
208V /60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM
230V /60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM
380V /60 147 175 175 (1) 14-2/0 (1) 6-350MCM
055E
460V /60 118 125 125 (1) 14-2/0 (1) 4-300MCM
575V /60 105 125 125 (1) 14-2/0 (1) 4-300MCM
400V /50 114 125 125 (1) 14-2/0 (1) 4-300MCM
208V /60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM
230V /60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM
380V /60 161 175 175 (1) 14-2/0 (1) 6-350MCM
060E
460V /60 126 150 150 (1) 14-2/0 (1) 4-300MCM
575V /60 113 125 125 (1) 14-2/0 (1) 4-300MCM
400V /50 121 125 125 (1) 14-2/0 (1) 4-300MCM
208V /60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM
230V /60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM
380V /60 161 175 175 (1) 14-2/0 (1) 6-350MCM
065E
460V /60 129 150 150 (1) 14-2/0 (1) 4-300MCM
575V /60 113 125 125 (1) 14-2/0 (1) 4-300MCM
400V /50 121 125 125 (1) 14-2/0 (1) 4-300MCM
208V /60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM
230V /60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM
380V /60 164 200 200 (1) 14-2/0 (1) 6-350MCM
070E
460V /60 138 150 150 (1) 14-2/0 (1) 4-300MCM
575V /60 116 125 125 (1) 14-2/0 (1) 4-300MCM
400V /50 134 150 150 (1) 14-2/0 (1) 4-300MCM

Note: 1.For RFS, if the operating ambient is going to be above 105F, then MFS must be used.
2.Power wiring connections to the chiller may be done with either copper or aluminum wiring. Wire should be sized per NEC
and/or local codes. Wire sizing and wire count must fit in the power connection lug sizing shown in the above table.

36 CAT 624-2
Electrical Data
Table 32: Electrical Data - Mutli-point (50/60 Hz)
M u ltip le Po in t Fie ld Data - C ir cu it #1 M u ltip le Po in t Fie ld Data - C ir cu it #2
M ode l Ratin g s L u g Ran g e Ratin g s L u g Ran g e
V o ltag e
Siz e
M CA RFS M FS Po w e r Blo ck Dis c. Sw itch M CA RFS M FS Po w e r Blo ck Dis c. Sw itch

208V /60 78 100 100 (1) 14-2/0 (1) 12-1/0 78 100 100 (1) 14-2/0 (1) 4-300MCM
230V /60 78 100 100 (1) 14-2/0 (1) 12-1/0 78 100 100 (1) 14-2/0 (1) 4-300MCM
380V /60 46 60 60 (1) 14-2/0 (1) 12-1/0 46 60 60 (1) 14-2/0 (1) 12-1/0
030E
460V /60 39 50 50 (1) 14-2/0 (1) 12-1/0 39 50 50 (1) 14-2/0 (1) 12-1/0
575V /60 34 40 45 (1) 14-2/0 (1) 12-1/0 34 40 45 (1) 14-2/0 (1) 12-1/0
400V /50 40 50 50 (1) 14-2/0 (1) 12-1/0 40 50 50 (1) 14-2/0 (1) 12-1/0
208V /60 82 100 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM
230V /60 82 100 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM
380V /60 44 60 60 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0
035E
460V /60 39 50 50 (1) 14-2/0 (1) 12-1/0 42 50 50 (1) 14-2/0 (1) 12-1/0
575V /60 32 40 40 (1) 14-2/0 (1) 12-1/0 35 45 45 (1) 14-2/0 (1) 12-1/0
400V /50 40 50 50 (1) 14-2/0 (1) 12-1/0 44 60 60 (1) 14-2/0 (1) 12-1/0
208V /60 88 110 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM
230V /60 88 110 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM
380V /60 56 70 70 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0
040E
460V /60 42 50 50 (1) 14-2/0 (1) 12-1/0 42 50 50 (1) 14-2/0 (1) 12-1/0
575V /60 35 45 45 (1) 14-2/0 (1) 12-1/0 35 45 45 (1) 14-2/0 (1) 12-1/0
400V /50 44 60 60 (1) 14-2/0 (1) 12-1/0 44 60 60 (1) 14-2/0 (1) 12-1/0
208V /60 120 150 150 (1) 14-2/0 (1) 4-300MCM 120 150 150 (1) 14-2/0 (1) 6-350MCM
230V /60 120 150 150 (1) 14-2/0 (1) 4-300MCM 120 150 150 (1) 14-2/0 (1) 6-350MCM
380V /60 62 80 80 (1) 14-2/0 (1) 12-1/0 62 80 80 (1) 14-2/0 (1) 12-1/0
045E
460V /60 48 60 60 (1) 14-2/0 (1) 12-1/0 48 60 60 (1) 14-2/0 (1) 12-1/0
575V /60 39 50 50 (1) 14-2/0 (1) 12-1/0 39 50 50 (1) 14-2/0 (1) 12-1/0
400V /50 49 60 60 (1) 14-2/0 (1) 12-1/0 49 60 60 (1) 14-2/0 (1) 12-1/0
208V /60 127 150 175 (1) 14-2/0 (1) 6-350MCM 127 150 175 (1) 14-2/0 (1) 6-350MCM
230V /60 127 150 175 (1) 14-2/0 (1) 6-350MCM 127 150 175 (1) 14-2/0 (1) 6-350MCM
380V /60 69 90 90 (1) 14-2/0 (1) 12-1/0 69 90 90 (1) 14-2/0 (1) 12-1/0
050E
460V /60 58 70 80 (1) 14-2/0 (1) 12-1/0 58 70 80 (1) 14-2/0 (1) 12-1/0
575V /60 51 60 70 (1) 14-2/0 (1) 12-1/0 51 60 70 (1) 14-2/0 (1) 12-1/0
400V /50 56 70 70 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0
208V /60 127 150 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM
230V /60 127 150 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM
380V /60 69 90 90 (1) 14-2/0 (1) 12-1/0 85 110 110 (1) 14-2/0 (1) 4-300MCM
055E
460V /60 58 70 80 (1) 14-2/0 (1) 12-1/0 66 80 90 (1) 14-2/0 (1) 12-1/0
575V /60 51 60 70 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0
400V /50 56 70 70 (1) 14-2/0 (1) 12-1/0 64 80 80 (1) 14-2/0 (1) 12-1/0
208V /60 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM
230V /60 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM
380V /60 85 110 110 (1) 14-2/0 (1) 4-300MCM 85 110 110 (1) 14-2/0 (1) 4-300MCM
060E
460V /60 66 80 90 (1) 14-2/0 (1) 12-1/0 66 80 90 (1) 14-2/0 (1) 12-1/0
575V /60 59 70 80 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0
400V /50 64 80 80 (1) 14-2/0 (1) 12-1/0 64 80 80 (1) 14-2/0 (1) 12-1/0
208V /60 141 175 175 (1) 14-2/0 (1) 6-350MCM 141 175 175 (1) 14-2/0 (1) 6-350MCM
230V /60 141 175 175 (1) 14-2/0 (1) 6-350MCM 141 175 175 (1) 14-2/0 (1) 6-350MCM
380V /60 85 110 110 (1) 14-2/0 (1) 4-300MCM 85 110 110 (1) 14-2/0 (1) 4-300MCM
065E
460V /60 68 80 90 (1) 14-2/0 (1) 12-1/0 68 80 90 (1) 14-2/0 (1) 12-1/0
575V /60 59 70 80 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0
400V /50 64 80 80 (1) 14-2/0 (1) 12-1/0 64 80 80 (1) 14-2/0 (1) 12-1/0
208V /60 162 200 225 (1) 14-2/0 (1) 6-350MCM 162 200 225 (1) 14-2/0 (1) 6-350MCM
230V /60 162 200 225 (1) 14-2/0 (1) 6-350MCM 162 200 225 (1) 14-2/0 (1) 6-350MCM
380V /60 86 110 110 (1) 14-2/0 (1) 4-300MCM 86 110 110 (1) 14-2/0 (1) 4-300MCM
070E
460V /60 73 90 100 (1) 14-2/0 (1) 12-1/0 73 90 100 (1) 14-2/0 (1) 4-300MCM
575V /60 61 80 80 (1) 14-2/0 (1) 12-1/0 61 80 80 (1) 14-2/0 (1) 12-1/0
400V /50 71 90 100 (1) 14-2/0 (1) 12-1/0 71 90 100 (1) 14-2/0 (1) 4-300MCM

Note: 1.For RFS, if the operating ambient is going to be above 105F, then MFS must be used.
2.Power wiring connections to the chiller may be done with either copper or aluminum wiring. Wire should be sized per NEC
and/or local codes. Wire sizing and wire count must fit in the power connection lug sizing shown in the above table.

CAT 624-2 37
Options and Accessories
Controls Options & Accessories BAS Interface (Open Choices™) (Field Installed)
Options and Accessories

RapidRestore® and Fast Loading Your preferred module is shipped loose for field installation on
the Microtech III controller to provide the interface to the
Allows the unit to restart and to reach full load more quickly
following standard protocols:
than standard in case of a power interruption. The chiller can
rapidly restart after a power loss duration of up to 180 seconds. • BACnet/IP
The chiller will restart in less than 125 seconds and full load • Modbus
will be reached in 220 seconds from power restoration. • BACnet Ethernet
Fast Loading Stand-By Chiller • LonMark
Gives the system greater response time by starting a stand-by Electrical Options and Accessories
chiller and reaching full load capacity in 115 seconds (assumes
conditions require full load capacity). Single-Point Electrical Connection
Provides a single power connection to the unit power block
Hot Gas Bypass (Factory Installed)
with compressor circuit breakers or to a disconnect switch with
Hot gas bypass permits unit operation down to 10% of full compressor circuit breakers.
load capacity. This option includes a factory-mounted hot gas
Either option also available without circuit breakers.
bypass valve, solenoid valve, and manual shutoff valve for
each circuit. Multi-Point with Disconnect Switch
Low Ambient Control (Factory Installed) Provides a disconnect switch mounted inside the power section
of the control box with a through-the-door handle for each
Optional fan VFD control allows unit operation down to -10°F
circuit and no compressor circuit breakers Requires field-
(-23.3 C). Not available on 380 volt (60 Hz) units.
installed circuit protection.
High Ambient Control Panel
Phase Loss/Voltage Protection
Includes an exhaust fan with rain hood, two inlet screens with
Phase loss with under/over voltage protection and multiple
filters, necessary controls and wiring. Required for operation
LED indication of fault type is available as a factory installed
from 105ºF to 125ºF ambient temperature. This panel is
option to guard against compressor motor burnout.
included on units with Low Ambient Control, regardless of
ambient temperature, to dissipate additional VFD heat. Convenience Outlet
Water Flow Switch (Field Installed) 10.0 amp, 115 volt Ground Fault Circuit Interruption (GFCI)
outlet in control panel for servicing unit.
A thermal dispersion water flow switch is available for field
installation in the chilled water piping to avoid evaporator Ground Fault Protection
freeze-up under low or no flow conditions. Terminals are
provided in the unit control center for field hook-up of the Protects equipment from damage from line-to-ground fault
water flow switch. If this option is not ordered with the unit, currents less than those required for conductor protection.
then a field supplied water flow switch must be installed. Dual Pump Control
Water Flow Switch (Factory Installed) Provides an additional analog output to operate a second
A factory-mounted and wired thermal dispersion flow switch chilled water pump. Standard requires a field-installed
to avoid evaporator freeze-up under low or no flow conditions. alternating relay.

Alarm Bell (Field Installed) High Short Circuit Current Rating (HSCCR) with Single-
Point Disconnect Breaker Switch
Field installed and wired to the control panel to provide remote
indication of unit alarm condition. Provides control panel with high short circuit rating per table
and is so labeled. See page 33 for standard panel ratings.
Remote Operator Interface Panel (Field Installed)
Table 33: HSCCR Values
A remote interface panel, field wired to the unit, providing all
the data viewable on the unit's controller, including alarm Voltage 208 230 380 460 575
clearing and setpoint change capability. See page page 6 for AGZ030-070 65kA 65 kA 65kA 65 kA 25 kA
details. Electronic Expansion Valve

An electronic expansion valve is optional on Models 050


through 070 which have thermal expansion valves as standard.

38 CAT 624-2
Options and Accessories
Unit Options and Accessories Figure 25: Unit with Louvered Panels

Remote Evaporators
AGZ-E models have an evaporator shipped separately for field
installation and piping to the outdoor unit. Information on
models with remote evaporators can be found in the current
product IOM, available at www.DaikinApplied.com.
Pump Packages
See page 6 for general information, and refer to the current
product IOM, available on www.DaikinApplied.com, for
detailed information.
IBC/OSHPD Seismic Certification
Daikin AGZ-E chillers have been tested and certified by an
independent agency, experts in seismic analysis and design to Copper Tube/Aluminum Fin Condenser Coils
meet IBC seismic and OSHPD pre-approval with SDS (Design
spectral response acceleration at short period) equal to at least Aluminum fin condenser coils are an option on all models.
2.0g when the seismic factory option or field accessory is
Copper Tube/Copper Fin Condenser Coils
selected, and the chiller is installed with either the optional
seismic rated springs, or the optional neoprene pads. Find Copper fin condenser coils are an option on all models.
more information about seismic requirements and HVAC
Copper Tube/Black Fin Coils
systems at www.DaikinApplied.com.
Aluminum fin stock pre-coated with a phenolic coating with
Vibration Isolators (Field Installed)
1000-hour salt spray resistance (ASTM B117-90).
Spring or neoprene-in-shear vibration isolators are available
Coated Fins
for field installation to reduce vibration transmission through
the unit base. Seismic rated spring isolators are available for Copper or aluminum fins coated with ElectroFin® baked
units requiring seimic certification. epoxy protective coating with 5000-hour salt spray resistance
(ASTM B117-90).
Protective Base Guards
Evaporator Insulation
Optional factory-installed, vinyl-coated, welded-wire base
guards provide around lower section protection on ground Double insulation thickness (total of 1½ inch) for high
level installations. Coil guards are standard. humidity areas or low fluid temperatures.

Figure 24: Unit with Base Guards Sound Reduction


Acoustical blankets are factory-installed on each compressor.
They are also available for retrofit field installation.
Shut-off Valves
Factory mounted suction valves (one per circuit). Liquid line
and discharge shutoff valves are standard.
Chicago Code Relief Valves
Unit will be provided with factory-mounted relief valves to
meet Chicago code requirements.
Evaporator Inlet Strainer
Evaporator water strainer kit consisting of Y-type strainer,
Louvers (Base and/or Coil)
blowdown valve, pipe extension with two Schrader fittings and
Available for the upper portion or both the upper and lower two Victaulic couplings; field installed. Details on page 10.
portions of unit (upper not required on Models 030 and 035).
Replaceable Core Filter-Drier
Selecting both will completely enclose the unit with louvers.
The louvers protect the coils from hail damage. Factory installed filter drier with a replaceable core allows for
fast replacement of filter element and easier serviceability.

CAT 624-2 39
Engineering Guide Specification
Note: The specification is available from www.DaikinApplied.com.
Engineering Guide Specification

SECTION 15XXX: AIR-COOLED SCROLL 1.06. WARRANTY


COMPRESSOR CHILLERS (AGZ025DH-190DH) A The refrigeration equipment manufacturer's guarantee shall
PART 1 - GENERAL be for a period of one year from date of equipment start-up
but not more than 18 months from shipment. The guarantee
1.01 Summary shall provide for repair or replacement due to failure by
A Section includes design, performance criteria, refrigerants, material and workmanship that prove defective within the
controls, and installation requirements for air-cooled scroll above period, excluding refrigerant.
compressor chillers.
1.07 MAINTENANCE
1.02 REFERENCES A Maintenance of the chillers shall be the responsibility of the
A Comply with applicable Standards/Codes of AHRI 550/ owner and performed in accordance with the
590-2003, ANSI/ASHRAE 15, ETL, cETL, NEC, and manufacturer's instructions.
OSHA as adopted by the State.
PART 2--PRODUCTS
B [Packaged Chillers Only: Units shall meet the efficiency
standards of ASHRAE Standard 90.1, 2010.] 2.01 ACCEPTABLE MANUFACTURERS
A Daikin Applied
1.03 SUBMITTALS
B (Approved Equal)
A Submit shop drawings and product data in accordance with
the specifications. 2.02 UNIT DESCRIPTION
B Submittals shall include the following: A Provide and install as shown on the plans factory-
1 Dimensioned plan and elevation view drawings, required assembled, factory-charged air-cooled scroll compressor
clearances, and location of all field connections. packaged chillers in the quantity specified. Each chiller
shall consist of hermetic tandem scroll compressor sets
2 Single-line schematic drawing of the power field hookup
(total four compressors), brazed plate evaporator, air-
requirements, indicating all items that are furnished.
cooled condenser section, microprocessor-based control
3 Schematic diagram of control system indicating points system and all components necessary for controlled unit
for field interface/connection. operation. [Remote Evaporator Option: A multi-circuit,
4 Diagram shall fully delineate field and factory wiring. direct expansion, insulated evaporator shall be provided for
remote location to be installed and piped to the outdoor unit
5 Certification of factory-run test of chiller unit signed by
by the installing contractor.]
company officer.
B Each chiller shall be factory run-tested to verify operation.
6 Installation manuals.
Operating controls and refrigerant charge shall be checked
1.04 QUALITY ASSURANCE for proper operation and optimum performance.
A Qualifications: Equipment manufacturer must specialize in 2.03 DESIGN REQUIREMENTS
the manufacture of the products specified and have five
A General:[Packaged Chillers: Provide a complete scroll
years experience with the type of equipment and refrigerant
compressor packaged chiller as specified herein and as
offered.
shown on the drawings. The unit shall be in accordance
B Regulatory Requirements: Comply with the codes and with the standards referenced in section 1.02 and any local
standards specified. codes in effect.] [Remote Evaporator Option: Provide a
C Chiller manufacturer's plant must be ISO registered. complete scroll compressor chiller system consisting of an
outdoor compressor-condenser section and a remote indoor
1.05 DELIVERY AND HANDLING evaporator as specified herein and as shown on the
A Packaged Chillers Only: Chiller shall be delivered to the drawings. The unit shall be in accordance with the
job site completely assembled and charged with refrigerant standards referenced in section 1.02 and any local codes in
and oil by the manufacturer.] [Remote Evaporator Option: effect.]
The outdoor unit shall be delivered to the job site with B Performance: Refer to the schedule of performance on the
condensing section completely assembled and a holding drawings. The chiller shall be capable of stable operation to
charge of refrigerant.] a minimum percentage of full load (without hot gas bypass)
B B.Comply with the manufacturer's instructions for rigging of 25%. Performance shall be in accordance with AHRI
and handling equipment. Standard 550/590.

40 CAT 624-2
Engineering Guide Specification
C Flow Range: The chiller shall have the ability to support E Acoustics: Sound pressure levels for the unit shall not
variable flow range down to 40% of nominal design (based exceed the following specified levels. The manufacturer
on AHRI conditions). shall provide the necessary sound treatment to meet these
D Operating Range: The chiller shall have the ability to levels if required. Sound data shall be provided with the
control leaving chilled fluid temperature from 15F to 65F. quotation. Test shall be in accordance with AHRI Standard
370.
Sound Pressure (at 30 feet)

63 125 250 500 1000 2000 4000 8000 Overall 75% Load 50% Load 25% Load
Hz Hz Hz Hz Hz Hz Hz Hz dBA dBA dBA dBA

Sound Power

63 125 250 500 1000 2000 4000 8000 Overall 75% Load 50% Load 25% Load
Hz Hz Hz Hz Hz Hz Hz Hz dBA dBA dBA dBA

2.04 CHILLER COMPONENTS flat tubes containing multiple, parallel flow


A Compressors microchannels layered between the refrigerant
The compressors shall be sealed hermetic, scroll type with manifolds. Coils shall consist of a two-pass
crankcase oil heater and suction strainer. The compressor arrangement. Each condenser coil shall be factory
motor shall be refrigerant gas cooled, high torque, hermetic leak tested with high-pressure air under water.
induction type, two-pole, with inherent thermal protection • [Standard Micro-Channel Coil] Coils shall with-
on all three phases and shall be mounted on RIS vibration stand 1000+ hour acidified synthetic sea water fog
isolator pads. The compressors shall be equipped with an (SWAAT) test (ASTM G85-02) at 120°F (49°C)
internal module providing compressor protection and com- with 0% fin loss and develop no leaks.
munication capability. • [ElectroFin Micro-Channel Option] Condenser
B Evaporators coils shall include ElectroFin™ baked epoxy coat-
1 The evaporator shall be a compact, high efficiency, dual ing providing 5000+ hour salt spray resistance
circuit, brazed plate-to-plate type heat exchanger (ASTM B117-90) applied to both the coil and the
consisting of parallel stainless steel plates. coil frames.

2 The evaporator shall be protected with an electric b [Cu/Al Coils] The condenser coils shall consist of 3/8
resistance heater (heat trace tape) and insulated with 3/4" inch (10mm) seamless copper tubes mechanically
(19mm) thick closed-cell polyurethane insulation. This bonded into plate-type fins. The fins shall have full
combination shall provide freeze protection down to drawn collars to completely cover the tubes. A
-20°F (-29°C) ambient air temperature. subcooling coil shall be an integral part of the main
condenser coil.
3 The water-side working pressure shall be a minimum of
• [Black-Fin Cu/Al Option] Condenser coils shall
653 psig (4502 kPa). Vent and drain connections shall be
include aluminum fins pre-coated with a phenolic
provided in the inlet and outlet chilled water piping by
epoxy coating with 1000 hour salt spray rating
the installing contractor. Evaporators shall be designed
(ASTM B117-90)
and constructed according to, and listed by, Underwriters
Laboratories (UL). • [ElectroFin Cu/Al Option] Condenser coils shall
include ElectroFin™ baked epoxy coating provid-
C Condenser
ing 5000+ hour salt spray resistance (ASTM B117-
Condenser fans shall be propeller type arranged for vertical
90) applied to both the coil and the coil frames
air discharge and individually driven by direct-drive fan
motors. The fans shall be equipped with a heavy-gauge c [Copper-Copper Coils] - The condenser coils shall
vinyl-coated fan guard. Fan motors shall be TEAO type consist of 3/8 inch (10mm) seamless copper tubes
with permanently lubricated ball bearings, inherent over- mechanically bonded into plate-type fins. The fins
load protection, three-phase, direct-drive, 1140 rpm. Each shall have full drawn collars to completely cover the
fan section shall be partitioned to avoid cross circulation. tubes. A subcooling coil shall be an integral part of
the main condenser coil.Condenser coils shall include
1 Coil Options
copper fins.
a [Standard Microchannel] Coil shall be all aluminum
alloy microchannel design and shall have a series of

CAT 624-2 41
Engineering Guide Specification
• [ElectroFin Cu/Cu Option] Condenser coils shall d [Shall include multi-point disconnect switches (one
include ElectroFin™ baked epoxy coating provid- per circuit).]
ing 5000+ hour salt spray resistance (ASTM B117- e [Shall include high short circuit current rating of
90) applied to both the coil and the coil frames. 65,000 amps (25,000 amps at 575Volt) with single-
D Refrigerant Circuit point disconnect switch.][Shall include multi-point
1 Each of the two refrigerant circuits shall include a disconnect switches (one per circuit).]
refrigerant filter-drier, sight glass with moisture G An advanced DDC microprocessor unit controller with a 5-
indicator, liquid line solenoid valve (no exceptions), line by 22-character liquid crystal display provides the
expansion valve, and insulated suction line. operating and protection functions. The controller shall
2 [Optional] Each of the two refrigerant circuits shall take preemptive limiting action in case of high discharge
include a replaceable-core refrigerant filter-drier, sight pressure or low evaporator pressure. The controller shall
glass with moisture indicator, liquid line solenoid valve contain the following features as a minimum:
(no exceptions), expansion valve, and insulated suction 1 Equipment Protection
line. a The unit shall be protected in two ways: (1) by alarms
E Construction that shut the unit down and require manual reset to
1 Unit casing and all structural members and rails shall be restore unit operation and (2) by limit alarms that
fabricated of pre-painted or galvanized steel to meet reduce unit operation in response to some out-of-limit
ASTM B117, 500-hour salt spray test. condition. Shut down alarms shall activate an alarm
signal.
2 OPTIONS
b Shutdown Alarms
a Painted steel wraps enclosing the coil end sections
• No evaporator water flow
and piping
• Sensor failures
b Protective, 12 GA, PVC-coated, wire coil guards for
the vertical upper coil section of the unit • Low evaporator pressure
c Protective, 12 GA, PVC-coated, wire base guards for • Evaporator freeze protection
the lower section of the unit • High condenser pressure
d Protective and decorative louvers for upper section of • Outside ambient temperature (auto-restart)
the unit, covering the coils and unit end • Motor protection system
e Protective and decorative louvers for lower section of • Phase voltage protection (Optional)
the unit c Limit Alarms
F Control System • Condenser pressure stage down, unloads unit at
1 A centrally located weatherproof control panel shall high discharge pressures
contain the field power connection points, control • Low ambient lockout, shuts off unit at low ambient
interlock terminals, and control system. Power and temperatures
starting components shall include factory circuit breaker • Low evaporator pressure hold, holds stage #1 until
for fan motors and control circuit, individual contactors pressure rises
for each fan motor, solid-state compressor three-phase
motor overload protection, inherent fan motor overload • Low evaporator pressure unload, shuts off one com-
protection and two power blocks (one per circuit) for pressor
connection to remote, contractor supplied disconnect d Unit Enable Selection
switches. Hinged access doors shall be lockable. Barrier • Enables unit operation from either local keypad,
panels or separate enclosures are required to protect digital input, or BAS
against accidental contact with line voltage when
e Unit Mode Selection
accessing the control system.
• Selects standard cooling, ice, glycol, or test opera-
2 OPTIONS
tion mode
a [Shall include standard multi-point power blocks. ]
f Analog Inputs
b [Shall include single-point power connection to
• Reset of leaving water temperature, 4-20 mA
power block with compressor circuit breakers
(Customer-supplied disconnect required).] • Current Limit

c [Shall include single-point connection to a non-fused g Digital Inputs


disconnect switch with through-the-door handle and • Unit off switch
compressor circuit breakers. ] • Remote start/stop

42 CAT 624-2
Engineering Guide Specification
• Flow switch • Fast Loading Stand-By Chiller: The chiller shall be
• Ice mode switch, converts operation and setpoints equipped with the capability to start and to reach full
for ice production load more quickly than standard in the event that the
primary chiller system is disabled. The chiller shall
• Motor protection
be capable of rapidly achieving full capacity. The
h Digital Outputs time to full load shall be achieved in 115 seconds.
• Shutdown alarm; field wired, activates on an alarm • Seismic Certification: Optional IBC seismic and
condition, off when alarm is cleared OSHPD pre-approval shall meet a minimum seismic
• Evaporator pump; field wired, starts pump when design spectral response acceleration SDS of 2.0g and
unit is set to start be so labeled. The chiller must be mounted on
i Condenser Fan Control optional seismic rated spring isolators or neoprene
waffle vibration pads.
• The unit controller shall provide control of con-
denser fans based on compressor discharge pressure. • Hot Gas Bypass: allows unit operation to 10 percent
of full load. Includes factory-mounted hot gas bypass
j Building Automation System (BAS) Interface valve, solenoid valve, and manual shutoff valve for
• Factory mounted DDC controller(s) shall support each circuit. Shall be ready for field piping according
operation on a BACnet®, Modbus® or LONMARK® to manufacturer instructions.
network via one of the data link / physical layers • Low Ambient Control: Fan VFD allows unit opera-
listed below as specified by the successful Building tion from 32°F down to -10°F (-23.3 C).
Automation System (BAS) supplier.
• High ambient control box for operation in ambient
• BACnet MS/TP master (Clause 9) temperatures from 105°F to 125°F
• BACnet IP, (Annex J) • Ground Fault Protection: Factory installed circuit
• BACnet ISO 8802-3, (Ethernet) breaker to protect equipment from damage from line-
• LONMARK FTT-10A. The unit controller shall be to-ground fault currents less than those required for
LONMARK® certified. conductor protection.
• The information communicated between the BAS • Phase loss with under/over voltage protection and
and the factory mounted unit controllers shall include with LED indication of the fault type to guard against
the reading and writing of data to allow unit monitor- compressor motor burnout.
ing, control and alarm notification as specified in the • Factory-mounted thermal dispersion flow switch
unit sequence of operation and the unit points list. • Field-mounted, paddle type, chilled water flow
• For chillers communicating over a LONMARK net- switch field wired to the control panel
work, the corresponding LONMARK eXternal Inter- • Evaporator inlet strainer, 40-mesh with extension
face File (XIF) shall be provided with the chiller pipe and Victaulic couplings (factory mounted or field
submittal data. installed)
• All communication from the chiller unit controller • Spring vibration isolators (field installed)
as specified in the points list shall be via standard
BACnet objects. Proprietary BACnet objects shall not • Rubber-in-shear vibration isolators (field installed)
be allowed. BACnet communications shall conform • Seismic rated spring isolators (field installed)
to the BACnet protocol (ANSI/ASHRAE135-2001). • Compressor sound reduction package
A BACnet Protocol Implementation Conformance • Remote operator interface panel (field-wired)
Statement (PICS) shall be provided along with the
unit submittal. • 115V GFI convenience outlet
• BAS interface module, factory mounted
2.05 OPTIONS AND ACCESSORIES
A The following optional items shall be furnished: 2.06 Optional Factory-Installed Pump Package
• Rapid Restore™ and Fast Loading: The chiller shall A The pump package shall be factory mounted and wired on
be equipped with the capability to restart and to reach the chiller. The chiller controller shall provide a pump start/
full load more quickly than standard in case of a stop signal when operation is required. On dual pump
power interruption. The chiller shall be capable of systems, the chiller shall also provide automatic alternating
rapidly restarting after power loss duration of up to of pump starts and duty/standby functionality. The package
180 seconds. The time to restart the chiller shall be a shall be equipped with:
maximum of 125 seconds, and full load shall be • Single Pump Model 4380: single spring inside-
achieved in 220 seconds from power restoration. seal, vertical, in-line, radially split-case pump, ser-
viceable without breaking pipe connections. The

CAT 624-2 43
Engineering Guide Specification
motor and pump rotating assembly shall be service- porate a USB port for direct connection to a PC
able without removing the pump casing from the line, and an RS485 connection with Modbus RTU pro-
or... tocol. The built-in BAS mode shall be equipped
• Dual Pumps in a Single Casting Model 4392: sin- with the same protocol as the chiller.
gle-spring inside-seal vertical, in-line, radially split- • Control software shall provide automatic speed
case pumps, mounted in a common casing with a control in variable volume systems without the
common inlet connection and outlet connection and need for pump mounted (internal/external) or
including a flapper valve to prevent recirculation remotely mounted differential pressure system
when only one pump is operating. An isolation valve feedback sensor. Control mode setting and mini-
shall be included to allow one pump to operate when mum / maximum head and flow set-points shall
the other is removed. The pumps shall be designed for be set at the factory and be user adjustable via the
duty/standby, not parallel operation. inbuilt programming interface.
Pump package shall also be equipped with: PART 3 - EXECUTION
• "Y" type inlet strainer
3.01 INSTALLATION
• Combination triple-duty outlet valve having a drip-
A Install in strict accordance with manufacturer's
tight discharge shutoff valve, non-slam check valve,
requirements, shop drawings, and contract documents.
and flow throttling valve
B Adjust and level chiller in alignment on supports.
• Combination suction guide with flow stabilizing
outlet vanes and stainless steel strainer with a dispos- C Coordinate electrical installation with electrical contractor.
able fine-mesh strainer for start-up D Coordinate controls with control contractor.
• Factory power and control wiring from the AGZ E Install a cleanable, field-supplied 40-mesh strainer in the
chiller to the pump package control panel chilled water return line at the evaporator inlet.
• Flow switch mounted and wired
• Interconnecting schedule 40 piping with Victaulic 3.02 START-UP
couplings A Provide testing and starting of machine, and instruct the
Owner in its proper operation and maintenance.
• Insulation of all cold surfaces
B Pump Package Options
• Water pressure gauges on the pump suction and dis-
charge
• Expansion tank with size increments from 4.4 to 90
gallons, field installed (small sizes can be factory
mounted)
• Air separator with air vent, field installed
• Storage tanks, vertical, insulated, 150, 300, 600,
1000 gallon sizes with optional immersion heater,
field installed
• Pump VFD for variable chilled water flow capabil-
ity.
• The VFD shall be completely sensorless requiring
no field installation or wiring of sensors. The
drive shall incorporate an integrated graphical
user interface that shall provide running and diag-
nostic information and identify faults and status
in clear English language. Faults shall be logged /
recorded for interrogation at a later date. The
keypad shall incorporate Hand-Off-Auto push-
buttons to enable switching between auto control
modes and manual control. The drive shall incor-

44 CAT 624-2
Daikin Applied Training and Development
Now that you have made an investment in modern, efficient Daikin Applied equipment, its care should be a high
priority. For training information on all Daikin Applied HVAC products, please visit us at www.DaikinApplied.com
and click on Training, or call 540-248-9646 to speak to the Training Department.

Warranty
All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your local Daikin
Applied representative, go to www.DaikinApplied.com.

Aftermarket Services
To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date product
information, please go to www.DaikinApplied.com.

© 2014 Daikin Applied • www.DaikinApplied.com • 800-432-1342 4/14

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