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NOV - 867 Clutch Kit Assembly Quick Reference
NOV - 867 Clutch Kit Assembly Quick Reference
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AUTO-ADJUST CLUTCH Self Adjusting
wa r r a n t y
www.paiindustries.com
Torque Rating (lb/ft)
No. of Disc Springs
Minimum Opening
AUTO-ADJUST CLUTCH Self Adjusting
Flywheel (Volante)
OEM Reference
Low Pedal Effort
PAI Assembly
Clamp (lbs)
Heavy Duty Clutch
Facing
15 1/2” X 2” - 10 SPLINES
960332 DAN 209701-61 3600 9 4 Pads 1760 10”
960336 DAN 209701-92 4000 9 6 Pads 1850 10”
Maintains constant and optimal clutch adjustment to Reduces clutch maintenance and truck downtime.
enhance clutch life and achieve peak performance.
Wear indicator to quickly determine clutch life
Dual Cam Springs to ensure balance clutch adjustment.
Use in Hydraulic and Non-hydraulic linkages
Inbuilt over adjustment protection. across multiple truck applications.
Updated release Bearing Assembly with wide thrust Made in the USA with all new components.
pads, triple grease zerk and bearing slinger to
keep out contamination
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
Minimum Opening
Flywheel (Volante)
PAI SPEED SHIFT Low Pedal Effort
OEM Reference
Low Pedal Effort
PAI Assembly
Clamp (lbs)
Heavy Duty Clutch
Facing
15 1/ 2” x 2” - 10 SPLINES
DAN 108391-82
EM97190 DAN 108391-77 4000 8 Organic 1400 7”
DAN 108935-77
CCA-9736
EM9W7360 DAN 108391-81 3600 8 4 Pad 1450 7”
CCA-9736A
DAN 208935-61
CCA-9738
DAN 208935-51 3600 9 4 Pad 1760 10”
EM97380
MAK 11HB59P114
CCA-9737
DAN 108391-74 3600 10 4 Pad 1650 8.5”
EM97370
DAN 208925-91
CCA-9725 DAN 208925-92
4000 9 6 Pad 1850 10”
EM97250 DAN 208925-94
MAK 11HB59P120
DAN 208925-25
DAN 208925-20
CCA-9716
DAN 208925-20 4200 6 6 Pad 2250 10”
EM97160
DAN 108935-15
MAK 11HB59-P121
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Minimum Opening
Flywheel (Volante)
PAI SPEED SHIFT Low Pedal Effort
OEM Reference
Low Pedal Effort
PAI Assembly
Clamp (lbs)
Heavy Duty Clutch
Facing
14” x 1 3/4” - 10 SPLINES
960200 DAN 108063-59 3600 8 Ceramic 1400 7”
14” x 2” - 10 SPLINES
DAN 108050-59
DAN 108950-59
CCA-9733 3600 8 4 Pad 1400 7”
MAK 11HB59-P119
MAK 2104-10805059
Inbuilt capacity to handle torque spikes of up to Spring loaded quick adjuster and Acme thread on
10% over and above specified torque rating. adjusting ring allows quick & easy adjustment.
Manufactured using high-grade steel that provides Bearing includes slinger to avoid contamination of
extra strength and better heat dissipation. grease and increase lubrication intervals.
Upgraded throw-out bearing design. Made in the USA with all new components.
Heavy duty, angled coil-spring clutch with 9 springs in the casting of the clutch pressure plate. These 9 springs comprise of 6
pressure springs and 3 assist springs that makes our SpeedShift Clutches easy to operate.
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
Minimum Opening
Flywheel (Volante)
OEM Reference
Standard Angled
PAI Assembly
Clamp (lbs)
Heavy Duty Clutch
Facing
15 1/ 2” x 2” - 10 SPLINES
DAN 107091-81
CCA-9796 3600 8 4 Pad 1400 7”
DAN 107091-80
DAN 107925-82
CCA-9707 3600 7 4 Pad 1650 10”
DAN 107935-82
CCA-9713 DAN 107935-51 3600 9 4 Pad 1650 10”
14” x 2” - 10 SPLINES
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Minimum Opening
Flywheel (Volante)
OEM Reference
Standard Angled
PAI Assembly
Clamp (lbs)
Heavy Duty Clutch
Facing
14” x 2” - 10 SPLINES
DAN 107034-82
CCA-9747
DAN 107034-57 3600 8 Organic 1000 7”
EM97470
DAN 107034-32
DAN 107050-59
CCA-9803 DAN 107950-59 3600 8 4 Pad 1400 7”
DAN 107034-53
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Minimum Opening
Flywheel (Volante)
MEDIUM DUTY CLUTCH Stamped Steel Covers
OEM Reference
PAI Assembly
Medium Duty Clutch
Clamp (lbs)
Facing
14” X 1 3/4“ - 10 SPLINE
14” X 2“ - 10 SPLINE
DAN 107342-12
CCA-9806 DAN 107686-2 2500 8 3 Pads 950 7”
DAN 107342-22
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Minimum Opening
Flywheel (Volante)
MEDIUM DUTY CLUTCH Stamped Steel Covers
OEM Reference
PAI Assembly
Medium Duty Clutch
Clamp (lbs)
Facing
350MM X 1 1/2” - 10 SPLINE
365MM X 1 3/4”-
FREIGHTLINER M2•MBE 906 ENGINE
DIAPHRAGM STYLE
960337 DAN 104200-1 2500 8 3 Pads 860 7”
365MM X 1 3/4”-
FREIGHTLINER M2•MBE 904 ENGINE
DIAPHRAGM STYLE
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
Installation Side
Disc Diameter
Clutch Disc
Facing Type
PAI / Excel
Reference
Photos
Hub Type
Spline
MAK 5063-1406551
CCA-9645 14” 1 1/2” x 10 Rigid Organic Pressure Plate
LIP 140-6-551
MAK 101HB463AP2
CCD-9761 NAV 593110C92
14” 1 3/4” x 10 Rigid Organic Flywheel
EM97610 DAN 128302
DAN 127047-1X
MAK 101HB462AP2
CCD-9771 NAV 697939R91
14” 1 3/4” x 10 Rigid Organic Pressure Plate
EM97710 DAN 128303
DAN 127048-X
MAK 2104-128306
CCD-9767
DAN 128306 14” 1 3/4” x 10 8 Springs Organic Flywheel
EM97670
DAN 128304
MAK 2104-128307
CCD-9777
DAN 128307 14” 1 3/4” x 10 8 Springs Organic Pressure Plate
EM97770
DAN 128305
4 Pad
960025 DAN 128281 14” 1 3/4” x 10 8 Springs Super Flywheel
Duty
4 Pad
960026 DAN 128282 14” 1 3/4” x 10 8 Springs Super Pressure Plate
Duty
MAK 2104-128310
CCD-9760 NAV 433655C91
14” 2” x 10 Rigid Organic Flywheel
EM97600 DAN 127242-1X
DAN 128310
MAK 2104-128311
CCD-9770 NAV 433656C91
14” 2” x 10 Rigid Organic Pressure Plate
EM97700 DAN 127243-X
DAN 128311
DAN 127461-1X
CCD-9762 DAN 128283 14” 2” x 10 Rigid 6V Pads Flywheel
DAN 411541C1
DAN 127462-1X
CCD-9772 DAN 128284 14” 2” x 10 Rigid 6V Pads Pressure Plate
DAN 411542C1
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Installation Side
Disc Diameter
Clutch Disc
Facing Type
PAI / Excel
Reference
Photos
Hub Type
Spline
MAK 101HB4106
CCD-9766
DAN 128314 14” 2” x 10 8 Springs Organic Flywheel
EM97660
NAV 574066C91
MAK 1101HB4107
CCD-9776
DAN 128315 14” 2” x 10 8 Springs Organic Pressure Plate
EM97760
NAV 574067C91
MAK 101HB487P1
CCD-9763
DAN 128227 14” 2” x 10 8 Springs 6V Pads Flywheel
EM97630
NAV 574070C91
MAK 101HB488P1
CCD-9773
DAN 128228 14” 2” x 10 8 Springs 6V Pads Pressure Plate
EM97730
MAK 101HB3228
CDK-9716-100*
CDK-9716-100* DAN 128604 Flywheel
EM97160-100* 15 1/2” 2” x 10 6 Springs 6 Pads
EM97160-100* DAN 128607 Pressure Plate
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Installation Side
Disc Diameter
Clutch Disc
Facing Type
PAI / Excel
Reference
Photos
Hub Type
Spline
MAK 2104-128324
EM96620 DAN 128324 15 1/2” 2” x 10 8 Springs Organic Flywheel
DAN 128326
MAK 2104-128325
EM96720 DAN 128325 15 1/2” 2” x 10 8 Springs Organic Pressure Plate
DAN 128327
MAK 2104-128215
CCD-9768
DAN 128215 15 1/2” 2” x 10 8 Springs 4 Pads Flywheel
EM97680
NAV 574074C92
MAK 2104-128216
CCD-9778
CDK-9716-100* DAN 128216 15 1/2” 2” x 10 8 Springs 4 Pads Pressure Plate
EM97780
EM97160-100* NAV 1663742C91
MAK 101HB4136
CCD-9764
DAN 128236 15 1/2” 2” x 10 8 Springs 6V Pads Flywheel
EM97640
DAN 128049
MAK 101HB4137
CCD-9774
DAN 128237 15 1/2” 2” x 10 8 Springs 6V Pads Pressure Plate
EM97740
DAN 128050
CCD-9643
DAN 128445 15 1/2” 2” x 10 10 Springs Organic Flywheel
EM96430
CDK-9716-100 / EM97160-100 is a Kit which includes 2 clutch discs (CCD-9642 / EM96420NSS) and 1 spline reducer hub insert (CHI-9677 / EM96770NSS)to convert 16
Alldisc
splines on the clutch
to 10assemblies are
splines for use shipped
with a 2 inchwithout
10 splineclutch brakes
input shaft. Theand
hubdrive
insertpins unless
design helps specified
to eliminateotherwise.
wear on theVarious
splines ofdesigns of
the transmission shaft.
clutch brakes are available to suit your requirements. Clutch brakes
NSS- and
Not drive
Sold pins are sold separately.
Separately Mack application only
Installation Side
Disc Diameter
Clutch Disc
Facing Type
PAI / Excel
Reference
Photos
Hub Type
Spline
CCD-9644
DAN 128446 15 1/2” 2” x 10 10 Springs Organic Pressure Plate
EM96440
scan here
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Pressure Plates
DAN 170C-536
CPP-9889 - 15 1/2” Strp Dr, C App*
DAN 170C-452
CPP-9927 - 15 1/2” Spg Dr, C App**
DAN 170C-385
CPP-9932 - 15 1/2” Spg Dr, O App***
DAN 170C-159
CCP-9936 - 14” Spring Driven
Adjusting Rings
DAN 195C-99
DAP 960080 - Acme Thread
DAN 195C-69
CAR-9948 - Fine Thread
DAN 125197
960030 - Intermediate Plate & Ring
Bearing Assembly
(Easy-Pedal™ and Valueline™ DAN 125437
Applications) DAN 127879
CBA-9786 (Greaseable)
Sleeve Retainer
DAN 242C-34
EM99340 - 2” Spline
DAN 242C-32
CSR-9938 - 1 3/4” Spline
Sleeve Retainer
(For Stamped Angle Spring Clutch) DAN 242C-109
CSR-9928 - 2” Spline DAN 242C-101
CSR-9929 - 1 3/4” Spline
Sleeve
(Easy-Pedal™ Application) DAN 125388
DAP 960050 - 2” with Bushings
Sleeve
DAN 127393
CSL-9799 - 2”; with Bushing
DAN 127857
CSL-9798 - 1 3/4”; with Bushing
Sleeve Release
(For Mack® PTO Application)
2104-110C264
CSL-9784 - 2” - for15-1/2” Clutch
2104-110C164
CSL-9783 -2” - for 14” Clutch
Adapter
(Mack® PTO) DAN 285C-29
CAD-9788 - Fine Tooth Gear
Sleeve Seat
(Easy-Pedal™ Application)
DAN 200C-155
DAP 960051
Sleeve Washer
(Easy-Pedal™ Application) DAN 200C-156
DAP 960052
Sleeve Bushing
DAN 257C-29
CBG-9708 - 1 3/4” Diameter
DAN 257C-30
CBG-9709 - 2” Diameter
Sleeve Retainer
(Easy-Pedal™Application) DAN 242C-173
DAP 960060
Assist Springs
(Easy-Pedal™ Application) DAN 277C-353
DAP 960005
Pressure Springs
DAN 277C-418
DAP 960011 - 4,200 lbs.
DAN 277C-383
DAP 960010 - 4,000 lbs.
DAN 277C-216
DAP 960009 - 3,600 lbs.
DAN 277C-88
CSP-9930 - 3,200 lbs.
DAN 277C-96
CSP-9920 - 2,800 lbs.
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Lubrication Hose
MLH-4159 - 15” long MAK 36RU171
MLH-4158 - 13 1/2” long MAK 36RU170
Mounting Screws
CSC-0820 for 14”
MAK 419GC114
Clutch; 3/8-16” x 1 1/4”
MAK 419GC115
CSC-0821 for 15 1/2”
Clutch; 7/16-14” x 2 1/2”
Sleeve Spring
(For Easy-Pedal™Application) DAN 277C-403
DAP 960020
Return Spring
DAN 230C-22
CSP-9703
Spring Pivot
DAN 178C-6
CPT-9702
Pilot Bearing
BCA 5304
EBG-8760
Lock Washer
(for fork type adjusting lock) MAK 36AX3
FWA-0050
Brake Spacer
DAP 960190 DAN125C-41
Thickness - 0.125in.
Clutch
Brakes
Torque Two Piece Two Piece Two Piece Hinged
Limiting Aluminum Hinged Snap Lock
CCB-9699
(Thickness -0.390in.)
EF66030 Application Fuller RT Series
w/ 2pc. Aluminum Clutch Brake EM96940
CCB-9690 CCB-9694 CCB-9699-062
2” CCB-9696 (Thickness - 0.440in.)
EM96900 EM96940 EF66030A Application Fuller RT Series
w/ 2pc. Aluminum Clutch Brake EM96900
CCB-9699-125
(Thickness - 0.500in.) EF66030B Application Fuller RT Series
w/ 2pc. Hinged Clutch Brake CCB-9699
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Caterpillar Engine
Flywheel
360511 CAT 2903280 3176, C10, C11
Assembly
C12, C13
Flywheel Cummins
060046 CUM 3021660
Assembly 855, N14
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
Navistar Engine
Flywheel
460046 NAV 1821915C91 NAV 93 to
Assembly
DT466E 530E
Navistar Engine
Flywheel 444,444E,
460047 NAV 1809144C91
Assembly 93 - 97 PLN
93,99,466E,530E
All clutch assemblies are shipped without clutch brakes and drive pins unless specified otherwise. Various designs of
Triple Zerk l Mack application only l Not for flywheel with 10 inch opening l Super Duty l Sealed Release Bearing
clutch brakes are available to suit your requirements. Clutch brakes and drive pins are sold separately.
108391-82 107091-82
CCA-9719
4000 1400 Organic - - 108391-77 CCA-9793 107091-77 1250
EM97190
108395-77 107935-77
CCA-9736
7” 8 107091-81
4000 1400 Ceramic(4) - - EM97360 108391-81 CCA-9796 1400
107091-80
CCA-9736A*
CCA-9718 108935-78
4000 1450 Organic - - CCA-9794 107091-78 1400
EM97180 108391-78
CCA-9737
8 x 1/2” 10 3600 1650 Ceramic(4) 960330 209701-74 108391-74 CCA-9701 107091-74 1650
EM97370
CCA-9717 108935-93
4000 1850 Ceramic(6) 960331 209701-93 - - -
EM97170 108391-93
2” x 10
108935-61
960332 209701-61 CCA-9738
3600 1760 Ceramic(4) 108935-51 CCA-9713 107935-51 1650
9 209701-51 EM97380
11HB59-P114
Mack
Only 209701-92 108935-94
CCA-9725
4000 1850 Ceramic(6) 960336 209701-91 108935-91 - - -
EM97250
209701-94 11HB59-P120
108935-82
209701-82 CCA-9728 107925-82
10” 3600 1700 Ceramic(4) 960335 108925-82 CCA-9707 1650
209701-80 EM97280 107935-82
7 11HB59-P117
108925-25
960334 209701-32 CCA-9716 ^^ 108935-20
6 4200 2250 Ceramic(6) - - -
^^ 209701-25 EM97160 ^^ 108935-15
11HB59-P121
Auto-Adjust Speed-Shift
14” Heavy Duty Clutches Standard Clutches
Self-Adjusting Clutches Low Pedal Effort Clutches
8 108050-59 107050-59
3600 1400 Ceramic(4) - - CCA-9733 ^ 108950-59 CCA-9803 107950-59 1400
11HB59-P119 107034-53
Ceramic
3600 3600 - - - - CCA-9743 107050-52 900
(6VTL)
14” Stamped Steel Medium Duty Clutches 365mm Medium Duty Clutch (Freightliner M2 Trucks with Hydraulic Linkage)
310mm
- 8 2400 400 Ceramic(4) CCA-9808 107606-1
1-1/2” x 10 wa r r a n t y
wa r r a n t y
www.paiindustries.com
NOV 867