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LANXESS Baynox® 2
ALTERNATIVE BIOFUELS OXIDATION
POWERFUL SOURCE OF OF BIODIESEL
GREEN ENERGY
Alternative energy sources are on the rise globally in respon- To meet this demand, a variety of biodiesel grades have been Despite its many advantages, biodiesel has poor storage stabi- (temperature, time, oxygen pressure), the rancimat value can
se to concerns about conventional (fossil) fuel sources and developed and introduced to the market in different blends, lity compared with petro diesel. Ageing arises from the oxida- differ widely. In practice, biodiesel grades for B2-B100 blends
the necessity for environmentally friendly options. Biofuels are ranging from B2 with 2 % biodiesel content to B100 with tion of unsaturated fatty acid esters, which are present in bio- often do not fulfil these requirements and this could lead to
fulfilling the demand for a modern, regenerative and low CO2 100 % biodiesel. As the quality of the corresponding fuels diesel made from vegetable oils, animal fats and used cooking filter clogging, corrosion, higher fuel consumption and severe
emitting fuel. For the transportation sector, bioethanol and greatly depends on the origin and process of the biodiesel oils. It is initiated by radicals, formed by the interaction of light, engine damage.
biodiesel have become very popular and their use is manda- manufacture, strict quality standards such as EN 14214 and oxygen and metal ions with the fatty acid esters, and leads to
tory in many countries all over the world. ASTM D6751 have been set-up. These standards guaran- the formation of volatile free acids and polymers. Acids can To prevent such damage, it is essential that biodiesel is stabi-
tee high efficiency and safe operation of the corresponding corrode both the engine and the fuel injection system. Poly- lized by antioxidants. Antioxidants interrupt the oxidation circ-
Biodiesel is a renewable fuel derived from vegetable oil or ani- engines. mers leads to filter plugging and incomplete combustion. le by trapping the intermediately formed hydroperoxides. This
mal fat for combustion in diesel engines. It is made by tran- stops the formation of radicals and the antioxidant is oxidized
sesterification of the lipids with methanol and reduces carbon This process can be visualized by the inflation of a plastic bot- instead of the biofuel.
monoxide, particulate matter, sulfur dioxide and aromatic hyd- tle, containing biodiesel and oxygen (air). It can be monitored
rocarbons in exhaust gases. Increasing amounts are used in by the rancimat test, in which an oil sample is heated in a test Adding oxidation stabilizers increases shelf life and keeps
cars, trucks, buses, off-road vehicles, aircrafts, locomotives, ma- tube to 110 °C while purging it with a steady stream of air and the biodiesel fresh, even when stored for longer periods. In
rine vessels as well as stationary power and heat generation. measuring the degradation products such as volatile organic nature, vitamin E works as an antioxidant to protect the oil
compounds. The US standard ASTM D6751 requires a mini- seeds as long as they are on the plant. Once the oilseeds
mum stability of 3 hours whereas the European standard EN are harvested, no more vitamin E can be formed and the re-
14214 demands minimum 8 hours stability. maining antioxidant is consumed rapidly. Therefore, synthetic
antioxidants have to be added as soon as possible to avoid
As the stability of biodiesel depends on the origin and purity deterioration of the valuable oils. Once the biodiesel has star-
of the feedstock, the manufacturing processes in the biodie- ted to become rancid, the shelf life cannot be improved with
sel plant and on the transportation and storage conditions further antioxidant addition.
14
10
0
15 30 45 60 75 90
Shelf life at 40 °C
Thermal processes such as transesterification, distillation or usage as cooking oils further accelerate the deterioration of natural
vitamin E, making the addition of a synthetic antioxidant even more important.
Selecting the right antioxidant depends on the feedstock (ve- As a rule, biodiesel with a lower ratio of polyunsaturated oils LANXESS antioxidants can be solids, melts, oils or solutions.
getable oil, animal fat, used cooking oils), the configuration of (iodine numbers <120) can be stabilized with monophenols Solid stabilizers have proven to be economic and flexible.
the biodiesel plant, the blend rate (B2-B100), the fuel appli- of category I, whereas for biodiesel with a higher ratio of po- They can also match a broad application range for biodie-
cation and the requested rancimat value. In addition to this, lyunsaturated oils (iodine number > 120) antioxidants from sel, blends, kerosene etc. However, the preparation of liquid
the antioxidant must be compatible with biodiesel and petro category II to III are more powerful. PPDs are frequently used solutions from solids is not always possible or may require
diesel, should exhibit good solubility in biodiesel and have a for the stabilization of mineral oils and gasoline, but also have additional investment at the biodiesel plant. Therefore, liquid
high flash point. Only few synthetic antioxidants can meet a strong effect in biodiesel. antioxidants are preferred by an increasing number of users.
these requirements. They should meet the following requirements:
As can be seen from the figure below, palm oil and rapeseed
From the very beginning, LANXESS has supported the bio- oil can be stabilized more easily than soybean oils and sunflo- Concentrated solution with high antioxidant power
diesel industry with dedicated products which are based on wer oils. Though the rule helps to categorize FAME products Solvent with high flash point and low pour point
sterically hindered phenols. These products, like naturally and find the “right” product category, it cannot predict the Stability in biofuel for at least three months
occurring vitamin E (tocopherol), comprise only carbon, hy- type and dosage of the antioxidant. This has to be found out Complete combustion on ignition, no hazard
drogen and oxygen. In addition to this, we also offer an an- in laboratory trials. Easy handling, low to medium viscosity, no crystallization
tioxidant with phenylenediamine as the active element. All
these products are non-corrosive and do not contain acids. In this context it should also be mentioned that the mode of
The same is valid for their solutions in biodiesel, organic sol- action can differ widely for the various antioxidants and bio-
vents and mineral oils. diesel types. The so-called “intrinsic efficacy” describes the
relative ability of a given antioxidant-biodiesel-combination to
Synthetic antioxidants can be classified into four produce the maximum functional response.
categories:
Category I: sterically hindered monophenols
Category II: sterically hindered diphenols and triphenols
Category III: sterically hindered bisphenols
Category IV: para-phenylenediamines (PPDs)
%
80
60
40
20
0
Palm Rapeseed Animal Fat UCO Soybean Sunflower Lineseed
LANXESS has developed a series of solid and liquid products Description: Description:
of all categories and for a wide range of applications. They Baynox® molten is a colour and odorless liquid which solidi- Baynox® EU is a crystalline solid. It belongs to the group of
have been extensively tested in various biodiesel types and fies at temperatures below 70 °C. It belongs to the group of the sterically hindered phenols and contains > 99,8 % active
allow for a safe and enduring stabilization of all kind of bio- sterically hindered phenols and contains > 99 % active ingre- ingredient (2,6-Di-tert-butyl-4-methylphenol).
fuels. These products are grouped into the Baynox® product dient (2,6-Di-tert-butyl-4-methylphenol).
line which has been exclusively created for use in biodiesel, Characteristic Data:
blends and related fuels. Characteristic Data: Bulk density: 600 – 650 kg/m³
Density 20 °C (solid): 1.03 g/cm³ Flash point: 127 °C
In the following chapters, there are more detailed descrip- Flash point: 127 °C Melting point: 69 °C
tions of the various products, their typical applications and Boiling point: 265 °C Boiling point: 265 °C
treat rates in biodiesel. Solidification point: 68-69 °C Ash content: max. 0.002 %
Ash content: max. 0.002 %
Application:
Application: Baynox® EU is especially suitable for biodiesel produced from
Baynox® molten is especially suitable for biodiesel produced vegetable oils with a low content of multiple unsaturated fat-
from vegetable oils with a low content of multiple unsaturated ty acids and an iodine number <120. It is easily soluble in
fatty acids and an iodine number <120. It is easily soluble in biodiesel and compatible with common CFPP improvers.
biodiesel and compatible with common cold filter plugging Baynox® EU has been awarded “No-harm” status by the Ger-
point (CFPP) improvers. Baynox® molten has been awarded man AGQM-Biodiesel Organization.
“No-harm” status by the German AGQM-Biodiesel Organiza-
tion. For use in biodiesel, it is recommended to prepare a stock
solution of 15 – 20 wt.- % in biodiesel and add this solution
For use in biodiesel, it is recommended to prepare a stock to the final biodiesel. The solution should be kept above 0 °C
solution of 15 – 20 wt.- % in biodiesel and add this solution to as crystals may precipitate at lower temperatures. A minimum
the final biodiesel. The solution should be kept above 0 °C as of 400 ppm Baynox® EU should be added right from the be-
crystals may precipitate below this temperature. A minimum ginning for all kind of oils to avoid costly engine failures. As
of 400 ppm Baynox® should be added right from the begin- the stability of FAME can differ a lot, treat rates of up to 1000
ning for all kind of oils to avoid costly engine failures. As the ppm or even more may be necessary for “difficult” biodiesel.
product has a high cost performance relation, it can be used Baynox® EU can be used very effectively for RME, PME, most
very effectively for RME, PME, most UCOME and animal fats. UCOME and animal fats.
Packaging: Packaging:
Baynox® molten is supplied in heatable road tankers and IBCs. Baynox® EU is supplied in 25 kg paper bags and 500 kg
For long term storage at 90 – 100 °C, the tank must have a bigbags.
pressure release valve and should be blanketed with inert gas.
Description: Description:
Baynox® plus is a white to pale coloured powder. It belongs Baynox® 44PD is a dark brown liquid which solidifies at tem-
to the group of sterically hindered bisphenols and contains peratures below 17 °C. It belongs to the group of the pheny-
> 96 % active ingredient. Due to its special chemical struc- lenediamines and contains > 96 % active ingredient (N,N’-di-
ture, Baynox® plus is a much stronger antioxidant and has a sec-butyl-p-phenylenedianine).
better heat resistance than Baynox® EU and other monophe-
nols. Characteristic Data:
Density 16°C (solid): 0.94 g/cm³
Characteristic Data: Flash point: 140 °C
Bulk density: 320 kg/m³ Boiling point: 310 °C
Flash point: 185 °C Solidification point: 17 °C
Melting point: 124 °C Ash content: max. 0.1 %
Boiling point (0,07 hPa): 186 °C
Ash content: max. 0.1 % Application:
Baynox® 44PD is suitable for most kinds of diesel, biodiesel
Application: and blends thereof. It is also suitable for gasoline. Baynox®
Baynox® plus has a much stronger antioxidant activity and 44PD has been awarded “No-harm” status by the German
is particularly suitable for the stabilization of oils with a high AGQM-Biodiesel Organization.
degree of double and triple unsaturated acids like soy. sunflo-
wer, linseed and jatropha oils. It is easily soluble in biodiesel For use in biodiesel, it is recommended to prepare a stock
and compatible with common CFPP improvers. Baynox® plus solution of 15 – 20 wt.- % in biodiesel and add this solution
has been awarded “No-harm” status by the German AGQM- to the final biodiesel. The pure product needs to be heated
Biodiesel Organization. in winter time to avoid solidification. A minimum of 400 ppm
Baynox® 44PD should be added right from the beginning for
For use in biodiesel it is recommended to prepare a stock all kind of oils to avoid costly engine failures. The antioxidant
solution of 15 – 20 wt.- % in biodiesel and add this solution to can also be used for long-term stabilization of biodiesel in ma-
the final biodiesel. The solution should be kept above 0 °C as rine vessels, military storages and power generators. It can
crystals may precipitate at lower temperatures. With a dosage also be used in combination with Baynox® EU.
of 300-500 ppm, rancimat values of min. 9 hours can be
achieved in most biodiesel types. Baynox® plus can be used Packaging:
for long-term stabilization of biodiesel in marine vessels and Baynox® 44PD is supplied in road tankers and 200 L-drums.
power generators.
Packaging:
Baynox® plus is supplied in 15 kg paper bags.
Application: Application:
Baynox® Solution is particularly recommended for biodiesel Baynox® plus Solution is especially suitable for biodiesel from
from vegetable oils with a low content of multiple unsaturated vegetable oils with a high content of multiple unsaturated fatty
fatty acids and an iodine number of < 120. It is easily soluble acids and an iodine number of > 120, such as soy, jatropha
in biodiesel and compatible with common CFPP improvers. oil and others. It is easily soluble in biodiesel and compatible
Baynox® Solution has been awarded “No-harm” status by the with common CFPP improvers.
German AGQM-Biodiesel Organization.
The solution should be kept above 0 °C as crystals may pre-
The solution should be kept above 0 °C as crystals may pre- cipitate below this temperature. A minimum of 1500 ppm
cipitate below this temperature. A minimum of 1500 ppm Baynox® plus Solution should be added right from the be-
Baynox® Solution should be added right from the beginning ginning for SME, SFME, jatropha and linseed oils to avoid
for PME, RME, most UCOME and animal fats to avoid costly costly engine failures. For biodiesel which stored over long
engine failures. For biodiesel which is stored over long peri- periods, such as for heating oil, emergency generators or ma-
ods, such as for heating oil, emergency generators or marine rine diesel, higher treat rates are recommended. The exact
diesel, higher treat rates are recommended. The exact figure figure depends to a large extent on the application and has to
is highly dependent on the application and has to be determi- be determined in laboratory trials.
ned in laboratory trials.
Packaging:
Packaging: Baynox® plus Solution is supplied in 20 m³ road tankers and
Baynox® Solution is supplied in 20 m³ road tankers and IBCs. IBCs. Baynox® plus Solution can be stored in tanks which are
The storage of Baynox® Solution can be stored in tanks which of the same material and standard as tanks for biodiesel itself.
are of the same material and standard as tanks for biodiesel
itself.
LANXESS Baynox® 12
BAYNOX® CARGO BAYNOX® ULTRA APPLICATION AND DOSING
RECOMMENDATIONS
Ash content: max. 0.002 % clear at temperatures down to -5 °C. RAPE/CANOLA OIL
from vegetable oils with a low content of multiple unsaturated Flash point: 140 °C Baynox® 44PD Liquid 300 – 500 ppm
fatty acids and an iodine number of < 120. It is easily soluble Cloud point: -25 °C Baynox® Solution Solution 2000 – 3000 ppm
in biodiesel and compatible with common CFPP improvers. Viscosity kinem. (20 °C) 90 mm²/s
Baynox® Cargo Solution 1200 – 1800 ppm
Ash content: max. 0.02 %
A minimum of 600 – 1200 ppm Baynox Cargo should be
®
Baynox Ultra
®
Solution 100 – 300 ppm
added right from the beginning for PME, RME, most UCOME Application: USED COOKING OILS
and animal fats to avoid costly engine failures. For biodiesel Baynox® Ultra is especially suitable for biodiesel produced
Baynox® EU Solid 200 – 600 ppm
which is stored over long periods, higher treat rates are re- from vegetable oils with a medium to high content of mul-
commended. The exact figure is highly dependent on the ap- tiple unsaturated fatty acids and iodine numbers of > 120, Baynox® Solution Solution 1000 – 3000 ppm
plication and has to be determined in laboratory trials. such as soybean and sunflower oils but also certain types of Baynox® Ultra Solution 100 – 300 ppm
used cooking oils. It is easily soluble in biodiesel and compa-
ANIMAL FAT
Packaging: tible with common CFPP improvers. Baynox® Ultra has been
Baynox® Cargo is supplied in 20 m³ road tankers and IBCs. awarded “No-harm” status by the German AGQM-Biodiesel Baynox® EU Solid 300 – 500 ppm
The storage of Baynox® Cargo can be stored in tanks which Organization. Baynox® Solution Solution 1500 – 2500 ppm
are of the same material and standard as tanks for biodiesel
Baynox® Cargo Solution 1500 – 2500 ppm
itself. As the product is highly active, low treat rates of 100 to 400
ppm Baynox® Ultra are sufficient in most cases to avoid costly
engine failures. For biodiesel which are highly unstable, e.g. HIGHLY UNSATURATED
SFME and linseed oil, higher treat rates are recommended. SOYBEAN OIL
The exact figure depends considerably on the application
Baynox® plus Solid 300 – 500 ppm
and has to be determined in laboratory trials.
Baynox® 44PD Liquid 500 – 700 ppm
Packaging: Baynox plus Solution
®
Solution 1500 – 2500 ppm
Baynox® Ultra is supplied in 200 L-drums and IBCs. Baynox®
Baynox® Ultra Solution 200 – 400 ppm
Ultra can be stored in tanks which are of the same material
and standard as tanks for biodiesel itself. SUNFLOWER OIL
* Treat rates (guideline) for untreated oils to achieve 8 hrs. rancimat. The exact figure
depends on the application and has to be determined in laboratory trials.
13 LANXESS Baynox® LANXESS Baynox® 14
QUALITY
IN THE BIOFUEL TANK
15 LANXESS Baynox®