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BACHELOR OF TECHNOLOGY
in
AEROSPACE ENGINEERING
under the supervision of
APRIL 11
ii
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
Dr. G. JIMS JOHN WESSLEY Dr. SAMSON RATNAKUMAR
HEAD OF THE DEPARTMENT SUPERVISOR
Assistant Professor Assistant Professor
Dept. of Aerospace Engineering Dept. of Aerospace Engineering
-----------------------------------------------------------------------
Submitted for the full semester Viva Voce held on _____ 11/04/2022 ________
iii
ACKNOWLEDGEMENT
First and foremost, I praise and thank Almighty God whose blessings have
bestowed in me the will power and confidence to carry out this project.
I extend my thanks to Dr. Jims John Wessley, M.E, Ph.D., Assistant Professor
and Head of the Department of Aerospace Engineering for his encouragement and
guidance.
Last but not the least I thank my parents and friends for their support and
encouragement in successfully completing my project work.
iv
ABSTRACT
A computational study is conducted to look into the flow field and aerodynamics efficacies
of leading edge modified cambered wing based on s1223 airfoil. Computational analysis on
a baseline and above mentioned modified s1223 wings at Reynolds number = 10,000;
25,000; 50,000; 1,00,000 and Angle of Attack (α) = 0°,5°,7°,12° demonstrates that the
present cambered wing achieves more significant reductions in the flow separation.
The analytical results at 10,000 Reynolds number shows that the maximum lift coefficient
achieved by the modified s1223 wing is actually lower than that of the baseline wing. But
when in the cases of 25,000 – 1,00,000 Reynolds number the lift coefficient is higher than
that of the conventional model.
In addition, visualization of airflow over both the models were captured at consecutive
timesteps in CFD-Post so as to depict the flow over the airfoils. The plots for coefficient of
pressure were obtained to better understand the flow pattern over the airfoils.
v
LIST OF TABLES
Table 3. Cl values for Unmodified Airfoil for RE nos for RE nos at various AoA
Table 3.1 Cl values for Modified Airfoil (A7.5) for RE nos at various AoA
Table 3.2 Cl values for Modified Airfoil (A15) for RE nos at various AoA
Table3.3 Cl value for 10,000 RE no for all the airfoil models
Table3.4 Cl value for 25,000 RE no for all the airfoil models
Table3.5 Cl value for 50,000 RE no for all the airfoil models
Table3.6 Cl value for 1,00,000 RE no for all the airfoil models
vi
LIST OF FIGURES
Fig 1.8(a)
Fig 1.8(b)
Fig 2. (a) cl
Fig 2. (b) cd
Fig 2. (b) cl and cd
Fig 2.1(a) cl
Fig 2.1(b) cd
Fig 2.1(c) cl and cd
Fig 2.2(a) cl
Fig 2.2(b) cl
Fig 2.3(a) cl
Fig 2.3(b) cd
Fig 2.3(c) cl and cd
Fig 3. (a) Cp_U_10k_0°
Cd – Coefficient of Drag
Cl – Coefficient of Lift
Cp – Coefficient of Pressure
RE no – Reynolds number
ACKNOWLEDGEMENT......................................................................................................iii
ABSTRACT.............................................................................................................................iv
LIST OF TABLES...................................................................................................................v
LIST OF FIGURES................................................................................................................vi
LIST OF SYMBOLS AND ABBREVATIONS.....................................................................x
CHAPTER 1: INTRODUCTION...........................................................................................1
AIM OF THE PROJECT:......................................................................................................1
OBJECTIVES:.......................................................................................................................1
MOTIVE FOR THE PROJECT:............................................................................................1
CHAPTER 2: LITERATURE SURVEY...............................................................................2
1. ON THE EFFECTIVENESS OF LEADING-EDGE MODIFICATIONS UPON
CAMBERED SD7032 WINGS.............................................................................................2
2. THE FORMATION MECHANISM AND IMPACT OF STREAMWISE VORTICES
ON NACA 0021 AIRFOIL’S PERFORMANCE WITH UNDULATING LEADING-
EDGE MODIFICATION.......................................................................................................3
3. HIGH-LIFT LOW REYNOLDS NUMBER AIRFOIL DESIGN..................................3
CHAPTER 3: METHODOLOGY..........................................................................................4
MODELLING OF AIRFOIL USING SOLIDWORKS AND SIMULATION WITH
ANSYS FLUENT..................................................................................................................4
SOLIDWORKS MODELLING.........................................................................................4
DESIGN GEOMETRY......................................................................................................7
CHAPTER 4: VALIDATION FOR 2 LAKH REYNOLDS NUMBER WITH
COMPUTATIONAL DATA.................................................................................................11
CHAPTER 5: CFD ANALYSIS...........................................................................................16
INTRODUCTION................................................................................................................16
Unmodified Airfoil...............................................................................................................16
Modified Airfoil with Amplitude 7.5 and Wavelength 25mm............................................23
Modified Airfoil with Amplitude 15mm and Wavelength 25mm.......................................29
CHAPTER 6: RESULTS.......................................................................................................36
COMPARITIVE STUDY....................................................................................................37
CONCLUSION....................................................................................................................41
SCOPE FOR FUTURE WORK...........................................................................................41
REFERENCES.......................................................................................................................42
CHAPTER 1: INTRODUCTION
OBJECTIVES:
1. To perform low Reynolds number (Re) simulation (10,000-1,00,000) on a
symmetric aerofoil for varying angle of attack (AoA).
2. To understand the effect of leading-edge modification on the floe field
over an aerofoil for varying Re.
3. Compare the aerodynamic characteristics of various leading-edge
geometries
The main motive behind this project is to apply high-lift low Reynolds number
airfoil in UAVs and MAVs, so as to reduce the noise produce by the vortices,
which would improve reconnaissance missions and also by implementing
leading edge modification stalling conditions at high angles of attack (when
compared to the baseline) can be reduced. Also with the increased lift, chances
of increasing the payload can also be considered; this in fact could also help in
shortened take-offs.
CHAPTER 2: LITERATURE SURVEY
Literature survey was carried out, in finding literature papers in accordance with
the airfoil used in this project namely the s1223 airfoil. Three papers were
chosen that provided necessary information on the airfoil and could be used as a
reference for the project.
The research paper discusses the experiments conducted with the airfoil s1223
in wind tunnel to test the possibility of higher Cl max with the implementation of
vortex generators and gurney flap and is compared.
It shows that the modified airfoils demonstrate gains in Cl max over those airfoils
used previously for high-lift low Reynolds number applications (2.2 – 2.3)
It provides, plots of Cl vs various angle of attack, also for the base design of
s1223.
CHAPTER 3: METHODOLOGY
The modelling of the Airfoil s1223 is done in Solid Works 2022. The co-
ordinates for the airfoil are taken from airfoiltools.com and is modified for the
dimensions according to table 1.1. The three airfoil is then exported into the
Ansys workbench individually for meshing and simulation.
Baseline s1223
Amplitude Wavelength
s1223 A7.5W25
7.5mm 25mm
150mm 50mm
Amplitude Wavelength
s1223 A15W25
15mm 25mm
SOLIDWORKS MODELLING
The modelled Airfoils will be exported to Ansys Workbench for meshing and
simulation.
DESIGN GEOMETRY
The geometry is created for CFD analysis in ANSYS Workbench 18. The
airfoils were created with the dimensions given in table 1. and can be exported
into Ansys work bench by saving the file as IGS file type, the airfoil is then
generated. And a new plane is then created having the airfoils trailing edge at its
origin, a C-shaped 3-dimensional domain is made (as per the dimensions in
table 1.1) in which airfoil is placed.
Here the airfoil acts as a wall, while the sections on the front and back, top and
bottom in Fig 1.7 were kept as symmetry 1 and symmetry 2 respectively. The C
shaped semi-circle is taken as Velocity-Inlet and the rear end of the domain is
taken as Pressure-Outlet.
For the analysis, Triangular mesh is used. Edge sizing is given to the Airfoils
and the number of divisions are given as 300. Growth rate for the mesh is 1.2
i.e., the edge size for the elements will increase by a factor of 1.2 as we move
from the blade to the edges of the domain
CFD SOLVER:
The CFD solver used for this problem is the Ansys Fluent 18.0. The
solution was solved in 3 dimensional and double precision for better accuracy
along with parallel processes were also chosen. The number of cores were given
as 4 as per the machine info and the GPUs per machine as 2. Pressure based
flow type is chosen as the flow is at a velocity of 10m/s at max, the flow thereby
will be an incompressible flow.
Fluid Properties:
Boundary conditions:
3)Airfoil – Wall
ρ ×V × L
Re = ----Eq (1)
μ
Where, ρ is the density, v is the velocity, L is the chord length of the airfoil, μ is
the viscosity.
From this equation we find the various velocity for each Reynolds number
(i)10,000; (ii)25,000; (iii)50,000; (iv)1,00,000 in particular.
For e.g.: - for 10,000 Reynolds number to find the velocity we substitute the
values in Eq (1) to get the velocity as
V = 0.973823129 m/s - (1)
Now in each of the Reynolds numbers there are 4 types of Angles of Attack to
experiment namely 0°,5°,7° and 12°.
At this instance instead of keeping the airfoil at say any angle to the freestream
velocity, we change the direction of the freestream itself. It can be done by
finding the x and y components and substituting the value of velocity in it for
the given Angle of attack, the components can be calculated using Eq (2) and
Eq (3).
Similarly for every case of Reynolds number and their respective AoAs the
velocity is calculated as such.
The simulation is set to calculate after giving the appropriate inputs mentioned
above.
CHAPTER 4: VALIDATION FOR 2 LAKH REYNOLDS
NUMBER WITH COMPUTATIONAL DATA
2.5
2
Coefficient of Lift
1.5
0.5
0
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Angle of Attack
At 0°
At 7°
Fig 2.2(a) cl Fig 2.2(b) cl
At 12°
Fig 2.3(a) cl
Fig 2.3(b) cd
3
CL vs AoA
2.5
2
Cl
1.5
1 experimental Cl
before re-
0.5 finement
0
0 3 6 9 12
AoA (α)
Fig 2.4 validation of cl VS AoA for 2 lakh Reynolds number
from fig 2.4 it is evident that the experimental and computational analysis is
validated as they approximate close to the same values.
INTRODUCTION
Simulations are carried out for Reynolds numbers
1. 10,000;
2. 25,000;
3. 50,000;
4. 1,00,000
and in each of these cases 4 Angles of Attack
I. 0°
II. 5°
III. 7°
IV. 12°
For these 4 conditions, coefficient of pressure is obtained corresponding to the
modified and unmodified airfoil.
Unmodified Airfoil.
10,000 RE
At 0°
7°
12°
At 5°
At 7°
FOR 50,000 RE
At 0°
At 5°
At 12°
At 5°
At 7°
5°
7°
For 25,000 RE
0°
5°
Fig 5.1 (a) Cp_7.5_25k_5° Fig 5.1 (b) Cl & Cd_7.5_25k_5°
7°
12°
5°
7°
Fig 5.6 (a) Cp_7.5_50k_7° Fig 5.6 (b) Cl & Cd_7.5_50k_7°
12°
For 1,00,000 RE
0°
5°
Fig 5.9 (a) Cp_7.5_1L_5° Fig 5.9 (b) Cl & Cd_7.5_1L_5°
7°
12°
5°
7°
For 25,000 RE
0°
5°
12°
For 50,000 RE
0°
7°
12°
5°
7°
For 1,00,000 RE
0°
5°
12°
The results were plotted in excel for each of the airfoil models as shown in
Table 3, Table 3.1 and Table 3.2
2.0
1.5
Cl value
1.0
0.5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
AoA
Table 3. Cl values for Unmodified Airfoil for RE no at various AoA
2.0
1.5
Cl value
1.0
0.5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
10k 25k 50k 1Lakh
AoA
Table 3.1 Cl values for modified airfoil (A7.5) for RE no at various AoA
2.0
1.5
1.0
Cl value
0.5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
10k 25k 50k 1L
AoA
Table 3.2 Cl values for modified airfoil (A15) for RE no at various AoA
COMPARITIVE STUDY
A comparative study is done on various Reynolds numbers for all the airfoils as
show in table3.3, table3.4, table3.5 and table3.6
2.0
1.5
1.0
Cl value
0.5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
10K 10K_7.5 10K_15
AoA
Table3.3 Cl value for 10,000 RE no for all the airfoil models
2.0
1.8
1.6
1.4
1.2
1.0
Cl value
0.8
0.6
0.4
0.2
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
25K 25K_7.5 25K_15
AoA
Table3.4 Cl value for 25,000 RE no for all the airfoil models
2.0
1.8
1.6
1.4
1.2
1.0
Cl value
0.8
0.6
0.4
0.2
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
50K 50K_7.5 50K_15
AoA
Table3.5 Cl value for 50,000 RE no for all the airfoil models
2.0
1.5
Cl value
1.0
0.5
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
1L_U 1L_7.5 1L_15
AoA
Visualization of flow over the airfoil is done for each model of airfoil in CFD-
Post, for timestep 5, 20, 100, 200 for 50,000 Reynolds Number at 12°. This
helps us to visually see the boundary separation occurring on each airfoil at the
same instance,
in this case we see that the boundary layer separates after a certain chord length,
Fig 9.1 CFD-Post flow visualization for Modified Airfoil (A7.5)