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Journal of Macromolecular
Science, Part B: Physics
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Transport of aromatic
hydrocarbons through
crosslinked nitrile rubber
membranes
a a
Asha Elizabeth Mathai & Sabu Thomas
a
School of Chemical Sciences, Mahatma Gandhi
University , Priyadarshini Hills PO, Kottayam,
686560, Kerala, India
Published online: 19 Aug 2006.
To cite this article: Asha Elizabeth Mathai & Sabu Thomas (1996) Transport of
aromatic hydrocarbons through crosslinked nitrile rubber membranes, Journal of
Macromolecular Science, Part B: Physics, 35:2, 229-253
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J . MACROMOL. SCI. -PHYS., B35(2), 229-253 (1996)
Membranes
ABSTRACT
229
INTRODUCTION
Recently there has been a tremendous increase in the use of elastomers
as structural engineering materials. Therefore a wide knowledge about the
performance of elastomers under the influence of external forces such as
presence of solvents, temperature, etc., is essential. Elastomers have been
used in a number of barrier applications such as reverse osmosis, filtration,
separation, controlled release formulations, food packaging, encapsulation
of electronic circuits, etc. [ 11; and these have increased the interest of many
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EXPERIMENTAL
Materials
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Sample Preparation
TABLE 1
Characteristicsof NBR
Volatile matter, 070 0.130
Antioxidant, Qo 1.400
Organic acid, 070 0.250
Soap, % 0.004
Bound acrylonitrile, 070 34.000
Mooney viscosity ML( 1 + 4) 100°C 40.000
232 MATHAI AND THOMAS
TABLE 2
Formulation of the Mixes (parts per hundred parts
of rubber by weight)
Vulcanization system
Ingredients ‘ cv EV Mixed DCP
Sorption Experiments
0 6 12 18 24 30
TIME (min)
TABLE 3
Cure Characteristicsof the Mixes CV, EV, Mixed, and DCP at 15OOC
Vulcanization system
3.5
* CV *EV *MIXED 4 DCP
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I I I I I
0 10 20 30 40 50 60
FIG. 2. Sorption curves showing the mol% benzene uptake of CV, EV,
mixed, and DCP samples at 28OC.
TABLE 4
Values of Q- (mol%) at Different Temperatures
Vulcanization system
trend was observed for the other solvents also. The other major contribut-
ing factor is the extent of crosslinking of the various samples. This is dis-
cussed in a later section.
From the Qm values and from Fig. 4, it is observed that the benzene
uptake is maximum while the xylene uptake is minimum and toluene uptake
is intermediate; i.e., with an increase in the molecular size of the solvent
molecule, there is a decrease in the Qmvalues. Similar results were reported
earlier [10,18]. The influence of molecular weight of the solvent on the
equilibrium mol% uptake, Qm,is illustrated in Fig. 5 . It is observed that
the values of Qmdecrease linearly with increase in molecular weight of the
solvent in all systems.
Knowing that diffusion is influenced by the polymer morphology, in
addition to experimental variables, we have estimated the molar mass be-
tween crosslinks, M,, from the sorption data. The rubber-solvent interac-
tion parameter, x, which is needed for the estimation of M,, has been
calculated using the equation [7,13,19]
where V, and 6, are the molar volume and solubility parameter, respectively,
of the solvents; P is the lattice constant, whose value is normally
taken as 0.34; R is the universal gas constant; and Tis the absolute tempera-
ture. The estimated values of x for the solvents benzene, toluene, and
p-xylene are 0.3557, 0.3795, and 0.3958, respectively; i.e., the x value in-
creases with increasing molecular size of the penetrant. This result again
supports the decrease in the Qm values with increased size of the penetrant.
Using the above x values, the molar mass between crosslinks (M,) of
the network polymer was estimated from the following equation developed
from Flory-Rehner theory [3,20].
236 MATHAI AND THOMAS
2
Predoininanlly polysulfidic linkages
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C-C Linkages
Mixed Linkages
3-
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FIG. 4. Sorption curves showing the mol% uptake of NBR (EV system) with
different solvents at 28OC.
where w,and p1 are the weight and density of the polymer sample, respec-
tively; and w, and p 2 are the weight and density of the solvent. The esti-
mated values of M , are given in Table 5 . These values are in the order CV
> EV > Mixed > DCP, same as the order of Q.. values. As the value of
M,increases, the spacing between crosslinks increases, thereby decreasing
the number of crosslinks between polymer chains. Hence more solvent
molecules can be accommodated easily between the crosslinks. This result
supports the maximum uptake in the CV system and minimum uptake in
the DCP system, since M, is inversely proportional to crosslink density.
238 MATHAI AND THOMAS
3.5
* CV * EV *MIXED * DCP
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I I I
70 80 90 100 110
MOLECULAR WEIGHT
TABLE 5
Values of Molar Mass Between Crosslinks ( M , )
Vulcanization system
where M , is the mass of the swollen rubber sample; M,, the initial mass of
the polymer sample; and p s , the density of the solvent. The values of swell-
ing coefficients are given in Table 6 . These values increase in the order DCP
c Mixed < EV < CV. It can be seen that these values also decrease with
increase in molecular weight of the solvent (Table 6).
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TABLE 6
Values of Swelling Coefficient ( a )
Vulcanization system
nism. Here the diffusion rate of the permeant molecules and the relaxation
rate of the polymer are similar. Plots of log(Qr/Qm) versus log t were
constructed; and using the data from the linear portions of the sorption
curves and by linear regression analysis, the values of n and k were deter-
mined. These values are given in Table 7. There is no systematic variation
in the value of n in a temperature interval of 28O-7OoC, but the values
between 0.54 and 0.66 suggest an anomalous-type transport mechanism
with the diffusion slightly deviating from the Fickian trend. This fact can
be further supported by the slight curvature of Qtversus t”’ plots shown in
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TABLE 7
Analysis of Sorption Data of NBR + Aromatic Hydrocarbons at Different Temperatures
n k x 102(g/g min")
Temp. Solvent cv EV Mixed DCP CV EV Mixed DCP
28OC Benzene 0.625 0.614 0.661 0.590 3.45 3.56 3.20 3.59
Toluene 0.621 0.622 0.590 0.581 3.60 3.51 3.92 3.65
p -X y1ene 0.625 0.609 0.576 0.585 2.81 2.92 3.19 3.52
5OoC Benzene 0.656 0.606 0.637 0.608 4.21 5.04 4.66 4.29
Toluene 0.640 0.643 0.619 0.611 4.22 4.09 4.73 4.21
p-Xylene 0.609 0.605 0.582 0.585 3.88 4.00 4.35 3.90
7OoC Benzene 0.606 0.596 0.572 0.588 5.69 5.55 6.18 5.61
Toluene 0.575 0.583 0.555 0.554 6.09 6.04 6.41 6.10
p-Xylene 0.559 0.570 0.549 0.545 5.25 5.03 5.31 4.92
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TABLE 8
Values of Diffusion Coefficient ( D ) ,Sorption Coefficients (S), and Permeation Coefficient (P)at 28OC
D x 107(cm2/sec) sW g ) P x 107(cm2/sec)
Benzene 4.05 5.15 4.50 4.62 2.34 2.21 2.01 1.91 9.48 11.38 9.04 8.82
Toluene 4.04 4.55 4.13 4.49 1.97 1.86 1.68 1.62 7.96 8.46 6.94 7.28
p-Xylene 2.59 2.68 2.72 2.73 1.51 1.46 1.32 1.30 3.91 3.92 3.60 3.57
TRANSPORT OF AROMATIC HYDROCARBONS 243
3
20 30 40 50 60
CONCENTRATION ( Wt % )
-
+BENZENE *TOLUENE * p-XYLENE
7 -
r
-
‘cn
6-
N
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8
-5
I
.
e
X
Q
4-
3-
21 I I I
CONCENTRATION ( wt. % )
p = D*S (8)
These values are also included in Table 8. It can be seen that the permeabil-
ity coefficients decrease with increasing molecular size of the solvent. The
diffusion coefficient shows the ability of the solvent molecule to move
among the polymer chains. The sorption coefficient relates to the equilib-
rium sorption of the penetrant. A higher value of S implies the tendency of
the solvent molecule to dissolve into the polymer. The permeability coeffi-
cient shows the net effect of sorption (thermodynamic) and diffusion (ki-
netic) processes.
The dependence of the diffusion process of the four vulcanizing sys-
tems on temperature was determined by conducting the experiments at 50°
and 70° in addition to 28OC. Figure 8 shows the influence of temperature
on the CV system in xylene. The initial rate of diffusion increases with
temperature but the Qm values decrease with increase in temperature. The
same trend was shown by the other systems also. This effect may be due to
the leaching out of the additives (unreacted vulcanizing agents, Table 2)
from the rubber compound [ 281.
TRANSPORT OF AROMATIC HYDROCARBONS 245
1.e
I *28C *50% +7O0C I
1.5
3
-0
-
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E
8 0.0
0.a
0.3
(1
10 20 30 40 50 60
,F(min)
TABLE 9
Activation Parameters of Diffusion (ED, kJ mol -')
Permeation (Ep,kJ mol - I ) , and Heat of Sorption (AHs,kJ mol-')
for Crosslinked NBR-Solvent Systems
Vulcanization system
Solvent Property CV EV Mixed DCP
increases from benzene to p-xylene for the EV and DCP systems, and it
decreases for the CV system. In the mixed system also it shows a decreasing
trend except in toluene. The activation energy for diffusion lies between
-2.527 kJ/mol and 6.141 kJ/mol, and does not show any systematic trend
regarding the molecular size of the penetrant. The values of AHs are found
to be negative and are maximum for the CV system and minimum for the
DCP system in the solvents except in p-xylene. AH, is a composite parame-
ter involving both Henry's law and a Langmuir-type sorption mechanism.
The negative values of AHs suggest that the Langmuir-type sorption mecha-
nism predominates, in which the solvent molecules fill the holes already
existing within the polymer matrix; this gives rise to an exothermic process.
The molar equilibrium sorption coefficient (K,) is defined as [29]
No. of moles of solvent sorbed at equilibrium
K, = (10)
Mass of the polymer
These values are estimated and given in Table 10. They are in the same
order CV > EV > Mixed > DCP and are also related to the size of the
penetrant. It decreases from benzene to p-xylene. This is due to the fact
that benzene, being small in size, can be absorbed in larger amounts than
toluene and p-xylene. Thus sorption is not only governed by the differences
in solubility parameters, but also by the difference in polymer structure and
the size of the penetrant molecule. From the values of K,, the enthalpy
TRANSPORT OF AROMATIC HYDROCARBONS 247
TABLE 10
Molar Equilibrium Sorption Constants
( K , x 10' rnol g-') at Different Temperatures
Vulcanization system
Temp.
Solvent ("C) CV EV Mixed DCP
Benzene 28 3.00 2.81 2.58 2.45
50 2.83 2.66 2.47 2.31
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(AHs)and entropy (AS)of sorption were calculated using the van't Hoff
relation [3,18].
log Ks= AS -
- u s
2.303R 2.303RT
A typical van't Hoff plot of log K,versus 1/T for the CV system with
the three solvents is shown in Fig. 9, and the computed values of MS and
AS are given in Table 11. The value of A S ranges from - 34.88 kJ/mol to
-41.43 kJ/mol and is negative in all cases, suggesting the retainment of
liquid structure in the sorbed state within the polymer matrix. The negative
values of A S increase with increasing molecular size of the penetrant, sug-
gesting the easy permeation of small molecules through the polymer matrix
and the retainment of liquid structure of larger molecules. Here also the
AHs are found to be negative, suggesting an exothermic process. It is inter-
esting to note that these values are in close agreement with those calculated
from the difference Ep - ED.It again supports the fact that the molecular
transport of aromatic hydrocarbons through crosslinked nitrile rubber is a
net effect of sorption, diffusion, and permeation processes.
We have analyzed the sorption data in terms of the first-order kinetic
model. Southern and Thomas [30] pointed out that when a sheet of rubber
vulcanizate is immersed in a solvent, the surface layer swells instantane-
ously, but that, initially, the swelling in the lateral direction is prevented by
the underlying unswollen material. Thus a two-dimensional compressive
stress is developed in the polymer surface, and this will reduce the equilib-
248 MATHAI AND THOMAS
-1.4
* BENZENE *TOLUENE * pXYLENE
-1.6 1 I
I t
9
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- I I I I I
I
TABLE 11
Van’t Hoff Parameters Enthalpy (AH,, kJ/mol) and
Entropy (AS, J/mol) of Sorption
Vulcanization system
rium swelling of the surface layer. As the swelling goes on, the surface area
increases and the compressive stress decreases and finally reaches the free
unconstrained state at equilibrium swelling of the surface layer. Therefore
we can use the following first-order kinetic equation to study the transport
kinetics [ 181.
k't = 2.303 lOg[C, - C,)] (12)
where k' is the first-order rate constant; C, and C, are the mole concentra-
tion at time t and at infinite time. In order to follow the usual conventions
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FIG. 10. Dependence of log(C, - C,) versus t for the different vulcanizing
systems in toluene at 28OC.
250 MATHAI AND THOMAS
TABLE 12
Rate Constants (K' x lo3min -') for
NBR-Solvent Systems at Different Temperatures
Vulcanization system
Temp.
Solvent ("C) CV EV Mixed DCP
1.2
--THEORETICAL *EXPERIMENTAL
0 5 10 15 20 25 30 35 40 45 50
JT(rnin)
FIG. 11. Sorption curve showing the comparison between experimental and
theoretical curve for the EV system in toluene at 28OC.
TRANSPORT OF AROMATIC HYDROCARBONS 25 1
1.2
-THEORETICAL *EXPERIMENTAL
’I
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I I I I I I I I I I
0 5 10 15 20 25 30 35 40 45 50
J(min)
FIG. 12. Sorption curve showing the comparison between experimental and
theoretical curves for the DCP system in toluene at 28OC.
increasing temperature, supporting the fact that the rate of diffusion in-
creases with increasing temperature.
The diffusion coefficients as calculated from Eq. (3) have been fitted
to the following equation, which describes the Fickian diffusion model, to
generate the theoretical sorption curves [311.
c 1/(2n + l)’exp[-D(2n
cn
-
Qt - 1 - -8i + 1)2?r2t/h2] (13)
Qo. n=O
Q,,Qm, D, t, h, etc., have the same meaning as before. These sorption curves
are compared in Figs. 11 and 12 with the experimental profile for the EV and
DCP systems in toluene at 28OC. The total agreement is fairly good. A similar
trend was shown by the other systems and other solvents also.
CONCLUSIONS
suggest slight deviation from the normal Fickian behavior and the mecha-
nism is anomalous. It is found that temperature activates the diffusion
process, which is supported by the increasing rate constant values. The
Arrhenius parameters were estimated. The van’t Hoff relationship was used
to compute the entropy and enthalpy of sorption, and the first-order rate
equation was fit for the crosslinked NBR-solvent systems. The rubber-
solvent interaction parameter was estimated and it was found that benzene
has the maximum interaction with crosslinked NBR. Theoretical and exper-
imental results were in good agreement in all systems and solvents. Finally,
it is important to mention that a knowledge of these parameters should be
highly helpful for the widespread application of nitrile rubber membranes.
ACKNOWLEDGMENT
REFERENCES