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The grain boundary segregation of phosphorus and alloying elements in the heat-affected zone
(HAZ) of a low alloy steel was studied quantitatively with atom probe tomography. Non-
equilibrium segregation mainly occurred during welding and subsequent fast cooling, leading to
remarkable segregation of P, C, Mn, and Mo. The segregation of these four types of solutes
showed similar microstructure-dependence at this stage, in which the segregation levels are
higher in coarse-grained HAZ and intercritically reheated coarse-grained HAZ than in fine-
grained HAZ. After simulated aging, P and Mn showed further enrichment at grain boundaries
through equilibrium segregation, while desegregation was observed for C and Mo. In addition,
it seems that precipitation of Mo at dislocations was greatly promoted during aging, which
probably also contributed to the increase of P and Mn at grain boundaries.
DOI: 10.1007/s11661-014-2582-9
The Minerals, Metals & Materials Society and ASM International 2014
Element C Si Mn P S Ni Cr Cu Co Ti Nb + Ta Fe
Inconel 182 0.053 0.44 6.50 0.004 0.002 68.90 14.70 / / 0.52 1.55 7.23
Yawata Weld 182 0.033 0.65 5.70 0.011 0.006 69.95 13.85 0.01 0.01 0.60 1.70 6.98
Element C Si P S Mn Mo Ni Cr Cu Ti V Fe
Concentration (wt pct) 0.20 0.24 0.009 0.004 1.41 0.54 0.65 0.13 0.12 0.001 0.001 bal.
Concentration (at. pct) 0.91 0.24 0.016 0.007 2.75 0.31 0.61 0.14 0.10 0.001 0.001 bal.
more profound impacts on the segregation level of B. Effects of Step Cooling on Solute Segregation at G/
solutes at G/PBs than PWHT. Larger grains, higher PBs
start temperature, and faster cooling rate tend to result Step cooling showed opposite effects on P, Mn
in higher segregation level at G/PBs. One explanation is compared to C, Mo. While slight increase in the
that the smaller grain size in BM and FGHAZ increases segregation level is observed for P and Mn, significant
the total volume of G/PBs, thus provide more defect decrease occurs in the segregation level of C and Mo in
sinks for segregation. It is also possible that desegrega- almost all the microstructures. Correlation between
tion takes place at the smaller grain sizes, leading to Figures 6(a), 7(a) and 8(a) reveals that some P atoms
lower segregation level at G/PBs in these regions. close to the interface after NES incurred by welding/
Additionally, in contrast to the large amount of PAGBs PWHT and subsequent cooling (as in NSC materials)
existing in CGHAZ and ICCGHAZ, most PAGBs in reach the G/PB plane during ES induced by step cooling
FGHAZ transform into ferrite GBs by heating up the (as in SC materials), leading to a narrower Wseg of P.
material during the second weld pass to over approx- Meanwhile, some long range diffusion also takes place,
imately 1173 K (900 C) and cooling at a slower rate resulting in higher segregation level of P after step
from a lower start temperature.[4,23] As higher segrega- cooling. On the other hand, Figure 6(c) suggests that the
tion level of Nb at PAGBs than at ferrite–ferrite GBs influence of ES on Mn in SC materials is not very high
has been reported,[26] it seems that segregation level of although increased segregation level of Mn was found
solutes may vary with the type of GB. More detailed after step cooling. A possible explanation is that the
study is needed to clarify this. enrichment of P at G/PBs during ES promotes Mn
segregation through interaction. In contrast, the content to delineate the dislocations, and the concentration of C
of C and Mo at G/PBs decrease during step cooling. It and Mo enclosed by the iso-density surfaces were
may indicate that the maximum ES level of C and Mo measured. In total, 43 and 49 dislocations were mea-
are lower than the segregation level resulted by the prior sured for NSC and SC materials, respectively. The
heat treatments, thus causing these two types of solute average concentration before and after step cooling are
to desegregate and reducing their final amount at G/ 0.94 ± 0.38 and 0.66 ± 0.22 at. pct for C, and
PBs. The noticeable difference in the Wseg of Mo before 0.55 ± 0.39 and 1.12 ± 0.36 at. pct for Mo. While
and after step cooling is indicative of a faster desegre- slight decrease is observed in the average C concentra-
gation rate compared to that of C, which shows little tion at dislocations after step cooling, the average Mo
change in the Wseg during NES and ES. This may also concentration at dislocations is more than doubled. The
be attributed to the different diffusion mechanism of concentration ratio of C:Mo changes from ~1:0.6 to
interstitial (C) and substitutional (Mo) atoms.[27] ~1:1.7 after step cooling, which is indicative of the
In addition, C and Mo have been identified as the two onsetting of Mo2C precipitation. In addition, the
principal segregants at dislocations encountered in the measured average concentration of the onsetting pre-
APT tests. The dislocations probably form on slip cipitation after step cooling at dislocations
planes within individual grains and usually appear in (~2.25 wt pct) is of the same order compared to the
long, thin, and slightly curved strip shape, as presented equilibrium solubility product of Mo2C in ferrite at step
in Figure 9. Although the exact density of dislocations is cooling finishing temperature 741 K (468 C)
unknown, such features are quite commonly encoun- (~1.33 wt pct) calculated using the method proposed in
tered in almost all microstructures including BM and Reference 28. This suggests that the hypothesis of the
HAZ in both NSC and SC materials. As shown in onsetting of Mo2C precipitation is reasonable.
Figures 9(b) and (c), the concentrations of C and Mo at On the other hand, comparison between the average
dislocations vary from site to site, which may depend on bulk composition before and after step cooling reveals
the type of dislocations.[28] To investigate the effects of that the average bulk C content in the vicinity of G/PBs
step cooling on the composition of dislocations, a (<±100 nm from the G/PB plane) increases from
0.3 atoms/nm3 C + Mo iso-density surface was selected 0.031 ± 0.001 to 0.044 ± 0.002 at. pct, while the aver-
age bulk Mo content decreases from 0.125 ± 0.003 to the original APT dataset using a 0.2 atoms/nm3 C + P
0.077 ± 0.002 at. pct. This is consistent with the com- iso-density surface, which was chosen because it forms a
positional fluctuation of C and Mo observed at dislo- relatively smooth shell near the inflection point between
cations before and after step cooling. It seems that the interface and the matrix. Examples of the cumulative
during step cooling, competition takes place between 2D concentration map of C, Mn, Mo, and P plotted
equilibrium segregation and precipitation of Mo, and along the direction giving the maximum projection area
that dislocations act as stronger sinks for Mo than G/ of the interface are displayed in Figure 10. Obviously,
PBs. Mo has been reported to reduce temper embrittle- the distributions of all the solutes examined are inho-
ment by either tying P atoms up in the grain interior or mogeneous at the interface. Analysis employing radial
by counteracting the embrittlling effect of segregated P distribution function (RDF)[18] was implemented on P
atoms at GBs.[29] It is likely that in this case, the atoms in all the extracted G/PBs. It examines the
solubility of Mo in iron is reduced during step cooling average local neighborhood as a function of distance
due to its affinity for C, thus hampering its scavenging extending radially outwards from each P atom in the
action on P segregation at G/PBs. However, the datasets and compares the concentration of C, Mn, or
precipitation/coarsening of Mo-rich carbides is strongly Mo in concentric shells around each P atom to their
dependent on the nominal Mo content, aging time and bulk concentration. Values of the RDF >1 indicate
temperature.[5] It is necessary to verify these findings by attractive interactions/clustering, while values <1 indi-
isothermal aging the material at service temperatures, cate repulsive interactions between atoms. In this study,
which are lower than the temperatures applied during the thickness of the concentric shells built around each P
step cooling. atom is set as 0.5 nm, which approximately equals to the
average 1-order nearest neighbor distance[18] between P–
P atoms (~0.5 to 0.75 nm) at G/PBs. Figure 11 displays
C. Implications on Synergistic Co-segregation
the RDF of pair correlation between P-C, P-Mn, and P-
In order to investigate the existence of co-segregation Mo with respect to microstructure. It is shown that the
between different solutes, all G/PBs were extracted from concentration of C in the vicinity of P atoms is slightly
Fig. 10—(a) A G/PB in SC-ICCGHAZ extracted by a 0.2 atom/nm3 C + P isoconcentration surface. The size of the cylinder for plotting 2D
concentration maps is 30 9 42 9 8 nm. (b) Cumulative 2D concentration maps of P, C, and Mo at a G/PB. The maximum concentration is
1.62, 3.16, 0.96, 1.10 at. pct for C, Mn, Mo, and P, respectively. The minimum concentration is 0 for all the three solutes.
lower than that in the bulk in NSC materials. However, interface. As Mo alone appears as a very weak segregant
after step cooling, no uniform trend was observed. This at GBs in Fe, [31,32] it seems that the Mo-P interaction is
may indicate that repulsive P-C interaction exists but the critical for the segregation of Mo. Although strong
magnitude is rather small. On the other hand, in almost C-Mo affinity has also been reported,[5] such interaction
all the microstructures examined before and after step does not seem to favor G/PBs but prefer C-enriched
cooling, Mn and Mo tend to segregate in close proxim- dislocations and precipitates instead. As C and Mo
ities of P. These are consistent with the attractive enhance GB strength while P and Mn act oppo-
interaction between the metallic alloying element Mn sitely,[5,30] the results suggest increasing risk of temper
and Mo and the embrittling impurity P reported in embrittlement with progress in service time of LAS,
References 5, 29, 30. The abnormal distribution of RDF especially in ICCGHAZ and CGHAZ.
of P-Mo in SC-FGHAZ (Figure 11(f)) is probably due On the other hand, similar trend in RDFs of P-Mn
to the greatly reduced amount of Mo atoms at the and P-Mo are observed in both NSC and SC materials,
indicating that similar interactions between these solutes in the HAZ of LAS were studied quantitatively using 3D
occur during the different thermal treatments and APT. The main conclusions are listed below:
segregation mechanisms.
1. The thermal history of the material, consisting of
welding and quenching after welding (causing
IV. CONCLUSIONS NES), PWHT at 888 K (615 C) for 25 hours (caus-
ing ES), and cooling to 588 K (315 C) (causing
In summary, effects of thermal history and micro- NES), followed by cooling to room temperature (no
structure on segregation of P, C, Mn, and Mo at G/PBs significant segregation expected) and step cooling