Professional Documents
Culture Documents
PARTS LIST
IMPORTANT
DO NOT DESTROY
JK25-1F-02003-05
Contents
Instruction Manual
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard Accessories. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Changeover Procedure of Tension MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 6
Inner Adjustment Dials and Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Loading the Strap Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Strap Threading Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Parts List
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cam and Press Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Slide Table and Heater Set Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FR Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Body Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electric Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Harness Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1
Instruction Manual
Preface
Safe Operation
DANGER
WARNING
CAUTION
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WARNING
WARNING
Heater in
Sealing Unit
CAUTION
Removal of
Upper Tables
WARNING
GENERAL
CAUTION
WARNING
Installation
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Inner Adjustment Dials and Fuses
Heater Dial, Seal Prolongation Dial and Fuse are equipped inside of Machine.
[Heater]
i-10 applies the HEAT SEAL process to seal PP straps.
Check the Sealed section occasionally as Seal Efficiency is affected with the Heater Temperature.
WARNING Before adjusting machine,turn off the Power Select Switch and unplug the Power Supply Cable.
CAUTION Carefully read the separate leaflet"Check That Seal"prior to adjusting the heater temperature.
[FUSE]
The Fuses prevent overload accidents.
If a fuse blows out, turn off the power and unplug Power Supply Cable.
Replace the blown fuse according to the list below.
Fuse 2
Fuse 3
Fuse 1
7
Loading the Strap Coil
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Operation
After turning on the Power Select Switch, the heater element will reach operating temperature in
approximately 45 seconds.
Insert the tip of the strap beneath the Slide Table along the Right Bandway. Release the
WARNING strap immediately after the strap has been inserted. Do not hold the strap during tensioning
as fingers might be caught between the strap and the package which may result in injury.
1 . Place the package to be strapped on the Upper Tables and over the sealing point (Slide Table).
Insert the free end of the strap into the groove of the Right Bandway.
This will start the strapping operation and the tensioning of the strap around the package.
2 . After one strapping cycle (tensioning, cutting and sealing) is completed, a fixed length of strap will feed
forward automatically for the next strapping operation.
Strap length is adjustable by the Feed Length Dial and FEED Switch .(see page 6 or )
3 . After strapping all of your packages, turn off the Power Select Switch.
9
Parts List
ORDERING INFORMATION
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CAM AND PRESS GROUP
CAM AND PRESS GROUP
No. Parts No. Description Q'ty Note
1 615-01-10211 End Plate 1
2 660-01-31120 Right Block Spring 3
3 690-01-30130 Press Tension Spring 3
4 690-01-32130 Spring Hook 1
5 JK25-01-10111 M1 Motor Base 1
6 JK25-01-10133 Heater Cam 1
7 JK25-01-10143 Left Press Cam 1
8 JK25-01-10390 Center Press Cam 1
9 JK25-01-10163 Band Guide Cam 1
10 JK25-01-10174 Right Press Cam 1
11 JK25-01-10251 Limit Switch Bracket 1
12 JK25-01-10281 Bearing Holder 1
13 JK25-01-10291 Cam Shaft 1
14 JK25-01-10310 Cam Collar 9.3 1
15 JK25-01-10320 Cam Collar 19.8 1
16 JK25-01-10330 Cam Collar 9.8 1
17 JK25-01-10340 Cam Collar 6.8 1
18 JK25-01-10421 Limit Switch Cam 1
19 JK25-01-10360 Key 6x6x78.5 1
20 JK25-01-10380 Collar For Key 1
21 JK25-01-30111 Guide Box 1
22 JK25-01-30122 Right Block 1
23 JK25-01-30131 Cutter Upper 1
24 JK25-01-30140 Center Block 1
25 JK25-01-30152 Cutter Lower 1
26 JK25-01-30161 Left Block 1
27 JK25-01-30170 Cam Follower Holder 3
28 JK25-01-50112 Right Frame 1
29 JK25-01-50122 Left Frame 1
30 JK25-07-10111 Label : Indication : M1 1
31 JK25-07-10111 Label : Indication : LS2 1
32 0111-104008 HBS,M4X8 2
33 0111-104010 HBS,M4x10 6
34 0111-104015 HBS,M4x15 2
35 0111-105008 HBS,M5x 8 4
36 0111-105010 HBS,M5x10 9
37 0111-105012 HBS,M5x12 4
38 0131-106015 HB,M6x15 1
39 0161-102510 PMS,M2.5x10 2
40 0181-104001 HN,M4 3
41 0121-104015 HSS,M4X15 3
42 0121-104022 HSS,M4X22 1
43 0321-040810 SW,M4 4
44 0321-050905 SW,M5 12
45 0321-061215 SW,M6 1
46 0411-304020 SpringPin,Ø4x20 3
47 0411-305014 SpringPin,Ø5x14 3
48 0511-132012 Stop Ring S-20 2
49 0611-020635 Bearing 635ZZ 3
50 0611-026904 Bearing 6904ZZ 2
51 0750-110098 Micro Switch , ABS111654 1
52 JK25-06-10570 DC Geared Motor Z2D30-24GN-30S, 2GN60K(for Cam Shaft) 1
12
SLIDE TABLE AND HEATER SET GROUP
FR GROUP
15
FR GROUP
No. Parts No. Description Q'ty Note
1 JK25-01-70114 FR Unit Base 1
2 JK25-01-70620P FR Roller Set 1
3 JK25-01-70134 Touch Roller 1
4 JK25-01-70441 Band Guide Block(Upper) 1
5 JK25-01-70214 Right Bandway Adjuster 1
6 JK25-01-70461 Band Guide Block(Lower) 1
7 JK25-01-70243 FR Shooter Cover 1
8 JK25-01-70273 Touch Roller Arm 1
9 JK25-01-70291 Touch Roller Collar 1
10 JK25-01-70330 Touch Roller Spring Bracket 1
11 JK25-01-70341 Key 4x4x13 1
12 JK25-01-70360 Touch Roller Spring Hook 1
13 JK25-01-70371 Touch Roller Arm Collar 1
14 JK25-01-70381 Shooter Adjuster 1
15 JK25-01-70391 Under Shooter Adjuster 1
16 JK25-01-70410 Touch Roller Spring 1
17 JK25-01-70420 M2 Motor Base 1
18 JK25-07-10111 Label : Indication : M2 1
19 0111-104006 HBS,M4X6 5
20 0121-104005 HSS,M4X5 2
21 0111-104012 HBS,M4x12 2
22 0111-105008 HBS,M5x 8 6
23 0111-105010 HBS,M5x10 1
24 0111-105015 HBS,M5x15 4
25 0111-105025 HBS,M5x25 4
26 0111-105030 HBS,M5x30 1
27 0111-106030 HBS,M6x30 1
28 0151-104010 TMS,M4x10 2
29 0161-104006 PMS,M4X6 2
30 0181-105001 HN,M5 2
31 0181-106003 HN,M6 1
32 0311-041008 PW,M4 2
33 JK25-01-70610 FR Roller Holder 1
34 0311-061310 PW,M6 1
35 JK25-01-70620 FR Roller 1
36 0321-050913 SW,M5 12
37 0321-061215 SW,M6 1
38 0511-121910 Stop Ring H-19 1
39 0611-020626 Bearing,626zz 2
40 0611-026900 Bearing,6900zz 1
41 JK25-06-10581 DC Geared Motor SUTOLE-09121501 1
(Z4D65-24GN-30S, 4GN12.5K special)
16
REEL GROUP
REEL GROUP
No. Parts No. Description Q'ty Note
1 518-04-10390 Reel Nut Handle;Type O 1
2 518-07-10240 Label : Reel Nut Handle : Left : E 1
3 631-04-10180 Reel In Circular 1
4 631-04-10190 Reel Out Circular 1
Europe, Other
5 631-04-10280 Reel Center Guide 3 Countries
18
SLIDE TABLE AND HEATER SET GROUP
No. Parts No. Description Q'ty Note
1 690-01-20180 Band Guide Arm Spring 1
2 690-01-20190 Slide Table Arm Spring 1
3 690-01-20320 Striker 1
4 690-01-22120 Band Guide Arm 1
5 690-01-40120 Heater Tension Spring 1
6 518-01-41110 Heater Nichrome Plate 1
7 690-01-41123 Heater Base 1
8 690-01-41132 Insulating Board A 2
9 690-01-41141 Insulating Board B 1
10 JK25-06-10420 Heater Lead Line 2
11 690-01-41161 Heater Fixing Plate 1
12 690-01-42120 Heater Arm 1
13 900-01-20211 Slide Tasble Screw, M5x18 2
14 JK25-01-20113 Band Guide 1
15 JK25-01-20120 Switch Guard 1
16 JK25-01-20141 Arm Shaft 1
17 JK25-01-20151 Band Width Plate 1
18 JK25-01-20160 Slide Table 1
19 JK25-01-20171 Slide Table Support 1
20 JK25-01-20180 Heater Arm Collar 1
21 JK25-01-20191 Slide Table Arm 1
22 JK25-01-40150 Heater Bracket 1
23 JK25-01-40160 Heater Bolt 2
24 JK25-01-50130 Frame Stay 1
25 JK25-07-10111 Label : Indication : LS1 1
26 JK25-07-10111 Label : Indication : H 1
27 0036-103006 PMS-SP,M3x 6 2
28 0037-103015 PMS-S,M3x15 2
29 0111-104008 HBS,M4X8 2
30 0111-104012 HBS,M4x12 2
31 0111-105010 HBS,M5x10 4
32 0111-105020 HBS,M5x20 3
33 0111-105040 HBS,M5x40 1
34 0132-105010 HB,M5X10(SUS) 0132-005010 HB,M5x10(SUS) 2
35 0252-105010 HFS,M5x 10(SUS) 0251-105010 FMS,M5x10 4
36 0161-105060 PMS,M5x60 1
37 0181-105001 HN,M5 2
38 0182-105001 HN,M5 (SUS) 0182-005010 HN,M5(SUS) 2
39 0311-041008 PW,M4 2
40 0311-051208 PW,M5 1
41 0321-040810 SW,M4 2
42 0321-030905 SW,M5 3
43 0322-050913 SW,M5 (SUS) 2
44 0411-305015 SpringPinØ5x15 1
45 0411-305020 SpringPinØ5x20 1
46 0520-141210 Flanged Bush 80F-1210 4
47 0520-181210 Bush 80B-1210 2
48 0611-020635 Bearing 635ZZ 2
49 0750-110105 Micro Switch VX-01-1A2 1
50 0890-480257 Waning Label : High Temperature 1
51 JK25-01-40100 Heater Set (1)
14
BODY GROUP
BODY GROUP
No. Parts No. Description Q'ty Note
1 518-80-10150 Table Work Guide 2
2 JK25-04-10180 Free Angle Roller 1
3 615-05-10190 Caster Support 4
4 631-04-10290 Band Guide Roller 1
5 631-80-10131 Sealing Unit Under Cover 1
6 JK25-05-10230 Label : StraPack 2
7 JK25-04-10170 Left Lifting Bracket 1
8 JK25-04-10160 Right Lifting Bracket 1
9 JK25-05-10111 Body 1
10 JK25-05-10123 Sealing Unit Base 1
11 JK25-05-10131 Leg 4
12 JK25-25-10180 Upper Table Front 1
13 JK25-25-10190 Upper Table Rear 1
14 JK25-05-10162 Left Shooter 1
15 JK25-80-10310 Label : Operation Panel 1
16 JK25-07-10111 Label : Indication : PUSH 1
17 JK25-80-10321 Label : How to load strap(English) 1
18 JK25-07-10140 Label : i-10 1
19 0111-105008 HBS,M5x 8 4
20 0111-105010 HBS,M5x10 18
21 0291-105010 HBB,M5x10 4
22 0141-105010 FMS,M5X10 2
23 0142-105010 FMS,M5X10 (SUS) 4
24 0151-106010 TMS,M6X10 4
25 0142-003008 Cap Nut,M6 4
26 0311-051208 PW,M5 12
27 0321-050913 SW,M5 22
28 0421-106030 Rivet Ø 6x30 2
29 0491-105001 HN-F M5 2
30 0512-210600 PN-6 2
31 0890-130012 Caster , 415K-R65 4
32 0890-480129 Warning Label : General (English) 1
33 0890-480128 Warning Label : Upper Table (English) 1
20
ELECTRIC GROUP
13
36
23
30
14
20
13 4
16
1
11
16
14 34
2 20
9 13
33
16
18
17 15
32
19
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18
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15 13
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8 7 27
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15 14
19
15 13 14
19
15
19
14 29
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35
22
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21
ELECTRIC GROUP
No. Parts No. Description Q'ty Note
1 690-83-10110 Heater Transformer; A Spec 1 North America
22
Harness Group
From IC BOARD U2
6A Fuse
U1
CN1 1 1 1 DC GEARED MOTOR
M1 Z2D30-24GN-30S, 2GN60K
(VHR-2N)2 2 2
From IC BOARD
V2
20A Fuse
V1
1
CN2 DC GEARED MOTOR
2 1 1 M2
(VHR-3N) 2 2 Z4D65-24GN-30S, 4GN12.5K
3
From IC BOARD From POWER SUPPLY BOARD
4 1
CN3 1 2
(VHR-4N) 2 CN1
3 (VHR-5N)
3 4
5
HEATER TRANSFORMER
E
HEATER
Y3 1.4V 1
H
X3 0 V 2
W4
T2 110V 3
(V2A CE Spec.) 230V
N2
V2 0 V 4
(T2 CE Spec.)
Power Supply E N2
L L Noise
φ1 AC 110 ~ 220 / N1 Filter
φ1 AC 220 ~ 240 / N N
L1
50/60 Hz. PE PE
Power Capacitor &
Switch Varistor
E
1 L2
Fuse 10A
12 L3
From IC BOARD From POWER SUPPLY BOARD
Micro Switch,VX-01-1A2;LS1
3 3 LS1 1
2 CN2
1 1 (VHR-2N) 2
CN4 Micro Switch ,ABS111654;LS2 C
(XHP-5) 2 42
LS2
4 No
N
5 Nc
From IC BOARD From POWER SUPPLY BOARD
1 1
4 4
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2
(VHR-6N)
5 5 (VHR-6N)
3 3
6 6
SMOKE FAN 1 1
SF 2
2
From IC BOARD From POWER SUPPLY BOARD
1 1
CN8 CN4
(XHP-3) 2 2
(XHP-3)
3 3
CONNECTOR LAYOUT CONNECTOR LAYOUT
IC BOARD POWER SUPPLY BOARD
CN4 CN3 CN5
CN4
CN2
CN1
CN9
CN6
CN2
CN7
CN8
CN1 CN3
23
HARNESS GROUP
No Parts No. Description Q'ty Note
1 JK25-80-10113 Power Supply Cord 1
2 JK25-86-10122 Wire Harness (for M1 Motor) 1
3 JK25-86-10133 Wire Harness (for M2 Motor) 1
4 JK25-86-10110 Wire Harness (for Power Supply 24V,Smoke Fan) 1
6 JK25-06-10182 Wire Harness (for 100V,110V) 1 North America
24
Strapack Corporation Web site : www.strapack.com
8-16-6 Ginza Chuo-ku Tokyo 104-0061 JAPAN E-mail : info@strapack.com
☐ Strapack, Inc.
33508 Central Avenue, Union City, CA 94587-2097 U.S.A.
Phone : +1 510 475 6000
Fax : +1 510 475 6090
☐ Strapack N.V./S.A.
Uilenbaan 200 B-2160 Wommelgem Belgium
Phone : +32 (0) 3 355 1520
Fax : +32 (0) 3 355 1521
C 2017 STRAPACK CORPORATION