::Manual of Construction::

MENU OF THE MANUAL

::CHAPTER CONTENT:: ::CHAPTER CONTENT::

01 Bases of the system 12 Tee branch: static derivation

02 Tools 13 Plenum

03 Cutting the panels 14 Offset

04 Type of strips 15 Square elbow with turning vanes

05 Cross joints fit 16 Reinforcements

06 Longitudinal joints 17 Access door

07 Straight duct 18 Hangers and supports

08 Elbow 19 Outdoor duct

09 Reduction or transition 20 Unit conections

10 End cap 21 Installation of dampers & V.C.D.

11 Wye: dynamic derivation 22 Grilles, diffusers and flexible duct

 THE BASES OF THE SYSTEM
00mm
4.0

1º Size of the panels: 3.000x1.200x20mm

or 4.000x1.200x20mm
 THE BASES OF THE SYSTEM
00mm
4.0

2º Cut of the longitudinal strips at 45º

 THE BASES OF THE SYSTEM
mm
00
4.0

3º Ducts assembled with four separate faces.

 THE BASES OF THE SYSTEM
Aluminium tape

Glue

Silicone

Lengthwise glued,
Aluminium tape in trhe external longitudinals angles,
Silicone in the longitudinal internal angles.
 ADVANTAGES OF THE SYSTEM

Practical mm. Economical

150
200
250
International 300
Standard 400  Cost control Competitive
Standards
500
600
800
Ex stock
Readiness 1000
1200  Available with distributor

 With the norms

Respectful  With the environment

Easy to build Construction Own workers

Assembling DID
 “V” SHAPE CUTTER
Code: TM0090VV
Application No. 1: Single Cut 45º

Module only 1th. cut

45º Right 45º Left 45º Right

Remove the Module

 “V” SHAPE CUTTER
Code: TM0090VV
Application No. 2: Double Cut 90º

5 4 3 2 1

Double Cut Double Cut Double Cut Double Cut Single Cut
 45º RIGHT JACK PLANE
::45º RIGHT JACK PLANE::

Code: TM0045RT

45º Right
 90º STRAUGHT JACK PLANE
Code: TM0090ST ::90º STRAIGHT JACK PLANE::

45º Straight
 45º LEFT JACK PLANE
Code: TM0045LT

45º Left
 4.000mm

CUT OF THE PANELS

 4.000mm

CUT OF THE PANELS

 CUT OF THE PANELS
::CUT OF THE PANELS::

Module 1th. cut

Module 1th. cut

 STRIP NORMAL
::STRIP NORMAL ::

45ºLeft

45ºRight

1 To build ducts with section =<1.200mm

 STRIP SPECIAL
45ºRight

45º Right

2 To build ducts with section >1.200mm

 SPECIAL STRIP
300 m
m

Plenums

45º Right

90º Straight

3 To build elbows, wye and special shares. Fixed meassure: 300mm
 Air Flow

Figure 1
Glue
Glue

CROSS JOINTS: MALE & FEMALE FIT

 CROSS JOINTS: MALE & FEMALE FIT
Aluminium tape

Air Flow

Aluminium tape

Figure 2
 CROSS JOINTS: MALE & FEMALE FIT
Internal faces of
the four strips

Female
 CROSS JOINTS: MALE & FEMALE FIT
Male

Four sides of the

external duct
 LONGUITUDINAL JOINTS
Glue

Aluminium tape

Figure 1
 LONGUITUDINAL JOINTS
Silicone

Aluminium tape

Figure 2
 STRAIGHT DUCT
4.000mm

1 Select the four sides and to make the female before gluing.
 STRAIGHT DUCT
Glue Glue

2 Glue all the sides cut at 45º

 STRAIGHT DUCT
Aluminium tape

External face

Level

3 Unite the four sides with aluminum tape for the exterior.
 STRAIGHT DUCT
Interior face

4 Rotate the duct in position with the interior face up.

 PRÁCTICA: Construcción

STRAIGHT DUCT
1

5 Close the first side in position 90º vertical.

 STRAIGHT DUCT
2

6 Also close the second side in position 90º vertical.

 STRAIGHT DUCT
3

7 Close the third side.

 STRAIGHT DUCT
Pressing

8 Pressing the closing joint with the help of a piece of PVC pipe.
 STRAIGHT DUCT
Aluminium tape

Silicone inside

9 Place the aluminum tape in the closing angle and the silicone.
 ELBOW
Aluminium tape
Aluminium tape

W+200mm

W+350mm
W+350mm

Cover bottom Cover top

1 Draw the template of the cover bottom and cut toward “EXTERNAL”.
 ELBOW
Cover top

Cover bottom

2 Copy the template and to cut on the contrary: toward the “INTERIOR”.
 BENT OF THE PANELS
50mm
50mm

Interior face

20mm
50mm
50mm

Exterior face

20mm
 BENT OF THE PANELS
Possibility to bend with different forms.
 ELBOW
3 Cut the walls and make the female before of to glue.
 ELBOW
Glue

4 Glue all the sides cut at 45º

 ELBOW
5 Paste the covers on the external wall.
 ELBOW
6 Rotate the piece slowly on the external wall...
 ELBOW
7 ...until the end.
 ELBOW
8 Paste the internal wall beginning with the same place.
 ELBOW
Pressing

Aluminium tape

Silicone inside

9 To press, to tape, to clip and to make the male.

 REDUCTION
4.000mm
1:4

1 Select the four sides, draw and to cut the reduction.

 REDUCTION
2 To make the female before gluing.
 REDUCTION
Glue

3 Glue all the sides cut at 45º

 REDUCTION
Aluminium tape

External face

Level

4 Unite the four sides with aluminum tape for the exterior.
 REDUCTION
Interior face

5 Rotate the duct in position with the interior face up.

 REDUCTION
1

6 Close the first side in position 90º vertical.

 REDUCTION
2

7 Close the second side in position 90º vertical.

 REDUCTION
3

8 Close the third side.

 REDUCTION
4

9 Finish with the part of the reduction.

 REDUCTION
Pressing

10 Pressing the closing joint with the PVC pipe.

 REDUCTION
Aluminium tape

Silicone inside

11 Place the aluminum tape in the closing angle and the silicone.
 END CAP
3.000mm

1 Cut at 45º in the end for lodging of the end cap.

 END CAP
Glue

Glue

2 Glue all the sides with cut at 45º

 END CAP
Aluminium tape

External face

Level

3 Unite the four sides with aluminum tape for the exterior.
 END CAP
Interior face

4 Rotate the duct in position with the interior face up.

 END CAP
End cap

5 Paste the Cover in position on the base.

 END CAP
1

6 Close the first side in position 90º vertical.

 END CAP
2

7 Also close the second side in position 90º vertical.

 END CAP
Pressing

Pressing
3

8 Close the third side and pressing the closing joint with the PVC pipe.
 END CAP
Silicone inside

Aluminium tape

Aluminium tape

9 Place the aluminum tape in the closing angle and the silicone.
 WYE
1:7

W+200mm

4.000mm
Radius 150mm

Aluminium tape

Cover bottom Cover top

1 Draw the template of the cover bottom and cut toward “EXTERNAL”.
 WYE
4.000mm

Cover top

Cover bottom

2 Copy the template and to cut on the contrary: toward the “INTERIOR”.
 WYE
=4.000mm

3 Cut the walls and make the female before of to glue.

 WYE
Bent

Aluminium tape

4 Detail of the internal deflector.

 WYE
Glue

5 Glue all the sides cut at 45º

 WYE
Aluminium tape
Exterior face

6 Unite the four sides with aluminum tape for the exterior.
 WYE
Interior face

7 Rotate the duct in position with the interior face up.

 WYE
Internal deflector

9 Place the wall of the deflector.

 WYE
2

8 Close the piece follow the order.

 WYE
Position
internal
deflector

Internal
deflector

10 Adapt the internal deflector in the correct position.

 WYE
5

11 Place the external wall of the elbow part.

 WYE
Glue

Triangle
clips
panel

Aluminium tape

12 Finish off of the internal deflector.

 WYE
6

13 Place the internal wall of the elbow part.

 WYE
Pressing

Aluminium tape
Silicone inside

14 To press, to tape, to clip and to make the male.

 WYE
4.000mm

Samples of application: wye of “SHORT ENTRANCE” (1)

 WYE
4.000mm
Samples of application: wye of “LONG ENTRANCE” (1)
 WYE
4.000mm
Samples of application: wye of “LONG ENTRANCE” (2)
 TEE BRANCH
W+20mm Glue
±300mm

Male fit

H+20mm

Male fit

1 Mark, to cut the hole +20mm and to glue.

 TEE BRANCH
Silicone

Pressing

2 Insert in the hole, press and put silicone outside.

 PLENUM FOR GRILLES & DIFFUSERS
300mm
Tapa H+400mm

W+400mm W+400mm H+400mm H+400mm W+400mm

1 Take an “STRIP SPECIAL”,cut the four faces plus the end cap.
 PLENUM FOR GRILLES & DIFFUSERS
Four sides

End cap
Tapa

2 With the tool “BASE” cut 45º

 PLENUM FOR GRILLES & DIFFUSERS
Glue

End cap

3 Glue all the sides cut at 45º

 PLENUM FOR GRILLES & DIFFUSERS
Aluminium tape
Exterior face

End cap

4 Unite the four sides with aluminum tape for the exterior.
 PLENUM FOR GRILLES & DIFFUSERS
End cap

Interior face

5 Rotate the duct in position with the interior face up.

 PLENUM FOR GRILLES & DIFFUSERS
End cap

6 Paste the end cap in position on the base.

 PLENUM FOR GRILLES & DIFFUSERS
End cap

7 Close the first side in position 90º vertical.

 PLENUM FOR GRILLES & DIFFUSERS
2

8 Close the second side in position 90º vertical.

 PLENUM FOR GRILLES & DIFFUSERS
3

9 Close the third side in position 90º vertical and press.

 PLENUM FOR GRILLES & DIFFUSERS
Aluminium tape

Silicone inside

10 Put the aluminium tape and the silicone inside.

 PLENUM FOR GRILLES & DIFFUSERS
Flexible duct

Plenum grill

Frame of grill

Grill

Plenum diffuser
 OFFSET
4.000mm
Aluminium tape

Cover bottom Cover top

1 Draw the template of the cover bottom and cut toward “EXTERNAL”.
 OFFSET
3.000mm

Cover top

Cover bottom

2 Copy the template and to cut on the contrary: toward the “INTERIOR”.
 OFFSET
3 Cut the walls and make the male fit before to glue.
 OFFSET
Glue

4 Glue all the sides cut at 45º

 OFFSET
Glue

Internal face

6 Rotate the duct in position with the interior face up.

 OFFSET
Aluminium tape

Aluminium tape

External face

5 Unite the four sides with aluminum tape for the exterior.
 OFFSET
2

7 Close the piece follow the order.

 OFFSET
3

8 Close the piece follow the order.

 OFFSET
4

9 Close the piece follow the order.

 OFFSET
9 Close the piece follow the order.
 OFFSET
5

10 Close the piece follow the order.

 OFFSET
6

11 Close the piece follow the order.

 OFFSET
Aluminium tape
Pressing

Silicone inside

12 To press, to tape, to clip and to make the male.

 SQUARE ELBOW
Aluminium tape Aluminium tape

LN

W+200mm
W+350mm

W+350mm
Cover bottom Cover top

1 Draw the template of the cover bottom and cut toward “EXTERNAL”.
 SQUARE ELBOW
2 Cut the walls and make the female before of to glue.
 SQUARE ELBOW
Glue

3 Glue all the sides cut at 45º

 SQUARE ELBOW
Aluminium tape

Exterior face

4 Unite the four sides with aluminum tape for the exterior.
 SQUARE ELBOW
Interior face

5 Rotate the piece in position with the interior face up.

 SQUARE ELBOW
6 Close the first side in position 90º vertical.
 SQUARE ELBOW
7 Close the second side in position 90º vertical.
 SQUARE ELBOW
8 Close the third side.
 SQUARE ELBOW
9 Place the interior walls.
 SQUARE ELBOW
Pressing

Silicone inside Aluminium tape

10 To press, to tape, to clip and to make the male.

 SQUARE ELBOW
11 Insert the kit “Turning Vanes”.
 SQUARE ELBOW
Nut M6
Reinforcement disk
Tierod M6

Reinforcement disk

Nut M6

12 Insert the kit of “Turning Vanes”.

REINFORCEMENTS
 REINFORCEMENTS
Step final=<L

L
Start 100mm
L

Nº
Position of the reinforcements.
 REINFORCEMENTS
Tie rod M6
Nut M6
Reinforcement disk

PVC pipe Ø 9mm Reinforcement disk

Reinforcement disk

Nut M6

Components of a reinforcement.
 ACCESS DOOR
Size of the door

1 Mark and cut the hold at the size of the door.

 ACCESS DOOR
Clip of the door

2 Take advantage of the clip of the door.

 ACCESS DOOR
Clip of the door

Door + 40mm

3 Cut an piece of the panel with add 40mm arround.

 ACCESS DOOR
Glue

4 To glue the two faces and to allow to dry off.

 ACCESS DOOR
Hold Ø tie rod M6

5 Paste the two pieces.

 ACCESS DOOR
Support profile:
L=Wx1,5 Combined
door Tie rod M6

Nut M6 Nut M6

Reinforcement disk

Gasket

6 Install the control of the access door.

 ACCESS DOOR
Door kit

Inside Duct

Access door kit finished.

 ACCESS DOOR
Door kit

Inside Duct

Ready to install.
 HANGERS & SUPPORTS
Plug

Tie rod M6

1.500mm 2.500mm 1.500mm 2.500mm

LENGTH of the PANEL: 4.000mm Types of profiles

Support profile
& nut M6

Weigth m² of duct: ±1,1 Kg. ± 40x20mm.

 OUTSIDE DUCT
INDOOR

OUTDOOR
Application with
brush or roller

Standard rubber painting

for terraces

Recommended
THREE hands

Recommended: panel thickness 30mm

 UNIT CONECTIONS
Duct
Glue inside of
the “F” profile
Rivet

“F” profile

Gasket

Application of the “F” profile

 ::INSTALLATION OF DAMPERS & V.C.D.::
Gasket

“F” profile

Rivet

Duct

Glue inside of
the “F” profile

Application of the “F” profile

 INSTALLATION OF GRILLES
Profile of
25x20x20mm

Profile glued of
25x20x20mm

Profile of 20x10x20mm
glued in the male

Fixation of the grilles:

Application of the “U” profile See the recommendation
of every producer.
 INSTALLATION OF ROUND DIFFUSERS
Support adjustable
Tie rod M6

(1) Double
reinforcement
disk with
double nut M6

Standard
collar Ø
in aluminium

Kit of diffusor with

special support to
adapt the flexible duct

Fixation of the diffusers:

Application in the ceiling See the recommendation
of every producer.
 INSTALLATION OF SQUARE DIFFUSERS
Support
adjustable

Tie rod M6

(2) Angle bracket

and nut M6

Collar
with panel

Fixation of the diffusers:

Application in the ceiling See the recommendation
of every producer.
 INSTALLATION OF LINEAR SLOT DIFFUSERS
::INSTALLATION OF LINEAL DIFFUSERS::
Support adjustable

Tie rod M6

1) Double
einforcement disk

Nut M6

(2) Angle bracket

Fixation of the diffusers:

Application in the ceiling See the recommendation
of every producer.
 INSTALLATION OF FLEXIBLE DUCT
::INSTALLATION OF FLEXIBLE DUCT::

Seal with silicon

for the exterior Bend the lashes
of the colar of the collar inside
of the duct

Mark Ø collar

To cut

Metalic or
Install the spin collar nylon climp

Install the
Flexible duct

Standard Ø aluminium collar with lashes