USER and Maintenance Manual: 3"-4" Isovalve Valve Type:2SLR Dwg.4564

USER and
MAINTENANCE MANUAL
3”- 4” ISOVALVE VALVE

Type:2SLR
Dwg.4564
MA/0008/62/EN/08
rev. 07/2020
FOREWORD
All rights reserved. This manual may not be reproduced, distributed, translated into other languages or transmitted
in any form or by any means, including photocopying, recording or any other storage and retrieval system,
whether electronic or mechanical, for purposes other than the purchaser’s personal use without express written
permission of the Manufacturer. The Manufacturer is not liable for any consequences of incorrect operation
carried out by the user.
GENERAL CONSIDERATION
All operating and maintenance instructions and recommendations described in this manual must be respected.
The Manufacturer recommends regular cleaning and maintenance to keep the device in the best conditions and
achieve optimal results. Training of the user is of particular importance, both as regards the use of the equipment,
and for maintenance and compliance with the operating procedures and all the safety standards indicated in this
manual. In any case, the Manufacturer is always available for any clarification or further information.
Isoil Impianti S.p.A. reserves the right to update and improve the products without obligation of notice and notification.
Isoil Impianti S.p.A. is not liable for the use of data that may have been modified.
ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

2/32 REPRODUCTION OF THIS MANUAL IS FORBIDDEN MA/0008/62/EN/08
1. INTRODUCTION..........................................................................................................................................5
1.1. Identification of device ........................................................................................................................................................... 5
1.2. Identification of manufacturer ................................................................................................................................................ 5
1.3. EU conformity declaration ..................................................................................................................................................... 6
1.4. Warranty ................................................................................................................................................................................. 6
1.4.1. Validity.................................................................................................................................................................................................6
1.4.2. Conditions...........................................................................................................................................................................................6
1.4.3. Exclusions and limitations..................................................................................................................................................................6
2. GENERAL SAFETY PRINCIPLES ...............................................................................................................7
2.1. General instructions ............................................................................................................................................................... 7
2.2. Device operation .................................................................................................................................................................... 7
2.3. Instructions for the operator................................................................................................................................................... 7
2.4. Maintenance instructions ....................................................................................................................................................... 8
2.5. Explosion protection instructions ........................................................................................................................................... 9
2.5.1. Temperature class..............................................................................................................................................................................9
3. TECHNICAL DESCRIPTION .....................................................................................................................10
3.1. Intended use......................................................................................................................................................................... 10
3.2. Main components................................................................................................................................................................. 10
3.2.1. Working principle (base valve) ........................................................................................................................................................10
4. INSTALLATION AND OPERATION ............................................................................................................ 11
4.1. Handling ................................................................................................................................................................................11
4.1.1. Weights and packaging ...................................................................................................................................................................11
4.2. Installation requirements.......................................................................................................................................................11
4.3. Installation............................................................................................................................................................................. 12
4.4. Operating scheme................................................................................................................................................................ 14
4.4.1. Control circuit....................................................................................................................................................................................14
4.5. Adjustment ........................................................................................................................................................................... 15
4.5.1. Preliminary steps..............................................................................................................................................................................15
4.5.2. Low flow rate (1st stage)..................................................................................................................................................................15
4.5.3. High Flow (2nd stage).....................................................................................................................................................................15
5. MAINTENANCE .........................................................................................................................................16
5.1. Ordinary maintenance ......................................................................................................................................................... 16
5.2. Extraordinary maintenance ................................................................................................................................................. 17
5.3. Disassembly ......................................................................................................................................................................... 17
5.4. Reassembly ......................................................................................................................................................................... 18
5.5. Storage ................................................................................................................................................................................. 18
5.6. Spare Parts .......................................................................................................................................................................... 18
5.7. Troubleshooting.................................................................................................................................................................... 19
6. INSTRUCTIONS FOR SOLENOID VALVES..............................................................................................29
6.1. General information ............................................................................................................................................................. 29
6.2. Spare Parts .......................................................................................................................................................................... 29
6.3. Types of solenoid valves...................................................................................................................................................... 29
6.4. Technical specifications ....................................................................................................................................................... 29
6.5. Connection .......................................................................................................................................................................... 30
6.5.1. Cabling..............................................................................................................................................................................................30

MA/0008/62/EN/08 REPRODUCTION OF THIS MANUAL IS FORBIDDEN. 3/32
ATTACHMENTS
BASE VALVE ISOVALVE 3”.....................................................................................................................................dwg.7855/9M
BASE VALVE ISOVALVE 4”................................................................................................................................... dwg. 7695/1M
STEM VALVE ASSEMBLY ........................................................................................................................................ dwg. 761/M
PRESSURE REDUCING CONTROL..........................................................................................................................dwg.770/M
GLOSSARY SYMBOLS
The instructions in this manual may be accompanied by the following pictograms:
SYMBOL MEANING
Safety instruction: failure to observe may result in a dangerous

situation
Important tips and recommendations
Prohibition
Remarks about maintenance

1. INTRODUCTION
1.1. IDENTIFICATION OF DEVICE
DEVICE TYPE
VALVE 2SLR
1.2. IDENTIFICATION OF MANUFACTURER

MANUFACTURER ISOIL
Isoil Impianti S.p.A.
I M P I A N T I
via Madonna delle Rose,74

Any information or assistance request must be sent
24061 Albano S.Alessandro (Bg)
to this address:
Tel. +39 035 4239140
mail: albano@isoil-impianti.it
The following name plate is fixed on the device.
* 10 ISOIL
I M P I A N T I
1 2 3
4 5 6
7 8 9
* In case of CE marking only

1. ITEM: valve model
2. TYPE: valve function
3. DN: valve nominal diameter
ISOIL
I M P I A N T I
4. DWG: reference drawing

5. S/N: serial number
6. YEAR: production year
7. FLUID: product
8. TS: design temperature range
9. PS: max design pressure
10. Manufacturer information
Data field layout in the name plate may change.

MA/0008/62/EN/08 5/32
AB/GF
VG/EZ
BF/GF
BF/GF
BF/GF
BF/GF
BF/GF
FZ/GF
FZ/GF
REPRODUCTION OF THIS MANUAL IS FORBIDDEN.

1.3. EU CONFORMITY DECLARATION
The EU conformity declarations are supplied separately but they are to be considered as an integral part of this
service and operator’s manual
1.4. WARRANTY
1.4.1. VALIDITY
Devices are guaranteed for twelve months after the delivery date unless otherwise agreed in the purchasing
order.
1.4.2. CONDITIONS
The warranty covers only manufacturing or manufacturing defects and does not cover damage due to wear,
dirt, modifications or variations of the instrument not authorized by Isoil Impianti S.p.A.. The replacement under
warranty of the defective parts is made ex works.
1.4.3. EXCLUSIONS AND LIMITATIONS
Warranty is valid only if original spares are used and it is null and void in case of improper use or when the
technical specification of the instrument are not respected. Isoil Impianti S.p.A is the sole authority with the right
to decide if the warranty can be applied. If the supply contract provides for different warranty conditions, the
standard warranty conditions will be exceeded by those agreed upon in the purchasing order.

2. GENERAL SAFETY PRINCIPLES
This operator’s manual contains basic safety instructions that must be followed during system installation,
operation and maintenance. Failure to comply with these instructions may result in personal injury and can lead
to personal, industrial or environmental accidents.
Some examples of possible hazards caused by non-compliance with these instructions are:
• Failure of the system and/or of its components.

• Damages to people caused by exposition to electrical, mechanical or chemical hazard.
• Pollution of the environment due to the leaking of hazardous substances.
Carefully follow the safety instructions described in this manual; in case of doubt, please contact the Manufacturer.
2.1. GENERAL INSTRUCTIONS
• Carefully read the User and Maintenance Manual.

• Make sure that all the personnel assigned to the installation, operation and maintenance is properly trained.
• Make sure that the contents of the User and Maintenance Manual are completely understood by all
personnel assigned to the operations on the system.
• Inspect parts under pressure in compliance with national regulations before the installation of the system.
• Make sure that a copy of the User and Maintenance Manual is available to the personnel on site.
• Make sure that the system operates in compliance with the relevant operational limits.
• The operators must also adhere to the national laws and to the safety, accident prevention and environmental
protection regulations applicable to the location and field in which the devices are used.
2.2. DEVICE OPERATION
• The device must be operated exclusively by the personnel trained and authorized to its operation
• The device must not be operated in presence of foreign, unauthorized or not adequately trained personnel.
• The device must be used only for the purposes it was made for; the manufacturer is not responsible for any
damage resulting from failure to comply with the conditions of use.
• The device must be operated only within the technical limits described in the User and Maintenance
Manual; the manufacturer is not responsible for any damage resulting from failure to comply with the
operational limits
2.3. INSTRUCTIONS FOR THE OPERATOR
• The operator must not, on own initiative, carry out any operation that is outside his competence.
• The operator must carefully comply with all the safety instructions contained in this manual.
• Do not use petrol, solvents or other flammable substances to clean the device or its parts. Use only
approved commercial solvents that are non-flammable and non-toxic.

2.4. MAINTENANCE INSTRUCTIONS
• Carefully read the name plates on each part of the equipment.

• All maintenance operations, either ordinary or extraordinary, must be performed by authorized and trained
personnel.
• The maintenance operator must wear adequate clothing according to the working environment and to the
situation: loose or voluminous clothes, chains, bracelets, rings, earrings or anything that might get caught
in the mechanical parts of the system must be avoided.
• The maintenance operator must wear adequate protective devices in accordance with safety and accident-
prevention regulations.
• In explosive environments use only anti sparking equipment.
As an example, basic individual protections are indicated below.
PERSONAL PROTECTIVE EQUIPMENT
Protects from elements or substances that may fall

Safety helmet
from above or from possible risks of collision
Appropriate clothing e.g.: to protect from getting caught

Work clothes
in any moving part of a device or of the plant
Protect eyes from any contact with hot or corrosive

Safety goggles
substances
If there is a danger of injury to the hands due to very

Safety gloves
hot substances and / or corrosive or sharp parts
Protect from the fall of heavy elements and from hot or

Safety boots
corrosive substances
Carefully check that the system and its parts are not under pressure before disassembling
the equipment or its accessories for inspection, maintenance or replacement of
components.
Also make sure that all electric or electronic part, if present, are disconnected from their
power supply.

2.5. EXPLOSION PROTECTION INSTRUCTIONS
When working in potentially explosive atmospheres, carefully follow the explosion

protection instructions indicated in this chapter.
In potentially explosive atmospheres only use explosion-proof components provided with specific identification
and suitable for such application.
According to EU Directive 2014/34/EU (ATEX) the Ex protection is valid only if the device is used in compliance with
the instructions at par.3.1 (intended use).
Never exceed (above or below) the limits indicated on the device name plate.
Absolutely avoid unauthorized operation modes.
2.5.1. TEMPERATURE CLASS
ATEX Marking: Ex II 2 G Ex h IIB T6...T4 Gb.
The temperature classes according to the maximum liquid temperature are indicated in the following table:
MAX ALLOWED TEMPERATURE TEMPERATURE CLASS

OF THE LIQUID
ACCORDING TO ISO 80079-36 DIRECTIVE
100 °C T4
70 °C T5
50 °C T6
Temperature class indicated in this paragraph refers to the valve only.

Solenoid valves marking can be found in chapter 6.

3. TECHNICAL DESCRIPTION
3.1. INTENDED USE
Automatic valves controlled by solenoid valves are usually paired with meters fitted with preset control that
controls its opening and closing.
A typical application is downstream of a meter counter on loading plants for tank-trucks, or for product transfer
from tank to tank.
The equipment has been designed and built to operate safely but it is necessary to comply with the following
indications:
• Use it within the technical limits indicated on the contract and/or in this manual,
• Follow the procedures mentioned in this manual,
• Do not exceed maximum pressure and flow rate indicated on the label,
• Schedule ordinary maintenance and perform extraordinary maintenance promptly if necessary;
• Do not disable safety devices.
3.2. MAIN COMPONENTS
A valve is composed of the following parts, as shown in the figure.
1 Body 1
2 Diaphragm assembly
3 Cover
2
Fig. 1
3.2.1. WORKING PRINCIPLE (BASE VALVE)
The main valve is a valve actuated hydraulically by the process fluid.

The diaphragm assembly is the only moving part in the valve. Its moving is driven by the pressure balance acting
on the diaphragm which causes the opening and closing of the valve.

4. INSTALLATION AND OPERATION
4.1. HANDLING
Handle the valve by means of a suitable lifting device.

Insert the hooks into the lifting point and use straps
and/or chains of appropriate length and capacity.
Do not use the parts of the hydraulic circuit as a lifting

point.
2SLR
4.1.1. WEIGHTS AND PACKAGING
The weights and dimensions are purely indicative and refer to basic valve configuration.
DIAMETER WEIGHT (KG) FLANGES

3” 40 ANSI 150 RF
ANSI 300 RF
4” 65
During shipment, the electrical and process connections are protected by special plugs.
These must not be removed until installation on the pipeline.
4.2. INSTALLATION REQUIREMENTS

• The material and equipment operating conditions must comply with plant and environmental requirements.
Please check the data on the name plate.
• Root valves installation at the inlet and outlet is recommended to ease servicing operations.
The device is not suitable for installation in plants where vibrations are transmitted along
the pipes. Under these conditions, the customer must provide for an adequate system of
staffing of the pipes and, if necessary, a damping system.
Before installation ,cleaning of the plant pipings is suggested to remove dirt and foreign
particles, especially in the case of a new plant.
Leave enough space around the device to easily perform commissioning, servicing and
disassembly.

If the device is installed in a section of pipe intercepted by two valves, this section must be
protected by an adequate thermal relief valve against the thermal expansion of the liquid
It is necessary to avoid that the line pressure exceeds the maximum high pressure
indicated on the device name plate.
4.3. INSTALLATION
The installation must be performed by qualified staff who have read and understood the
maintenance and operator’s manual.
Make sure that the flow direction through the device is the same indicated by the arrow on the device
itself.
• Remove the plugs and packaging installed during shipment.
The device can be mounted both horizontally and vertically. See the drawings below.
HORIZONTAL - correct VERTICAL - correct HORIZONTAL - wrong
• To ensure the seal between flange and pipe a gasket must be inserted between the flanges. This gasket
must be suitable to the product.
• Check that screw connections between the devices are properly tightened.
Wiring must be performed according to IEC 60079-14 standard.

• Piping should not exercise strain on the device: supports should be provided only on adjacent pipes.
• Make sure that the electrical connections of the solenoid valves are in accordance with the data printed on
the name plate.
• If the valve is paired with a flow meter, connect the solenoid valves with the preset or with the electronic
flow meter so that:
- Normally open (N.O.) and normally close (N.C.) solenoid valve are both energised when the main valve
is fully open.
- Only normally close solenoid valve (N.C.) is energised when in low flow condition.
- The solenoid valves (N.O.) and (N.C.) are both de-energised when the valve is closed.
Before any adjustment operation, vent out all the air from the
cover chamber and from the piping by loosening the screw
1 pos.13 dwg.761/M.
2
If the valve is mounted vertically, use the two screws on the cover
(pos.1 and 2).
When starting the equipment for the first time, slowly fill in the measuring/transfer line.

4.4. OPERATING SCHEME
The below control scheme refers to dwg 4564/M, valve type 2SLR: flow limiting, two stage shut-off valve with
non-return function.
POS. DESCRIZIONE DESCRIPTION CODICE/CODE
1 Valvola base Base valve /

2 Filtro Strainer /
4 Valvola di regolazione flusso Control valve 80VA4039
5 Eiettore Ejector 80EI0000
6 Riduttore di pressione Pressure reducing valve 80RI0009
19 Valvola a stelo Stem valve 80VA4006
21 Elettrovalvola Normalmente chiusa (N.C.) Solenoid valve (N.C) /
22 Elettrovalvola Normalmente aperta (N.O.) Solenoid valve (N.O.) /
23 Valvola di ritegno Non return valve 80VA2091
4.4.1. CONTROL CIRCUIT
When solenoid valves (21) and (22) are both energized the automatic valve is fully open. Maximum valve opening
is proportional to the adjustment of the pressure reducing valve (6).
The pressure reducing valve (6) keeps outlet pressure of valve (1) stable, also in the case of pressure variations
upstream of the valve.
When solenoid valve (22) is de-energized, the main valve automatically reduces its flow rate until low flow rate
is reached.
When the solenoid valve (21) is de-energized, the valve closes.

4.5. ADJUSTMENT
Below is the procedure to adjust flow rate values on high and low flow rate
Before operating the valve follow the adjustment procedure. This procedure has to be
performed after the system modification also.
4.5.1. PRELIMINARY STEPS
• When the line is in pressure vent out all the air from the valve control circuit by loosening the screw on the
stem valve at pos. (13) (dwg 761M).
• Energize both solenoid valves (21) and (22) to keep the main valve fully open.
4.5.2. LOW FLOW RATE (1ST STAGE)
• Energize solenoid valve only (21).

• To get a higher flow rate act on the steam valve (19): unscrew the cap and with a screwdriver turn the
adjusting screw (pos.6 dwg.761/M) of stem valve counterclockwise.
• To get a lower flow rate turn the adjusting screw (pos.6 dwg.761/M) of stem valve clockwise.
4.5.3. HIGH FLOW (2ND STAGE)
• Energize solenoid valve (22), too.

• Slowly turn the adjusting screw (pos.2 dwg.770/M) of the pressure reducing valve (6) clockwise until
maximum flow rate of the valve or of the meter (installed on the piping).
• Slowly turn the threaded regulation cylinder (6) of the stem valve counterclockwise until the desired flow
rate is reached.

5. MAINTENANCE
Maintenance includes interventions (inspection, verification, control, adjustment and replacement) that become
necessary due to normal use of the device itself.
Maintenance personnel must be well trained and must perform all work carefully, adhering
to all necessary safety measures. Non-authorized personnel must not stay in the working
area during maintenance operations.
Maintenance operations can be divided operationally into two main categories:
All those operations that the operator must carry out, preventively, to ensure
Ordinary maintenance
correct operation over time
Extraordinary maintenance All those operations that the operator must carry out when the device needs it.
Before any repair/ maintenance operation, check the Troubleshooting table in this manual.
Maintenance operations can be performed without removing the device from the line.
After any maintenance operation, slowly fill in the measuring/transfer line.
All substances, lubricants and / or other products used during maintenance and any
liquids discharged from the equipment must be disposed of by observing the relevant
standards.
5.1. ORDINARY MAINTENANCE

The maintenance table below is purely indicative. The user must define a maintenance scheduling according to
the real operating conditions of the device.
Servicing intervals may greatly vary depending on the product, the environmental conditions, the actual workload,
the operating conditions etc.. Isoil Impianti S.p.A. accepts no responsibility for the breach of the rules of use
mentioned in this manual.
DEVICE MONTHLY 6 MONTHS 12 MONTHS 24 MONTHS

Base valve CV
Control piping CV
CV: Visual inspection
If there is a loss of efficiency of the valve, check whether there are deposits or damages
to the hydraulic system. The valve requires no lubrication or maintenance.

5.2. EXTRAORDINARY MAINTENANCE
The user must define a maintenance scheduling table according to the fluid used, the operational conditions, the
estimated/real workloads and the environmental conditions.
For all extraordinary maintenance needed after a failure and/or a fault preventing normal operation of the system,
please contact the Customer Care Department of Isoil Impianti S.p.A.
5.3. DISASSEMBLY
All parts under pressure must be released before disassembling the device or its
accessories for adjustment inspection, servicing or substitution of its components.
Also make sure that all electric or electronic parts, if any, are disconnected from their
power supply.
For maintenance operations and spare parts purchase, see attached drawings.
STEP ACTION IMAGE
Disconnect power supply to the solenoid

1
valves NC e NO.
2 Loosen the fittings on the main valve cover
Remove the nuts (pos.6) and the washers

3
(pos.7).
4 Remove the valve cover (pos.2).
Remove the diaphragm (pos.14) with main

5
valve assembly connected to it.
Replacing the diaphragm:
Remove lock nut (pos.10). Diaphragm washer
(pos.8), and diaphragm (pos.14), backing
6 washer (pos.9) and obturator (pos.4) can now
be separated from the main shaft (pos.3).
Replacement of the OR (pos.13) is highly
recommended.
CAUTION
Do not damage the shaft: pay attention not
to scratch it or damage it.
Unscrew the 4 screws (pos.18), remove
7
obturator (pos.4) and gasket (pos.16).
Remove seat (pos.5) only if it is damaged.
8 In this case we recommend to replace the OR
(pos.15)

5.4. REASSEMBLY
Each part must be inspected for cut marks, scratches, corrosion or damage by foreign particles.
Reassembly is the exact reversal of the disassembling procedure.
5.5. STORAGE
If the device and its accessories are not going to be used for a long time, the following precautions must be used:
• Drain out all the product inside the device.
• Close the inlet and the outlet of the device with blind flanges, then fill it in with diesel oil or with
lubricating oil.
5.6. SPARE PARTS
Provide serial number and type / model of device.

Specify exact code number shown on drawings
In case of gaskets storage, remember that they need to be preserved from damages caused by humidity and/or
sunlight.
Spare parts must be stored carefully. Pay attention that:

• Parts protected with oil are properly lubricated;
• Packaging is not damaged/broken;
• Spare parts are kept in a dry place.
For correct maintenance use only spare parts recommended by Isoil impianti S.P.A.
Isoil Impianti S.p.A. is not liable for any problem resulting from the use of non original spare parts.

5.7. TROUBLESHOOTING
This table illustrates a few examples of possible breakdowns. For further information contact the Customer
Service Dept. of ISOIL Impianti S.p.A.
F P C C
Valve does not open; pressure is not Upstream isolation valve is closed Open the isolation valve.
registered at the valve inlet
Pump is not working/ switched off Start the pump or check that it works properly.
a) Differential pressure across the valve is
Check that pressure is no less than 30 kPa.
Valve does not open; pressure is too low
registered at the valve inlet Check that electrical connections are made
b) No electrical power at solenoid valves
correctly. If not, connect them properly.
c) NC solenoid valve defective: it does not
operate upon energizing.
Pressure inside the cover chamber is drained
upon energizing of the NC solenoid valve. A Replace the NC solenoid valve.
faulty NC solenoid valve does not allow the
draining and, therefore, the valve does not
open
d) Diaphragm is ruptured Replace the diaphragm.
Check that the stem and all the components of
e) Diaphragm assembly jammed due to the diaphragm assembly are in good condition.
corrosion or crusts after a long inactivity Clean and polish the stem; replace any damaged
or corroded part.
Loosen the screw on the stem valve (pos.13
Line shocks are observed during valve dis.761/M) and let air vent out. As soon as the
a) Air is trapped in the hydraulic control circuit
opening product starts leaking out, tighten the screw again.
If the valve is in vertical position, see § 4.3.
Check the guide and and the stem for scratches
and polish if necessary.
b) Stem movement in guide is not flowing
Check that the stem is straight and concentric to
the guide.
Valve does not open completely, locks Check the NC solenoid valve for functioning, and
at slow flow rate a) No electrical power at NO solenoid valve
replace it if necessary.
b) NO solenoid valve is defective: it does not
operate upon energizing.
A faulty NO solenoid valve allows upstream
pressure to enter the cover chamber, even Replace the NO solenoid valve, if necessary.
when the valve is energized. This does not
allow complete draining of cover chamber.
Therefore the valve stops at a slow flow rate
NC solenoid valve is defective and allows

Valve does not close upon
draining of the cover chamber. A faulty NC Check the NC solenoid valve for functioning, and
de- energizing both solenoids and
valve allows the draining and, therefore, the replace if necessary.
continues delivery at a low flow rate
valve continues to deliver at slow flow rate
Valve does not close upon de-

a) The seal (pos.16) is damaged Replace the seal (pos.16), if damaged.
energizing both solenoids and
continues to leak
b) Non return valve at the outlet of hydraulic
control circuit is damaged. Product flows out Replace the non return valve.
of the cover chamber thus causing leakage

F P C C
Valve does not close upon de- Problem in the hydraulic circuit: strainer is
Clean strainer, check both openings of the inlet
energizing both solenoids clogged, inlet control valve is closed or circuit
control valve and the pipesof the hydraulic circuit.
pipes are damaged

ISOIL
VALVOLA BASE ISOVALVE 3" 2SLR DIS. 7855/9M
3" BASE VALVE ISOVALVE 2SLR REV. /
22
22
26
26
23
19 20
20
6
7
21
21
24 24
2
12
11
10
*
8
9
14
*
16
3
4
*
18
13
5 *
15
17
1
25

D .7855/9M VALVOLA BASE ISOVALVE 3”
R ./ 3” BASE VALVE ISOVALVE
.
. - -
.
1 80COG187 CORPO VALVOLA VALVE BODY ACC. CARBONIO CARBON STEEL 1
2 80COB212 COPERCHIO VALVOLA VALVE COVER ACC. CARBONIO CARBON STEEL 1
3 80AL0312 STELO MAIN SHAFT ACC. INOX ST.STEEL 1
4 80OT0053 OTTURATORE SHUTTER ACC. CARBONIO CARBON STEEL 1
5 80GU2006 GUIDA DI CENTRAGGIO SEAT ACC. INOX ST.STEEL 1
6 80DA1024 DADO NUT ACC. CARBONIO CARBON STEEL 8
7 80RO1273 RONDELLA WASHER ACC. CARBONIO CARBON STEEL 8
8 80CO8057 CONTRASTO MEMBRANA DIAPHRAGM WASHER ACC. CARBONIO CARBON STEEL 1
9 80CO8039 CONTRASTO GUARNIZIONE DISC RETAINER ACC. CARBONIO CARBON STEEL 1
10 80DA1024 DADO AUTOBLOCCANTE LOCK NUT ACC. CARBONIO CARBON STEEL 1
11 80MO0272 MOLLA SPRING ACC. INOX ST.STEEL 1
12 80BU1099 BUSSOLA BUSH ACC. INOX ST.STEEL 1
13a 80GU1225 GUARNIZIONE OR GASKET OR FKM FKM 2
13b 80GU1224 GUARNIZIONE OR GASKET OR NBR NBR 2
14a 80ME1012 MEMBRANA DIAPHRAGM NBR NBR 1
14b 80ME1011 MEMBRANA DIAPHRAGM FKM FKM 1
15 80GU1498 GUARNIZIONE OR GASKET OR FKM FKM 1
16a 80GU1396 GUARNIZIONE GASKET FKM FKM 1
16b 80GU1397 GUARNIZIONE GASKET NBR NBR 1
17 80PR3123 PRIGIONIERO STUD ACC. CARBONIO CARBON STEEL 8
18 80VI7054 VITE SCREW ACC. CARBONIO CARBON STEEL 4
21 80RO1390 RONDELLA WASHER USIT ® USIT ® 2
23 80COG285 CORPO VALVOLA A STELO STEM BODY ACC. CARBONIO CARBON STEEL 1
25 80FI0018 FILTRO STRAINER OTTONE BRASS 1
Parti di ricambio consigliate in grassetto/ Suggested spare parts in bold

NOTE: Per bassa temperatura (T< -10°C) la viteria è in INOX / Acciaio per bassa temperatura
For low temperature (T< -10°C) Stainless steel / Steel for low temperature is used for bolts and screws.

ISOIL
VALVOLA BASE ISOVALVE 4" 2SLR DIS. 7695/1M
4" BASE VALVE ISOVALVE 2SLR REV. /
23
23
24
24
22
21
19
19
20
20
7
12
11
10
8
* 14
* 16
4
18 13
*
5
3
17 15
*
1
25

D .7695/1M VALVOLA BASE ISOVALVE 4”
R ./ 4” ISOVALVE BASE VALVE
.
. - -
.
1 80COG181 CORPO VALVOLA VALVE BODY ACC. CARBONIO CARBON STEEL 1
2 80COB211 COPERCHIO VALVOLA VALVE COVER ACC. CARBONIO CARBON STEEL 1
3 80AL0003 STELO MAIN SHAFT ACC. INOX ST.STEEL 1
4 80OT0012 OTTURATORE DISC GUIDE ACC. CARBONIO CARBON STEEL 1
5 80GU2012 GUIDA DI CENTRAGGIO SEAT ACC. INOX ST.STEEL 1
8 80CO8051 CONTRASTO MEMBRANA DIAPHRAGM WASHER ACC. CARBONIO CARBON STEEL 1
9 80CO8021 CONTRASTO GUARNIZIONE DISC RETAINER ACC. CARBONIO CARBON STEEL 1
10 80DA3039 DADO AUTOBLOCCANTE LOCK NUT ACC. CARBONIO CARBON STEEL 1
12 80BU1027 BUSSOLA BUSH ACC. INOX ST.STEEL 1
16 80GU0289 GUARNIZIONE GASKET FKM 90 FKM 90 1
17 80PR3138 PRIGIONIERO STUD ACC. CARBONIO CARBON STEEL 8
20 80RO1390 RONDELLA WASHER USIT ® USIT ® 2
22 80COG285 CORPO VALVOLA A STELO STEM BODY ACC. CARBONIO CARBON STEEL 1
25 80FI0018 FILTRO STRAINER OTTONE BRASS 1


D .761/M ASSIEME VALVOLA A STELO PER 3”- 4”
R .G STEM VALVE ASSEMBLY FOR 3”- 4”

D .761/M ASSIEME VALVOLA A STELO PER 3”- 4”
R .G STEM VALVE ASSEMBLY FOR 3”- 4”
.
. - -
.
1a 80TA4000 TASTATORE TACER POINT ACC. INOX ST.STEEL 1
2 80SP8024 SPINA PIN ACC. CARBONIO CARBON STEEL 2
3a 80VA4048 VALVOLA TUBOLARE TUBULAR VALVE BRONZO BRONZE 1
4a 80COG285 CORPO VALVOLA A STELO STEM BODY ACC. CARBONIO CARBON STEEL 1
5 80SP7039 SPINA PIN ACC. INOX ST.STEEL 1
6a 80AS0135 VITE DI REGOLAZIONE ADJUSTING SCREW ACC. INOX ST.STEEL 1
7a 80MO0069 MOLLA SPRING ACC. INOX ST.STEEL 1
8 80GU2027 GUIDA GUIDE BRONZO BRONZE 1
10a 80CA0018 CALOTTA CAP ALLUMINIO ALUMINIUM 1
11 80AN3045 ANELLO ELASTICO ELASTIC RING ACC. CARBONIO CARBON STEEL 1
15 80DA3024 DADO AUTOBLOCCANTE LOCK NUT ACC. INOX ST.STEEL 1


D .770/M RIDUTTORE DI PRESSIONE
R .B PRESSURE REDUCING CONTROL
17
19 8
14
18
10
12
13
11
15
16

D .770/M RIDUTTORE DI PRESSIONE
R .B PRESSURE REDUCING CONTROL
.
. - -
.
1 80CA0030 CALOTTA CAP ALLUMINIO ALUMINIUM 1
2 80VI1018 VITE DI REGOLAZIONE ADJUSTING SCREW ACC. INOX ST.STEEL 1
3 80CA4009 CAMPANA COVER BRONZO BRONZE 1
4 80CA6006 GUIDA PER MOLLA SPRING GUIDE ACC. CARBONIO CARBON STEEL 1
6 80CR0003 CRAVATTA YOKE BRONZO BRONZE 1
7 80PI1042 PIATTELLO DIAPHRAGM WASHER ACC. INOX ST.STEEL 1
11 80COG072 CORPO BODY BRONZO BRONZE 1
12 80BU1036 BUSSOLA DI TENUTA YOKE ACC. INOX ST.STEEL 1
13 80NO2006 NOTTOLINO DISC OTTONE BRASS 1
14 80DA3033 DADO AUTOBLOCCANTE LOCK NUT ACC. INOX ST.STEEL 1
15 80GU0048 GUARNIZIONE GASKET PTFE PTFE 1
16 80TA1048 TAPPO PLUG OTTONE BRASS 1
18 80MO0003 MOLLA SPRING ACC. CARBONIO CARBON STEEL 2
19 80SI0011 SILENZIATORE SILENCER OTTONE BRASS 1

ALL RIGHTS RESERVED ISOIL IMPIANTI S.p.A.

6. INSTRUCTIONS FOR SOLENOID VALVES
6.1. GENERAL INFORMATION
Solenoid valves do not require maintenance.

In case of failure replace the complete solenoid valve.
Solenoid valves are not interchangeable: one is normally open (N.O.) and the other is normally closed (N.C.)
6.2. SPARE PARTS

Provide the serial number and the type / model of device.
6.3. TYPES OF SOLENOID VALVES

• Two ways normally closed solenoid valve (N.C.)
• Two ways normally open solenoid valve (N.O.)
6.4. TECHNICAL SPECIFICATIONS

• Fitting dimensions: female threaded diameter Rp3/8”
ELECTRICAL POWER NORMALLY NORMALLY

ENCLOSURE GASKET BODY/TRIM
CONNECTION SUPPLY OPEN (N.O.) CLOSED (N.C.)
Ex-db mb M20x 1.5 FKM Brass and st. steel 230VAC 80EL1174 80EL1213
Ex-db mb M20x 1.5 FKM Brass and st. steel 115 VAC 80EL1219 80EL1220
Ex-db mb M20x 1.5 FKM Brass and st. steel 24 VDC 80EL1176 80EL1214
Solenoid valves are available in our stock.
The electrical connections must be made according to the national regulations of the
installation site.
Cut off the power and release the pressure of the valve before any repair.

6.5. CONNECTION
6.5.1. CABLING
It is imperative to disconnect the voltage supply before cabling the valve.
STEP ACTION IMAGE
Remove the cable gland screw (pos.12) and

the 4 cover fixing screws (pos.8).
1 If necessary remove the cover with help of a
screwdriver on the slots of the cover.
Do not damage the surfaces inside the

connection box (zone B) and the surfaces

of the cover (zone A) which build the

flameproof joint when assembled. 6ORWV)HVVXUH

Cable (pos.13)
=RQH=RQD$
Only cables with min. 5 to 11 mm outside

diameter and with PVC or PUR insulation

must be used. (consult Standard EN 60079-0).
2 When using coil 495905 (8W), use only cables =RQH=RQD%
resisting at a minimum temperature of 85°C.
Remove cable sheath on a length of 25 mm

and the insulation of the conductors on 5 mm.
-RLQW*LXQWR
Introduce the cable in the cable gland =RQH=RQD'

6DIHW\ZDVKHU5RQGHOODGLVLFXUH]]D
VKHU 5RQGHO
3 components (pos.12).
)L[LQJ6FUHZ9LWHGLILVVDJJLR
FUHZ 9LWH
H GL ILVVDJ
Take care not to damage the outside diameter
of the cable (zone C) and the inside dia. of the
joint disc (zone D) which build the flameproof
joint when assembled.
Only the original joint disc must be used. =RQH=RQDD&

&
Connect the end of the wires 2P+E (max. 2.5 mm2) to the terminals (pos.11). That fuse can be exchanged
4
when needed (s. table 1). In this case, the pins have to be shorted to 12.6 mm.
Push the cable into the housing if necessary, until approx. 5 mm cable sheath has entered in the
5
housing. Tighten the cable gland screw M20x1.5 with a torque of 2-3 Nm.
Refit the cover (pos.9) with correct positioned original sealing ring (pos.10) by help of the 4 screws
(pos.8) and torque of 1.5 to 2Nm.
6
Before doing this, verify zone B of the housing and zone A of the cover on damages or dirts.
If necessary carefully clean the surfaces.
7 Assure the correct mounting of the central O-rings (pos.14 and pos.15).
ALL RIGHTS RESERVED ISOIL IMPIANTI S.p.A.

Mount the coil (pos.3) on the pilot part of the solenoid valve (pos.2), add nameplate (pos.6), washer
and screw (pos.7), mount correctly the coil on the solenoid valve and tighten it with a torque of 4-6 Nm.
8
If required, connect the external grounding on the screw terminal (pos.5) with wire (M4, 4 mm2) for
potential compensate.
N : All coils have a built in varistor and a thermal fuse (see table 1 below).
TABLE 1
C S C
C S R . C
F (mA) R . F (mA)
80EL1174 495905F4 250 80EL1219 495905E5 400
80EL1176 495905C2 1600 80EL1220 495905E5 400
80EL1203 495905F4 250 80EL1224 495905C2 1600
80EL1204 495905F4 250 80EL1225 495905C2 1600

80EL1213 495905F4 250 80EL1230 495905E5 400
80EL1214 495905C2 1600 80EL1231 495905E5 400
Here below is the wiring diagram of the solenoid.
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Zd,/E''ZKhE

MA/0008/62/EN/08
Sede e stabilimento Uffici commerciali Sede legale

Head office and factory Sales office Registered Office
24061 Albano S. Alessandro (BG) 20092 Cinisello Balsamo (MI) 20124 Milano
74, via Madonna delle Rose 27, via F.lli Gracchi 24, viale Vittorio Veneto
Tel. +39 035 4239.011 Tel. +39 035 4239.011 Capitale soc. i.v. Euro 774.000
Fax +39 035 582078 Fax +39 02 66012457 Codice fisc. e part. IVA 13066900153
E-mail: albano@isoil-impianti.it E-mail: sales@isoil-impianti.it C.C.I.A.A. MI - Reg. Impr. 86449/2000
www.isoilmeter.com

USER and Maintenance Manual: 3"-4" Isovalve Valve Type:2SLR Dwg.4564

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USER and Maintenance Manual: 3"-4" Isovalve Valve Type:2SLR Dwg.4564

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USER and

3”- 4” ISOVALVE VALVE

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

BASE VALVE ISOVALVE 3”.....................................................................................................................................dwg.7855/9M

BASE VALVE ISOVALVE 4”................................................................................................................................... dwg. 7695/1M

STEM VALVE ASSEMBLY ........................................................................................................................................ dwg. 761/M

PRESSURE REDUCING CONTROL..........................................................................................................................dwg.770/M

The instructions in this manual may be accompanied by the following pictograms:

Safety instruction: failure to observe may result in a dangerous

Important tips and recommendations

Remarks about maintenance

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

1.2. IDENTIFICATION OF MANUFACTURER

via Madonna delle Rose,74

The following name plate is ﬁxed on the device.

* In case of CE marking only

4. DWG: reference drawing

Data ﬁeld layout in the name plate may change.

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

REPRODUCTION OF THIS MANUAL IS FORBIDDEN.

1.4.3. EXCLUSIONS AND LIMITATIONS

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

• Failure of the system and/or of its components.

2.1. GENERAL INSTRUCTIONS

• Carefully read the User and Maintenance Manual.

2.2. DEVICE OPERATION

2.3. INSTRUCTIONS FOR THE OPERATOR

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

• Carefully read the name plates on each part of the equipment.

As an example, basic individual protections are indicated below.

PERSONAL PROTECTIVE EQUIPMENT

Protects from elements or substances that may fall

Appropriate clothing e.g.: to protect from getting caught

Protect eyes from any contact with hot or corrosive

If there is a danger of injury to the hands due to very

Protect from the fall of heavy elements and from hot or

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

When working in potentially explosive atmospheres, carefully follow the explosion

Absolutely avoid unauthorized operation modes.

2.5.1. TEMPERATURE CLASS

ATEX Marking: Ex II 2 G Ex h IIB T6...T4 Gb.

MAX ALLOWED TEMPERATURE TEMPERATURE CLASS

Temperature class indicated in this paragraph refers to the valve only.

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

3.2. MAIN COMPONENTS

A valve is composed of the following parts, as shown in the figure.

3.2.1. WORKING PRINCIPLE (BASE VALVE)

The main valve is a valve actuated hydraulically by the process fluid.

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

Handle the valve by means of a suitable lifting device.

Do not use the parts of the hydraulic circuit as a lifting

4.1.1. WEIGHTS AND PACKAGING

DIAMETER WEIGHT (KG) FLANGES

4.2. INSTALLATION REQUIREMENTS

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

• Remove the plugs and packaging installed during shipment.

HORIZONTAL - correct VERTICAL - correct HORIZONTAL - wrong

Wiring must be performed according to IEC 60079-14 standard.

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

ISOIL IMPIANTI S.p.A. ALL RIGHTS RESERVED

POS. DESCRIZIONE DESCRIPTION CODICE/CODE

1 Valvola base Base valve /

Remove cable sheath on a length of 25 mm

Only the original joint disc must be used. =RQH=RQDD&