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核壳结构镍基氧载体上固体燃料化学循环燃烧的还原和氧化动力学:已开发的粒度分布模型的应用
核壳结构镍基氧载体上固体燃料化学循环燃烧的还原和氧化动力学:已开发的粒度分布模型的应用
Fuel
journal homepage: www.elsevier.com/locate/fuel
a
Gas, Oil and Petrochemical Engineering Department, Persian Gulf University, Bushehr, 7516913817 Iran
b
Department of Chemical and Petroleum Engineering, Schulich School of Engineering, University of Calgary, Calgary, AB T2N 1N4, Canada
GRAPHICAL ABSTRACT
Keywords: In this study, the feasibility for chemical looping combustion (CLC) with a solid fuel was investigated using a
Oxygen carrier novel synthesized nickel-based oxygen carrier (OC) supported by zirconia-shelled γ- alumina (35% NiO/Al2O3@
Core-shell Zr) in a TGA. The nickel-based OC was impregnated over an alumina support which was coated by mesoporous
Coal zirconia shell via core-shell method. A grain size distribution model (GSDM) was developed based on the pre-
Oxidation
diction of an initial grain size distribution considering “pore to sphere” factor to describe the kinetics of re-
Reduction
Grain size distribution model
duction and oxidation reactions in CLC process with solid fuel. The crystalline phase and physical properties of
the synthesized OC was obtained using XRD, and BET/BJH methods. The predicted fractional conversion over
time of 35% NiO/Al2O3@Zr in reduction and oxidation reactions obtained by the GSDM correlated closely with
the experimental data.
1. Introduction technologies [1]. Several CO2 capture technologies have been devel-
oped including post-combustion, pre-combustion, and oxy-fuel, which
It is widely accepted that the increasing content of CO2 into atmo- require significant energy expenditure [2,3]. However, in recent years,
sphere contributes to man-made global warming. The growing need to chemical-looping combustion (CLC) using an oxygen carrier has shown
reduce CO2 emissions has led to a global push towards the development the potential for delivering an efficient and low-cost technology in re-
of efficient, economical, and realistic CO2 capture and storage (CCS) ducing GHG emissions [4,5]. Fig. 1 shows a schematic diagram of the
⁎
Corresponding author at: Dept. of Chemical and Petroleum Engineering, Schulich School of Engineering, University of Calgary, 2500 University Drive NW,
Calgary, AB T2N 1N4, Canada.
E-mail address: nader.mahinpey@ucalgary.ca (N. Mahinpey).
https://doi.org/10.1016/j.fuel.2020.117838
Received 5 February 2020; Received in revised form 8 April 2020; Accepted 10 April 2020
Available online 21 April 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
CLC process. This process involves two interconnected fluidized bed widely studied as oxygen carriers [10,11]. Cu-based oxygen carriers
reactors – an air reactor and a fuel reactor – where solid metal oxide have shown high reaction rates, but fast agglomeration due to the lower
captures oxygen from the air in one unit and then releases it in the other melting point of Cu metal (1085 °C) remains the main issue towards the
unit for use in combustion or reforming reactions. In fuel reactor, the sustainable OC production. CaSO4 and CoO3 have presented the highest
fuel reacts with OC through reduction reaction (Eq. (1)), while in air oxygen storage capacities (0.47 and 0.21 g/g, respectively) [12];
reactor, the reduced OC is oxidized by air stream to form metal oxide however, the formation of CaO with the evolution of SO2 into the re-
(Eq. (2)). In a complete combustion process, only CO2 and H2O are actor gases and interaction of Co with the support causing the forma-
produced, which can be easily separated by condensation. Since air and tion of unreactive/non-regenerable compounds make them less attrac-
fuel go through two separated reactors, the combustion takes place tive as CLC materials [13]. Generally speaking, the reactivity of the four
without a flame and formation of nitrogen oxides (NOx) can be avoided. most studied supported OCs is in the descending order of NiO >
CuO > Mn2O3 > Fe2O3 [11]. Therefore, Ni-based OCs are believed
Fuel + Me x Oy Co2 + H2 O+ Me x Oy 1 (1)
to be the most promising oxygen carrier candidate for CLC. NiO sup-
1 ported by Al2O3 as an inert binder with high thermal stability and low
Me x Oy + O2 Me x Oy
1
2 (2) cost has been resulted in increasing its reactivity and mechanical
strength and decreasing the negative effect of sintering and attrition at
Fuels in CLC can be gaseous fuels such as natural gas, syngas or solid
high temperature of CLC process. However, it has been noted that NiO
fuels including coal, coke, and biomass. In recent years, CLC with gaseous
reacts with Al2O3 and form nickel aluminate spinel (NiAl2O4) via a
fuels has been studied and developed and it was reviewed by Adanez et al.
solid-state reaction, which results in loss of active metal oxide sites
[6]. However, more recently, CLC with solid fuel has been the focus of
[14]. In this work, a mesoporous protective shell of ZrO2 was applied on
researchers due to the abundance of solid fuel resources [7–9].
the Al2O3 support to inhibit the interaction between NiO and Al2O3
Despite certain advantages, the practical application of CLC has
using well- known core–shell method.
been limited, mainly owing to the insufficient durability and reactivity
The kinetic modeling of reduction and oxidation reactions of a nickel-
of the metal-oxide oxygen carriers during the cycles. Therefore, the
based OC has not been extensively studied. The original grain model is
researchers mainly have focused on the synthesis and characterization
generally used for the heterogeneous non-catalytic gas–solid reactions
of various OCs and much attention has not been paid for the theoretical
with the assumption of no change in the structural property of solid re-
and modeling features of CLC process. Transition metal oxides, such as
actant during reaction [15–17]. This model considers a spherical porous
nickel (Ni), iron (Fe), copper (Cu) and manganese (Mn) have been
solid particle made of numerous small non-porous grains with uniform
size and the reaction which occurs at the surfaces of the grains. However,
it is now well-accepted that the particle structural property changes
during the reaction plays a significant role in kinetic modeling of a gas-
solid reaction. Georgakis et al. [18] developed the changing grain size
model (CGSM) considering the variable solid properties during the re-
action. In CGSM model, the initial uniform grain size is changed versus
reaction time because of the molar volume differences between the solid
reactant and the solid product [19]. This model can be used for the OCs
with high porosity and assumes that grains are reacted independently in
the OC particle without any overlap with each other during the reaction.
Later, Heesink et al. [20] developed the grain size distribution
model (GSDM), in which a particle is considered to consist of numerous
non-uniform grains. The initial grain size distribution is obtained based
on the pore size distribution analysis of solid reactant [21,22]. The
GSDM has been applied to simulate zinc-titanium oxide sulfidation,
calcium oxide carbonation and the reduction and oxidation reactions of
a copper-based oxygen carrier used in hydrogen chemical-looping
Fig. 1. Schematic diagram of the CLC process. combustion [23–25].
2
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
There are few kinetic modeling studies have been focused on the 2.3. Thermogravimetric analysis (TGA)
kinetics of a solid fuel CLC [26,27]. Therefore, the current work pre-
sents the application of a developed GSDM for kinetic analysis of the TGA experiments were conducted in a Perkin-Elmer Pyris-STA6000
reduction and oxidation reactions of a fabricated novel nickel-based OC thermogravimetric analyzer (TGA) for the coal CLC process. The sam-
supported by zirconia-shelled γ-alumina in CLC with solid fuel, which ples of approximately 40 mg with the NiO-based OC/coal weight ratio
showed the most stable cyclic performance compared with other metals of 35.6 were placed in a ceramic crucible and heated form ambient
such as copper and iron [28]. Therefore, this OC was assumed to per- temperature to 850 °C at a heating rate of 40 °C/min in pure N2. Then
form the same cyclic trend for coal-CLC in which one cycle was suffi- the sample was kept isothermal at 850 °C For 60 min to complete the
cient for our modeling purpose, before conducting further experiments. OC reduction and coal combustion. Afterward, the oxidation step was
The CLC experiments were performed in a thermogravimetric analysis started by introducing air at 200 mL/min for about 60 min. Fractional
(TGA). The synthesized OC was characterized using XRD, BET/BJH conversions were calculated using correlations (3) and (4):
methods to obtain its crystalline phase and physical properties. More-
Fractional reduction (X) = (Mo M) (Mo Mf ) (3)
over, a synthesized Ash-free coal (AFC) was used due to complicated
ash interference in CLC with coal. Fractional oxidation(X) = (M Mf ) (Moxd Mf ) (4)
2. Experimental where
3
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
AFC-BL 88.5 4.8 2.6 0.8 3.3 3.2. Mathematical model development
Fig. 2. XRD pattern of the synthesized (35% NiO/Al2O3@Zr) (labels: Δ; γ-alu- Other following assumption were also considered:
mina, ×; zirconia).
• The overall size of the particle remains unchanged during the re-
action.
• The reactions occurred isothermally.
NiO/Al2O3@Zr at 85 °C under air were measured using the N2 sorp-
4
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
Fig. 3. The weight loss of pure AFC in nitrogen and air versus time.
r ,2i
rNi = 2rO2 = 3ks (1 )(CO2 ) n i
i
r0,3 i (12)
The rate of shrinking of the un-reacted Ni radius during the reaction
was expressed by Eq. (13):
dr , i ks (CO2 )n
=
dt m, Ni (13)
Whose the expanded Ni grain radius can be obtained as:
3
rg' , i = Zr0,3 i + (1 Z ) r ,3i (14)
where Z is the stoichiometric molar density ratio of solid product to
solid reactant.
m, Reactant
Z= Fig. 5. Scheme of OC particle in GSDM.
m, Product (15)
Fig. 4. TGA profile of AFC-OC during reduction in N2 and oxidation in air at 850 °C.
5
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
Finally, the local and overall conversion as a function of time and Table 5
particle radius (R) are calculated using following equations, respec- Discretized grain size distribution of the model fitted to experimental results.
tively: Grain size (Å) Volume fraction occupied by grains (%)
3
r , i (R , t ) 30.0 3.1
X (R , t ) = 1 i
r0, i 43.6 6.8
i (16)
50.2 10.4
R 59.2 15.8
3 0
R2X (R, t ) dR 71.8 23.6
Xo (t ) =
R2 (17) 88.5 27.3
119.5 13.0
120
Grain size distribution
80
60
40
20
0
0 20 40 60 80 100 120 140 160
Radius (Å)
Fig. 6. Pore and grain size distribution of the solid particle.
6
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838
1.2 0.25
(a)
0.05
0.2
0 0
0 5 10 15 20
Time (min)
1.2 0.6
(b)
Fractional Oxidation Conversion (X0)
1 0.5
0.6 0.3
Experiment
0.4 GSDM 0.2
dX/dt
0.2 0.1
0 0
0 5 10 15 20
Time (min)
Fig. 7. Comparison between modeling results of GSDM with experimental data during (a) reduction and (b) oxidation reactions at 850 °C.
0.4 was found that 35% NiO/Al2O3@Zr supplied oxygen for coal combus-
tion at 850 °C under nitrogen. XRD pattern of synthesized OC verified
0.3
that zirconia shell prevented the undesired interaction between nickel
0.2 and support. The physical characterization of 35% NiO/Al2O3@Zr was
0.1
obtained using BET/BJH method. The fractional conversion of OC in
reduction and oxidation reactions obtained with the GSDM showed
0 good agreement with the experimental data.
0 5 10 15 20
Time (min)
CRediT authorship contribution statement
Fig. 8. Porosity profile of 35% NiO/Al2O3@Zr particle during the oxidation
reaction at 850 °C in air. Mohammad Hashem Sedghkerdar: Writing - original draft.
Davood Karami: Investigation, Methodology. Nader Mahinpey:
of product (NiO) with higher molar volume in comparison with Ni. Methodology, Writing - review & editing, Supervision.
In this study, a grain size distributed model (GSDM) was developed The authors declare that they have no known competing financial
to describe the kinetics of reduction and oxidation reactions of the interests or personal relationships that could have appeared to influ-
synthesized nickel-based oxygen carrier supported by zirconia-shelled ence the work reported in this paper.
7
M.H. Sedghkerdar, et al. Fuel 274 (2020) 117838