Professional Documents
Culture Documents
USE
・Wires used in low voltage circuits in automobiles (vehicles and motorcycles).
FEATURES
General purpose wires for automobiles ; they are used in low voltage circuits
such as starting, charging, lighting, signal and instrument panel circuits.
Standard : JIS C 3406
Stripe
AV
Conductors (Annealed copper stranded conductors) Insulation Conductor Current Approx. Standard
Overall diameter
Nominal size resistance limit weight length
Outer
Construction Calculated area Thickness (20℃) (A ) (g/m) (m )
*1 diameter
(№/㎜) (㎜2) (㎜) (㎜)
Standard (㎜)
Max. (mΩ/m) *2 *3
(㎜)
0.5 7/0.32 0.5629 1.0 0.6 2.2 2.4 32.7 12 10 1,000
*1 The ÒfÓ in the nominal size column indicates a flexible conductor with a finer wire diameter.
*2 The current limit data is for conductor temperature of 80℃(maximum allowable temperature) and an ambient temperature of 40℃
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
3
AVS·CPAVS Thin Low-voltage Wires for Automobiles (Thin Type1)
A : Low-voltage wires for automobiles V : Vinyl S : Thin type
USE
・Wires used in low voltage circuits in automobiles (vehicles and motorcycles).
FEATURES
Constructed thinner than AV wires while providing equivalent
performance; for lighter weight and smaller dialler applications.
Standard : JASO D611
Band marking
Band mark : brown or blue
Code marking
AVS
Conductors (Annealed copper stranded conductors) Insulation Identification marking Conductor Current Approx. Standard
Nominal size
(㎜)
Overall diameter resistance limit weight length
Construction Calculated Outer
Thickness Band Code Dot (20℃)
*1 (№/㎜) area diameter (A) (g/m) (m)
(㎜2) (㎜) (㎜) Standard Max.
marking marking marking (mΩ/m) *2 *3
0.3f 15/0.18 0.3817 0.8 0.5 1.8 1.9 1pce. 48.9 9 6 1,500
0.3 7/0.26 0.3716 0.8 0.5 1.8 1.9 2pcs. 50.2 9 6 1,500
0.5 7/0.32 0.5629 1.0 0.5 2.0 2.1 1pce. 32.7 12 8 1,000
0.85 11/0.32 0.8846 1.2 0.5 2.2 2.3 2pcs. 20.8 16 12 800
1.25 16/0.32 1.287 1.5 0.5 2.5 2.6 1pce. 14.3 20 16 600
*1 The ÒfÓ in the nominal size column indicates a flexible conductor with a finer wire diameter.
*2 The current limit data is for conductor temperature of 80℃(maximum allowable temperature) and an ambient temperature of 40℃
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
CPAVS〈AVS (f -type)〉
Conductors (Annealed copper stranded conductors) Insulation Identification marking Conductor Current Approx. Standard
Nominal size
(㎜)
Overall diameter resistance limit weight length
Construction Calculated Outer
Thickness Band Code Dot (20℃)
*1 (№/㎜) area diameter (A) (g/m) (m)
(㎜2) (㎜) (㎜) Standard Max.
marking marking marking (mΩ/m) *2 *3
0.5f 20/0.18 0.5087 1.0 0.5 2.0 2.1 0.5F 1pce. 36.7 11 8 800
0.75f 30/0.18 0.763 1.2 0.5 2.2 2.3 0.75F 1pce. 24.4 14 11 800
1.25f 50/0.18 1.273 1.5 0.5 2.5 2.6 1.25F 1pce. 14.7 20 17 600
2f 37/0.26 1.964 1.8 0.5 2.8 2.9 2.0F 1pce. 9.50 26 24 500
*1 The ÒfÓ in the nominal size column indicates a flexible conductor with a finer wire diameter.
*2 The current limit data is for conductor temperature of 80℃(maximum allowable temperature) and an ambient temperature of 40℃
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
4
EB·HDEB Low-voltage Wires for Batteries
E : Grounking B : Bond HD : Heavy Duty
USE
・Wires used in low voltage circuits of battery for automobiles (vehicles and motorcycles).
FEATURES
EB wires is for grounding (-side); complex stranded conductors (flexible type) and thin type.
HDEB wires is thicker type than EB wires to provide increased mechanical strength.
−Side(EB・HDEB)
EB
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
HDEB
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
6
AVX·AEX Heat-Resistant Low-voltage Wires for Automobiles
A : Low-voltage wires for automobiles V : Vinyl E : Polyethylene X : Crosslinked
USE
・Wires used in low voltage circuits in automobiles (vehicles and motorcycles);
especially used for circuits requiring heat resistance.
FEATURES
Provides higher reliability in heat resistance than conventional AV wires due to emission bridging.
Standard : JASO D 608
AVX
Conductor Insulation Conductor
(㎜)
Overall diameter Current limit Approx. Standard length
Outer resistance
Nominal size (A) weight (m)
Construction Calculated area Thickness (20℃)(mΩ/m)
2 diameter (g/m)
*1 (№/㎜) (㎜ ) (㎜) Standard Max. *2 *3 *4
(㎜)
0.5f 20/0.18 0.5087 1.0 0.5 2.0 2.2 36.7(38.6) 11 8 1,000
*1 The ÒfÓ in the nominal size column indicates a flexible conductor with a finer wire diameter.
*2 The values ( ) indicate tinned conductors.
*3 The current limit data is for conductor temperature of 100℃(maximum allowable temperature) and an ambient temperature of 60℃
*4 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
AEX
Conductor Insulation
(㎜)
Overall diameter Conductor Current limit Approx. Standard length
Nominal size Outer
Construction Calculated area Thickness resistance (A) weight (m)
diameter (g/m)
*1 (№/㎜) (㎜ )2 (㎜) (20℃)(mΩ/m) *2 *3
(㎜) Standard Max.
*1 The ÒfÓ in the nominal size column indicates a flexible conductor with a finer wire diameter.
*2 The current limit data is for conductor temperature of 120℃(maximum allowable temperature) and an ambient temperature of 80℃
*3 Standard packing shapes shall be coils. However, the products which length are indicated in ( ) shall be wound on drums.
8
AVSSX·AVSSH·AESSX Super Thin Heat-resistant Low-voltage Wires for Automobiles
A : Low-voltage wires for automobiles V : Vinyl E : Polyethylene
SS : super thin type X : Crosslinked H : Heat-resistant
USE
á Wires used in low voltage circuits in automobiles (vehicles and motorcycles); especially used for circuits requiring heat resistance.
FEATURES
Type AVSSXáAESSX Wires are still thinner than type AVXáAEX Wires while ensuring equivalent performance.
Provides higher reliability in heat resistance than conventional AVSS wires due to cross-linked insulation.
Changing the insulation material from 'cross-linked & heat-resistant' to 'heat-resistant' has reduced the cost of AVSSH by
elimination of irradiating process.
Performance of AVSSH is equivalent to those of AVX and AVSSX (100℃ of heat resistance)
Super thin vinyl heat-resistant low-voltage wires for automobiles AVSSH 100℃
Super thin crosslinked vinyl heat-resistant low-voltage wires for automobiles AVSSX 100℃
Super thin crosslinked polyethylen heat-resistant low-voltage wires for automobiles AESSX 120℃
FEATURES
Two types, general type and heat resistant type, are selectable meeting ambient temperture.
1 to 8-core construction with 0.3mm2 to 1.25 mm2 size.
Type Wire type Nominal size Core type Stranding outer Element wire Outer Thickness Outer weight length
diameter diameter diameter (㎜) diameter (g/m) (m)
(Approx. ㎜) (㎜) (approx.㎜) (approx.㎜)
Heat-resistance SH-SX 1C×0.5 AVSSX - 0.12 1.84 0.50 2.84 16 500
10
Metal-leaf Shielded Cables for Automobiles
USE
á Cables used for low voltage circuits in automobiles (vehicles and motorcycles);
especially for applications where shielding of cables are required for such as sensor leads and electronic circuits.
FEATURES
Terminal processing can be consigned to machinary, providing excellent wire harness processing ability.
Two types, general type and heat resistant type, are selectable meeting ambient temperture. 1 to 8-core construction with 0.3mm 2 to 1.25mm2 size.
11
REFERENCE : Characteristics for Heat-Resistance and Its Life
Note: The current limit and other characteristics values in this catalog are based on single
wire cores, and are intended to be used as reference when selecting low-voltage
electric circuit wires for automobiles. These values vary depending on the conditions
of use, such as the number of wires bundled. When making selections for actual use,
please contact our sales department.
AV AVS AVSS vinyl
AVSSH Heat-resistant vinyl
AVX AVSSX Irradiate crosslinked vinyl
AEX AESSX Irradiate crosslinked polyethylene
Hours
10,000
1,000
100
10 60 70 80 90 100 110 120 130 140 150 160 170 180 Temperature(℃)
Note: The heat-resistant life span expresses the relation between temperature and time required for the insulation (vinyl chloride, irradiate
crosslinked vinyl chloride, irradiate crosslinked polyethylene) to reach the 100% stretched condition.
12
REFERENCE : Current Limit (According to JASO D609) : 2
0.5f 12 11 9 7 5
(A)
40
0.75f 15 14 12 9 7
1.25f 21 19 16 13 9
2 29 26 23 18 13 20
(㎜
3 40 36 31 25 18
2
* Conductors : Tin-coated annealed copper
)
10
6
3
4 2
1.25f
0.75f
2
0.5f
1
Ambient temperature(℃) 50 80 90 95 98 99
Temperature increase(℃) +50 +20 +10 +5 +2 +1
0.5f 12 10 9 7 5
(A)
40
20
) 2
(㎜
10
2
0.5f
1
(℃)
Ambient temperature 70 100 110 115 118 119
14
REFERENCE : Current Limit (According to JASO D609) : 3
Current limit
0.5f 12 10 9 7 5
(A)
40
0.75f 15 13 12 9 6
1.25f 21 18 16 13 9
20
2f 28 25 21 17 12
2
(㎜
10
)
8
4 2f
1.25f
0.75f
2
0.5f
1
(℃)
Ambient temperature 50 80 90 95 98 99
Current limit
0.3f 9 8 7 6 4
(A)
40
0.5f 12 10 9 7 5
0.75f 15 13 12 9 6
20
1.25f 21 18 16 13 9
2
(㎜
10
)
8
1.25f
2
0.75f
0.5f
0.3f
1
(℃) 50
Ambient temperature 80 90 95 98 99
Temperature increase(℃)+50 +20 +10 +5 +2 +1
0.3f 9 8 7 6 4
(A)
40
0.5f 11 10 9 7 5
0.75f 15 13 11 9 6
20
1.25f 20 18 15 13 9
(㎜
2f 27 24 21 17 12
2
10
)
4 2f
1.25f
2
0.75f
0.5f
0.3f
1
(℃) 70
Ambient temperature 100 110 115 118 119
Temperature increase(℃) +50 +20 +10 +5 +2 +1
15
Wire Gauges
Square millimeters Circular mils Square inches
㎜G A.W.G. ㎜ 2
in
2
CM ㎜ mil ㎏/㎞
16
Standard Color Selection Chart·Wire Structure Comparison Chart
Standard Color Selection Chart (B: black, W: white, R: red, G: green, Y: yellow, V: violet, L: light blue, GR: gray, BR: brown, LG: light green, P: peach, O: orange)
Standard wires (AV, AVS, AVSS) Heat-resistant wires [PVC] (AVX, AVSSX, AVSSH)
Nominal
Nominal
0.3 Stripe Stripe
size
size
・ 0.5
0.5
B W R G Y V L GR BR LG P O B W R G Y V L GR BR LG P O
B B
W W
R R
G G
Base color
Base color
Y Y
V V
L L
GR GR
BR BR
LG LG
P P
O O
Nominal
Nominal
0.75 Stripe 0.75 Stripe
size
size
∼ ∼
2.0 B W R G Y V L GR BR LG P O 2.0 B W R G Y V L GR BR LG P O
B B
W W
R R
G G
Base color
Base color
Y Y
V V
L L
GR GR
BR BR
LG LG
P P
O O
Nominal
Nominal
3.0 3.0
Stripe Stripe
size
size
∼ ∼
10 B W R G Y V L GR BR LG P O 10 B W R G Y V L GR BR LG P O
B B
W W
R R
G G
Base color
Base color
Y Y
V V
L L
GR GR
BR BR
LG LG
P P
O O
0.3 Stripe
size
・
0.5 B W R G Y V L GR BR LG P O
B
Wire Structure Comparison Chart
W
R
Standard wires (typical nominal size: 0.5)
G
AV AVS AVSS CAVUS
Base color
V
Overall diameter (㎜) 2.2 2.0 1.6 1.3
L
GR
Insulator thickness (㎜) 0.6 0.5 0.3 0.2
BR circular
Construction (№/㎜) 7/0.32 7/0.32 7/0.32 7/ compressed
LG
Approx. weight (g/m) 9 9 7 6
P
0.75 Stripe
size
∼ AVSSH
2.0 AVX AEX AESSX
B W R G Y V L GR BR LG P O AVSSX
B
Overall diameter (㎜) 2.0 2.0 1.6 1.6
W
R
Insulator thickness (㎜) 0.5 0.5 0.3 0.3
Y
Approx. weight (g/m) 8 8 7 7
V
L
Heat-resistance category(℃) 100 120 100 120
GR
BR
LG
17