Professional Documents
Culture Documents
December 2017
No. TCH028
SERVICE MANUAL R410A
Outdoor unit
[Models Name] [Service Ref.]
PUY-SP36VKA2 PUY-SP36VKA2.TH(-TH/-NE/-VN) Notes:
• This manual describes service
data of the outdoor units only.
• RoHS compliant products have
PUY-SP42VKA2 PUY-SP42VKA2.TH(-TH/-NE/-VN) <G> mark on the spec name
plate.
PUY-SP48VKA2 PUY-SP48VKA2.TH(-TH/-NE/-VN)
PUY-SP36YKA2 PUY-SP36YKA2.TH(-TH/-NE/-VN)
PUY-SP42YKA2 PUY-SP42YKA2.TH(-TH/-NE/-VN)
PUY-SP48YKA2 PUY-SP48YKA2.TH(-TH/-NE/-VN)
CONTENTS
1. REFERENCE MANUAL····························· 2
2. SAFETY PRECAUTION····························· 2
3. SPECIFICATIONS···································· 6
4. DATA····················································· 7
5. OUTLINES AND DIMENSIONS················· 10
6. WIRING DIAGRAM································· 11
7. WIRING SPECIFICATIONS······················ 18
8. REFRIGERANT SYSTEM DIAGRAM············ 23
9. TROUBLESHOOTING····························· 25
10. FUNCTION SETTING······························ 82
11. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER····94
12. EASY MAINTENANCE FUNCTION···········104
13. DISASSEMBLY PROCEDURE·················108
OCH682
PSY-SP36/42/48KA PSY-P36/42/48KA
OCB682
2 SAFETY PRECAUTION
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
Preparation before the repair service. Precautions during the repair service.
• Prepare the proper tools. • Do not perform the work involving the electric parts
• Prepare the proper protectors. with wet hands.
• Provide adequate ventilation. • Do not pour water into the electric parts.
• After stopping the operation of the air conditioner, turn off • Do not touch the refrigerant.
the power-supply breaker. • Do not touch the hot or cold areas in the refrigerating cycle.
• Discharge the condenser before the work involving the • When the repair or the inspection of the circuit needs to be
electric parts. done without turning off the power, exercise great caution
not to touch the live parts.
TCH028 2
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
valve.
In case of using the existing pipes for R22, be careful with Vacuum pump oil may flow back into refrigerant cycle and
the following. that can cause deterioration of refrigerant oil, etc.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use the following tools specifically designed for
Use a newly flared pipe. use with R410A refrigerant.
· Avoid using thin pipes. The following tools are necessary to use R410A refrigerant.
Tools for R410A
Make sure that the inside and outside of refrige- Gauge manifold Flare tool
rant piping is clean and it has no contaminants Charge hose Size adjustment gauge
such as sulfur, oxides, dirt, shaving particles, etc, Gas leak detector Vacuum pump adaptor
which are hazard to refrigerant cycle. Torque wrench Electronic refrigerant
In addition, use pipes with specified thickness. charging scale
Unit
▼
Check if the existing air conditioner can operate.
▼
After operating the cooling system for about 30 Note:
minutes, do a pump down work. If the existing air conditioner cannot operate, use a
refrigerant recovery device to collect the refrigerant.
▼
Disconnect the existing air conditioner from the Note:
pipes. In case existing pipes were used for gas or oil heat
pump systems, be sure to clean the pipes.
▼
Attach the new air conditioner
▼
Perform the airtight test, vacuum air purging,
additional refrigerant charging (if necessary),
and gas leak check.
▼ ▼
Test run The existing pipes cannot be reused.
Use new pipes.
TCH028 4
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)
Dimension A
Dimension B
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil and alkylbenzene Ester oil:
oil (minimum amount) Alkylbenzene oil: minimum amount
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped (Usable if equipped
purge be used if equipped with adap- with adapter for rever- with adapter for rever-
ter for reverse flow check se flow) se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting (Usable by adjusting
can be used by adjusting flaring dimension) flaring dimension)
flaring dimension
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Refrigerant charge Tools for other refrigerants can be used
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
tor vacuum gauge and valve prevents back flow of oil and refri- can be used
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
TCH028 5
3 SPECIFICATIONS
Service Ref
PUY-SP36VKA2.TH(-TH/-NE/-VN)
PUY-SP42VKA2.TH(-TH/-NE/-VN)
PUY-SP48VKA2.TH(-TH/-NE/-VN)
PUY-SP36YKA2.TH(-TH/-NE/-VN)
PUY-SP42YKA2.TH(-TH/-NE/-VN)
PUY-SP48YKA2.TH(-TH/-NE/-VN)
Mode Cooling
power supply Asia Single phase, 50/60 Hz, 220 - 240/220 - 230 V 3-phase, 50/60 Hz, 380 - 415 V
(phase,cycle,voltage) Thailand/
Single phase, 50 Hz, 220 V 3-phase, 50 Hz, 380 V
Vietnam
Indonesia Single phase, 50 Hz, 220 - 240 V 3-phase, 50 Hz, 380 - 415 V
Max. current A 20 29 12
External finish Munsell 3Y 7.8/1.1
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model SNB220FBGM1T MNB33FBDMC-L SNB220FBAM1T MNB33FBDMC-L
Motor output kW 1.5 2.5 1.5 2.5
Starter type Inverter
OUTDOOR UNIT
9.52(3/8)
Gas mm 15.88(5/8)
Connection Indoor side Flared
method Outdoor side Flared
Between the Height difference Maximum 30 m
indoor &
Piping length Maximum 50 m
Outdoor unit
TCH028 6
4 DATA
4-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
Piping length (one way) Initial
Service Ref.
10m 20m 30m 40m 50m charged
PUY-SP36VKA2.TH(-TH/-NE/-VN)
PUY-SP36YKA2.TH(-TH/-NE/-VN)
PUY-SP42VKA2.TH(-TH/-NE/-VN)
PUY-SP42YKA2.TH(-TH/-NE/-VN) 2.8 3.1 3.4 3.7 4.0 2.8
PUY-SP48VKA2.TH(-TH/-NE/-VN)
PUY-SP48YKA2.TH(-TH/-NE/-VN)
(at 20°C)
PUY-SP42/48VKA2.TH(-TH/-NE/-VN)
Service Ref.
PUY-SP42/48YKA2.TH(-TH/-NE/-VN)
U-V 0.88
Winding
Resistance U-W 0.88
(")
W-V 0.88
TCH028 7
4-4. STANDARD OPERATION DATA
PUY-SP36VKA2.TH(-TH/-NE/-VN) PUY-SP42VKA2.TH(-TH/-NE/-VN) PUY-SP48VKA2.TH(-TH/-NE/-VN)
PUY-SP36YKA2.TH(-TH/-NE/-VN) PUY-SP42YKA2.TH(-TH/-NE/-VN) PUY-SP48YKA2.TH(-TH/-NE/-VN)
Representative matching PLY-SP36EA PLY-SP42EA PLY-SP48EA
Mode COOLING
Total Capacity W 10.6 12.3 14.1
input kW 3.52 4.30 6.02
Electrical Indoor PLY-SP36EA PLY-SP42EA PLY-SP48EA
circuit Phase,Hz 1,50/60 1,50/60 1,50/60
Voltage V 220-230-240/220
Current V 0.91 0.99
Outdoor PUY-SP36VKA2 PUY-SP36YKA2 PUY-SP42VKA2 PUY-SP42YKA2 PUY-SP48VKA2 PUY-SP48YKA2
Phase,Hz 1,50/60 3,50/60 1,50/60 3,50/60 1,50/60 3,50/60
Voltage V 220-230-240/220 380-400-415/380 220-230-240/220 380-400-415/380 220-230-240/220 380-400-415/380
Current A 16.6-15.9- 6.2-6.0-5.8/6.2 20.1-19.3- 7.6-7.3-7.0/7.6 28.1-26.8- 10.4-9.9-9.6/10.4
15.3/16.6 18.5/20.1 25.7/28.1
Refrigerant Discharge Pressure MPa 3.12 3.19 3.38
circuit Suction pressure MPa 0.94 0.82 0.72
Discharge ºC 68.0 75.7 88.4
temperature
Condensing ºC 49.9 50.3 52.2
temperature
Suction temperature ºC 10.4 6.5 3.7
Ref. pipe length m 7.5 7.5 7.5
Indoor Intake air DB ºC 27 27 27
side temperature WB ºC 19 19 19
Discharge air ºC 13.1 12.1 10.7
DB
temperature
Outdoor Intake air DB ºC 35 35 35
side temperature WB ºC 24 24 24
SHF 0.75 0.73 0.68
BF 0.18 0.18 0.18
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
TCH028 9
5
TCH028
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
Dimensions of space needed Please secure the unit firmly Piping and wiring connections Rear Air Intake
The diagram below shows a basic example.
for service access are with 4 foundation (M10) bolts. can be made from 4 directions: 2-U Shaped notched holes
Explanation of particular details are (Foundation Bolt M10)
given in the installation manuals etc. shown in the below diagram. (Bolts and washers must be Front,Right,Rear and Below.
purchased locally.) 225 600 225
19
Installation Feet
150
Over
Free
<Foundation bolt height> Side Air Intake
330
417
372
Over 54
15
500
30
Over
FOUNDATION 40
Less than
PUY-SP36YKA2.TH(-TH/-NE/-VN)
PUY-SP36VKA2.TH(-TH/-NE/-VN)
25
26
Air Discharge
75 57
2-12×36 Oval holes
(Foundation Bolt M10)
1050
Rear Air Intake
Handle for moving 362
Earth terminal
Terminal connection
Left • • • Power supply wiring
Right • • Indoor/Outdoor wiring
Handle
for moving
Side Air Intake Service panel
Example Of Notes
1 • • •Refrigerant GAS pipe connection (FLARE) { 15.88(5/8F)
Handle for moving
10
2 • • •Refrigerant LIQUID pipe connection (FLARE) { 9.52(3/8F) Handle for moving
*1 • • •Indication of STOP VALVE connection location.
981
Air intake
OUTLINES AND DIMENSIONS
631
2 1
498
*1 374
*1 390
PUY-SP42YKA2.TH(-TH/-NE/-VN)
PUY-SP42VKA2.TH(-TH/-NE/-VN)
26
Piping Knock-Out Hole Details Front piping cover
Power supply wiring hole Rear piping cover
Rear trunking hole Power supply wiring hole
Power supply wiring hole Power supply wiring hole ( { 27Knock-Out) (Knock-Out) ( { 27Knock-Out)
( { 40Knock-Out) ( { 27Knock-Out) 75 50 Power supply wiring hole Power supply wiring hole
Front trunking hole 60 56 ( { 40Knock-Out) 56 60 ( { 40Knock-Out)
Right piping hole
(Knock-Out)
(Knock-Out) 81
3
3
86
60
155
92
Bottom piping hole
27
55 37
(Knock-Out)
108
73
136
27 55
75 29 55 75 Rear piping hole
27
26
Front piping hole Right piping hole
26
Drain hole
26
(Knock-Out) (Knock-Out) 46 110 160 160 160
92 92 (Knock-Out) 92 (5- { 33)
PUY-SP48YKA2.TH(-TH/-NE/-VN)
PUY-SP48VKA2.TH(-TH/-NE/-VN)
Unit: mm
6 WIRING DIAGRAM
PUY-SP36VKA2.TH-TH
TCH028 11
PUY-SP42VKA2.TH-TH PUY-SP48VKA2.TH-TH
TCH028 14
PUY-SP36YKA2.TH-TH PUY-SP42YKA2.TH-TH PUY-SP48YKA2.TH-TH
TCH028 16
7 WIRING SPECIFICATIONS
7-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model SP36V SP42, 48V SP36, 42, 48Y
~/N (single), 50 Hz, 220 - 240 V ~/N (single), 50 Hz, 220 - 240 V 3N~ (3ph 4-wires), 50 Hz, 380 - 415V
Outdoor unit power supply
~/N (single), 60 Hz, 220 - 230 V ~/N (single), 60 Hz, 220 - 230 V 3N~ (3ph 4-wires), 60 Hz, 380V
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5
*1. A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. Max. 45 m
If 2.5 mm2 used, Max. 50 m
If 2.5 mm2 used and S3 separated, Max. 80 m
• Use one cable for S1 and S2 and another for S3 as shown in the picture.
• Max. 50 m Total Max. for PEY. Wiring size 3 × 1.5 (Polar).
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulataed by the transformer or other device.
Notes:
Notes: 1.
1. Wiring size must comply with the applicable local and national code.code..
2. 2. Power
Power supply
supply cords
cablesandandIndoor/Outdoor
Indoor/Outdoorunit
unitconnecting
connecting cords
cablesshall
shallnot
notbe
belighter
lighterthan
thanpolychloroprene
polychloroprenesheathed
sheathedflexible
flexiblecord.
cable.(Design 60245 IEC 57)
3. Use (Design 60245wire
an earth IECwhich
57) is longer than the other cords so that it will not become disconnected when tension is applied.
4. 3. Installation must
Install an earth be longer
line complythan
withpower
the electrical
cables. wiring rule.
Power supply
S1 S1
A-Control S2 S2 A-Control
Outdoor Unit Indoor Unit
S3 S3
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.
Outdoor Indoor
unit unit
Unit L 1 Remote
power B C controller
supply N 2
Indoor/outdoor
unit connection
cable
S1 S1
B Earth leakage breaker S2 S2
C wiring circuit breaker or
isolating switch S3 S3
TCH028 18
8 REFRIGERANT SYSTEM DIAGRAM
PUY-SP36VKA2.TH(-TH/-NE/-VN) PUY-SP42VKA2.TH(-TH/-NE/-VN) PUY-SP48VKA2.TH(-TH/-NE/-VN)
PUY-SP36YKA2.TH(-TH/-NE/-VN) PUY-SP42YKA2.TH(-TH/-NE/-VN) PUY-SP48YKA2.TH(-TH/-NE/-VN)
Unit : mm (inch)
Thermistor (TH7)
<Ambient>
Heat exchanger
Charge plug
(High pressure) Thermistor (TH6)
Refrigerant Gas pipe 15.88(5/8˝) Stop valve <2-phase pipe>
Strainer #50
Thermistor (TH4)
<Discharge>
Compressor
Flared connection
Thermistor (TH8)
<Heat Sink>
TCH028 23