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Article history: A series of 8 wt% nickel catalysts supported on alumina and alumina-modified with different amounts
Received 13 January 2012 of ceria were prepared. The effect of the supporting ceria loading at the catalytic performance for
Received in revised form 10 July 2012 the biogas reforming reaction was investigated. The physicochemical properties of the final catalysts
Accepted 10 July 2012
were determined by using different techniques: N2 adsorption–desorption isotherms, X-ray diffraction
Available online 13 August 2012
(XRD), inductively coupled plasma atomic emission spectroscopy (ICP-AES) and transmission electron
microscopy (TEM). Catalytic performance was evaluated for the biogas reforming reaction using a feed gas
Keywords:
mixture of CH4 /CO2 = 1.5, simulating a clean model of biogas. It was shown that nickel catalysts supported
Biogas reforming
Nickel catalysts
on ceria–alumina exhibit slightly higher conversion values, compared to the one supported on alumina
Syngas production above 800 ◦ C, which can be mainly attributed to the redox properties of ceria. In particular, the 8 wt%
Ceria–alumina nickel catalyst supported on 20 wt% ceria–alumina was proven to have the best catalytic performance
with a highest H2 /CO ratio of about 1.3. The biogas reforming reaction catalyzed by nickel–alumina doped
with ceria catalysts seems to be an appropriate process in order to produce syngas suitable for methanol
or Fischer–Tropsch synthesis reactions, which require H2 /CO ratio values between one and two (1 to 2).
© 2012 Elsevier B.V. All rights reserved.
0920-5861/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cattod.2012.07.006
94 O.A. Bereketidou, M.A. Goula / Catalysis Today 195 (2012) 93–100
Table 2
Characterization results of the supported catalysts.
Catalyst SBET (m2 g−1 ) ICP (Ni, wt%) Crystalline phase (XRD) Particle size (nm) Mean pore size (Å)
where Fi,in or Fi,out is the flow rate of each component in feed or 800
effluent. * γ-Al2O3
700 + NiAl2O4
2.4. Carbon deposition
Intensity
400
moleCarbon(in) − moleCarbon(out) + +
Cdeposition = . (11)
mcatalyst
300 +
3. Results and discussion
* *
200
3.1. Sample characterization * +
100
3.1.1. Physicochemical properties
In Table 2 the physicochemical properties of Ni/␥-Al2 O3 and
Ni/CeO2 –Al2 O3 catalysts are presented. The lower surface area val- 0
ues of the CeO2 modified alumina nickel catalysts compared to 0 10 20 30 40 50 60 70 80 90
those supported on pure alumina, could be attributed to a blockage
2 theta
of the alumina pores by cerium oxide species. Indeed the mean pore
size of Ni/CeO2 –Al2 O3 catalysts is higher than the one of Ni/Al2 O3 Fig. 1. XRD pattern of the unpromoted catalyst 8 wt% Ni/␥-Al2 O3 .
catalyst (Table 2), which is probably related to the presence of par-
ticles with larger pores and a possible blockage of the pores with
low diameter due to the cerium oxide addition on alumina surface. with an error range of 1–2%, due to the regulations of TEM itself.
ICP results revealed that for all the catalyst samples nickel loading Moreover, the mean size of the characteristic nickel particles was
was approximately 8 wt%. estimated measuring several particle sizes.
It is seen from Table 2 that Ni/CeO2 –Al2 O3 catalysts have smaller
3.1.2. XRD nickel particle sizes than that of unpromoted 8%Ni/Al2 O3 catalyst.
XRD patterns of Ni/␥-Al2 O3 and Ni/CeO2 /␥-Al2 O3 catalysts are
shown in Figs. 1 and 2. From XRD patterns it is clear that NiAl2 O4
peaks are different among unpromoted and promoted catalysts.
800
Characteristic peaks at 2 = 46◦ and 66.9◦ assigned to ␥-Al2 O3 are ^ cerianite 8Ni/10Ce-Al
^
observed for all samples. Moreover, according to the XRD analysis, * γ-Al2O3 8Ni/20Ce-Al
no reflections belonging to transition aluminas, -alumina (25.6◦ 700
+ NiAl2O4
and 43.3◦ ) or ␣-alumina (31.2◦ and 36.6◦ ) were observed on the
calcined catalysts, indicating that alumina transformation was not 600
promoted at the temperatures employed in the calcinations treat-
ment. The intensity of diffraction lines at 2 = 36.5◦ and 65.2◦ due to
500
the NiAl2 O4 phase, decrease with increasing CeO2 content. This is
Intensity
2 theta
3.1.3. TEM
The nickel particle size was calculated by characteristic TEM Fig. 2. XRD pattern of the catalysts 8 wt% Ni/10%CeO2 –Al2 O3 and 8 wt%
images where discrete enough nickel particles were detected, Ni/20%CeO2 –Al2 O3 .
96 O.A. Bereketidou, M.A. Goula / Catalysis Today 195 (2012) 93–100
The decrease in the mean particle size is higher in the 20 wt% CeO2 0,6
loading, in comparison to the catalyst with 10 wt% CeO2 in the pro- H2
moted catalyst. The changes in the size of the particle size in doped CO
ceria–alumina catalysts exhibit high activity for both CH4 –CO2 100
reforming and methane decomposition reactions. Specifically, as
predicted by equilibrium calculations, the dry reforming activity of 90
biogas increases with increasing temperature for the whole tem-
perature range. 80
At high temperature of 900 ◦ C, stoichiometric equilibrium is
not reached for all the samples, as the conversions increase with 70
increasing temperature, probably reaching the equilibrium values
at temperature above 900 ◦ C. In all cases, the thermodynamic con- 60
X (CH4), %
version was higher than the experimentally obtained, as it was
expected. 50
It is seen that all Ni/CeO2 –Al2 O3 catalysts show higher con-
versions than Ni/Al2 O3 at temperature above 800 ◦ C. In the lower 40
temperature range (700–800 ◦ C), Ni/CeO2 –Al2 O3 with 10 wt% ceria,
gave slightly lower methane and CO2 conversions. Before 850 ◦ C, 30
methane and CO2 conversions increased as the temperature 8Ni/Al
increased, and then they remained almost constant beyond that 20
8Ni/10Ce-Al
temperature, especially for the Ni/CeO2 –Al2 O3 with 20 wt% ceria
loading. For the alumina supported catalyst and Ni/CeO2 –Al2 O3 10 8Ni/20Ce-Al
with 10 wt% ceria, the conversions increase with increasing tem- equilibrium
0
perature, probably reaching the equilibrium value at temperature
700 750 800 850 900
above 900 ◦ C.
o
It should be mentioned here that in the present study the cat- T( C)
alysts used were in the form of extrudates (cylindrical pellets),
resulting probably in the presence of mass transport phenomena Fig. 4. Effect of reaction temperature to methane conversion on the promoted and
in the reactor system. Reliable kinetic data can only be obtained unpromoted catalysts (CH4 /CO2 = 1.5).
in the absence of mass and heat transport resistances. Moreover,
the catalytic performance of the samples was evaluated at high
Ceria favors the coke gasification and water gas shift reaction
methane and CO2 conversions (especially at the range 800–900 ◦ C).
at the temperature range of 500–850 ◦ C. The differences observed
As a result, it was not feasible to calculate the reaction rate
below 800 ◦ C can be related to the low capacity of the 8Ni/10Ce–Al
and calculate activation energy values in this study. Furthermore,
catalyst to transform CO into H2 and CO2 by the WGS reaction at the
the above, could give a possible explanation to the fact that the
above temperature range and the ability of the 8Ni/20Ce–Al catalyst
rates do not seem to increase exponentially with temperature,
to promote CH4 dry reforming and the water gas shift reaction as
as expected.
it can be concluded from the lower CO content, compared to the
Previous studies [34–36] have reported that fuel (CH4 ) activa-
other catalysts used in the study.
tion/conversion is independent of the amount of co-reactant (CO2 )
Therefore, the 8Ni/10Ce–Al catalyst presented the lower hydro-
and is generally considered as the rate determining step in CH4 –CO2
gen molar ratio compared to the unpromoted and the high ceria
reforming reaction. Hence, CH4 concentration in the feed stream
promoted catalyst.
determines methane reforming rate, while on the other hand CO2
concentration affects the extent of RWGS reaction. Higher CO2 con-
centration seems to help shifting the RWGS reaction towards its 100
equilibrium composition. In this study, biogas was used as feed-
stock, consisted of CH4 /CO2 molar ratio of 1.5. As a result, the low 90
CO2 concentration in the feed, probably inhibits the shifting of
RWGS towards equilibrium composition. 80
However, the behavior of ceria-modified catalysts towards H2
production depends on the amount of ceria modifier added. The 70
H2 /CO value studies are quite helpful in understanding the behavior
of the catalysts and their selectivity. In line with other studies on 60
X (CO2), %
100 2,0
90 1,8
8Ni/Al
8Ni/10Ce-Al
80 1,6 8Ni/20Ce-Al
70 1,4
Hydrogen Yield (%)
60 1,2
50 1,0
H2/CO
40 0,8
30 0,6
20 8Ni/Al 0,4
8Ni/10Ce-Al 0
10 8Ni/20Ce-Al 0,2 T=860 C
-1
equilibrium GHSV=1200 h
0 0,0
700 750 800 850 900 0 50 100 150 200 250 300
o
T ( C) Time On stream (min)
Fig. 6. Effect of reaction temperature to hydrogen yield for catalysts doped with Fig. 7. H2 /CO ratio for 300 min time on stream for catalysts doped with ceria and
ceria and unpromoted catalyst (CH4 /CO2 = 1.5). unpromoted catalyst (CH4 /CO2 = 1.5).
(Eqs. (3) and (4)), that may be inhibited by the gas–solid reactions 60
between methane and carbon monoxide with the lattice oxygen
(Ox) at CeO2 surface, forming hydrogen and carbon dioxide, which 50
is thermodynamically unfavored to form carbon species [24].
The improvement of dry reforming reactivity and resistance 40
towards carbon formation for CeO2 doped Ni/Al2 O3 could be mainly
due to the redox property of ceria. Fig. 7 shows the variation of the 30
(H2 /CO) ratio for the catalysts used in the present study, whereas
Fig. 8 shows the effect of reaction temperature to hydrogen selec- 20 8Ni/Al
tivity for the Ni/Al2 O3 and CeO2 doped Ni/Al2 O3 catalysts. It can 8Ni/10Ce-Al
be seen that H2 /CO ratio increases significantly with an increase in 10 8Ni/20Ce-Al
CeO2 loading from 0.65 (10Ce–Al) to 1.3 (20Ce–Al). During the dry
reforming, in addition to the reactions on Ni surface, the solid–gas 0
reaction between CeO2 and CH4 also produces synthesis gas with 800 820 840 860 880 900
H2 /CO ratio of 2, while the reduced ceria, CeO2−x , can react with o
T ( C)
CO2 producing CO [24,35].
Moreover, the gas–solid reactions between methane and carbon Fig. 8. Effect of reaction temperature to hydrogen selectivity for catalysts doped
monoxide with the lattice oxygen at the surface of ceria, enhance with ceria and unpromoted catalyst (CH4 /CO2 = 1.5).
O.A. Bereketidou, M.A. Goula / Catalysis Today 195 (2012) 93–100 99
Table 3
Results of dry reforming of a clean model biogas over Ni/Al2 O3 and Ni/CeO2 –Al2 O3 catalysts at 860 ◦ C.
3.3.2. Catalysts stability H2 /CO ratio of about 1.3 (by volume), whereas the catalyst is stable
In order to examine this catalyst application in the targeted reac- in 300 min time on stream.
tion, stability tests of 5 h time on stream are provided. Fig. 9 shows Table 3 depicts the results of the biogas reforming reaction for
the reforming products of the CH4 /CO2 = 1.5 mixture catalyzed by all catalysts at atmospheric pressure and reaction temperature of
8%Ni–20%CeO2 –Al2 O3 catalyst at 860 ◦ C. 860 ◦ C. Although slight differences on CH4 or CO2 conversion values
The objective of the stability tests was to explore the catalyst sta- for catalysts supported on ceria–alumina compared to the one sup-
bility and process sustainability issues at the conditions favorable ported on alumina are observed, hydrogen yield values are higher
for carbon lay down (via decomposition of methane). Furthermore, for ceria–alumina supported Ni catalysts at the reaction temper-
the conversions of methane and carbon dioxide at the temperature ature of 860 ◦ C. Moreover, the carbon monoxide yield decreases
of 860 ◦ C are high and below the equilibrium values. The CO2 con- significantly with an addition of 20 wt% ceria on nickel–alumina
version obtained after 5 h of reaction corresponds to approximately catalysts, which can be attributed to the redox reactions between
90% of the equilibrium value, a result that suggests that the cata- methane and carbon monoxide (produced during the dry reforming
lyst stability is not due to the possibility that part of the catalyst process), with the lattice oxygen (Ox) at CeO2 surface.
bed may not participate in the reaction; this possibility could exist The results above (Table 3) also reveal that H2 /CO ratio increases
if the reforming reaction were studied under equilibrium condi- significantly with an increase in CeO2 loading from 0.65 (10Ce–Al)
tions [16,35]. However, the stability tests were performed at nearly to 1.3 (20Ce–Al).
100% CO2 conversion, which probably implies that the catalyst is Furthermore, it can be concluded that there is no significant car-
too active at 5 h reaction time investigated. bon deposition after 300 min time on stream for all the samples,
Thus, deactivation phenomena possibly do not affect the final which implies that probably no catalyst deactivation takes place
conversions. The catalyst remains stable in 300 min time on stream, during the reaction. However, the amount of coke deposited on
producing no significant carbon deposition after 300 min time catalyst surface decreases with increasing the ceria loading. During
on stream (coke deposition calculated by mass balances), which the process, the first step in CO2 reforming of methane is believed
implies that probably no catalyst “coke” deactivation takes place to proceed via CH4 decomposition to produce hydrocarbon species
during the reaction. and carbon atom.
However, the catalyst could be less active in higher reaction Carbon deposited on catalyst surface mainly comes from
time (e.g. 10 h on stream) or lower reaction temperatures, where CH4 dissociation. Because of the addition of CeO2 , carbon atom
an excess of catalyst would not take place. reacted with oxygen-containing species from the dissociation
The main reforming products are H2 , CO, CO2 and CH4 , at con- of adsorbed CO2 , resulting in less carbon deposition. Moreover,
centrations 51%, 38.55%, 0.65% and 9.8% respectively in the product the gas–solid reaction on ceria surface takes place simultane-
mixture. It can be seen that the process produces a syngas with the ously with the reactions on the Ni surface, which reduces the
degree of carbon deposition on catalyst surface from methane
decomposition and Boudouard reactions [24]. It is widely known
that filamentous carbon is formed on supported Ni catalysts
100
by superficial intermediates that act as precursors for differ-
0 ent carbon types and a minimum assembly of metallic atoms is
90 T=860 C
-1 required for the formation of surface species. It can be assumed
GHSV=1200 h that CeO2 favors the metallic dispersion and inhibits the for-
80 CH4 mation of these assemblies, improving the resistance to carbon
70
CO2 formation [26].
H2
Reforming products, vol %
60 CO 4. Conclusions
50
Nickel catalysts supported on ␥-Al2 O3 and CeO2 –Al2 O3 sys-
tems were tested for syngas production via the biogas reforming
40
reaction. Ni on CeO2 /Al2 O3 catalysts exhibited better catalytic per-
formance than the ␥-Al2 O3 supported Ni catalyst.
30
Specifically, the 20 wt% CeO2 doped Al2 O3 nickel catalyst seems
20 to be a very promising one for the biogas reforming reaction,
as it provides significantly higher reforming reactivity, hydrogen
10 yield and hydrogen to carbon monoxide (H2 /CO) ratio compared
to the conventional Ni/Al2 O3 . Moreover, this catalyst is stable for
0 300 min time on stream, producing a syngas of about 1.3 (by
0 50 100 150 200 250 300 volume).
The addition of CeO2 into Ni/␥-Al2 O3 systems not only increases
Time On stream (min)
the catalytic activity but also suppresses the carbon deposition
Fig. 9. Effect of time on stream to reforming products for catalyst 8Ni/20Ce–Al because CeO2 enhances the Ni dispersion on alumina surface,
(CH4 /CO2 = 1.5). reducing the nickel species particle size.
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