Tech Vision Industries

Techvision Rubber & Teflon Solutions

Soling Road Nishatabd
Faisalabad – PAKISTAN
Tel: +92 41 8506087-8
Fax: +92 41 8506290
Email: info@techvision.com.pk
Web: www.techvision.com.pk

ORGANIZATION’S PROFILE

Tech Vision Industries

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TABLE OF CONTENTS

Section No. Title Page No.

1. INTRODUCTION ………………………………………………… 3

2. PRODUCT & SERVICES……………………………………… 4

2.1. Rubber Gaskets………………………………………………… 5

2.2. O-Rings / Rectangular Rings…………………………… 7

2.3. Rubber Seals……………………………………………………… 9

2.4. Diaphragms……………………………………………………….. 11

2.5. Rubber Lining……………………………………………………. 13

2.6. Rubber Rolls……………………………………………………… 16

2.7. Teflon Coating…………………………………………………… 18

2.8. Belts…………………………………………………………………… 19

2.9. Rubber Molded & Extruded Goods……………………. 20

3. RESEARCH & PRODUCT DEVELOPMENT……………… 22

4. QUALITY CONTROL……………………………………………. 24

5. CLIENTAL…………………………………………………………… 25

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1. INTRODUCTION

Tech Vision Industries (Techvision) was established in 1987 and it is one of the
leading rubber products manufacturers in Pakistan with office in Faisalabad.

Techvision is a well recognized and fast growing organization promoted by highly

experienced and professionally qualified promoters. Its four-fold success in recent
times highlighted the mass acceptance of its quality products and services. Besides
its nation wide direct marketing to prominent industries/end users, Techvision has
sophisticated in-house facilities for products analysis and development.

Techvision is a premier manufacturer of high quality products of rubber. Techvision

serves include some of the largest and most prestigious names in global business.
The issues they face are complex, divers, rapidly changes, technical problems,
constantly evolving and time period. Techvision matches that size and complexity
with its new global industries and clients program services delivery model that
harnesses the strength of our resources and orchestrates the deployment of our
best people, solution and technologies so that clients can benefits from solutions
that are tailored to their needs/specifications.

Techvision has also distinguished itself by defining a set of core values that guides
the actions of the organization’s leaders and professionals. These values stress
behaviors such as open and honest communication, responsive leadership,
creativity and integrity. They apply to every Techvision’s performance
management process.

Customer satisfaction is our primary objective. That’s why we are continually

looking forward for ways to improve productions, enhance quality procedures and
meet strict delivery requirements. Over and over…again and again…Techvision has
proven to our customers that when it comes to challenging projects, we offer
solutions: from design enhancements to the development of the special packing
and everything in between.

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2. PRODUCTS & SERVICES / INDUSTRIES

Our organization provides following core products and services:

 Rubber Gaskets
 O-Rings / Rectangular Rings
 Rubber Seals
 Diaphragms
 Rubber Lining
 Rubber Rolls
 Teflon Coating
 Belts
 Rubber Molded & Extruded Goods

Industries

We serve the following main industries:

 Power Generation
 Oil & Gas
 Fertilizer
 Textile
 Paper & Board
 Sugar
 Steel
 Automobile
 Glass
 Chemicals
 Aerospace / Defense
 Graphic Arts

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2.1. Rubber Gaskets
Techvision is a leading, manufacturer-direct, one-stop source for all your Standard
and Custom Rubber Gasket and Sealing requirements. Aside from our industry
leading quality and service, Techvision handles all types and grades of rubber
materials and employs all types of processes in order to get the job done right of
high quality, on time, and in the most cost effective way.

Why is the use of different processes important? Most fabricated rubber products
can be made through more than one basic process, but that doesn't mean that one
is just as good as another. In fact, we commonly work around "easier" ways to get
a job done because, for instance, we don't want a customer to buy an expensive
mold to get a few parts that could be done as die cut gaskets or extruding coupled
with secondary vulcanizing or machining operations. In other words, you don't have
to know whether the custom gaskets you need would be better manufactured as
die cut gaskets, extruded rubber seals, or molded rubber gaskets. Our technical
assistance is free, and our knowledgeable staff will consider all possibilities. We
think you'll like how we do our job, and not having to worry about whether your
parts are a die cut gaskets or molded rubber, or especially whether or not they'll
be done right and delivered on time.

Of course, just as we don't approach your part requirements with a biased view on
how to fabricate it, we also don't favor any particular materials. In both
cases, our only bias is towards what works best for you, our customer (or at least
soon-to-be customer...we hope). We won't try to sell you expensive fluoro
elastomer rubber gaskets if your temperature and chemical resistance
requirements don't require it, and even if it does, we won't push a more expensive
variety like Viton ® (unless you insist) if a less costly alternative is available.

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Applications

· Fluid restriction
· Weather insulation
· Vibration dampenin g
· Electrical absorption
· Noise reduction
· Packaging
· Cu shionin g

Standard Rubber Gasket Materials

· Santoprene®
· Silicone
· Neopren e
· SBR
· EPDM
· Viton
· PVC

Capabilities

· Splicing and Vu lcanizin g

· Du al Du rometer Extrusion
· Die Cut Gaskets up to 60” x 36”
· Kiss Cutting
· Flash Cutting (Parts u p to 61" x 120"}

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2.2. O – Rings & Rectangular Rings

Techvision O-Rings & Rectangular Rings, in a full range of

sizes and materials, are available in small or large
quantities using stock tooling or with minimal tooling
costs.

Our Molded O-Rings & Rectangular Rings are designed

using carefully compounded rubber and manufactured to
RMA Class A high precision tolerances.

Techvision Custom O-Rings & Rectangular Rings are cut to any

length and vulcanized to provide a strong, uniform thickness
and durable joint. Heavy duty static applications have used O-
Rings & Rectangular Rings of this construction type successfully
for decades.

Techvision employs many polymers in compounding to manufacture its O-Rings &

Rectangular Rings to meet specific requirements. Polymers regularly used include:

 Simriz Perfluoroelastomer
 Aflas
 Viton fluoroelastomers
 Silicone
 Kalrez

Apart from our regular products, we offer these products as per the specification
of our clients. These products can be availed in desired raw materials. We conform
to international standards for manufacturing our range of rubber components.

Viton O-ring

Our qualitative viton O-ring is manufactured using qualitative

viton as raw material. Proper procedure in the
manufacturing ensures our o-rings are capable to withstand
the high pressure in areas such as hydraulic cylinders.

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Silicon O-ring

We are capable of manufacturing O-rings by using silicon as

raw material in the manufacturing process. Our optimum
quality silicon rings find their applications in hydraulic
cylinders and in areas where high pressure is the norm.

HNBR O-ring

Manufactured using premium grade Hydrogenated Nitrile

Butadiene Rubber (HNBR), our O-rings offer excellent
pressure resistance capacity. Our O-rings are characterized
by heat resistance, oil and chemicals. These are widely
used where high pressure is the common norm such as in
hydraulic cylinders.

Quad Rings (X-ring)

We supply quality proven rubber O-rings which can withstand

high pressure in the application areas such as in hydraulic
cylinders. These help in preventing hydraulic fluid leakage
and help the system during the operation.

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2.3. Rubber Seals
Extruded rubber seals can be made in a variety of materials or co-extruded to
achieve the proper balance of fit and function. We can utilize our laminating
process to add pressure sensitive adhesives or the extruded seal can be designed to
snap into place. Rubber seals of following specifications will be available:

Polyurethane Seals

Polyurethane is one of the most commonly used

elastomer in most of the industries, when high
levels of abrasion are present. This abrasion
resistance is combined with high load & impact
bearing capabilities that make polyurethane the
material of choice for a number of machines and
other engineering products.

Cast Polyurethane Seals

Polyurethane is a specification molder of castable

polyurethanes. Polyurethane molders open by
methods such as compression, transfer, pressure and
centrifugal cast molding. A wide range of this product
is available in various specifications.

Flex Resistance Polyurethane Seals

Temperature Range: -40 degree C to +70 degree C.

Load: 50 MPA.
Features:

 Excellent Abrasion resistance.

 High Load Bearing capacity.

 Superior cut and tear resistance.

 Very good impact and shock resistance.

 Excellent Flex resistance.

 Very high tensile strength.

 Good Oil Resistance.

 Very high elongation at high hardness for e.g. At 90 Shore A Hardness P.U.
compound would show an elongation of 300-400%.

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We have various raw materials in this category for different applications. Kindly
contact us for your requirements. These seals are machined as per precision
tolerances on CNC machines.

Wiper Seals

Rod wiper/scrapers effectively wipe and scrape the full 360º circumference of a
reciprocating rod. They are designed to remove road dust, dirt, ice, mud, weld
flash, paint and many other particulates from the rod surface.

They prevent damage to bearings, seals, packing, and rods, thereby reducing or
eliminating contamination of fluids in hydraulic systems.

Rod wiper/scrapers consist of a honed, double spiral,

wiping element of age-hardened beryllium copper
(Rockwell C 40 hardness) surrounded by a synthetic
rubber elastomer. It is designed so that the
beryllium copper element is distended from the
final rod diameter. It is precision honed to an inner-
diameter tolerance of+/- 0.0005". The honing
process guarantees a true circle on the ring inside
diameter and provides a highly polished and knife
sharp edge. In operation, the beryllium copper ring
polishes the rod without damage to the rod's finish.
It is self-sharpening and does not oval, curve, or
feather.

Rod wiper/scrapers are found wherever hydraulic or pneumatic cylinders are used.
They have demonstrated their effectiveness on fork lifts, resistance welders, off-
road machinery, farm equipment, hydraulic presses, foundry machines, and
aircraft landing gear.

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2.4. Rubber Diaphragms
Techvision's rubber diaphragms are versatile seals used in a wide range of applications to
handle various fluids, air, and vacuum sealing and flow requirements. Our rubber
diaphragms are custom-designed and engineered to operate for specific pressures and
pressure changes, mechanical requirements, fluid interaction, and dynamic life.

Techvision's rubber diaphragms can be tuned for unique application characteristics through
component and material design, to optimize final assembly performance and cost

Rubber Diaphragms typically function

within the application by transmitting
pressure from one system to another
without exchanging media between the
systems. Techvision diaphragms can also be
designed with integrated valves designed
to seal up to a pressure threshold before
allowing for the system to vent (leak). We
offer 100% in-line computer controlled
pressure testing of diaphragms for critical applications.

Our expertise enables us to supply homogeneous, rubber to metal bonded and fabric
reinforced diaphragms using a combination of injection, compression, transfer, flashless
and fabrication techniques.

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Principal Diap hragm Typ es

 Homog eneous El astomer

 Fabric-R einforced El astomer
 Doubl e-Coated Fabric
 Rubber to Metal Bond ed
 Teflon Bonded

Typical applications using our Diaphragms includ e: -

 Gas M eters, R eg ulators and P ress ure Controls

 Valves - Pneumatic, Control, Cylinder, Gas, Reducing
 Pumps - Vacuum, P etrol, Disc
 Compressors
 Actuators - Air, G as
 Solenoids
 Measurement sys tems and controls
 Pneumatic Cylinder Diap hragms
 Pneumatic S ervo Mechanisms
 Turbochargers
 Switches
 Accumulators - High and Low Pressure

Molded Diaphragm Advantag es

 Best No Leak S eal

 No Lub rication
 Low Fricti on
 Low Hysteresis
 No Spring R ate
 No Break Away Friction
 Long Cycle Life
 Effective In Hars h Environments
 Cons tant Effective Pressure Area
 Low Ass embly/H ardware Costs
 Abil ity to Operate Under Severe Pressure
 Exceptional Sensitivity

Diap hragms are a speci alist product. We have the experts who will advis e you
as to d esig n and choice of materials to meet the ever-increasing d emand for
this typ e of product. Our engineers will ensure that we select the appropriate
prod uction process to p rovide you with a quality p roduct that meets your
requirements and ens ures long life and stabili ty.

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2.5. Rubber Lining
Techvision has global across-the-board experience in the installation of rubber linings for a
diverse range of functions. Techvision’s rubber is an extremely versatile material to work
with. It is lighter then most wear materials and being flexible can be easily handled
whether in the factory or on site.

Techvision’s unique properties have been proven for over years. Techvision has been shown
to outlast Steel, Manganese Steel and even Ni Hard Iron, resulting in significant cost
benefits to the user. From a complete range of anti-abrasion linings for material handling
industries, to custom fabrications and molded components.

Techvision’s phenomenal resilience, exceptional tear resistance, all round toughness and
the unique cross linking of molecular structure, ensure that Techvision is well accepted
worldwide as irreplaceable.

We offer a wide range of rubber lining works such as rubber linings of tanks, vessels,
pipelines and others that helps us in successfully meeting the requirements of our clients.
The dedicated support of our research personnel and other skilled workforce help us in
flawless delivery of our range.

Techvision will also be able to provide any kind of custom work or needs you might require,
be it construction, modification, refurbishment or engineered products, large or small,
large quantity or small quantity!
The range offered under this includes:

Abrasion Resistance Rubber Lining

We offer abrasion resistance rubber lining for tanks, vessels and pipelines for high abrasive
fluids. This kind of rubber linings is mainly used where metallic slurry is stored or conveyed.
Acid Proof Rubber Lining
We offer acid proof rubber lining for tanks, vessels and pipelines for storing and conveying
of acidic fluid. This type of Rubber Linings is commonly used in D.M. Plants for acid storage
tanks.
Impact Resistance Rubber Lining
We offer impact resistance rubber lining for tanks and vessels for high impact materials.
This kind of rubber linings is mainly used in stone grinding tumblers and ball mills.

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RUBBER LINING APPLICATION PROCESS:

The process of rubber lining is divided in to the following steps.

1. Preparation of the base surface.

2. Preparation of rubber sheets.

3. Application of the rubber sheets on the metal surface.

4. Vulcanization

5. Testing & inspection

Surface Preparation:
This is very important process for rubber lining. The surface of the metal must be free from
oil, paint, scales, rust etc. This is generally removed with the help of sand blasting/ shot
blasting. After the surface is cleaned, adhesive or bonding agent is applied to surface. Two
or three coats are applied, as adhesion is an important process for rubber lining.

Preparation of rubber sheets:

The rubber compound is manufactured as per the requirements after looking in to the
chemical and other conditions of the process. Rubber sheets are made on calendar machine
in different plies. Lining up to 6 mm thickness can be applied in single layer. If the
thickness is more, it is applied in 2 or more layers. For pipes & fittings extruded rubber
tubes are inserted in the pipes.

Application of rubber sheets:

Un-vulcanized rubber sheets, which are prepared on the machine, are applied on to the
adhesive coated, half dried surface under slight pressure of hand or with a metallic roll as
well as with the help of various lining tools. We have to ensure that no air gets trapped
between the metal surface and rubber sheet. Joints are made levels and joined with help
of knurling tools.

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Vulcanization:
By and large vulcanization is carried out in an auto clave. This is the process by which
rubber changes from plastic state to elastic state. The temperature and pressure depend
upon the rubber compound and thickness of lining. Large size equipments, which are rubber
lined at site, are vulcanized by open steam as well as by hot water curing, the temperature
is maintained to get the rubber cured and for this method special compound of rubber is to
be manufactured for this process.

Testing and Inspection:

All the rubber-lined items must be tested before and after vulcanization. This is to ensure
that they are free from faults, which might cause failure of the equipment. Visual
inspection in good light is carried out to check mechanical damages blisters and poor joints.
There after spark test with a high voltage is carried out to check mechanical damages, pin
holes, blisters and poor joints. Hardness test is must for rubber lining. Knocking test is also
carried out by an experienced hand with the help of wooden hammer to check whether
there is any poor bonding.

Protection of rubber lining equipments:

The vessel should be stored away from sunlight or it should be covered by tarpaulin or some,
other device. This will avoid direct sunlight, which may affect the surface due to the
presence of ozone. The vessel should be filled up with water when not in use for longer
period.

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2.6. Rubber Rollers

Techvision specializes in high quality, high

specification rubber rollers manufacturing. We
have a comprehensive program to offer
customers new rubber rollers as well as re-
covering and re-grinding of old rollers for
various industries.

We offer a complete polymer range of compound covers, but, also, much

more. Over the years, we’ve developed literally hundreds of formulas to meet the
specific requirements of, or to improve upon, our customers' applications.

Our covering and finishing processes use the most contemporary equipment
including pressurized building lathes, state-of-the-art urethane and silicone casting
machines, computer controlled autoclaves and sophisticated CNC grinding,
polishing, crowning, grooving and balancing machinery.

With the capacity to cover and grind rolls of up to 12 meters length x 2 meters
diameter and 20 tones in weight, We can cope with the majority of rolls used in
the industry today.

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Rolls Industries

Rolls services are offered for following major industries:

 Textile
 Paper & Board
 Printing, Steel
 Steel
 Leather
 Glass
 Fertilizer
 Plastic
 Mining
 Laminations
 Food
 Paper cone plus many more

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2.7. Teflon Coating

BRI&EW is having a latest coating plant for application of Teflon coating. Teflon
Coating is being done by using the most up-to-date and modern machinery and
employing latest technology. The entire job is being done by team of dedicated
workers supervised by the most competent experts in the field. We give 100% job
satisfaction.

Teflon coatings spray unlike paint & bake to a

tough inert finish. Over the years technology has
extended the family of Teflon coatings to ensure a
finish with the ideal combination of properties to
meet most design needs.

By combining heat resistance with almost total chemical inertness, excellent

dielectric stability & a low co-efficient of
friction, Teflon coatings offer a balance of
properties unbeatable by any other
material.

Special features of our Teflon coatings are:

 Non Stick and self cleaning

 Heat resistance
 Unique electrical properties
 Cryogenic Stability
 Chemical Resistance

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2.8. Belts

Techvision's belts for industrial machines are used in a variety of industrial

situations.. These belts incorporate high performance functions to satisfy our
customers' requirements. In addition, we produce belts for agricultural machines,
home appliances and information terminal devices to support your daily life. We
have adopted “Ecology and Energy-Saving” as keywords in our aim to develop
various kinds of power transmission products using environmentally-friendly
technology.

Techvision manufactures and supplies the high quality belts for the high tech
industry.

We manufacture and supply the belts of following kinds:

 V-belts,
 Endless belts
 Grooved belts
 Conveyor belts
 Timing belts
 Double a belts
 Double b belts
 Double c belts
 Harvester belts
 2 v belts
 3 v belts
 4 v belts
 Transmission belts

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2.9. Rubber Moulded & Extruded Goods

Techvision is a manufacturer and fabricator of custom rubber extruded and molded

products. Our extruded rubber products include; silicone tubing, silicone
hose, platinum cured silicone tubing, fluorosilicone tubing, silicone cord,
conductive silicone rubber tubing, extruded silicone gaskets, rubber extrusion,
extruded rubber profiles, rubber extrusions, extruded gaskets, P-strips, D-strips, E-
strips, conductive rubber extrusion, conductive rubber tubing, conductive tubing,
silicone vacuum hose, silicone extrusion, rubber U-channel, bulb seals, lip seals,
hollow O-rings, tubular O-rings, extruded and spliced gaskets, weather-stripping
etc. Our molded products include; boots, bellows, sleeves, seals, gaskets, washer,
roller, rubber-to-metal bonded parts, etc. In house mixing and tooling allow us to
offer the fastest turn around and delivery flexibility. We have various formulation
to meet FDA, 3A Sanitary, USDA, USP CL-VI, NSF, UL, Military and Industrial
/Commercial requirements.

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3. RESEARCH & PRODUCT DEVELOPMENT

Research and product development plays a significant

role in the relationship between Techvision and its
customers. As a result of intensive cooperation with
customers in many fields, significant technical knowledge
has been acquired. Information is also exchanged on new
trends in production, distribution and consumption. This
integrated know-how is applied to market-oriented
product development, which enable us to react promptly
to any changes. Different types and qualities of rubbers
as per specification & environment are used.

It is our management objective to upgrade the technology, undertake development

program to enhance the performance of our products and services, in every aspect,
demanded by modern machines of our customers.

With our years of accumulated experience in development and designing, we are

able to coordinate with the requirement of our customers by designing very
precision products for them, so as to create largest market advantage.

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Techvision developmental program focuses on: ---

 Formulation of new compound for high tech industrial applications.

 Quantitative and qualitative analysis of interaction between chemicals,
wash-ups, solvents, inks and polymers.
 Business Process Re-engineering (BPR) for the purpose of value additions to
customers towards, quality, cost and delivery time etc.

Material Testing Services:

 Hardness  Ozone test

 Specific weight  Heat ageing test

 Contraction  Oil-proof test

 Tensile  Friction test

strength (friction
coefficient)
 Elongation
 Wear-proof test
 Wear strength
 Bonding strength
 100% modulus test

 Resilience

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4. QUALITY CONTROL

Techvision, adheres in maintaining, a system of Total Quality Management (TQM).

Its objectives are to implement quality management system, at every step of
production process. A constant improvement becomes the basis, where the positive
contribution by each employee becomes, the regular practice for achieving, higher
performance of the product. This reflects planned commitment adopted towards
all activities carried out during manufacturing of our products and delivering of
services.

 All incoming raw material, is carefully checked, for compliance to Techvision’s

specifications.
 Printed job card stating customer’s specifications, travels with products
through every step of production.
 Before dispatch, each product is inspected for visual defects, surface finish,
“run-out” of spindle diameter and concentricity of roller, along with desired
characteristics of Rubber cover, like hardness, tensile strength, abrasion,
resilience.
 For new techniques and rubber testing, we are tied with reputed laboratories
and R&D Institutes in the country

We had successfully implemented Quality Management System for our

manufacturing system.

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5. CLIENTAL
 Kot Addu Power Company Ltd (KAPCO)  CHENAB Group

 Rousch (Pakistan) Power Limited  Mohammad Farooq Textile Mills Ltd

 NISHAT Group  Quetta Textile Mills Ltd

 GULSHAN Group  CRESCENT Group

 ARSHAD Corporation  SAPPHIRE Group

 AMTAX (Private) Ltd  Be Be Jan Fibers Ltd

 FATIMA Group  Ahmad Hassan Textile Mills Ltd

 National Silk Mills Ltd  Suraj Cotton Mills Ltd

 Quetta Poineer Mills Ltd  Faisal Spinning Mills Ltd

 Rauf Textile Mills Ltd  Chaudary Textile Mills Ltd

 ZAPHYRE Group  Bhanero Textile Mills Ltd

 Mian Dying Mills Ltd  Blessed Textile Mills Ltd

 Rana Textile Mills Ltd  Saeed Fabrics Mills Ltd

 Mahmood Textile Mills Ltd  Sahib Textile Mills Ltd

 Mian Textile Mills Ltd  SNA Textile Mills Ltd

 Nishat Chunian Mills Ltd  Phoenix Chemicals (Pvt) Ltd

 Makkah Paper Mills (Pvt) Ltd  Sargodha Jute (Pvt) Ltd

 Shamsi Paper Mills (Pvt) Ltd  Hamza Paper & Board

 Mughal Ithehad Paper Mills (Pvt) Ltd  Crescent Board Mills Ltd

 Mian Fabrics Mills Ltd  Cresent Bahu Man Ltd

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