Alloys Catalog LLR Spreads

Quality manufacturer and processor of welding supplies and alloys
Welding Filler Metals Catalog
Stainless Steel p. 25-45 Aluminum p. 46-49
Copper p. 50-57 Nickel p. 58-68
Cobalt p. 69-73 Titanium p. 74-75 Maint. & Repair p. 76-80

Table Of Alloys Index
Pg 2 Contents Pg 3
Table Of Contents
Bare Wire Cored Wire Electrodes & Rods
Mild and Low Alloy Steel Mild and Low 70S-2.....................pg 1 70C-6M................ pg 17 6010....................pg 8
Mild and Low Alloy Steel Bare Wire . . . . . . . . . . . . . . . 1 Alloy Steel 70S-3.....................pg 2 70T-1................... pg 17 6010 Plus.............pg 8
70S-6.....................pg 2 70T-4................... pg 17 6011....................pg 8
Mild and Low Alloy Steel Electrode . . . . . . . . . . . . . . . 8 70S-B2L.................pg 2 71T-1/T-9............. pg 18 6013....................pg 9
pg 1-24 80S-B2...................pg 3 71T-1M................. pg 18 6022....................pg 9
Mild and Low Alloy Steel Flux Cored Wire . . . . . . . . . . . . 17 80S-B6...................pg 3 71T-11................. pg 18 7014....................pg 9
80S-D2...................pg 4 71T-GS................. pg 19 7016.................... pg 10
Stainless Steel 80S-NI1..................pg 4 80T1-B2............... pg 19 7018-1................. pg 10
80S-NI2..................pg 4 80T1-Ni1.............. pg 19 7018 AC............... pg 10
Stainless Steel Bare Wire . . . . . . . . . . . . . . . . . . . . 25 90S-B3...................pg 5 80T5-B2............... pg 20 7018-A1............... pg 11
90S-B9...................pg 5 81T1-A1............... pg 20 7024.................... pg 11
Stainless Steel Coated Electrodes . . . . . . . . . . . . . . . . 34 100S-1...................pg 5 81T1-B2............... pg 20 8018-B2............... pg 11
Stainless Steel Flux Cored Wire . . . . . . . . . . . . . . . . . 42 110S-1...................pg 6 81T1-B2L.............. pg 21 8018-B3L.............. pg 12
120S-6...................pg 6 81T1-B6............... pg 21 8018-B6............... pg 12
Aluminum Alloys . . . . . . . . . . . . . . . . . . . . . . 46 RG-45....................pg 6 81T1-B8............... pg 21 8018-B8............... pg 12
RG-60....................pg 7 81T1-Ni1.............. pg 22 8018-C1............... pg 13
Copper and Silver Brazing Alloys . . . . . . . . . . . . . . 50 81T1-Ni2.............. pg 22 8018-C2............... pg 13
81T1-W2.............. pg 22 8018-C3............... pg 13
Nickel Alloys 91T1-B3............... pg 23 9015-B9............... pg 14
91T1-B9............... pg 23 9018-B3............... pg 14
Nickel Alloy Bare Wire . . . . . . . . . . . . . . . . . . . . . 58 91T1-K2............... pg 23 9018-B3L.............. pg 14
100T1-K3............. pg 24 9018-B9............... pg 15
Nickel Alloy Coated Electrodes . . . . . . . . . . . . . . . . . 63
4130-LN............... pg 24 9018-M................. pg 15
Nickel Alloy Flux Cored Wire . . . . . . . . . . . . . . . . . . 67 10018-M............... pg 16
11018-D2............. pg 16

Cobalt Alloys . . . . . . . . . . . . . . . . . . . . . . . . 69 12018-M............... pg 16
Titanium and Zirconium Alloys . . . . . . . . . . . . . . . 74 Stainless 308/308H............. pg 25

Steel 308/308L.............. pg 26
Maintenance & Repair/Hardfacing . . . . . . . . . . . . . 76 308LSi.................. pg 26
309...................... pg 26
pg 25-45 309L.................... pg 27
309LSi.................. pg 27
309LMo................ pg 27
310...................... pg 28
312...................... pg 28
3116/316H........... pg 28
3116/316L............ pg 29
316LSi.................. pg 29
317L.................... pg 29
Alloys Index Alloys Index
Pg 4 Pg 5
Bare Wire Cored Wire Electrodes & Rods Bare Wire Cored Wire Electrodes & Rods
Stainless 320...................... pg 30 308L-T1................ pg 42 Duplex 2209 AC-DC.... pg 34 Brazing Silvaloy 0.............. pg 55
Steel 320LR.................. pg 30 308L-MC............... pg 42 308/308H-16........ pg 34 Alloys Silvaloy 5.............. pg 55
(continued) 330...................... pg 30 308H-T1............... pg 42 308/308L-16......... pg 34 Silvaloy 6F............ pg 55
347...................... pg 31 309L-T1................ pg 43 309-16................. pg 35 Silvaloy 15............ pg 56
409Cb.................. pg 31 309L-MC............... pg 43 309Cb-16............. pg 35 pg 55-57 Silvaloy 50............ pg 56
pg 25-45 410...................... pg 31 316L-T1................ pg 43 309L-16................ pg 35 Silvaloy 45............ pg 56
410NiMo............... pg 32 316L-MC............... pg 44 309MoL-16............ pg 36 Silvaloy 50N.......... pg 57
420...................... pg 32 317L-T1................ pg 44 310-16................. pg 36 Silvaloy A-45......... pg 57
430...................... pg 32 347-T1................. pg 44 310Mo-16............. pg 36
630...................... pg 33 409-MC................ pg 45 312-16................. pg 37 Nickel Alloy 55................ pg 58 82-T1................... pg 67 55........................ pg 63
2209.................... pg 33 409Cb.................. pg 45 316/316H-16........ pg 37 Alloys Alloy 99................ pg 59 622-T1................. pg 67 99........................ pg 63
2553.................... pg 33 2209-T1................ pg 45 316/316L-16......... pg 37 Alloy 59................ pg 59 625-T1................. pg 67 112...................... pg 63
317L-16................ pg 38 Alloy 60................ pg 59 C276-T1............... pg 68 117...................... pg 64
pg 58-68
320-16................. pg 38 Alloy 61................ pg 60 141...................... pg 64
320LR-16.............. pg 38 Alloy 65................ pg 60 182...................... pg 64
330-16................. pg 39 Alloy 67................ pg 60 187...................... pg 65
347-16................. pg 39 Alloy 82................ pg 61 190...................... pg 65
410-16................. pg 39 Alloy 622.............. pg 61 Weld A................. pg 65
410NiMo-16.......... pg 40 Alloy 625.............. pg 61 C276.................... pg 66
430-16................. pg 40 Alloy C276............ pg 62 X.......................... pg 66
630-16................. pg 40 Alloy W................. pg 62
2209-16............... pg 41 Alloy X.................. pg 62
2553-16............... pg 41
Cobalt 1M....................... pg 72 1.......................... pg 69
Aluminum 1100.................... pg 46 4047.................... pg 47 Alloys 6M....................... pg 72 6.......................... pg 70
Alloys 4043.................... pg 47 1300.................... pg 49 12M..................... pg 73 12........................ pg 70
5183.................... pg 47 21M..................... pg 73 21........................ pg 70
5356.................... pg 48
pg 69-73
1 Coated.............. pg 71
pg 46-49 5554.................... pg 48 6 Coated.............. pg 71
5556.................... pg 48 12 Coated............. pg 71
21 Coated............. pg 72
Copper A1 Bare................ pg 50 A2 Coated............. pg 51
Alloys A2 Bare................ pg 51 Titanium ERTi-1.................. pg 74
A3 Bare................ pg 51 and ERTi-2.................. pg 75
A4 Bare................ pg 52 ERTi-5.................. pg 75
pg 50-54 Deoxidized Copper..... pg 52
Zirconium
ZR 702................. pg 75
Ni AL Bronze......... pg 52 Alloys
Phos-Bronze C...... pg 53
Silicon Bronze....... pg 53 pg 74-75
1400 Phos-Bronze.... pg 53
Low Fuming Bronze.... pg 54
Nickel Silver.......... pg 54
Alloys Index
Pg 6 Pg 1
Bare Wire Cored Wire Electrodes & Rods Mild and Low
Alloy Steel
Maintenance Techniwear 56...... pg 79 1100.................... pg 76
& Techniwear 61...... pg 80 Cast SM................ pg 77
Techniwear 65...... pg 80 Cast DM............... pg 77
Repair Steel alloyed with a variety of elements
1300.................... pg 77
Hardfacing Techniwear 21...... pg 78 in amounts of between 1 and 50%
Techniwear 31...... pg 78
pg 76-80 Techniwear 25...... pg 78
by weight to improve its mechanical
Techniwear 40...... pg 79 properties such as hardness, ductility,
Techniwear 50...... pg 79 and tensile strength. Common alloying
elements are molybdenum, manganese,
nickel, chromium, vanadium, silicon
and boron. Low alloy steels are usual-
ly used to achieve better hardenability,
which in turn improves its other
mechanical properties. They are also
used to increase corrosion resistance
in certain environmental conditions.
Carbon and other elements act as a
hardening agent.
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Mild and Low Alloy Steel Bare Wire
70S-2
Atlanta, GA 1-800-445-2152 - Fax: 404-699-7800 Description: 70S-2 is triple deoxidized with Aluminium, Titanium and Zirconium as well as Manganese and Silicon, makes this
wire capable of producing efficient welds when the steel to be welded is rusty, dirty, undercoat painted or has mill scale.
Jackson, MS 1-800-647-7144 - Fax: 601-353-4848 Application: Premium wire for welding mild and low alloy steels as well as thin walled materials. It is recommended for pipe
welding and for root passes in heavy vessel construction. Also for welding steels of which surface will be coated.
Grand Prairie (Dallas), TX 1-888-623-2571 - Fax: 972-623-2510 Specifications: Conforms to AWS A5.18 Classification: ER70S-2
Weld Metal - Chemistry
Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181 Typical %

C (max)
0.07
CR (max)
0.015
Ni (max)
0.015
Mn
0.9-1.4
Si
.40-.70
P (max)
0.025
S (max)
0.035
Cu (max)
0.5
Mo (max) V (max) Ai Ti Fe Zr
Houston, TX 1-877-674-5586 - Fax: 832-308-1985 Typical % 0.15 0.03 .05-.15 .05-.15 bal. .02-.12
Weld Metal - Mechanical Properties

Tensile Strength Yield Strength Elongation in 2”
Typical % 78 ksi 60 ksi 25%
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Atlanta, GA 1-800-445-2152 - Fax: 404-699-7800 • Jackson, MS 1-800-647-7144 - Fax: 601-353-4848 • Grand Prairie (Dallas), TX 1-888-623-2571 - Fax: 972-623-2510
Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181 • Houston, TX 1-877-674-5586 - Fax: 832-308-1985
Pg 2 Mild and Low Alloy Steel Bare Wire Mild and Low Alloy Steel Bare Wire Pg 3
70S-3 80S-B2
Description: A premium mild steel solid wire, with silicon and manganese levels suitable for general purpose welding
Description: 80S-B2 requires careful control of preheat, interpass temperatures, and post-weld heat treatment to prevent cracking.
over clean to light levels of rust and mill scale.
80S-B2 is classified after post-weld heat treatment. Special care must be taken when using it in the as-welded condition due to higher
Application: Frame fabrication, automotive structures, farm implements, construction equipment, pressure vessels, pipe strength levels. Recommended shielding gas is CO 2 or an Argon/CO 2 mixture.
fabrication, railcar construction and repair, general fabrication. Widely used in high-speed robotic and automatic welding
applications and semi-automatic applications. Application: Used to weld 1.25% Chrome - .50% Moly steels for elevated temperatures and corrosive service.
Specifications: Conforms to AWS A5.18 Classification: ER70S-3
Specifications: Conforms to AWS A5.28 Classification: ER80S-B2
C CR (max) Ni (max) Mn Si P (max) S (max) Cu (max) Weld Metal - Chemistry
C CR Ni (max) Mn Si P (max) S (max) Cu (max) Mo Other (max)
Typical % .06-.15 .015 .015 0.9-1.4 .45-.75 0.025 0.035 0.5
Typical % 0.07-0.12 1.2-1.5 0.20 0.4-0.6 0.4-0.7 0.25 0.025 0.35 0.40-0.65 0.5
Mo (max) V (max) Fe Other
Typical % 0.15 .03 bal. .50 (max)
Weld Metal - Mechanical Properties Tensile Strength Yield Strength Elongation in 2”
Tensile Strength Yield Strength Elongation in 2” Typical % 80 ksi 68 ksi 19%
70S-6 80S-B6
Description: A premium mild steel solid wire formulated to provide high quality welds and trouble-free performance from heavy Description: 80S-B6 is used for elevated temperature creep service and with corrosion resistance against steam, hot hydrogen gas
duty, high speed, spray transfer applications all the way to light duty low speed, short-arc applications. and high sulfur crude oils. A preheat and inter-pass temperature of not less than 350°F should be maintained during welding.
Application: Frame fabrication, automotive structures, farm implements, construction equipment, pressure vessels, pipe
fabrication, railcar construction and repair, general fabrication. Used in high-speed robotic and automatic welding applications Application: 80S-B6 is used for joining 5%Cr and 1/2% molybdenum steels such as A336 Gr. F5, A155 Gr. 5 Cr, A335 Grs. P5
and semi-automatic applications. and P5b, A217 C5 (cast) and A199/A213 Grs. T5 and T5b. Used primarily in the petro-chemical and refinery industries.
Specifications: Conforms to AWS A5.28 Classification: ER80S-B2
C CR (max) Ni (max) Mn Si P (max) S (max) Cu (max) Weld Metal - Chemistry
Typical % .06-.15 0.15 0.15 1.4-1.85 .8-1.15 0.025 0.035 0.5 C (max) CR Ni (max) Mn Si (max) P (max) S (max) Cu (max) Mo Other (max)
Mo (max) V (max) Fe Other (max) Typical % .10 4.5-6.0 0.60 0.4-0.7 0.05 0.025 0.025 0.35 0.45-0.65 0.05
Typical % 0.15 0.03 bal. 0.50
Tensile Strength Yield Strength Elongation in 2” Typical % 80 ksi 68 ksi 19%
70S-B2L 80S-B8
Description: 70S-B2L is identical to 80SB2, except for the low-carbon content (0.05 % max), which makes it more resistant to Description: 80S-B8 is used for joining 9Cr-1Mo air hardening steels for elevated temperature creep service, and with corrosion
cracking and more suitable for welds to be left in the as-welded condition or when the accuracy of the postweld heat treatment resistance from steam, hot hydrogen gas, and high sulfur crude oils. These include steels such as A335 Grade P9, A336 Grade F9,
operation is questionable. A preheat and interpass temperature of not less than 275°F should be maintained during welding. A217 C12 (Cast), and A199, A200, and A213 grade T9. A preheat and interpass temperature of not less than 350°F should
be maintained during welding.
Application: 70S-B2L is used to weld 1/2Cr-1/2Mo, 1Cr-1/2Mo, and 1-1/4Cr-1/2Mo steels for elevated temperatures and
Application: 80S-B8 is used primarily in the petrochemical and refinery industries. It was designed for welding materials of
corrosive service. It is also used for joining dissimilar combinations of Cr-Mo and carbon steels.
similar composition.
Specifications: Conforms to AWS A5.28 Classification: ER70S-B2L Specifications: Conforms to AWS A5.28 Classification: ER80S-B8
Weld Metal - Chemistry Weld Metal - Chemistry
C (max) CR Ni (max) Mn Si P (max) S (max) Cu (max) Mo Other (max)
C (max) CR Ni (max) Mn Si (max) P (max) S (max) Cu (max) Mo Other (max)
Typical % .05 1.2-1.5 0.20 0.4-0.7 0.4-0.7 0.025 0.025 0.35 0.4-.65 0.50 Typical % 0.10 8.0-10.5 0.5 0.4-0.7 0.5 0.025 0.025 0.35 0.8-1.2 0.50
Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Tensile Strength Yield Strength Elongation in 2” Tensile Strength Yield Strength Elongation in 2”
Typical % 75 ksi 58 ksi 19% Typical % 79 ksi 63 ksi 30%
On the Web: techniweldusa.com • E-MAIL: sales@techniweldusa.com On the Web: techniweldusa.com • E-MAIL: sales@techniweldusa.com
Atlanta, GA 1-800-445-2152 - Fax: 404-699-7800 • Jackson, MS 1-800-647-7144 - Fax: 601-353-4848 • Grand Prairie (Dallas), TX 1-888-623-2571 - Fax: 972-623-2510 Atlanta, GA 1-800-445-2152 - Fax: 404-699-7800 • Jackson, MS 1-800-647-7144 - Fax: 601-353-4848 • Grand Prairie (Dallas), TX 1-888-623-2571 - Fax: 972-623-2510
Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181 • Houston, TX 1-877-674-5586 - Fax: 832-308-1985 Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181 • Houston, TX 1-877-674-5586 - Fax: 832-308-1985
80S-D2 90S-B3
Description: A mild steel solid wire that contains 0.50 % Molybdenum for increased strength and high levels of manganese and
silicon to provide good wetting, and good rust and scale tolerance. Description: 90S-B3 is a solid wire used to weld 2.25% Chromium- 1% Molybdenum steels. Careful control of preheat and
interpass temperatures and postweld heat treatment is essential to prevent cracking.
Application: 80S-D2 will give radiographic quality welds with excellent bead appearance in both ordinary and difficult-to-weld
carbon and low alloy steels. It is suitable for single and multiple pass welding of carbon and low alloy steels and higher strength
steels in the as welded and post weld heat treated conditions. Application: Used for high temperature, high pressure piping, pressure vessels, and in oil refinery and chemical plants.
Specifications: Conforms to AWS A5.28 Classification: ER80S-D2 Specifications: Conforms to AWS A5.28 Classification: ER90S-B3

C Ni (max) Mn Si P (max) S (max) Cu (max) Mo Other (max)
C CR Ni (max) Mn Si P (max) S (max) Cu (max) Mo Other (max)
Typical % .07-1.12 0.158 1.6-2.1 0.5-0.8 0.025 0.025 0.5 0.4-0.6 0.50
Typical % .07-0.12 2.3-2.7 0.20 0.4-0.7 0.4-.07 0.025 0.025 0.35 0.9-1.2 0.50

Typical % 106 ksi 90.2 ksi 22.5%
80S-Ni1 90S-B9
Description: 80S-Ni1 wire deposits weld metal containing a nominal 1% nickel, similar to an E8018C3 coated electrode.
Application: 80S-Ni1 is used for welding low alloy high-strength steels that requires good toughness at temperatures Description: 90S-B9 is a solid wire suitable for 9% Chromium steels such as P91, T91, and F91.
as low as -50ºF (-46ºC).
Application: 90S-B9 is used to weld high temperature steels for hot hydrogen service. Applications include steam generation
Specifications: Conforms to AWS A5.28 Classification: ER80S-Ni1
and petrochemical equipment.
Weld Metal - Chemistry Specifications: Conforms to AWS A5.28 Classification: ER90S-B9

C (max) CR (max) Ni Mn (max) Si P (max) S (max) Cu (max)
Typical % 0.12 0.15 0.8-1.1 1.25 0.4-.08 0.025 0.025 0.35 Weld Metal - Chemistry
Mo (max) V (max) Other (max) C CR Ni (max) Mn (max) Si P (max) S (max) Cu (max) Mo V Other (max)
Typical % 0.35 0.05 0.50 Typical % .07-0.13 8.0-9.5 1.0 1.25 0.15-0.30 0.01 0.01 0.20 0.8-1.1 0.15-0.25 0.50

Typical % 87 ksi 73.95 ksi 25% Typical % 110.1 ksi 97.1 ksi 20%
80S-Ni2 100S-1
Description: 80S-NI2 is a mild steel solid wire that contains over 2% nickel. It will give radiographic quality welds with
excellent bead appearance and is suitable for single and multiple pass welding. Description: 100S-1 produces high tensile strength, high impact resistant weld deposits that retain their toughness to -70°F
making it suitable for low temperature critical applications.
Application: 80S-NI2 is used for welding of fine grain structural steels if low temperature impact values are required.
For service temperatures down to -76 °F (-60 °C). Application: 100S-1 is meant for the welding of HY80 and HY100 steels.
Specifications: Conforms to AWS A5.28 Classification: ER80S-Ni2 Specifications: Conforms to AWS A5.28 Classification: ER100S-1

C (max) Ni Mn (max) Si P (max) S (max) Cu (max) Other (max)
C (max) CR (max) Ni (max) Mn (max) Si (max) Mo (max)
Typical % 0.12 2.0-2.75 1.25 0.4-0.8 0.025 0.025 0.35 0.05
Typical % 0.06 0.2 1.6 1.6 0.45 0.4

Typical % 91.3 ksi 78.3 ksi 28%
110S-1 RG-60
Description: The high silicon and manganese composition removes impurities from the molten metal thereby eliminating the
Description: 110S-1 produces high tensile strength, high impact resistant weld deposits that retain their toughness to -70°F making
need for flux.
it suitable for low temperature critical applications.
Application: RG-60 is used to produce high tensile strength quality welds on low carbon and low alloy steels. It is also used for
Application: 110S-1 is meant for the welding of HY100 steels as well as a variety of structural applications where tensile
the oxyfuel gas welding of carbon steels, where the minimum tensile strength requirement does not exceed 60 ksi (415 MPa).
strength requirements exceed 100 ksi (690 MPa).
Specifications: Conforms to AWS A5.2 Classification: RG60

C (max) Mn Si P (max) S (max)
C (max) CR (max) Ni (max) Mn (max) Si (max) Mo (max)
Typical % 0.15 0.90-1.40 .10-.35 0.035 0.035
Typical % 0.06 0.3 2.2 1.6 0.4 0.4

Typical % 114 ksi 98.5 ksi 15% Typical % 60 ksi N/A ksi 20%
120S-1
Description: 120S-1 deposits high strength, very tough weld metal for critical applications. 120S-1 can be welded in all positions.
Recommended shielding gas is CO2 or Argon/O 2 mix. offers a full line of
Application: 120S-1 was originally developed for welding HY100 steels for military applications, it is also used for a variety of
structural applications where tensile strength requirements exceed 100 ksi (690 MPa), and excellent toughness is required to
temperatures as low as -60°F (-51°C). manual welding accessories
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max)
Typical % 0.07 0.4 2.4 1.7 0.5 0.006 0.008
Mo (max) Other (max)
Typical % 0.5 0.5

RG-45
Description: A copper coated gas welding rod that is used for welding ordinary low carbon steel up to ¼” thick.
Application: It is recommended where ductility and machinability are most important. This rod is excellent for the welding of
steel sheets, plates, pipes, castings and structural shapes where the minimum tensile strength requirement does not exceed
45 ksi (310 MPa).
Specifications: Conforms to AWS A5.2 Classification: RG-45

C (max) Mn Si (max) P (max) S (max) Al
Typical % 0.08 0.50 0.1 0.035 0.035 0.02

Typical % 45 ksi N/A ksi 22%
Pg 8 Mild and Low Alloy Steel Electrode Mild and Low Alloy Steel Electrode Pg 9
6010 6013
Description: 6010 is a quick-starting, cellulosic mild steel electrode that provides outstanding arc stability, penetration and Description: An all purpose electrode that provides excellent arc stability. Can be used for light gauge metal and offers sufficient
wash-in. It produces an X-ray quality weld with light slag that’s easy to remove. penetration for welding on heavier assemblies with light slag that’s easy to remove.
Application: Can be used to weld the following API 5L steels: Grade A, B, X-42, X-46, X-52, X-56 and for the root pass on material Application: Ideal for general purpose fabrication, metal buildings, machine parts and shaft buildup. Suitable for welding hard
up to X-80. Used for construction and shipbuilding, general purpose fabrication, maintenance welding, out-of-position X-ray welds, to reach areas and spot welding.
pipe welding and vertical and overhead plate welding. Specifications: Conforms to AWS A5.1 Classification: E6013
Specifications: Conforms to AWS A5.1 Classification: E6010
Weld Metal - Chemistry C (max) Mn (max) Si (max) P (max) S (max)
C (max) Mn Si (max) Typical % 0.10 0.28 0.27 0.012 0.016
Typical % 0.06 0.40 0.20
Tensile Strength Yield Strength Elongation in 2” Typical % 72.6 ksi 61.3 ksi 26.5%
6010 Plus 6022

Description: 6010 Plus is a quick-starting, cellulosic mild steel electrode that provides outstanding arc stability, penetration and
wash-in. It produces an X-ray quality weld with light slag that’s easy to remove. It features enhanced weldability and increased Description: Designed for welding roof decking to support beams and other similar applications where burn-through spot welds
physical properties. with full penetration are required. It is also used to weld through galvanized or painted roof decking and can be used on plated
and dirty decking as well.
Application: 6010 Plus can be used to weld the following API 5L steels: Grade A, B, X-42, X-46, X-52, X-56 and for the root pass
on material up to X-80. Used for construction and shipbuilding, general purpose fabrication, maintenance welding, out-of-position
Application: Burn-through spot welds for roof decking and sheet metal, rapid downhill welding to join light gauge materials.
X-ray welds, pipe welding and vertical and overhead plate welding.
Specifications: Conforms to AWS A5.1 Classification: E6010 Specifications: Conforms to AWS A5.1 Classification: E6022

C (max) Mn Si (max) C (max) Mn Si (max) P (max) S (max)
Typical % 0.15 0.45 .15 Typical % 0.18 0.25 0.15 0.015 0.017

Typical % 72 ksi 60 ksi 25% Typical % 60 ksi N/A Min N/A Min
6011 7014
Description: A quick-starting mild steel electrode with stable arc characteristics and excellent penetration that produces a fine Description: A versatile, all-position electrode, with a smooth stable arc, that can be used with either AC or DC (electrode
spray transfer. Excellent choice for welding on steels that cannot be completely cleaned or where the steel is rusty or painted. The negative or electrode positive) power. It has a rutile base with an iron powder addition that serves to increase welder-appeal
slag detaches easily. with its outstanding deposition rate and speed of travel. The slag detaches easily.
Application: Galvanized steel work, general fabrication, railroad cars, shipbuilding, construction, light sheet metal fabrication
and structural work. Application: Construction of frames, heavy sheet metal, and machine bases.
Specifications: Conforms to AWS A5.1 Classification: E6011 Specifications: Conforms to AWS A5.1 Classification: E7014

C (max) Mn Si (max) P (max) S (max) C (max) Mn Si (max) P (max) S (max)
Typical % 0.14 0.47 0.18 0.009 0.009 Typical % 0.06 0.54 0.35 0.026 0.013

Typical % 77.7 ksi 63.2 ksi 25% Typical % 79 ksi 68.1 ksi 27.5%
7016 7018-A1
Description: 7016 is a basic coated electrode for making vertical-down fillet joints with a flat appearance at high speed. The slag Description: 7018-A1 is an outstanding welding electrode for welding the 0.50% molybdenum steel and other low alloy
is of the self-lifting type. steels. The specially formulated coating resists moisture pick-up of high heat and humidity. 7018-A1 offers resistance to
moisture reabsorption which helps prevent hydrogen cracking and aids in elimination of starting porosity.
Application: 7016 is especially good on AC and is used in shipbuilding and structural engineering.
Application: 7018-A1 is used primarily for pressure vessel applications. This includes construction and maintenance of boilers,
Specifications: Conforms to AWS A5.1 Classification: E7016 piping and tubing.
Specifications: Conforms to AWS A5.5 Classification: E7018-A1 H4R, E7018-A1

C (max) Mn Si (max) Weld Metal - Chemistry
Typical % 0.085 0.54 .50 C (max) Mn (max) Si (max) P (max) S (max) Mo (max)
Typical % 0.04 0.72 0.31 0.014 0.011 0.54

7018-1 7024
Description: A general purpose electrode that provides excellent start and restart capabilities, and a smooth and virtually spatter Description: An excellent high-speed electrode for fillet welds. It is exceptionally fast when used down hand in properly designed
free arc for superior weldability. Slag removal is one of the best and in many cases is self-peeling. It operates smoothly even on weld joints or in horizontal fillet welds where equal leg fillets are desired. When a drag welding technique is used, it operates well
somewhat dirty or rusty surfaces. on either AC or DC (electrode negative) power. 7024 minimizes slag entrapment, and the slag is self-removing in most applications.
Application: Petrochemical plants (pressure vessels, fittings, piping), steel structural work, field erections (buildings and bridges); Application: Earth moving equipment, mining machinery, plate fabrication, railroad cars, structural, shipbuilding and mobile trailers.
mining equipment; some pipelines; rail car and locomotive construction; heavy equipment fabrication and repair, shipbuilding,
drilling rigs; farm machines. Specifications: Conforms to AWS A5.1 Classification: E7024, E7024-1
Specifications: Conforms to AWS A5.1 Classification: E7018 H4R, E7018-1 H4R

Weld Metal - Chemistry C (max) Mn (max) Si (max) P (max) S (max)
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) Mn+Ni+Cr+V
Typical % 0.02 0.01 0.07 1.06 0.5 0.011 0.014 0.01 1.28
Typical % 0.06 0.81 .43 0.018 0.019

Typical % 78.5 ksi 65.5 ksi 28% Typical % 82 ksi 72 ksi 25%
7018 AC 8018-B2
Description: 7018 AC is highly recommended for applications using small 208/230V, single phase AC welders, 7018AC has good Description: Used to produce high tensile strength quality welds on higher strength steels greater than 80,000 pounds. The coating is
operator appeal, excellent re-striking characteristics and an extremely stable arc. specially formulated to resist moisture pick-up under conditions of high heat and humidity, which helps prevent hydrogen cracking and aids
in elimination of starting porosity.
Application: 7018 AC is also an excellent choice for skip or tack welds. The slag is self-removing in most applications.
Application: Used for fabrication and maintenance of boilers and piping made of heat resisting Cr-Mo alloyed steels. Weld metal
7018AC will work well on all AC power sources and performs exceptionally well on utility-type welders.
is resistant to working temperatures up to 1058°F.
Specifications: Conforms to AWS A5.1 Classification: E7018 H4, E7018 Specifications: Conforms to AWS A5.5 Classification: E8018-B2 H4R, E8018-B2
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max)
C (max) Mn Si (max) P (max) S (max) Cr Mo
Typical % 0.04 0.07 0.08 0.07 0.29 0.08 0.01 0.01 0.02
Typical % 0.07 0.71 .62 0.010 0.009 1.30 0.55

Typical % 81.2 ksi 73.1 Min 29.5 Min Typical % 102 ksi 91 ksi 21%
8018-B3L 8018-C1
Description: 8018-B3L is a low carbon electrode designed for welding 2-¼Cr – 1% Mo steels. The low carbon content contributes Description: 8018-C1 outstanding characteristics provide good puddle control with excellent wetting action and tie in, good
to its crack resistance. It offers good arc stability, low spatter and high deposition efficiency. arc characteristics and easy slag removal. The coating is specially formulated to resist moisture pick-up under conditions of
high heat and humidity, that helps retard hydrogen cracking and aids in elimination of starting porosity.
Application: 8018-B3L’s extra low carbon content proves microstructure stability during high temperature service applications, and
pressure piping such as found in steam power generating equipment, boiler and heat exchanger steel tubes, marine equipment, Application: 8018-C1 is designed for use in the welding of nickel bearing steels for low temperature applications where
chemical processing equipment and oil refinery equipment. toughness of the weld metal is important. Such applications include ship building, storage, piping and tanks used in the
storage of gases.
Specifications: Conforms to AWS A5.5 Classification: E8018-B3L
Specifications: Conforms to AWS A5.5 Classification: E8018-C1 H4

C (max) CR Mn (max) Si (max) P (max) S (max) Mo C (max) Ni (max) Mn (max) Si (max) P (max) S (max)
Typical % 0.05 2.0-2.5 0.9 0.8 0.03 0.03 0.9-1.2 Typical % 0.42 2.43 0.95 .36 0.010 0.011

Typical % 93.2 ksi 78 ksi 25% Typical % 91 ksi 80 ksi 26%
8018-B6 8018-C2
Description: 8018-B6 is an iron powder low hydrogen covered electrode designed for the welding of 5% Cr, 1/2% Mo steels Description: 8018-C2 is excellent for low temperature applications requiring tensile strengths greater than 80,000 psi
and other chromium-molybdenum steels. Its special coating reduces moisture pick-up, minimizing hydrogen cracking and starting and for welding 2% to 4% nickel steels. This electrode features a special formulated coating designed to reduce moisture
porosity. It strikes and re-strikes easily, and provides a stable arc that is easy to control. pick-up and help minimize hydrogen cracking and starting porosity which makes it an outstanding choice in conditions of
high heat or humidity.
Application: 8018-B6 is primarily used in the petrochemical and petroleum industries. Excellent for tubes, tube sheets, and
plate steels for high pressure hydrogen service. Application: Used in shipbuilding, piping and gas storage tanks, as well as in the welding of AR and T-1 steels.
Specifications: Conforms to AWS A5.5 Classification: E8018-B6 H4R Specifications: Conforms to AWS A5.5 Classification: E8018-C2 H4

C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) C (max) Ni (max) Mn (max) Si (max) P (max) S (max)
Typical % 0.06 4.4 0.042 0.8 0.29 0.01 0.01 0.50 Typical % 0.03 3.18 1.01 0.40 0.01 0.02

Typical % 96 ksi 80 ksi 24% Typical % 95 ksi 82 Min 24 Min
8018-B8 8018-C3
Description: 8018-B8 is designed for joining creep-resistant, high chromium (9% Cr) alloys of similar composition. Its iron Description: 8018-C3 is designed for 80,000 tensile strength applications, and also 1% nickel applications. This electrode
powder low hydrogen coating reduces moisture pick-up and helps to minimize hydrogen cracking and starting porosity. It is provides excellent puddle control with good wetting action and tie in. It offers good arc characteristics and easy slag removal,
the best choice when service conditions are too severe for 9018B3 or 8018B6. and will provide notch toughness of 20 ft lbs. at -40°F. The coating is specially formulated to resist conditions of high heat
and humidity and offers resistance to moisture reabsorption.
Application: Ideal for use in the petrochemical and petroleum industries. Excellent for tubes, tube sheets, and plate steels
for high pressure hydrogen service, as well as 9% Cr, 1% Mo steels. Application: 8018-C3 is designed for use on 80,000 tensile steels of both commercial and military applications.
Specifications: Conforms to AWS A5.5 Classification: E8018-B8 H4R Specifications: Conforms to AWS A5.5 Classification: E8018-C3 H4

C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max)
Typical % 0.07 9.3 0.12 0.077 0.42 0.02 0.01 0.086 Typical % 0.05 0.07 0.96 1.03 0.26 0.012 0.009 0.10 0.02

9015-B9 9018-B9
Description: 9015-B9 is designed for joining creep-resistant, high chromium (9% Cr-1% Mo-V) alloys of similar composition Description: 9018-B9 is an iron powder low hydrogen coated electrode designed to weld the modified 9% Chromium – 1%
and is the best choice when service conditions are too severe for 9018B3, 8018B6, or 8018B8 with improved creep resistance. Molybdenum steels known by the designations T91, P91 or Grade 91. These steels are designed to provide improved creep
strength, toughness fatigue and oxidation, and corrosion resistance at elevated temperatures. The low hydrogen powder
Application: Ideal for use in the petrochemical and petroleum industries, and for use in high temperature service applications
covering has good deposition with smooth arc, low spatter and easy slag removal.
such as power generation and allied industries. Excellent for welding tubes and tube sheets, pipe and plate steels for high
pressure hydrogen service, as well as 9% Cr-1% Mo-V steels. Application: 9018-B9 is commonly used in maintenance and fabrication of base metals in the power generation, steam
piping and equipment found in elevated operating temperatures.
Specifications: Conforms to AWS A5.5 Classification: E9015-B9 H4R
Specifications: Conforms to AWS A5. 5 Classification: E9018-B9
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Weld Metal - Chemistry
Typical % 0.10 9.6 0.70 0.50 0.25 0.01 0.008 C CR Ni (max) Mn (max) Si (max) P (max) S (max)
Cu (max) Mo (max) V (max) Al (max) N (max) Nb (max) Typical % 0.8-0.13 8.0-10.5 1.0 1.25 0.3 0.01 0.01
Typical % 0.03 0.90 0.19 0.01 0.04 0.07 Cu (max) Mo V Al (max) N Nb
Typical % 0.25 0.85-1.2 0.15-0.3 0.04 0.02-0.07 0.02-0.1

Typical % 122 ksi 104 ksi 18.2%
Typical % 120.2 ksi 104.4 ksi 18%
9018-B3 9018-M
Description: Used to produce high quality welds on higher strength piping, castings and forgings. The coating is specially formulated Description: 9018-M is an outstanding welding electrode for welding higher strength steels with tensile strength in excess of
to resist moisture pick-up under conditions of high heat and humidity, which helps prevent hydrogen cracking and aids in elimination of 90,000 psi. The coating is specially formulated to resist moisture pick-up under conditions of high heat and humidity. 9018-M
starting porosity. offers resistance to moisture reabsorption to help prevent hydrogen cracking and aids in elimination of starting porosity.
Application: Used for welding boilers and piping made of heat resisting Cr-Mo alloyed steels, and nitrated steels. Weld metal
Application: 9018-M is used for joining HY-90, HY-80, T-1 and other high tensile steels.
is resistant to working temperatures up to 1112 °F.
Specifications: Conforms to AWS A5.5 Classification: E9018-B3 H4R Specifications: Conforms to AWS A5.5 Classification: E9018-M H4R

C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max)
C (max) Cr (max) Mn (max) Si (max) P (max) S (max) Mo (max)
Typical % 0.054 0.07 1.64 1.1. 0.27 0.012 0.009 0.35 0.012
Typical % 0.08 2.28 0.72 0.42 0.014 0.009 1.19

10018-D2
9018-B3L
Description: 10018-D2 features good arc characteristics, crack resistance and ductility, is outstanding for welding low alloy, high-
Description: 9018-B3L is an outstanding electrode for welding high strength piping, where cracking is a problem. It provides strength steels and manganese-molybdenum steels requiring tensile strengths of at least 100,000 psi. Its specially formulated
excellent notch toughness, 20 ft lbs minimum at 100°F. The coating is specially formulated to resist moisture pick-up under coating, designed to reduce moisture pick-up and minimize hydrogen cracking and starting porosity, makes it great for conditions
conditions of high heat and humidity and offers resistance to moisture reabsorption which helps prevent hydrogen cracking of high heat and humidity.
and aids in elimination of starting porosity. Definitely a preferred electrode with high operator appeal.
Application: 10018-D2 is excellent for manganese-molybdenum castings, alloy forgings, structural, and for pressure vessels in
Application: 9018-B3L is used in welding chrome-moly pipes and boiler work. either as welded or stress relieved conditions.
Specifications: Conforms to AWS A5. 5 Classification: E9018-B3L H4R Specifications: Conforms to AWS A5.5 Classification: E10018-D2 H4R

C (max) Cr (max) Mn (max) Si (max) P (max) S (max) Mo (max) C (max) Mn (max) Si (max) P (max) S (max) Mo (max)
Typical % 0.03 2.10 0.61 0.39 0.02 0.01 0.99 Typical % 0.05 1.85 0.45 0.025 0.012 0.35

Pg 16 Mild and Low Alloy Steel Electrode Mild and Low Alloy Steel Flux Cored Wire Pg 17
10018-M 70C-6M
Description: Features good arc characteristics, crack resistance and high ductility. For welding low alloy, high-strength steels and Description: A carbon steel, composite metal cored electrode for gas shielded arc welding.
manganese-molybdenum steels requiring tensile strengths of at least 100,000 psi. The coating is specially formulated to resist moisture
pick-up under conditions of high heat and humidity, which helps prevent hydrogen cracking and aids in elimination of starting porosity. Application: This electrode is for single and multiple-pass welding of carbon and certain low alloy steels, where a minimum tensile
strength of 70,000 psi is required in the weld metal.
Application: Excellent for manganese-molybdenum castings, alloy forgings, structural, and for pressure vessels in either as
welded or stress relieved conditions. Specifications: Conforms to AWS A5.18 Classification: E70C-6M
Specifications: Conforms to AWS A5.5 Classification: E10018-M H4R Weld Metal - Chemistry
Weld Metal - Chemistry C (max) Mn (max) Si (max) S (max) P (max)
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) Typical % 0.06 1.55 0.66 0.010 0.010
Typical % 0.06 0.10 1.55 1.25 0.40 0.015 0.01 0.30

Tensile Strength Yield Strength Elongation
Typical % 104.4 ksi 95 ksi 24%
11018-M 70T-1
Description: Features good arc characteristics, low spatter, easy slag removal, crack resistance, and high ductility. This electrode Description: A carbon steel electrode with a unique slag system which allows multiple weld beads to be stacked in a horizontal
provides excellent puddle control with good wetting action and tie in. fillet with a minimum of “roll” or convexity.
Application: For welding low alloy, high-strength steels which require weld joints with 100,000 psi minimum tensile strength, Application: This electrode is intended for single and multiple-pass welding in flat and horizontal fillet positions. For use with
good ductility and crack resistance along with high notch toughness at temperatures of -60°F. Low alloy steels typically welded with carbon dioxide gas shielding. An excellent electrode for welding plates such as ASTM A36, A285, A515, and A516.
11018 include HY-80, HY-90, HY-100 and T-1 steels.
Specifications: Conforms to AWS A5.20 Classification: E70T-1C, E70T-9C
Specifications: Conforms to AWS A5.5 Classification: E11018-M H4R
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max) C (max) Mn (max) Si (max) S (max) P (max)
Typical % 0.05 0.20 1.85 1.40 0.28 0.014 0.014 0.33 0.01 Typical % 0.06 1.56 0.58 0.010 0.006

12018-M 70T-4
Description: Features good arc characteristics, low smoke level and high ductility. For welding low alloy, high-strength steels Description: A carbon steel, flux cored electrode for use without external gas shielding in multiple pass welding of carbon steels.
requiring tensile strengths of at least 120,000 psi. The coating is specially formulated to resist moisture pick-up under conditions of
high heat and humidity, which helps prevent hydrogen cracking and aids in elimination of starting porosity. Slag removal is quick and easy. Application: This electrode is intended for flat position welding of grooves and fillets and horizontal fillet welding with extremely
high deposition rates. Ideally suited for welding applications where gas shielded electrodes may have problems, such as outdoors
Application: Typical applications include low alloy steels, forgings, castings, plate and pressure vessels, tempered steels, or in windy conditions.
cementation steels, and other steels. Specifications: Conforms to AWS A5.20 Classification: E70T-4
Specifications: Conforms to AWS A5.5 Classification: E12018-M H4R
Weld Metal - Chemistry C (max) Mn (max) Si (max) S (max) P (max)
C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max) Typical % 0.20 0.50 0.17 0.003 0.008
Typical % 0.06 0.66 2.34 1.91 0.32 0.016 0.011 0.46 0.01

Tensile Strength Yield Strength Elongation in 2” Tensile Strength Yield Strength Elongation
Typical % 138 ksi 116 ksi 20% Typical % 87.8 ksi 65 ksi 26.5%
Pg 18 Mild and Low Alloy Steel Flux Cored Wire Mild and Low Alloy Steel Flux Cored Wire Pg 19
71T-1/T-9 71T-GS
Description: 71T-1/T-9 is intended for single and multiple pass welding of carbon steels. Provides a stable arc, low spatter, Description: A carbon steel, self shielded, flux cored wire that produces smooth arc action, low spatter, full slag coverage, and
easy to remove slag, and neat weld metal. easy slag removal. Not having to use gas makes this product extremely popular due to it’s versatility and portability.
Application: This flux cored wire is intended for welding thin-gauge carbon steel. It’s the natural choice for applications such
Application: For welding mild steel, and 490MPa grade high strength steel. Use for Ships, Machinery Fabrication, Bridges,
as lap and butt welds on galvanized sheet metal, and high speed welds on sheet metal up to 3/16” thick, especially galvanized,
Structures, Steel Frames, Vessels etc.
aluminized, or other coated steels. The small diameters of this product work very well on the small 110 volt power source/feeders.
Specifications: Conforms to AWS A5.20 Classification: E71T-1C, E71T-1M, E71T-9C, E71T-9M Characteristics: 71T-GS has a superb welder appeal with exceptional quality and consistency. The arc transfer is smooth and
stable, with virtually no spatter emission. This “soft” arc transfer minimizes burn-through on thin gauge material. This slag sys-
Weld Metal - Chemistry tem enables the electrode to weld in all positions and also to make welds at high speed. Availability of diameters down to .030”
makes this product a fine choice for use on the popular 110 volt power sources.
C (max) Mn (max) Si (max) S (max) P (max)
Typical % 0.05 1.39 0.56 0.010 0.008 Specifications: Conforms to AWS A5.20 Classification: E71T-GS, E71T-14
Weld Metal - Mechanical Properties Typical Mechanical Properties

Tensile Strength Yield Strength Elongation Tensile Strength Longitudinal Guided Bend Test
Typical % 89.1 ksi 78.1 ksi 26.3% 86.4 ksi Satisfactory
71T-1M 80T1-B2
Description: 71T-1M is a flux cored wire that combines excellent performance features with the ability to produce high quality
Description: 80T1-B2 is a low alloy steel electrode for flux cored arc welding using 100% CO 2 gas. It is designed for single
welds. This wire produces fillet welds with little spatter. Cleaning time is reduced because the slag cover is complete and can be
and multiple pass welding in the flat and horizontal positions of certain chromium-molybdenum steel and pipe grades, where
easily removed.
1 1/4% Cr and 1/2% Mo are required in the weld deposit.
Application: 71T-1M is designed for welding mild and medium-carbon steels and carbon-manganese medium steels. It can also
Application: 80T1-B2 is an excellent selection to weld steels subject to high temperature service such as ASTM A387, Gr.11
be used over normal rust and mill scale. This high deposition wire offers excellent operator appeal for general steel fabrications
plate and A335 P11 pipe.
and constructions such as plate sections, beams, girders, truck chassis/bodies, shipbuilding, earth moving equipment, storage
tanks, bridge construction etc. Specifications: Conforms to AWS A5.29 Classification: E80T1-B2C
Specifications: Conforms to AWS A5.20 Classification: E71T-1/1M
Weld Metal - Chemistry C (max) CR (max) Mn (max) Si (max) P (max) S (max) Mo (max)
C (max) Mn (max) Si (max) P (max) S (max) Cr (max) Ni (max) Mo (max) V (max) Cu (max) Typical % 0.06 1.20 0.63 0.57 0.01 0.01 0.50
Typical % 0.18 1.75 0.9 0.03 0.03 0.2 0.5 0.3 0.08 0.35
Weld Metal - Mechanical Properties Tensile Strength Yield Strength Elongation
Tensile Strength Yield Strength Elongation Typical % 91 ksi 81.5 ksi 20%
80T1-Ni1
71T-11
Description: 80T1-Ni1 is a gas-shielded electrode intended for single and multiple pass horizontal fillet and flat position welding
Description: 71T-11 is a carbon steel, self-shielding flux cored wire designed for use without external gas shielding, in single of carbon and low alloy steels requiring a minimum tensile strength of 80,000 psi and good CVN toughness (30 ft . lbs. @ -20°F).
or multi pass welding having a smooth spray-type transfer.
Application: A flux cored wire intended for semi-automatic and automatic welding of carbon steel in single pass and limited Application: 80T1-Ni1 is the ideal selection for welding steels combining moderate tensile strength and excellent CVN toughness,
multiple pass applications. Designed to operate on straight polarity (DCEN) and is well suited for butt, lap, and fillet welds such as ASTM A572 Gr60, A302, A575, And A734.
steels from 16 gauge through 1/2”. Due to its versatility it is excellent for assembly and maintenance.
Specifications: Conforms to AWS A5.29 Classification: E80T1-Ni1C
Specifications: Conforms to AWS A5.20 Classification: E71T-11
Weld Metal - Chemistry C (max) CR (max) Mn (max) Si (max) P (max) S (max)
C (max) Mn (max) Si (max) P (max) S (max) Al (max)
Typical % 0.05 0.98 1.10 0.25 0.01 0.01
Typical % 0.21 0.30 0.15 0.010 0.010 1.50

Tensile Strength Yield Strength Elongation Tensile Strength Yield Strength Elongation
Typical % 89.4 ksi 66.6 ksi 23.5% Typical % 86.4 ksi 73.7 ksi 27%
80T5-B2 81T1-B2L
Description: 80T5-B2 is intended for single and multiple pass welding of certain chromium-molybdenum steels, plate and pipe Description: 81T1-B2L is a single and multiple pass premium low alloy steel electrode able to be welded in all positions of
requiring 1 1/4% chrome and 1/2% molybdenum in the weld deposit. The basic slag limits welding to horizontal fillets and the certain 1¼% Cr and ½% Mo steel plate and pipe where low carbon levels are required in the weld deposit.
flat position. As with all basic slag electrodes, welder appeal is limited compared to rutile slag electrodes.
Application: 81T1-B2L is specially designed to weld thin-walled A335-P11 pipe or tube and well suited for use in the fabrication
Application: 80T5-B2 is a good choice for welding steels such as ASTM A387 Gr 11 plate and A335 Gr P11 pipe. These steels of pressure vessels, heat exchangers and boilers.
are used in high temperature applications requiring creep resistance. The basic slag imparts better CVN toughness than rutile
slag electrodes when welding these steels, which are used in the construction of boilers, heat exchangers and pressure vessels. Specifications: Conforms to AWS A5.29 Classification: E81T1-B2LC
Specifications: Conforms to AWS A5.29 Classification: E80T5-B2C Weld Metal - Chemistry

C (max) Cr (max) Mn (max) P (max) S (max) Cu (max) Mo (max)
Typical % 0.03 1.10 0.80 0.01 0.01 0.30 0.50
Typical % 0.06 1.25 0.70 0.40 0.01 0.01 0.52
Tensile Strength Yield Strength Elongation Typical % 92.2 ksi 79.4 ksi 22%
81T1-A1 81T1-B6
Description: 81T1-A1 is a low alloy steel electrode for flux cored arc welding with an external shielding gas. This electrode is Description: 81T1-B6 is a low alloy steel electrode intended for single and multiple pass, welding of certain chromium-molybdenum
intended for single and multiple pass welding, of certain C-Mo steels, where the addition of ½% of molybdenum is required in steels where a weld deposit of 5 % chromium and 1/2 % molybdenum is required. This electrode has superb welder appeal and
the deposited weld metal. excellent mechanical properties with smooth arc transfer, low spatter, and fast freezing slag.
Application: 81T1-A1 is an ideal choice for welding certain C-Mo steels used in the fabrication of boilers and pressure vessels, Application: 81T1-B6 is specially formulated for welding tube, pipe and plate subjected to high temperature service, such as
such as ASTM A161, A204, and A302 Gr. A plate, and A335-P1 pipe. The ½ % Mo in the weld deposit increases the strength of the
A213-T5 and A335-P5.
weld metal at elevated temperatures, and imparts some corrosion resistance. It does, however, reduce notch toughness somewhat.
Specifications: Conforms to AWS A5.29 Classification: E81T1-B6M
Specifications: Conforms to AWS A5.29 Classification: E81T1-A1C

C (max) Mn (max) Si (max) P (max) S (max) Mo (max)
Typical % 0.08 4.85 0.47 0.27 0.006 0.01 0.56
Typical % 0.05 0.97 0.35 0.01 0.01 0.53

Typical % 93.3 ksi 84.6 ksi 23.5% Typical % 89 ksi 79.2 ksi 19.9%
81T1-B2 81T1-B8
Description: 81T1-B8 is a flux cored electrode formulated for single and multiple pass welding of 9% chromium and 1%
Description: 81T1-B2 is a low alloy steel electrode for flux cored arc welding with external gas shielding. This electrode is molybdenum steels.
intended for single and multiple pass welding, of certain Cr-Mo steel plate and pipe, where 1¼% Cr and ½% Mo are required
in the weld deposit. Application: 81T1-B8 is used to weld 9Cr-1Mo steels such as A335-P9 piping and A213-T9 tubing. Typical applications involve
Application: 81T1-B2 is intended to weld steels subject to high temperature service, such as A387 Gr. 11 plate and A335 P11 high temperature service in the petrochemical and petroleum industries.
pipe. These materials are used in the fabrication of boilers, heat exchangers, and pressure vessels.
Specifications: Conforms to AWS A5.29 Classification: E81T1-B2C

Weld Metal - Chemistry C (max) Cr (max) Mn (max) Si (max) P (max) S (max) Mo (max)
C (max) Cr (max) Mn (max) Si (max) P (max) S (max) Mo (max) Typical % 0.09 9.30 0.50 0.35 0.01 0.01 1.05
Typical % 0.07 1.15 0.81 0.28 0.01 0.01 0.45

Typical % 94.2 ksi 84.2 ksi 20% Typical % 96.3 ksi 78 ksi 20%
81T1-Ni1 91T1-B3
Description: 91T1-B3 is specifically formulated for welding materials subjected to high temperature service using both
Description: 81T1-Ni1 is a low alloy steel electrode for flux cored arc welding with external gas shielding. This electrode is
100% CO 2 and 75% Argon- balance CO 2 gas. 91T1-B3 provides single and multiple pass, all position welding of certain
intended for single and multiple pass welding, on carbon and low alloy steels requiring good charpy v-notch toughness at
chromium-molybdenum steels.
subzero temperatures.
Application: 81T1-NI1 is an ideal selection for welding steels requiring good tensile strength in excess of 80,000 psi and Application: 91T1-B3 is designed for welding materials such as A387 Gr. 22 plate and A335 P22 pipe and leaves 2¼% Cr / 1%
charpy v-notch toughness (20 ft lb ƒ) as low as -40ºF. Steels welded with this electrode include ASTM A572, A302, A588, and Mo weld metal deposit.
A734 used in the fabrication of transmission poles, light poles, earth moving and mining machinery, and offshore platforms.
Specifications: Conforms to AWS A5.29 Classification: E91T1-B3C, B3M
Specifications: Conforms to AWS A5.29 Classification: E81T1-Ni1C, E81T1-Ni1M
Weld Metal - Chemistry C (max) Cr (max) Mn (max) Si (max) P (max) S (max) Mo (max)
C (max) Ni (max) Mn (max) Si (max) P (max) S (max) Typical % 0.08 2.27 0.51 0.59 0.01 0.01 0.99
Typical % 0.04 1.00 1.04 0.44 0.01 0.01
Tensile Strength Yield Strength Elongation Typical % 102.1 ksi 87.4 ksi 18%
Typical % 83.5 ksi 76.9 ksi 23.5%
91T1-B9
81T1-Ni2
Description: The 91T1-B9 is a flux cored electrode containing small additions of niobium, vanadium and nitrogen to improve
Description: 81T1-Ni2 is an excellent selection for welding steels which require good CVN toughness and tensile strength in long term creep properties; designed for single and multiple pass welding of 9% chromium and 1% molybdenum steels.
the range of 80,000-100,000 psi. 81T1-Ni2 is designed for single and multiple pass welding of carbon and certain low alloy Application: 91T1-B9 is used to weld 9Cr-1Mo creep resistant steels, such as A387 Gr 91 plate; A335 P91 and A369-FP91
steels such as ASTM A572, A575 and A734. piping; A199-T91, A200-T91 and A213-T91 tubing; A182-F91 forgings; as well as fittings and castings of similar composition.
Typical applications include power plant turbine casings, valves, headers and piping.
Application: 81T1-Ni2 is ideal for applications such as offshore platform construction, shipbuilding, earth moving and mining
machinery.
Specifications: Conforms to AWS A5.29 Classification: E81T1-Ni2C, E81T1-Ni2M C (max) CR (max) Ni (max) Mn (max) Si (max) P (max) S (max)
Weld Metal - Chemistry Typical % 0.10 9.0 0.35 0.7 0.25 0.01 0.01
C (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) V (max) Ai (max) N (max) Nb (max)
Typical % 1.0 0.2 0.10 0.04 0.04
Typical % 0.05 2.40 0.83 0.29 0.01 0.01

Typical % 87 ksi 73 ksi 26% Typical % 106.9 ksi 86.1 ksi 19%
81T1-W2 91T1-K2
Description: 81T1-W2 is a gas-shielded, flux cored, low alloy steel electrode for welding of weathering steels. This electrode Description: 91T1-K2 is a gas-shielded, flux cored electrode intended for single and multiple pass welding of certain low alloy
is intended for single and multiple pass welding. Welder appeal is excellent with a spray transfer, thin slag which removes easily steels. It is ideal for weldments requiring 90,000 psi minimum tensile strength and good CVN toughness values. 91T1K2 has a
and cleanly, and a smooth bead profile. rutile based slag system and excellent subzero CVN toughness and exceptional weld bead geometry with a smooth spray arc
transfer with low spatter.
Application: 81T1-W2 contains alloy additions which match those of the “weathering” steels such as ASTM A588. This provides
Application: 91T1K2 is typically used to weld steels involved in the fabrication of submarines, offshore platforms and leg
weld metal which matches the corrosion resistance and coloring of the weathering-type structural steels commonly used in
assemblies, earth moving machinery and specialized structural applications. These steels are usually types such as HY-80,
bridge construction and other structural components used in highway construction. HY-100, ASTM A710, A514 and other similar high strength steels.
Specifications: Conforms to AWS A5.29 Classification: E81T1-W2C Specifications: Conforms to AWS A5.29 Classification: E91T1-K2C
C (max) Cr (max) Ni (max) Mn (max) Si (max) P (max) S (max) Cu (max)
C (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max)
Typical % 0.04 0.60 0.70 0.94 0.52 0.01 0.01 0.59
Typical % 0.05 1.64 1.32 0.51 0.01 0.01 0.24

Typical % 91 ksi 81.5 ksi 24% Typical % 103.4 ksi 91.7 ksi 22%
Pg 24 Mild and Low Alloy Steel Flux Cored Wire Pg 25
100T1-K3
Description: 100T1-K3 is a gas shielded, low alloy steel electrode for flux cored arc welding of certain high strength low alloy
Stainless Steel Alloys

steels. This electrode is intended for single and multiple pass welding in horizontal fillets and the flat position. This electrode
exhibits good bead profiles, with excellent slag detachment, providing a smooth spray transfer, full slag coverage, and relatively
low spatter levels.
Application: 100T1-K3, with a minimum tensile strength of 100 ksi and good CVN toughness levels, is an ideal selection for
welding steels such as A514 and HY-80 typically used in fabrications such as heavy crane assemblies, mining machinery, and
large earth moving equipment. Stainless steel alloys usually have a
Specifications: Conforms to AWS A5.29 Classification: E100T1-K3 chromium content of at least 10%.
C (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) Stainless steel base metals are grouped
Typical % 0.05 1.80 1.20 0.30 0.012 0.012 0.35
primarily into three classes depen-
Tensile Strength Yield Strength Elongation ding on their crystal structure;
austenitic (such as 302, 304, 308, etc.),
4130-LN martensitic (such as 410, and 416), and
Description: 4130-LN is a basic flux cored electrode for use with Ar-25% CO2 shielding gas. The deposit contains less than 1% ferritic (such as 409, and 430.).
nickel making this electrode suitable for most oil field applications. This electrode is intended for flat and horizontal fillet welding.
Application: 4130-LN is designed to weld 4130, and other steels of similar composition, such as 4140 and 8630. It provides a
Austenitic grades are also available
close match to steel properties following post weld heat treatment.
with a lowered carbon content
Specifications: N/A
(designated with an “L”, such as
C (max) Cr (max) Ni (max) Mn (max) Si (max) P (max) S (max) Mo (max) 304L or 316L.)
Typical % 0.2 0.64 0.802 1.18 0.7 0.008 0.013 0.21

Typical % 106.9 ksi 98.6 ksi 20.8%
Stainless Steel Bare Wire
308/308H
Description: 308/308H is used for TIG, MIG, and submerged arc welding of unstabilized stainless steels such as Types 301,
302, 304, 304H, 305, 308, and 308H. This filler metal is the most popular grade among stainless steels. Carbon content in the
range of .04 - .08 provides higher strength at elevated temperatures.
Application: Used for general purpose applications where corrosion conditions are moderate. Can also be certified as 308H.
Specifications: Conforms to AWS A5.9 Classification: ER308, ER308H

C CR Ni Mo (max) Mn Si P (max) S (max) Cu (max)
Typical % .04-.08 19.5-22.0 9.0-11.0 0.50 1.0-2.5 .30-.65 0.03 0.03 0.75

Typical 88.5 ksi 59.5 ksi 39%
Pg 26 Stainless Steel Bare Wire Stainless Steel Bare Wire Pg 27
308/308L 309L
Description: This classification is the same as 308/308H, except for the carbon content is held to a maximum of .03%. This Description: 309L is of similar composition as 309 except for the carbon content being lower than .03%. This lower carbon
increases the resistance to intergranular corrosion without the use of stabilizers such as columbium (niobium) or titanium. content reduces the possibility of intergranular carbide precipitation. This increases the resistance of intergranular corrosion
Strength of this low-carbon alloy, however, is less than that of the columbium (niobium)-stabilized alloys or Type 308H at without the use of stabilizers such as columbium (niobium) or titanium. Strength of this low-carbon alloy; however, may not
elevated temperatures. be as great at elevated temperatures as that of the columbium (niobium)-stabilized alloys or 309.
Application: Used to weld base metal of similar composition such as 304L, 321, and 347. Application: 309L is preferred over 309 for cladding over carbon or low alloy steels, as well as for dissimilar joints that un-
dergo heat treatment.
Specifications: Conforms to AWS A5.9 Classification: ER308, ER308L
Specifications: Conforms to AWS A5.9 Classification: ER309L
C (max) CR Ni Mo (max) Mn Si P (max) S (max) Cu (max)
Typical % 0.03 19.5-22.0 9.0-11.0 0.75 1.0-2.5 .30-.65 0.03 0.03 0.75
Typical % 0.03 23.0-25.0 12.0-14.0 0.75 1.0-2.5 .30-.65 0.30 0.30 0.75

Typical 85 ksi 57 ksi 40%
308LSi 309LSi
Description: This classification is the same as 308L, except for the higher silicon. This improves the usability of the filler metal Description: 309LSi is of the same chemical composition as 309L, with higher silicon content to improve the bead appearance and
in the gas metal arc welding process. If the dilution by the base metal produces a low ferrite or fully austenitic weld, the crack increase welding ease. This filler metal is used for welding of similar alloys in wrought or cast form.
sensitivity of the weld is somewhat higher than that of a lower silicon content weld metal.
Application: 309LSi is mostly used for welding dissimilar materials such as mild steel to stainless steel, as well as for a barrier layer
Application: Used to weld base metal of similar composition such as 301, 302, 304, 304L, 305, 308, 308L and 347. in stainless overlays. The weld beads are exceptionally smooth due to good wetting.
Specifications: Conforms to AWS A5.9 Classification: ER308LSi Specifications: Conforms to AWS A5.9 Classification: ER309LSi

C (max) CR Ni Mo (max) Mn Si P (max) S (max) Cu (max) C (max) CR Ni Mo (max) Mn Si P (max) S (max) Cu (max)
Typical % 0.03 19.5-22.0 9.0-11.0 0.75 1.0-2.5 .65-1.0 0.03 0.03 0.75 Typical % 0.03 23.0-25.0 12.0-14.0 0.75 1.0-2.5 .65-1.0 0.30 0.30 0.75

Typical 86.5 ksi 59 ksi 39% Typical 89.5 ksi 60.5 ksi 35%
309 309LMo
Description: 309 is used for the welding of similar alloys in wrought or cast form. Description: 309LMo is well suited for austenitic ferritic joints with a maximum application temperature of 300° C. It is also
suited for stainless with wet corrosion up to 350° C.
Application: Used primarily for welding dissimilar materials such as mild steel to stainless steel, as well as for a barrier layer Application: 309LMo is used for the welding of dissimilar materials between stainless and low alloy steels, as well as for over-
in stainless overlays. For some applications, welding of straight chromium steels can be accomplished with this consumable. lay cladding and for depositing buffer layers when welding clad products. 309LMo can be used for joining unalloyed/low-alloy
steels/cast steel grades or stainless/heat-resistant chromium steels/cast steel grades to austenitic steels/cast steel grades.
Specifications: Conforms to AWS A5.9 Classification: ER309
Specifications: Conforms to AWS A5.9 Classification: ER309LMo
C (max) CR Ni Mo Mn Si P (max) S (max) Cu (max)
Typical % 0.12 23.0-25.0 12.0-14.0 0.75 1.0-2.5 .30-.65 0.30 0.30 0.75
Typical % 0.03 23.0-25.0 12.0-14.0 2.0-3.0 1.0-2.5 .30-.65 0.03 0.03 0.75

310 316/316L
Description: 310 is used for the welding of stainless steels of similar composition in wrought or cast form. The weld deposit is Description: 316/316L has the same analysis as 316, except that the carbon content is limited to a maximum of 0.03% in
fully austenitic and calls for low heat during welding. This filler metal can also be used for dissimilar welding. order to reduce the possibility of formation of intergranular carbide precipitation.
Application: Used for the welding of stainless steels of similar composition in wrought or cast form. Can also be used for dis- Application: 316/316L is primarily used for welding low carbon molybdenum-bearing austenitic alloys. 316/316L is not as strong
similar welding. at elevated temperatures as 316H. Because of the molybdenum, this product has increased creep resistance at elevated tem-
peratures, as well as pitting resistance in marine and industrial environments.
Specifications: Conforms to AWS A5.9 Classification: ER310 Specifications: Conforms to AWS A5.9 Classification: ER316, ER316L

C CR Ni Mo (max) Mn Si P (max) S (max) Weld Metal - Chemistry
C (max) CR Ni Mo Mn Si P (max) S (max)
Typical % .08-.15 25.0-28.0 20.0-22.5 0.75 1.0-2.5 .30-.65 0.03 0.03
Typical % 0.03 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 .30-.65 0.03 0.03

312
316LSi
Description: 312 is designed for welding stainless steels to mild steels as well as high strength steels. 312 gives a two-phase
weld deposit with substantial percentages of ferrite in an austenite matrix. Description: 316LSi is a general purpose bare wire electrode developed for GMAW and GTAW welding. 316LSi, which is a
higher silicon wire designed to provide a smooth bead appearance and improved wetting action. Higher productivity could be
Application: 312 is used to weld cast alloys of similar composition and is used to weld dissimilar metals such as carbon steel realized in MIG welding.
to stainless steel, particularly those grades high in nickel and weld overlays. When welding similar cast alloys, limit welding to
Application: 316LSi bare wire electrode applications include piping systems, food service equipment, chemical processing
two or three layers only.
plants and pharmaceutical facilities.
Specifications: Conforms to AWS A5.9 Classification: ER312 Specifications: Conforms to AWS A5.9 Classification: ER316LSi
C (max) CR Ni Mo (max) Mn Si P (max) S (max)
Typical % 0.15 28.0-32.0 8.0-10.5 0.75 1.0-2.5 .30-.65 0.03 0.03
Typical % 0.03 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 .65-1.0 0.03 0.03

Typical 109.5 ksi 78.5 ksi 25% Typical 86.5 ksi 58.5 ksi 36%
316/316H 317L
Description: 316/316H with its presence of molybdenum increases its creep resistance at elevated temperatures & pitting
Description: 317L was especially developed for welding in severely corrosive environments where crevice and pitting corrosion
resistance in a halide atmosphere. The lower ferrite level of this nominal composition reduces the rate of corrosion in certain
are of concern. In addition to the resistance to pitting and crevice corrosion, the deposit made with this consumable offers good
media and is suitable for use at cryogenic temperatures.
resistance to intergranular corrosion.
Application: 316/316H is used for joining type 316 and similar alloys as well as to weld wrought and cast forms of
similar composition. Application: 317L bare wire is particularly well suited for welding in paper industry facilities, food processing plants, chemical
processing facilities and in marine environments.
Specifications: Conforms to AWS A5.9 Classification: ER316, ER316H
Specifications: Conforms to AWS A5.9 Classification: ER317L
C CR Ni Mo Mn Si P (max) S (max)
Typical % .04-.08 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 .30-.65 0.03 0.03
Typical % 0.03 18.5-20.5 13.0-15.0 3.0-4.0 1.0-2.5 .30-.65 0.03 0.03

320 347
Description: 320 is designed to weld base metals of similar compositions for applications where resistance to severe corrosion Description: 347 has columbium added to it’s composition as a stabilizer. The addition of columbium reduces the possibility
involving a wide range of chemicals including sulfuric and sulfurous acids and their salts is required. The addition of copper and of intergranular chromium carbide precipitation and thus susceptibility to intergranular corrosion. Tantalum and columbium are
columbium to the alloy content provides resistance to intergranular corrosion. both good at stabilizing carbon and in providing high temperature strength.
Application: 320 can be used for welding wrought and cast alloys of similar composition without postweld heat treatment. Utilized Application: Typical applications include welding, repairing and overlaying of stabilized grades of stainless steel, like type 347
for pipe welding, 320 produces high purity weld deposit and reduces weld metal fissuring while maintaining corrosion resistance. and type 321. 347 is used in the refinery industry to combat high temperature erosion corrosion and fatigue. 347 is normally
used to weld AISI 321 since titanium will not transfer across the arc.
C (max) CR Ni Mo Mn(max) Si (max) P (max) S (max) Cu Nb+Ta Weld Metal - Chemistry
Typical % 0.07 19.0-21.0 32.0-36.0 2.0-3.0 2.5 0.60 0.03 0.03 3.0-4.0 8xC min/1.0 max C (max) CR Ni Mo(max) Mn Si P (max) S (max) Cu (max) Nb+Ta
Typical % 0.08 19.0-21.5 9.0-11.0 0.75 1.0-2.0 .30-.65 0.03 0.03 0.75 10xC min/1.0 max

Typical 87.5 ksi 59 ksi 34%
320LR 409Cb
Description: 320LR has a composition similar to 320, except that carbon, silicon, phosphorus, and sulfur levels are kept at
Description: 409Cb is a ferritic stainless steel welding wire modified with the element of columbium. This improves corrosion
lower levels as well as the columbium and manganese being specified at a narrower range. The low melting residuals are
resistance, increased strength at high temperatures, and promotes ferritic micro-structure.
limited in this alloy to reduce the possibility of micro-fissuring. It is for this reason that this alloy is often used for welding
Type 320 stainless steels.
Application: 409Cb is a special purpose heat-resisting alloy with excellent weld metal flow and smooth bead appearance
Application: 320LR is primarily utilized for pipe welding. 320LR is used to weld metals with similar composition in wrought designed for MIG welding of exhaust manifolds, catalytic converters in the automotive industry.
and cast forms.
Specifications: Conforms to AWS A5.9 Classification: ER320LR Specifications: Conforms to AWS A5.9 Classification: ER409Cb

C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu Nb+Ta C (max) CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) Nb+Ta
Typical % 0.025 19.0-21.0 32.0-36.0 2.0-3.0 1.5-2.0 0.15 0.015 0.02 3.0-4.0 8xC min/0.4 max Typical % 0.08 10.5-13.5 0.6 0.50 0.8 1.0 0.04 0.03 0.75 10xC min/0.75 max

330 410
Description: 330 is used where heat and scale resisting properties above 1800°F are required. However, high sulfur environments Description: 410 being an air hardening type, calls for preheating of the joint to 350ºF before welding. Preheat and postweld
can adversely affect elevated temperature performance. heat treatments are required.
Application: 330 is used in repairs of defects in alloy castings and wrought alloys of similar composition used in heat treating Application: 410 is used to weld straight chromium steels such as types 403, 405, 410 and 416. It is also used for welding
and furnace industries. overlay on carbon steels to resist corrosion, erosion, or abrasion.
NOTE: PWHT between 1350ºF and 1400ºF for one hour.
C CR Ni Mo(max) Mn S P(max) S(max) Cu(max) Weld Metal - Chemistry
Typical % 0.18-0.25 15.0-17.0 34.0-37.0 0.75 1.0-2.5 .30-.65 0.03 0.03 0.75 C (max) CR Ni (max) Mo (max) Mn(max) S(max) P(max) S(max) Cu(max)
Typical % 0.12 11.5-13.5 0.06 0.75 0.6 0.5 0.03 0.03 0.75

Typical 84.0 ksi 56.5 ksi 29 %
Typical 89 ksi 78.5 ksi 24 %
410NiMo 630
Description: 410NiMo bare welding wire is a martensitic stainless steel. Normally the chromium is kept low and the nickel high Description: 630 is a precipitation hardening, martensitic stainless steel used for welding of materials of similar chemical
to avoid ferrite formation in the weld metal. Preheating and interpass temperature of not less than 300ºF are required. Post-weld composition. Mechanical properties of this alloy are greatly influenced by the heat treatment.
heat treatment should not exceed 1150ºF, as higher temperatures may result in hardening.
Application: Typical applications include valves, fasteners, gears, propeller shafts, and roller chain pins.
Application: Typical applications include welding, repairing and overlaying of type 410 and 410NiMo castings and wrought
materials. Used in the hydropower industry to combat erosion corrosion. Normally 410NiMo has better weldability than 410 due
to it’s low carbon content.
Specifications: Conforms to AWS A5.9 Classification: ER410 NiMo Note: PWHT between 1875ºF and 1925ºF for one hour, followed by precipitation hardening between 1135ºF and 1165ºF for four hours.
NOTE: PWHT between 1100ºF and 1150ºF for one hour. Weld Metal - Chemistry
Weld Metal - Chemistry C (max) CR Ni Mo(max) Mn Si (max) P (max) S (max) Cu Nb+Ta
C (max) CR Ni Mo Mn (max) Si (max) P (max) S (max) Cu (max) Typical % 0.05 16.0-16.75 4.5-5.0 0.75 0.25-0.75 0.75 0.03 0.03 3.25-4.0 0.15-0.3
Typical % 0.06 11.0-12.5 4.0-5.0 0.4-0.7 0.6 0.5 0.03 0.03 0.75

420 2209
Description: 2209 bare welding wire is used to weld standard duplex stainless steels such as 31803. The weld metal posses a
Description: 420 is a martensitic stainless steel with properties similar to 410 except slightly higher chromium and carbon
high tensile & yield strength along with moderate ductability. This grade has very good resistance to stress corrosion cracking &
contents. It requires preheat and interpass temperatures of not less than 400°F, followed by slow cooling.
pitting corrosion with a typical pitting resistance equivalent number of 32-36.
Application: 420 is used for many surfacing applications that call for superior resistance to abrasion due to it’s higher
hardness and increased wear resistance over the weld metal of 410. Application: Used for pipe work and general fabrication in the offshore oil, gas and chemical process industries. Alloy offers
high strength with good ductility and excellent corrosion resistance.
NOTE: PWHT between 1400ºF and 1450ºF for two hours. Specifications: Conforms to AWS A5.9 Classification: ER2209

C CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max) N
Typical % 0.25-0.4 12-14.0 0.6 0.75 0.6 0.50 0.03 0.03 0.75 Typical % 0.03 21.5-23.5 7.5-9.5 2.5-3.5 0.5-2.0 0.90 0.03 0.03 0.75 0.08-0.20

Typical 145 ksi 120 ksi 45% Typical 105 ksi 85.5 ksi 26%
430 2553
Description: 430 is a ferritic stainless steel which offers good ductility in heat-treated condition. This carefully balanced Description: 2553 is a super duplex alloy with austenite distributed within a ferrite matrix. Good general corrosion
composition provides outstanding resistance at temperatures up to 1600°F. Preheating of the joint to a minimum of 300 ºF resistance to a variety of media, with a high level of resistance to chloride pitting and stress-corrosion cracking.
is recommended before welding. Useful service limited to 500°F (260°C) maximum.
Application: In addition to the applications of welding similar alloys, it is also used for overlays and thermal spraying. Application: 2553 is used primarily to weld duplex stainless steels which contain approximately 25 percent chromium.
NOTE: PWHT between 1400ºF and 1450ºF for two hours.

C (max) CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) C (max) CR Ni Mo Mn (max) Si (max) P (max) S (max) Cu N
Typical % 0.10 15.5-17.0 0.6 0.75 0.6 0.50 0.03 0.03 0.75 Typical % 0.04 24.0-27.0 4.5-6.5 2.9-3.9 1.5 1.0 0.04 0.03 1.5-2.5 0.10-0.25

Typical 77.5 ksi 59.0 ksi 25% Typical (GMAW) 128.4 ksi 98.6 ksi 26%
Pg 34 Stainless Steel Coated Electrodes Stainless Steel Coated Electrodes Pg 35
Duplex 2209 AC-DC 309-16

Description: Duplex 2209 AC-DC combines high strength with improved pitting and SCC resistance. It has a smooth running Description: 309-16 is an all position electrode. It yields a uniform weld bead that is flat to slightly convex.
arc that results in a uniform bead that is flat to slightly convex.
Application: 309-16 is primarily designed for welding type 309 metal but can also be used for 18-8 clad steels or dissimilar
Application: Duplex 2209 AC-DC is specially formulated for welding 22 Cr-5 Ni-3 Mo (Type 2205) duplex stainless steels. materials if the alloy content is sufficiently high for a sound, ductile deposit. -15 coatings available upon request.
Specifications: Conforms to AWS A5.4 Classification: E2209-16 Specifications: Conforms to AWS A5.4 Classification: E309-16

C (max) CR Ni Mo Mn Si (max) P (max) S (max) N Cu (max) C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 21.5-23.5 8.5-10.5 2.5-3.5 0.5-2.0 1.0 0.04 0.03 .08-.20 0.75 Typical % 0.15 22.0-25.0 12.0-14.0 0.75 0.5-2.5 1.0 0.04 0.03 0.75

308/308H-16 309Cb-16
Description: 308/308H-16 coated electrodes are used for welding unstabilized 18-8 stainless steels such as types 301, 302,
302B, 303, 308Se 304, 305, and 308. The 308 electrodes provide corrosion resistance and physical properties equal to or Description: 309Cb-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current.
greater than the steels for which they are recommended. Weld deposits, when ground and finished, cannot be distinguished The weld deposit of this electrode is similar to that of 309L-16, with the addition of columbium, which stabilizes the alloy
from the base metal. against intergranular corrosion.
Application: Typical applications include dairy, distillery, restaurant equipment, and chemical and refining industry equipment. Application: This electrode is used for joining type 347 steels and for welding 347 type steels to low or non-alloyed steels.
-15 coatings available upon request. It is also suitable for overlay welding where a Cb-stabilized weld deposit is desired.
Specifications: Conforms to AWS A5.4 Classification: E308-16, E308H-16 Specifications: Conforms to AWS A5.4 Classification: E309Cb-16

C CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max) C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu Cb+Ta
Typical % .04-.08 18.0-21.0 9.0-11.0 0.75 0.5-2.5 1.0 0.04 0.03 0.75 Typical % 0.12 22.0-25.0 12.0-14.0 0.75 0.5-2.5 0.9 0.04 0.03 0.75 0.7-1.0

Typical 86.0 ksi 65.0 ksi 41% Typical 88 ksi 60 ksi 34%
308/308L-16 309L-16
Description: 308L/308L-16 is a low carbon content electrode. The weld deposit contains a maximum of 0.04% carbon, which
Description: 309L-16 has a low carbon content (0.04% maximum) for reduced susceptibility to sensitization during high
minimizes the formation of chromium carbides, and consequent susceptibility to intergranular corrosion. The weld deposit, with
temperature service. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex.
controlled ferrite, gives excellent notch toughness at -320°F (-196°C). It has a smooth running arc that results in a uniform
weld bead that is flat to slightly convex. Application: 309L-16 outstanding for welding dissimilar metals such as weld overlay or for type 309 stainless steel to low
Application: 308L/308L-16 is primarily designed for welding type 308L base metal with low or medium carbon content. Excellent alloy steels. Primarily designed for welding type 309 metal but can also be used for 18-8 clad steels. -15 and -17 coatings
for welding 18Cr-8Ni steels. -15 and -17 coatings available upon request. available upon request.
Specifications: Conforms to AWS A5.4 Classification: E308-16, E308L-16 Specifications: Conforms to AWS A5.4 Classification: E309-16, E309L-16
Weld Metal - Chemistry C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max)
C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 22.0-25.0 12.0-14.0 0.75 0.5-2.5 1.0 0.04 0.03 0.75
Typical % 0.04 18.0-21.0 9.0-11.0 0.75 0.5-2.5 1.0 0.04 0.03 0.75

309MoL-16 312-16
Description: 312-16 is one of the most widely used stainless steel electrodes for arc welding. It offers outstanding performance
Description: 309MoL-16 is an all position electrode designed for applications requiring molybdenum with a standard 309L analysis. with a directional arc and self detaching slag. It has a smooth running arc that results in a uniform weld bead that is flat to
slightly convex.
Application: 309MoL-16 is used primarily for welding type 316 and 316L clad steels, or welding Mo containing austenitic
Application: 312-16 electrodes are used for welding wrought and cast alloys of similar composition as well as for welding
stainless steel to carbon steel, provided the service temperature is less than 600°F.
of dissimilar joints of type 312 metals. The weld deposits exhibit high tensile strength and offer fair resistance to abrasion
making it ideal for new fabrication or repair maintenance applications.
Specifications: Conforms to AWS A5.4 Classification: E309LMo-16
Specifications: Conforms to AWS A5.4 Classification: E312-16
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 22.0-25.0 12.0-14.0 2.0-3.0 0.5-2.5 1.0 0.04 0.03 0.75
Typical % 0.15 28.0-32.0 8.0-10.5 0.75 0.5-2.5 1.0 0.04 0.03 0.75

Typical 90.0 ksi 35%
310-16 316/316H-16
Description: 310-16 is considered a general purpose electrode used mainly for welding AISI 310 stainless steel but also for
Description: 316/316H-16 is a fully alloyed core wire, featuring a rutile basic coating, that produces weld deposits with smooth
straight chromium stainless as well as almost any analysis of carbon and alloy steel. The weld deposit is fully austenitic, and as
bead appearance and easy slag removal. It can be used in any position, however it is best suited for flat and horizontal fillet
such calls for minimum heat input during welding. It has a smooth running arc that results in a uniform weld bead that is flat to
welding. It has a smooth running arc that results in a uniform weld bead that is flat to slightly convex.
slightly convex.
Application: 316/316H-16 electrodes are excellent for welding type 316 steel. Most commonly used in industries which use acid,
Application: 310-16 is ideal for welding and building up parts for heat treatment and case hardening furnaces, cement kilns
gas, water and steam in manufacturing, requiring increased corrosion resistance of molybdenum bearing steels. Also used as a
and other burners subject to high temperature and oxidation in a non-sulphorous atmosphere.
build-up on sealing faces of valves and fittings.
Specifications: Conforms to AWS A5.4 Classification: E316-16, 316H-16
C CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max) Weld Metal - Chemistry
Typical % 0.08-0.2 25.0-28.0 20.0-22.5 0.75 1.0-2.5 0.75 0.03 0.03 0.75 C CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04-0.08 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5 1.0 0.04 0.03 0.75

310Mo-16 316/316L-16
Description: 316/316L-16 electrodes are similar to 316/316H-16, except the carbon is limited to a maximum of 0.04%, to reduce
Description: 310Mo-16 is an electrode designed to run on direct current, reversed polarity as well as alternating current.
the possibility of carbide precipitation and consequent intergranular corrosion. Precise control of the carbon content in 316/316L
electrodes provides a weld deposit matching the corrosion resistant qualities of Type 316/316L stainless steel. It has a smooth
Application: 310Mo-16 electrodes are intended for the welding of type 316 clad steels. Other grades of molybdenum bearing
running arc that results in a uniform weld bead that is flat to slightly convex.
stainless steel may also be successfully welded with this type. This electrode is also used for relining digesters in the paper industry.
Application: 316/316L-16 is excellent for welding stainless steel types 316, 316L and 318. The welds corrosion and fissuring
Specifications: Conforms to AWS A5.4 Classification: E310Mo-16 resistance make it an excellent choice for critical applications requiring reduced susceptibility to sensitization during welding.
-15 coatings available upon request.
Weld Metal - Chemistry Specifications: Conforms to AWS A5.4 Classification: E316-16, E316L-16
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max) Weld Metal - Chemistry
Typical % 0.12 25.0-28.0 20.0-22.0 2.0-3.0 1.0-2.5 0.75 0.03 0.03 0.75 C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5 1.0 0.04 0.03 0.75

317L-16 330-16
Description: 317L-16 with it’s increased molybdenum content results in higher tensile strength and improved corrosion resistance, as Description: 330-16 electrodes have a high nickel content which gives the weld deposit a strong adherent surface oxide
well as greater high-temperature creep strength than 316L-type electrodes. It is also highly resistant to moisture pick-up. It has that resists scaling at elevated temperature above 1800°F. High sulfur environments adversely affect the high temperature
a smooth running arc that results in a uniform bead that is flat to slightly convex. performance. Heat input has to be kept to a minimum during welding to avoid the possibility of microfissuring.
Application: 317L-16 electrodes are used mainly for the welding of 18% Cr – 12% Ni – 3% Mo stainless steels. This electrode is typi-
Application: 330-16 electrodes are used primarily for repairing defects in wrought and cast forms of stainless steels of similar
cally used where strong corrosion resistance against sulfuric or sulfurous acids is required such as in the chemical, paper and textile in-
chemical composition.
dustries.
Specifications: Conforms to AWS A5.4 Classification: E317L-16 Specifications: Conforms to AWS A5.4 Classification: E330-16
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max) C CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 18.0-21.0 12.0-14.0 3.0-4.0 0.5-2.5 1.0 0.04 0.03 0.75 Typical % 0.18-0.25 14.0-17.0 33.0-37.0 0.75 1.0-2.5 1.0 0.04 0.03 0.75

Typical 92.0 ksi 69.0 ksi 35% Typical 84.5 ksi 57.0 ksi 26.5%
320-16 347-16
Description: 320-16 electrode’s are designed for welding alloys of similar comp osition in wrought and cast forms, with Description: 347-16 columbium stabilized stainless steel electrodes. The columbium content is approximately ten times the
exceptional corrosion resistance to a wide range of chemical environments. With carbon, silicon, phosphorus and sulfur carbon content, which reduces the possibility of intergranular carbide precipitation. 347-16 produces weld deposits with smooth
controlled to lower limits, and columbium and manganese kept to a narrow range, this comp osition is designed to reduce bead appearance and easy slag removal.
the possibility of microfissuring. Low heat input, however, is advisable for welding. Application: 347-16 used for the welding of types 302, 304, 321, and 347 stainless and stainless clad steels. Due to the
Application: 320-16 will produce weld deposits which resist corrosion, pitting, and cracking from sulfuric acid, phosphoric strengthening effect of columbium, this grade is recommended if the weld metal is to be subjected to high temperatures above 700°F.
acid, and other chemicals. Specifications: Conforms to AWS A5.4 Classification: E347-16
Weld Metal - Chemistry C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max) Nb (Cb)+Ta
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu Nb (Cb)+Ta Typical % 0.08 18.0-21.0 9.0-11.0 0.75 0.5-2.5 1.0 0.04 0.03 0.75 8xC min/1.0 max
Typical % 0.07 19.0-21.0 32.0-36.0 2.0-3.0 0.5-2.5 0.60 0.04 0.03 3.0-4.0 8xC min/1.0 max
Tensile Strength Yield Strength Elongation in 2” Typical 95.0 ksi 63.0 ksi 36%
320LR-16 410-16
Description: 410-16 electrodes are used for welding 410 straight chromium steels where good strength and ductility, as well
Description: 320LR-16 flux-cored electrodes are a modified version of 320 electrodes, where the “residuals” carbon, silicon, as corrosion and oxidation resistance at temperatures as high as 1500°F is a requirement. This material, being an air-hardening
phosphorus and sulfur are specified at lower maximum levels. Columbium and manganese are also maintained within tighter type, calls for a preheat and interpass temperature of not less than 400°F (200°C) during welding.
parameters. These strict controls eliminate hot cracking and microfissuring frequently encountered in austenitic stainless steel. Application: 410-16 is also used for welding AISI 403, 405, 414, 416 and 420 stainless steels, for overlaying carbon steels to
provide corrosion, erosion and abrasion resistance, and as a buildup on sealing faces of gas, water and steam fittings which are
Application: 320LR-16 is designed for welding on alloy 20 and alloy 20 Cb-3® or alloys of similar composition in wrought or made from unalloyed or low-alloyed steels.
cast forms.
Specifications: Conforms to AWS A5.4 Classification: E320LR-16
Weld Metal - Chemistry C (max) CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max)
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu Nb (Cb)+Ta Typical % 0.12 11.0-13.5 0.7 0.75 1.0 0.9 0.04 0.03 0.75
Typical % 0.03 19.0-21.0 32.0-36.0 2.0-3.0 1.5-2.5 0.3 0.02 0.015 3.0-4.0 8xC min/0.4 max

410NiMo-16 2209-16
Description: 410NiMo-16 electrodes are similar to 410 electrodes but contain molybdenum and a higher nickel content for improved Description: 2209-16 electrode deposits weld metal of ferritic-austenitic chromium-nickel-molybdenum steel with low carbon
corrosion resistance at elevated temperatures. Preheat and interpass temperatures of not less than 300°F are recommended during content for service temperature up to 540°F.
welding. Post-weld heat treatment should not exceed 1150°F, as higher temperatures may result in hardening.
Application: 2209-16 electrode’s are used for welding ferritic-austenitic (duplex) steels, especially those with high resistance to
Application: 410NiMo electrodes are used to weld materials of similar chemical composition in cast and wrought forms. Also stress corrosion cracking. 2209-16 is also used for welding on stainless structures where a particularly high strength is required.
used for repair welding of large 410 castings as well as light gauge 405, 410 and 410S stainless steels.
Specifications: Conforms to AWS A5.4 Classification: E410NiMo-16
C (max) Cr Ni Mo Mn (max) Si (max) P (max) S (max) Cu (max) C (max) Cr Ni Mo Mn Si (max) P (max) S (max) N Cu (max)
Typical % 0.06 11.0-12.5 4.0-5.0 0.4-0.7 1.0 0.9 0.04 0.03 0.75 Typical % 0.04 21.5-23.5 8.5-10.5 2.5-3.5 0.5-2.0 0.9 0.04 0.03 0.08-0.2 0.75

Typical 134.0 ksi 123.0 ksi 18% Typical 102.0 ksi 87 ksi 22%
430-16 2553-16
Description: 430-16 electrodes should be welded with a 300-450°F preheat and interpass temperature with a post weld Description: 2553-16’s weld metal deposit has a “duplex” microstructure consisting of an austenite-ferrite matrix. This “
heat treatment of 1450-1550°F for four hours; furnace cooled to 1100°F and then either air cooled or water quenched. duplex” weld deposit combines increased tensile strength with improved resistance to pitting, corrosive attack and to
Heavy sections may require forced cooling or spray quenching through the temperature range from 1050 to 750°F to avoid stress corrosion cracking.
885°F embrittlement.
Application: 2553-16 electrode’s are used to weld Ferralium ® 255 and duplex stainless steels, which contain approximately
Application: 430-16 electrodes are used to weld steels of similar composition for such uses as automobile body moldings and 25 percent chromium.
bright trim applications.
C (max) Cr Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) C (max) Cr Ni Mo Mn Si (max) P (max) S (max) N Cu (max)
Typical % 0.10 15.0-18.0 0.6 0.75 1.0 0.9 0.04 0.03 0.75 Typical % 0.06 24.0-27.0 6.5-8.5 2.9-3.9 0.5-1.5 1.0 0.04 0.03 0.10-0.25 1.5-2.5

Typical 74 ksi 58.8 ksi 23% Typical 110 ksi - ksi 15%
630-16 (17-4 PH)

Description: 630-16 weld deposits have excellent mechanical properties with high strength and hardness. Depending on the
weld dimensions and applications, 630-16 can be used in the as-welded condition or in the heat treated condition, or welded
plus solution treated plus precipitation hardened condition to obtain higher strength. This electrode offers the combined
characteristics of a strong, corrosion resistant, easily machinable weld metal.
Application: 630-16 is most commonly used in high temperature and abrasion resistant environments such as those found in the
petrochemical and aerospace industries. Also used to weld ASTM A-564 (17CR-4Ni) and (17CR-7Ni) base metal, and precipitation
hardenable steel.
C (max) Cr Ni Mo (max) Mn Si (max) P (max) S (max) Cu
Typical % 0.05 16.0-16.7 4.5-5.0 0.75 0.25-0.75 0.75 0.04 0.03 3.25-4.0

Pg 42 Stainless Steel Flux Cored Wire Stainless Steel Flux Cored Wire Pg 43
308L-T1 309L-T1
Description: 308L-T1 is a gas-shielded, flux cored, stainless steel electrode with a nominal weld metal composition of 20% Description: 309L-T1 is a gas-shielded, flux cored, stainless steel electrode for use in all position welding. The maximum carbon
chromium, 10% nickel and a maximum carbon content of 0.04%. The low carbon in this alloy minimizes carbide precipitation content of 0.04% minimizes carbide precipitation and makes the weld metal more resistant to intergranular corrosion.
and makes it more resistant to intergranular corrosion.
Application: 309L-T1 is utilized in welding refinery and chemical processing equipment as well as furnace and auto exhaust
Application: 308L-T1 is used to weld 301, 302, 304L, 308 and 308L stainless steel. Also widely used to weld components for parts. It welds Type 309 stainless steel, joins carbon and low alloy steels and welds 304 clad sheets as well as the first layer
the chemical, paper, textile and pharmaceutical industries. Types 321 and 347 may also be welded as long as the service tem- cladding of carbon steel.
perature does not exceed 500°F.
Specifications: Conforms to AWS A5.22 Classification: E309LT1-1, E309LT1-4, E309T1-1, E309T1-4
Specifications: Conforms to AWS A5.22 Classification: E308LT1-1, E308LT1-4, E308T1-1, E308T1-4
Weld Metal - Chemistry Typical % 0.04 22.0-25.0 12.0-14.0 0.05 0.5-2.5 1.0 0.04 0.03 0.5
Typical % 0.04 18.0-21.0 9.0-11.0 0.05 0.5-2.5 1.0 0.04 0.03 0.5
Tensile Strength Yield Strength Elongation in 2” Typical 85.1 ksi 66.9 ksi 38.0%
308L-MC Metal Cored 309L-MC Metal Cored

Description: 309L-MC is a gas-shielded, metal cored, stainless steel electrode with a maximum carbon content of 0.03%.
Description: 308L-MC is a gas-shielded, metal cored, stainless steel electrode with a weld metal composition of 19.5-22% Chro-
The low carbon minimizes carbide precipitation and makes it more resistant to intergranular corrosion. 309L-MC has a
mium, 9-11% Nickel and a maximum of 0.03% carbon. The low carbon minimizes carbide precipitation and makes it more resistant
smooth, spray arc transfer and produces little or no slag with virtually no spatter.
to intergranular corrosion. 308L-MC produces little or no slag and virtually no spatter, minimizing cleanup.
Application: 309L-MC is used to weld 304 to carbon steel, welding the clad side of 304 clad steels, and welding stainless steel
Application: 308L-MC can be used to weld the same grades of stainless steel as 308-MC; in addition, it can be used to weld
sheet linings to carbon steel shells. It is used for metal cored arc welding with argon/carbon dioxide or argon/oxygen gas blends.
types 321 and 347 when the service temperature does not exceed 500°F. Designed for use with Ar/1-2% O 2 or Ar/1-2% CO 2
shielding gases. Specifications: Conforms to AWS A5.9 Classification: EC309L, EC309
Specifications: Conforms to AWS A5.9 Classification: EC308L, EC308 Weld Metal - Chemistry
Weld Metal - Chemistry C (max) CR Ni Mo (max) Mn Si P (max) S (max) Cu (max)
C (max) CR Ni Mo (max) Mn Si P (max) S (max) Cu (max) Typical % 0.03 23.0-25.0 12.0-14.0 0.75 1.0-2.5 0.3-0.65 0.3 0.3 0.75
Typical % 0.03 19.5-22.0 9.0-11.0 0.75 1.0-2.5 0.3-0.65 0.03 0.03 0.75
308HT1 316L-T1
Description: 316L-T1 is a gas-shielded, flux cored, all position electrode. The low carbon minimizes carbide precipitation
Description: 308HT-1 has a minimum carbon content allowed of 0.04%. 308HT-1 was developed for out-of position welding.
which helps resist intergranular corrosion. The molybdenum improves pitting resistance and provides increased creep resis-
This flux cored wire will deposit out-of position welds at substantially higher welding currents than other stainless steel flux
tance at elevated temperatures.
cored wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. 308HT-1 was formulated for use
with 75% Argon/25% CO² shielding gas, with virtually no spatter and slightly higher yield and tensile strength than CO², however Application: 316L-T1 is designed to be used with 100% CO 2 or a blend of 75-80% Ar/balance CO 2 . It has broad applications
straight CO² may also be used. Mechanical properties and deposit analysis will meet AWS 5.22 specifications with either gas. in pulp and paper, textile and chemical processing equipment, furnace parts and parts exposed to marine environments.
Application: 308HT-1 is used for welding types 304H and 347H stainless when high temperature service is required. Specifications: Conforms to AWS A5.22 Classification: E316LT1-1, E316LT1-4, E316T1-1, E316T1-1
Specifications: Conforms to AWS A5.22 Classification: E308HT1-1/T1-4 Weld Metal - Chemistry
Weld Metal - Chemistry C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
C CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max) Typical % 0.04 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5 1.0 0.04 0.03 0.5
Typical % 0.04-0.08 18.0-21.0 9.0-11.0 0.5 0.5-2.5 1.0 0.04 0.03 0.5

Pg 44 Stainless Steel Flux Cored Wire Stainless Steel Flux Cored Wire Pg 45
316L-MC Metal Cored 409-MC Metal Cored
Description: 316L-MC is a gas-shielded, metal cored, stainless steel electrode. This electrodes composition includes 18-22% Description: 409-MC is a composite metal cored, stainless steel electrode for gas-shielded arc welding. Arc transfer is a
chromium, 11-14% nickel, 2-3% molybdenum and a maximum of 0.03% carbon. This combination provides a weld metal with smooth spray with virtually no spatter emission. This electrode is stabilized with both niobium (columbium) and titanium.
increased creep resistance and improves resistance to pitting, carbide precipitation and intergranular corrosion
Application: 409-MC is intended for welding ferritic stainless steel sheet and thin gauge material, such as those in
Application: 316L-MC is designed for use with Ar/1-2% O 2 or Ar/1-2% CO 2 gases. It is utilized in the pulp and paper industry,
exhaust systems for trucks and automobiles. Designed for use with Ar/1-2% O 2 shielding gas.
chemical and textile processing equipment, furnace parts and in parts exposed to marine environments and.
Specifications: Conforms to AWS A5.9 Classification: E316L, E316 Specifications: Conforms to AWS A5.9 Classification: EC409

C (max) CR Ni Mo Mn Si P (max) S (max) Cu (max) C (max) CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) Cb (Nb) Ti
Typical % 0.03 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.3-0.65 0.3 0.3 0.75 Typical % 0.08 10.5-13.5 0.6 0.5 0.8 1.0 0.03 0.03 0.75 0.48 10xC min/1.5 max

Typical 82.9 ksi 63.1 ksi 37% Typical 67.0 ksi 50.5 ksi 26.0%
317L-T1
409Cb
Description: 317L-T1 is recommended for welding type 317 and 317L stainless steel to give a maximum of 0.04% Carbon in
the weld deposit. The higher molybdenum content, as compared to type 316L, further reduces susceptibility to pitting corro- Description: 409Cb is a composite metal cored, stainless steel electrode for gas-shielded arc welding. Arc transfer is a smooth
sion. It was developed for out-of-position welding at substantially higher welding currents than other stainless steel flux cored pray with minimal spatter; bead appearance is smooth and clean.
wires, resulting in a higher deposition rate. The slag is self-peeling and minimizes cleanup. 317L-T1 was formulated for use
with 75% Argon/25% CO² shielding gas to produce a smooth arc with virtually no spatter and slightly higher yield and tensile Application: 409Cb produces a ferritic stainless steel deposit which is ideal for welding thin gauge ferritic stainless in the
strengths than CO², however, straight CO² may also be used. The mechanical properties and deposit analysis will meet AWS fabrication of automotive exhaust systems. Typically, these components are manifolds, mufflers, catalytic converters and
5.22 specifications with either gas. tubing. The tubular wire characteristics provide better performance on gaps and poor fit up than solid wires.
Application: 317L-T1 This flux cored wire is used in the pulp and paper industry and in other severe corrosion applications
involving sulfuric and sulfurous acids and their salts. Specifications: Conforms to AWS A5.9 Classification: EC409Cb
Specifications: Conforms to AWS A5.22 Classification: E317LT1-1/T1-4 Weld Metal - Chemistry

C (max) CR Ni (max) Mo (max) Mn (max) Si (max) P (max) S (max) Cu (max) Nb+Ta
Weld Metal - Chemistry Typical % 0.08 10.5-13.5 0.6 0.5 0.8 1.0 0.04 0.03 0.75 10xC min/0.75 max
C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.04 18.0-21.0 12.0-14.0 3.0-4.0 0.5-2.5 1.0 0.04 0.03 0.5
Tensile Strength Yield Strength Elongation in 2” Typical 67.0 ksi 50.5 ksi 26%
347-T1 2209-T1
Description: 2209-T1 is a flux cored, all position electrode designed to weld duplex stainless steels of the 22Cr-9Ni-2Mo-N
Description: 347-T1 is a gas-shielded, flux cored, all position stainless steel electrode with a nominal weld metal composition of
type. The weld deposit has a “duplex”microstructure of austenite and ferrite and normally gives ferrite in the range of 30-60 FN.
19.5% chromium, 10% nickel and 0.5% columbium (niobium). The columbium forms a stable carbide which reduces chromium
2209-T1 provides excellent notch toughness of 35 ft per pound at -20°F and is designed for use with 100% CO 2 or 75-80%
carbide precipitation and makes weld metal more resistant to intergranular corrosion.
Ar/balance CO 2 shielding gas.
Application: 347-T1 is used with 100% CO 2 or a blend of 75-80% Ar/balance CO 2 . It is utilized in the welding of furnace
parts, high pressure steam piping parts, pressure vessels, chemical tanks and automotive parts. It is also used to weld 321, Application: 2209-T1 is used to weld similar materials in the chemical and fertilizer industry, off-shore pipelines, sour gas lines, etc.
347 and 348 stainless steels.
Specifications: Conforms to AWS A5.22 Classification: E2209T1-4
Specifications: Conforms to AWS A5.22 Classification: E347T1-1, E347T1-4
C (max) CR Ni Mo (max) Mn Si (max) P (max) S (max) Cu (max) C (max) CR Ni Mo Mn Si (max) P (max) S (max) Cu (max)
Typical % 0.08 18.0-21.0 9.0-11.0 0.5 0.5-2.5 1.0 0.04 0.03 0.5 Typical % 0.04 21.0-24.0 7.5-10.0 2.5-4.0 0.5-2.0 1.0 0.04 0.03 0.5

Pg 46 Aluminum Alloys Pg 47
4043 - Welding Wire
Aluminum Alloys Description: 4043 is a 5% Silicon Aluminum filler metal recommended for welding 2014, 3003, 3004, 5052, 6061, and 6101 (in various
conditions of heat treatment and 6063 sheets, plates and shapes). (Can Not Be Anodized)
Application: Construction of frames, heavy sheet metal, and machine bases. 4043 can also be used for welding castings. 4043 is
designed for welding 6xxx series aluminum alloys.
It may also be used to weld 2xxx and 3xxx series alloys.
The outstanding characteristic Specifications: Conforms to AWS SFA A5.10 Classification: ER4043
of aluminum is its lightness, which Weld Metal - Chemistry

is highly useful in transportation, Si
Fe (max) Cu (max) Mn (max) Ti (max) Zn (max) Mg (max) Other (max)
Typical % 4.5-6.0 0.08 0.30 0.05 0.20 0.10 0.05 0.15
cars, boats, trains, aviation, and
moving machine elements. Weld Metal - Mechanical Properties
Tensile Yield Elongation %
Some aluminum alloys can be Strength Strength
hardened by special procedures Typical 20-34 ksi 10-28 ksi 4 - 12 %
of heat treatment, while others

can only be strengthened by cold 4047 - Aluminum Brazing Rod
work and deformation. Description: 4047 is a 12% Silicon Aluminum brazing rod that is recommended for torch brazing and dip or furnace brazing of
1060, 1350, 3003, 5005, 6061, 6063, and 7005.
After Welding-aluminum, it
Application: 4047 produces very clean weld deposits and provides excellent operator appeal. A lower melting point and
can be made impervious to higher fluidity are two advantages 4047 has over its cousin 4043.
atmospheric corrosion, a prop-
Specifications: Conforms to AWS SFA A5.10/A5.8 Classification: ER4047
erty which contributes to its
selection for decorative and Weld Metal - Chemistry
Si Fe (max) Cu (max) Mn (max) Ti (max) Zn (max) Mg (max) Other (max)
structural elements of architec- Typical % 11-13 0.8 0.30 0.15 0.20 0.20 0.10 0.15
tural construction. Weld Metal - Mechanical Properties**
Tensile Strength Yield Strength Elongation %
Typical 20-34 ksi 10-28 ksi 4 - 12 %
Aluminum Alloys ** Dependent on base alloy welded
1100 - Welding Wire 5183 - Welding Wire

Description: 1100 is a 99% Aluminum wire that is highly resistant to chemical attack and weathering. Description: 5183 is designed to weld high magnesium alloys to meet higher tensile strength requirements.
Application: It is recommended for welding 1100 and 3003 aluminum sheets, plates and shapes. It is popular in the fields of Application: It is used to weld 5083, 6061, 6063, 5086, 7005 and 7039 alloys, for structural applications in marine and cryogenic
construction, decoration, metallurgical, pipelines, spinning apparatus. industries and structural applications where high strength, high fracture toughness for impact resistance, and exposure to corrosive
elements are important.
Specifications: Conforms to AWS SFA A5.10 Classification: ER1100
Al (min) Fe&Si (max) Cu Mn (max) Zn (max) Be (max)* Other (max) Si (max) Fe (max) Cu (max) Mn Zn (max) Mg Other (max)
Typical % 99.0 0.95 .05-.20 0.05 0.10 0.0008 0.15 Typical % 0.40 0.40 0.10 .50-1.0 0.25 4.3-5.2 0.15
* included in others
Weld Metal - Mechanical Properties **
Weld Metal - Mechanical Properties**
Elongation % Elongation %
Tensile Strength Yield Strength Tensile Strength Yield Strength
Typical 13-24 ksi 5-22 ksi 5-35 % Typical 40 - 45 ksi 18-26 ksi 12-16 %
** Dependent on temper ** Dependent on base alloy welded
Pg 48 Aluminum Alloys Aluminum Alloys Pg 49
5356 - Welding Wire 1300 - Arc Welding Electrode
Description: 5356 is a great general purpose filler alloy designed for the welding of 5XXX series alloys when 40,000 psi (276 MPa) Description: 1300 is an all position 5% silicon aluminum arc welding electrode with exclusive self lifting slag. It is used for low
tensile strength is not required. temperature production and maintenance welding of cast and wrought aluminum sheets, plates, castings and extrusions.
Application: 5356 is a 5% Magnesium Aluminum that offers corrosion resistance when exposed to salt water. It is used to weld Application: . 1300 is widely used for tanks, pipes, appliances, refrigeration equipment, irrigation equipment, automobile parts
5050, 5052, 5083, 5356, 5454, and 5456 base metal. and parts found in the chemical, food, and laundry industries.
Specifications: N/A Classification: E4043
Si (max) Fe (max) Cu (max) Mn Ti Zn (max) Mg Other (max) Si Fe (max) Cu (max) Mn (max) Ti (max) Zn (max) Mg (max) Other (max)
Typical % 0.25 0.40 0.10 .05-.20 .06-.20 0.10 4.5-5.5 0.15 Typical % 4.5-6.0 0.30 0.10 0.05 0.20 0.10 0.05 0.15
Weld Metal - Mechanical Properties** Weld Metal - Mechanical Properties
Elongation % Elongation %
Tensile Strength Yield Strength Tensile Strength Yield Strength
Typical 27-46 ksi 12-30 ksi 10-17 % Typical 34 ksi 20 ksi 18 %
** Dependent on base alloy welded
5554 - Welding Wire

Description: 5554 is intended as a matching filler alloy when welding 5454 base alloys. This combination of alloys does not
become sensitive to stress corrosion cracking at elevated temperatures and is used in those applications that may be subjected
offers a full line of
to temperatures in excess of 150°F.
Application: . 5554 is widely used in the manufacture of chemical storage tanks, automotive wheels, over-the-road trailers,
and rail tank cars.
Mig and Tig welding accessories

Si (max) Fe (max) Cu (max) Mn Ti Zn (max) Mg Other (max)
Typical % 0.25 0.40 0.10 .50-1.0 .05-.20 0.25 2.4-3.0 0.15

Elongation %
Tensile Strength Yield Strength
Typical 35 ksi 16 ksi 17 %
** As welded
5556 - Welding Wire

Description: 5556 offers an excellent combination of corrosion resistance, strength, toughness, workability, and weldability.
Application: It is recommended for welding 5083, 5086, 5154, 5254 and 5456 high tensile aluminum alloys.

Si (max) Fe (max) Cu (max) Mn Ti Zn (max) Mg Other (max)
Typical % 0.25 0.40 0.10 .50-1.0 .05-.20 0.25 4.7-5.5 0.15
Tensile Strength Yield Strength Elongation %
Typical 45 ksi 23 ksi 14 %

** As welded
Pg 50 Copper Alloys Pg 51
Aluminum Bronze A2 Bare
Copper and Silver

Description: A2 is very versatile for joining aluminum bronze of similar composition, silicon and manganese bronze, high strength
copper-zinc alloys, some copper-nickel alloys, ferrous metals and dissimilar metals. Dissimilar applications include aluminum
bronze to steel and copper to steel. It is also used for building up or overlaying metal for wear and corrosion resistant surfaces.
Brazing Alloys
Application: Used for marine maintenance and repair welding of ship propellers, pump housings, rigging jacks, piston heads,
bearings and many overlay or surfacing applications.
Specifications: Conforms to AWS A5.7 Classification: ERCuAl-A2

Zn (max) Fe Si (max) Al Pb (max) Other (max)
Copper and Copper alloys are among Typical 0.02 0.5-1.5 0.10 8.5-11.0 0.02 0.50
the most important engineering
materials due to their good electrical Tensile Strength Yield Strength Elongation % in 2”
and thermal conductivity, corrosion Typical 79 ksi 35 ksi 28%
resistance, metal-to-metal wear resis-

tance and distinctive aesthetic Aluminum Bronze A2 Coated
appearance. Copper and most Description: A2 is very versatile for joining aluminum bronze of similar composition, silicon and manganese bronze, high strength
copper alloys can be joined copper-zinc alloys, some copper-nickel alloys, ferrous metals and dissimilar metals. Dissimilar applications include aluminum
bronze to steel and copper to steel. It is also used for building up or overlaying metal for wear and corrosion resistant surfaces.
by welding, brazing and Application: Used for marine maintenance and repair welding of ship propellers, pump housings, rigging jacks, piston heads,
soldering. bearings and many overlay or surfacing applications.
The major markets for copper and Specifications: Conforms to AWS A5.6 Classification: ECuAl-A2
its alloys include the building industry, Weld Metal - Chemistry
electrical and electronic products, Cu Fe Si (max) Al Pb (max) Other (max)
Typical Rem 0.50-5.0 1.5 8.5-11.0 0.02 0.50
industrial machinery and equipment
and transportation. Weld Metal - Mechanical Properties
Tensile Strength Yield Strength Elongation % in 2”
Copper Alloys Typical 77 ksi 35 ksi 27%
Aluminum Bronze A1 Bare Aluminum Bronze A3 Bare

Description: A1 is an iron free alloy used primarily to overlay bearings and wear-resistant surfaces that require a 125 BHN
Description: A3 is a higher strength aluminum bronze used to join and repair welding of similar compositions.
hardness and to resist corrosion, especially from salt water, metal salts and acids in varying concentrations and temperatures.
It is not recommended for joining since the deposit has a tendency to be hot short.
Application: Used for bearing overlays, hydraulic pistons, impellers, turbine runners, press rams, steel mill rolls, ceiling
machine mandrels, breaker blocks, valve seats and parts, mill slippers, and cable sheaves.
Application: For welding tube sheets, valve seats, pickling hooks, impellers, in chemical plants, and pulp mills.
Specifications: Conforms to AWS A5.7 Classification: ERCuAl-A3
Specifications: Conforms to AWS A5.7
Weld Metal - Chemistry Zn (max) Fe Si (max) Al Pb (max) Other (max)
Zn (max) Mn (max) Si (max) Al Pb (max) Other (max) Typical 0.10 2.0-4.5 0.10 10-11.5 0.02 0.50
Typical 0.20 0.50 0.10 6.0-8.5 0.02 0.50

Tensile Strength Yield Strength Elongation % in 2” Tensile Strength Yield Strength Elongation % in 2”
Typical 68 ksi 28 ksi 47% Typical 90 ksi 40 ksi 20%
Pg 52 Copper Alloys Copper Alloys Pg 53
Aluminum Bronze A4 Bare Phos-Bronze C
Description: A4 is a nickel-aluminum bronze alloy used to weld cast and wrought nickel-aluminum bronze. It has excellent
Description: Phos-Bronze C is recommended for high strength welds on phosphor bronze materials. Weld deposits have high
resistance to corrosion, erosion, and cavitations in salt or brackish water.
tensile and yield strengths and greater hardness due to the 7 to 9 percent Tin content.
Application: Used for ship fittings, ship propellers, power plant valves, piping systems, intake screens, oil recovery pumps,
Application: Used as an overlay on cast iron or steel, to join dissimilar metals, for maintenance repair and fabrication of valve
and propeller gear housings.
bodies, seats, bearings, bushings, gears, propellers, impeller blades and housings. Preheat is recommended. Recommended
shielding gas is Argon, or 75Helium/25Argon.
Specifications: Conforms to AWS A5.7 Classification: ERCuNiA1
Specifications: Conforms to AWS A5.7 Classification: ERCuSn-C
Zn (max) Mn Fe Si (max) Al Ni Other (max) Weld Metal - Chemistry
Typical 0.10 0.6-3.5 3.0-5.0 0.10 8.5-9.5 4.0-5.5 0.50 Zn (max) Fe (max) Sn Al (max) P Other (max)
Typical 0.20 0.10 7.0-9.0 0.01 0.10-0.35 0.50
Tensile Strength Yield Strength Elongation % in 2” Weld Metal - Mechanical Properties
Typical 104 ksi 59 ksi 23% Tensile Strength Yield Strength Elongation % in 2”
Typical 65 ksi ksi 42%
Deoxidized Copper Silicon Bronze

Description: Silicon Bronze is a copper based filler metal that contains 3% Silicon and trace amounts of manganese, tin and
Description: Deoxidized Copper provides dense, high quality deposits with relatively high electrical conductivity for use in
zinc. The Oxyacetylene gas flame should be slightly oxidizing. Keep the weld puddle small in order to promote fast solidification
joining and overlay with inert gas processes. Used to fabricate deoxidized copper, repair weld copper castings, to weld
and minimize cracking. A high boric acid flux should be used both before and during welding. Preheat is NOT recommended.
galvanized steel and deoxidized copper to mild steel where high strength joints are not required.
Application: Used primarily for oxyacetylene welding of copper, copper-silicon and copper-zinc metals to themselves and to steel. It
Application: Used for billet molds, conductor rolls, heater elements, copper sculptures, bus bars, copper connectors, and
is excellent for plain or galvanized steel sheet metal as well as other coated steels, and surfacing areas that are subjected to corrosion.
steel mill electrode holders.
Specifications: Conforms to AWS A5.7 Classification: ERCuSi-A
Specifications: Conforms to AWS A5.7 Classification: ERCu

Cu (min) Sn (max) Si (max) P (max) Pb (max) Other (max) Zn (max) Mn (max) Fe (max) Si Al (max) Sn (max) Other (max)
Typical 98 1.0 0.50 0.15 0.02 0.50 Typical 1.0 1.5 0.50 2.8-4.0 0.01 1.0 0.50

Tensile Strength Yield Strength Elongation % in 2”
Typical 50 ksi - ksi 65%
Ni AL Bronze 1400 Phos-Bronze

Description: 1400 is an all position Phos-Bronze electrode used for joining copper base alloys to themselves and to stainless
Description: Ni Al Bronze is used for the welding of cast and wrought nickel-aluminum bronze. It is also recommended for weld steels and cast irons. It provides a good color match on bronze and will work harden. Weld deposits are ductile, strong, and
repairing NiBrAl boat propellers. machinable. It offers corrosion resistance to salt water and chemicals.
Application: Some typical applications include oil recovery pumps, power plant valves, ship fittings, piping systems and marine Application: Used for overlays on pumps, shafts, impellers and propeller blades, and for building up bearing journals and
propulsion systems. frictional wear surfaces on heavier sections, galvanized iron, and ornamental iron.
Specifications: Conforms to AWS A5.7 Classification: ERCuNiAl Specifications: Conforms to AWS A5.6 Classification: ECuSn-C

Cu+Ag Fe Si (max) Al Pb (max) Ni+Co Mn Zn (max) Other (max) Sn Fe (max) P Al (max) Pb (max) Other
Typical Rem 3.0-5.0 0.1 8.5-9.5 0.02 4.0-5.5 0.6-3.5 0.1 0.5 Typical 7.0-9.0 0.25 0.05-0.35 0.01 0.02 0.50

Tensile Strength Yield Strength Elongation % in 2” Tensile Strength Yield Strength Elongation
Typical 104 ksi 59 ksi 23% Typical 50 ksi 30 ksi 18%
Pg 54 Copper Alloys Brazing Alloys Pg 55
Low Fuming Bronze Silvaloy 0

Description: Low Fuming Bronze has a high tensile strength and good ductility. It is a machinable brazing alloy used on steels,
Description: Silvaloy 0 is extremely fluid at brazing temperatures and will penetrate joints with very little clearance. Best results
copper alloys, nickel alloys, and stainless steel. The weld deposit freezes rapidly from fluid to a plastic state. Preheat is required
are obtained with clearances of .001-.003”. Melting of SILVALOY 0 is virtually complete at 1350°F. Best results are obtained when
for some applications and a brazing flux is recommended. Low Fuming Bronze is available in bare and flux coated.
brazing slightly above this temperature. The phosphorus content of SILVALOY 0 acts as a fluxing agent and no flux is necessary
Application: The weld deposits are non-porous for leak proof joints for water, oil and gas lines. when brazing copper to copper joints. However, when used with a copper alloy or one of the other brazeable metals, a brazing
flux must be used to promote wetting, bonding, and flow throughout the joint.
Specifications: Conforms to AWS A5.8 Classification: RBCuZn-C
Application: Silvaloy 0 is primarily used for the joining of copper-to-copper on vibration free joints. It is very effective for
Weld Metal - Chemistry joining tight fitting copper pipe and tubing, and is also used for the brazing of copper and copper alloys, brass and bronze.
Cu Sn Si Ni Pb (max) Fe Other (max)
Typical 56-60 .80-1.1 .04-.15 .20-.80 0.05 .25-1.2 0.50 Specifications: Conforms to A5.8, BCuP-2
Weld Metal - Mechanical Properties Weld Metal - Chemistry

Tensile Strength Yield Strength Elongation Ag Cu Zn Cd P Ni
Typical 63 ksi ksi 25% Typical 0.0 92.75 7.25
Nickel Silver
Silvaloy 5
Description: Nickel Silver is a low fuming, cadmium free bronze. It is an excellent replacement for high cost silver brazing
alloys when higher brazing temperatures are acceptable. The weld deposits of Nickel Silver have very high tensile strength, Description: Silvaloy 5 has good flow and wetting properties on copper, brass, and bronze. The flow point of is 1325°F. Used
good ductility and excellent corrosion resistance and are also machinable and work-harden when put into service. Preheating when gap clearance range is .003” to .006” ideal for larger copper pipe sizes.
may be desired for some applications. A neutral or slightly oxidizing flame is recommended.
Application: Used for brazing Tungsten carbides, copper alloys, nickel alloys, stainless steels & carbon steels, brazing or Application: Silvaloy 5’s melting characteristics are such that on the low end of its brazing temperature range it has “sluggish”
oxyacetylene welding of steel or cast iron where good color match is desired and building-up or overlaying worn parts such flow characteristics which enable it to fill gaps better, making it ideal for loose-fitting joints and at the high end of its brazing
as gear teeth, bearings and valve seats. temperature range, it is very fluid, making it ideal for tight-fitting joints requiring deep penetration. The phosphorous content
of SILVALOY 5 acts as a fluxing agent and no flux is necessary when brazing copper-to-copper joints. However, when used with
Specifications: Conforms to AWS A5.8 Classification: RBCuZn-D one of the other brazeable metals, a brazing flux must be used to promote wetting, bonding, and flow throughout the joint.
Specifications: Conforms to A5.8, BCuP-3
Cu P (max) Si Ni Pb (max) Al (max) Other (max)
Typical 46-50 0.25 .04-.25 9-11 0.05 0.01 0.50
Weld Metal - Mechanical Properties Ag Cu Zn Cd P Ni
Tensile Strength Yield Strength Elongation Typical 5.0 89.0 6.0
Typical 70 ksi ksi 25%
Silvaloy 6F
Description: Silvaloy 6F has been universally accepted by repair and installation contractors because of its moderate flow with
good filleting and gap filling characteristic when the joint fit up dimensions are less than ideal. The phosphorous content of
SILVALOY 6F acts as a fluxing agent and no flux is necessary when brazing copper-to-copper joints. However, when used with
one of the other brazeable metals, a brazing flux must be used to promote wetting, bonding, and flow throughout the joint.
Application: Silvaloy 6F is used for the brazing of copper and copper alloys, brass, and bronze. It should not be used on ferrous
metals or alloys containing more than 10% nickel due to the formation of brittle intermetallic phosphide compounds.
Specifications: Conforms to A5.8, BCuP-4

Ag Cu Zn Cd P Ni
Typical 6.0 86.75 7.25
Pg 56 Brazing Alloys Brazing Alloys Pg 57
Silvaloy 15 Silvaloy 50N

Description: Silvaloy 15 has more ductility and better electrical conductivity than the lower silver content phos-coppers. It Description: Silvaloy 50N is a modification of SILVALOY® 50. It was originally introduced because of somewhat better corrosion
has good flow and wetting properties on copper, brass and bronze. The phosphorus content acts as a fluxing agent and no resistance than SILVALOY 50 for certain conditions, and is still used for such purposes. When melting, SILVALOY 50N passes from
flux is necessary when brazing copper to copper joints. However, when used with a copper alloy or one of the other brazeable the solid state to a mushy or plastic range and progressively to a liquid. The largest portion of SILVALOY 50N melts in the upper
metals, a brazing flux must be used to promote wetting, bonding and flow throughout the joint. section of its temperature range. Therefore, the alloy has a good body while in the plastic range and is suitable for building fillets
or bridging large gaps. Late melting of the major portion of the alloy also helps minimize any separation of the solid and liquid
Application: Silvaloy 15 has the most “sluggish” flow characteristics, of the phos-copper filler metals. This enables it to fill
gaps better. Melting of SILVALOY 15 is virtually complete at 1300F even though the liquid is not yet reached. Best results are portions by liquation during melting. It has proven successful on many marine applications and for dairy equipment which must
obtained when brazing slightly above this temperature. SILVALOY 15 is used for the brazing of copper and copper alloys, brass withstand strong cleaning solutions. The 3% nickel content of this alloy also improves its wetting of stainless steel and tungsten,
and bronze. It is very effective for joining pipe and tubing and is widely used for electrical work. or molybdenum carbide tool tips.
Specifications: Conforms to A5.8, BCuP-5 Application: Silvaloy 50N the largest use of this solder is for attaching carbide cutting tips to tool shanks.
Specifications: Conforms to A5.8, BAg-3

Ag Cu Zn Cd P Ni Weld Metal - Chemistry
Typical 15.0 80 .0 5.0 Ag Cu Zn Cd P Ni
Typical 50.0 15.5 15.5 16.0 3.0
Silvaloy 50
Description: Silvaloy 50is one of the lower melting brazing alloys composed of silver, copper, zinc and cadmium. It has wide Silvaloy A-45
acceptance by industrial users, as well as being included in Federal and Military specifications on brazing filler metals or alloys. Description: Silvaloy A-45 is a good general purpose alloy often used when cadmium must be avoided such as in the dairy
It has a narrow melting range which is not apparent in most brazing operations, making it flow freely through a capillary. and food industries.
Application: Silvaloy 50’s typical applications are the joining of ferrous, nonferrous and dissimilar metals and alloys with close
Application: Silvaloy A-45’s typical applications are the joining of ferrous, nonferrous and dissimilar metals. It is used for
joint clearances. It is suitable for use on most metals except aluminum and magnesium. It is mainly used for joining steel,
brazing in the electrical industry and for brazing brass parts such as ships, piping, band instruments and lamps. Excellent
stainless steel, copper, copper alloys, nickel, nickel alloys or combinations of these metals. Similar to Silvaloy 45 properties
with narrower melt range, used on same base metals. replacement to cadmium containing alloys. Broad application in furnace brazing.
Specifications: Conforms to A5.8, BAg-1a Specifications: Conforms to A5.8, BAg-5

Ag Cu Zn Cd P Ni Ag Cu Zn Cd P Ni
Typical 50.0 15.5 16.5 18.0 Typical 45.0 30.0 25.0
Silvaloy 45
Description: Silvaloy 45 is the lowest melting brazing alloy available composed of silver, copper, zinc and cadmium. It is suitable
for use on most metals except aluminum and magnesium. It is used for joining steel, stainless steel, copper, copper alloys, nickel,
nickel alloys or combinations of these metals. It has wide acceptance by industrial users, as well as being included in Federal and
military specifications on brazing filler metals or alloys. It has a narrow melting range which is not apparent in most brazing
operations, making it flow freely through a capillary.
Application: Silvaloy 45’s typical applications are the joining of ferrous, nonferrous and dissimilar metals. Silvaloy 45 should
be used for close joint clearances (0.000-0.003in).
Specifications: Conforms to A5.8, BAg-1

Ag Cu Zn Cd P Ni
Typical 45.0 15.0 16.0 24.0
Pg 58 Nickel Alloy Bare Wire Pg 59
Alloy 99
Nickel Alloys Description: Alloy 99 welds are easily machinable, however, dilution from the casting influences the mechanical properties of the
metal. A preheat and interpass temperature of 350ºF (175ºC) minimum is recommended during welding.
Application: Alloy 99 is used for TIG and MIG welding of cast iron. This wire is extensively employed to repair gray iron castings.
It can also be used for overlay and buildup.
Specifications: Conforms to AWS A5.15 Classification: ERNi-Cl

Nickel alloys are non-ferrous metals C (max) Mn (max) Si (max) S (max) Fe (max) Ni (max) Cu (max) Other
Typical % 1.0 2.5 0.75 0.03 4.0 90.0 4.0 1.0 (max)
with high strength, toughness, excellent
corrosion resistance, and superior elevated Weld Metal - Mechanical Properties
temperature properties. Typical % 66.5 ksi 36 ksi 40%
Commercially pure, unalloyed or very low

Alloy 59
alloy nickel does not contain or contains only Description: Alloy 59 is a Ni-Cr-Mo alloy with an extra low carbon and silicon content. This wire has excellent corrosion resistance
very small amounts of alloying elements. and high mechanical strength.
Application: Alloy 59 is used to weld low carbon Ni-Cr-Mo alloys to themselves and for dissimilar welding of alloys such as
Nickel alloys can contain significant C-276, 22, 625 and other high alloy steels such as 6Mo stainless, 825, and even common grades of stainless steels. Some
base metals that Alloy 59 are used on are ASTM and ASME B and SB 574, 575, 619, 622, and 626.
amounts of added elements. The addition
Specifications: Conforms to AWS A5.14 Classification: ERNiCrMo-13
of columbian or titanium to specific filler Weld Metal - Chemistry
metals helps stabilize the welds and mini- C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni
Typical % 0.1 0.5 1.5 0.015 0.01 0.1 0.50 Rem
mize the carbide precipitation influence. Co (max) Al Cr Mo Other
Typical % 0.3 0.1-0.4 22.0-24.0 15.0-16.5 0.5 (max)

Typical % 110 ksi - ksi 25%
Nickel Alloy Bare Wire
Alloy 60
Alloy 55 Description: Alloy 60 is used for TIG, or MIG welding of nickel copper alloys (ASTM B127, B163, B164, and B165 UNS Number
Description: Alloy 55 welds are moderately hard and require carbide tipped tools for machining. A preheat and interpass N04400). This filler metal can be used for MIG overlay on steel after a first layer with nickel 208 (Filler Metal 61).
temperature of not less than 350°F (175°C) is required during welding, without which the weld and heat affected zones Application: Alloy 60 is widely used in marine applications because of its good resistance to the corrosive effects of seawater
could develop cracks. The weld metal of 55 is harder than that of 99. and brackish waters. Dissimilar welding applications include joining Monel alloys to Nickel 200 and copper-nickel alloys.
Application: Alloy 55 is used for TIG and MIG welding of cast iron. This filler metal is extensively employed to overlay the Specifications: Conforms to AWS A5.14 Classification: ERNiCu-7
cast iron rolls and is also used for the repair of castings.
Specifications: Conforms to AWS N/A Classification: N/A Weld Metal - Chemistry
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu Ni (max)
Weld Metal - Chemistry Typical % 0.15 4.0 2.5 0.02 0.015 1.25 Rem 62.0
C Ni Mn Si Fe Al (max) Ti Other
Typical % 0.05 55.90 0.25 0.15 43.6 Typical % 1.25 1.5-3.0 0.05 (max)

Typical % 89.5 ksi 62 ksi 35% Typical % 76.5 ksi 52.5 ksi 34%
Pg 60 Nickel Alloy Bare Wire Nickel Alloy Bare Wire Pg 61
Alloy 61 Alloy 82
Description: Alloy 61 is used for TIG, MIG, and SAW welding of nickel 200 or 201. Description: Alloy 82 is used for TIG, MIG, and SAW welding of base materials such as ASTM B163, B166, B167, and B168
alloys which have UNS Number N0660.
Application: Alloy 61 is used for overlaying on steel, repairing cast iron castings and for dissimilar joints between nickel or
nickel alloys to stainless or ferritic steels. Application: Alloy 82 is one of the most used nickel alloys whose applications range from cryogenic to high temperatures. This
filler metal can also be used for dissimilar welding applications between various nickel alloys and stainless or carbon steels, as
Specifications: Conforms to AWS A5.14 Classification: ERNi-1
well as for overlaying.
Weld Metal - Chemistry Specifications: Conforms to AWS A5.14 Classification: ERNiCr-3
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) Weld Metal - Chemistry
Typical % 0.15 1.0 1.0 0.03 0.015 0.75 0.25 93.0 C (max) Mn Fe (max) P (max) S (max) Si (max) Cu (max) Ni (Min) Nb(Cb)+Ta
Al (max) Ti Other Typical % 0.10 2.5-3.5 3.0 0.03 0.015 0.5 0.5 67.0 2.0-3.0
Typical % 1.5 2.0-3.5 0.5 (max) Ti (max) Cr Other
Typical % 0.75 18.0-22.0 0.5 (max)
Tensile Strength Yield Strength Elongation in 2” Weld Metal - Mechanical Properties
Typical % 66.5 ksi 38 ksi 28% Tensile Strength Yield Strength Elongation in 2”
Alloy 65 Alloy 622

Description: Alloy 65 is used for TIG, MIG, and SAW welding of Ni-Fe-CR-Mo-Cu alloys such as alloy 825. The weld metal is highly Description: Alloy 622 is an alloy of nickel with chromium molybdenum and tungsten as principal alloying elements. 622 offers
resistant to corrosion particularly in reducing chemicals such as sulphuric and phosphoric acids. excellent corrosion resistance in oxidizing as well as reducing media in a wide variety of chemical process environments. It offers
an outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion.
Application: Alloy 65 can be used to overlay cladding where similar chemical composition is required.
Application: Alloy 622 is used to weld alloys of similar composition as well as dissimilar joints between nickel-chromium-molybdenum
Specifications: Conforms to AWS A5.14 Classification: ERNiFeCr-1 alloys and stainless or carbon or low alloy steels. It can also be used for cladded overlay as well as spraying applications.
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu Ni Weld Metal - Chemistry
Typical % 0.05 1.0 22.0 0.03 0.03 0.5 1.5-3.0 38.0-46.0 C (max) Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni
Al (max) Ti Cr Mo Other Typical % 0.015 0.5 2.0-6.0 0.02 0.01 0.08 0.5 Rem
Typical % 0.20 0.6-1.2 19.5-23.5 2.5-3.5 0.5 (max) Co (max) Cr Mo V (max) W Other
Typical % 2.5 20.0-22.5 12.5-14.5 0.35 2.5-3.5 0.5 (max)
Alloy 67 Alloy 625

Description: Alloy 67 is used for TIG, MIG, and oxy-fuel welding of 70/30, 80/20, and 90/10 copper-nickel alloys. This filler Description: Alloy 625 is used for GMAW, GTAW and SAW of Ni-Cr-Mo alloys. This filler metal may be used for cladding and
metal can be used for MIG overlay on steel after a first layer with Nickel 208 (Filler Metal 61). welding dissimilar base metals such as Ni-Cr-Mo alloys to stainless and carbon steels.
Application: Dissimilar-welding applications for Alloy 67 include joining copper-nickel alloys to Nickel 200 or nickel-copper alloys. Application: Alloy 625 provides excellent resistance to oxidizing and reducing environments and good stress, pitting and
crevice corrosion resistance because of this alloys high Mo content.
Specifications: Conforms to AWS A5.7 Classification: ERCuNi
Mn (max) Fe P (max) S (max) Si (max) Ni Pb (max) Ti
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) Nb(Cb)+Ta
Typical % 1.0 0.4-0.75 0.02 0.01 0.25 29.0-32.0 0.02 0.2-0.5
Typical % 0.10 0.05 5.0 0.02 0.015 0.5 0.5 58.0 3.15-4.15
Cu Other
Al (max) Ti (max) Cr Mo Other
Typical % Rem 0.5 (max)
Typical % 0.4 0.4 20.0-23.0 8.0-10.0 0.5 (max)
Typical % 53 ksi 21 ksi 32% Typical % 114.5 ksi 85 ksi 35%
Pg 62 Nickel Alloy Bare Wire Nickel Alloy Coated Electrodes Pg 63
Alloy C276 55
Description: Alloy C276 is used for GMAW, GTAW and SAW processes of nickel alloys with Cr and Mo. This grade may also be Description: 55 welds are moderately hard and require carbide tipped tools for machining. A preheat and interpass tempera-
used for welding nickel alloys to dissimilar base metals such as stainless steel or low alloy steels. ture of not less than 350°F (175°C) is required during welding.
Application: Alloy C276 is also used for overlay cladding of low alloy or carbon steel to provide general corrosion resistance Application: 55 is used for the repair of castings, welding of cast irons to themselves as well as for joining cast irons to mild steels.
and, due to the high molybdenum content, a strong resistance to stress corrosion cracking, pitting and crevice corrosion.
Specifications: Conforms to AWS A5.14 Classification: ERNiCrMo-4 Specifications: Conforms to AWS A5.15 Classification: ERNiFe-Cl
C (max) Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni
Typical % 0.02 1.0 4.0-7.0 0.04 0.03 0.08 0.5 Rem C (max) Mn (max) Si (max) S (max) Fe Ni Cu (max) Al (max) Other
Co (max) Cr Mo V (max) W Other Typical % 2.0 2.5 4.0 0.03 Rem 45.0-60.0 2.5 1.0 1.0 (max)
Typical % 2.5 14.5-16.5 15.0-17.0 0.35 3.0-4.5 0.5 (max)

Typical % 84 ksi 59.5 ksi 8%
Alloy W 99
Description: Alloy W is a superalloy most commonly used for joining dissimilar combinations of cobalt and nickel base alloys used
in high temperature service applications. The weld deposit exhibits good mechanical properties up to 1800oF, however it does exhibit Description: 99 welds are quite machinable. A preheat and interpass temperature of not less than 350°F is recommended
poor oxidation resistance above 1400oF and it should not be used for service applications in excess of 750 hours. during welding.
Application: Alloy W displays excellent dissimilar welding characteristics, and is widely used in the gas turbine, aerospace, Application: 99 is designed for welding of gray iron castings to themselves as well as joining them to mild steels or stainless steels.
and chemical process industries. It is also used extensively to repair castings.
Specifications: Conforms to AWS A5.14 Classification: ERNiMo-3 Specifications: Conforms to AWS A5.15 Classification: ENi-Cl

C (max) Mn (max) Si (max) S (max) Fe (max) Ni (min) Cu (max) Al (max) Other
Typical % 0.12 1.0 4.0-7.0 0.04 0.03 1.0 0.5 Rem
Co (max) Cr Mo V (max) W Other Typical % 2.0 2.5 4.0 0.03 8.0 85.0 2.5 1.0 1.0 (max)
Typical % 2.5 4.0-6.0 23.0-26.0 0.6 1.0 0.5 (max)
Tensile Strength Yield Strength Elongation in 2” Typical % 72 ksi 56.5 ksi 5%
Typical % 100 ksi - ksi -
112
Alloy X
Description: 112 is a coated electrode which is used to weld nickel-chromium-molybdenum alloys. It is also used extensively
Description: Alloy X is a solid-solution-strengthened superalloy that combines very good high temperature strength with very in overlay cladding where similar chemical composition is required on the clad side.
good resistance to oxidizing environments up to about 2000°F (1095°C), and good carburization resistance. Alloy X may be
cold-formed or hot-formed by various techniques, and is readily weldable by most standard methods. Application: 112’s applications include dissimilar joints between nickel-chromium-molybdenum alloys to either stainless steels,
carbon, or low alloy steels. These electrodes are used in applications where the temperature ranges from cryogenic up to 1800°F.
Application: Alloy X is one of the most widely used materials for fabrication of forged parts in gas turbine engines, and is also
used in chemical and petrochemical plants, power plants and industrial heating applications. Specifications: Conforms to AWS A5.11 Classification: ENiCrMo-3
Weld Metal - Chemistry C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) Nb(Cb)+Ta
C Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni Typical % 0.10 1.0 7.0 0.03 0.02 0.75 0.5 55.0 3.15-4.15
Typical % 0.05-0.15 1.0 17.0-20.0 0.04 0.03 1.0 0.5 Rem Cr Mo Other
Co Cr Mo W Other Typical % 20.0-23.0 8.0-10.0 0.5 (max)
Typical % 0.5-2.5 20.5-23.0 8.0-10.0 0.2-1.0 0.5 (max)
Pg 64 Nickel Alloy Coated Electrodes Nickel Alloy Coated Electrodes Pg 65
117 187
Description: The weld metal of 117 provides optimum strength and oxidation resistance above 1500 F up to 2100 F, especially Description: 187 is a copper-nickel, all-position electrode for shielded metal arc welding of wrought or cast alloys of similar
when welding on base metals of Ni-Fe-Cr alloys. composition as well as 80 Cu + 20 Ni and 90 Cu + 10 Ni alloys. It is also used for the clad side of copper-nickel clad steels.
Application: 117 is used for welding of Ni-Cr-Co-Mo alloys (UNS number N06617). This electrode can also be used for overlay Application: 187 filler metal is widely used in marine applications because of its good resistance to the corrosive effects of
cladding where similar alloy is required. sea water.
Specifications: Conforms to AWS A5.11 Classification: ENiCrCoMo-1 Specifications: Conforms to AWS A5.6 Classification: ECuNi
C Mn Fe (max) P (max) S (max) Si (max) Cu (max) Ni Nb(Cb)+Ta
Typical % 0.05-0.15 0.3-2.5 5.0 0.03 0.015 0.75 0.5 Rem 1.0 (max) Mn Fe P (max) Si (max) Ni Pb (max) Ti (max) Other
Co Cr Mo Other Typical % 1.0-2.5 0.4-0.75 0.02 0.5 29.0-33.0 0.02 0.5 0.5 (max)
Typical % 9.0-15.0 21.0-26.0 8.0-10.0 0.5 (max)
Tensile Strength Yield Strength Elongation in 2” Typical % 54.5 ksi 37.5 ksi 28%
141 190
Description: 141 weld metal has excellent corrosion resistance to caustic alkalies such as caustic soda and caustic potash. Description: 190 is used for welding materials of nickel-copper alloys to themselves (such as ASTM, B126, B163, B164, B165
all of which have UNS Number N04400). 190 can also be used for overlay welding as well as for welding of clad steels where
Application: 141 is used for welding of cast and wrought forms of commercially pure nickel. These electrodes can also be used nickel-copper surfacing is required. Dissimilar welding applications include joining nickel 200 and copper-nickel alloys.
for surfacing as well as dissimilar welding between nickel and steel or stainless steel.
Application: 190 filler metal is widely used in marine applications due to its excellent resistance to the corrosive effects of seawater.
Specifications: Conforms to AWS A5.11 Classification: ENi-1 Specifications: Conforms to AWS A5.11 Classification: ENiCu-7
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu Ni
Typical % 0.10 0.75 0.75 0.03 0.02 1.25 0.25 92.0 Typical % 0.15 4.0 2.5 0.02 0.015 1.5 Rem 62.0-69.0
Al (max) Ti Other Al (max) Ti (max) Other
Typical % 1.0 1.0-4.0 0.5 (max) Typical % 0.75 1.0 0.5 (max)

Typical % 64.5 ksi 58.5 ksi 26% Typical % 75.5 ksi 52 ksi 39%
182 Weld A
Description: Weld A electrodes are used for welding of nickel-chromium-iron alloys to themselves as well as for dissimilar
Description: 182 electrodes are used for welding of nickel-chromium-iron alloys to themselves, and for dissimilar welding
welding between various nickel alloys and carbon or stainless steels.
between nickel-chromium-iron alloys and steels or stainless steels. High manganese of this weld deposit reduces the possibility
of micro fissures. High manganese reduces creep strength, which limits its usage up to 900°F. Application: These electrodes have wide applications ranging from cryogenic temperatures up to 1500°F. These electrodes
can also be used for overlay cladding where similar alloy is needed.
Application: 182 applications include surfacing as well as clad-side welding.
Specifications: Conforms to AWS A5.11 Classification: ENiCrFe-2
Specifications: Conforms to AWS A5.11 Classification: ENiCrFe-3
C (max) Mn Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) Nb(Cb)+Ta
Typical % 0.1 1.0-3.5 12.0 0.03 0.02 0.75 0.5 62.0 0.5-3.0
Typical % 0.10 5.0-9.5 10.0 0.03 0.015 1.0 0.5 59.0 1.0-2.5
Cr Mo Other
Ti (max) Cr Other
Typical % 13.0-17.0 0.5-2.5 0.5 (max)
Typical % 1.0 13.0-17.0 0.5 (max)

Pg 66 Nickel Alloy Coated Electrodes Nickel Alloy Flux Cored Wire Pg 67
C276 82-T1
Description: C276’s high molybdenum content offers excellent resistance to stress corrosion cracking, pitting and crevice corrosion Description: 82-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO 2 or Argon/
and used for overlay cladding to withstand process corrosion. C276 weld metal is capable of withstanding cryogenic temperatures. CO 2 mixtures. The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and
cladding applications.
Application: C276 is used for welding materials of similar composition. This low carbon nickel-chromium-molybdenum filler
metal can also be used for dissimilar welding between nickel base alloys and stainless steels, or low alloy steels. Application: Typical applications include joining Ni-Cr-Fe alloys, clad side of joints in steels clad with Ni-Cr-Fe weld metal, surfacing
steel with Ni-Cr-Fe weld metal and joining Inconel® 600, 601 and Incoloy® 800 to themselves or to stainless and carbon steels.
Specifications: AWS 5.11 Classification: ENiCrMo-4
Specifications: Conforms to AWS A5.34: 2007 Classification: ENiCr3T1-1/-4
Typical % 0.02 1.0 4.0-7.0 0.04 0.03 0.2 0.5 Rem
Typical % 0.10 2.5-3.5 3.0 0.03 0.015 0.5 0.5 67.0 2.0-3.0
Co (max) Cr Mo V (max) W Other
Cr Ti (max) Other
Typical % 2.5 14.5-16.5 15.0-17.0 0.35 3.0-4.5 0.5 (max)
Typical % 18.0-22.0 0.75 0.5 (max)
Typical % 106 ksi 78.5 ksi 39%
X 622-T1
Description: Alloy X is a solid-solution-strengthened superalloy that combines very good high-temperature strength with very Description: 622-T1 is a gas shielded flux cored wire for welding in all positions using 100% CO 2 or Argon/CO 2 mixtures. The
good resistance to oxidizing environments up to about 2000°F (1095°C), and good carburization resistance. Alloy X may be wire has excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications.
cold formed or hot-formed by various techniques, and is readily weldable by most standard methods.
Application: 622-T1 applications include joining Ni-Cr-Mo alloys, clad side of joints in steels clad with Ni-Cr-Mo weld metal,
Application: Alloy X is one of the most widely used materials for fabrication of forged parts in gas turbine engines, and is also surfacing steel with Ni-Cr-Mo weld metal and joining high molybdenum – high nitrogen containing stainless steels.
used in chemical and petrochemical plant, power plant and industrial heating applications.
Specifications: Conforms to AWS A5.34: 2007 Classification: ENiCrMo10T1-1/-4
Specifications: Conforms to AWS A5.11 Classification: ENiCrMo-2
Weld Metal - Chemistry C (max) Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni Nb(Cb)+Ta
C Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni
Typical % 0.02 1.0 2.0-6.0 0.03 0.015 0.2 0.5 Rem 1.0-2.5
Typical % 0.05-0.15 1.0 17.0-20.0 0.04 0.03 1.0 0.5 Rem
Co (max) Cr Mo V (max) W Other
Co Cr Mo W Other
Typical % 2.5 20.0-22.5 12.5-14.5 0.35 2.5-3.5 0.5 (max)
Typical % 0.5-2.5 20.5-23.0 8.0-10.0 0.2-1.0 0.5 (max)
625-T1
Description: 625-T1 is a gas shielded flux cored wire used for welding in all positions using 100% CO2 or Argon/CO2 mixtures.
The wire has excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications.
Application: Some applications for 625-T1 include joining Ni-Cr-Mo alloys, clad side of joints in steels clad with Ni-Cr-Mo weld metal,
surfacing steel with Ni-Cr-Mo weld metal, joining steels to nickel based alloys and joining 9% nickel steel for cryogenic applications.
Specifications: Conforms to AWS A5.34: 2007 Classification: ENiCrMo3T1-1/-4
C (max) Mn (max) Fe (max) P (max) S (max) Si (max) Cu (max) Ni (min) Nb(Cb)+Ta
Typical % 0.10 0.5 5.0 0.02 0.015 0.5 0.5 58.0 3.15-4.15
Cr Mo Ti (max) Other
Typical % 20.0-23.0 8.0-10.0 0.4 0.5 (max)

Pg 68 Nickel Alloy Flux Cored Wire Pg 69
Cobalt Alloys
C276-T1
Description: C276-T1 is a gas shielded flux cored wire that can be used for welding in all positions using 100% CO 2 or
Argon/CO 2 mixtures. Typical specifications for Ni-Cr-Mo base metals are ASTM B574, B575, B619, B622 and B626, all of
which have UNS# N10276.
Application: C276-T1 possesses excellent weldability and is used in welding low carbon Ni-Cr-Mo alloys to other nickel base alloys.
Specifications: AWS A5.34: 2007 Classification: ENiCrMo4T1-1/-4 Welding-cobalt and cobalt alloys
Weld Metal - Chemistry requires some understanding of the
C (max) Mn (max) Fe P (max) S (max) Si (max) Cu (max) Ni metallurgy of these metals, usually
Typical % 0.02 1.0 4.0-7.0 0.03 0.03 0.2 0.5 Rem
Co (max) Cr Mo V (max) W Other employed for their stability at elevated
Typical % 2.5 14.5-16.5 15.0-17.0 0.035 3.0-4.5 0.5 (max) temperature or for their corrosion and
wear resistance. Heat input for Welding
Tensile Strength Yield Strength Elongation in 2” cobalt should be kept in the low to
Typical % 110 ksi 75 ksi 37% moderate level for better results.
The microstructure of cobalt
alloys at room temperature is
Welding Cable called austenitic, face centered
cubic structure, and is similar to
that of austenitic stainless steels.
Paper Separator EPDM Jacket Applications of welding cobalt
alloys involve Zinc tanks, Trim-
Call TECHNIWELD to order pre-assembled cable with
Sequentially Marked Electrode Holders, Ground Clamps or Cable Connectors
mer dies, Forging dies, Guide rolls,
Extra Flexible
Stranded Uncoated
Copper
Cable
* Welding Whips *
Diesel engine valves, Trunnions,
* Welding Extensions *
Chemical and steam valve trim,
Sequentially Marked Cable and mixer rotors.
* Welding Grounds *
Measurements are printed directly on the cable.
Let do the work for you! Cobalt Alloys
1 - Welding Rod
Description: Bare cobalt based alloy containing chromium and tungsten. This rod has the highest hardness of the standard cobalt
alloys which gives it have an excellent resistance to abrasion, heat and corrosion. It can be machined or ground with difficulty using
Features Properties carbide tools. This rod bonds well with stainless and other weldable grade steels.
High Strength tear & abrasion resistant jacket. Insulation - EDPM (ethylene propylene diene monomer) Application: Used for Mixer seals and rotors, Hydro pulper disc segments, Chemical valve balls and seats, Oil drilling tools and
Carbon scrapers.
Special stranded conductor for added flex- Conductor - Stranded bare copper Specifications: Conforms to AWS A5.21-2001 Classification: ERCoCr-C
ibility and easy handling.
(meets CMA requirements of ASTM B172)
Typical Deposit Analysis
Superior flexibility, at temperatures to -65◦C
Temperature Rating - -50◦C to 105◦C C (max) Mn (max) Si (max) W (max) Fe (max) Ni (max) Cr (max) Mo (max)
Flame Resistant. Typical % 2.3 1.0 2.0 13.0 3.0 3.0 30.0 1.0
Voltage Rating - 600V (for intermittent use only) Typical Deposit Characteristics
Resistance to chemicals, oils and acids
Abrasion Impact Corrosion Hot
and also weather, ozone, and sunlight. Separators - Crepe paper. Resistance Resistance Resistance
Hardness
Hardness
Excellent Fair Good HRC 48-56 Very Good
Pg 70 Cobalt Alloys Cobalt Alloys Pg 71
6 - Welding Rod 1 Coated - Coated Electrodes
Description: This rod provides resistance to many forms of chemical and mechanical degradation over a wide temperature range. Description: Flux coated cobalt based alloy containing chromium and tungsten. This rod has the highest hardness of the standard
It is the most versatile and widely used cobalt alloy, with a good balance of abrasion and impact resistance. Particular attributes cobalt alloys which gives it an excellent resistance to abrasion, heat and corrosion. It can be machined or ground with difficulty
are its outstanding anti-galling properties, high temperature hardness and high resistance to cavitation erosion that results in its
using carbide tools. This rod bonds well with stainless and other welding grade steels.
wide use as a valve seat material. It bonds well to all weldable grade steels and stainless.
Application: Used for Mixer seals and rotors, Hydro pulper disc segments, Chemical valve balls and seats, Oil drilling tools
Application: Used for Zinc tanks, Trimmer dies, Forging dies, Guide rolls, Diesel engine valves, Trunnions, Chemical and steam
and Carbon scrapers.
valve trim, Bearing and bushing areas and Plastic extrusion screws.
Specifications: Conforms to AWS A5.13 Classification: ECoCr-C
Specifications: Conforms to AWS A5.21-2001 Classification: ERCoCr-A
Typical Deposit Analysis Typical Deposit Analysis
C (max) Mn (max) Si (max) W (max) Fe (max) Ni (max) Cr (max) Mo (max) C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max)
Typical % 1.1 1.0 2.0 4.7 3.0 3.0 28.0 1.0 Typical % 2.1 2.0 2.0 12.1 5.0 3.0 29.6 1.0
Typical Deposit Characteristics Typical Deposit Characteristics

Abrasion Impact Corrosion Hot Abrasion Impact Corrosion Hot
Hardness Hardness
Resistance Resistance Resistance Hardness Resistance Resistance Resistance Hardness
Very Good Very Good Good HRC 38-46 up to 1200°F Excellent Fair Good HRC 48-56 Very Good

Description: This flux coated cobalt based electrode provides resistance to many forms of chemical and mechanical degradation
Description: This 12 Bare rod is slightly harder than Bare rod 6 with better abrasive and metal-to-metal wear resistance. It produces
over a wide temperature range. It is the most versatile and widely used cobalt alloy, with a good balance of abrasion and impact
a high hardness cobalt-chromium deposit. The chromium carbides contained in the deposit provide excellent resistance to many forms
resistance. Particular attributes are its outstanding anti-galling properties, high temperature hardness and high resistance to cavita-
of chemical and mechanical degradation, including galling. It bonds well with all weldable steels, including stainless.
tion erosion. It bonds well to all weldable grade steels and stainless.
Application: Used for high-pressure valve, shear edge, saw teeth, etc.
Specifications: Conforms to AWS A5.21-2001 Classification: ERCoCr-B valve trim, Bearing and bushing areas and Plastic extrusion screws.
Specifications: Conforms to AWS A5.13 Classification: ECoCr-A
C (max) Mn (max) Si (max) W (max) Fe (max) Ni (max) Cr (max) Mo (max) Typical Deposit Analysis
Typical % 1.4 1.0 2.0 8.0 3.0 3.0 29.0 1.0 C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max)
Typical % 1.1 2.0 2.0 5.0 5.0 3.0 28.8 1.0
Typical Deposit Characteristics
Abrasion Impact Corrosion Hot Typical Deposit Characteristics
Hardness
Resistance Resistance Resistance Hardness Abrasion Impact Corrosion Hardness Hot
Excellent Good Good HRC 44-50 Excellent Resistance Resistance Resistance Hardness
Very Good Very Good Good HRC 38-46 up to 1200°F

Description: The 21 Bare rod deposits a low carbon austenitic cobalt type alloy with excellent work hardenability, high temperature
strength, and impact resistance. The least crack sensitive of all the cobalt based alloys. Resistance to galling corrosion and cavitation Description: This flux coated cobalt based electrode is slightly harder than Coated 6 with better abrasive wear, good impact resis-
erosion. This alloy, a low carbon, molybdenum strengthened cobalt-chromium alloy will work harden to Rc 45+ with excellent impact tance, and metal-to-metal wear resistance. It produces a high hardness cobalt-chromium deposit. Chromium carbides contained in
and metal to metal wear qualities, especially at high temperatures. the deposit provide excellent resistance to many forms of chemical and mechanical degradation, including galling. It bonds well with
Application: Used for overlays in hot extrusion and forging dies, trimmers, punches and hot shear blades, valve trim on steam all weldable steels, including stainless.
and fluid control valve bodies and seats. Application: Used for high-pressure valve, shear edge, saw teeth, etc.
Specifications: Conforms to AWS A5.21-2001 Classification: ERCoCr-E Specifications: Conforms to AWS A5.13 Classification: ECoCr-B
C (max) Mn (max) Si (max) W (max) Fe (max) Ni (max) Cr (max) Mo (max) C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max)
Typical % 0.3 1.5 1.5 0.5 3.0 2.5 27.0 5.0 Typical % 1.4 2.0 2.0 8.5 5.0 3.0 28.8 1.0
Abrasion Impact Corrosion Hardness Hardness Hot Abrasion Impact Corrosion Hot
Resistance Resistance Resistance (2 Layers) (Work Hardened) Hardness Hardness
Resistance Resistance Resistance Hardness
Fair Excellent Good HRC 22-26 HRC 40-45 Excellent Excellent Good Good HRC 44-50 Excellent
Pg 72 Cobalt Alloys Cobalt Alloys Pg 73
21 Coated - Coated Electrodes 12M - Welding Wire
Description: The 21 coated electrode deposits a low carbon austenitic type cobalt alloy with excellent work hardenability, high
Description: 12M is the tubular wire version of a cobalt alloy that is slightly harder than 6M with better abrasive and metal-to-metal
temperature strength, and impact resistance. The least crack sensitive of all the cobalt based alloys. Resistance to galling corrosion
wear resistance. It produces a high hardness cobalt-chromium deposit for high temperature applications. The chromium carbides
and cavitation erosion. This low carbon, molybdenum strengthened, cobalt-chromium alloy provides good strength and ductility, as
contained in the deposit provide excellent resistance to many forms of chemical and mechanical degradation, including galling. It
well as excellent impact and metal to metal wear qualities, especially at temperatures to 1600°.
bonds well with all weldable steels, including stainless.
Application: Used for overlays in hot extrusion and forging dies, trimmers, punches and hot shear blades, valve trim on steam Application: Used for high-pressure valve, shear edge, saw teeth, etc.
and fluid control valve bodies and seats.
Specifications: Conforms to AWS A5.21-2001 Classification: ERCCoCr-B
Specifications: Conforms to AWS A5.13 Classification: ECoCr-E
C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max)
C Mn (max) Si (max) W (max) Fe (max) Ni Cr Mo
Typical % 1.4 2.0 2.0 9.0 5.0 3.0 28.5 1.0
Typical % 0.3 1.5 1.5 0.5 5.0 2.5 27.0 5.2
Abrasion Impact Corrosion Hardness Hardness Hot Hardness
(2 Layers) Resistance Resistance Resistance Hardness
Resistance Resistance Resistance (Work Hardened) Hardness
Excellent Good Good HRC 44-50 Excellent
Fair Excellent Good HRC 22-26 HRC 40-45 Excellent
1M - Welding Wire 21M - Welding Wire

Description: 1M is the tubular wire version of the highest hardness standard cobalt alloy which gives it an excellent resistance to Description: 21M is the tubular wire version of a cobalt alloy that deposits a low carbon austenitic cobalt type alloy with excellent
abrasion, heat and corrosion. It can be machined or ground with difficulty using carbide tools. This rod bonds well with stainless and work hardenability, high temperature strength, and impact resistance. The least crack sensitive of all the cobalt based alloys.
other welding grade steels. Resistance to galling corrosion and cavitation erosion. This low carbon, molybdenum strengthened cobalt-chromium alloy will have
excellent impact and metal to metal wear qualities up to 2100° F. Bonds well to all weldable steels, including stainless.
Application: Used for mixer rotors, hydro pulper disc segments, screw components, cross heads, soaking bit-tong bits, pump
sleeves & pumps. Application: Used for overlays in hot extrusion and forging dies, trimmers, punches and hot shear blades, valve trim on steam
and fluid control valve bodies and seats.
Specifications: Conforms to AWS A5.21-2001 Classification: ERCCoCr-C Specifications: Conforms to AWS A5.21-2001 Classification: ERCCoCr-E
C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max) C Mn (max) Si (max) W (max) Fe (max) Ni (max) Cr Mo (max)
Typical % 2.6 2.0 2.0 12.0 5.0 3.0 29.0 1.0 Typical % 0.3 2.0 2.0 0.5 5.0 2.0 27.4 5.4

Abrasion Impact Corrosion Hot Abrasion Impact Corrosion Hardness Hardness Hot
Hardness
Resistance Resistance Resistance Hardness Resistance Resistance Resistance (2 Layers) (Work Hardened) Hardness
Excellent Fair Good HRC 48-56 Very Good Fair Excellent Good HRC 22-26 HRC 40-45 Excellent
6M - Welding Wire
Description: 6M is the tubular wire version of a cobalt alloy that provides resistance to many forms of chemical and mechanical
degradation over a wide temperature range. It is the most versatile and widely used cobalt alloy, with a good balance of abrasion
and impact resistance. Particular attributes are its outstanding anti-galling properties, high temperature hardness and high resistance
to cavitation erosion. It bonds well to all weldable grade steels and stainless.
valve trim, Bearing and bushing areas and Plastic extrusion screws.
Specifications: Conforms to AWS A5.21-2001 Classification: ERCCoCr-A
C Mn (max) Si (max) W Fe (max) Ni (max) Cr Mo (max)
Typical % 1.2 2.0 2.0 5.0 5.0 3.0 28.1 1.0
Hardness
Resistance Resistance Resistance Hardness
Very Good Very Good Good HRC 38-46 up to 1200°F
Pg 74 Titanium and Zirconium Alloys Pg 75
ERTi-2
Titanium and Description: ERTi-2 is the “workhorse” of titaniums in the commercially pure titaniums available. As with all titanium alloys
ERTi-1 is extremely reactive above 1000°F and extra precaution must be taken to have a successful weld. It can be welded
by the GTAW, GMAW and plasma arc process.
Zirconium Alloys Application: ERTi-2 is usually used on pressure vessels, pipes, columns, tanks, shafts, valves, and fittings.
Specifications: Conforms to AWS A5.16 Classification: ERTi-2
Titanium alloys are metallic Weld Metal - Chemistry

C (max) O N (max) H (max) Fe (max) Ti
materials which contain a mixture Typical % 0.03 0.08-0.16 0.015 0.008 0.12 Rem
of titanium and other chemical Weld Metal - Mechanical Properties

elements. Such alloys have very Tensile Strength Yield Strength Elongation in 2”
high tensile strength and tough- Typical 50.0 ksi 40.0 ksi 20%
ness (even at extreme tempera-

tures), light weight, extraordinary ERTi-5
corrosion resistance, and ability to Description: ERTi-5 is also known as 6-4 titanium and is the most common and widely used titanium alloy due to its relatively
withstand extreme temperatures. low cost and easy availability. ERTi-5 can be heat treated to a higher strength or toughness making the weldability good. The
corrosion resistance is comparable to ERTi-2 and can be welded by the GTAW, GMAW and plasma arc processes.
However, the high cost of both raw
Application: ERTi-5 is used in aircraft components such as landing gear, wing soars, and compressor blades.
materials and processing limit their
use to military applications, aircraft, Specifications: Conforms to AWS - A5.16 Classification: ERTi-5
spacecraft, medical devices, connect- Weld Metal - Chemistry

ing rods on expensive sports cars and Typical %
C (max)
0.05
O
0.12-0.20
N (max)
0.03
H (max)
0.015
Fe (max)
0.22
Al
5.5-6.75
V
3.5-4.5
Ti
Rem
some premium sports equipment and
consumer electronics. Tensile Strength Yield Strength Elongation in 2”
Titanium and Zirconium Alloys
ERTi-1 ZR 702
Description: ZR 702 has excellent corrosion resistance to many chemical solutions as well as excellent resistance to corrosive
Description: ERTi-1 is the lowest strength unalloyed, or commercially pure titanium available and is extremely reactive
attack in most organic and mineral acids, strong alkalis, and some molten salts. ZR 702 can be machined, welded and fabricated
above 1000°F and extra precaution must be taken to have a successful weld. It can be welded by the GTAW, GMAW and
using the same equipment and processes used in the fabrication of stainless steel, nickel-based alloys and titanium.
plasma arc process.
Application: ZR 702 is most widely used in the chemical processing industry that require alternate contact with strong acids
Application: ERTi-1 is used in applications where ductility is most important such as explosive cladding, expanded metal, and alkalis. It is used to weld heat exchangers, stripper columns, reactor vessels, corrosive media piping, pumps, and valves.
and deep drawing applications. ZR 702 cannot be welded directly to most other structural metals, the exceptions are titanium, vanadium and niobium.
Specifications: Conforms to AWS A5.16 Classification: ERTi-1 Specifications: Conforms to AWS - A5.24 Classification: ERZr2
Weld Metal - Chemistry Zr+Hf (min) Hf (max) H (max) N (max) C (max) O (max) Fe+Cr (max)
C (max) O N (max) H (max) Fe (max) Ti
Typical % 99.01 4.5 0.005 0.025 0.05 0.16 0.20
Typical % 0.03 0.03-0.1 0.012 0.005 0.08 Rem

Pg 76 Maintenance & Repair/Hardfacing Pg 77
Maintenance &
Cast SM
Description: A solid core electrode for welding most types of cast irons, including gray cast iron and spheroidal graphite cast
iron parts. With a unique non-nickel series core rod, the weld zone of the reclaimed part is almost indistinguishable from the
Repair/Hardfacing
parent material after welding. The Cast SM also has an extremely smooth welding arc and excellent slag fluidity.
Application: Weldability, crack resistance, as well as workability and mechanical properties are all excellent.
Hardfacing is a group of welding related Specifications

Type: Coated Electrode (DCEP) or AC
techniques, also called cladding, or overlaying.
Welding Positions: Flat, Horizontal, Vertical up
This technique is used to restore dimensions of
worn surfaces of used implements by depositing Deposit Characteristics
new and improved material to extend their useful Tensile Strength Yield Strength Elongation Hardness
Typical 84 ksi ksi 27% 180 HB
working life. Hardfacing applies a layer in the
millimeter thickness range
When applied to a new part, it can protect
a common metal with a layer of complex alloy Cast DM
with different properties that better resist wear, Description: A solid core electrode for welding most types of cast irons, including gray cast iron and spheroidal graphite cast
abrasion, impact or corrosion, to improve iron parts as well as dissimilar metals (carbon steel, stainless). With a unique non-nickel series core rod, the weld zone of the
reclaimed part is almost indistinguishable from the parent material after welding. The Cast DM also has an extremely smooth
the original item. welding arc and excellent slag fluidity.
The “thermal spray” method can be
Application: Weldability, crack resistance, as well as workability and mechanical properties are all excellent.
used to deposit materials without weld-
ing the base material. Particles of 1 to 50 Specifications
Type: Coated Electrode (DCEP) or AC
micron are at least partially melted and
Welding Positions: Flat, Horizontal, Vertical up
accelerated to high velocities by a flame or
arc. The particles splatter onto a surface Deposit Characteristics
and build a layer. Tensile Strength Yield Strength Elongation Hardness
Typical 84 ksi - ksi 27% 180 HB
Maintenance & Repair/Hardfacing

1100 1300 - Arc Welding Electrode
Description: The ultimate electrode for welding all types of steels, without any danger of cracking or breakage. Special Description: 1300 is an all position 5% silicon aluminum arc welding electrode with exclusive self lifting slag. It is used for low
“FERRITE BALANCED” Chemistry also allows 1100 to serve as a “STUD PULL” electrode. It is also recommended for temperature production and maintenance welding of cast and wrought aluminum sheets, plates, castings and extrusions.
repairing worn parts and as an underlay for hardfacing. Application: . 1300 is widely used for tanks, pipes, appliances, refrigeration equipment, irrigation equipment, automobile parts
and parts found in the chemical, food, and laundry industries.
Application: Due to exceptional strength and crack resistance, it is ideal for repairing tools, dies, spring steel and any dissimilar
metal combinations, except for the aluminum and copper alloys. Specifications: Conforms to AWS A5.3 / ASME SFA5.3
Specifications Si Fe (max) Cu (max) Mn (max) Ti (max) Zn (max) Mg (max) Other
Type: Coated Electrode (DCEP) or AC Typical % 4.5-6.0 .30 .10 .05 .20 .10 .05 .15 (max)
Welding Positions: Flat, Horizontal, Vertical up, Overhead
Deposit Characteristics Tensile Strength Yield Strength Elongation %
Tensile Strength Yield Strength Elongation Hardness
Typical 132 ksi 94 ksi 36% 320 HB Typical 34 ksi 20 ksi 18 %
Pg 78 Maintenance & Repair/Hardfacing Maintenance & Repair/Hardfacing Pg 79
Techniwear 21 Techniwear 40
Description: Low alloy build-up wire with very good compressive strength and resistance to plastic deformation. An ideal base for Description: Medium hardness build-up wire with excellent compressive strength. Recommended for applications where weld
subsequent overlay with a more wear resistant alloy. deposits must provide good metal-to-metal wear resistance, but still be machinable “as welded”.
Application: An ideal base for subsequent overlay with a more wear resistant alloy. Also good when an easily machined “as welded” Application: Use on carbon and low alloy steels. Machine components, steel mill parts, keyways, carbon steel railroad track
deposit is required. Use on carbon and low alloy steels. components, undercarriage, parts of earth moving and mining equipment, gear teeth.
Specifications Specifications
Type: Metal-cored, Gas-shielded, Deposits are slag-free Type: Metal-cored, Gas-shielded, Deposits are slag-free
Gas: Ar/CO 2 mix or 98/2 Ar/Ox Gas: Ar/CO 2 mix or 98/2 Ar/Ox
Deposit Characteristics Deposit Characteristics

Hardness Deposit Thickness Hardness Deposit Thickness
Typical 21-25 Rc Unlimited Typical 31-38 Rc Unlimited
Deposits can be flame cut Deposits can be flame cut
Deposits are fully machineable Machineable with carbide tools
Techniwear 31 Techniwear 50
Description: Medium hardness build-up wire with excellent compressive strength. Recommended for applications where weld Description: A chromium carbide hardfacing alloy that produces a controlled microstructure of specially sized carbides in a
deposits must provide good metal-to-metal wear resistance, but still be machinable “as welded”. very tough matrix.
Application: Use on carbon and low alloy steels , machine components, steel mill parts, keyways, carbon steel railroad track Application: For applications involving high impact combined with abrasion. Weld metal is tougher than conventional chro-
components, undercarriage, parts of earth moving and mining equipment, gear teeth, drill string components, rebuilding 4130 mium carbide alloys with fewer stress relieving check-cracks.
and 4140 alloys.
Specifications
Specifications Type: Metal-cored, open-arc or gas-shielded, Deposits are slag-free
Type: Metal-cored, Gas-shielded, Deposits are slag-free
Gas: Ar/CO 2 mix or 98/2 Ar/Ox

Typical 31-38 Rc Unlimited Typical 45-50 Rc 3-5 layers
Deposits can be flame cut Deposits can NOT be flame cut
Machineable with carbide tools Deposits are non-machineable
Techniwear 56
Techniwear 25
Description: A general purpose self-hardening overlay with a good combination of resistance to abrasion and impact.
Description: Low alloy buildup wire with very good compressive strength and resistance to plastic deformation. Techniwear 56 is very tough with excellent resistance to chipping and spalling. Deposits will retain their hardness
and maintain a good cutting edge up to 1100°F (595°C).
Application: An ideal base for subsequent overlay with a more wear resistant alloy. Also good when an easily machined “as welded”
deposit is required. Use on carbon and low alloy steels. Application: Hot Shear Blades, Dozer Blades, Shearing and piercing dies, Bucket Teeth, Farm Implements and Augers
Specifications Specifications
Type: Metal-cored, Gas-shielded, Deposits are slag-free Type: Metal-cored, Gas-shielded, Deposits are slag-free
Gas: Ar/CO 2 mix or 98/2 Ar/Ox Gas: Ar/CO 2 mix or 98/2 Ar/Ox

Typical 21-25 Rc Unlimited Typical 55-59 Rc 2-3 layers
Deposits can be flame cut Good Hot-hardness: up to 1100°F
Deposits are fully machineable Deposits are non-machineable
Pg 80 Maintenance & Repair/Hardfacing
Techniwear 61
Description: A premium chromium carbide alloy that has a high volume fraction of carbides dispersed in a hard matrix. For
applications involving high abrasion and mild or moderate impact. Deposit polish in service and are heat resistant to 1000 ºF
(531ºC). Use on carbon and low alloy steels.
CORPORATE OFFICE:
Application: Scrapper blades, Auger flights, Road ripper teeth, Screw conveyors, Bucket teeth bucket sides and bottoms,
Mixer blades, Tillage tools, Fan blades 6205 Boat Rock Blvd
Specifications ATLANTA, GA 30336
Type: Metal-cored, open-arc or gas-shielded. Deposits are slag-free 404-699-9900
Deposit Characteristics OTHER DISTRIBUTION CENTERS:
Hardness Deposit Thickness
Typical 58-62 Rc 1-2 layers 80 South Roach St
8 937 Avenue N 1210 Airbrake Ave 5910 W by NW Blvd, #200
Deposits can NOT be flame cut Jackson, MS 39201 Grand Prairie, TX 75050 Turtle Creek, PA 15145 Houston, TX 77040
Deposits are non-machineable 800-647-7144 888-623-2571 877-286-1868 877-674-5586
(Dalas, TX) (Pitsburgh, PA)
Techniwear Chrome Free 65

Description: Techniwear CF65 is an economical high hardness, chromium-free hardfacing overlay designed for applications
involving general abrasion or abrasion combined with impact. Techniweld has been in business since 1985 as a state-of-the-art wholesaler and manufacturer
Application: Machinery and Parts in Surfacing Mining, Deep Mining, Recycling/Demolition, Tunneling, Construction, Earth of welding and safety supplies. We do business not only in the continental US but in over 64
moving, Agriculture, Processing, Mineral Processing, Dredging, Quarry Equipment
countries worldwide and we maintain a multi-lingual staff to serve our international customers.
Specifications
Type: Metal-cored, open-arc or gas-shielded. Deposits are slag-free We focus on all products that support the welding and cutting of metals. These products include
Deposit Characteristics complete lines of accessories, equipment, consumable parts, welding consumables, and a host
Hardness Deposit Thickness of other industrial products that support arc welding (MIG, Stick, TIG), cutting (oxy-fuel,
Typical 60-65 Rc 2 layers
Deposits are non-machineable
plasma), and related industrial processes. In addition to all the recognized domestic brands, we
carry a complete line of Techniweld-branded products manufactured to our exacting standards.
Our strengths are:

On the Web: techniweldusa.com • E-MAIL: sales@techniweldusa.com • High-value products featuring exceptionally high quality at competitive cost
• Product in stock
• Technical and product support
Atlanta, GA 1-800-445-2152 - Fax: 404-699-7800 • Reliability as a supplier partner
Jackson, MS 1-800-647-7144 - Fax: 601-353-4848 Techniweld is continually improving and expanding our product offerings and services to
increase our value to our customers and the welding industry.
Grand Prairie (Dallas), TX 1-888-623-2571 - Fax: 972-623-2510
Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181
Houston, TX 1-877-674-5586 - Fax: 832-308-1985 Please Visit Our Web Site: techniweldusa.com
Summary
Pg 2
of Products
Filler Metals for all welding processes
Mild & Low alloy steel
Stainless Steel
Maintenance & hard surfacing Oxy fuel welding & cutting equipment
Copper & Silver alloys
and accessories
Cobalt & Titanium
Aluminum Pressure regulators and gauges
Nickel Alloys & Cast Iron
Manual Welding accessories
Welding Cable
Cylinder carts
Rod Ovens MIG welding guns & consumable parts
Roll goods & Welding Blankets

Brushes & Abrasives
Personal protection (safety) products
(including safety visors, lenses, gloves,
and clothing) TIG welding torches and consumable parts
Chemicals (including tip dip, anti spatter,
and thermal markers)
Some of the many Vendors

Alloys Catalog LLR Spreads

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Quality manufacturer and processor of welding supplies and alloys

Welding Filler Metals Catalog

Stainless Steel p. 25-45 Aluminum p. 46-49

Copper p. 50-57 Nickel p. 58-68

Cobalt p. 69-73 Titanium p. 74-75 Maint. & Repair p. 76-80

Titanium and Zirconium Alloys . . . . . . . . . . . . . . . 74 Stainless 308/308H............. pg 25

On the Web: techniweldusa.com • E-MAIL: sales@techniweldusa.com

Pittsburgh, PA 1-877-286-1868 - Fax: 412-357-2181 Typical %

Weld Metal - Mechanical Properties

On the Web: techniweldusa.com • E-MAIL: sales@techniweldusa.com

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry

Weld Metal - Mechanical Properties

Weld Metal - Chemistry Specifications: Conforms to AWS A5.28 Classification: ER90S-B9

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties

Weld Metal - Chemistry

Weld Metal - Mechanical Properties

6010 Plus 6022

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Specifications: Conforms to AWS A5.5 Classification: E7018-A1 H4R, E7018-A1

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Specifications: Conforms to AWS A5.1 Classification: E7018 H4R, E7018-1 H4R

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Typical Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Specifications: Conforms to AWS A5.29 Classification: E80T5-B2C Weld Metal - Chemistry

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

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Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Stainless Steel Alloys

Weld Metal - Mechanical Properties

Weld Metal - Chemistry

Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties

Weld Metal - Chemistry Weld Metal - Chemistry

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Mechanical Properties Weld Metal - Mechanical Properties

Weld Metal - Chemistry