CMM 25-32-60 Rev11

COMPONENT MAINTENANCE
MANUAL
High Speed Oven DF600 Series
Component Maintenance Manual

(with Illustrated Parts List)
COVER PAGE
25-32-60
COLLINS AEROSPACE PROPRIETARY
NEITHER POSSESSION NOR RECEIPT OF THIS DOCUMENT FROM ANY SOURCE CONSTITUTES
PERMISSION TO USE. USE, COPYING, AND FURTHER DISCLOSURE FOR ANY PURPOSE WITHOUT
EXPRESS WRITTEN PERMISSION FROM COLLINS AEROSPACE MAY RESULT IN CRIMINAL AND/OR
CIVIL LIABILITY.
JANUARY 10, 2022
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-32-60, HIGH SPEED OVEN

DF600 SERIES
DESCRIPTION OF REVISION 11, DATED JANUARY 10, 2022 HIGHLIGHTS
This full revision replaces the manual that you currently have in its entirety.
All changed pages keep data necessary to do maintenance on all equipment models. Black bars on the side of
the page identify the changes of this revision.
This revision does not include copies of service bulletins (SB) or service letters (SL) applicable to this
equipment. This manual includes data from applicable SBs and SLs. For this revision, move the SBs and SLs
from your manual to this manual.
As part of this full revision, inserted pages (e.g. 1001.1), inserted figures (e.g. Figure 4.1), inserted tables (e.g.
Table 2004.1), etc., from previous revisions have been renumbered. Page numbers, figure numbers, table
numbers, etc. have been allowed to increment normally. Also, identification of previous deletions have been
removed. Pages where only figure references, table reference, etc. have changed or text has been removed by
previous revisions are not listed below. Pages with relocated content are not listed below. The table below shows
all other pages of the manual where content has been added, changed, or removed.
PAGE CHANGE
Internal Reference DCR 122545
LEP-1, LEP-2, and Revised List of Effective Pages to reflect current revision.
LEP-3/LEP-4
INTRO-1 Revised the step 1.E. to update B/E Aerospace, Nieuwegein to B/E Aerospace, Inc.
INTRO-3 Revised the step 3.A.(5) to combine information of Service Bulletin List (SBL) and
Service Information Letter List (SIL) to one paragraph.
Deleted the step 3.A.(6) to delete the information of Service Information Letter List (SIL)
and renumbered subsequent steps.
1001 Revised the steps 3.A.(2) and 3.A.(4) to add PNR and update the nomenclature for
thermocouple assembly.
1002 Revised the Figure 1001 to update the nomenclature of thermocouple assembly.
Revised the step 3.B.(1) to add PNR and update the nomenclature for thermocouple
assembly.
Revised the step 3.B.(2) to update the nomenclature of diffuser to baffle plate.
1003 Added Warning to step 3.D.
3001 Revised the step 3.B. to update the nomenclature of diffuser assembly to baffle plate
assembly.
3002 Revised the step 3.E.NOTE: to update B/E Aerospace, Nieuwegein to
B/E Aerospace, Inc.
4002 Revised the step 3.A.(1) to update the nomenclature of diffuser assembly to baffle plate
assembly.
Revised the steps 3.A.(3) and 3.A.(11) to update the nomenclature of diffuser to baffle
plate.
U.S. Export Classification: EAR 9E991 1

523-0832448 Subject to the restriction on the cover page. Jan 10/22
PAGE CHANGE
5001 Revised the step 2.A.(2)(d) to update the nomenclature of diffuser to baffle plate.
6003 and 6004 Revised Table 6001 to update tools information.
7001 Revised the steps 3.B. and 3.B.(2) to update the nomenclature of diffuser assembly to
baffle plate assembly.
7003 Revised the step 3.F.NOTE: to update B/E Aerospace, Nieuwegein to
B/E Aerospace, Inc.
9002 Revised Table 9001 to add Thermocouple Assembly.
10000 Section Revised Illustrated Parts List to reflect current revision.
U.S. Export Classification: EAR 9E991 2

High Speed Oven DF600 Series
Component Maintenance Manual

(with Illustrated Parts List)
JAN 10/22TITLE PAGE
This manual includes coverage of the following equipment:
Unit Collins Part Number

High Speed Oven DF600 Series 72066000
72066001
72066002
72066005
72066000B
72066001B
72066002B
72066005B
72066006B
72066010
72066011
72066012
B/E AEROSPACE, a part of Collins Aerospace

15701 W. 95th Street
Lenexa, KS 66219
USA
CAGE Code: H0212
25-32-60
© 2022 Collins Aerospace U.S. Export Classification: EAR 9E991 T-1
COLLINS AEROSPACE PROPRIETARY Initial Issue - May 01/92
523-0832448 Subject to the restriction on the cover page. Revision 11: Jan 10/22
B/E AEROSPACE, A PART OF COLLINS AEROSPACE
COMPONENT MAINTENANCE MANUAL
DF600 SERIES
We try to supply publications that are free of errors, but some can occur. If a problem is found with this
publication, you can send the necessary data to Collins Aerospace. When you report a specified problem, give
short instructions. Include the publication number, the paragraph or figure number, and the page number.
To send data to Collins Aerospace about this publication:
Address: Collins Aerospace

15701 W. 95th Street
Lenexa, KS 66219
USA
Email: ISPublications@collins.com
To get access to more technical publications on your account, please visit:
Email: ISPublications@collins.com
To access the latest technical publications, please visit:
Website: https://tpi.beaerospace.com/Authentication
For technical support, please contact Collins Aerospace Response Center:
Email: interiors.techsupport@collins.com
Website: https://collinsaerospace.com/support
U.S. Export Classification: EAR 9E991 25-32-60

COLLINS AEROSPACE PROPRIETARY T-2
DF600 SERIES
RECORD OF REVISIONS
REV. NO. ISSUE DATE INSERT DATE BY REV. NO. ISSUE DATE INSERT DATE BY
1 May 01/93
2 Oct 01/93
3 Jul 23/02
4 Sep 28/09
5 Feb 02/10
6 Jan 18/11
7 Jul 11/13
8 Oct 07/14
9 Apr 26/16
10 Oct 27/16
11 Jan 10/22

COLLINS AEROSPACE PROPRIETARY ROR-1/ROR-2
THIS PAGE INTENTIONALLY LEFT BLANK
DF600 SERIES
RECORD OF TEMPORARY REVISIONS
Enter the applicable information when a temporary revision is incorporated or inserted into this manual.
TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.
DATE BY DATE BY
25-0001 Dec 08/14 Apr 26/16 1003

COLLINS AEROSPACE PROPRIETARY RTR-1/RTR-2
523-0832448 Subject to the restriction on the cover page. Apr 26/16
DF600 SERIES
SERVICE BULLETIN LIST
SERVICE MANUAL MANUAL

ISSUE
BULLETIN SUBJECT REVISION REVISION
DATE
NO / REV NUMBER DATE
SB25-410 Oct 15/87 Improvement of Cable-Lug Connection Upon the 0 May 01/92
Heating Element Studs
SB25-413 Mar 15/87 Alternative (Replacement of) 3 Phase Safety Device 0 May 01/92
SB25-416 Apr 01/91 Modification of the Bonding 0 May 01/92
SB25-438 Jul 30/90 Introduction of a Ultem Door 0 May 01/92
SBDF20- Apr 01/90 Introduction of an Asbestos Free Motor Fastening 0 May 01/92
25-001 Plate
SBDF20- Dec 01/90 Introduction of Riv-Nuts in the Back Plate 0 May 01/92
25-002
SBDF20- Oct 01/91 Introduction of a New Front Plate for Door 0 May 01/92
25-003
SBDF20- Apr 01/91 Modification of the Bonding 0 May 01/92

25-004
SBDF20- Jun 15/91 Introduction of a Roll-Pin for Steam Outlet 0 May 01/92
25-005
SBDF600- Feb 01/92 Introduction of a New Element Gasket 0 May 01/92

25-1
SBDF600- Apr 01/92 Introduction of Balancing Clips for Fan 2 Oct 01/93
25-2
SBDF600- Jul 01/93 Introduction of a Spacer Assy Kit 3 Jul 23/02

25-3
SBDF600- May 01/94 Introduction of a New Motor Assy 3 Jul 23/02

25-4
SBDF600- Oct 14/93 Introduction of Glued Slide Strips 3 Jul 23/02

25-5
SBDF600- Jan 01/95 Introduction of New Parts 3 Jul 23/02

25-6
SBDF600- Jan 01/95 Introduction of Studs on Diffuser 3 Jul 23/02

25-7
SBDF600- Mar 01/95 Introduction of New Parts 3 Jul 23/02

25-8
SBDF600- Mar 01/95 Introduction of New Parts 3 Jul 23/02

25-9
SBDF600- Feb 01/95 Introduction of an Alternate Diffuser 3 Jul 23/02

25-CHAL

COLLINS AEROSPACE PROPRIETARY SBL-1
DF600 SERIES

ISSUE
DATE
SBDF600- Sep 12/95 Introduction of a New Horizontal Profile 3 Jul 23/02

25-10
SBDF600- May 15/96 Introduction of a New Outer Case Assy 3 Jul 23/02
25-11
SBDF600- Jul 01/97 Introduction of a New Motor Assy 3 Jul 23/02

25-12
SBDF600- Aug 01/96 Introduction of a PT100 Assy 3 Jul 23/02

25-13
SBDF600- Feb 04/99 Introduction of Heat Protection Strips 3 Jul 23/02

25-14
SBDF600- Mar 23/99 Introduction of a New Door Assy 3 Jul 23/02

25-15
SBDF-25- Mar 07/02 Introduction of an Air Grate No Effect Jul 23/02

008
SIL3220- Jan 11/00 Introduction of a Test Bench 3 Jul 23/02

01 / R1
DOC-25- Jan 17/02 Introduction of a New Fan 3 Jul 23/02

005 / R1
DF600-3 Aug 01/95 Introduction of an Alternate Power Relay 3 Jul 23/02
DF600-6 Dec 01/95 Instructions Modify Oven to a Right Hinged Door No Effect Jul 23/02
DF600-7 Jun 01/96 Introduction of a New Motor Assy 3 Jul 23/02
SB-25- Mar 27/06 Introduction of an Improved Baffle Plate 4 Sep 28/09

1022 / R1
SB-25- Apr 13/04 Improved Fan Installation and Removal Instructions 4 Sep 28/09
1046
SB-25- May 02/06 Introduction of an Additional Circuit Breaker Test 4 Sep 28/09
1094
H0212-25- Jan 23/08 Introduction of a Fan Removal Tool for Motor Fan 4 Sep 28/09
0004 PNR 240605
H0212-25- Jan 14/08 Notice to all CMM Users No Effect Sep 28/09
0007
H0212-25- Jul 30/08 Notification of Cable Tie Replacement 4 Sep 28/09

0016
H0212-25- Jul 29/02 Restructuring Numbering Spare Parts 4 Sep 28/09

0012
U.S. Export Classification: EAR: 9E991 25-32-60

DF600 SERIES

ISSUE
DATE
SIL-25- Jun 02/03 Part Number Change 4 Sep 28/09

0032
SIL-25- Jun 24/03 Introduction of New Special Tool 4 Sep 28/09

0033
SIL-25- Sep 23/03 Change of Heating Element 4 Sep 28/09

0041
SIL-25- Nov 23/04 Introduction of Repaint/Lacquer Instructions 4 Sep 28/09

0051 / R1
SIL-25- Jul 19/06 Servicing of the Ovens 4 Sep 28/09

0061
SIL-25- Sep 21/06 Identification of Printed Circuit Boards No Effect Sep 28/09
0065
H0212-25- Oct 14/09 Notification of Incorrect MIL Notation 5 Feb 02/10

0032
H0212-25- Nov 03/09 Introduction of Cleaning Agent Lime-A-Way® Extra 5 Feb 02/10
0037
H0212-25- Feb 12/10 Introduction of Cleaning Agent Assert Lemon 6 Jan 18/11
0048
SB-25- Nov 02/10 Door Repaint Instructions 6 Jan 18/11

1082 / R4
H0212-25- Jul 15/10 Notification of Lock-washer Replacement 6 Jan 18/11

0063
SBDF600- Nov 21/12 Introduction of a New Motor Assy No Effect Jul 11/13
25-16 / R1
SB-25- Feb 27/12 Additional Instructions for the 3-Phase Safety No Effect Jul 11/13
1107 / R1 Device
H0212-25- Sep 19/12 Handle Installation Procedure 7 Jul 11/13

0112
H0212-25- Jul 11/13 Recommended Maintenance Program 7 Jul 11/13

0144
H0212-25- Oct 23/13 Introduction of New Powder Coating 8 Oct 07/14

0131
600-25- Dec 04/13 Equipment/Furnishings - Galley - Oven - 8 Oct 07/14

0017 Introduction of a Quarter Turn Latch
600-25- Oct 02/15 Introduction of a New AC Motor 9 Apr 26/16

0018

DF600 SERIES

ISSUE
DATE
600-25- Oct 02/15 Introduction of a New Motor Replacement Kit 9 Apr 26/16
0019
SB-25- Oct 02/15 Introduction of a New Motor Replacement Kit No Effect Apr 26/16
1065 / R2
H0212-25- Oct 02/15 Obsolete Motor Assembly PNR 240349 No Effect Apr 26/16
0094 / R1
H0212-25- Jun 21/16 Notification of a Revised AC Motor 10 Oct 27/16

0230
H0212-25- Dec 07/17 Additional Warning Statement for Rotating Fan 11 Jan 10/22
0264 / R0
H0212-25- Mar 13/18 Notification of Changed Type Number of Hot Air No Effect Jan 10/22
0267 / R0 Blower CS-710-133
H0212-25- Dec 09/19 Notification of Changed Insulation No Effect Jan 10/22

0284 / R0
H0212-25- Apr 12/19 Recommended Cleaning Instructions No Effect Jan 10/22

0290 / R0
H0212-25- Feb 17/20 Introduction of a Thermocouple Assembly for Test 11 Jan 10/22
0292 / R0 Bench PNR 240536
H0212-25- Mar 03/20 Introduction of Tooling for Contact Sockets and Pins 11 Jan 10/22
0295 / R0
H0212-25- Nov 03/21 Notification of Part Change Temperature Sensor 11 Jan 10/22
0172 / R0

DF600 SERIES
LIST OF EFFECTIVE PAGES
* Indicates pages added or revised in this revision.
Jan 10/22
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE * T-1 Jan 10/22 SCHEMATICS AND 2001 Apr 26/16

* T-2 Jan 10/22 WIRING DIAGRAMS 2002 Apr 26/16
2003 Apr 26/16
RECORD OF * ROR-1 Jan 10/22 2004 Apr 26/16
REVISIONS ROR-2 Blank 2005 Apr 26/16
2006 Apr 26/16
RECORD OF RTR-1 Apr 26/16 2007 Apr 26/16
TEMPORARY RTR-2 Blank 2008 Apr 26/16
REVISIONS 2009 Apr 26/16
2010 Apr 26/16
SERVICE BULLETIN * SBL-1 Jan 10/22 2011 Apr 26/16
LIST * SBL-2 Jan 10/22 2012 Apr 26/16
* SBL-3 Jan 10/22 2013 Apr 26/16
* SBL-4 Jan 10/22 2014 Apr 26/16
2015 Apr 26/16
LIST OF * LEP-1 Jan 10/22 2016 Apr 26/16
EFFECTIVE PAGES * LEP-2 Jan 10/22 2017 Apr 26/16
* LEP-3 Jan 10/22 2018 Apr 26/16
LEP-4 Blank 2019 Apr 26/16
2020 Apr 26/16
TABLE OF TOC-1 Apr 26/16 2021 Apr 26/16
CONTENTS TOC-2 Apr 26/16 2022 Blank
INTRODUCTION * INTRO-1 Jan 10/22 DISASSEMBLY * 3001 Jan 10/22

INTRO-2 Oct 07/14 * 3002 Jan 10/22
* INTRO-3 Jan 10/22 3003 Oct 07/14
INTRO-4 Oct 07/14 3004 Oct 07/14
3005 Oct 07/14
DESCRIPTION AND 1 Jul 11/13 3006 Oct 07/14
OPERATION 2 Jul 11/13
3 Jul 11/13 CLEANING 4001 Jul 11/13
4 Jul 11/13 * 4002 Jan 10/22
5 Jul 11/13 4003 Jul 11/13
6 Jul 11/13 4004 Blank
TESTING AND * 1001 Jan 10/22 INSPECTION/ * 5001 Jan 10/22

FAULT ISOLATION * 1002 Jan 10/22 CHECK 5002 Oct 07/14
* 1003 Jan 10/22
1004 Apr 26/16 REPAIR 6001 Apr 26/16
1005 Apr 26/16 6002 Apr 26/16
1006 Blank * 6003 Jan 10/22
* 6004 Jan 10/22

COLLINS AEROSPACE PROPRIETARY LEP-1
DF600 SERIES
ASSEMBLY * 7001 Jan 10/22 ILLUSTRATED 10027 Oct 27/16

7002 Oct 07/14 PARTS LIST 10028 Oct 27/16
* 7003 Jan 10/22 (CONTINUED...) 10029 Blank
7004 Oct 07/14 10030 Oct 27/16
7005 Oct 07/14 10031 Blank
7006 Oct 07/14 10032 Oct 27/16
7007 Oct 07/14 * 10033 Jan 10/22
7008 Oct 07/14 10034 Oct 27/16
10035 Oct 27/16
FITS AND 8001 Oct 07/14 * 10036 Jan 10/22
CLEARANCES 8002 Oct 07/14 * 10037 Jan 10/22
8003 Oct 07/14 * 10038 Jan 10/22
8004 Oct 07/14 * 10039 Jan 10/22
* 10040 Jan 10/22
SPECIAL TOOLS, 9001 Apr 26/16 10041 Blank
FIXTURES, AND * 9002 Jan 10/22 10042 Oct 27/16
EQUIPMENT 9003 Apr 26/16 * 10043 Jan 10/22
9004 Apr 26/16 * 10044 Jan 10/22
9005 Apr 26/16 * 10045 Jan 10/22
9006 Apr 26/16 * 10046 Jan 10/22
* 10047 Jan 10/22
ILLUSTRATED 10001 Oct 27/16 * 10048 Jan 10/22
PARTS LIST 10002 Oct 27/16 10049 Blank
* 10003 Jan 10/22 10050 Oct 27/16
* 10004 Jan 10/22 * 10051 Jan 10/22
* 10005 Jan 10/22 * 10052 Jan 10/22
10006 Blank 10053 Blank
10007 Oct 27/16 10054 Oct 27/16
10008 Oct 27/16 * 10055 Jan 10/22
10009 Oct 27/16 10056 Oct 27/16
10010 Oct 27/16 10057 Blank
* 10011 Jan 10/22 10058 Oct 27/16
10012 Oct 27/16 10059 Oct 27/16
* 10013 Jan 10/22 10060 Oct 27/16
10014 Oct 27/16 10061 Oct 27/16
* 10015 Jan 10/22 10062 Oct 27/16
10016 Oct 27/16 10063 Blank
10017 Oct 27/16 10064 Oct 27/16
10018 Oct 27/16 10065 Oct 27/16
10019 Oct 27/16 * 10066 Jan 10/22
10020 Oct 27/16 * 10067 Jan 10/22
* 10021 Jan 10/22 10068 Oct 27/16
10022 Oct 27/16 10069 Oct 27/16
* 10023 Jan 10/22 * 10070 Jan 10/22
10024 Oct 27/16 * 10071 Jan 10/22
10025 Oct 27/16 10072 Oct 27/16
10026 Oct 27/16 * 10073 Jan 10/22

COLLINS AEROSPACE PROPRIETARY LEP-2
DF600 SERIES
ILLUSTRATED 10074 Oct 27/16 SPECIAL 11001 Jul 11/13

PARTS LIST 10075 Oct 27/16 PROCEDURES 11002 Jul 11/13
(CONTINUED...) 10076 Oct 27/16 11003 Jul 11/13
10077 Oct 27/16 11004 Blank
* 10078 Jan 10/22
* 10079 Jan 10/22 REMOVAL 12001 Jan 18/11
* 10080 Jan 10/22 12002 Blank
* 10081 Jan 10/22
10082 Oct 27/16 INSTALLATION 13001 Jan 18/11
* 10083 Jan 10/22 13002 Blank
* 10084 Jan 10/22
10085 Oct 27/16 SERVICING 14001 Jul 11/13
* 10086 Jan 10/22 14002 Blank
* 10087 Jan 10/22
10088 Oct 27/16 STORAGE 15001 Oct 27/16
* 10089 Jan 10/22 INCLUDING 15002 Blank
10090 Oct 27/16 TRANSPORTATION
* 10091 Jan 10/22
10092 Oct 27/16 REWORK 16001 Oct 07/14
* 10093 Jan 10/22 16002 Oct 07/14
10094 Oct 27/16 16003 Oct 07/14
10095 Blank 16004 Blank
10096 Oct 27/16
* 10097 Jan 10/22
10098 Oct 27/16
10099 Blank
10100 Oct 27/16
* 10101 Jan 10/22
10102 Oct 27/16
10103 Oct 27/16
10104 Oct 27/16
* 10105 Jan 10/22
10106 Oct 27/16
10107 Blank
10108 Oct 27/16
* 10109 Jan 10/22
* 10110 Jan 10/22
10111 Blank
10112 Oct 27/16
* 10113 Jan 10/22
* 10114 Jan 10/22
10115 Blank
10116 Oct 27/16
10117 Oct 27/16
10118 Blank

COLLINS AEROSPACE PROPRIETARY LEP-3/LEP-4
DF600 SERIES
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - INTRO-1
DESCRIPTION AND OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
TESTING AND FAULT ISOLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1001
SCHEMATICS AND WIRING DIAGRAMS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2001
DISASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3001
CLEANING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4001
CHECK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5001
REPAIR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6001
ASSEMBLY AND STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7001
FITS AND CLEARANCES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8001
SPECIAL TOOLS, FIXTURES AND EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9001
ILLUSTRATED PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10001
SPCIAL PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11001
REMOVAL (LINE REPLACEMENT UNIT) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12001
INSTALLATION (LINE REPLACEMENT UNIT) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13001
SERVICING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14001
STORAGE (INCL. TRANSPORTATION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15001
REWORK (SERVICE BULLETIN ACCOMPLISHMENT INSTRUCTIONS) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16001
LIST OF FIGURES
FIGURE FIGURE TITLE PAGE
D&O FIGURE 1 HIGH SPEED OVEN DF600 SERIES EFF. J .......................................................................................... 1

D&O FIGURE 2 HIGH SPEED OVEN DF600 SERIES EFF. K,L ....................................................................................... 3
D&O FIGURE 3 BUILD-UP 3-PHASE SAFETY DEVICE, PNR 239388 ............................................................................ 6
FIGURE 1001 TESTING 3-PHASE SAFETY DEVICE .............................................................................................. 1002
FIGURE 2001 WIRING DIAGRAM EFF. A, D ........................................................................................................... 2002
FIGURE 2002 WIRING DIAGRAM EFF. B,C (PRE SB NO. 600-25-0019) ............................................................... 2003
FIGURE 2002A WIRING DIAGRAM EFF. B,C (POST SB NO. 600-25-0019) ............................................................ 2004
FIGURE 2003 WIRING DIAGRAM EFF. E,H,J ......................................................................................................... 2006
FIGURE 2004 WIRING DIAGRAM EFF. B,C (POST SB NO. SBDF600-25-4) ......................................................... 2007
FIGURE 2005 WIRING DIAGRAM (PRE SB NO. SBDF600-25-4) ........................................................................... 2008
FIGURE 2006 WIRING DIAGRAM EFF. E,H (POST SB NO. SBDF600-25-4) ......................................................... 2009
FIGURE 2007 WIRING DIAGRAM EFF. J,K (POST SB NO. SBDF600-25-4) .......................................................... 2010
FIGURE 2008 WIRING DIAGRAM EFF. F,G (PRE SB NO. SBDF600-25-4) ........................................................... 2011
FIGURE 2009 WIRING DIAGRAM EFF. F,G (POST SB NO. SBDF600-25-4) ......................................................... 2012
FIGURE 2010 WIRING DIAGRAM EFF. I (PRE SB NO. SBDF600-25-4) ................................................................ 2013
FIGURE 2011 WIRING DIAGRAM EFF. I (POST SB NO. SBDF600-25-4) .............................................................. 2014
FIGURE 2012 WIRING DIAGRAM (POST SB NO. SBDF600-25-12) ....................................................................... 2015
FIGURE 2013 WIRING DIAGRAM EFF. J ................................................................................................................ 2016

COLLINS AEROSPACE PROPRIETARY TOC-1
DF600 SERIES
FIGURE FIGURE TITLE PAGE

FIGURE 2014 WIRING DIAGRAM EFF. K,L .............................................................................................................2017
FIGURE 2015 ELECTRICAL INTERFACE DIAGRAM EFF. A,D,E,H,J .....................................................................2018
FIGURE 2016 ELECTRICAL INTERFACE DIAGRAM EFF. B,C,F,G,K ....................................................................2019
FIGURE 2017 ELECTRICAL INTERFACE DIAGRAM EFF. I ....................................................................................2020
FIGURE 2018 WIRING SCHEMATIC EFF. A-K (POST SB NO. SB-25-1065) ..........................................................2021
FIGURE 3001 FAN REMOVAL (POST SB NO. SB-25-1046) ...................................................................................3002
FIGURE 6001 WIRE IDENTIFICATION CODE .........................................................................................................6001
FIGURE 7001 FAN INSTALLATION (POST SB NO. SB-25-1046) ...........................................................................7002
FIGURE 7002 OUTER CASE HANDLE INSTALLATION ..........................................................................................7008
FIGURE 8001 GALLEY ATTACHMENTS ..................................................................................................................8002
FIGURE 8002 DOOR ROD ADJUSTMENTS ............................................................................................................8003
FIGURE 8003 BUSHING FOR GALLEY ATTACHMENT ..........................................................................................8004
FIGURE 8004 TORQUE - QUARTER TURN LATCH ASSEMBLY ............................................................................8004
IPL FIGURE 1 HIGH SPEED OVEN DF600 SERIES ..............................................................................................10030
IPL FIGURE 2 HIGH SPEED OVEN ASSEMBLY (SHEET 1 OF 2) .........................................................................10032
HIGH SPEED OVEN ASSEMBLY (SHEET 2 OF 2) (POST SB NO. 600-25-0017) .........................10033
IPL FIGURE 3 ELECTRICAL INSTALLATION REAR PANEL .................................................................................10040
IPL FIGURE 4 DOOR ASSEMBLY - 609549 ...........................................................................................................10046
IPL FIGURE 5 DOOR ASSEMBLY WITH STEAM OUTLET (OPTIONAL ASSEMBLY) ..........................................10050
IPL FIGURE 6 MOTOR ASSEMBLY ........................................................................................................................10054
IPL FIGURE 7 MOTOR ASSEMBLY ........................................................................................................................10056
IPL FIGURE 8 HIGH SPEED OVEN DF600 EFF. J (SHEET 1 OF 2) ......................................................................10060
HIGH SPEED OVEN DF600 EFF. J (SHEET 2 OF 2) (POST SB NO. 600-25-0017) ......................10061
IPL FIGURE 9 HIGH SPEED OVEN DF600 EFF. K,L (SHEET 1 OF 2) ..................................................................10064
HIGH SPEED OVEN DF600 EFF. K,L (SHEET 2 OF 2) (POST SB NO. 600-25-0017) ..................10065
IPL FIGURE 10 (VIEW I) FRAME ASSEMBLY ..........................................................................................................10068
IPL FIGURE 11 (VIEW II) INNER OVEN ASSEMBLY (SHEET 1) .............................................................................10070
IPL FIGURE 11A (VIEW III) OUTER CASE ASSEMBLY (SHEET 2) ...........................................................................10072
IPL FIGURE 12 (VIEW IV & V) INNER OVEN VIEW .................................................................................................10074
IPL FIGURE 13 (VIEW VI) MOUNTING PLATE VIEW EFF. J ...................................................................................10078
IPL FIGURE 14 (VIEW VI) MOUNTING PLATE VIEW EFF. K,L ...............................................................................10082
IPL FIGURE 15 (VIEW VII) REAR VIEW EFF. J ........................................................................................................10086
IPL FIGURE 16 (VIEW VII) REAR VIEW EFF. K,L ....................................................................................................10088
IPL FIGURE 17 (VIEW IX,X,XII,XIII) BREAK DOWN VIEWS EFF. J .........................................................................10090
IPL FIGURE 18 (VIEW IX,X,XI,XII,XIII) BREAK DOWN VIEWS EFF. K,L .................................................................10094
IPL FIGURE 19 DOOR ATTACHMENTS ...................................................................................................................10098
IPL FIGURE 20 (VIEW VIII) INSULATION VIEW .......................................................................................................10100
IPL FIGURE 21 DOOR ASSEMBLY ...........................................................................................................................10102
IPL FIGURE 22 WIRING HARNESS ASSY EFF. J ....................................................................................................10106
IPL FIGURE 23 WIRING HARNESS ASSEMBLY EFF. K,L ......................................................................................10110
IPL FIGURE 24 MOTOR REPLACEMENT KIT ..........................................................................................................10114
FIGURE 16001 DISASSEMBLY DOOR FRAME ASSEMBLY ...................................................................................16002
FIGURE 16002 DRILL INSTRUCTIONS ....................................................................................................................16003
FIGURE 16003 CLOSE-UP .......................................................................................................................................16003

COLLINS AEROSPACE PROPRIETARY TOC-2
DF600 SERIES
INTRODUCTION
1. Introduction
A. General
This Component Maintenance Manual (CMM) contains all data for the DF600 SERIES to bring the unit
to a serviceable condition in a workshop environment.
This CMM agrees with the Air Transport Association (ATA) iSpec2200 and is written in ASD-STE100
Simplified Technical English.
B. General Maintenance Practices
(For DET, see SIL No. H0212-25-0144 (Recommended Maintenance Program)).
C. Abbreviations and Definitions
ATA Air Transport Association

CMM Component Maintenance Manual
AC Alternating Current
ASSY Assembly
°C Degree Celsius
CAGE Commercial and Government Entity
DET Details
EFF Effectivity
°F Degree Fahrenheit
FIG Figure
HZ Hertz
IN Inch
IPL Illustrated Parts List
Kg Kilogram
LBS Pound
mm Millimeter
No. Number
PNR Part Number
PSI Pounds Per Square Inch
QTY Quantity
RF Reference
SB Service Bulletin
SIL Service Information Letter
V Volt (s)
VAC Volt(s) Alternating current
D. Units of Measurement
All weights and dimensions in the manual are in metric units with English equivalents in brackets, unless
stated differently.
E. Dates of Verification by Actual Performance:
The Disassembly, Assembly and Test and Fault Isolation procedures are verified by the Engineering
Department of B/E Aerospace, Inc.

COLLINS AEROSPACE PROPRIETARY INTRO-1
DF600 SERIES
F. How to use the CMM
(1) Make sure that the CMM contains the applicable data for the component. Look for the part number
on the title page.
(2) To identify a part or to find a part number, refer to the illustrated parts list (IPL). The IPL section
contains a separate instruction on how to use the IPL.
(3) Use the instructions in this CMM for all maintenance steps of a component. Read all WARNINGS
and CAUTIONS before working on a component.
2. ATA Number system
25-32-60
The specification of the ATA iSpec2200 number system has three elements of two digits.
The 1st element (25) of this number is the chapter number and is established by Air Transport Association
of America (ATA) iSPEC2200. The chapter number identifies the SYSTEM / CHAPTER (Equipment and
Furnishings) of which this unit is a part.
The 1st digit of the 2nd element (32) of this number, is also specified by ATA Specification (ATA) iSPEC2200
and identifies the SECTION / SUB-SYSTEM (Buffet / Galley) to which this unit is a part.
The 2nd digit of the 2nd element (32) of this number is given by B/E Aerospace and identifies the SECTION
/ SUB-SUBSYSTEM to which this manual refers.
The 3rd element (60) of this number is given by B/E Aerospace and identifies the SUBJECT / UNIT to which
this manual refers.
3. Manual Structure
The main content of the manual is organized by front pages and sections, although some sections may not
be necessary for this unit.
A. Front pages
(1) Transmittal Sheet (TS)
The Transmittal Sheet gives a list of the revised pages with the page numbers and a brief description
of the revision to each page. It includes filing instructions for all the supplied pages.
(2) Title Page (T)
The Title Page contains the manufacturer's masthead, identification of the manual and the part
number(s) of the unit, as well as the initial issue date.
(3) Record of Revision (RR)
The Record of Revision contains the latest revision status and the revision history of the CMM.
(4) Record of Temporary Revision (RTR)
The List of Temporary Revisions contains all written temporary revisions and which temporary
revisions are active or incorporated.

523-0832448 Subject to the restriction on the cover page. Oct 07/14
DF600 SERIES
(5) Service Bulletin List (SBL)
The service bulletin list gives a list of all the service bulletins and service information letters which
are applicable to the component.
(6) List of Effective Pages (LEP)
The List of Effective Pages contains all the pages effective for a given revision issue.
(7) Table of Contents (TOC)
The Table of Contents contains all the major sub-divisions of each section contained in the manual
and a list of all illustrations contained in the CMM.
B. List of Sections
(1) Introduction (INTRO)
The Introduction explains the organization and use of the data in the CMM.
(2) Description and Operation (Section 1)
This section gives general overall information. It includes a mechanical and an electrical description.
The description must enable repair personnel to become familiar with the unit.
(3) Testing and Fault Isolation (Section 1000)
This section contains specific tests and procedures required to determine the condition of a
component. It includes fault isolation data.
(4) Schematics and Wiring Diagrams (Section 2000)
This section contains all schematic diagrams, wiring and interconnecting diagrams of modules, and
sub-assemblies.
(5) Disassembly (Section 3000)
This section gives step-by-step disassembly instructions in a logical sequence (in order of the IPL
item numbers). It includes references to the figure item numbers from the IPL illustration(s) where
applicable.
(6) Cleaning (Section 4000)
This section gives a step-by-step description of the cleaning operations for the component and its
parts.
(7) Inspection / Check (Section 5000)
This section gives all the inspection and check procedures necessary during shop maintenance.
(8) Repair (Section 6000)
This section contains repair procedures and specifications necessary to restore a worn or damaged
part to serviceable condition.

DF600 SERIES
(9) Assembly (Section 7000)
This section gives step-by-step assembly instructions in a logical sequence. It includes references
to the figure item numbers from the IPL illustration(s) where applicable.
(10)Fits and Clearances (Section 8000)
This section provides the fits and clearances data in one or more tables, and torque tightening
figures if applicable.
(11)Special Tools, Fixtures and Equipment (Section 9000)
This section lists all special tools, fixtures and equipment necessary for the maintenance actions
given in the other sections.
(12)Illustrated Parts List (Section 10000)
This section contains a complete list of all the parts of the unit and includes an numerical index and
a recommended spare parts list.
(13)Special Procedures (Section 11000)
This section contains tasks which are not part of the other sections, but which are necessary as a
result of other maintenance tasks. These tasks are self-contained repairs or preventive
maintenance.
(14)Removal (Section 12000)
This section contains removal procedures for modules, sub-assemblies and parts which can be
replaced quickly aboard of the aircraft without the removal of the entire unit from the galley to
increase the operational readiness of the unit.
(15)Installation (Section 13000)
This section contains installation procedures for modules, sub-assemblies and parts which can be
replaced quickly aboard of the aircraft without the removal of the entire unit from the galley to
increase the operational readiness of the unit.
(16)Servicing (Section 14000)
This section contains self-contained tasks which are necessary because of other maintenance tasks.
(17)Storage (Section 15000)
This section contains requirements related to preparation for transportation, special handling,
packaging, storage and preservation requirements of the unit after assembly or test.
(18)Rework (Section 16000)
This section contains rework procedures which are necessary for in-service components.

DF600 SERIES
DESCRIPTION AND OPERATION
1. General
The DF600 series High Speed Ovens are made by B/E Aerospace. The ovens are supplied with a left hinged
door or, optionally, with a right hinged door. A separate Electromechanical Control Box (ECB) installed in the
galley supplies power to the electrical system of the oven. Inserts and trays are optional equipment.
A. High Speed Oven DF600 Eff. J
A. Composite Oven Door with a vapour outlet in the middle (Standard supplied in a left hinged configuration, right
hand hinged configuration available on request.
B. Optional inserts and trays (Insert is available under PNR 236155 and trays are available under PNR 609503.
C. Bushing for galley attachments on the rear of the Oven.
D. Electrical Connector Amphenol 48-10R20-25P(300) according to MS 24264R20B-25PNX, fits on galley
Connector according to MS 24266R20B-25SN.
E. Galley attachment, two holes of 5.25 mm (0.2 in)
The Oven can be fixed to the Galley Structure by two countersunk screws 10-32 UNF according to MS24694C
(For details refer to next Figure)
F. Slide Strips are made of stainless steel.
G. Identification Placards.

COLLINS AEROSPACE PROPRIETARY Page 1
523-0832448 Subject to the restriction on the cover page. Jul 11/13
DF600 SERIES
D&O Figure 1 High Speed Oven DF600 Series Eff. J
Weights
Oven Empty (without insert and trays). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.20 Kg. (33.51 lbs).
Oven Contents (Insert, Trays, Casseroles and Meals) . . . . . . . . . . . . . . . . . . . . . . . . 20.13 Kg. (44.38 lbs).
Certified Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.00 Kg.(79.38 lbs).
Overall Dimensions Oven
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441 mm (17.36 in).

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 mm (11.73 in).
Overall Dimensions Insert
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 mm (15.16 in).

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 mm (9.88 in).
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 mm (14.45 in).
Electrical Load
Power rating 3750 Watts equally divided over 3 phases in a four wire system, Y connected and a case ground
(each phase 115Vac, 400 Hz).
Current per phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Amp ± 10%

Power Factor cos w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.99
NOTE: Each phase shall be protected by a 15 amps circuit breaker.

DF600 SERIES
B. High Speed Oven DF600 Series Eff. K,L
A. Composite Oven Door with a vapour outlet in the middle (Standard supplied in a left hinged configuration, right
hand hinged configuration available on request.
B. Optional inserts and trays (Insert is available under PNR 236155 and trays are available under PNR 609503.
C. Bushing for galley attachments on the rear of the Oven.
D. Electrical Connector Amphenol 48-10R20-25P(300) according to MS 24264R20B-25PNX, fits on galley
Connector according to MS 24266R20B-25SN.
E. Galley attachment, two holes of 5.25 mm (0.2 in)
The Oven can be fixed to the Galley Structure by two countersunk screws 10-32 UNF according to MS24694C
(For details refer to next Figure)
F. Slide Strips are made of stainless steel.
G. Identification Placards.
H. Electrical connector Amphenol 69-OR-16S-1P(100) acc. MS 3100R-16S-1P, mating with galley connector
according to MS 3106R16S-1S
D&O Figure 2 High Speed Oven DF600 Series Eff. K,L

DF600 SERIES
Weights
Oven Empty (without insert and trays). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.20 Kg. (33.51 lbs).
Oven Contents (Insert, Trays, Casseroles and Meals) . . . . . . . . . . . . . . . . . . . . . . . . 20.13 Kg. (44.38 lbs).
Certified Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.00 Kg.(79.38 lbs).
Overall Dimensions Oven
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441 mm (17.36 in).

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 mm (11.73 in).
Overall Dimensions Insert
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 mm (15.16 in).

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 mm (9.88 in).
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 mm (14.45 in).
Electrical Load
Power rating 3750 Watts equally divided over 3 phases in a four wire system, Y connected and a case ground
(each phase 115Vac, 400 Hz).
Current per phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Amp ± 10%

Power Factor cos w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.99
NOTE: Each phase shall be protected by a 15 Amps circuit breaker.
2. Description
The oven when installed with an aluminium insert and trays, can heat:
28 aluminium casseroles with 300 grams (0.7 lbs) of chilled food each, from a temperature of 5 °C to 85 °C
(41°F to 185 °F) in less than 20 minutes.
28 aluminium casseroles with 300 grams (0.7 lbs) of deep frozen food each, from a temperature of -20 °C to
85 °C (-4 °F to 185 °F) in less than 40 minutes.
The oven has a case assembly, a door assembly and an electrical system. The electrical system is at the
rear of the oven and is protected with a cover. The case assembly has a stainless steel inner oven and an
anodized aluminum outer case. The outer case has a handle, which, when not in use, folds flat to the outside
of the case. The space between the inner oven and the outer case is filled with insulation. A seal is installed
at the front frame assembly of the oven. Two stainless steel glide strip assemblies are installed at the bottom
of the case. At the rear of the case, the electrical connector(s) and a galley locking assembly are installed.
Eff: PRE SB No. SB25-438

The door assembly has an aluminum front plate and a stainless steel inner plate.
Eff: POST SB No. SB25-438

The door assembly has a plastic outer cover and a stainless steel inner cover.

DF600 SERIES
The space between the front plate and the inner plate (inner and outer covers) of the door holds the latching
mechanism and insulation material. Hinges on the left or right side make it possible to open the door from
the LH or RH side. The door has a flush mounted latch.
The electrical system is at the rear of the oven and consists of:
- One connector (Eff: A,D,E,H,I,J)

- Two connectors (Eff: B,C,F,G,K)
- A heating element
- A fan motor
- Two relays
- A terminal strip
- A three-phase safety-device
- A temperature sensor (PT100)
- A wiring harness.
The heating element, the sensor part of the 3-Phase Safety Device and the air circulation fan are on the
inside rear wall of the oven. The wiring harness, the fan motor, the remaining part of the 3-Phase Safety
Device, the temperature sensor (PT100) and the terminal strip are on the rear outside wall of the oven.
Relays are installed on relay sockets, attached to the wiring harness. The connector is installed on a bracket
(Eff: A,D,E,H,I,J). The connectors are installed on brackets (Eff: B,C,F,G,K).
3. Operation
A separate OCM controls the electrical power to the oven.
The temperature sensor (PT100) sends the temperature to the OCM.
115/200 Vac, 3-phase, four wire, equally divided and connected with a neutral ground goes through a
3-Phase Safety Device and two relays to the heating elements and the fan motor.
A circuit breaker protects the electrical equipment against short circuits.
When the time selector on the OCM is set, electrical power operates the fan motor relay and the heating
element relay. 115/200 Vac supplies the fan motor and the heating element. If the oven becomes too hot, a
temperature sensor operates the safety device which stops the power to the fan motor and the heating
elements. Operation of the oven stops when the timer of the OCM is set to zero.
4. Understanding the function of the 3-Phase Safety Device (POST SB No. SB-25-1107)
According to (D&O Figure 3), the 3-Phase Safety Device is build up by the following main parts:
(1) The probe is assembled together with the capillary tube, and will be installed inside an environment
which becomes warm.
(2) The capillary tube is vulnerable and it contains a liquid known as an expansion medium.
(3) The diaphragm is assembled together with the capillary tube. When the probe is heated, the
expansion medium inside the capillary tube will expand the diaphragm.

DF600 SERIES
Probe
Capillary Tube Reset Knob

Adjustment Screw
Ring Cover
Ring
Graphite Beat Diaphragm

Nipple
Lower Bridge
Intermediary Bridge
Base
D&O Figure 3 Build-up 3-Phase Safety Device, PNR 239388
The 3-Phase Safety Device operates as follows. The probe is placed inside an environment (e.g. an
inner oven cavity). When the temperature inside the inner oven starts to increase, the probe will heat up
and will react to the expansion medium inside the capillary tube.
The medium will increase the pressure in the closed-circuit system. The increased pressure will be
converted into a displacement inside the diaphragm. This displacement, also called travel, actuates a
snap-action switch which opens the contacts in the electric circuit.
NOTE: In order to prevent dangerous thermal failures, it is not allowed to turn the adjustment screw or
disassemble the 3-Phase Safety Device.

DF600 SERIES
TESTING AND FAULT ISOLATION
1. General
This test procedure must be done after the oven has been removed from service, either because of a fault
or for routine maintenance.
2. Inspection
A. Inspect the oven:
(1) Remove the covers (Refer to Section 3000) and visually inspect the oven, make sure that:
- The inner oven, the outer case and the door are free from mechanical damage
- The oven is free from corrosion
- All components on the oven are correctly attached
- All electrical connections are correct
- There is no evidence of burning to heat damage to the wires or electrical components.
3. Test Procedures
NOTE: To do the test on a DF600 oven, use the test bench PNR 240536 or equivalent test bench or
controller (For details refer to Test Equipment Page 9001).
A. Thermal Protector (3-Phase Safety Device Test)
NOTE: The 3-phase safety device is a “sleeping” protection device and must be tested after service
work and maintenance.
Purpose of this test is to check if the 3-phase safety device trips in the required time.
(1) Before you start, make sure that the oven cavity is at room temperature.
(2) Put a thermocouple assembly PNR CS-710-585 in position in the centre of the nozzle at the
outgoing airflow. Connect the other end of the thermocouple assembly PNR CS-710-585 to a
temperature meter.
(3) Start the hot air blower and set the temperature to 440°C ± 10 °C (824°F ± 18°F). Wait until the
temperature is stable.
(4) Remove the thermocouple assembly PNR CS-710-585 from the nozzle and put the hot air blower
in position on the capillary tube (see Figure 1001) of the 3-phase safety device and heat up the
capillary tube.
Between 30 and 55 seconds a “click” must be heard when the tripping mechanism is tripped.
(5) Allow the capillary tube to cool off and press the reset knob to reset the 3-phase safety device. A
“click” must be heard when the tripping mechanism is reset.

DF600 SERIES

Figure 1001 Testing 3-phase safety device
B. Prepare the unit for the subsequent tests
(1) Place the oven on the Test Bench PNR 240536. Connect the thermocouple assembly
PNR CS-710-585 to the Test Bench PNR 240536.
(2) Put the temperature probe in position in the center of the baffle plate (air gate).
NOTE: This is applicable for all DF600 series ovens.
(3) Connect the interface cable PNR 612105 of the test bench to the oven.
(4) Close the oven door
NOTE: Make sure that the cable of the probe is not damaged when you close the oven door.
C. Power Consumption Test
(1) Start the main power.
(2) Start the OCM.

DF600 SERIES
(3) Set the timer of the OCM to ten minutes and press start
(4) Use a multimeter or the meters of the test bench to measure the current of each phase.
Eff. A, B, D, E, F, H, I, J:
Each phase must be 10.5 Amps ± 10%
Eff C, G, K:
Each phase must be 5.8 Amps ± 10%
(5) Stop the main power.
WARNING: DO NOT OPERATE THIS UNIT WITHOUT THE BAFFLE PLATE CORRECTLY
INSTALLED. THE ROTATING FAN POSES A RISK OF SERIOUS INJURY.
D. Motor/Fan Test
(1) Start the main.
(2) Set the timer of the OCM to 1 minute, the fan starts operating.
(3) Make sure the oven fan rotates in counterclockwise.
(4) Use a stroboscope to measure the rotation speed.
Motors with PNR 234915, 236775, 239827, 240349, CS-201-402 and CS-201-404
The rotation speed must be 7700 ± 300 rpm
Motors with PNR 239071

The rotation speed must be 7300 ± 300 rpm
(5) Stop the main power.
E. Temperature Test
(1) Set the timer of the OCM to 10 minutes.
(2) Push the LOW temperature key and measure the air temperature after the second switching.
(3) The temperature must be 145ºC ± 10ºC (293ºF ± 50ºF).
(4) Push the MEDIUM temperature key and measure the air temperature after the second switching.
(6) Push the HIGH temperature key and measure the air temperature after the second switching.
(8) Stop the power of the unit and let the oven to cool off.
(9) Remove the temperature probe and close the door.

DF600 SERIES
4. Additional Circuit Breaker Test (POST SB No. SB-25-1094)

CAUTION: FOR SAFETY REASONS, THIS TEST MUST BE OPERATED AND SERVICED BY
QUALIFIED PERSONNEL ONLY. READ AND UNDERSTAND THE INSTRUCTIONS FIRST.
A. Test instruction
(1) Connect the oven to the test bench.
(2) Make sure that the OCM is disconnected and the electrical power is stopped.
(3) Make sure that the circuit breaker, at the back of the oven, is in the ‘pulled out’ position. If not, pull
out the circuit breaker first.
(4) Locate, visually, the “AC Neutral pins” of the heating element. These are the pins of the heating
element that are directly connected to each other.
NOTE: The position of the “AC neutral” and the “phase” pins can differ at the specific effectivities
of the oven types.
WARNING: DANGER OF ELECTRICAL SHOCK! WITH THE COVER REMOVED, PROTECTION

AGAINST ACCIDENTAL CONTACT IS NO LONGER PRESENT.
(5) Start the main power.
(6) Use the multimeter to measure the voltage on the pins between the AC Neutral and the two
connections of the circuit breaker. One must be 115V and the other must be 0V (low voltage).
(7) Stop the main the power.
CAUTION: MAKE SURE THE ELECTRICAL POWER IS SWITCHED OFF.
(8) Reset the circuit breaker and connect the test wire with the crocodile clips, between a “Phase” on
the heating element (there is only one heating element in the DF600) and the pin of the circuit
breaker that displayed the 0V (low voltage). The element now functions as a power resistor to limit
the short circuit current.
(9) Start the main power. Within 20 seconds the circuit breaker should trip. If circuit breaker does not
trip, the circuit breaker is defective and must be replaced.
CAUTION: BEWARE THAT THE ELECTRICAL POWER IS SWITCHED ON.
(10)Stop the main power, disconnect the oven from the test bench and reset the circuit breaker.

DF600 SERIES
5. Fault Isolation
FAULT CAUSE REMEDY
No air circulation in the oven • Incorrect power supply • Make sure the power
supply is correct and
amend if necessary
• Relay (K1) does not operate • Make sure the relay
when power is ON operates, if necessary
replace the relay
• Defective fan motor • Replace the fan motor
The fan motor does not stop after • Relay of the coil (K1) does not • Make sure the relay
the cycle release with the power OFF operates and replace if
necessary
• Relay contacts (K1) do not open • Make sure the relay
when actuated (sticking contacts) operates and replace if
necessary
The heating element assembly • Incorrect power supply • Make sure the power
does not heat up supply is correct, amend if
necessary
• Overheat situation, the 3-Phase • Reset the 3-Phase Safety
Safety Device has cut off total Device
power
• Defective heating element • Define the overheat cause
assembly and correct if necessary
• Defective temperature sensor • Replace the heating
• Defective PCB element assembly
The heating element assembly • Defective temperature sensor • Make sure the power
does not stop heating at the end • Defective PCB supply is correct, amend if
of the cycle necessary

COLLINS AEROSPACE PROPRIETARY Page 1005/1006
DF600 SERIES
SCHEMATICS AND WIRING DIAGRAMS

1. General
This section provides all schematics diagrams, wiring and interconnecting diagrams of printed circuit boards
that can be used to the units illustrated in this component maintenance manual.
B/E Aerospace has provided the technical specifications design to help the technicians troubleshoot the
steam oven, replace unserviceable components and maintain the oven in optimum condition.
For specific parts information on components referred to this section, refer to the Illustrated Parts List.

DF600 SERIES
J1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMA2034 HMD2036
K1
X2 X1
4 HMA1630
ue
A2 A1
bl
M red 5
3 ~ HMB1632
B2 B1
6
ye
HMC1634
llo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
31 32 A2 A1
16 HMB1616 HMA1606
21 22 B2 B1
18 HMC1618 HMA1608
11 12
C2 C1
F600-W A
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
Figure 2001 Wiring Diagram Eff. A, D

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMA2034 HMD2036
K1
X2 X1
4
HMC1634
ue
C2 C1
bl
M red 5
HMB1632
3~ B2 B1
ye 6
llo HMA1630
w
A2 A1
B1
HMA1632
8
14 NMC1614 HMC1624
9
16 NMB1612 HMB1622
10
18 NMA1610 HMA1620
22 HMC1605N
K2
B2
X2 X1
J2
A HMA1614 HMA1604
31 32 A2 A1
B HMB1616 HMA1606
21 22 B2 B1
C HMC1618 HMA1608
F600A-W A
11 12 C2 C1
H3
HMC1628
H2
G HMD1621N HMB1626
H1
D HMC1606N HMA1624
Figure 2002 Wiring Diagram Eff. B,C (PRE SB No. 600-25-0019)

DF600 SERIES
J1 P1
3 HME2004
1 A B
Temp. Control 4 HME2005
2 T1
5 HME2006
3 C
Power Relay Control 23 HMD2022N
Motor Relay Control 25 HMD2024N
Power Supply OCM 21 HMD2023 HMD2035

K1
White
7 HMD2036
X2 X1
Black
HMC1634
White 5 5
4 C2 C1
200°C
White 4 4
228°C Red
Blue 3 3 HMB1632
Red 2 2
5 B2 B1
M1 Black 1 1
Blue
HMA1630
6 A2 A1
White
B1
HMA1632
14 NMC1614 HMC1624
3 phase 8
115/200 VAC 16 NMB1612 HMB1622
400Hz 9
18 NMA1610 HMA1620
10
Case Ground 22 HMC1605N
K2
B2
X2 X1
J2
A HMA1614 HMA1604
31 32 A2 A1
3 phase
HMB1616 HMA1606
115/200 VAC B 21 22 B2 B1
400Hz
HMC1618 HMA1608
C 11 12 C2 C1
H3
HMC1628
H2
AC Neutral G HMD1621N HMB1626
H1
Case Ground D HMC1606N HMA1624
Figure 2002a Wiring Diagram Eff. B,C (POST SB No. 600-25-0019)

DF600 SERIES
J1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMA2034 HMD2036
K1
X2 X1
4 HMA1630
ue
A2 A1
bl
M red 5
3 ~ HMB1632
B2 B1
6
ye
HMC1634
l
lo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
71 72 A2 A1
16 HMB1616 HMA1606
61 62
B2 B1
18 HMC1618 HMA1608
51 52
C2 C1
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
15 HMC2004N
17 HMC2005N
19 HMC2007N
F600-W B

DF600 SERIES
J1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMA2034 HMD2036
K1
X2 X1
ue 4 HMA1630
A2 A1
bl
M red 5
3 ~ HMB1632
B2 B1
6
ye
HMC1634
l
lo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
71 72 A2 A1
16 HMB1616 HMA1606
61 62
B2 B1
18 HMC1618 HMA1608
51 52
C2 C1
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
15 HMC2004N
17 HMC2005N
19 HMC2007N
F600-W B
Figure 2003 Wiring Diagram Eff. E,H,J

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8 T1
2
5 HME2006
3 7 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMD2036
K1
X2 X1
4
HMC1634
ue
C2 C1
bl
M red 5
orange HMB1632
3~
B2 B1
ye
llo
6
w HMA1630
A2 A1
B1
HMA1632
8
14 NMC1614 HMC1624
NMB1612
9
16 HMB1622
NMA1610
10
18 HMA1620
22 HMC1605N
K2
B2
X2 X1
J2
A HMA1614 HMA1604
31 32 A2 A1
B HMB1616 HMA1606
21 22 B2 B1
C HMC1618
F600AWAA
HMA1608
11 12 C2 C1
H3
HMC1628
H2
G HMD1621N HMB1626
H1
D HMC1606N HMA1624
Figure 2004 Wiring Diagram Eff. B,C (POST SB No. SBDF600-25-4)

DF600 SERIES
J1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
HMA2034 HMD2036
K1
X2 X1
ue 4 HMA1630
A2 A1
bl
M red 5
HMB1632
3 ~ B2 B1
6
ye
HMC1634
llo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
71 72 A2 A1
16 HMB1616 HMA1606
61 62
B2 B1
18 HMC1618 HMA1608
51 52
C2 C1
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
15 HMC2004N
17 HMC2005N
19 HMC2007N
F600-W B
Figure 2005 Wiring Diagram (PRE SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
K1
HMD2036
X2 X1
4
HMA1630
ue
A2 A1
bl
M red 5
orange 3 ~ HMB1632
B2 B1
6
ye
HMC1634
llo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
71 72 A2 A1
16 HMB1616 HMA1606
61 62 B2 B1
18 HMC1618 HMA1608
51 52 C2 C1
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
15 HMC2004N
17 HMC2005N
19 HMC2007N
F600WBA
Figure 2006 Wiring Diagram Eff. E,H (POST SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7
HMD2035
K1
HMA2034 HMD2036
8 X2 X1
orange 9
4 HMA1630
ue
bl A2 A1
M red
5
HMB1632
3 ~ B2 B1
6
ye
HMC1634
llo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
14 HMA1614 HMA1604
71 72 A2 A1
16 HMB1616 HMA1606
61 62 B2 B1
18 HMC1618 HMA1608
51 52 C2 C1
H3
HMC1628
H2
20 HMD1621N HMB1626
H1
22 HMC1606N HMA1624
15 HMC2004N
F600WBB
HMC2005N
17
19 HMC2007N
Figure 2007 Wiring Diagram Eff. J,K (POST SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
K1
HMA2034 HMD2036
X2 X1
4
HMC1634
ue
C2 C1
bl
M red 5
HMB1632
3~
B2 B1
ye 6
llo HMA1630
w
A2 A1
B1
HMA1632
8
14 NMC1614 HMC1624
9
16 NMB1612 HMB1622
10
18 NMA1610 HMA1620
22 HMC1605N
15 HMC2046N
17 HMC2045N
19 HMC2044N
K2
B2 X1
X2
J2
A HMA1614 HMA1604
71 72 A2 A1
B HMB1616 HMA1606
62 22 B2 B1
C HMC1618 HMA1608
F600A-W B
51 52 C2 C1
H3
HMC1628
H2
G HMD1621N HMB1626
H1
D HMC1606N HMA1624
Figure 2008 Wiring Diagram Eff. F,G (PRE SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
3 HME2004 15
1 A B
4 HME2005 8
2 T1
5 HME2006 7
3 C
23 HMD2022N
25 HMD2024N
21 HMD2023 7 HMD2035
K1
HMD2036
X2 X1
4
HMC1634
ue C2 C1
bl
M red 5
orange HMB1632
3~ B1
ye B2
llo 6
w HMA1630
A2 A1
B1
HMA1632
8
14 NMC1614 HMC1624
9 HMB1622
16 NMB1612
NMA1610
10
18 HMA1620
22 HMC1605N
15 HMC2046N
17 HMC2045N
19 HMC2044N
K2
B2
X2 X1
J2
A HMA1614 HMA1604
71 72 A2 A1
B HMB1616 HMA1606
62 22 B2 B1
C HMC1618 HMA1608
F600AWBA
51 52 C2 C1
H3
HMC1628
H2
G HMD1621N HMB1626
H1
D HMC1606N HMA1624
Figure 2009 Wiring Diagram Eff. F,G (POST SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
4 HME2004 white
1 T1
2 HME2005 black
2
5 HME2006 white
3
16 HMF1622N HMD2022N
9
8
18 HMF1623 HMD2035
K1
HMA2034 7 HMD2036
X2 X1
4 HMA1630
ue
A2 A1
bl
M red 5
HMB1632
3 ~ B1
B2
6
ye
HMC1634
llo
w
C2 C1
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2 X1
X2
20 HMA1614 HMA1604
31 32 A2 A1
22 HMB1616 HMA1606
21 22 B2 B1
24 HMC1618 HMA1608
11 12
C2 C1
H3
21 HMF2021N HMC1628
H2
HMB1626
H1
25 HMF2023N HMA1624
6 HMF2006N
7 HMF2007N
15 HMF2015N
17 HMF2017N
F600K-W B
19 HMF2019N
Figure 2010 Wiring Diagram Eff. I (PRE SB No. SBDF600-25-4)

DF600 SERIES
J1 P1
4 HME2004 white
1 T1
2 HME2005 black
2
5 HME2006 white
3
HMF1624N
9
14 HMD2024N
8
18 HMF1623 HMD2035
K1
7 HMD2036
X2 X1
4
ue HMA1630
A2 A1
bl
M red 5
orange 3 ~ HMB1632
B2 B1
6
ye
HMC1634
llo
C2 C1
w
HMA1620
HMA1634
HMB1622
B1
HMC1624
B2 K2
X2 X1
20 HMA1614 HMA1604
31 32 A2 A1
22 HMB1616 HMA1606
21 22 B2 B1
24 HMC1618 HMA1608
11 12 C2 C1
H3
21 HMF2021N HMC1628
H2
HMB1626
H1
25 HMF2023N HMA1624
6 HMF2006N
7 HMF2007N
15 HMF2015N
17 HMF2017N
F600KWBA
19 HMF2019N
Figure 2011 Wiring Diagram Eff. I (POST SB No. SBDF600-25-4)

DF600 SERIES
     

    
 


  
  


 
 
Figure 2012 Wiring Diagram (POST SB No. SBDF600-25-12)

DF600 SERIES
Figure 2013 Wiring Diagram Eff. J

DF600 SERIES
Figure 2014 Wiring Diagram Eff. K,L

DF600 SERIES
Figure 2015 Electrical Interface Diagram Eff. A,D,E,H,J

DF600 SERIES
FOR DF600A and DF600A1 ONLY
OVEN OVEN CONTROL MODULE
3 3 AWG20
4 4 AWG20
5 5 AWG20
21 21 AWG20
23 23 AWG20
25 25 AWG20
14 14 AWG16
16 16 AWG16
18 18 AWG16
15 15 AWG20
17 17 AWG20
19 19 AWG20
22 22 AWG16
GALLEY
A A AWG16
B B AWG16
C C AWG16
G G AWG16
D D AWG16
F600A-1B
Figure 2016 Electrical Interface Diagram Eff. B,C,F,G,K

DF600 SERIES
FOR DF600 KLM ONLY
OVEN case ground shield Oven Control Module

OCM801 (or OCM002)
AWG heater relay
heater relay K2 16 16 3 3 control
20
motor relay
heater relay K1 14 14 20 2 2 control
power to OCM 18 18 16 fuse 1A AWG20 1 1 115Vac400Hz
2 2 20 6 6
PT100 5 5 20 9 9 temp.cotrol
4 4 20 8 8
AWG
AWG 20 7 7
case ground
20 20 14 20 5 5
heating elements
22 22 14 20 4 4 AC neutral
and fan motor
24 24 14
21 21 20
AC neutral
25 25 20
19 19 20
6 6 20 OCM connector
case ground 7 7 20 Cannon DEU 9P
15 15 20
17 17 20
rack connector
Cannon DEC 9S
oven connector
MS24264R20B-25PX
galley connector
MS24266R20B-25SN
case 3phase
ground 115/200Vac
400Hz
F600K-1 B
AC neutral
GALLEY
Figure 2017 Electrical Interface Diagram Eff. I

DF600 SERIES
J1 P1
4 HME2004 white
1 T1
temperature 2 HME2005 black
control 2
5 HME2006 white
3
power relay 16 HMF1622N HMD2022N
control 9
motor relay 14 HMF1624N HMD2024N
control 8
power supply 18 HMF1623 HMD2035
OCM White
K1
7 HMD2036
X2 X1
Black
HMA1630
White 5 5
4 A2 A1
200°C
White 4 4
228°C
Blue Red
3 3
HMB1632
Red
M1
2 2
5 B2 B1
Black 1 1
Blue
HMC1634
6 C2 C1
White
HMA1620
HMA1634
HMB1622
B1
HMC1624
K2
B2
X2 X1
20 HMA1614 HMA1604
3phase 31 32 A2 A1
115/200Vac 22 HMB1616 HMA1606
400Hz 21 22 B2 B1
24 HMC1618 HMA1608
11 12
C2 C1
H3
AC neutral 21 HMF2021N HMC1628
H2
HMB1626
H1
AC neutral 25 HMF2023N HMA1624
6 HMF2006N
7 HMF2007N
case ground 15 HMF2015N
17 HMF2017N
19 HMF2019N
Figure 2018 Wiring Schematic Eff. A-K (POST SB No. SB-25-1065)

THE PAGE INTENTIONALLY LEFT BLANK
B/E AEROSPACE,
DF600 SERIES
DISASSEMBLY
1. General
This section contains all the data to disassemble the unit. First do the testing and fault isolation procedures
with reference to section 1000 to find the possible cause of the malfunction. Use the applicable disassembly
procedure to remove the component part.
CAUTION: BEFORE STARTING WITH THE DISASSEMBLY PROCEDURES, DISCONNECT ALL

EXTERNAL DEVICES AND DISCONNECT THE MAIN POWER CABLE FROM THE UNIT.
2. Special tools, fixtures and equipment
A. Special Tooling
(1) Refer to Section 9000 for a list of tooling necessary to disassemble the component.
3. Disassembly Procedures (continued)
A. Remove the Cover
(1) Remove the screws (IPL Figure 15-207) and the lock-washers (IPL Figure 15-15) to remove the
cover (IPL Figure 15-204).
B. Remove the Baffle plate assembly
(1) Open the door.
(2) Release the quick-fasteners (IPL Figure 12-325).
(3) Remove the baffle plate from the oven.
C. Remove the Fan assembly
(PRE SIL No. DOC-25-005 and PRE SB No. SB-25-1046)
(For details refer to IPL Figure 12)
(1) Remove the Baffle plate assembly (refer to paragraph B).
(2) Remove the two allen screws with the special removal tool.
(3) Install the two allen screws in the threaded holes of the collet.
(4) Turn the two screws clockwise and remove the fan assembly from the motor shaft.
(POST SIL No. DOC-25-005 and POST SB No. SB-25-1046)
(1) Step 1: Loosen the two allen screws (Figure 3001-B) of the fan (Figure 3001-A).
(2) Remove one allen screw (Figure 3001-B) from position 1.
(3) Step 2: Re-install the allen screw in position 2.
(4) Fasten the allen screw until the fan (Figure 3001-A) comes loose from the motor shaft.

B/E AEROSPACE,
DF600 SERIES
Step 1 Step 2
1
2 2
1
B B
A A
Figure 3001 Fan Removal (POST SB No. SB-25-1046)

CAUTION: COVER THE HOLES OF THE MOTOR WITH MASKING TAPE TO PREVENT SCREWS
OR DEBRIS ENTERING THE MOTOR.
D. Remove the PT100 sensor
(2) Remove the Cover (refer to paragraph A).
(3) Remove the starlock (IPL Figure 15-232)/(IPL Figure 16-229) and the plain washer
(IPL Figure 15-231)/(IPL Figure 16-228) from the PT100 sensor (IPL Figure 15/IPL Figure 16-430)
from inside the oven.
(4) Remove the connector of the PT100 sensor from the wiring harness.
(5) At the wire of the PT100 sensor, remove the screw (IPL Figure 15/IPL Figure 16-14), the lock-washer
(IPL Figure 15/IPL Figure 16-15) and the washer (IPL Figure 15/IPL Figure 16-37) to remove the
cable-tie (IPL Figure 15/IPL Figure 16-42).
(6) Remove the three screws (IPL Figure 15/IPL Figure 16-207) and the lock-washers (IPL Figure 15/
IPL Figure 16-15).
(7) Carefully pull the PT100 sensor (IPL Figure 15/IPL Figure 16-430) from the oven.
E. Remove the Motor assembly
NOTE: There are no spare parts available for the motor assembly. In case of a defective motor
assembly, return the motor to B/E Aerospace, Inc. The Netherlands for repair or replacement.

B/E AEROSPACE,
DF600 SERIES
(3) Remove the Fan assembly (refer to paragraph C).
(4) Remove the screw (IPL Figure 15/IPL Figure 16-14), the lock-washer (IPL Figure 15/
IPL Figure 16-15) and the washer (IPL Figure 15/IPL Figure 16-37) to remove the cable-tie
(IPL Figure 15/IPL Figure 16-42).
(5) Carefully disconnect the connector from the wiring harness connector.
(6) Remove and keep the three screws (IPL Figure 12-27) and the washers (IPL Figure 12-15).
(7) Remove the motor assembly (IPL Figure 12-25) from the oven.
CAUTION: COVER THE HOLES OF THE MOTOR WITH MASKING TAPE TO PREVENT SCREWS
OR DEBRIS ENTERING THE MOTOR.
F. Remove the Heating element
(3) Remove the Fan assembly (refer to paragraph C).
(4) Identify and tag the wires of the heating element.
(5) Remove the nuts (IPL Figure 15/IPL Figure 16-225 VIEW B) and the washers (IPL Figure 15/
IPL Figure 16-224 VIEW B) from the heating element.
(6) Remove the wiring from the heating element.
(7) Remove the three screws (IPL Figure 12-24) and the lock-washers (IPL Figure 12-15) from the
heating element.
(8) Carefully remove the heating element (IPL Figure 12-32) with the element-gasket (IPL Figure 12-34)
from the oven.
G. Remove the Thermal cut-out switch
(2) Identify and tag the wires of the thermal cut-out switch (IPL Figure 18-422).
(3) Remove the six wires (IPL Figure 18-10) from the thermal cut-out switch (IPL Figure 18-422).
(4) Remove the cable-tie (IPL Figure 13-218) from the capillary tube.
(5) Loosen the coupling (IPL Figure 13-422) and carefully remove the capillary tube from the oven.
(6) In the oven, remove the two screws (IPL Figure 12-216) and the two lock-washers
(IPL Figure 12-206) that attach the spring-bracket (IPL Figure 12-214) against the back-wall.
(7) Pull the probe from the spring-bracket (IPL Figure 12-214).

B/E AEROSPACE,
DF600 SERIES
(8) Loosen the three screws (IPL Figure 12-24) of the heating element (IPL Figure 12-32) and carefully
pull the heating element from the back-wall of the oven to make some space to remove the probe.
(9) Remove the two screws (IPL Figure 18-423) and the lock-washers (IPL Figure 18-15).
(10)Carefully remove the probe with the capillary tube from the oven with the thermal cut-out switch
(IPL Figure 18-422).
H. Remove the Relay
(2) Remove the attaching parts of the relay (IPL Figure 17-211).
(3) Pull the relay (IPL Figure 17-211) from the relay socket (IPL Figure 17-402).
J. Remove the Connector
(2) Remove the screws (IPL Figure 17-12), the washers (IPL Figure 17-13) and the nuts
(3) Pull the connector (IPL Figure 17-411) from the bracket (IPL Figure 17-410).
K. Remove the Relay socket
(1) Remove the Relay (refer to paragraph H).
(2) Remove the three nuts that attach the relay socket (IPL Figure 17-402) to the bracket
(3) Pull the relay socket (IPL Figure 17-402) from the bracket (IPL Figure 17-401).
L. Remove the Wiring harness
(For details refer to IPL Figure 14, IPL Figure 15,IPL Figure 17 and IPL Figure 20)
(2) Identify and tag the wires of the Wiring harness to all different modules (IPL Figure 15-210).
(3) Remove the Connector (refer to paragraph J).
(4) Remove the Relay socket (refer to paragraph K).
(5) Remove all cable-ties (IPL Figure 15-42).
(6) Remove the wires from the heating element (IPL Figure 12-32).
(7) Remove the wires from the bonding strip (IPL Figure 17-50).
(8) Remove the connectors from the thermal cut-out switch (IPL Figure 17-422).

B/E AEROSPACE,
DF600 SERIES
(9) Disconnect the connector of the motor assembly (IPL Figure 14-25).
(10)Remove the wiring harness (IPL Figure 22-2) from the oven.
M. Remove the quarter turn latch assembly (POST SB No. 600-25-0017)
(1) Remove the quarter turn latch assembly (IPL Figure 2-215), (IPL Figure 8-210) or (IPL Figure 9-210)
from the frame.
(2) If necessary, temporarily install a screw to keep the nut plate (IPL Figure 2-225), (IPL Figure 8-220)
or (IPL Figure 9-220) in position n the frame.
(3) If necessary, follow the subsequent steps to remove the nut plate (IPL Figure 2-225),
(IPL Figure 8-220) or (IPL Figure 9-220) from the frame:
(a) Remove the screw (IPL Figure 10-10) to remove the hinge block (IPL Figure 10-11) from the
frame.
(b) Remove the screw (IPL Figure 10-7) to remove the lock plate (IPL Figure 10-6) from the frame.
(c) Remove the nut plate (IPL Figure 2-225), (IPL Figure 8-220) or (IPL Figure 9-220) from the
frame.
N. Remove the Door assembly
(1) Remove the attachment screw (IPL Figure 19-24) and the washer (IPL Figure 19-37) of the door
spring (IPL Figure 19-38) and remove the spring.
(2) Remove the two CSK screws (IPL Figure 21-6) of the top door hinge plate (IPL Figure 21-2).
(3) Remove the top hinge plate and door assembly (IPL Figure 8-29).
P. Remove the Steam outlet (applicable for Eff. J,K,L)
(1) Remove the Door assembly (refer to paragraph N).
NOTE: Make sure to drill only 5 mm deep in order not to damage the door structure.
(2) Use a drill of 1,5 mm and drill the roll-pin (IPL Figure 21-25) out.
(3) Use the steam outlet removal/installation tool PNR 611996 to remove the steam outlet screw
(IPL Figure 21-13), the steam outlet (IPL Figure 21-14) and the washer (IPL Figure 21-12).
Q. Remove the door plate
(2) Remove the Steam outlet (applicable for Eff. J,K,L) (refer to paragraph P).
(3) Remove the silicone sealant from the door plate (IPL Figure 21-24).
(4) Use the door plate removal tool PNR 240412 and carefully remove the door plate (IPL Figure 21-24).
NOTE: Make sure not to damage the door plate.

B/E AEROSPACE,
DF600 SERIES
(5) If necessary, remove or replace the insulation blankets (IPL Figure 21-22/23).
R. Remove the door rod assembly
(3) Remove the door plate (refer to paragraph Q).
(4) Remove the two screws (IPL Figure 21-8) and the guide bar (IPL Figure 21-5).
(5) Remove the door rods (IPL Figure 21-16).
S. Remove the door-lock assembly
(3) Remove the door plate (refer to paragraph Q).
(4) Remove the three screws (IPL Figure 21-8).
(5) Carefully remove the door-lock assembly (IPL Figure 21-1) from the door.

DF600 SERIES
CLEANING
1. General
This section contains the procedures and materials required for cleaning the high speed oven and the
component parts of the unit during shop maintenance.
2. Cleaning Agents
NOTE: Equivalent replacements can be used for the listed items.
Table 4001: Cleaning Products
PART NUMBER DESCRIPTION QTY REFERENCES
LOCAL BUY Greasestrip Plus -
High performance clinging gel degreaser. Used to degrease

surfaces.
Material: Gelly
Packing: In cans and atomizers
Manufacturer: Henkel-Ecolab (www.ecolab.com/Europe)
CS633-01 Ecolab Lime-A-Way® Extra 5 SIL No. H0212-25-0037

liter contains a link to the
Heavy Duty Delimer. Used to descale stainless steel latest issue of the
surfaces. Material Safety Data
Sheet.
Material: Liquid
Packing: 4 cans each 5 liter
Color: Green
Smell: Inodorous
CS634-01 Ecolab® Assert Lemon 10 SIL No. H0212-25-0048

Manual dish wash detergent. liter contains the latest issue
of the Material Safety
Ecolab® Assert Lemon cleans and adds a fresh lemon Data Sheet.
odour to prevent penetrating odour after use of aggressive
cleaning and descaling detergents. Mainly to be used before
shipping of galley inserts
Packing: Can of 10 liters

Declaration: According recommendation 648/2004/EC

DF600 SERIES
WARNING: REMOVE THE ELECTRICAL POWER BEFORE CLEANING THE HIGH SPEED OVEN.
WARNING: BE CAREFUL WHEN USING THE CLEANING MATERIALS. THE CLEANING MATERIALS
CAN BE HARMFUL. FOLLOW THE MANUFACTURER'S HANDLING INSTRUCTIONS.
WARNING: PUT ON GOGGLES WHEN USING A COMPRESSED AIR SOURCE. WARN OTHER
PERSONNEL TO KEEP CLEAR OF THE AREA.
CAUTION: DO NOT USE ABRASIVE CLEANING COMPOUNDS ON THE HIGH SPEED OVEN OR OVEN
DOOR. THE COMPOUNDS WILL DAMAGE THE SURFACE OF THE METAL.
CAUTION: USE DAMP CLOTHS ONLY TO CLEAN THE OVEN OR OVEN DOOR. DO NOT USE
EXCESSIVE AMOUNTS OF WATER. DO NOT USE A PRESSURIZED WATER SUPPLY.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND TO
CLEAN PLACES INACCESSIBLE TO CLOTH.
3. Cleaning Procedure
A. Clean the Assembled Unit
CAUTION: DO NOT USE ABRASIVE OR PAPER TOWELS WHEN CLEANING THE OVEN.
(1) Remove the Baffle plate assembly
CAUTION: USE GREASESTRIP PLUS DETERGENT AND LIME-A-WAY DESCALE DETERGENT

ONLY ON STAINLESS STEEL SURFACES.
CAUTION: REMOVE THE FAN ASSY IN CASE THE FAN IS MADE OF ALUMINUM.
(2) The aluminum fan(s) must be removed from the oven and must be cleaned separately from the oven
with Ecolab® Assert Lemon cleaning detergent.
(3) Clean the inside of the oven and the baffle plate(s) with Greasestrip Plus (ECOLAB) degrease
cleaning detergent with a stiff bristle brush.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND
TO CLEAN PLACES INACCESSIBLE TO CLOTH.
(4) If scale is detected on the inside of the oven, descale the inside of the oven with Lime-A-Way
(ECOLAB descale cleaning liquid).
(5) Clean the outside of the oven with local detergent and a soft bristle brush.
(6) Use clean absorbent cloths to dry the oven.
(7) Clean the door seal with a clean absorbent cloth made moist with water and local detergent.
(8) Clean the electrical connectors. Use a local alcohol based degreaser and a soft bristle brush.
(9) Dry the electrical connectors. Use a compressed air jet with an anti-static nozzle of 193 kPa (28psi)
maximum and clean absorbent cloths.
(10)Install the fan.
(11)Install the baffle plate.

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B. Clean the Component Parts
(1) Clean the Electrical Parts
(a) Use a local alcohol based degreaser and a soft bristle brush to clean the electrical parts.
(b) Dry the electrical parts. Use a compressed air jet of 193 kPa (28psi) maximum and clean
absorbent cloths.
C. Hand Cleaning
CAUTION: DO NOT CLEAN THE ELECTRICAL PARTS WITH WATER AND DETERGENT.
(1) Clean the component parts of the oven with a solution of water and local detergent, and a soft bristle
brush.
(2) Flush the parts with clean hot water.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND
TO CLEAN PLACES INACCESSIBLE TO CLOTH.
(3) Dry the parts with a compressed air jet of 193 kPa (28psi) maximum and an absorbent cloth.
4. Material Cost and Availlability

(Refer to DOC-25-004)

DF600 SERIES
INSPECTION AND CHECK

1. General
This section presents instructions to verify that the component parts are serviceable.
NOTE: Recommended inspections during line maintenance operations are given in the introduction to this
manual.
2. Procedure
A. Inspection and Check
(1) Clean the component parts of the oven (Refer to section 4000).
(2) Examine the oven for:
(a) Wear of the door hinges and bushings (Refer to section 8000).
(b) Wear of the door rods (Refer to section 8000).
(c) Deformed or damaged door lock.
(d) Deformed or damaged baffle plate.
(e) Deformed or damaged fan.
(f) Deformed or damaged fan shaft.
(g) Worn motor bearings.
(h) Other obvious damage to the oven.
(j) Corrosion to any part of the high speed oven, particularly in crevices.
(k) Discoloration of the surfaces. This could indicate excessive temperatures and the cause must
be investigated and the fault corrected.
(3) Examine the electrical installation for:
(a) Loose contacts, discoloration of wires or contacts, or evidence of arcing.

(b) Security of the wiring harness. Make sure that the cable ties are secure and the wiring harness
does not rub against any surface.
(c) Make sure that the insulation of the wires is free from damage.

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CAUTION: WHEN THE LOOP OF THE CAPILLARY TUBE IS DAMAGED DUE TO CRACKS OR DENTS,
THE EXPANSION MEDIUM INSIDE THE TUBE MAY LEAK OUT OR BE BLOCKED, CAUSING
THE FUNCTIONALITY OF THE 3-PHASE SAFETY DEVICE TO BE IMPAIRED. THIS COULD
LEAD TO HAZARDOUS THERMAL FAILURES IN THE EVENT OF AN OVERHEAT SITUATION.
3. How to inspect the capillary tube of the 3-Phase Safety Device (POST SB No. SB-25-1107).
With every maintenance/check or servicing it is required to inspect the condition of the capillary tube. The
loop of the capillary tube starts from the 3-Phase Safety Device, mounted at the rear of the oven, and will go
through the nut set located between the rear panel and the inner oven. The rest of the capillary tube will be
conducted to the probe inside the inner oven.
(1) Make sure that the loop of the capillary tube is smoothly curved and not bent.
(2) The capillary tube must be free from dents, cracks or other damages and may never bend in a sharp
angle.

DF600 SERIES
REPAIR
1. General
This section contains standard repair procedures and specifications necessary to repair a component to
serviceable condition. Damaged parts must be replaced immediately.
2. Standard Repair Procedures
A. How to tighten parts
Tighten the fasteners and parts with the necessary torque value as shown in the torque tables in section
8000.
B. How to replace the wiring
NOTE: Refer to the general schematic (section 2000) for wire codes and destinations.
NOTE: If the wiring must be replaced, make sure that the dimension of the wire and the
routing of the wiring harness is not changed. Wiring can be ordered by mentioning
the wire identification code (For DET see Figure 6002).
Wire Destination
Wire AWG Size
Sequence
HE - 16 - 016N
Wire Code
Figure 6001 Wire Identification Code
C. Fasteners and parts applied with thread locker Loctite® 243 PNR CS-604-01 or Loctite®
620 PNR CS-604-03
(1) Clean the threads of the fastener or part of contamination. If the fastener or part was disassembled
and applied with thread locker. Follow the subsequent steps to clean the threads:
(a) Remove the thread locker with a soft scraper and wipe the surface clean.
(b) Make sure to clean the surface before the application of new thread locker.
(2) Apply thread locker to the male threads starting one to two threads from the end.
(3) Assemble the fastener or part correctly as usual and tighten with the necessary torque value.

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(4) Fasteners and parts installed with:
(a) Permanent thread locker Loctite® 620 may require heat or power tools for removal. Apply
localized heat (232°C (450°F) for five minutes). Remove fastener or part while hot.
(b) Removable thread locker Loctite® 243 can be disassembled with a hand tool.
D. How to connect the ground connections
To make sure a correct ground connection, sandpaper the area below the ground connection. Connect
the ground connection and apply Humiseal® Lacquer, MIL-I-46058C PNR CS-622-01. Make sure that
the Humiseal® Lacquer is applied correctly around the ground connection.
E. How to order an ID-placard
ID-Placards with PNR CS-980-02 can be ordered by mentioning the type number, part number, serial
number and manufacturing date of the unit.
3. Replacement of Contacts and Terminals

The subsequent paragraphs show the data to replace contacts and terminals of the electrical assemblies.
A. Hand Crimp Tools
The use of a correct hand crimp tool is important to create a proper crimping of a contact or a terminal.
Make sure that:
(1) The correct hand crimp tools and/or positioner is determined for the terminal or contact that is being
used (See Table 6001: "Crimp, Extraction and Insertion Tool References").
(2) The crimp settings of the crimp tool or positioner is set to the correct wire size.
(3) The crimp tool is calibrated periodically, dependant on use.
(4) The crimp tool operation is fully closed before release to ensure a reliable crimp.
B. Insertion and Extraction Tools
Insert and extraction tools make the job easier by properly setting or removing typical contacts from their
housing. Make sure that the insertion or extraction tool is in good condition and make sure that you:
(1) Always use the correct insertion or extraction tool (See Table 6001: "Crimp, Extraction and
Insertion Tool References").
(2) Do not use excessive force to reach the crimp contact in the housing. This can damage the contact
housing.
(3) Do not rotate the insertion or extraction tool in the connector. This can damage the retention tines.
C. Removal of Contact or Terminals
Use a proper wire cutter and cut the end of the wire near the contact or terminal to prevent the wire
becomes too short to use. If the wire becomes too short the wire must be replaced (See PAR B. Page
6001 "How to replace the wiring").

DF600 SERIES
D. Wire Gauge (AWG)
The size of the wire is important to the efficient flow of electricity. The more electrical current the wire
must carry, the larger the wire must be.
The wire size is specified by American Wire Gauge (AWG). AWG is a reverse numbering system where
the larger numbers refers to the smaller wires for example AWG18 is smaller than an AWG14 wire.
E. Wire Strip Length and Preparation
Wires need to have a specific length of insulation removed before being crimped to a terminal or contact.
The strip length is determined by the type of terminal or contact that is being used.
Wire preparation involves selecting the correct wire gauge, cutting it to the proper length and removing
a specific length of insulation so that the ends of the wire can be crimped for an electrical connection.
Always use a proper stripping tool that is in good condition, and do not use scalpels or knives to strip
wire insulation. Make sure that:
(1) The wire strands are not scraped, nicked, severed or otherwise damaged.
(2) The wire strands are not flattened, untwisted, buckled, kinked or otherwise deformed.
(3) The wire insulation are neatly trimmed with no signs of pinching, pulling, discoloration or burning.
F. Tooling Table References
The subsequent table shows the recommended crimp, extraction and insertion tools for each contact or
terminal applicable to this unit in order to determine the proper tools. The tools are commercially
available at worldwide suppliers and manufacturers.
Table 6001: Crimp, Extraction and Insertion Tool References
CRIMP HAND EXTRACTION INSERTION POSITIONERS &

TOOLS TOOLS TOOLS DIES
WIRE
PNR B/E PNR (MANUFACTURER) GAUGE PART NUMBER PART NUMBER PART NUMBER PART NUMBER
NOMENCLATURE AWG (MANUFACTURER) (MANUFACTURER) (MANUFACTURER) (MANUFACTURER)
CS-224-07 341002-6 14-18 525651 - - -

(TE CONNECTIVITY) (TE CONNECTIVITY)
CS-224-17 696422-4 16-22 47386-4 - - -

59250
(TE CONNECTIVITY)
CS-224-31 350418-1 18-24 90872-1 318837-1 - 90872-2

(TE CONNECTIVITY) (TE CONNECTIVITY) (TE CONNECTIVITY) (TE CONNECTIVITY)
CS-224-34 341001-4 12 525651 - - -

CS-224-504 34138 12-10 49935 - - -

239142 350417-1 24-18 90872-1 318837-1 - -

(TE CONNECTIVITY (TE CONNECTIVITY) (TE CONNECTIVITY)
239226 350415-1 20-14 90871-1 318837-1 - -

(TE CONNECTIVITY) (TE CONNECTIVITY) (TE CONNECTIVITY)

DF600 SERIES
Table 6001: Crimp, Extraction and Insertion Tool References (Continued)
CRIMP HAND EXTRACTION INSERTION POSITIONERS &

TOOLS TOOLS TOOLS DIES
WIRE
PNR B/E PNR (MANUFACTURER) GAUGE PART NUMBER PART NUMBER PART NUMBER PART NUMBER
NOMENCLATURE AWG (MANUFACTURER) (MANUFACTURER) (MANUFACTURER) (MANUFACTURER)
CS-254-301 M12883/48-02 12-16 M22520/2-01 (MIL-STD) M81969/14-03 (MIL-STD) M22520/1-02

(MIL-STD) ALT. P/Ns: M81969/14-04 (MIL-STD) (MIL-STD)
AFM8 (DMC) ALT. P/Ns:
9507-0-0-0 TH1A (DMC)
(POSITRONIC)
CS-710-680 (B/E
AEROSPACE)

DF600 SERIES
ASSEMBLY
1. Introduction
This section gives the procedures for the assembly of the unit.
2. Special tools, fixtures and equipment
(For DET, refer Section 9000).
CAUTION: BEFORE INSTALLATION OF ELECTRONIC COMPONENTS, NOTE POLARITY AND

POSITION FOR THE CORRECT ASSEMBLY.
CAUTION: PREVENT THE WIRE BUNDLES AND CONNECTORS FROM CHAFING DURING REPAIR.
CAUTION: MAKE SURE THAT ALL CONTAMINATION AND UNWANTED MATERIALS ARE REMOVED
FROM THE UNIT AFTER WORK IS COMPLETED.
3. Assembly Instructions
A. Install the Cover
(1) Use the screws (IPL Figure 15-207) and the lock-washers (IPL Figure 15-15) to install the cover
B. Install the Baffle plate assembly
(1) Open the oven door.
(2) Install the baffle plate assembly (IPL Figure 12-209) in the oven.
(3) Turn the quick-fasteners (IPL Figure 12-325) clockwise until the baffle plate is locked in place.
(4) Close the oven door.
C. Install the Fan assembly
(PRE SIL No. DOC-25-005) / PRE SB No. SB-25-1046)
(1) Install the Fan (IPL Figure 12-26A) on the motor-shaft.
(2) Use the adjustment tool PNR CS-710-234 to adjust the fan on the shaft.
(3) Install the two allen screws with the tool PNR CS-710-204.
(4) Torque the screws to the preset value.
(POST SIL No. DOC-25-005 / POST SB No. SB-25-1046)
(1) Make sure that the two allen screws (Figure 7001-B) of the fan (Figure 7001-A) are loose.
(2) Put the fan tool (Figure 7001-C) PNR CS-710-234 in position on motor shaft.

DF600 SERIES
(3) Place the fan (Figure 7001-A) on the motor shaft and push the fan forwards on the tool.
NOTE: Tighten the two allen screws (Figure 7001-B) equally to prevent unbalance of the fan assy.
(4) Equally tighten the two allen screws (Figure 7001-B) hand tight.
(5) Equally tighten the two allen screws (Figure 7001-B) with a torque value of 2 Nm ± 6%.
A B C
Figure 7001 Fan Installation (POST SB No. SB-25-1046)

D. Install the 3-Phase Safety Device (POST SB No. SB-25-1107)
(1) Install the 3-Phase Safety Device on the aft of the oven.
(2) Bundle as necessary the capillary tube in a circular manner. Use e.g. a model.
(3) Guide the capillary tube carefully through its desired loop.
NOTE: During installation of the 3-Phase Safety Device, make sure that the surface of the capillary
tube will not be damaged by other rear oven parts.
(4) Guide the probe with the desired length of the capillary tube through the nut set to the inner oven
cavity.
(5) If applicable, place carefully the two rings and the graphite beat inside the nut set. Use the tools
PNR CS-710-101, CS-710-106, CS-710211 to fasten the nipple with a torque value of 5 Nm.
(6) Check the rear and use the necessary cable-ties to hold the loop of the capillary tube, e.g. on the
wiring harness.
CAUTION: DURING INSTALLATION OF THE PROBE ONTO THE BRACKET, MAKE SURE THAT
THE CAPILLARY TUBE IS BENT WITH A SMOOTH CURVE. BOTH ABOVE
MENTIONED PARTS, INCLUDING THE TIP OF THE PROBE, MAY NEVER TOUCH
THE HEATING ELEMENT.
(7) Install the probe including the capillary tube onto the bracket inside the inner oven.
Perform a full check of the unit.

DF600 SERIES
CAUTION: COVER THE HOLES OF THE MOTOR ASSEMBLY WITH MASKING TAPE TO PREVENT
SCREWS OR DEBRIS ENTERING THE MOTOR ASSEMBLY.
E. Install the PT100 sensor
(1) Carefully put the PT100 sensor in position in the opening for the PT100 sensor
(2) Use the screws (IPL Figure 15-207) and the lock-washers (IPL Figure 15-15) to install the PT100
sensor (IPL Figure 15-430) in the oven rear plate (IPL Figure 14-3).
(3) Use the starlock installation tool PNR CS-710-139 to install the starlock (IPL Figure 15-232) and the
plain washers (IPL Figure 15-231) on the sensor.
(4) Connect the connector of the PT100.
(5) Use the screw (IPL Figure 15-14), the lock-washer (IPL Figure 15-15) and the washer
(IPL Figure 15-37) to install the cable-tie (IPL Figure 15-42).
F. Install the Motor assembly
NOTE: There are no spare parts available for the motor assembly. In case of a defective motor
assembly, return the motor to B/E Aerospace, Inc. The Netherlands for repair or replacement.
(1) Use the screws (IPL Figure 12-27) and the lock-washers (IPL Figure 12-15) to install the motor assy
(IPL Figure 12-25).
(2) Connect the connector of the Motor assembly into the applicable connector of the wiring harness.
(IPL Figure 15-37) to install the cable-tie (IPL Figure 15-42).
CAUTION: COVER THE HOLES OF THE MOTOR ASSEMBLY WITH MASKING TAPE TO PREVENT
SCREWS OR DEBRIS ENTERING THE MOTOR ASSEMBLY.
G. Install the Heating element
(1) Carefully put the heating element (IPL Figure 12-32) with a new gasket (IPL Figure 12-34) in position.
(2) Use the screws (IPL Figure 12-24) and the lock-washers (IPL Figure 12-15) to install the heating
element (IPL Figure 12-32).
(3) Put the wires in position on the heating element.
(4) Use the nuts (IPL Figure 15-225) and the washers (IPL Figure 15-224) to attach the wiring.
(5) Tighten the nuts with a torque value of 0.8 Nm (7.1 lbf.in).

DF600 SERIES
H. Install the Thermal cut-out switch
(1) Use the screws (IPL Figure 17/IPL Figure 18-423) and the lock-washers
(IPL Figure 17/IPL Figure 18-15) to install the thermal cut-out switch
(IPL Figure 17/IPL Figure 18-422) on the attachment bracket (IPL Figure 17/IPL Figure 18-401).
NOTE: Make sure the heating element is moved forward, to give space to re-install the Probe on
the back wall of the oven.
(2) Carefully put the probe with the capillary tube of the thermal cut-out switch
(IPL Figure 17/IPL Figure 18-422) in position through the rear plate (IPL Figure 13-3) of the oven.
(3) Install the probe on the spring-bracket (IPL Figure 12-214) in the oven.
NOTE: Make sure not to bend the capillary tube it can effect the operation of the thermal cut-out
switch.
(4) Use the screws (IPL Figure 12-216) and the lock-washers (IPL Figure 12-206) to install the spring-
bracket (IPL Figure 12-214).
(5) Carefully lead the capillary tube in such a way it does not touch the heating element.
(6) Use the tool PNR CS-710-209 to tighten the coupling of the capillary tube.
(IPL Figure 16-37) to install the cable tie (IPL Figure 16-42) of the capillary tube.
(8) Re-install the heating element.
(9) Install the Baffle plate assembly (refer to paragraph B).
(10)Install the Cover (refer to paragraph A).
J. Install the Relay
(1) Put the relay (IPL Figure 17/IPL Figure 18-211) in the correct position on the relay socket
(2) Install the three nuts and washers to attach the (IPL Figure 17/IPL Figure 18-211).
(3) Install the Cover (refer to paragraph A).
K. Install the Connector
(1) Insert the connector (IPL Figure 17/IPL Figure 18-411) with the seal (IPL Figure 17/
IPL Figure 18-432) in the connector bracket (IPL Figure 17/IPL Figure 18-410).
(2) Use the screws (IPL Figure 17/IPL Figure 18-412), the lock-washers (IPL Figure 17/
IPL Figure 18-413) and the nuts (IPL Figure 17/IPL Figure 18-414) to install the connector
(IPL Figure 17/IPL Figure 18-411) on the connector bracket (IPL Figure 17/IPL Figure 18-410).

DF600 SERIES
L. Install the Relay socket
(1) If necessary temporary remove the relay bracket (IPL Figure 17/IPL Figure 18-401) from the rear
plate (IPL Figure 14-3) of the oven.
(2) Insert the relay socket (IPL Figure 17/IPL Figure 18-402) in the relay bracket (IPL Figure 17/
IPL Figure 18-401).
(3) Attach the relay socket (IPL Figure 17/IPL Figure 18-402) with three nuts to the bracket
M. Install the Wiring harness
(1) Install the Connector (refer to paragraph K).
(2) Install the connector of the motor assembly (IPL Figure 14-25) to the wiring harness
(IPL Figure 22-7).
(3) Install the Relay socket (refer to paragraph L).
(4) Install the connectors of the thermal cut-out switch (IPL Figure 17/IPL Figure 18-422).
(5) Install the connectors of the heating element (IPL Figure 12-32).
(6) Install the wires of the bonding strip (IPL Figure 17/IPL Figure 18-50).
(7) Install all connectors of the wiring harness.
(8) Install the three cable-ties that hold the wiring harness in place (IPL Figure 15/IPL Figure 16-42).
N. Install the Door assembly
(1) Install the top hinge plate (IPL Figure 21-30) with the door assembly (IPL Figure 8-29)/
(IPL Figure 21-1) with the two CSK screws (IPL Figure 21-6) with some Loctite (IPL Figure 21-26)
on the oven.
(2) Apply some Loctite (IPL Figure 19-28) on the thread of the screw (IPL Figure 19-24).
(3) Install the attachment screw (IPL Figure 19-24) and the washer (IPL Figure 19-37) of the door spring
(IPL Figure 19-38).
P. Install the Steam outlet
CAUTION: MAKE SURE THE STEAM OUTLET POINTS DOWNWARD 45º.
(1) Use the tool PNR CS-710-151 to install the steam outlet screw (IPL Figure 21-13), the steam outlet
(IPL Figure 21-14) and the washer (IPL Figure 21-12) on the door.

DF600 SERIES
CAUTION: DRILL CAREFULLY THROUGH THE INNER PLATE, THE INSULATION CAN WRAP
AROUND THE DRILL BIT.
(2) Drill a hole with a diameter of 1.5 mm (0.06 inch) through the steam outlet screw into the inner plate.
(3) Install the roll-pin (IPL Figure 21-25) in the steam outlet screw and the inner plate.
Q. Install the Door plate
(1) Make sure the two insulation blankets (IPL Figure 21-22/23) are in the correct position.
(2) Make sure the washer (IPL Figure 21-12) is installed correctly.
(3) Push the inner door plate (IPL Figure 21-24) in position, make sure the spring cover plates
(IPL Figure 21-21) are installed correctly.
(4) Apply some Silicone (IPL Figure 21-27) in the gap of the door plate and the door frame.
(5) Install the Steam outlet (refer to paragraph P).
R. Install the Door Rod assembly
(1) Install the Door-lock assembly (refer to paragraph S).
(2) Install the rods (IPL Figure 21-16) with the insulation bushings (IPL Figure 21-19), the door rod
extensions (IPL Figure 21-17) and the springs (IPL Figure 21-18).
(3) Apply some Loctite (IPL Figure 21-26) on the thread of the screws (IPL Figure 21-8).
(4) Use the screws (IPL Figure 21-8) to install the guide bars (IPL Figure 21-5).
(5) Install the Door plate (refer to paragraph Q).
(7) Install the Door assembly (refer to paragraph N).
S. Install the Door-lock assembly
(1) Apply some Loctite (IPL Figure 21-26) on the screws (IPL Figure 21-8).
(2) Use the screws (IPL Figure 21-8)to install the door lock (IPL Figure 21-1).
(3) Install the Door Rod assembly (refer to paragraph R).
(4) Install the Door plate (refer to paragraph Q).
(6) Install the Door assembly (refer to paragraph N).

DF600 SERIES
T. Install the Quarter Turn Latch Assembly (POST SB No. 600-25-0017)
(1) If necessary, put the nut plate (IPL Figure 2-225), (IPL Figure 8-220) or (IPL Figure 9-220) in position
in the frame.
(2) Apply some Loctite (IPL Figure 2-220), (IPL Figure 8-215) or (IPL Figure 9-215) on the thread of the
secondary latch screw (IPL Figure 2-240), (IPL Figure 8-235) or (IPL Figure 9-235).
(3) Install the quarter turn latch (IPL Figure 2-215), (IPL Figure 8-210) or (IPL Figure 9-210) and torque
the screw to 3.4 Nm +/- 0.20 Nm [30.09 lbf.in +/- 1.81 lbf.in.].
(4) If necessary, follow the subsequent steps to re-assemble the frame assembly:
(a) Apply some Loctite (IPL Figure 10-8) on the screw (IPL Figure 10-7).
(b) Use the screw (IPL Figure 10-7) to install the lock plate (IPL Figure 10-6).
(c) Apply some Loctite (IPL Figure 10-8) on the screw (IPL Figure 10-10).
(d) Use the screw (IPL Figure 10-10) to install the hinge block (IPL Figure 10-11).
U. Assembly procedure Outer Case Handle Eff. J, K, L (POST SIL No. H0212-25-0112)
The following procedure describes the steps how to install a new handle PNR CS902-01 on the outer case
assembly.
(1) Installation of the Handle
(a) STEP 1 - Use a piece of sand paper to sand the area around the handle opening at inside the
outer case assembly (Figure 7002-10).
(b) STEP 2 - Use a piece of sand paper to sand the top surface around the handle (Figure 7002-20).
(c) Use a cloth and some surface cleaner PNR CS-631-02 to clean the sanded surface around the
handle opening of the outer case assembly (Figure 7002-10) and the top surface of the handle
(Figure 7002-20).
(d) STEP 3 - Carefully remove the self-adhesive protection film from the self-adhesive strip
(Figure 7002-30) and apply the self-adhesive strip (Figure 7002-30) on the top surface of the
handle (Figure 7002-20).
(e) STEP 4 - Carefully remove the self-adhesive protection film from the self-adhesive strip
(Figure 7002-30).
CAUTION: MAKE SURE THAT THE HANDLE IS POINTED IN THE CORRECT POSITION
(SEE STEP 4) BEFORE YOU ATTACH THE HANDLE ON THE OUTER CASE.
(f) Put the handle (Figure 7002-20) in the correct position into the opening of the outer case
assembly (Figure 7002-10) and firmly press the handle (Figure 7002-20) to attach the handle on
the outer case assembly (Figure 7002-10).

DF600 SERIES
1
SAND AND CLEAN
2
10
20
SAND AND CLEAN
10
PROTECTION FILM
30
20
30
3 4 20
Figure 7002 Outer Case Handle Installation

DF600 SERIES
FITS AND CLEARANCES

1. Fits and Clearances
The mounting base and adjacent structures must be able to withstand the reaction force due to deformation
of the appliances by sustained accelerations, vibrations, operational - and crash safety-shocks. The advised
clearance around top-, side-, and back surface should be at least 0.75 inch (19 mm).
2. Torque Values
Standard torque values should be used for each screw and nut as mentioned below unless otherwise
specified in the text.
Table 8001: Standard Torque Values
Size, UNC Torque, Nm (lbf.in) Size, Metric Torque, Nm (lbf.in)
4-40 UNC 0.8 Nm (7.1 lbf.in) ± 6% M1.6 0.1 Nm (0.9 lbf.in) ± 6%
6-32 UNC 1.2 Nm (10.6 lbf.in) ± 6% M2 0.15 Nm (1.3 lbf.in) ± 6%
8-32 UNC 1.2 Nm (10.6 lbf.in) ± 6% M2.5 0.3 Nm (2.6 lbf.in) ± 6%
M3 0.8 Nm (7.1 lbf.in) ± 6%
M4 1.2 Nm (10.6 lbf.in) ± 6%
M5 1.2 Nm (10.6 lbf.in) ± 6%
Table 8002: Bonding Torque Values
Size, UNC Torque, Nm (lbf.in)
6-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%
8-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%
10-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%
Table 8003: Terminal Torque Values
Size, UNC Torque, Nm (lbf.in)
6-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%
8-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%
10-32 UNC 1.2 Nm (10.6 lbf.in) ± 6%

DF600 SERIES
Figure 8001 Galley Attachments

DF600 SERIES
door oven
between locking bushes

423mm(16.65in)
417mm(16.42 in)
minimum
SEE SECTION A-A
SIDE VIEW (door open)
door latch rod A
door door
rod
3 mm (0.118 in)
minimum
Ø6.8mm(0.268 in) hinge pin

+0.5
hole Ø 7 -0 mm
Ø7.2mm(0.284 in) bear bushing +0.197
( Ø 0.276 -0 in )
oven ridge A locking bush oven ridge
DETAIL (front) SECTION A-A (door closed)
Figure 8002 Door Rod Adjustments

DF600 SERIES
oven (side view) galley structure

(1.063 in)
minimum
Ø 27 mm
(0.984 in)
minimum
Ø 25 mm
35 mm(1.378 in) locking pin
bushing (part of galley structure)
minimum
Figure 8003 Bushing for Galley Attachment
3. Special Torque Values
View Torque, Nm (lbf.in)
3.4 Nm ± 0.20 Nm (30.09 lbf.in ± 1.81 lbf.in)
3.4 Nm ± 0.20 Nm (30.09 lbf.in ± 1.81 lbf.in)

Figure 8004 Torque - Quarter Turn Latch Assembly

DF600 SERIES
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT

1. Introduction
This section gives a list of the special tools and equipment which are necessary to do the maintenance tasks
shown in this manual. All test equipment shown in this chapter are standard used at the factory.
A. Test Equipment
NOTE: Equivalent alternatives can be used.
Table 9001: Test Equipment
SPECIFICATION SOURCE
OR EQUIPMENT OR
NOMENCLATURE PART NUMBER CHARACTERISTICS CAGE CODE USE
Test Bench 240536 Power Supply VH0212 Used to test unit.

(POST SIL No. SIL3220-01) 3x115/200 VAC - 400Hz.

DC-Volt meter:

Accuracy 0.5%
full scale (40 V).

DC-Amp meter:

!"
!
!"

#$

#$

!!"

%
!

!"
%
!

!"

! Accuracy 2.5%
full scale (7.5 A).

!"

! !

%

%

AC-Amp meter:
Accuracy 2.5%
full scale (20 A).
Water Supply:
Connection:
Hansen 2-KL-F.
Press. Range:
0.5-3.8 bar [7-55 psi].
Temperature Meter
Min. range 0 - 250°C
[32 - 482 °F]
Accuracy ± 0.4%.
Test Bench Power Cable 612105 - VH0212 Used to connect the

unit to the test bench.
Power Supply 115V/400Hz - - Commercially

Available
Oven Control Module - - Commercially

(OCM800) Available

DF600 SERIES
Table 9001: Test Equipment (Continued)
OR EQUIPMENT OR
Adjustable Air Source 0-193 - - Commercially

kpa (0-28psi) Available
Stroboscope Example: min range 0 - 10.000 Commercially Used to measure the

Type: Drello rpm Available rotation speed of the
Stroboport 1009 motor.
Hot Air Blower Set CS-710-217 - VH0212 Used to test the

(612493) 3-Phase Safety
Device.
Hot Air Gun

PNR CS-710-133
Nozzle Hot Air Gun
PNR CS-710-241.
Nozzle for Heat Gun CS-710-241 - VH0212 Used to do a test on

the 3-Phase Safety
Device.
Fits on Hot Air Blower

PNR CS-710-133.
Thermocouple Assembly CS-710-585 Thermocouple Length: VH0212 The thermocouple

(POST SIL No. H0212-25- 2000 mm [78.74 in.] can be used with
0292) the test bench
PNR 240536 for
temperature tests.

DF600 SERIES
B. Special Tooling
Table 9002: Special Tooling
OR EQUIPMENT OR
Fan Installation an Removal CS-710-231 - VH0212 Used to adjust and

Tool (610012) remove the old fan
PNR 235053.
Fan Extraction Tool CS-710-239 - VH0212 To extract the fan

(POST SIL No. H0212-25-0004) from the motor
shaft.
Fan Removal Tool CS-710-204 1) Torque Wrench VH0212 -

(240412) PNR CS-710-103
Range 1 - 6 Nm
1 For example: Commercially
[8.85 - 53.10 lbf.in]
Facom/Rahsol: Available
1) Rahsol S.757-06 2) Socket Head
2 2) EH.103 PNR CS-710-112.
Fan Adjusting Tool CS-710-234 - VH0212 Used to adjust the

(612547) Fan PNR 240605
Starlock Installation Tool CS-710-139 - VH0212 -

(611998)

DF600 SERIES
Table 9002: Special Tooling (Continued)
OR EQUIPMENT OR
Steam Outlet Removal Tool CS-710-151 - VH0212 Used to remove or

(611996) to install the Steam
Outlet, Steam
Outlet screw and
washers.
Door Cover Removal Tool CS-710-152 - VH0212 Used to remove the

(611997) Door Cover.
This Tool is only
applicable to the
new Door Assy
PNR 609806.
Wire for Conductive Wrist Strap CS-710-128 - VH0212 Used to ground the
(240424) maintenance
engineer. Use in
For example: Commercially combination with
Romex 35400900 Available PNR CS-710-129.
Conductive Wrist Strap CS-710-129 - VH0212 Used to ground the

(240423) maintenance
engineer. Use in
For example: Commercially combination with
Romex 35100750 Available PNR CS-710-128.
Bended box spanner CS-710-209 Wrench Size:  10 mm VH0212 Used to tighten the
(240410) [0.393 in.] coupling of the
capillary tube.
Cable Tie Installation Tool For Example: - Commercially Used to tension

T&B WT-199 Available and provide a flush
according to cut to cable ties.
MS90387-1

DF600 SERIES
Table 9002: Special Tooling (Continued)
OR EQUIPMENT OR
Sensor Installation Tool CS-710-211 Drive Size:  1/4 in. VH0212 Used to fasten the
(612314) Wrench Size:  10 mm nut of the 3-Phase
[0.393 in.] Safety Device PNR
239388
Tool should be
used in
combination with:
PNR CS-710-106
(240474) and
Torque Wrench
PNR CS-710-101
(240475)
Ratchet CS-710-106 Drive Size:  3/8 in. VH0212 Use with

PNR CS-710-102
For example: Commercially and
Facom J.372 Available PNR CS-710-105.
Torque Wrench CS-710-101 Torque Range: VH0212

(POST SIL No. SIL-25-0033) 5-25 Nm
For example: [44.25 - 221.26 lbf.in] Commercially
Facom R.306-25D Available
Extraction Tool 439007004 - VH0212 Used to Extract

Faston PNR
239714

DF600 SERIES
C. Consumable Materials
OR OR
NOMENCLATURE PART NUMBER CAGE CODE USE
Thread Locker, Loctite®, 243 - Commercially Available Loctite®, 243 converts a threaded
fastener to a locking fastener.
CS-604-01 VH0212
(236054)
Thread Locker, Loctite®, 620 - Commercially Available Loctite®, 620 converts a threaded
fastener to a locking fastener.
CS-604-03 VH0212
(240963)
Threadlocker, Loctite®, 648 - Commercially Available Loctite®, 648 converts a threaded

(POST SB No. 600-25-0017) fastener to a locking fastener.
CS-604-05 VH0212
Silicone Rubber, - Commercially Available Used for multipurpose glue jobs.

ELASTOSIL® E 41
CS-603-02 VH0212
(234020)
Conformal Coating SCC3, DCT - Commercially Available -

(Vendor: Electrolube)
Thinner, SCC3, DCT - Commercially Available -

(Vendor: Electrolube)

DF600 SERIES
ILLUSTRATED PARTS LIST

1. Introduction
The Illustrated Parts List is a breakdown of the assemblies, subassemblies and detail parts of the unit as
mentioned below.
IPL Table 1: Effectivities
PART NUMBER DESCRIPTION EFFECTIVITY
DF600 72066000* A
DF600 72066001* B
DF600 72066002* C
DF600 72066005* D
DF600 72066000B* E
DF600 72066001B* F
DF600 72066002B* G
DF600 72066005B* H
DF600 72066006B* I
DF600 72066010 J
DF600A1 72066012 K
DF600A 72066011* L
* OUT OF PRODUCTION
2. How to Use the Illustrated Parts List.
A. When part number is known:
Find the part number in the Numerical Index List. The figure and item number listed in the columns to
the right of the part number shows where the part appears. Turn to the IPL Figure and find the item
number. The related item number in accompanying parts list gives the part number, description,
assembly relation and quantity necessary for the applicable application.
B. When part number is not known:
Search through the IPL Figures and find the assembly for which the component is used as a part, or
search through the IPL Figures and identify the part by its appearance. Note the item number shown on
the Figure and check the corresponding item number accompanying parts list to find the part number,
description and quantity necessary for the application.
3. Numerical Index
The purpose of the Numerical Index is to enable the user to locate any part by the part number. The figure(s)
and item number(s) in which the part is used is listed. Parts are listed in Numerical order.

DF600 SERIES
4. Detailed Parts List
A. Item Number
The Detailed Parts List provides the user with a numerical listing of the parts and information as shown
on the accompanying figure(s). Item numbers on the illustrations accompanying each parts list
correspond to the Fig. Item column of the parts list. The Fig. Item column of the Parts List is used with
the accompanying Figure to show the location of the individual parts in relation to assembly or
subassembly of an equipment. The number in the first column of the Detailed Parts List indicates the IPL
Figure it is used with. Any ITEM number after the first ITEM number that is prefixed with a hyphen (-)
indicates the part is not illustrated on the figure. If present “A through Z” in front of the ITEM number is
an indication that the number is replaced.
B. Part Number and Nomenclature
(1) Indenture Level

The indenture level shows how parts are related.
The parts list is laid out to show the relationship between the parts.
1234567
Assembly or installation assembly (RF) number
. Sub-assembly
. . Detail parts for sub-assembly
. . . Sub-sub assembly
. . . . Detail parts for sub-subassembly
The PART NUMBER and NOMENCLATURE columns of the Parts List are used to identify each part.
Component parts are indented in the NOMENCLATURE column to show the subordinate
relationship to the complete assembly or subassembly. When an equipment designator has been
assigned to an electrical component, the designator will be shown at the end of the
NOMENCLATURE column.
The data which may contained in the NOMENCLATURE column are:
(2) TRUE PNR: The true part number will be given in the NOMENCLATURE column when:
(a) The part number contains characters that are not permitted by ATA 2000 Specification: for
example, a slash (/).
(b) The part number has more than 15 characters.
(c) The part number contains a dash (-) between a number and a letter.
(3) FOR DET or NHA gives the location in the IPL of either the full breakdown or the NHA of a sub-
assembly.
(4) POST SB XXXXXX identifies a part modified or added by a Service Bulletin.
(5) PRE SB XXXXXX identifies a part modified or deleted by a Service Bulletin.
(6) RPLS XXXXXXX replaces part number. Indicates that parts are fully interchangeable (two-way).
(7) RPLD BY XXXXXXX replaced by part number. Indicates that parts are fully interchangeable (two-
way).

DF600 SERIES
(8) SUPSDS XXXXXXX supersedes part number. Indicates that parts are non-interchangeable (or one-
way).
(9) SUPSD BY XXXXXXX superseded by part number. Indicates that parts are non-interchangeable (or
one-way).
(10)NP is for a Non Procurable item i.e. not supplied.
C. Effectivity Code
If variations exist between similar assemblies or subassemblies and only one figure is illustrated, the
differences are indicated by an effective code listed in the EFF CODE column using the capital letter A,
B, C, etc. The lettered EFF CODE refers to the first indentured item(s) similarly coded for that particular
figure of the parts list. When the EFF CODE column is left blank, the parts listed are common to all
assemblies.
D. Unit per Assy
The UNIT PER ASSY column of the parts list indicates the quantity of each part required for the next
higher assembly. When RF appears in this column, it indicates that the part item is listed for Reference
purposes only, and the quantity will appear on another drawing. The quantity listed as AR indicates a
bulk item material, quantity is as required.
5. Abbreviations
Assy Assembly
AR As required
Eff code Effectivity code
FIG Figure
PNR Part number
RF Reference
NP Non procurable part
DET Details
RPLS Replaces
RPLD Replaced
SUPSDS Supersedes
SUPSD Superseded
BKDN Break Down
6. Vendor Codes
The code numbers prefixed by a V found in the NOMENCLATURE column of the Detailed Parts List
represent the assigned Commercial and Government Entity (CAGE) Code Numbers, formerly referred to as
the Federal Supply Code for Manufacturers (FSCM) numbers.
CAGE CODE VENDOR NAME
V80205 NATIONAL AEROSPACE STANDARDS

1000 WILSON BLVD SUITE 1700
ARLINGTON, VA 22209
V96906 MILITARY STANDARDS

DEFENSE STANDARDIZATION
MANUAL 4120 3-M

DF600 SERIES
7. Recommended Spare Parts

The recommended spare parts list includes all spare parts which are necessary for maintenance and repairs.
The spare parts can be ordered from the Customer Support Department at B/E Aerospace, Inc. Facility
Phone: +31 (0) 306029200/Fax: +31 (0) 306036949.
8. Equipment Designator Prefixes

Equipment designator prefixes are shown with the name, part number, fig-item number and revision level at
the time of print.
NAME/PREFIX PART NUMBER FIG-ITEM CI/REV LTR

HIGH SPEED OVEN DF600 72066000 1-100 -
HIGH SPEED OVEN DF600 72066001 1-100A -
HIGH SPEED OVEN DF600 72066002 1-100B -
HIGH SPEED OVEN DF600 72066005 1-100C -
HIGH SPEED OVEN DF600 72066000B 1-100D -
HIGH SPEED OVEN DF600 72066001B 1-100E -
HIGH SPEED OVEN DF600 72066002B 1-100F -
HIGH SPEED OVEN DF600 72066005B 1-100G -
HIGH SPEED OVEN DF600 72066006B 1-100H -
HIGH SPEED OVEN DF600 72066010 1-100J 26
HIGH SPEED OVEN DF600 72066012 1-100K 04
HIGH SPEED OVEN DF600 72066011 1-100L 05
FRAME ASSY 609507 2-115 -
WIRING HARNESS ASSY 609512 3-180 -
WIRING HARNESS ASSY 609580 3-180A -
WIRING HARNESS ASSY 609589 3-180B -
DOOR ASSY 609549 4-1 -
DOOR ASSY 609806 4-1A 14
DOOR ASSY WITH STEAM OUTLET 611351 5-1 -
(OPTIONAL)
MOTOR ASSY 234915 6-1 -
MOTOR ASSY 240349 6-1A -
MOTOR ASSY CS-201-402 6-1B 01
MOTOR ASSY 239071 7-100 -
MOTOR ASSY 240349 7-100A -
MOTOR ASSY CS-201-402 7-100B 01
MOTOR ASSY CS-201-404 7-100C D

DF600 SERIES
NAME/PREFIX PART NUMBER FIG-ITEM CI/REV LTR

INSULATION ASSEMBLY (BOTTOM 431006024 8-61 01
SIDE)
INSULATION ASSEMBLY LEFT (TOP 431006022 8-65 01
SIDE, LH)
INSULATION ASSEMBLY RIGHT 431006023 8-70 01
(TOP SIDE, RH)
INSULATION ASSEMBLY (BOTTOM 431006024 9-61 01
SIDE)
INSULATION ASSEMBLY LEFT (TOP 431006022 9-65 01
SIDE, LH)
INSULATION ASSEMBLY RIGHT 431006023 9-70 01
(TOP SIDE, RH)
FRAME ASSY 609507 10-1 -
INNER OVEN ASSY 610963 11-1 05
OUTER CASE ASSY (POWDER 611484 11A-1 01
COATED)
DIFFUSER ASSY WITHOUT STUDS 610911 12-209 -
AND AIRGRATE
DIFFUSER ASSY WITH STUDS 609510 12-209A -
WITHOUT AIR GRATE
DIFFUSER ASSY 610944 12-209B 04
DIFFUSER ASSY 430004002 12-209C 01
WIRING HARNESS ASSY 611280 13-210 07
DOOR ASSY 609806 21-2 14
MOTOR REPLACEMENT KIT 439001067 24-1 02
MOTOR REPLACEMENT KIT 439001365 24-1A A

DF600 SERIES
IPL Table 2: Numerical Index
IPL
ITEM PART NUMBER NOMENCLATURE QTY
FIGURE
125 201777 2 FIBER WASHER 8
185 234005 4 SPACER, STOP 10
30 234005 5 SPACER, STOP 10
115A 234007 3 INSULATION 2
135A 234065 3 DISK 1
115 234500 1 SPRING FOR DOOR ASSY 1
38 234500 19 SPRING FOR DOOR ASSY 1
150 234505 2 SEAL, 14 DM (55.11 IN) 1
21 234505 8 SEAL, 14 DM (55.11 IN) 1
21 234505 9 SEAL, 14 DM (55.11 IN) 1
135 234506 3 DISK 1
175 234509 2 CONDUIT 1
185 234514 2 INSERT 1
135 234518 4 HINGE PIN 2
16 234518 5 HINGE PIN 2
173 234523 2 SPACER 2
5 234527 21 GUIDE BAR 2
118 234528 2 HINGE BLOCK 1
-9 234528 10 HINGE BLOCK 1
117 234529 2 LOCK PLATE 4
6 234529 10 LOCK PLATE 4
-11 234790 3 SPIRAB (30 CM) 1
215 234915 3 MOTOR ASSY 1
-1 234915 6 MOTOR ASSY 1
-25 234915 12 MOTOR ASSY 1
100 234936 6 MOTOR HOUSING 1
110 234942 6 END CAP 1
120 234944 6 RETAINING RING 1
125 234945 6 RETAINING RING 1
130 234946 6 SHIM 1

DF600 SERIES
IPL
FIGURE
135 234947 6 SPRING 1
145 234948 6 DISC 1
150 234949 6 GROMMET 1
140 234950 6 WASHER 1
105 234966 6 ROTOR 1
190 235045 3 RELAY SOCKET 1
160 235053 2 FAN ASSY 1
-26 235053 12 FAN ASSY 1
20 235122 22 GROMMET, Ø18 X Ø10 X 4 1
20 235122 23 GROMMET, Ø18 X Ø10 X 4 1
195 235424 4 IDENTIFICATION PLATE 1
14 235424 5 IDENTIFICATION PLATE 1
186 235674 3 CONNECTOR 1
433 235674 18 CONNECTOR 1
33 235674 23 CONNECTOR 1
205 235679 3 RELAY 1
105 236006 3 INSULATION, BOTTOM 430 X 270 X 10 (HYDROFOBIC) 2
10 236006 20 INSULATION, BOTTOM 430 X 270 X 10 (HYDROFOBIC) 1
110 236007 3 INSULATION 1
115 236008 3 INSULATION, SIDE WALL 435 X 430 X 10 (HYDROFOBIC) 2
22 236008 20 INSULATION, SIDE WALL 435 X 430 X 10 (HYDROFOBIC) 2
34 236015 5 STAPLE 2
120 236017 3 INSULATION, 440 X 270 X 6.35 (CERABLANKET) 1
35 236017 20 INSULATION, 440 X 270 X 6.35 (CERABLANKET) 1
130 236018 3 INSULATION, REAR PLATE 414 X 280 X 1/4” 1

(CERABLANKET)
45 236018 20 INSULATION, REAR PLATE 414 X 280 X 1/4” 1

(CERABLANKET)
170 236046 2 3-PHASE SAFETY DEVICE RF
210A 236046 3 3-PHASE SAFETY DEVICE 1
29 236088 21 DOOR LOCK 1
120 236089 4 DOOR ROD 2

DF600 SERIES
IPL
FIGURE
4 236089 5 DOOR ROD 2
155 236108 4 INSULATION SET 1
28 236108 5 INSULATION SET 1
110A 236112 3 INSULATION 1
150 236113 4 INSULATION BLANKET 400 X 240 X 12.7 1
31 236113 5 INSULATION BLANKET 400 X 240 X 12.7 1
160 236114 4 INSULATION BLANKET, 78 X 56 X 6.35 1
29 236114 5 INSULATION BLANKET, 78 X 56 X 6.35 1
232 236117 15 STARLOCK, 5 MM 1
229 236117 16 STARLOCK, 5 MM 1
34A 236138 12 ELEMENT GASKET 1
18 236389 21 SPRING 2
110 236430 4 DOOR LATCH ASSY 1
130 236502 2 INSULATION CORD (140 CM) 1
135 236502 2 INSULATION CORD (140 CM) 1
125 236557 3 INSULATION (CERABLANKET) 1
14 236585 21 STEAM OUTLET, Ø25 X 31 1
12 236586 5 SCREW, STEAM OUTLET 1
13 236586 21 SCREW, STEAM OUTLET 1
19 236589 21 INSULATION BUSH 2
17 236593 21 DOOR ROD EXTENSION, Ø6.35 X 48 2
23 236722 21 INSULATION (HYDROPHOBIC) 1
16 236723 21 DOOR ROD, Ø6.35 X 136 2
21 236730 21 SPRING 14
-25A 236775 12 MOTOR ASSY 1
13 236913 5 ROLL PIN 1
25 236913 21 ROLL PIN 1
-162 237100 2 BALANCING CLIP (0.25 GRAM) AR

DF600 SERIES
IPL
FIGURE
155A 237241 2 ELEMENT GASKET 1
34B 237241 12 ELEMENT GASKET 1
23 237510 12 MOUNTING PLATE, Ø84 X 8.5 1
324 239038 12 STUD 4
-215A 239071 3 MOTOR ASSY 1
100 239071 7 MOTOR ASSY 1
-25B 239071 12 MOTOR ASSY 1
25 239071 13 MOTOR ASSY 1
25 239071 14 MOTOR ASSY 1
8 239138 22 RECEPTACLE 1
8 239138 23 RECEPTACLE 1
120 239141 7 CONNECTOR, 0-0770084-1 1
7 239142 22 CONTACT, SOCKET 0-0350417-1 5
7 239142 23 CONTACT, SOCKET 0-0350417-1 5
6 239224 22 CONNECTOR, 0-0770070-1 1
6 239224 23 CONNECTOR, 0-0770070-1 1
28 239225 23 CONNECTOR PLUG, 0770074-1 1
9 239226 22 CONTACT, SOCKET 0350415-1 3
9 239226 23 CONTACT, SOCKET 0350415-1 3
11 239245 20 INSULATION, REAR PLATE 395 X 271 X 12 (HYDROFOBIC) 1
214 239252 12 SPRING 1
11 239280 10 HINGE BLOCK 2
422 239388 13 3-PHASE THERMAL CUT-OUT SWITCH RF
422 239388 14 3-PHASE THERMAL CUT-OUT SWITCH RF
422 239388 17 3-PHASE THERMAL CUT-OUT SWITCH 1
118A 239421 2 HINGE BLOCK 1

DF600 SERIES
IPL
FIGURE
9A 239421 10 HINGE BLOCK 2
10 239525 5 OUTLET 1
3 239552 11A TAPE, FRAME 130 X 90 X 0.64 1
57 239711 20 INSULATION, TOP 430 X 270 X 10 (HYDROFOBIC) 1
-215B 239827 3 MOTOR ASSY 1
-25C 239827 12 MOTOR ASSY 1
-25A 239827 13 MOTOR ASSY 1
-25A 239827 14 MOTOR ASSY 1
11 240127 5 SPACER, Ø25 X 21.5 X 18 1
55 240182 12 PUSH-BUTTON BOLT, 8-32 UNC X 9.5 1
-215C 240349 3 MOTOR ASSY 1
-1A 240349 6 MOTOR ASSY 1
-100A 240349 7 MOTOR ASSY 1
25D 240349 12 MOTOR ASSY 1
-25B 240349 13 MOTOR ASSY 1
-25B 240349 14 MOTOR ASSY 1
5 240349 24 MOTOR ASSY 1
-160A 240605 2 FAN ASSY 1
26A 240605 12 FAN ASSY 1
-82 290042 4 RIVET, Ø3 X 5.5 4
15 290042 5 RIVET, Ø3 X 5.5 4
209C 430004002 12 BAFFLE PLATE ASSY 1
215 431004046 2 QUARTER TURN LATCH ASSEMBLY 1
65 431006022 8 INSULATION ASSEMBLY LEFT (TOP SIDE, LH) 1
65 431006022 9 INSULATION ASSEMBLY LEFT (TOP SIDE, LH) 1
-70 431006023 8 INSULATION ASSEMBLY RIGHT (TOP SIDE, RH) 1
-70 431006023 9 INSULATION ASSEMBLY RIGHT (TOP SIDE, RH) 1
61 431006024 8 INSULATION ASSEMBLY (BOTTOM SIDE) 1
61 431006024 9 INSULATION ASSEMBLY (BOTTOM SIDE) 1

DF600 SERIES
IPL
FIGURE
225 431007082 2 NUT PLATE 1
220 431007082 8 NUT PLATE 1
220 431007082 9 NUT PLATE 1
-235 431007083 2 SHAFT 1
-230 431007083 8 SHAFT 1
-230 431007083 9 SHAFT 1
-66 431009026 8 INSULATION STRIP LEFT HINGED 1
-66 431009026 9 INSULATION STRIP LEFT HINGED 1
-71 431009027 8 INSULATION STRIP RIGHT HINGED 1
-71 431009027 9 INSULATION STRIP RIGHT HINGED 1
-1 439001067 24 MOTOR REPLACEMENT KIT 1
-1A 439001365 24 MOTOR REPLACEMENT KIT 1
165 609371 4 INSULATION PLATE, 71 X 49 X 0.5 1
27 609371 5 INSULATION PLATE, 71 X 49 X 0.5 1
175 609382 4 PROTECTION GUTTER, 172 X 66 X 0.5 1
32 609382 5 PROTECTION GUTTER, 172 X 66 X 0.5 2
180 609383 4 COVER PLATE 1
33 609383 5 COVER PLATE 1
30 609393 21 HINGE PLATE 2
195 609396 2 BONDING CABLE, L=100MM RF
30 609396 13 BONDING CABLE, L=100 MM 1
30 609396 14 BONDING CABLE, L=100 MM 1
120 609397 1 GROUND WIRE 1
190 609397 2 GROUND WIRE RF
210 609397 2 GROUND WIRE RF
3 609440 21 PROTECTION PLATE 1
4 609441 21 PROTECTION PLATE 1
10 609442 21 NUT PLATE, 38 X 29.5 X 2 2
7 609443 21 ATTACHMENT PLATE, 40 X 8 X 2 1
9 609444 21 ATTACHMENT PLATE, 64 X 8 X 2 1
15 609445 21 NUT PLATE, 32 X 17 X 2 2

DF600 SERIES
IPL
FIGURE
100 609504 2 OUTER CASE 1
105 609505 2 INNER OVEN 1
110 609506 2 REAR PANEL ASSY 1
140 609506 3 REAR PANEL ASSY RF
115 609507 2 FRAME ASSY 1
-1 609507 10 FRAME ASSY 1
220 609508 3 GALLEY BRACKET 1
225 609509 3 CORNER PIECE 1
-209A 609510 12 DIFFUSER ASSY WITHOUT STUDS AND AIRGRATE 1
180 609512 3 WIRING HARNESS ASSY RF
100 609513 4 FRONT PLATE 1
115 609514 4 INNER PLATE 1
165 609515 2 DIFFUSER 1
172 609516 2 CLAMP 2
140 609519 2 PROFILE 1
145 609520 2 CORNER SEAL 1
155 609521 2 ELEMENT GASKET 1
34 609521 12 ELEMENT GASKET 1
145 609522 3 COVER 1
175 609523 3 INSULATION PLATE 1
145 609530 4 STRIP FOR DOOR, 370 X 15 X 2 2
22 609530 5 STRIP FOR DOOR, 370 X 15 X 2 2
140 609531 4 STRIP FOR DOOR, 280 X 15 X 2 2
23 609531 5 STRIP FOR DOOR, 280 X 15 X 2 2
130 609532 4 HINGE PLATE 2
18 609532 5 HINGE PLATE 2
120 609533 2 SLIDE STRIP 2

DF600 SERIES
IPL
FIGURE
47 609537 12 BRACKET 2
3 609538 10 ANGLE PIECE 4
125 609539 4 BUSHING WITH FLANGE 2
3 609539 5 BUSHING WITH FLANGE 2
403 609542 12 MOTOR PLATE 1
200 609545 2 HEATING ELEMENT 1
105A 609547 2 INNER OVEN 1
110 609549 1 DOOR ASSY RF
-1 609549 4 DOOR ASSY 1
210 609551 3 3-PHASE SAFETY DEVICE 1
165 609558 3 FLANGE 1
-13 609573 10 INSERT-Z 1
145A 609576 3 COVER 1
110A 609579 2 REAR PANEL ASSY 1
180A 609580 3 WIRING HARNESS ASSY RF
200A 609581 2 HEATING ELEMENT, 2130W-115V 1
32A 609581 12 HEATING ELEMENT, 2130W-115V 1
180B 609589 3 WIRING HARNESS ASSY RF
187 609610 3 NUT PLATE 1
2 609620 10 PROFILE 2
-14 609621 10 PROFILE 1
9 609623 5 INSULATION, 76 X 54 X 0.5 1
12 609748 21 WASHER, Ø28 X Ø20 X 2 1
24 609805 21 DOOR PLATE 1
-110A 609806 1 DOOR ASSY RF
-1A 609806 4 DOOR ASSY RF
-2 609806 21 DOOR ASSY 1
190 609813 4 BONDING BRACKET 1

DF600 SERIES
IPL
FIGURE
24 609813 5 BONDING BRACKET 1
28 610020 21 DOOR 1
6 610405 11A SLIDE STRIP, 404.5 X 20 X 1.5 2
321 610801 12 AIR GRATE, 114 X 114 X 0.8 1
49 610810 12 DISK, Ø80 1
-209 610911 12 DIFFUSER ASSY WITHOUT STUDS AND AIRGRATE 1
53 610934 17 NUT PLATE 1
53 610934 18 NUT PLATE 1
209B 610944 12 DIFFUSER ASSY 1
-1 610963 11 INNER OVEN ASSY 4
2 610963 12 INNER OVEN ASSY 1
12 610981 8 INSULATION CORD 1
12 610981 9 INSULATION CORD 1
324 611001 11 GROUND STRIP OUTER CASE, 1226 X 15 X 1.25 1
119 611053 2 SPACER ASSY KIT 1
243 611053 19 SPACER ASSY KIT 1
327 611069 11 INNER OVEN 1
3 611122 8 REAR PLATE 1
3 611122 9 REAR PLATE 1
3 611122 12 REAR PLATE 1
3 611122 13 REAR PLATE 1
3 611122 14 REAR PLATE 1
401 611123 13 RELAY BRACKET RF
401 611123 14 RELAY BRACKET RF
401 611123 17 RELAY BRACKET 1
410 611125 17 CONNECTOR BRACKET 1

DF600 SERIES
IPL
FIGURE
421 611126 17 BRACKET 1
421 611126 18 BRACKET 1
21 611126 22 BRACKET 1
21 611126 23 BRACKET 1
204 611127 8 REAR COVER ASSY 1
200B 611132 2 HEATING ELEMENT, 3600W-115V 1
32 611132 12 HEATING ELEMENT, 3600W-115V 1
50 611133 8 BONDING STRIP 1
-2 611280 22 WIRING HARNESS ASSY 1
43 611287 12 NUT-SET 1
-1 611351 5 DOOR ASSY WITH STEAM OUTLET (OPTIONAL) 1
7 611387 11A OUTER CASE (POWDER COATED) 1
230 611401 15 SEAL (4 CM) 1
230 611401 16 SEAL (4 CM) 1
14A 611412 10 PROFILE 2
-1 611484 11A OUTER CASE ASSY (POWDER COATED) 1
160A 611496 3 PT100 TEMPERATURE SENSOR 1
30 611498 22 TEMPERATURE SENSOR PT100 ASSY 1
30 611498 23 TEMPERATURE SENSOR PT100 ASSY 1
10 611555 24 MOTOR CONNECTION KIT 1
60 611916 8 STRIP, 266 X 45 X 1.2 2
-62 611916 8 INSULATION STRIP 1
60 611916 9 STRIP, 266 X 45 X 1.2 2

DF600 SERIES
IPL
FIGURE
-62 611916 9 INSULATION STRIP 1
2 612012 5 INNER DOOR 1
35 612013 5 FRONT DOOR 1
-2 612019 23 WIRING HARNESS ASSY 1
213 612656 15 PLACARD, ESD 1
213 612656 16 PLACARD, ESD 1
100J 72066010 1 HIGH SPEED OVEN DF600 RF
-1 72066010 8 HIGH SPEED OVEN DF600 RF
100L 72066011 1 HIGH SPEED OVEN DF600A RF
-1A 72066011 9 HIGH SPEED OVEN DF600A RF
-1B 72066011 12 HIGH SPEED OVEN DF600A RF
100K 72066012 1 HIGH SPEED OVEN DF600A1 RF

DF600 SERIES
IPL
FIGURE
-1 72066012 9 HIGH SPEED OVEN DF600A1 RF
-1A 72066012 12 HIGH SPEED OVEN DF600A1 RF
205 * 2 ELECTRICAL WIRE RF
100 72066000* 1 HIGH SPEED OVEN DF600 1
100D 72066000B* 1 HIGH SPEED OVEN DF600 1
100A 72066001* 1 HIGH SPEED OVEN DF600 1
100E 72066001B* 1 HIGH SPEED OVEN DF600 1
100B 72066002* 1 HIGH SPEED OVEN DF600 1
100F 72066002B* 1 HIGH SPEED OVEN DF600 1
100C 72066005* 1 HIGH SPEED OVEN DF600 1
100G 72066005B* 1 HIGH SPEED OVEN DF600 1
100H 72066006B* 1 HIGH SPEED OVEN DF600 1
-60 AN935-6L 1 WASHER, LOCK Ø6.1 X Ø3.8 X 0.7 2
325 AN960C4 11 WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 5
57 AN960C6L 3 WASHER, Ø3.8 X Ø9.52 X 0.4 6
87 AN960C8 1 WASHER, PLAIN Ø9 X Ø4.3 X 0.8 1

DF600 SERIES
IPL
FIGURE
-85 AN960C8 4 WASHER, PLAIN Ø9 X Ø4.3 X 0.8 2
50 AN960D6L 2 WASHER, PLAIN, Ø3.8 X Ø9.5 X 0.4 3
20 CS144-01 21 SCREW, SELF-TAPPING 6-32 UNC 14
18 CS152-102 19 WASHER, PLAIN Ø10 X Ø7.2 X 0.8 1
46 CS170-03 12 BLIND RIVET, Ø3.2 X 7 11
220 CS170-03 13 BLIND RIVET, Ø3.2 X 7 7
220 CS170-03 14 BLIND RIVET, Ø3.2 X 7 7
-87 CS173-02 2 BLIND RIVET, Ø2.4 X 7.5 14
7 CS173-02 8 BLIND RIVET, Ø2.4 X 7.5 14
7 CS173-02 9 BLIND RIVET, Ø2.4 X 7.5 14
422 CS175-01 11 RIVET, CS Ø2.4 X 4.75 4
422A CS175-02 11 RIVET, CS Ø2.4 X 4.75 4
326 CS176-01 11 RIVET, Ø3 X 4 5
2 CS177-03 11A RIV-NUT, HEX 6-32 UNC CO 14 3
167 CS180-01 2 FASTENER, QUICK 2
325 CS180-01 12 FASTENER, QUICK 2
421 CS180-04 11 HOLDER, QUICK FASTENER 2
168 CS180-06 2 LOCKING RING 2

DF600 SERIES
IPL
FIGURE
326 CS180-06 12 LOCKING RING 2
-215D CS201-402 3 MOTOR ASSY 1
-1B CS201-402 6 MOTOR ASSY 1
-25E CS201-402 12 MOTOR ASSY 1
-25C CS201-402 13 MOTOR ASSY 1
-5A CS201-402 24 MOTOR ASSY 1
-215E CS201-404 3 MOTOR ASSY 1
-25F CS201-404 12 MOTOR ASSY 1
18 CS211-03 22 WIRE, AWG16 AR
18 CS211-03 23 WIRE, AWG16 AR
15 CS211-06 22 WIRE, AWG22 AR
15 CS211-06 23 WIRE, AWG22 AR
19 CS214-05 22 SHRINK SLEEVE AR
19 CS214-05 23 SHRINK SLEEVE AR
27 CS223-19 22 FASTON, 1F HOUSING (AMP) 6

154719-0
27 CS223-19 23 FASTON, 1F HOUSING (AMP) 6

154719-0
26 CS224-07 22 FASTON SOCKET AWG 18-14, (AMP) 341002-6 3
26 CS224-07 23 FASTON SOCKET AWG 18-14, (AMP) 341002-6 6
5 CS224-17 22 CABLE LUG, M3-M3.5, AWG 22-16 (696422-4) 8
5 CS224-17 23 CABLE LUG, M3-M3.5, AWG 22-16 (696422-4) 8
16 CS224-27 22 CABLE LUG, M3-M3.5 (AMP) 36151 9
16 CS224-27 23 CABLE LUG, M3-M3.5 (AMP) 36151 10
110 CS224-31 7 COMMERCIAL PIN-AND-SOCKET PIN CONTACT (AMP) 5

350418-1

DF600 SERIES
IPL
FIGURE
29 CS224-31 23 COMMERCIAL PIN-AND-SOCKET PIN CONTACT (AMP) 3

350418-1
33 CS224-34 22 POSITIVE LOCK RECEPTACLE (AMP) 3

154717-4
17 CS224-504 22 SPLICE, Ø5.5 X 8 1
17 CS224-504 23 SPLICE, Ø5.5 X 8 1
-41 CS227-03 3 SEAL PLUG, MS27488-20 (RED) 1
432 CS227-03 17 SEAL PLUG, MS27488-20 (RED) 8
211 CS254-202 17 RELAY, MIL-R-6106H 2
211 CS254-202 18 RELAY, MIL-R-6106H 2
402 CS254-301 17 RELAY SOCKET 2
430 CS257-09 15 PT100 SENSOR ASSY WITH FLANGE 1
430 CS257-09 16 PT100 SENSOR ASSY WITH FLANGE 1
-30A CS257-18 22 TEMPERATURE SENSOR PT100 ASSY 1
-30A CS257-18 23 TEMPERATURE SENSOR PT100 ASSY 1
-160B CS257-20 3 PT100 TEMPERATURE SENSOR 1
56 CS603-02 8 SILICONE, ELASTOSIL E41 (REHAU) AR
33 CS603-04 8 SILICONE RUBBER, RTV 734 CLEAR AR
33 CS603-04 9 SILICONE RUBBER, RTV 734 CLEAR AR
220 CS604-01 2 LOCTITE, 243 AR
7 CS604-01 5 LOCTITE, 243 AR
215 CS604-01 8 LOCTITE, 243 AR
215 CS604-01 9 LOCTITE, 243 AR
26 CS604-01 21 LOCTITE, 243 AR

DF600 SERIES
IPL
FIGURE
8 CS604-03 10 LOCTITE, 620 2
323 CS604-03 12 LOCTITE, 620 AR
28 CS604-03 19 LOCTITE, 620 AR
9 CS614-02 8 VHB+ TAPE, 4943F - 19 X 1.14MM AR
-63 CS614-02 8 VHB TAPE, 19 MM [0.74 IN.] AR
9 CS614-02 9 VHB+ TAPE, 4943F - 19 X 1.14MM AR
5 CS614-02 11A VHB+ TAPE, 4943F - 19 X 1.14MM AR
54 CS622-01 8 HUMISEAL, MIL-I-46058C AR
-230 CS901-01 2 QUARTER TURN LATCH, COATED 1
4 CS902-01 11A HANDLE 1
115 CS920-02 6 BEARING 2
21 CS933-01 3 CABLE TIE, 2.4 X 92 10
21 CS933-01 3 CABLE TIE, 2.4 X 92 10
25 CS933-01 22 CABLE TIE, 2.4 X 92 57
25 CS933-01 23 CABLE TIE, 2.4 X 92 55
20 CS933-02 3 CABLE TIE, 2.4 X 92 6
22 CS933-03 3 CABLE TIE, TY - 34M 6
22 CS933-03 3 CABLE TIE, TY - 34M 12
218 CS933-03 13 CABLE TIE, TY - 34M 1
218 CS933-03 14 CABLE TIE, TY - 34M 1
42 CS933-03 15 CABLE TIE, TY - 34M 5

DF600 SERIES
IPL
FIGURE
42 CS933-03 16 CABLE TIE, TY - 34M 6
21A CS933-05 3 CABLE TIE - STANDARD, COLOR (BLACK), T18R 10
25A CS933-05 22 CABLE TIE - STANDARD, COLOR (BLACK), T18R) 57
22A CS933-06 3 CABLE TIE WITH MOUNTING EYE, COLOR (BLACK) T30MR 6
215 CS980-02 15 PLACARD, 90 X 80 1
215 CS980-02 16 PLACARD, 90 X 80 1
231 DIN125AM5A2 15 WASHER, PLAIN Ø5.3 X Ø9.8 X 1 1
228 DIN125AM5A2 16 WASHER, PLAIN Ø5.3 X Ø9.8 X 1 1
60A DIN127BM4A2 1 WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 2
-60A DIN127BM4A2 4 WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 3
180 DIN471-101 2 LOCK-RING 2
423 DIN84M46A2 17 SCREW, M4 X 6 2
423 DIN84M46A2 18 SCREW, M4 X 6 2
23 DIN84M46A2 22 SCREW, M4 X 6 2
23 DIN84M46A2 23 SCREW, M4 X 6 2
-92 DIN84M48A2 3 SCREW, CIL. HEAD M4 X 8 2
28 DIN912M416A2 12 SCREW, HEX HEAD 2
167 DIN916M34A2 3 SET-SCREW 1
90 DIN934M3A2 2 NUT, HEX M3-A2 12
225 DIN934M3A2 15 NUT, HEX M3-A2 18
225 DIN934M3A2 16 NUT, HEX M3-A2 18

DF600 SERIES
IPL
FIGURE
195 MS18029-1S10 3 COVER 1
185 MS24264R20B25PN 3 CONNECTOR 1
170 MS24568A1 3 RELAY 1
-15 MS24693C2 2 SCREW, CS 4-40 UNC X 6.35 4
-15 MS24693C2 4 SCREW, CS 4-40 UNC X 6.35 4
19 MS24693C2 5 SCREW, CS 4-40 UNC X 6.35 6
7 MS24693C2 10 SCREW, CS 4-40 UNC X 6.35 4
2 MS24693C26 2 SCREW, 6-32 UNC X 9.53 8
8 MS24693C26 21 SCREW, 6-32 UNC X 9.53 11
70 MS24693C28 3 SCREW, 6-32 UNC X 12.7 3
322 MS24693C28 12 SCREW, 6-32 UNC X 12.7 4
16 MS24693C28 13 SCREW, 6-32 UNC X 12.7 3
16 MS24693C28 14 SCREW, 6-32 UNC X 12.7 3
-65 MS24693C3 4 SCREW, 4-40 UNC X 7.94 4
5 MS24693C3 5 SCREW, 4-40 UNC X 7.94 4
-62 MS24693C4 2 SCREW, 4-40 UNC -2A 2
-62 MS24693C4 2 SCREW, 4-40 UNC -2A 6
10 MS24693C46 10 SCREW, CS 8-32 UNC X 6.35 4
-30 MS24693C49 4 SCREW, CS 8-32 UNC X 11.1 4
-30 MS24693C49 4 SCREW, CS 8-32 UNC X 11.1 4
-30 MS24693C49 4 SCREW, CS 8-32 UNC X 11.1 4
17 MS24693C49 5 SCREW, CS 8-32 UNC X 11.1 11
52 MS24693C49 8 SCREW, CS 8-32 UNC X 11.1 1
52 MS24693C49 9 SCREW, CS 8-32 UNC X 11.1. 1
12 MS24693C49 10 SCREW, CS 8-32 UNC X 11.1 4
6 MS24693C49 21 SCREW, CS 8-32 UNC X 11.1 2
150 MS26574-5 3 CIRCUIT BREAKER 1

DF600 SERIES
IPL
FIGURE
200 MS27212-1-10 3 TERMINAL STRIP 1
72 MS35206-228 1 SCREW, CS 6-32 UNC 1
-7 MS35338-135 2 WASHER, LOCK Ø3.0 X Ø5.3 X 1 10
-7 MS35338-135 3 WASHER, LOCK Ø3.0 X Ø5.3 X 1 4
7 MS35338-135 3 WASHER, LOCK Ø3.0 X Ø5.3 X 1 6
-25 MS35338-136 2 WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 1
25 MS35338-136 2 WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 6
-25 MS35338-136 3 WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 4
-27 MS35338-137 2 WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 3
27 MS35338-137 2 WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 8

DF600 SERIES
IPL
FIGURE
-77 MS35338-139 3 WASHER, LOCK Ø6.7 X Ø12.4 X 1.7 4
-40 MS35649-244 2 NUT, HEX 4-40 UNC 1
-40 MS35649-244 3 NUT, HEX 4-40 UNC 4
414 MS35649-244 17 NUT, HEX 4-40 UNC 4
212 MS35649-244 18 NUT, HEX 4-40 UNC 4
414 MS35649-244 18 NUT, HEX 4-40 UNC 4
14 MS35649-244 22 NUT, HEX 4-40 UNC 4
14 MS35649-244 23 NUT, HEX 4-40 UNC 4
55 MS35649-262 2 NUT, 6-32 UNC 8
55 MS35649-262 2 NUT, 6-32 UNC 1
55 MS35649-262 2 NUT, 6-32 UNC 2
55 MS35649-262 3 NUT, 6-32 UNC 2
55 MS35649-262 3 NUT, 6-32 UNC 2
55 MS35649-262 3 NUT, 6-32 UNC 2
55 MS35649-262 3 NUT, 6-32 UNC 1
39 MS35649-264 13 NUT, 6-32 UNC 1
39 MS35649-264 14 NUT, 6-32 UNC 1
-37 MS35649-284 4 NUT, HEX 8-32 UNC 2
26 MS35649-284 5 NUT, HEX 8-32 UNC 2
4 MS51957-14 10 SCREW, 4-40 UNC X 7.92 16

DF600 SERIES
IPL
FIGURE
-32 MS51957-15 3 SCREW, 4-40 UNC X 9.53 4
-32 MS51957-15 3 SCREW, 4-40 UNC X 9.53 4
412 MS51957-15 17 SCREW, 4-40 UNC X 9.53 4
208 MS51957-15 18 SCREW, 4-40 UNC X 9.53 4
412 MS51957-15 18 SCREW, 4-40 UNC X 9.53 4
12 MS51957-15 22 SCREW, 4-40 UNC X 9.53 4
12 MS51957-15 23 SCREW, 4-40 UNC X 9.53 4
-42 MS51957-17 3 SCREW, 4-40 UNC X 12.7 3
-5 MS51957-20 2 SCREW, 4-40 UNC X 22.22 10
13 MS51957-20 8 SCREW, 4-40 UNC X 22.22 10
13 MS51957-20 9 SCREW, 4-40 UNC X 22.22 10
-12 MS51957-26 4 SCREW, 6-32 UNC X 6.35 3
21 MS51957-26 5 SCREW, 6-32 UNC X 6.35 3
41 MS51957-26 17 SCREW, 6-32 UNC X 6.35 1
404 MS51957-26 17 SCREW, 6-32 UNC X 6.35 2
41 MS51957-26 18 SCREW, 6-32 UNC X 6.35 1
404 MS51957-26 18 SCREW, 6-32 UNC X 6.35 2
4 MS51957-26 22 SCREW, 6-32 UNC X 6.35 1
4 MS51957-26 23 SCREW, 6-32 UNC X 6.35 1
207 MS51957-28 13 SCREW, 6-32 UNC X 9.5 4
207 MS51957-28 14 SCREW, 6-32 UNC X 9.5 4
207 MS51957-28 15 SCREW, 6-32 UNC X 9.5 8
207 MS51957-28 16 SCREW, 6-32 UNC X 9.5 8
-10 MS51957-30 2 SCREW, 6-32 UNC X 12.7 3
10 MS51957-30 3 SCREW, 6-32 UNC X 12.7 3
-10 MS51957-30 3 SCREW, 6-32 UNC X 12.7 4
10 MS51957-30 3 SCREW, 6-32 UNC X 12.7 2
10 MS51957-30 3 SCREW, 6-32 UNC X 12.7 12
10 MS51957-30 3 SCREW, 6-32 UNC X 12.7 4
14 MS51957-30 13 SCREW, 6-32 UNC X 12.7 6
14 MS51957-30 14 SCREW, 6-32 UNC X 12.7 6

DF600 SERIES
IPL
FIGURE
14 MS51957-30 15 SCREW, 6-32 UNC X 12.7 5
14 MS51957-30 16 SCREW, 6-32 UNC X 12.7 5
14 MS51957-30 17 SCREW, 6-32 UNC X 12.7 2
14 MS51957-30 18 SCREW, 6-32 UNC X 12.7 2
222 MS51957-32 16 SCREW, 6-32 UNC X 19 AR
35 MS51957-43 1 SCREW, 8-32 UNC X 9.53 1
-35 MS51957-43 2 SCREW, 8-32 UNC X 9.53 3
-35 MS51957-43 3 SCREW, 8-32 UNC X 9.53 1
24 MS51957-43 12 SCREW, 8-32 UNC X 9.53 3
24 MS51957-43 19 SCREW, 8-32 UNC X 9.53 1
11 MS51957-43 21 SCREW, 8-32 UNC X 9.53 1
216 MS51957-44 12 SCREW, 8-32 UNC X 11.12 2
-67 MS51957-47 3 SCREW, 8-32 UNC-2A X 19 3
27 MS51957-48 12 SCREW, 8-32 UNC X 22 3
-75 MS51957-79 3 SCREW 4
45 NAS1096-1-6 1 BOLT, 6-32 UNJC-3AX6/16” 1
45 NAS1096-1-6 2 BOLT, 6-32 UNJC-3AX6/16” 1
45 NAS1096-1-6 3 BOLT, 6-32 UNJC-3AX6/16” 6
47 NAS1096-1-8 2 BOLT, 6-32 UNC-3A 2
-240 NAS603-18 2 SCREW, PNH, 10-32 UNJF X 28.4 1
52 NAS679A06W 2 NUT 1
52 NAS679A06W 2 NUT 2
31 NAS679C06M 13 NUT, SELF-LOCKING, 6-32 UNJC-3B 1
31 NAS679C06M 14 NUT, SELF-LOCKING, 6-32 UNJC-3B 1
51 NAS679C08M 8 NUT, 6K-8-32 UNJC-3B ZBSTC 1

DF600 SERIES
PART I
THIS PART OF THE IPL IS APPLICABLE FOR ALL OLD UNITS.

DF600 SERIES
100
110
120
60
72
87
35
EFF.A 115
60
45
IPL Figure 1 High Speed Oven DF600 Series

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
PART NUMBER PART NOMENCLATURE PER
ITEM CODE
NUMBER 1234567 ASSY
1
100 72066000* 1 HIGH SPEED OVEN DF600 (NP) A 1
100A 72066001* 1 HIGH SPEED OVEN DF600 (NP) B 1
100B 72066002* 1 HIGH SPEED OVEN DF600 (NP) C 1
100C 72066005* 1 HIGH SPEED OVEN DF600 (NP) D 1
100D 72066000B* 1 HIGH SPEED OVEN DF600 (NP) E 1
100E 72066001B* 1 HIGH SPEED OVEN DF600 (NP) F 1
100F 72066002B* 1 HIGH SPEED OVEN DF600 (NP) G 1
100G 72066005B* 1 HIGH SPEED OVEN DF600 (NP) H 1
100H 72066006B* 1 HIGH SPEED OVEN DF600 (NP) I 1
100J 72066010 1 HIGH SPEED OVEN DF600 J RF
(FOR NEW VIEWS, REFER TO PAGE
10066)
100K 72066012 1 HIGH SPEED OVEN DF600A1 K RF
(FOR NEW VIEWS, REFER TO PAGE
10070)
100L 72066011 1 HIGH SPEED OVEN DF600A L RF
(FOR DETAIL REFER TO PAGE 10070)
110 609549 1 • DOOR ASSY A-I RF
(PRE SB NO. SB25-438)
-110A 609806 1 • DOOR ASSY J-L RF
(FOR DETAIL REFER TO PAGE 10104) A-I
(POST SB NO. SB25-438)
115 234500 1 • SPRING FOR DOOR ASSY 1
A TT AC HI NG PA RT S
87 AN960C8 1 • WASHER, PLAIN Ø9 X Ø4.3 X 0.8 1

35 MS51957-43 1 • SCREW, 8-32 UNC X 9.53 (V96906) 1
***
120 609397 1 • GROUND WIRE 1
(POST SB NO. SBDF20-25-004)
72 MS35206-228 1 • SCREW, CS 6-32 UNC (V96906) 1

-60 AN935-6L 1 • WASHER, LOCK Ø6.1 X Ø3.8 X 0.7 (NP) 2
(PRE SIL NO. H0212-25-0063)
(RPLD BY ITEM 60A)
60A DIN127BM4A2 1 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 2
(TRUE PNR DIN127B-M4-A2)
(POST SIL NO. H0212-25-0063)
45 NAS1096-1-6 1 • BOLT, 6-32 UNJC-3AX6/16” (V80205) 1
***
- ITEM NOT ILLUSTRATED

DF600 SERIES
IPL Figure 2 High Speed Oven Assembly (Sheet 1 of 2)

DF600 SERIES
225
215
220
-230 115(REF)
-235
-240
25-32-60_DWG01.ISO
IPL Figure 2 High Speed Oven Assembly (Sheet 2 of 2) (POST SB No. 600-25-0017)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2
100 609504 2 • OUTER CASE 1
105 609505 2 • INNER OVEN A-C 1
E-G
I-K
105A 609547 2 • INNER OVEN D,H 1
A TT A CHI NG P ART S
-7 MS35338-135 2 • WASHER, LOCK Ø3.0 X Ø5.3 X 1 10

(V96906)
-5 MS51957-20 2 • SCREW, 4-40 UNC X 22.22 (V96906) 10
***
110 609506 2 • REAR PANEL ASSY A,D,EH 1
,I,J
110A 609579 2 • REAR PANEL ASSY B,C,F, 1
A TT A CHI NG P ART S G,K
-10 MS51957-30 2 • SCREW, 6-32 UNC X 12.7 (V96906) 3
-27 MS35338-137 2 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 3
(V96906)
***
115 609507 2 • FRAME ASSY 1
(RWK SB NO. 600-25-0017)
(REFER TO PAGE 10072 FOR BREAK DOWN)
-87 CS173-02 2 • BLIND RIVET, Ø2.4 X 7.5 14

(TRUE PNR CS-173-02)
(OLD B/E PNR 342537)
***
117 234529 2 •• LOCK PLATE 4
-15 MS24693C2 2 •• SCREW, CS 4-40 UNC X 6.35 4

(V96906)
(TRUE PNR MS24693-C2)
***
118 234528 2 •• HINGE BLOCK (NP) 1
(SUPSD BY ITEM 118A)
(PRE SB NO. SBDF600-25-10)
118A 239421 2 •• HINGE BLOCK 1
119 611053 2 • SPACER ASSY KIT 1
120 609533 2 • SLIDE STRIP 2

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2
125 201777 2 • FIBER WASHER 8
27 MS35338-137 2 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 8
55 MS35649-262 2 • NUT, 6-32 UNC 8
2 MS24693C26 2 • SCREW, 6-32 UNC X 9.53 (V96906) 8
***
130 236502 2 • INSULATION CORD (140 CM) 1
135 236502 2 • INSULATION CORD (140 CM) A,B,C 1
AT T ACH IN G PA RT S E,F
I,J
-62 MS24693C4 2 • SCREW, 4-40 UNC -2A (V96906) 2
***
140 609519 2 • PROFILE 1
AT T ACH IN G PA RT S
-62 MS24693C4 2 • SCREW, 4-40 UNC -2A (V96906) A,B,C 6

(TRUE PNR MS24693-C4) E,F
*** I,J
145 609520 2 • CORNER SEAL 1

150 234505 2 • SEAL, 14 DM (55.11 IN) A,B,C 1
E,F
I,J
155 609521 2 • ELEMENT GASKET (NP) 1
155A 237241 2 • ELEMENT GASKET 1
160 235053 2 • FAN ASSY (NP) 1
(PRE SIL NO. DOC-25-005)
-160A 240605 2 • FAN ASSY 1
(FOR DETAIL REFER TO PAGE
10078)
(POST SIL NO. DOC-25-005)
-162 237100 2 • BALANCING CLIP (0.25 GRAM) AR

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2
165 609515 2 • DIFFUSER 1
(PRE SB NO. SBDF600-25-CHAL)
167 CS180-01 2 •• FASTENER, QUICK 2

168 CS180-06 2 •• LOCKING RING 2
***
170 236046 2 • 3-PHASE SAFETY DEVICE RF
172 609516 2 • CLAMP 2

173 234523 2 • SPACER 2
-25 MS35338-136 2 • WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 1
(V96906)
-40 MS35649-244 2 • NUT, HEX 4-40 UNC (V96906) 1
***
175 234509 2 • CONDUIT 1
180 DIN471-101 2 • LOCK-RING 2
(TRUE PNR DIN471-10X1)
185 234514 2 • INSERT 1
190 609397 2 • GROUND WIRE J,K RF
(POST SB NO. SBDF20-25-04) A-I
45 NAS1096-1-6 2 • BOLT, 6-32 UNJC-3AX6/16” (V80205) 1

50 AN960D6L 2 • WASHER, PLAIN, Ø3.8 X Ø9.5 X 0.4 3
(PRE SIL NO. H0212-25-0063)
(RPLD BY ITEM 60A)
(POST SIL NO. H0212-25-0063
52 NAS679A06W 2 • NUT (V80205) 1
55 MS35649-262 2 • NUT, 6-32 UNC (V96906) 1
***
195 609396 2 • BONDING CABLE, L=100MM J,K RF

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2
47 NAS1096-1-8 2 • BOLT, 6-32 UNC-3A (V80205) 2
(PRE SIL NO. H0212-25-0063)
(RPLD BY ITEM 60A)
(POST SIL NO. H0212-25-0063)
55 MS35649-262 2 • NUT, 6-32 UNC (V96906) 2
***
200 609545 2 • HEATING ELEMENT (NP) A,B,D 1
(PRE SIL NO. SIL-25-0041) E,F,H
(SUPSD BY ITEM 200B) I,J
200A 609581 2 • HEATING ELEMENT, 2130W-115V C,G,K 1
200B 611132 2 • HEATING ELEMENT, 3600W-115V A,B,D 1

(POST SIL NO. SIL-25-0041) E,F,H
I,J
-35 MS51957-43 2 • SCREW, 8-32 UNC X 9.53 (V96906) 3
(V96906)
***
205 * 2 • ELECTRICAL WIRE RF
25 MS35338-136 2 • WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 6

(V96906)
90 DIN934M3A2 2 • NUT, HEX M3-A2 12
(TRUE PNR DIN934-M3-A2)
***
210 609397 2 • GROUND WIRE RF

52 NAS679A06W 2 • NUT (V80205) 2
***
215 431004046 2 • QUARTER TURN LATCH ASSEMBLY 1

(POST SB NO. 600-25-0017)
220 CS604-01 2 • LOCTITE, 243 AR
(POST SB NO. 600-25-0017)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2
225 431007082 2 •• NUT PLATE 1
(POST SB NO. 600-25-0017)
(USED ON ITEM 215)
-230 CS901-01 2 •• QUARTER TURN LATCH, COATED 1
(POST SB NO. 600-25-0017)
(USED ON ITEM 215)
-235 431007083 2 •• SHAFT 1
(POST SB NO. 600-25-0017)
(USED ON ITEM 215)
-240 NAS603-18 2 •• SCREW, PNH, 10-32 UNJF X 28.4 1
(V80205)
(POST SB NO. 600-25-0017)
(USED ON ITEM 215)

DF600 SERIES
IPL Figure 3 Electrical Installation Rear Panel

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
105 236006 3 • INSULATION, BOTTOM 430 X 270 X 10 2
(HYDROFOBIC)
110 236007 3 • INSULATION A,B,C 1
D,E,F
G,H
110A 236112 3 • INSULATION I 1
115 236008 3 • INSULATION, SIDE WALL 435 X 430 X 10 A,B,C 2
(HYDROFOBIC) D,E,F
G,H
115A 234007 3 • INSULATION I 2
120 236017 3 • INSULATION, 440 X 270 X 6.35 A,B,C 1
(CERABLANKET) D,E,F
G,H
125 236557 3 • INSULATION (CERABLANKET) A,B,C 1
D,E,F
G,H
130 236018 3 • INSULATION, REAR PLATE 414 X 280 X 1/4” A,B,C 1
(CERABLANKET) D,E,F
G,H
135 234506 3 • DISK (NP) A-I 1
135A 234065 3 • DISK J,K 1
AT TA CHI NG P AR TS

(V96906)
-35 MS51957-43 3 • SCREW, 8-32 UNC X 9.53 (V96906) 1
***
140 609506 3 • REAR PANEL ASSY RF
145 609522 3 • COVER A,D,E 1
AT TA CHI NG P AR TS H,I,J
-75 MS51957-79 3 • SCREW (V96906) 4
-77 MS35338-139 3 • WASHER, LOCK Ø6.7 X Ø12.4 X 1.7 4
(V96906)
***
145A 609576 3 • COVER B,C,F 1
G,K
150 MS26574-5 3 • CIRCUIT BREAKER (V96906) 1

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
160A 611496 3 • PT100 TEMPERATURE SENSOR 1
(PRE SIL NO. H0212-25-0172)
(RPLD BY ITEM -160B)
-160B CS257-20 • PT100 TEMPERATURE SENSOR 1
(POST SIL NO. H0212-25-0172)
(RPLS ITEM 160A)
165 609558 3 • FLANGE 1
AT T AC HI NG PA RT S
167 DIN916M34A2 3 • SET-SCREW 1

(TRUE PNR DIN916-M3X4-A2)
10 MS51957-30 3 • SCREW, 6-32 UNC X 12.7 (V96906) 3
(V96906)
***
170 MS24568A1 3 • RELAY (V96906) 1
(TRUE PNR MS24568-A1)
-10 MS51957-30 3 • SCREW, 6-32 UNC X 12.7 (V96906) 4

(V96906)
***
175 609523 3 • INSULATION PLATE 1
180 609512 3 • WIRING HARNESS ASSY A,D,E RF
AT T AC HI NG PA RT S H,J
21 CS933-01 3 • CABLE TIE, 2.4 X 92 (NP) 10
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 21A)
21A CS933-05 3 • CABLE TIE - STANDARD, COLOR (BLACK), T18R 10
(POST SIL NO. H0212-25-0016)
22 CS933-03 3 • CABLE TIE, TY - 34M (NP) 6
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 22A)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
22A CS933-06 3 • CABLE TIE WITH MOUNTING EYE, COLOR 6
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
(V96906)
10 MS51957-30 3 • SCREW, 6-32 UNC X 12.7 (V96906) 2
55 MS35649-262 3 • NUT, 6-32 UNC (V96906) 2
***
180A 609580 3 • WIRING HARNESS ASSY B,C,F RF
AT TA CHI NG P AR TS G,K
21 CS933-01 3 • CABLE TIE, 2.4 X 92 (NP) 10
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 21A)
21A CS933-05 3 • CABLE TIE - STANDARD, COLOR (BLACK), T18R 10
(POST SIL NO. H0212-25-0016)
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 22A)
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
(V96906)
10 MS51957-30 3 • SCREW, 6-32 UNC X 12.7 (V96906) 12
55 MS35649-262 3 • NUT, 6-32 UNC (V96906) 2
***
180B 609589 3 • WIRING HARNESS ASSY I RF
20 CS933-02 3 • CABLE TIE, 2.4 X 92 6


DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
55 MS35649-262 3 • NUT, 6-32 UNC (V96906) 2
***
185 MS24264R20B25PN 3 •• CONNECTOR (V96906) 1
(TRUE PNR MS24264-R20B-25PN)
-41 CS227-03 3 • SEAL PLUG, MS27488-20 (RED) 1

-25 MS35338-136 3 • WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 4
(V96906)
-32 MS51957-15 3 • SCREW, 4-40 UNC X 9.53 (V96906) 4
-40 MS35649-244 3 • NUT, HEX 4-40 UNC (V96906) 4
***
186 235674 3 •• CONNECTOR B,C,F 1
AT T AC HI NG PA RT S G,K
-32 MS51957-15 3 •• SCREW, 4-40 UNC X 9.53 (V96906) 4
-7 MS35338-135 3 •• WASHER, LOCK Ø3.0 X Ø5.3 X 1 4
(V96906)
187 609610 3 •• NUT PLATE 1
***
190 235045 3 •• RELAY SOCKET 1
195 MS18029-1S10 3 •• COVER (V96906) 1
(TRUE PNR MS18029-1S-10)
200 MS27212-1-10 3 •• TERMINAL STRIP (V96906) 1
-42 MS51957-17 3 • SCREW, 4-40 UNC X 12.7 (V96906) 3

***
205 235679 3 •• RELAY 1
210 609551 3 • 3-PHASE SAFETY DEVICE (NP) 1
-92 DIN84M48A2 3 • SCREW, CIL. HEAD M4 X 8 2

(V96906)
***
210A 236046 3 • 3-PHASE SAFETY DEVICE 1
(POST SB NO. SB 25-413)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
45 NAS1096-1-6 3 • BOLT, 6-32 UNJC-3AX6/16” (V80205) 6
7 MS35338-135 3 • WASHER, LOCK Ø3.0 X Ø5.3 X 1 6
(V96906)
57 AN960C6L 3 • WASHER, Ø3.8 X Ø9.52 X 0.4 6
55 MS35649-262 3 • NUT, 6-32 UNC (V96906) 1
-11 234790 3 • SPIRAB (30 CM) 1
215 234915 3 • MOTOR ASSY (NP) 1
(PRE SB NO. 600-25-0019)
(RPLD BY ITEM -215E)
-215A 239071 3 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SB NO. 600-25-0019)
-67 MS51957-47 3 • SCREW, 8-32 UNC-2A X 19 (V96906) 3

(V96906)
***
-215B 239827 3 • MOTOR ASSY (NP) 1
-215C 240349 3 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -215D)
-215D CS201-402 3 • MOTOR ASSY (NP) 1
(POST SB NO. SB-25-1065)
(POST SIL NO. H0212-25-0094)
(RPLS ITEM -215C)
(PRE SB NO. 600-25-0018)


DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3
-215E CS201-404 3 • MOTOR ASSY 1
(POST SB NO. 600-25-0018)
(RPLS ITEM -215D)
(POST SB NO. 600-25-0019)

(RPLS ITEMS 215 AND -215A)
(POST SIL NO. H0212-25-0230)

220 609508 3 • GALLEY BRACKET 1
10 MS51957-30 3 • SCREW, 6-32 UNC X 12.7 (V96906) 4

(V96906)
70 MS24693C28 3 • SCREW, 6-32 UNC X 12.7 (V96906) 3
225 609509 3 • CORNER PIECE 1
***

DF600 SERIES
IPL Figure 4 Door Assembly - 609549

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
4
-1 609549 4 • DOOR ASSY 1
(SUPSD BY 609806)
-1A 609806 4 • DOOR ASSY RF
(POST SB NO. SB25-438)
(FOR DETAIL REFER TO PAGE 10104)
100 609513 4 •• FRONT PLATE 1
105 609550 4 •• DOOR LATCH ASSY 1
(SUPSD BY ITEM 110)
110 236430 4 •• DOOR LATCH ASSY 1
-12 MS51957-26 4 •• SCREW, 6-32 UNC X 6.35 (V96906) 3

-60 AN935-6L 4 •• WASHER, LOCK Ø6.1 X Ø3.8 X 0.7 (NP) 3
(PRE SIL NO. H0212-25-0063)
(RPLD BY ITEM -60A)
***
-60A DIN127BM4A2 4 •• WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 3
(POST SIL NO. H0212-25-0063)
115 609514 4 •• INNER PLATE 1
-15 MS24693C2 4 •• SCREW, CS 4-40 UNC X 6.35 (V96906) 4

***
120 236089 4 •• DOOR ROD 2
125 609539 4 •• BUSHING WITH FLANGE 2
-65 MS24693C3 4 •• SCREW, 4-40 UNC X 7.94 (V96906) 4

***
130 609532 4 •• HINGE PLATE 2

***
135 234518 4 •• HINGE PIN 2

***
140 609531 4 •• STRIP FOR DOOR, 280 X 15 X 2 2

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
4
145 609530 4 •• STRIP FOR DOOR, 370 X 15 X 2 2
150 236113 4 •• INSULATION BLANKET 400 X 240 X 1
12.7
155 236108 4 •• INSULATION SET 1
160 236114 4 •• INSULATION BLANKET, 78 X 56 X 6.35 1
165 609371 4 •• INSULATION PLATE, 71 X 49 X 0.5 1
175 609382 4 •• PROTECTION GUTTER, 172 X 66 X 0.5 1
180 609383 4 •• COVER PLATE 1
185 234005 4 •• SPACER, STOP 10
190 609813 4 •• BONDING BRACKET 1
AT TA CH ING P AR TS

-85 AN960C8 4 •• WASHER, PLAIN Ø9 X Ø4.3 X 0.8 2
-37 MS35649-284 4 •• NUT, HEX 8-32 UNC (V96906) 2
***
195 235424 4 •• IDENTIFICATION PLATE 1
AT TA CH ING P AR TS
-82 290042 4 •• RIVET, Ø3 X 5.5 4

***

DF600 SERIES
28
30
24
23
22
25 17
26
14 11
10
15
9
17 29 7
21 17
20
8 27 16 18
28 17
35 7
5
26 3
25
17 22
28
4
19
23
31
13
12
2
18
17
7 19
3
5
7
33
34
32
4
28
IPL Figure 5 Door Assembly with Steam Outlet (Optional Assembly)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
5
-1 611351 5 • DOOR ASSY WITH STEAM OUTLET (OPTIONAL) 1
2 612012 5 • INNER DOOR 1
3 609539 5 • BUSHING WITH FLANGE 2
4 236089 5 • DOOR ROD 2
5 MS24693C3 5 • SCREW, 4-40 UNC X 7.94 (V96906) 4
7 CS604-01 5 • LOCTITE, 243 AR
8 236430 5 • DOOR LATCH ASSY 1
9 609623 5 • INSULATION, 76 X 54 X 0.5 1
10 239525 5 • OUTLET 1
11 240127 5 • SPACER, Ø25 X 21.5 X 18 1
12 236586 5 • SCREW, STEAM OUTLET 1
13 236913 5 • ROLL PIN 1
14 235424 5 • IDENTIFICATION PLATE 1
15 290042 5 • RIVET, Ø3 X 5.5 4
16 234518 5 • HINGE PIN 2
17 MS24693C49 5 • SCREW, CS 8-32 UNC X 11.1 (V96906) 11
18 609532 5 • HINGE PLATE 2
(PRE SIL NO. H0212-25-0063)
(RPLD BY ITEM 20A)
(POST SIL NO. H0212-25-0063)
21 MS51957-26 5 • SCREW, 6-32 UNC X 6.35 (V96906) 3
22 609530 5 • STRIP FOR DOOR, 370 X 15 X 2 2
23 609531 5 • STRIP FOR DOOR, 280 X 15 X 2 2
24 609813 5 • BONDING BRACKET 1
26 MS35649-284 5 • NUT, HEX 8-32 UNC (V96906) 2

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
5
27 609371 5 • INSULATION PLATE, 71 X 49 X 0.5 1
28 236108 5 • INSULATION SET 1
29 236114 5 • INSULATION BLANKET, 78 X 56 X 6.35 1
30 234005 5 • SPACER, STOP 10
31 236113 5 • INSULATION BLANKET 400 X 240 X 1
12.7
32 609382 5 • PROTECTION GUTTER, 172 X 66 X 0.5 2
33 609383 5 • COVER PLATE 1
34 236015 5 • STAPLE 2
35 612013 5 • FRONT DOOR 1

DF600 SERIES
105
115
100
130
140
125
125
145
135
115 120
150 110
INV146
IPL Figure 6 Motor Assembly

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
6
-1 234915 6 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(SUPSD BY ITEM -1A)
(PRE SB NO. 600-25-0019)

-1A 240349 6 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -1B)
-1B CS201-402 6 • MOTOR ASSY (NP) 1
(POST SIL NO. H0212-25-0094)
(RPLS ITEM -1A)
(PRE SB NO. 600-25-0018)

100 234936 6 •• MOTOR HOUSING (NP) 1
105 234966 6 •• ROTOR (NP) 1
110 234942 6 •• END CAP (NP) 1
115 CS920-02 6 •• BEARING (NP) 2
120 234944 6 •• RETAINING RING (NP) 1
125 234945 6 •• RETAINING RING (NP) 1
130 234946 6 •• SHIM (NP) 1
135 234947 6 •• SPRING (NP) 1
140 234950 6 •• WASHER (NP) 1
145 234948 6 •• DISC (NP) 1
150 234949 6 •• GROMMET (NP) 1

DF600 SERIES
IPL Figure 7 Motor Assembly

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
7
100 239071 7 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(SUPSD BY ITEM -100A)
(PRE SB NO. 600-25-0019)

(RPLD BY ITEM -100C)
-100A 240349 7 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -100B)
-100B CS201-402 7 • MOTOR ASSY (NP) 1
(POST SIL NO. H0212-25-0094)
(RPLS ITEM -100A)
(PRE SB NO. 600-25-0018)

(RLPD BY ITEM -100C)
-100C CS201-404 7 • MOTOR ASSY 1
(POST SB NO. 600-25-0018)
(RPLS ITEM -100B)
(POST SB NO. 600-25-0019)

(RPLS ITEM 100)
(POST SIL NO. H0212-25-0230)

110 CS224-31 7 • COMMERCIAL PIN-AND-SOCKET PIN CONTACT 5
(AMP) 350418-1
120 239141 7 • CONNECTOR, 0-0770084-1 1

DF600 SERIES
PART II
THIS PART OF THE IPL IS APPLICABLE FOR ALL NEW UNITS EFF. J,K and L

DF600 SERIES
VIII VII
III
204
VIII
II
VI
A
V
IV
3
13 36
33
54
51 DETAIL A
37
50
52 12
21 9
29 56
60
IPL Figure 8 High Speed Oven DF600 Eff. J (Sheet 1 of 2)

DF600 SERIES
65
61
220
210
215
-225
-230
-235
25-32-60_DWG02.ISO
IPL Figure 8 High Speed Oven DF600 Eff. J (Sheet 2 of 2) (POST SB No. 600-25-0017)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
8
-1 72066010 8 HIGH SPEED OVEN DF600 J RF
3 611122 8 • REAR PLATE J 1

POST SB NO. SBDF600-25-8
7 CS173-02 8 • BLIND RIVET, Ø2.4 X 7.5 J 14
9 CS614-02 8 • VHB+ TAPE, 4943F - 19 X 1.14MM J AR
12 610981 8 • INSULATION CORD J 1
13 MS51957-20 8 • SCREW, 4-40 UNC X 22.22 (V96906) J 10
21 234505 8 • SEAL, 14 DM (55.11 IN) J 1
29 609806 8 • DOOR ASSY J RF
33 CS603-04 8 • SILICONE RUBBER, RTV 734 CLEAR J AR
36 MS35338-135 8 • WASHER, LOCK Ø3.0 X Ø5.3 X 1 J 10
(V96906)
37 AN960C8 8 • WASHER, PLAIN Ø9 X Ø4.3 X 0.8 J 1
50 611133 8 • BONDING STRIP J 1
51 NAS679C08M 8 • NUT, 6K-8-32 UNJC-3B ZBSTC (V80205) J 1
52 MS24693C49 8 • SCREW, CS 8-32 UNC X 11.1 (V96906) J 1
54 CS622-01 8 • HUMISEAL, MIL-I-46058C J AR
56 CS603-02 8 • SILICONE, ELASTOSIL E41 (REHAU) J AR
60 611916 8 • STRIP, 266 X 45 X 1.2 J 2
(PRE SB NO. 600-25-0017)
(RPLD BY ITEM 61/65/-70)
61 431006024 8 • INSULATION ASSEMBLY (BOTTOM J 1
SIDE)
(POST SB NO. 600-25-0017)
-62 611916 8 •• INSULATION STRIP (NP) J 1
(USED ON ITEM 61)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
8
-63 CS614-02 8 •• VHB TAPE, 19 MM [0.74 IN.] J AR
(USED ON ITEM 61)
65 431006022 8 • INSULATION ASSEMBLY LEFT (TOP J 1
SIDE, LH)
(POST SB NO. 600-25-0017)
-66 431009026 8 •• INSULATION STRIP LEFT HINGED (NP) J 1
(USED ON ITEM 65)
(USED ON ITEM 65)
-70 431006023 8 • INSULATION ASSEMBLY RIGHT (TOP J 1
SIDE, RH)
(POST SB NO. 600-25-0017)
-71 431009027 8 •• INSULATION STRIP RIGHT HINGED (NP) J 1
(USED ON ITEM -70)
(USED ON ITEM -70)
204 611127 8 • REAR COVER ASSY J 1

210 431004046 8 • QUARTER TURN LATCH ASSEMBLY J 1
(POST SB NO. 400-25-0023)
215 CS604-01 8 • LOCTITE, 243 J AR
(POST SB NO. 400-25-0023)
220 431007082 8 •• NUT PLATE J 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)
-225 CS901-01 8 •• QUARTER TURN LATCH, COATED J 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)
-230 431007083 8 •• SHAFT J 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 431007083)
-235 NAS603-18 8 •• SCREW, PNH, 10-32 UNJF X 28.4 J 1
(V80205)
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)

DF600 SERIES
VIII VII
III
204
VIII
II
VI
A
V
IV
3
13 36
33
54
51 DETAIL A
37
50
52 12
21 9
29 56
60
IPL Figure 9 High Speed Oven DF600 Eff. K,L (Sheet 1 of 2)

DF600 SERIES
65
61
220
210
215
-225
-230
-235
25-32-60_DWG02.ISO
IPL Figure 9 High Speed Oven DF600 Eff. K,L (Sheet 2 of 2) (POST SB No. 600-25-0017)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
9
-1 72066012 9 HIGH SPEED OVEN DF600A1 K RF
-1A 72066011 9 HIGH SPEED OVEN DF600A L RF
3 611122 9 • REAR PLATE K,L 1

7 CS173-02 9 • BLIND RIVET, Ø2.4 X 7.5 K,L 14
9 CS614-02 9 • VHB+ TAPE, 4943F - 19 X 1.14MM K,L AR
12 610981 9 • INSULATION CORD K,L 1
13 MS51957-20 9 • SCREW, 4-40 UNC X 22.22 (V96906) K,L 10
21 234505 9 • SEAL, 14 DM (55.11 IN) K,L 1
29 609806 9 • DOOR ASSY K,L RF
(FOR DETAILS REFER TO PAGE 10104)
33 CS603-04 9 • SILICONE RUBBER, RTV 734 CLEAR K,L AR
36 MS35338-135 9 • WASHER, LOCK Ø3.0 X Ø5.3 X 1 K,L 10
(V96906)
37 AN960C8 9 • WASHER, PLAIN Ø9 X Ø4.3 X 0.8 K,L 1
50 611133 9 • BONDING STRIP K,L 1
51 NAS679C08M 9 • NUT, 6K-8-32 UNJC-3B ZBSTC (V80205) K,L 1
52 MS24693C49 9 • SCREW, CS 8-32 UNC X 11.1 (V96906) K,L 1
54 CS622-01 9 • HUMISEAL, MIL-I-46058C K,L AR
56 CS603-02 9 • SILICONE, ELASTOSIL E41 (REHAU) K,L AR
60 611916 9 • STRIP, 266 X 45 X 1.2 K,L 2
(PRE SB NO. 600-25-0017)
(RPLD BY ITEM 61/65/-70)
61 431006024 9 • INSULATION ASSEMBLY (BOTTOM K,L 1
SIDE)
(POST SB NO. 600-25-0017)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
9
-62 611916 9 •• INSULATION STRIP (NP) K,L 1
(USED ON ITEM -61)
-63 CS614-02 9 •• VHB TAPE, 19 MM [0.74 IN.] K,L AR
(USED ON ITEM -61)
65 431006022 9 • INSULATION ASSEMBLY LEFT (TOP K,L 1
SIDE, LH)
(POST SB NO. 600-25-0017)
-66 431009026 9 •• INSULATION STRIP LEFT HINGED (NP) K,L 1
(USED ON ITEM -65)
(USED ON ITEM -65)
-70 431006023 9 • INSULATION ASSEMBLY RIGHT (TOP K,L 1
SIDE, RH)
(POST SB NO. 600-25-0017)
-71 431009027 9 •• INSULATION STRIP RIGHT HINGED (NP) K,L 1
(USED ON ITEM -70)
(USED ON ITEM -70)
204 612017 9 • REAR COVER ASSY K,L 1
210 431004046 9 • QUARTER TURN LATCH ASSEMBLY K,L 1
(POST SB NO. 400-25-0023)
215 CS604-01 9 • LOCTITE, 243 K,L AR
(POST SB NO. 400-25-0023)
220 431007082 9 •• NUT PLATE K,L 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)
-225 CS901-01 9 •• QUARTER TURN LATCH, COATED K,L 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)
-230 431007083 9 •• SHAFT K,L 1
(POST SB NO. 400-25-0023)
(USED ON ITEM 431007083)
-235 NAS603-18 9 •• SCREW, PNH, 10-32 UNJF X 28.4 K,L 1
(V80205)
(POST SB NO. 400-25-0023)
(USED ON ITEM 350)

DF600 SERIES
VIEW I
5
8
12 10 8 4
7
9 5
3
3 4
8
7
14
6
11
6
3
6
9
11
IPL Figure 10 (View I) Frame Assembly

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
10
-1 609507 10 FRAME ASSY 1
(RWK SB No. 600-25-0017)
2 609620 10 • PROFILE 2
3 609538 10 • ANGLE PIECE 4
4 MS51957-14 10 • SCREW, 4-40 UNC X 7.92 (V96906) 16
(V96906)
6 234529 10 • LOCK PLATE 4
8 CS604-03 10 • LOCTITE, 620 2
-9 234528 10 • HINGE BLOCK (NP) 1
9A 239421 10 • HINGE BLOCK 2
11 239280 10 • HINGE BLOCK 2
-13 609573 10 • INSERT-Z (NP) 1
(PRE SB NO. SB DF600-25-10)
-14 609621 10 • PROFILE (NP) 1
(SUPSD BY ITEM 1A)
14A 611412 10 • PROFILE 2

DF600 SERIES
421
422
324
326
325
327
IPL Figure 11 (View II) Inner Oven Assembly (Sheet 1)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
11
-1 610963 11 • INNER OVEN ASSY 4
324 611001 11 •• GROUND STRIP OUTER CASE, 1226 X 15 X 1.25 1
325 AN960C4 11 •• WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 5
326 CS176-01 11 •• RIVET, Ø3 X 4 5
327 611069 11 •• INNER OVEN 1
421 CS180-04 11 •• HOLDER, QUICK FASTENER 2
422 CS175-01 11 •• RIVET, CS Ø2.4 X 4.75 (NP) 4
(PRE SIL NO. SIL-25-0032)
422A CS175-02 11 •• RIVET, CS Ø2.4 X 4.75 4
(POST SIL NO. SIL-25-0032)

DF600 SERIES
VIEW III 7 2
3
4
IPL Figure 11a (View III) Outer Case Assembly (Sheet 2)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
11a
-1 611484 11a • OUTER CASE ASSY (POWDER COATED) J,K,L 1
(POST SIL NO. DF600-7)
(POST SIL NO. H0212-25-0131)
2 CS177-03 11a •• RIV-NUT, HEX 6-32 UNC CO 14 J,K,L 3
3 239552 11a •• TAPE, FRAME 130 X 90 X 0.64 J,K,L 1
4 CS902-01 11a •• HANDLE J,K,L 1
5 CS614-02 11a •• VHB+ TAPE, 4943F - 19 X 1.14MM J,K,L AR
6 610405 11a •• SLIDE STRIP, 404.5 X 20 X 1.5 J,K,L 2
7 611387 11a •• OUTER CASE (POWDER COATED) J,K,L 1
(POST SIL NO. H0212-25-0131)

DF600 SERIES

IPL Figure 12 (View IV & V) Inner Oven View

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12
-1A 72066012 12 HIGH SPEED OVEN DF600A1 K RF
-1B 72066011 12 HIGH SPEED OVEN DF600A L RF
2 610963 12 • INNER OVEN ASSY J,K,L 1

3 611122 12 • REAR PLATE J,K,L 1
15 MS35338-137 12 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 J,K,L 6
(V96906)
23 237510 12 • MOUNTING PLATE, Ø84 X 8.5 J,K,L 1
24 MS51957-43 12 • SCREW, 8-32 UNC X 9.53 (V96906) J,K,L 3
-25 234915 12 • MOTOR ASSY (NP) J,K,L 1
(PRE SB NO. SB-25-1065)
(PRE SB NO. 600-25-0019)
(RPLD BY ITEM -25F)
-25A 236775 12 • MOTOR ASSY (NP) J,K,L 1
(PRE SB NO. SB-25-1065)
(SUPSD BY ITEM -25B)
(PRE SB NO. 600-25-0019)
(RPLD BY ITEM -25F)
-25B 239071 12 • MOTOR ASSY (NP) J,K,L 1
(PRE SIL NO. DF600-7)
(PRE SB NO. SB-25-1065)
(SUPSD BY ITEM -25C)
(PRE SB NO. 600-25-0019)
(RPLD BY ITEM -25F)
-25C 239827 12 • MOTOR ASSY (NP) J,K,L 1
(SUPSD BY ITEM -25D)
25D 240349 12 • MOTOR ASSY (NP) J,K,L 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -25E)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12
-25E CS201-402 12 • MOTOR ASSY (NP) J,K,L 1
(POST SIL NO. H0212-25-0094)
(RPLS ITEM 25D)
(PRE SB NO. 600-25-0018)

(RLPD BY ITEM -25F)
-25F CS201-404 12 • MOTOR ASSY 1
(POST SB NO. 600-25-0018)
(RPLS ITEM -25E)
(POST SB NO. 600-25-0019)

(RPLS ITEMS -25, -25A AND -25B)
(POST SIL NO. H0212-25-0230)

-26 235053 12 • FAN ASSY (NP) J,K,L 1
(PRE SIL NO. DOC-25-005)
(SUPSD BY ITEM 26A)
26A 240605 12 • FAN ASSY J,K,L 1
(POST SIL NO. DOC-25-005)
27 MS51957-48 12 • SCREW, 8-32 UNC X 22 (V96906) J,K,L 3
28 DIN912M4X16A2 •• SCREW, HEX HEAD J,K,L 2
32 611132 12 • HEATING ELEMENT, 3600W-115V J,L 1
32A 609581 12 • HEATING ELEMENT, 2130W-115V K 1
34 609521 12 • ELEMENT GASKET (NP) J,K,L 1
(SUPSD BY ITEM 34B)
34A 236138 12 • ELEMENT GASKET (NP) J,K,L 1
(SUPSD BY ITEM 34B)
34B 237241 12 • ELEMENT GASKET J,K,L 1
37 AN960C8 12 • WASHER, PLAIN Ø9 X Ø4.3 X 0.8 J,K,L 1
43 611287 12 • NUT-SET J,K,L 1
46 CS170-03 12 • BLIND RIVET, Ø3.2 X 7 J,K,L 11
47 609537 12 • BRACKET J,K,L 2
49 610810 12 • DISK, Ø80 J,K,L 1

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12
51 NAS679C08M 12 • NUT, 6K-8-32 UNJC-3B ZBSTC J,K,L 1
(V80205)
55 240182 12 • PUSH-BUTTON BOLT, 8-32 UNC X 9.5 J,K,L 1
206 MS35338-137 12 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 J,K,L 2
(V96906)
-209 610911 12 • DIFFUSER ASSY WITHOUT STUDS (NP) J,K,L 1
AND AIRGRATE
(POST SB NO. SBDF600-25-CHAL)
-209A 609510 12 • DIFFUSER ASSY WITHOUT STUDS (NP) J,K,L 1
AND AIRGRATE
(SUPSD BY ITEM 209B)
209B 610944 12 • DIFFUSER ASSY (NP) J,K,L 1
(POST SIL NO. SILDF600-5)
(POST SB NO. SBDF-25-008)
(PRE SB NO. SB-25-1022)
(SUPSD BY ITEM 209C)
209C 430004002 12 • BAFFLE PLATE ASSY J,K,L 1
214 239252 12 • SPRING J,K,L 1
216 MS51957-44 12 • SCREW, 8-32 UNC X 11.12 (V96906) J,K,L 2
321 610801 12 • AIR GRATE, 114 X 114 X 0.8 J,K,L 1
322 MS24693C28 12 • SCREW, 6-32 UNC X 12.7 (V96906) J,K,L 4
323 CS604-03 12 • LOCTITE, 620 J,K,L AR
324 239038 12 • STUD J,K,L 4
(POST SB NO. SBDF-25-008)
325 CS180-01 12 •• FASTENER, QUICK J,K,L 2
326 CS180-06 12 •• LOCKING RING J,K,L 2
403 609542 12 • MOTOR PLATE J,K,L 1

DF600 SERIES
VIEW B VIEW A
VIEW VI
218 31
39
37
15 37
14
217
15 37
219 422
REFERENCES BREAK DOWN VIEWS A

(For details refer to (View IX,X,XII,XIII) Break Down Views Eff. J, Page 10092)
30
IX
X
15
401
XIII 207
210 207
15
XII
B
6
220
25
5
14 15
16
IPL Figure 13 (View VI) Mounting Plate View Eff. J

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
13
3 611122 13 • REAR PLATE 1
5 609508 13 • GALLEY BRACKET 1
6 609509 13 • CORNER PIECE 1
14 MS51957-30 13 • SCREW, 6-32 UNC X 12.7 (V96906) 6
(V96906)
16 MS24693C28 13 • SCREW, 6-32 UNC X 12.7 (V96906) 3
25 239071 13 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SB NO. 600-25-0019)
(RLPD BY ITEM -25D)
-25A 239827 13 • MOTOR ASSY (NP) 1
-25B 240349 13 • MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -25C)
-25C CS201-402 13 • MOTOR ASSY (NP) 1
(POST SIL NO. H0212-25-0094)
(RPLS ITEM -25B)
(PRE SB NO. 600-25-0018)
(RLPD BY ITEM -25D)
-25D CS201-404 13 • MOTOR ASSY 1
(POST SB NO. 600-25-0018)
(RPLS ITEM -25C)
(POST SB NO. 600-25-0019)
(RPLS ITEM 25)
(POST SIL NO. H0212-25-0230)
30 609396 13 • BONDING CABLE, L=100 MM 1

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
13
31 NAS679C06M 13 • NUT, SELF-LOCKING, 6-32 UNJC-3B 1
(V80205)
(TRUE PNR NAS679-C06M)
39 MS35649-264 13 • NUT, 6-32 UNC (V96906) 1
207 MS51957-28 13 • SCREW, 6-32 UNC X 9.5 (V96906) 4
210 611280 13 • WIRING HARNESS ASSY RF
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 218A)
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
220 CS170-03 13 • BLIND RIVET, Ø3.2 X 7 7
401 611123 13 •• RELAY BRACKET RF
422 239388 13 •• 3-PHASE THERMAL CUT-OUT RF
SWITCH

DF600 SERIES
VIEW A
39
31 VIEW VI
37
37
14
15 37
REFERENCES BREAK DOWN VIEWS
A
IX
X 15
15
401
207
XIII
30
207
210 XI
XII
6
15
207
220
25
5
14 15
16
IPL Figure 14 (View VI) Mounting Plate View Eff. K,L

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
14
3 611122 14 • REAR PLATE K,L 1
5 609508 14 • GALLEY BRACKET K,L 1
6 609509 14 • CORNER PIECE K,L 1
14 MS51957-30 14 • SCREW, 6-32 UNC X 12.7 (V96906) K,L 6
15 MS35338-137 14 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 K,L 10
(V96906)
16 MS24693C28 14 • SCREW, 6-32 UNC X 12.7 (V96906) K,L 3
25 239071 14 • MOTOR ASSY (NP) K,L 1
(PRE SB NO. SB-25-1065)
(PRE SB NO. 600-25-0019)
(RLPD BY ITEM -25D)
-25A 239827 14 • MOTOR ASSY (NP) K,L 1
-25B 240349 14 • MOTOR ASSY (NP) K,L 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(RLPD BY ITEM -25C)
-25C CS201-402 14 • MOTOR ASSY (NP) K,L 1
(POST SIL NO. H0212-25-0094)
(RPLS ITEM -25B)
(PRE SB NO. 600-25-0018)
(RLPD BY ITEM -25D)
-25D CS201-404 14 • MOTOR ASSY 1
(POST SB NO. 600-25-0018)
(RPLS ITEM -25C)
(POST SB NO. 600-25-0019)
(RLPS ITEM 25)
(POST SIL NO. H0212-25-0230)

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
14
30 609396 14 • BONDING CABLE, L=100 MM K,L 1
31 NAS679C06M 14 • NUT, SELF-LOCKING, 6-32 UNJC-3B K,L 1
(V80205)
(TRUE PNR NAS679-C06M)
39 MS35649-264 14 • NUT, 6-32 UNC (V96906) K,L 1
207 MS51957-28 14 • SCREW, 6-32 UNC X 9.5 (V96906) K,L 4
210 612019 14 • WIRING HARNESS ASSY K,L RF
218 CS933-03 14 • CABLE TIE, TY - 34M (NP) K,L 1
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 218A)
218A CS933-06 14 • CABLE TIE WITH MOUNTING EYE, COLOR K,L 1
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
220 CS170-03 14 • BLIND RIVET, Ø3.2 X 7 K,L 7
401 611123 14 •• RELAY BRACKET K,L RF
422 239388 14 •• 3-PHASE THERMAL CUT-OUT K,L RF
SWITCH

DF600 SERIES
VIEW A
232
231
430
230 VIEW VII

15
207
VIEW B
224
225
207
213
15
15 42
37
204
14
215
IPL Figure 15 (View VII) Rear View Eff. J

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
15
14 MS51957-30 15 • SCREW, 6-32 UNC X 12.7 (V96906) J 5

15 MS35338-137 15 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 J 14
(V96906)
42 CS933-03 15 • CABLE TIE, TY - 34M (NP) J 5
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 42A)
42A CS933-06 15 • CABLE TIE WITH MOUNTING EYE, COLOR J 5
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
204 611127 15 • REAR COVER ASSY J 1
207 MS51957-28 15 • SCREW, 6-32 UNC X 9.5 (V96906) J 8
213 612656 15 • PLACARD, ESD J 1
215 CS980-02 15 • PLACARD, 90 X 80 J 1
224 MS35338-136 15 • WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 J 18
(V96906)
225 DIN934M3A2 15 • NUT, HEX M3-A2 J 18
230 611401 15 • SEAL (4 CM) J 1
231 DIN125AM5A2 15 • WASHER, PLAIN Ø5.3 X Ø9.8 X 1 J 1
(TRUE PNR DIN125A-M5-A2)
232 236117 15 • STARLOCK, 5 MM J 1
430 CS257-09 15 • PT100 SENSOR ASSY WITH FLANGE J 1

DF600 SERIES
VIEW C VIEW A
228
229
VIEW B
430
224
42
230
225
15
15
37 207 VIEW VII
222
207
213
15
42
15
37
204
14
215
IPL Figure 16 (View VII) Rear View Eff. K,L

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
16
14 MS51957-30 16 • SCREW, 6-32 UNC X 12.7 (V96906) K,L 5

(V96906)
42 CS933-03 16 • CABLE TIE, TY - 34M K,L 6
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 42A)
42A CS933-06 16 • CABLE TIE WITH MOUNTING EYE, COLOR K,L 6
(BLACK) T30MR
(POST SIL NO. H0212-25-0016)
204 611127 16 • REAR COVER ASSY K,L 1
207 MS51957-28 16 • SCREW, 6-32 UNC X 9.5 (V96906) K,L 8
213 612656 16 • PLACARD, ESD K,L 1
215 CS980-02 16 • PLACARD, 90 X 80 K,L 1
222 MS51957-32 16 • SCREW, 6-32 UNC X 19 (V96906) K,L AR
224 MS35338-136 16 • WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - M3 K,L 18
(V96906)
225 DIN934M3A2 16 • NUT, HEX M3-A2 K,L 18
228 DIN125AM5A2 16 • WASHER, PLAIN Ø5.3 X Ø9.8 X 1 K,L 1
(TRUE PNR DIN125A-M5-A2)
229 236117 16 • STARLOCK, 5 MM K,L 1
230 611401 16 • SEAL (4 CM) K,L 1
430 CS257-09 16 • PT100 SENSOR ASSY WITH FLANGE K,L 1

DF600 SERIES
VIEW XII
410 VIEW IX
414
211
401
402
411
432
403
413
402
412
404
VIEW X
423
VIEW XIII
15 421
50
37
15 53
422
14 15
41
10
37
14 15
221
IPL Figure 17 (View IX,X,XII,XIII) Break Down Views Eff. J

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
17
10 611280 17 • WIRING HARNESS ASSY J RF
14 MS51957-30 17 • SCREW, 6-32 UNC X 12.7 (V96906) J 2
15 MS35338-137 17 • WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 J 3
(V96906)
41 MS51957-26 17 • SCREW, 6-32 UNC X 6.35 (V96906) J 1
50 611133 17 • BONDING STRIP J 1
53 610934 17 • NUT PLATE J 1
211 CS254-202 17 • RELAY, MIL-R-6106H J 2
221 CS622-01 17 • HUMISEAL, MIL-I-46058C J AR
401 611123 17 •• RELAY BRACKET J 1
402 CS254-301 17 •• RELAY SOCKET J 2
403 MS26574-5 17 •• CIRCUIT BREAKER (V96906) J 1
404 MS51957-26 17 •• SCREW, 6-32 UNC X 6.35 (V96906) J 2
410 611125 17 •• CONNECTOR BRACKET J 1
411 MS24264R20B25PN 17 •• CONNECTOR (V96906) J 1
412 MS51957-15 17 •• SCREW, 4-40 UNC X 9.53 (V96906) J 4
413 MS35338-136 17 •• WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - J 4
M3 (V96906)
414 MS35649-244 17 •• NUT, HEX 4-40 UNC (V96906) J 4
421 611126 17 •• BRACKET J 1
422 239388 17 •• 3-PHASE THERMAL CUT-OUT J 1
SWITCH
423 DIN84M46A2 17 •• SCREW, M4 X 6 J 2

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
17
432 CS227-03 17 •• SEAL PLUG, MS27488-20 (RED) J 8

DF600 SERIES
VIEW IX
VIEW XII 211
401
410
414
402
403
411 402
432
404
413
VIEW X 412
VIEW XI
208
423
15 421 202
433
15
VIEW XIII
422 212
50
10
37
15 53
14 15
41
37
14 15
221
IPL Figure 18 (View IX,X,XI,XII,XIII) Break Down Views Eff. K,L

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
18
10 612019 18 • WIRING HARNESS ASSY K,L RF

14 MS51957-30 18 • SCREW, 6-32 UNC X 12.7 (V96906) K,L 2
(V96906)
41 MS51957-26 18 • SCREW, 6-32 UNC X 6.35 (V96906) K,L 1
50 611133 18 • BONDING STRIP K,L 1
53 610934 18 • NUT PLATE K,L 1
202 612018 18 • CONNECTOR BRACKET K,L 1
208 MS51957-15 18 • SCREW, 4-40 UNC X 9.53 (V96906) K,L 4
211 CS254-202 18 • RELAY, MIL-R-6106H K,L 2
212 MS35649-244 18 • NUT, HEX 4-40 UNC (V96906) K,L 4
221 CS622-01 18 • HUMISEAL, MIL-I-46058C K,L AR
401 611123 18 •• RELAY BRACKET K,L 1
402 CS254-301 18 •• RELAY SOCKET K,L 2
403 MS26574-5 18 •• CIRCUIT BREAKER (V96906) K,L 1
404 MS51957-26 18 •• SCREW, 6-32 UNC X 6.35 (V96906) K,L 2
410 611125 18 •• CONNECTOR BRACKET K,L 1
411 MS24264R20B25PN 18 •• CONNECTOR (V96906) K,L 1
412 MS51957-15 18 •• SCREW, 4-40 UNC X 9.53 (V96906) K,L 4
413 MS35338-136 18 •• WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - K,L 4
M3 (V96906)
414 MS35649-244 18 •• NUT, HEX 4-40 UNC (V96906) K,L 4

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
18
421 611126 18 •• BRACKET K,L 1
422 239388 18 •• 3-PHASE THERMAL CUT-OUT K,L 1
SWITCH
423 DIN84M46A2 18 •• SCREW, M4 X 6 K,L 2
432 CS227-03 18 •• SEAL PLUG, MS27488-20 (RED) K,L 8
433 235674 18 •• CONNECTOR K,L 1

DF600 SERIES
VIEW A
28
24 38
37 A
18
243
IPL Figure 19 Door Attachments

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
19
18 CS152-102 19 • WASHER, PLAIN Ø10 X Ø7.2 X 0.8 1

24 MS51957-43 19 • SCREW, 8-32 UNC X 9.53 (V96906) 1
28 CS604-03 19 • LOCTITE, 620 AR
38 234500 19 • SPRING FOR DOOR ASSY 1
243 611053 19 • SPACER ASSY KIT 1

DF600 SERIES
57
22
22
11
45
44
10
35
VIEW VIII
IPL Figure 20 (View VIII) Insulation View

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
20
10 236006 20 • INSULATION, BOTTOM 430 X 270 X 10 1

(HYDROFOBIC)
11 239245 20 • INSULATION, REAR PLATE 395 X 271 X 1
12 (HYDROFOBIC)
22 236008 20 • INSULATION, SIDE WALL 435 X 430 X 10 2
(HYDROFOBIC)
35 236017 20 • INSULATION, 440 X 270 X 6.35 1
(CERABLANKET)
44 236557 20 • INSULATION (CERABLANKET) 1
45 236018 20 • INSULATION, REAR PLATE 414 X 280 X 1
1/4” (CERABLANKET)
57 239711 20 • INSULATION, TOP 430 X 270 X 10 1
(HYDROFOBIC)

DF600 SERIES
26
6
30 26
26 16 8
8
11
5 10 4
27 9
14
19 22
21
15 20
27
27
17 24
29 23
18 26
12 8
8
26 3
18
21 20 7
27
17
10
19 27
28 30
6
26
13
15 16 25
27
5
8
26
IPL Figure 21 Door Assembly

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
21
-2 609806 21 • DOOR ASSY J,K,L 1
3 609440 21 •• PROTECTION PLATE J,K,L 1
4 609441 21 •• PROTECTION PLATE J,K,L 1
5 234527 21 •• GUIDE BAR J,K,L 2
6 MS24693C49 21 •• SCREW, CS 8-32 UNC X 11.1 (V96906) J,K,L 2
7 609443 21 •• ATTACHMENT PLATE, 40 X 8 X 2 J,K,L 1
8 MS24693C26 21 •• SCREW, 6-32 UNC X 9.53 (V96906) J,K,L 11
9 609444 21 •• ATTACHMENT PLATE, 64 X 8 X 2 J,K,L 1
10 609442 21 •• NUT PLATE, 38 X 29.5 X 2 J,K,L 2
11 MS51957-43 21 •• SCREW, 8-32 UNC X 9.53 (V96906) J,K,L 1
12 609748 21 •• WASHER, Ø28 X Ø20 X 2 J,K,L 1
13 236586 21 •• SCREW, STEAM OUTLET J,K,L 1
14 236585 21 •• STEAM OUTLET, Ø25 X 31 J,K,L 1
15 609445 21 •• NUT PLATE, 32 X 17 X 2 J,K,L 2
16 236723 21 •• DOOR ROD, Ø6.35 X 136 J,K,L 2
17 236593 21 •• DOOR ROD EXTENSION, Ø6.35 X 48 J,K,L 2
18 236389 21 •• SPRING J,K,L 2
19 236589 21 •• INSULATION BUSH J,K,L 2
20 CS144-01 21 •• SCREW, SELF-TAPPING 6-32 UNC J,K,L 14
21 236730 21 •• SPRING J,K,L 14
22 236721 21 •• INSULATION (CERABLANKET) J,K,L 1
23 236722 21 •• INSULATION (HYDROPHOBIC) J,K,L 1
24 609805 21 •• DOOR PLATE J,K,L 1
25 236913 21 •• ROLL PIN J,K,L 1
26 CS604-01 21 •• LOCTITE, 243 J,K,L AR

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
21
27 CS603-02 21 •• SILICONE, ELASTOSIL E41 (REHAU) J,K,L AR
28 610020 21 •• DOOR J,K,L 1
29 236088 21 •• DOOR LOCK J,K,L 1
30 609393 21 •• HINGE PLATE J,K,L 2

DF600 SERIES
IPL Figure 22 Wiring Harness Assy Eff. J

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
22
-2 611280 22 • WIRING HARNESS ASSY J 1

3 MS26574-5 22 •• CIRCUIT BREAKER (V96906) J 1
4 MS51957-26 22 •• SCREW, 6-32 UNC X 6.35 (V96906) J 1
5 CS224-17 22 •• CABLE LUG, M3-M3.5, AWG 22-16 (696422-4) J 8
6 239224 22 •• CONNECTOR, 0-0770070-1 J 1
7 239142 22 •• CONTACT, SOCKET 0-0350417-1 J 5
8 239138 22 •• RECEPTACLE J 1
9 239226 22 •• CONTACT, SOCKET 0350415-1 J 3
10 611125 22 •• CONNECTOR BRACKET J 1
11 MS24264R20B25PN 22 •• CONNECTOR (V96906) J 1
12 MS51957-15 22 •• SCREW, 4-40 UNC X 9.53 (V96906) J 4
13 MS35338-136 22 •• WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - J 4
M3 (V96906)
14 MS35649-244 22 •• NUT, HEX 4-40 UNC (V96906) J 4
15 CS211-06 22 •• WIRE, AWG22 J AR
16 CS224-27 22 •• CABLE LUG, M3-M3.5 (AMP) 36151 J 9
17 CS224-504 22 •• SPLICE, Ø5.5 X 8 J 1
18 CS211-03 22 •• WIRE, AWG16 J AR
19 CS214-05 22 •• SHRINK SLEEVE J AR
20 235122 22 •• GROMMET, Ø18 X Ø10 X 4 J 1
21 611126 22 •• BRACKET J 1

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
22
22 239388 22 •• 3-PHASE THERMAL CUT-OUT J 1
SWITCH
23 DIN84M46A2 22 •• SCREW, M4 X 6 J 2
24 MS35338-137 22 •• WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 J 2
(V96906)
25 CS933-01 22 •• CABLE TIE, 2.4 X 92 (NP) J 57
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 25A)
25A CS933-05 22 •• CABLE TIE - STANDARD, COLOR (BLACK), 57
T18R)
(POST SIL NO. H0212-25-0016)
26 CS224-07 22 •• FASTON SOCKET AWG 18-14, (AMP) 341002-6 J 3
27 CS223-19 22 •• FASTON, 1F HOUSING (AMP) J 6
154719-0
30 611498 22 •• TEMPERATURE SENSOR PT100 ASSY J 1
(PRE SIL NO. H0212-25-0172)
(RPLD BY ITEM -30A)
-30A CS257-18 •• TEMPERATURE SENSOR PT100 ASSY 1
(POST SIL NO. H0212-25-0172)
(RPLS ITEM 30)
32 CS227-03 22 •• SEAL PLUG, MS27488-20 (RED) J 7
33 CS224-34 22 •• POSITIVE LOCK RECEPTACLE (AMP) J 3
154717-4
34 611123 22 •• RELAY BRACKET J 1
35 CS254-301 22 •• RELAY SOCKET J 2

DF600 SERIES
IPL Figure 23 Wiring Harness Assembly Eff. K,L

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
23
-2 612019 23 • WIRING HARNESS ASSY K,L 1
3 MS26574-5 23 •• CIRCUIT BREAKER (V96906) K,L 1
4 MS51957-26 23 •• SCREW, 6-32 UNC X 6.35 (V96906) K,L 1
5 CS224-17 23 •• CABLE LUG, M3-M3.5, AWG 22-16 (696422-4) K,L 8
6 239224 23 •• CONNECTOR, 0-0770070-1 K,L 1
7 239142 23 •• CONTACT, SOCKET 0-0350417-1 K,L 5
8 239138 23 •• RECEPTACLE K,L 1
9 239226 23 •• CONTACT, SOCKET 0350415-1 K,L 3
10 611125 23 •• CONNECTOR BRACKET K,L 1
11 MS24264R20B25PN 23 •• CONNECTOR (V96906) K,L 1
12 MS51957-15 23 •• SCREW, 4-40 UNC X 9.53 (V96906) K,L 4
13 MS35338-136 23 •• WASHER, LOCK Ø3.1 X Ø6.2 X 0.9 - K,L 4
M3 (V96906)
14 MS35649-244 23 •• NUT, HEX 4-40 UNC (V96906) K,L 4
15 CS211-06 23 •• WIRE, AWG22 K,L AR
16 CS224-27 23 •• CABLE LUG, M3-M3.5 (AMP) 36151 K,L 10
17 CS224-504 23 •• SPLICE, Ø5.5 X 8 K,L 1
18 CS211-03 23 •• WIRE, AWG16 K,L AR
19 CS214-05 23 •• SHRINK SLEEVE K,L AR
20 235122 23 •• GROMMET, Ø18 X Ø10 X 4 K,L 1
21 611126 23 •• BRACKET K,L 1

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
23
22 239388 23 •• 3-PHASE THERMAL CUT-OUT K,L 1
SWITCH
23 DIN84M46A2 23 •• SCREW, M4 X 6 K,L 2
24 MS35338-137 23 •• WASHER, LOCK Ø4.3 X Ø7.6 X 1 - M4 K,L 2
(V96906)
25 CS933-01 23 •• CABLE TIE, 2.4 X 92 (NP) K,L 55
(PRE SIL NO. H0212-25-0016)
(RPLD BY ITEM 25A)
25A CS933-05 23 •• CABLE TIE - STANDARD, COLOR (BLACK), K,L 55
T18R (TRUE PNR CS-933-05)
(POST SIL NO. H0212-25-0016)
26 CS224-07 23 •• FASTON SOCKET AWG 18-14, (AMP) 341002-6 K,L 6
27 CS223-19 23 •• FASTON, 1F HOUSING (AMP) K,L 6
154719-0
28 239225 23 •• CONNECTOR PLUG, 0770074-1 K,L 1
29 CS224-31 23 •• COMMERCIAL PIN-AND-SOCKET PIN K,L 3
CONTACT (AMP) 350418-1
30 611498 23 •• TEMPERATURE SENSOR PT100 ASSY K,L 1
(PRE SIL NO. H0212-25-0172)
(RPLD BY ITEM -30A)
-30A CS257-18 •• TEMPERATURE SENSOR PT100 ASSY 1
(POST SIL NO. H0212-25-0172)
(RPLS ITEM 30)
32 CS227-03 23 •• SEAL PLUG, MS27488-20 (RED) K,L 8
33 235674 23 •• CONNECTOR K,L 1
34 611123 23 •• RELAY BRACKET K,L 1
35 CS254-301 23 •• RELAY SOCKET K,L 2

DF600 SERIES
P1
B1
White
Black
5 Red
10 A
A
Blue
Cut off wires to the proper length
White and strip wires (length approx. 5 - 6 mm)
Crimp cable lugs with hand crimp tool
AMP 47386-4
Wires of the motor connection kit are coded

related to the colours of the motor wires.
IPL Figure 24 Motor Replacement Kit

DF600 SERIES
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
24
-1 439001067 24 • MOTOR REPLACEMENT KIT 1
(USE IF MOTOR ASSY PNR 234915 OR
PNR 236775 OR PNR 239071 MUST BE
REPLACED (REF. SB NO. SB-25-1065))
-1A 439001365 24 • MOTOR REPLACEMENT KIT 1
(POST SB NO. 600-25-0019)
5 240349 24 •• MOTOR ASSY (NP) 1
(PRE SB NO. SB-25-1065)
(PRE SIL NO. H0212-25-0094)
(USED ON ITEM -1)
(RPLD BY ITEM -5A)
-5A CS201-402 24 •• MOTOR ASSY (NP) 1
(POST SIL NO. H0212-25-0094)
(USED ON ITEM -1)
-5B CS201-404 24 •• MOTOR ASSY 1
(POST SB NO. 600-25-0019)
(POST SIL NO. H0212-25-0230)
(USED ON ITEM -1A)
10 611555 24 •• MOTOR CONNECTION KIT 1

DF600 SERIES
SPECIAL PROCEDURES
1. General
This section contains procedures which are normally required as a result of other maintenance tasks. The
mentioned procedures are self-contained and are mentioned for preventative maintenance or reconditioning.
2. Door Repaint Instructions (POST SIL No. SIL-25-0051)
This paragraph describes how to pre-treat and repaint small surface damages of B/E Aerospace ULTEM©
oven door.
A. Surface Pre-treatment
(1) Sandpaper the surface lightly.
(2) Before applying primer, the surface must be degreased and free from contaminants.
(3) Proceed with Alexit-FST-Füllgrund 414-12 primer, according Mankiewicz Data Sheet 404-12.
B. Surface Re-paint
(1) Finish with Alexit-FST-Strukturlack 404-12, according Mankiewicz Data Sheet 404-12.
(2) Apply the lacquer smoothly and equally onto the pre-treated surface.
(3) The color of the applied Alexit-FST-Strukturlack 404-12 is light grey, according to color normalization
RAL7035.
CAUTION: DUE TO FIRE PROPERTIES REQUIREMENTS, THE MAXIMUM LAYER THICKNESS FOR
AREAS GREATER THAN 3”X 3” IS 60µM.
CAUTION: PAINT JOBS MUST BE CARRIED OUT IN A WELL VENTILATED AREA.
C. Product Information
Alexit-FST-Füllgrund 414-12
Alexit-FST-Füllgrund 414-12 is a primer which can be applied directly onto the appropriately cleaned
and/or pretreated metal or thermoplastic substrates with good adhesion results, even if applied in only
one layer.
Alexit-FST-Strukturlack 404-12 (Texture Finish)
Alexit-FST-Strukturlack 404-12 (Texture Finish) is a two-component paint based on polyuretane.
D. Paint Processability
For correct processability of the lacquer, refer to data sheet: Alexit-FST-Strukturlack 404-12 (Texture
Finish).

DF600 SERIES
E. Safety Data Information
For information such as: product identification, composition, hazard possibilities, first aid etcetera, refer
to: EC Safety Data Sheet, trade name: ALEXI-FST Strukturlack 404-12.
3. Door Repaint Instructions (POST SB No. SB-25-1082)
A complete procedure is given how to remove the entire paint from the plastic oven doors, and how to apply
new paint.
A. Material Information
Table 11001: Primer information
Part Number Nomenclature Material Data Sheets
Local Buy Two component based primer (color white) Technical Data: 414-12
ALEXIT-FST-Fullgrund 414-12 Material Safety Data Sheet: G 41412
Hardener 402, Thinner 62
Mankiewicz Gebr & Co
Table 11002: Lacquer (top coat)- information

Part Number Nomenclature Material Data Sheets
Local Buy Two component based lacquer (RAL 7035) Technical Data: 404-12
ALEXIT-FST-Strukturlack 404-12 Material Safety Data Sheet: G 40412
Hardener 400, Thinner 62
Mankiewicz Gebr & Co
Table 11003: Abrasive paper information

Part Number Nomenclature Remarks
Local Buy Abrasive paper, aluminum oxide, 80 grit If ALEXIT-FST-Fullgrund 414-12

(primer) and ALEXIT-FST-Strukturlack
404-12 (top coat) is applied.

DF600 SERIES
WARNING: BEFORE STARTING THE PAINT JOB, FOLLOW THE SAFETY DATA PROCEDURE
ACCORDING THE MATERIAL SAFETY DATA SHEETS.
CAUTION: THE TOTAL LAYER THICKNESS OF THE OVEN DOORS WHICH WILL BE REPAINTED
WITH ALEXIT-FST-FULLGRUND 414-12 PRIMER AND ALEXIT-FST-STRUKTURLACK
404-12 TOP COAT, MAY NOT EXCEED 60μM.
CAUTION: THE TOTAL LAYER THICKNESS OF THE OVEN DOORS WHICH WILL BE REPAINTED
WITH AERODUR BARRIER PRIMER 37045 AND AERODEX FINISH MATT TOP COAT,
MAY NOT EXCEED 60μM.
CAUTION: DURING THE APPLICATION OF BOTH PRIMER AND TOP COAT LACQUER TYPES
FOLLOW THE APPLICABLE MANUFACTURER DATA SHEETS.
CAUTION: TO APPROXIMATE THE ABOVE MENTIONED COATING THICKNESS, USE A METAL

SPECIMEN (6” X 4”) DURING THE PAINT PROCESS. AFTER THE PAINT JOB THE
COATING THICKNESS OF THE SPECIMEN CAN BE MEASURED WITH A HAND-HELD
COATING THICKNESS MEASURING UNIT. DUE TO IRREGULAIR OUTFLOW OF THE
PAINT IT IS IMPORTANT TO MEASURE APPROXIMATELY 1/2” FROM THE EDGE.
B. Accomplishment Instructions
(1) Preparations
(a) Remove the oven door assy from the unit.
(b) Remove and disassemble all parts from the door assy.
(2) Repaint Instructions
(a) Remove the top coat and the primer layer from the plastic door by using the applicable abrasive
paper until the plastic surface becomes visible (Refer to table 11003).
(b) Clean and degrease the surface with a dust free, clean cloth.
NOTE: During the cleaning process, do not use thinner or other aggressive, harmful
degreasant.
(c) Paint the surface of the oven door and the metal specimen first with the applicable primer
(Refer to table 11001).
(d) Only if necessary, sand the surface smooth before applying the final top coat.
(e) Paint the surface of the oven door and the metal specimen with the applicable top coat
(Refer to table 11002).
(f) Check the average lacquer thickness of the metal specimen, by using a hand-held coating
thickness measure unit.
(g) Assemble and install the door assy with reference to the applicable sections.

DF600 SERIES
REMOVAL
1. General
There are no special removal instructions applicable to this unit.

DF600 SERIES
INSTALLATION
1. General
There are no special installation instructions applicable to this unit.

DF600 SERIES
SERVICING
1. General
There are no special servicing instructions applicable to this unit

DF600 SERIES
STORAGE INCLUDING TRANSPORTATION
1. General
This section contains the preparation of transportation, special handling, packaging, storage and
preservation requirements associated with the unit after the assembly or testing.
A. Preservation
(1) Perform a complete test.
(2) Fully clean the unit internally and externally.
(3) Use a blanking cap to cover up the electrical main connector to give protection to the electrical
contacts.
B. Packing
CAUTION: ALWAYS USE THE ORIGINAL SHIPPING CONTAINER IN WHICH IT WAS SUPPLIED
OR USE AN EQUIVALENT SHIPPING CONTAINER (ATA 300 CATEGORY II) WITH
SUFFICIENT PACKING MATERIAL TO PREVENT DAMAGE OF THE UNIT DURING
TRANSPORTATION.
(1) Also put an identification label on the outside of the container and make sure that:
(a) The identification label has all the related data of the unit for example type, serial number etc.
(b) The identification label can be read easily.
NOTE: The unit is not approved for installation if there is no identification label attached to it.
CAUTION: MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE CONTAINER, WHEN
USING THE STACK STORAGE METHOD. TOO MUCH WEIGHT ON THE CONTAINER
CAN CAUSE DAMAGE TO THE UNIT.
CAUTION: DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE CORROSION OR
DAMAGE AND DO NOT KEEP THE UNIT NEAR SOURCES THAT GENERATE HEAT OR
OZONE.
C. Storage
(1) Keep the container in a clean, dry room with a good supply of air. Keep the storage temperature
between -40°C to 71.1°C [-40°F to 160°F] with the relative humidity maintained between zero and
85%.
(2) Put the containers where the identification label can be read clearly.
NOTE: Do a functional test if the unit has been stored for longer than six (6) months.

DF600 SERIES
REWORK
1. General
This chapter describes the rework procedures of applicable parts and are identified by a unique rework
number. Each rework is identified by a service bulletin and a listing of the applicable part numbers the rework
can be applied on. Required consumable materials, expendable parts, tools, fixtures or equipment are listed
at the beginning of this chapter and additional detailed rework procedures and specifications are included as
required to modify applicable part.
2. Rework of Frame Assembly PNR 609507 (POST SB No. 600-25-0017)
A. General
This procedure describes the rework of the frame assembly applicable to all units that have
SB No.600-25-0017 incorporated.
The frame assembly PNR 609507 is standard delivered without the additional hole for the quarter turn
latch. The rework is applicable when the frame assembly PNR 609507 must be replaced.
B. Rework Description
Drill an additional hole in the frame assembly and insert a nut plate.
C. Tooling
Table 16001: Consumable Materials
OR OR
NOMENCLATURE PART NUMBER CAGE CODE USE
Threadlocker, Loctite®, - Commercially Available Loctite®, 648 converts a

648 threaded fastener to a locking
CS-604-05 VH0212 fastener.
Table 16002: Equipment, Tooling and Materials
OR EQUIPMENT OR
HSS Drill For example: HSS Drill ø5 mm. Commercially Especially usable
DORMER Tools Available for drilling holes
A002 Series. Usable for aluminum in aluminium
alloy. alloy materials.

DF600 SERIES
Table 16002: Equipment, Tooling and Materials (Continued)
OR EQUIPMENT OR
Drill Tool DF400/600 CS-710-319 - VH0212 Used to drill a

hole in the frame
of the DF400/
600.
D. Rework Procedure
(1) Follow the subsequent steps to make a hole in the frame assembly:
(a) Remove and discard the screw (Figure 16001-MS24693C46) to remove the hinge block
(Figure 16001-239280/239421) from the frame assembly (Figure 16001-609507).
(b) Remove and discard the screw (Figure 16001-MS24693C2) to remove the lock plate
(Figure 16001-234529) from the frame assembly (Figure 16001-609507).
MS24693C2
MS24693C46
239421 (RH)
239280 (LH)
234529
609507
25-32-60_DWG06.ISO
Figure 16001 Disassembly Door Frame Assembly
(c) Put the drill tool PNR CS-710-319 in position on the frame (For DET see Figure 16002).
NOTE: Make sure that the tool is positioned with the pin against the side of the frame
assembly (For DET see Figure 16002).
CAUTION: ONLY DRILL THROUGH THE OUTER SURFACE OF THE FRAME TO PREVENT
DAMAGE TO THE INNER SIDE.
CAUTION: MAKE SURE THAT ALL CHAFING, DEBRIS AND CONTAMINATION ARE
CLEANED UP AFTER WORK IS COMPLETED.
(d) Use a 5 mm HSS drill for aluminum to drill a hole in the outer surface of the frame (For DET see
Figure 16002) and deburr the drilled hole.

DF600 SERIES
CS-710-319
PIN
A
25-32-60_DWG05.ISO
Figure 16002 Drill Instructions
(e) Install the Quarter Turn Latch Assembly (Refer to paragraph T on page 7007).
(2) Close-up
(a) Apply some Loctite PNR CS-604-05 on the thread of the screw (Figure 16003-MS24693C2).
(b) Use the new screw (Figure 16003-MS24693C46) to install the lock plate (Figure 16003-234529).
(c) Apply some Loctite PNR CS-604-05 on the thread of the screw (Figure 16003-MS24693C46).
(d) Use the screw (Figure 16003-MS24693C46) to install the hinge block (Figure 16003-239280/
239421).
MS24693C46
MS24693C2
239421 (RH)
239280 (LH)
234529
25-32-60_DWG04.ISO
Figure 16003 Close-up

523-0832448
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CMM 25-32-60 Rev11

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COMPONENT MAINTENANCE

High Speed Oven DF600 Series

Component Maintenance Manual

COLLINS AEROSPACE PROPRIETARY

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-32-60, HIGH SPEED OVEN

DESCRIPTION OF REVISION 11, DATED JANUARY 10, 2022 HIGHLIGHTS

U.S. Export Classification: EAR 9E991 1

U.S. Export Classification: EAR 9E991 2

Component Maintenance Manual

This manual includes coverage of the following equipment:

Unit Collins Part Number

B/E AEROSPACE, a part of Collins Aerospace

To send data to Collins Aerospace about this publication:

Address: Collins Aerospace

U.S. Export Classification: EAR 9E991 25-32-60

U.S. Export Classification: EAR 9E991 25-32-60

RECORD OF TEMPORARY REVISIONS

TR NO. ISSUE DATE INSERTED REMOVED PAGE NO.

25-0001 Dec 08/14 Apr 26/16 1003

U.S. Export Classification: EAR 9E991 25-32-60

SERVICE BULLETIN LIST

SERVICE MANUAL MANUAL

SB25-416 Apr 01/91 Modification of the Bonding 0 May 01/92

SB25-438 Jul 30/90 Introduction of a Ultem Door 0 May 01/92

SBDF20- Apr 01/91 Modification of the Bonding 0 May 01/92

SBDF600- Feb 01/92 Introduction of a New Element Gasket 0 May 01/92

SBDF600- Jul 01/93 Introduction of a Spacer Assy Kit 3 Jul 23/02

SBDF600- May 01/94 Introduction of a New Motor Assy 3 Jul 23/02

SBDF600- Oct 14/93 Introduction of Glued Slide Strips 3 Jul 23/02

SBDF600- Jan 01/95 Introduction of New Parts 3 Jul 23/02

SBDF600- Jan 01/95 Introduction of Studs on Diffuser 3 Jul 23/02

SBDF600- Mar 01/95 Introduction of New Parts 3 Jul 23/02

SBDF600- Mar 01/95 Introduction of New Parts 3 Jul 23/02

SBDF600- Feb 01/95 Introduction of an Alternate Diffuser 3 Jul 23/02

U.S. Export Classification: EAR 9E991 25-32-60

SERVICE MANUAL MANUAL

SBDF600- Sep 12/95 Introduction of a New Horizontal Profile 3 Jul 23/02

SBDF600- Jul 01/97 Introduction of a New Motor Assy 3 Jul 23/02

SBDF600- Aug 01/96 Introduction of a PT100 Assy 3 Jul 23/02

SBDF600- Feb 04/99 Introduction of Heat Protection Strips 3 Jul 23/02

SBDF600- Mar 23/99 Introduction of a New Door Assy 3 Jul 23/02

SBDF-25- Mar 07/02 Introduction of an Air Grate No Effect Jul 23/02

SIL3220- Jan 11/00 Introduction of a Test Bench 3 Jul 23/02

DOC-25- Jan 17/02 Introduction of a New Fan 3 Jul 23/02

DF600-3 Aug 01/95 Introduction of an Alternate Power Relay 3 Jul 23/02

DF600-7 Jun 01/96 Introduction of a New Motor Assy 3 Jul 23/02

SB-25- Mar 27/06 Introduction of an Improved Baffle Plate 4 Sep 28/09

H0212-25- Jul 30/08 Notification of Cable Tie Replacement 4 Sep 28/09

H0212-25- Jul 29/02 Restructuring Numbering Spare Parts 4 Sep 28/09

U.S. Export Classification: EAR: 9E991 25-32-60

SERVICE MANUAL MANUAL

SIL-25- Jun 02/03 Part Number Change 4 Sep 28/09

SIL-25- Jun 24/03 Introduction of New Special Tool 4 Sep 28/09

SIL-25- Sep 23/03 Change of Heating Element 4 Sep 28/09

SIL-25- Nov 23/04 Introduction of Repaint/Lacquer Instructions 4 Sep 28/09

SIL-25- Jul 19/06 Servicing of the Ovens 4 Sep 28/09

H0212-25- Oct 14/09 Notification of Incorrect MIL Notation 5 Feb 02/10

SB-25- Nov 02/10 Door Repaint Instructions 6 Jan 18/11

H0212-25- Jul 15/10 Notification of Lock-washer Replacement 6 Jan 18/11

H0212-25- Sep 19/12 Handle Installation Procedure 7 Jul 11/13

H0212-25- Jul 11/13 Recommended Maintenance Program 7 Jul 11/13

H0212-25- Oct 23/13 Introduction of New Powder Coating 8 Oct 07/14

600-25- Dec 04/13 Equipment/Furnishings - Galley - Oven - 8 Oct 07/14

600-25- Oct 02/15 Introduction of a New AC Motor 9 Apr 26/16