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预热 燃烧耦合工艺预热阶段煤氮转化的实验与动力学研究
预热 燃烧耦合工艺预热阶段煤氮转化的实验与动力学研究
Fuel
journal homepage: www.elsevier.com/locate/fuel
A R T I C LE I N FO A B S T R A C T
Keywords: Preheating-combustion of pulverized coal has been demonstrated as an effective low NOx combustion tech-
Preheating combustion nology. This method preheats a coal stream to high temperatures before the coal stream is injected into a utility
Preheating temperature boiler for combustion. Considering the complex mechanisms during the preheating, the effects of the preheating
Excess air ratio parameters, including temperature, residence time and excess air ratio are studied in a drop-tube furnace in
Hydrocarbon radical
detail. Meanwhile, a kinetics analysis on the transformation of coal-N in gas phase is also performed by means of
NO
Chemkin-Pro coupled with mature NOx reduction mechanisms. The experimental results show that the yield of
coal-N converted to NO decreases at first and then increases with increasing excess air ratio. The lowest NO yield
after preheating is achieved at excess air ratio of 0.1. To reduce NOx formation effectively, the preheating zone
should be under high temperature and long residence time. Kinetic modeling indicates that NO was reduced into
N2 by both hydrocarbon radical and HCN. Also, the modeling results show that the increasing excess air ratio
weakens the effect of hydrocarbon radical reduction, and the mole ratio of NOHCN/NOHCN+CiHj decreases from
1.99 to 1.17 with the increasing excess air ratio from 0.1 to 0.6.
⁎
Corresponding author.
E-mail address: yqniu85@mail.xjtu.edu.cn (Y. Niu).
https://doi.org/10.1016/j.fuel.2020.117924
Received 22 January 2020; Received in revised form 13 March 2020; Accepted 22 April 2020
Available online 29 April 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
S. Wang, et al. Fuel 275 (2020) 117924
Recently, by means of a 35 kW drop-tube furnace (DTF) coupled preheating temperature and preheating residence time.
with the gas-fired coal preheating technology, Liu et al. [13–15] found Raising temperature can cause a remarkable increase of the reaction
that the NO emissions could be reduced by 74% and 67% for high- rate. When oxygen is deficient, the higher the temperature, the more
volatility bituminous coals with a volatile content of 34.4% and 38.0% NOx can be reduced into N2 and O2. Therefore, to maximize NOx re-
(on a dried ash free basis), while NO only decreased by 48% for low- moval efficiency by coal preheating, the preheating temperature should
volatility coal with a volatile content of 16.75%. In addition, during be raised as much as possible and excess air ratio (EAR) in this region
coal preheating, a large number of nitrogenous intermediates such as should be reduced furthest within a reasonable range [5,18]. Up to
HCN and NH3 and other nitrogen containing compounds are yielded, now, most investigations have been conducted under the condition of
which can effectively improve NOx reduction in subsequent combustion relatively low temperature (usually below 1173 K). Limited efforts have
[16]. However, in oxygen-rich conditions, the nitrogenous compounds been devoted to coal nitrogen conversion under higher temperature for
are easily converted to NO, and most soot and hydrocarbons are also coal preheating. Therefore, it is important to study the preheating
oxidized before reducing the NO to N2. Moreover, the release of ni- characteristics of pulverized coals when preheating temperature is
trogenous intermediates and subsequent reactions are affected by higher than 1173 K. It can provide useful guidelines for improving the
temperatures. Thus, the oxygen content and temperature in the pre- existing low NOx combustion technologies and developing a new low
heating process should be of concern in practice. Niu et al [17] also NOx combustion technology. Therefore, the transformation of coal ni-
investigated the effect of the preheating parameters, including tem- trogen and the interaction between NO and hydrocarbon under high
perature, residence time, excess air ratio, and coal type on NOx removal preheating temperature were investigated in this work. Meanwhile, the
efficiency during coal preheating in a laboratory-scale DTF and found effects of various preheating temperatures, excess air ratios, and re-
that NOx removal efficiency increases with the increase of both sidence times on the conversion of main volatiles were analyzed by
2
S. Wang, et al. Fuel 275 (2020) 117924
experiment and kinetic modeling. where τ represents residence time, L and A denotes the reactor length
and cross area respectively, Q is standard gas flow rate and T is pre-
2. Experiments heating temperature.
A typical bituminous coal used in power plants in China, Huangling To quantify the nitrogen conversion at different preheating tem-
(HL) bituminous coal, was used in experiments. The coal properties are peratures, residence times, and excess air ratios, the concentration of
summarized in Table 1. Proximate analysis is performed using Netzsch nitrogen containing products are transferred into the yield percent of
simultaneous thermal analyzer (STA-409PC, Netzsch). Elemental ana- coal-N according to Eq. (2). The measuring result of gas analyzer is
lysis is conducted using elemental analyzer (vario EL cube, Elementar). recorded in ppm (μL·L−1).
It has high volatile content up to 37.69%, favoring the release of vo- t + Δt
latile and the reaction with fuel-bound nitrogen compounds in oxygen- ∫t0 0 Q·CNO·10−6·dt /22.4/60
yNO =
deficient atmosphere during preheating process. The coal sample was M·w (N )/14 (2)
sieved to 75–90 µm and dried at 378 K for 24 h before used. −1
where Q denotes the volumetric flow, L·min ; t0 is the time at which
measurement begins (s); Δt represents the measurement duration (s); M
2.2. Experimental apparatus
is the sample mass (g); w(N) is the nitrogen content in sample as shown
in Table 1 (air-dried base, wt. %); and CNO is the NO concentration in
A schematic of the experimental apparatus is shown in Fig. 2. The
flue gas (μL·L−1). Similarly, the concentration of carbon containing
experimental system is composed of five main parts: the pulverized coal
products are transferred into the yield percent of coal-C according to
feeding system, the gas distribution system, the DTF, the collecting
Eq. (3)
system and the gas analyzing system.
t + Δt
The PC feeding system is placed at the top of the furnace, which ∫t0 0 Q·CCO·10−6·dt /22.4/60
allows to inject the pulverized solid fuel in a continuous and uniform yCO =
M·w (C )/14 (3)
way with a mass flow rate ranging from 0.01 to 2 g·min−1. The pul-
verized coal particles are introduced into the reaction zone by a water- where w(C) is the nitrogen content in sample as shown in Table 1 (air-
cooled feeding tube, in order to avoid partial pyrolysis before the re- dried base, wt. %); and CCO is the CO concentration in flue gas (μL·L−1).
action zone.
During experiments, the gases were provided by gas cylinders and 2.4. Kinetics analysis on NO formation and reduction
controlled by mass flow controllers. The mass flow of O2 was calculated
according the EAR and the feeding rate of pulverized coal (0.64 Study of the formation and destruction processes of NOx is sub-
L·min−1 when EAR is 1). In addition, “Excess air ratio” is defined as stantially aided by computer modeling [19]. Hence, a global chemistry
follow: approach, emphasizing major chemical species and reactions, has been
Amount of oxygen supplied commonly used in the calculation of NO generation and transformation.
EAR = As expressed in R1, the oxidation of HCN can be written in a sim-
Amount of oxygen required for stoichiometry combustion
plified global reaction.
Then, pure N2 was split into two streams. One stream (0.3 L·min−1)
HCN + O2 → NO + ... (R1)
enters the PC feeder to entrain the coal sample into the feeding tube
with a feeding rate of about 0.42 g·min−1, and another stream mixed The reaction rate of above reaction was given by De Soete [20]. The
with O2 enters the reaction zone directly. The N2 flow acting as balance reaction kinetic parameters varied with oxygen concentration and fuel
gas is adjusted to ensure the total mass flow of the gases is the same in air ratio. Under fuel lean conditions, the following expression Eq. (4) is
each run. Total mass flow is 5 L·min−1 at 1573 K. Thus, the ratio of O2 employed.
to N2 goes up when excess air ratio increases.
dxNO 3.37 × 10 4 ⎞
The centerpiece of the DTF system is consisted of two segments. The = 1.0 × 1011xHCN x Ob2 exp ⎛− ⎜ ⎟
dt ⎝ T ⎠ (4)
upper and lower segment are heated with Si-Mo and Si-C heating ele-
ments, respectively. The maximal power and the highest temperature of where xi is the mole fraction of species i. The reaction order b varies
the furnace can be reached are 8 kW and 1873 K, respectively. A cor- according to the oxygen mole fraction, which is fitted according to De
undum tube, 1200 mm in length and 51 mm in inner diameter, is fixed Soete’s work [20], as shown in Eq. (5).
in the center of the furnace. The constant temperature range of the
furnace is approximate 80 cm in length under the tested conditions. The ⎧ 0.0 log x O2 ⩾ −3.00
⎪
reactor could not only achieve high heating rates (approximately 104 b = 233 exp ( 28.0
) − 5.67 < log x O2 < − 3.0
⎨ a + 0.5
K·s−1) [19] but also make coal particle and the atmosphere contact ⎪1.0
⎩ log x O2 ⩽ −5.67 (5)
well. The distance between the outlet of feeding tube and sampling
probe is adjustable to meet the required residence time. On the contrary, the reduction of NO to N2 by HCN can be written in
The PC particle after preheating was collected by a homemade filter. a simplified global reaction R2. And the reaction rate is given by Eq.
The gases after preheating was introduced into the Gasmet DX-4000 (6).
(Temet Instruments Oy, Finland) to analyze the contents of NH3, HCN,
NO, CH4, and CO with an accuracy of ± 2% in volume concentration. Table 1
All experiments were repeated twice. Ultimate and proximate analyses of the Huangling bituminous.a
When particle is smaller than 100 µm, the traction force from gas
C H O N S M A V FC
flow is predominant, and the particle running velocity is approximate to
the gas flow velocity. Thus, based on ideal gas state equation, the re- 65.87 3.96 8.63 0.85 0.54 6.52 13.63 30.34 49.51
sidence time of preheating can be calculated according Eq. (1):
a
The analyses were performed in an air-dried base, and the unit is wt. %. C:
273LA Carbon; H: Hydrogen; O: Oxygen; N: Nitrogen; S: Sulfur; M: Moisture, A: Ash; V:
τ=
Q (T + 273) (1) Volatile, FC: Fixed Carbon
3
S. Wang, et al. Fuel 275 (2020) 117924
4
S. Wang, et al. Fuel 275 (2020) 117924
Fig. 3. Main gases profiles along the reactor under 1573 K and EAR = 0.
3.3. Effect of EAR
5
S. Wang, et al. Fuel 275 (2020) 117924
species (O2, O, OH, etc.) [35]. With part of oxygen provided in pre- form NCO, which can react with NO under low O-atom concentration
heating stage will facilitate NH3 formation to reduce NO formed. [22]. Meanwhile hydrocarbon radicals can react with O to form HCCO,
Consequently, the yield of NO decreased first and then increased with which also play a vital role during NO reduction. At low O2 levels,
the increased EAR, and the yield of HCN reduced continuously. minor part of hydrocarbon radical convert to HCCO. The major part of
hydrocarbon will still exist as hydrocarbon radical to react with NO,
3.4. Interactions between hydrocarbon and NO which play an important role in NO reduction. With increased O2 level,
more hydrocarbon radical will contact O radical to form HCCO, and the
Fig. 7 shows the kinetics modeling predictions using Chemkin-Pro effects of NO reduction by hydrocarbon radical becomes weaker gra-
on the NO yield during PC preheating with and without hydrocarbon dually.
radical reduction. The modeling results are evaluated by comparing The main routine of HCN oxidation to form NO follows the sequence
with the experimental data. Meanwhile, the difference prediction re- HCN → NCO → NH → N → NO. It can be clearly seen that during the
sults between taking hydrocarbon radical reduction into consideration initial stages of preheating, HCN will be attacked by O radical to form
(NOHCN+CiHj) and ignoring hydrocarbon radical reduction reaction NCO or by OH radical to form CN. Then NCO is converted to NH and N.
(NOHCN) are also compared to show the importance of hydrocarbon As a key intermediate, N can react with O to form NO or with NO to
radical for NO reduction during PC preheating. The results show that form N2. At low O2 levels, HCN is converted into N2 via an N inter-
the kinetic modeling gives a good approximation on the NO yield when mediate. While high concentration of O radicals changes the N trans-
both HCN reduction and hydrocarbon radical reduction are considered formation routes, and the N radical will be converted into NO rather
simultaneously. Meanwhile, the inflection point with the minimal NO than N2. Consequently, the yield of NO during preheating first rise and
yield also reproduced at EAR of 0.1. When the reduction of hydro- then fall with increased EAR. Similarly, Niksa [36] proposed a “intrinsic
carbon radical is ignored (i.e., only considering the HCN reduction), the reburning” mechanism, where HCN is converted into N2 via an NO
predication value of NO yield deviate from the experimental results,
and the ratio of NOHCN/NOHCN+CiHj decreases with increased EAR. The
mole fraction of NOHCN is 1.99 times as much as NOHCN+CiHj when EAR
is 0.1, while the ratio of NOHCN/NOHCN+CiHj decreases to 1.17 with
increased EAR to 0.6. This means that the reduction effect of hydro-
carbon radical is primary at low EAR, and it becomes weaker with in-
creasing EAR.
Then, normalized rates of consumption (ROC) of NO were computed
to interpret the relative importance of hydrocarbon and nitrogen-con-
tained compounds during NO removal, as shown in Fig. 8. Under low
EAR (Fig. 8a, EAR = 0.1), CH3 + NO < = > HCN + H2O (ROCNO = -
0.243) and CH3 + NO < = > H2CN + OH (ROCNO = -0.243) were
primary NO reduction reactions; with increased EAR to 0.2, the ROCNO
of the two reactions dropped to −0.194, while they both were also the
dominating NO reaction reactions. However,
NH2 + NO < = > NNH + OH will dominate the NO reduction with
ROCNO = -0.198 under EAR = 0.4. These results clearly indicate that
the effects of hydrocarbon radicals on NO reduction become slight
gradually with increased EAR.
Fig. 9 shows a reaction path diagram for the conversion of main
nitrogen compounds. For the reduction of NO, on one hand, the hy-
drocarbon radical can reduce NO directly; on the other hands, oxidation Fig. 7. Comparison of experimental data and modeling prediction on the yield
of HCN produced from the reaction between hydrocarbons and NO can of NO at T = 1573 K.
6
S. Wang, et al. Fuel 275 (2020) 117924
Acknowledgements
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