CATERPILLAR" SEBP2547-01

May 1996

3406C Engine
Generator Set

4ZRl-Up (Engine)
SCR1-Up (Generator)
8ERl-Up (Generator)
SDRt-Up (Generator)

@ 1996 Caterpillar
All Rights Reserved
TECHNICAL INFORMATION DEPARTMENT
PARTS & SERVICE SUPPORT
 ..
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i I :?~:.i~edwith SERIAL NUMBERS
- - - NUMBERS. In some cases
- . '.-'23ERS are also used. These PU-55-5
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TYPE

r zealers need all of these numbers to determlne

:nponents were included on the engine when it
.isembled at the factory. This permits accurate
:zrlon of replacement part numbers.

;<3ERING PARTS
:.ty Caterpillar Replacement parts are available from
;zrzrpillar dealers throughout the world. Their parts
wentones are up to date and include all parts normally
required to protect your investment in Caterpillar engines.
Some dealers may offer repair kits, exchange components
or remanufactured parts to allow selection of the most
effective repair alternative for a specific situation. When
ordering parts, your order should specify the quantity, part
number, part name, the serial number, arrangement
number and modification number of the engine for which
the parts are needed.
HOW TO USE THE PARTS MANUAL
Caterpillar Parts Manuals include illustrations of the groups
or assemblies which make up the engine. These
illustrations show the standard components and many of
the attachments for each engine.
The maintenance part index located in the front of the
manual references most frequently used maintenance part
numbers with description, quantity, where used and page
number. The alphabetical index also located in the front of
the manual should be used to determine the page number
on which specific illustrations are shown. Reference to
those pages will identify each of the individual serviceable
parts. A numerical index listing each part number and the
corresponding page number@) appears in the back of the
manual.
Captions
The caption under each illustration identifies the part
number and name of the group or assembly shown. Part
numbers of groups are shown for reference purposes. Your
Caterpillar dealer can help you identify the availability of a
complete group. If more than one illustration is included for
any group, the caption identifies the specific engine serial
numbers to which each iliustration applies. In some cases it
is not possible to determine the specific engine serial
numbers to which different illustrations are applicable. In
those cases the caption identifies the illustration as "Type
I " , "Type 2". etc. Reference to the actual group or
assembly is necessary in those cases to determine which
illustration should be used. Captions provide additional
information such as page number references to separate
illustrations, quantities used and other informational
assistance for the user to determine parts needs.
Illustration Reference Letters
When necessary, illustrations contain reference letters (A,
6, C etc.) that are intended to track lines and harnesses
from one point to another. They are also used to show
where to reconnect illustrations that have been separated.
SEPARATE --- I':-T'.
Y
Z NOT SERVIZEI $':L=:-= '.
--
Ref No
The numbers shown r- E 3:
i- ---
refer to the numbers
shown within the illus1rat:c- -r zentjiy any item with~nthe
illustration, first determlne ':s ,E'e,e?ce number, then refer
to the same number in the R e ' Ns column for information
reqarding that part.
Part Number
The identifying number of a part.
Qty
The quantities shown in this column indicate the total
number of that item used in this illustration.
Part Name
Information in this column provides the name of the part as
well as additional informat~onsuch as size which further
identies the part.
Indented Part Names
Within each illustration 1s a parts list identifying each
serviceable part. When a part name is indented, it 1s a part
of the item under which it 1s indented.
NOTE:
Continuing improvement and advancement of product
design may cause changes to your engine which may not
be included in this publication. Each publication is reviewed
and revised as required to update and Include these
changes in later editions.
Whenever a question arises regarding your Caterpillar
product or this publication, please consult your Caterpillar
dealer for the latest available information.
REPLACEMENTPARTSFORGENERATORS
Only those generators which are sold and serv~ced
exclusively by "Caterpillar" Dealers are illustrated on the
following pages. Externally-regulated "Caterpillar" Diesel
Electric Sets are equipped with generators made by other
manufacturers. Parts for these generators are NOT serviced
by Caterpillar Inc. Parts lists and parts should be ordered
from the manufacturer whose name is shown on the
Generator Name Plate, always giving the generator rating
and serial number shown.
IDENTIFICATION DU MOTEUR
Tous !es Moteurs Caterpillar portent un NUMERO DE SERIE~~ un
NUMERO DE VERSION. Dans certains cas. ils wuvent male-
ment avoir des NUMEROSDE MODIFICATION: Ces numeros
fgurent sur les plaques de serie, sur le moteur. Les cancession:
naires Caterplilardoivent connaitretous ces numeros pour savoir
quels composants ont ete employes lors du montage en usine et
trouver plus facilement le numero des p i h s de rechange.
COMMANDE DE PIECES
Les concessionnaires Caterpillar fournissent dans le monde en-
car ocr.p~ecesderechangedequal~t~? Caterpillar. Leursstoc6sde
pleces sont constamment reapp.ovlslolnes et comptent toutes
les pieces necessalres pour assurer la bonne marche de votre
Woteur Caterpl lar. Certalns concess~ur~na~res proposent 6gn.e-
rnent des kits de reoaration. des h a n o e s standard ou des
pikes renovbes. ce'qui wrmet de choiGr la solution la plus
hnomiaue dans une situation donnb. Lars des commandes de
pleces. mentlonner la quantlte, le num?ro et la oeslanatlon des
pecesalnsl cue le numerode ser e, lenumerodcvcrs~onet. kcas
&heant, le numero de modificationdu motwr concerne. En cas
de doute sur le numero de pike, fournir au mcessionnaire une
description complete de la p i h en question.
UTlLlSATlON DU CATALOGUE DE PIECES
Les Catalwues de pikesCaterpillar compOrtentdes illustrations
des groupei ou ensemoles qui composent lemoteur CRS 11Iustra-
tfons representent les composants standard et nombre des ac-
cessoires disponibles.
4 -
Au debut du cataloaue fioure un index de numi?ros des oi&es
plus frequernment utilisbs pourl'entretien, avec leurdescription.
ouantite et numerode oaae. Un index alohalktiquefiqurant aussi
au oPout du catalog~.e'.rcnvole aux pages et 111"strahnscarres-
pondantes. Toutes les p ~ h du s moteur avec leur n u d o 11gu-
rent dans ces pages. ~n index numtique de pikes detaillant
chaque numero de p i k e avec le numero de pagecorrespondante
se trouve a la fin du catalogue.
L@endes
Chaaue illustrationcornwrte une Ikende wmorenant le numero
de et la designation du grou6 ou celle de I'ensemble. Les
numeros de arouoe
- . sont donnes a titre de reference. Pour savoir
s, un y:oupe comp el peut etrccommande, s'adrcsser au wnces-
slonnalre. Si a un groupe donne correspondent plusleurs lllustra-
tlons la 6qsnoe lnolquera le numero ae serie de chaque moteur
sp4cifique. Parfois,il n'estpas possibledesavoir aquelsnumeros
.
de serie soecifiouesdu moteur se raowrtent
. les differentes illus-
tratlons. ~ a n &s ~ 3 8les
, l6gendes cornportent la mentlon .Type
I-. 'TVW 2'. etc. Pour oetermmcr auelles il.~stratlonsut liser, i
fauar;conna.tre la rBfBrecceO J ou dc :ensemble corres-
ponaanr. Les I6genoes Indlqrrent egalement les rlumeros ae page
oes pans des so~s-ensemo.es, les quant~tesutilisees et aLtres
renselgnementsoestinesa araer 1'1ltlllsareuradeterminer que les
sont les pieces nkessaires.
Lettres de reference des illustrations
Quand il est necessaire,les illustrationscornportent des lettresde
reference (A, 8.C, etc.) pour montrer le trajet des lignes et
faisceaux de cables d'un point al'autre. Elles sont utilisbs egale-
ment pour indiquerou relier lesillustrationsseparbs auparavant.
Abreviations et symboles
O.D. Diametre exterieur
I.D. Diametre interieur
A Ne fait Pas partie de ce g r a
B Utiliser selon besoin
C Modification
D Commander par metre
E Commander par centimetre
F Non represente
G Commander par pouce
I Voir "Hose Fabrication Guide'
M Pete metrlq~e(y comprls flxat!ons)
R R k e renovcc eventuellement dlsponme
X Echanoe standard
Y lllustraiion s8parl.e
Z Non fourni separement
Ref No (No de 6f.)
Les numeros figuranidans cette colonnerenvoient aux nu-s
utilises dans i'illustration. Pour identifier une piece auelconaue
oans I ~ I I ~ s t r a tdeterminer
~~n. en premle' son numero de refe-
rence. pu~s recnercner les renselgnements sur cette pece oans la
colonne de numero de reference.
Part Number (No de p i k e )
Ces numeros identifient les p i b s .
QW (Quanti*)
~es~uantit6sq;i figurent danscettecolonne indiquentlenombre
de la pike concern& utilise.
Part Name (Designation d e la p i k e )
Les renseignements figurant dans cette colonne indiquentle nom
de la p i k e ainsi que des renseignements supplementaires telles
parexernplelesdimensions,completantI'identificationdelapih
concern&.
Designations de p i k e s en retrait
Chaque illustration comporte la lisle des p i h s qui la constituent
et que I'on peut se procurer. Lorsqu'une designation de piece est
en retrait. cela veut dire que I'article en regard fait partie de
I'ensemble sous lequel il figure.
NOTA:
En raisondu Droores ttechniaue et des ameliorationsmntinuelles
apportees aumgeriel, votre'moteur comporte peutdtre des mo-
difications aui n'apparaissent pas dans la presente publication.
Les &itions ult&ieures seront revues et coirig&s en
consiquence.
En cas de doute sur un detail de votre Moteur Caterpillarou surle
texte de la presente publication. adressez-vous A votre conces-
sionnaire Caterpillar.
PIECES DE RECHANGE POUR GENERATRICES
Dans IPSpages sulvantes,nous ne decrlvonsque les generatrlces
"~nstantesaont la /enre et la reparatlon son[ assurees par fes
concessionnaires Cateroillar. Les Grouoes electrooenes
"Caterpillar" a r6gulation externe sont &ui&s de gen8r&ices
.
fabrioubs oar d'autreswnstructeurs. Les oikes wurcesoene-
ratrices ne sont pas fournies par Caterpillar Inc. ll'convienibonc
de s'adresser au constructeur dont le norn fiaure sur la Dlaaue de
la generatrace pour toutes les l~stesde p ~ e c kel pour les com-
manoes oe pleces,enlnalquant .spu~ssanceetlenumeroaeserle
de la generatrice.
 .
.

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:= centlfican con NUMEROS DE SERlE
- - - L-->~CION. Enalgunoscasos. NUMEROS
K m
Cz
1.2.
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3 . x
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. se usan tambien. Estos numeros estan en la A =::i
,- . 7,x .-<--
..IS 7-T
%??
- . .- y -
- - de serie del motor. B :re-
C 'f-cE--*-YI

. . .:
.n:
I. :xes Caterpillar necesitan estos numeros para de-
que wmponentes se arm6 el motor en la fabrica.
. .. - ~ ~unaidentificacionexactadelos
te numerosdepiezade
D
E
F
se3x37-ree
Se -.I+ zarr
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;3MO PEDlR REPUESTOS M
,

Pieza k* --a= s -T- . 4-

8 i

:?zasde repuesto Caterpillardecalidad estan disponibles de 10s

R Puede esW C n n x s c x z a rernanufacturada
X Puede ser pas% e --% de Componentes
3tslribuidores Caterpillar en todo el mundo. Sus existencias ac-
tualizadas incluyen todas las piezas normalmente requeridas Prindpales
para proteger su inversih en motores Caterpillar. Algunos distri- Y Ilustrauonseparada
Z NOse suministra pa sy2-
buidores pueden tener iueaos de reparacion, wmponentes de
~ntercambloo plezas reimaiufacturadas. para permltlr la selec-
clondelameloralternat~vaoereparaclondeun casoen particular No. de Referenda
Al pedir piezas de repuesto. eskifique en su pedidola cantidad. Los numeros en esta wlumna se ref- a 10s numeros en la
el numero de pieza, el nombre de la pieza y el numerode serie. Si ilustradon. Para obtener informam acerca de una pieza en la
tiene duda del numero de oieza. dele al distribuidor una descriD- ilustrauon. determtne pimero el numerode referenda despub
cion wmpleta de la misma. rellCase al mlsmo nrimero en la colbmna 'No. de Referenaa'.
. ..
No. de Pieza
COMO USAR ESTE CATALOG0 Estos numeros se utilizan para identificar piezas.
Los CatAlogos de Piezas Caterpillar tenen ilustraciones de 10s
grupos o conjuntos que wmponen el motor. Estas ilustraciones
muestran 10s componentes eskindar y mumos oe 10saccesorios Cantidad
a~spon~blespara el motor. Las cantidades en esta wlurnna indican ei nbmera de esa(s)
pieza(s) utilizada(s).
Al frenle de este catdogo se encuentra un indice de 10s nljmeros
de piezas utilizadas mas frecuentemente para el manlenimiento. Nornbre de Pieza
que ~ncluyedescr,p&n, cantldad necesarla y numero de paglna. La informacibn en esta wlumna propordona el nombre de la
El lnolcealfabetlw. lqualmente al frentede estecatalogo. sedebe pieza, tamafio cualesquiera otra informacionque ayude a identi-
.
usar oara determinar el numero de oaoina
< donde se encuentran
ilustradones especificas. Dichas paginas identifican las piezas
ficar la pieza misma.

utilizables. Un indice numerim de Piezas con el WrreSDOndiente Nombres de Pieza sanqrados

numero de pagina aparece al finai de este catalogo. En cada ilustracion hay ina lsta de piezas que identifica las
piezas utilizablesenla ~iustracionCuando el nombredeunapieza
esta sangrado en esta lista. significa que esta pieza forma parte
Titulos de la pieza utilizable inmediatamente arriba.
El titulo debaio de cada ilustracionidentifica el numero de oiezav
~ ~~~

el nombre del grupo o del Anjunto indicado. Los numdros de NOTA:

Dieza de ONDOS se muestran oara referencia. Su distribuidor
~ater~illa;~"edeayudarle a identificar la disponibilidad de un
grupo completo. Si se incluye mas de unailustradon de cualquier
grupo, el titulo identifica numeros de serie de 10s motores corres-
pondientes a cada ilustracion. En alounos casos no es posible
detcrm~nar 10s nmerosde serlede lo~motorescorrespond~entes
alas d~ferentes~luslractonesEn esos casos. el t~tulo(dent~fica la
ilustracion como "Zpo 1'. "Tipo 2". etc. Es necesario referirse al
grupo o conjunto en si para determinar cual ilustracion se debe
utilizar. Los titulos proveeninformacionadicional: 10s numeros de
las paginas en que aparecen ias ilustraciones de 10s subconjun-
tos, las cantidades utilizadas y demas informacionpara ayudar al
usuario a deterrninar las piezas necesarias.
Letras de referencia de ilustraciones
Las ilustracioneswntienen alounasveces letras dereferencia(A.. .
8. C, etc.) cuyo prop6sito es &uir el trayecto de lineas y mazos
de cables de un punto a otm. Tambien se utilizan para mostrar
donde volver a inir ilustraciones que se habian se'parado.
Las wntinuas mejoras y adelantos en diserio podrian originar
cambios a su motor que no se incluvanen esta publication. Cada
publ.caclones ana lzada y revlsada-paraactuallzar e lnclulr estos
cambios en edlc~onessuosecuenles
Cuando tenga alguna pregunta acerca de su producro Caterp~llar
o de esta publ~cacion,wnsulre al d~str~buoor Caterp~llarpara
obtener la informacion m h reciente
REPUESTOSPARAGENERADORES
En las plainas siquientes solamente se iiustran 10s qeneradores
que son vend~dosy reparados excluslvarnenle por 6s Dlstr~bul-
oores Caterp.l.ar Los Grupos Elcctroqenos'Caterp~llafderequ-
lacion externa estan equipados con generadores de otros fabri-
cantes. Caterpillar InC. no suministra repuestos para estos
oeneradores. Las listas de rewestos v 10s reouestos mismos
Ejeberan pedirsealfabricante c'uyonombreapar~en la placade
identificadondel generador. indicando siempre ia capacidad de
b t e y su nljmero.de serie indicado.
IDENTIFICACAO DO MOTOR
0 s motores Calerpillar s8o identificados pelos NI~MEROS
DE SERlE e NUMEROS DO ARRANJO. Em alguns cases
sao usados, tambem. NUMEROS DE MODIFICACAO.
Esses numeros aparecem na placa de numero de serie
montada no motor.
0 s revendedores Caterpillar necessitam desses numer0S
para determinar quais componentes foram originalmente
incluidos no motor durante a rnontagem na fabrica. lsso
permite uma identificapso precisa dos numeros de peqade
reposic20.
COMO OBTER PECAS
As Pecas de ReDosido de Qualidade Cater~illarest2o
dispuniveis nos revendedores Caterpillar no mundointeiro.
Seus estoaues de wecas sao atuallzados e inclucm todas
as p e p s n'ormalmenie necessarias para proteger seu in-
vestimento nos motores Cater~illar.Alauns revendedores
podem terjogos de reparo e pepas de troca/remanufatura-
das disponiveis, como uma op~ao.Ao fazer um pedido de
peqas, especifique a quantidade, o numero e o nome da
p e p , onumero de serie, o numero do arranjo e numero de
rnodificaHo do motor a que as p e p s se destinam.
COMO USAR 0 MANUAL DE PEGAS
0 s Manuais de Peqas Caterpillar incluem ilustrams dos
grvpos ou conjuntos que comp&m o motor. Essas ilustra-
qdes mostram os wmponentes padraoe rnuitos dos aces-
sorios disponiveis para o motor.
0 indice de w w s de manutenc50 localizado na frente do
manual indica os numeros das peas mais utilizadas corn a
descricao. auantidadc. I3calizac;ro de uso c o nimero de
pagina. ~ i n ' d i c e
alfab&tico, no iAicio do catalogo, deve ser
usado para determinar o nurnero da pagina em que se
encontra determinada ilustraqao. Consultando tais p i -
ginas, voce identificara cada uma das pecas disponiveis,
individualmente. Existe no fim do livro urn indice numeric0
decada numero de p e p e o(s) numero(s) wrrespon-
dente(s) da(s) pagina(s).
Legendas
A 'egpndadecada il ~straqBoioent fica o ni~meroda peqa e
o nome do anlDo oudo con unto mostrado. 0 s ntirneros de
pepas paragrupos s5o indicad3s para fins de referencia 0
seu nevendedor Cater~illarnode f3rnecer assistQncia wara
identificar a di~~onibilidade'de um grupo completo. ~e for
incluida mais de uma ilustraqBo para qualquer grupo, a
lqenda indicaraos numeros de serie do motor especifico a
qce cada ilustraqb se aolica. Em alguns casos, nau e
possivel determinar os numeros ae sbrlc do molor espeCi-
i c o a que as oiferentes ilustrap6es se apllcam. E m tais
casos, aleaendaident~ficaa ilustradocomo~TipoI ^ , 'TIDO
2 , etc. Seia, entao, necessbio rderir-se ao conjunto ou
gmpo real para determinar quai ilustrapao devera ser
usada. As legendas fornecem inforrna~desadicionais, tais
como: numeros das paginas onde sBo mostradas as ilus-
traq6es de subconjuntos, informa~desreferentes as quan-
tidades usadas e outras informaees que se destinam a
auxiliar o usuario a determinar as peqas necessarias.
Letras de Refeencia nas l l u s t r a ~ s
Quando necessario. as ilustrac&s cont6m letras de refer-
encia (A. 6, C. etc.) que s2o utilizados para seguir tubula-
@es e cabos eletricos de um ponto para urn outro. Tam-
M m foram utilizados para indicar onde se pode reconectar
as ilustrapdes que forarn separadas.
Abreviaturas e Simbolos
0.D. "Outside Diameter' (Dihetro Externo)
I.D. "Inside Diameter' (DiAmetro ln!erno)
A NBo fa2 parte deste grupo
6 Use conforme necessario
C lndica modificaMo
D Vendido por metro
E Vendido por centimetro
F NBo mostrado
G Vendido por polegada
I Veja o 'Guia de Fabricaeo de Mangueiras- (Hose
Fabrication Guide)
M P q a metrica (inclusive fixadores)
R P e p remanufaturada. Pode estar dispgnivel.
Consulte o seu Revendedor Caterpillar.
X lntercambio de componentes principais pode es-
tar disponivel. Consulte o seu Revendedor Cat.
Y IlustrapBo separada.
Z NLo disponivel separadamente
Ref No (Numero de R e f h c i a )
0 s numeros indicados nesta coluna se referem aos n&
meros mostrados na ilustraeo. Para identificar qualquer
item dentro da ilustraq20, primeiro determine seu No. de
Ref., entao refere ao mesmo numero na coluna para infw-
maqAo referente a pepa.
Part Number (Numem de P e p )
Tais numeros sao usados para identificar as peps.
Qty (Quantidade)
As quantidades indicadas nesta wluna indicam o numero
de uma determinada p e p utilizada.
Part Name (Nome de P q a )
A informaqgocontida nesta coluna proporciona o nomeda
p e p tanto quanto informa@o adicional tal como a dimen-
sso, que ajuda identificar a p e p .
Nomes de P q a s Desalinhados
Cadailustra@o apresenta uma listade peqasqueidentifica
cada peCa disponivel na ilustra~80.Quando um nome de
pepa esta desalinhado na lista, significa que tal item e
disponivel e faz parte do item disponivel anterior.
Nota: 0 s continuos aperfei~oamentose avanps no pro-
jeto do produto podem ocasionar modificaq&s em seu
motor, que ainda nao estejam incluidas nesta publicaeo.
Cada publica~2o6 revisada e corrigida. conforme neces-
sario, para atualizar e incluir essas modificaqks nas edi-
q&s mais recentes.
Sempre que surgir uma questlo concernente a0 seu pro-
duto Caterpillar ou aesta publica$ao, consulte oseu reven-
dedor Caterpillar quanto as mais recentes informa@es ,
disponiveis.
PECASDEREPOSICI~OPARAGERADORES
EstBo ilustrados nas paginas seguintes somente 0s gera-
dores vendidos e reparados exclusivamente pelos Reven-
dedores Caterpillar. As p e p s de reposieo para os gera- 1
dores dos Grupos Eletr6genos Caterpillar regulados :
externamente s l o fabricadas por outras firmas e n8o S o :
fornecidas pela Caterpillar Inc. Para obter qualquer delas,
bemcornoos manuais depepas, dirija-seafirmacujonome
aparece na placa de identificaqBo do gerador. acrescew
tando no pedido as especificapdese o numero de serie do y
gerador. I
 -z -

-
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.
.-
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.---. -
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- - - -..-==-..,
-.-..n~NUMBERS d A.?C-z';Z<-
-_ -_ - - ,Serien-Nr. und Auslistup-'.- F
. .. .- - - . - einigen Fallen werden auch h:OC'FS:-
.:_
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-- --
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. .. S1: verwendet. Die Numrnern befinds s;r
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-- -~- .
. - - -
- -'Ty.T
.
.
. - 5er ennummernschild am Motor.
~
- - -+L: >. =-< - --- r r g
- . . T.--~-- . ...
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: ::-riandler --
?

- --- - ---- --. -- -

-A-~+

.. .-. - - -.
- -- --- - -- -. .. ..-- -
benotigen alle genannten Nummern. um - - . A a-w
1-5 en zu konnen, welche Baugruppen bei der Monta- F
.. :+I Motors im Werk eingebaut wurden. Nur mit Hilfe
r i f+r Angaben lassen sich die Bestellnurnmern der ben&
G - --I_

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I
M me:-Zer
- - TP& &

SESTELLEN VON ERSATZTEILEN
3rlginalCat-Ersatzteile konnen beiden Cat-Hafern uber-
all auf der Welt bestellt werden. lhren umfangreichen Lager
enthalten normalerweise alle Teile, die Sie fir lhren Cat-
Motor benotigen. Einige Handler bieten Reparatursatze,
Austausch- oder werkuberholte Teile an. so d& Sie die
Auswahl unter verschiedenen ReparaturmQlichkeiten
treffen konnen. lhre Bestellung mu13 fdgende Angaben
enthalten: Anzahl derbenotigten Teile. Bestellnurnrner. Ee-
zeichnung des Teils; Serien-Nr.. Aus~stungs-Nr.und An-
derungs-Nr. des Motors, fur den dieTeile benotigt werden.
Wenn Sie Zweifel hinsichtlich der richtigen BestelCNr. ha-
ben, geben Sie dern Handler eine miiglichst genaue B e
schreibung des benotigten Teils.
HlNWElSE ZUR BENUTZUNG
DES PARTS BOOKS
Die Cat-Parts Books enthalten Zeichnungen der Gruppen
oder Teile des Motors. Gezeigt werden die Standardteile
sowie verschiedenes Zubehor fur die Gerate.
Anhand des lndex vorn im Buch konnen Sie die Nummer
der Seite heraussuchen, auf der s i d die von lhnen gesuch-
te Abbildung befindet. Beim Aufschlagen der betreffenden
Seite konnen dann alle gesuchten Teile identifiziert wer-
den. Hinten im Buch befindet sich ein nurnerischer lndex.
mit allen Bestell-Nr. und dem Hinweis auf die Seite, auf der
sich die entsprechenden Zeichnungen befinden.
Bildunterschriften
Die Zeilen unter jeder Abbildung enthalten die Bestell-Nr.
der gezeigten Baugruppen. Die Nummerwird nur als Refe-
renzaufgefi~hrt.lhr Cat-Hanaler kann lhnen sagen, obeine
Gruooe komolett lieferoar 1st. Wenn fur eine Gruooe meh-
rere' .?.eichnu;lgen vorhanden sind, enthalten die ~eilenun-
ter den Zeichnungen die Seriennumrnern, denen jede
Zeicnnung entspricht. In einigen Fallen ist es nicht rnoglich,
die Serien-Nr. anzugeben, auf die sich die Zeichnungen
beziehen. In diesem Fall wird lediglich7 y p 1",7 y p 2" usw.
angegeben. Hier ist ein Hinweis auf die Baugmppe erfor-
derlich, urn anzuzeigen, welche Abbildung verwendet wer-
den muO. Die Zeilen unter den Abbildungen enthalten fer-
ner Angaben uber die Seiten, auf denen sich Zeichnungen
von Unterbaugruppen und Anzahl der benotigten Teile so-
wie andere Angaben befinden, die es dern Benutzer des
Buchs erleichtern, die gewijnschten Teile zu identifizieren.
Z#sststigungsteilen)
2 ?-.5=-r.
R wem2ze-o-= - s z-F:-nstwden lieferbar
X Austausr-5.
Y separa:e +~:Ycc
Z nicht einze? r &
1 - c
Referenzbuchstaben
Falls erforderlich sind in den Z m e n Referenzbuch-
staben enthalten (2.B. A. 8. C. rrsw.), die Leitunqen und
Kabelbaume von einem Punkt mrn andern verfolgen. Au-
Berdem geben sie die Stelle an, an dergetrennte Zeichnun-
gen fortgesetzt werden.
Ref No (Referenz-Nr.)
Die in dieser Spalte aufgefuhrten Numrnern beziehen sich
auf die in der Zeichnung befindlichen Nurnmern. Zum Iden-
tifizieren eines Teils in der Zeichnung zuerst dessen Refe-
renz-Nr. feststellen und diese dann in der Spalte 'Ref No"
aufsuchen, urn weitere Angaben zurn gesuchten Teil zu
erhalten.
Part Number (Bestell-Nr.)
Anhand dieser Nummern lassen sich die Teile identifizieren.
Qty (Anzahl)
Die Zahlen in dieser Spalte geben an, wieviele der entspre-
chenden Teile benotigt werden.
Part Name (Bezeichnung)
In dieser Spalte wird die Bezeichung der betreffendenTeile
zusammen mit zusatzlichen lnfomlatlonen angegeben,
z.B. GroOe, die das ldentifizieren erleichtern.
Eingeriickte Bezeichnungen
In der zu jeder Abbildung gehorenden Ersatzteilliste sind
manche Bezeichnungen eingeriickt. Dadurch wird ange-
zeigt, daO das entsprechende Teil zu dern gehort, unter
dessen Bezeichnung es eingeriickt ist.
ANMERKUNG:
Standig vorgenommene Verbesserungen und Weiterent-
wicklungen an lhrem Motor konnen Ande~ngenverursa-
chen. die in der vorliegenden Ausgabe noch nicht beruck-
sichtigt sind. Sie werden jedoch in spater folgenden
Ausgaben erscheinen.
Fragen zu lhrem Cat-Motor oder diesern Ersatzteilbuch
beantwortet lhr Cat-Handler.
ERSATZTElLE F ~ J R GENERATOREN
Nur diejenigen Generatoren. welche ausschlief3lich von
Caterp~llar-Handlernverkauft und gewartet werden. sind
auf den folgenden Seiten dargestellt. Caterpillar-Diesel-
stromaggregate mit Fremdregelung sind mit Generatoren
ausgerustet, die von anderen Herstellern erzeugt werden.
Ersatzteile fur solche Generatoren werden NICHT auf
Gmnd von Caterpillar-Ersatzteillisten geliefert, sondern
mussen jeweils bei dem auf dern Firmenschild angegebe-
nen Hersteller des Generators, unter Angabe der Leistung
und Seriennurnmer, bestellt werden.
 PAGE

1 4N1331 L I F T I N G GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1 7C9411 LINES GP-AIR ............................ 146
1 4N1128 L I N E S GP-ENGINE O I L . . . . . . . . . . . . . . . . . . . . . 69
1 213452 L I N E S GP-FUEL F I L T E R . . . . . . . . . . . . . . . . . . . . 205
1 1310188 L I N E S GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 212
1 4N5394 L I N E S GP-TURBOCHARGER O I L . . . . . . . . . . . . . . . 7 1
1 4N1641 L I N E S GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . 88
1 4N2474 L I N E S GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . 89

1 4 W 4 3 1 9 M A N I F O L D GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 147
1 2 1 8 1 3 3 METER G P - S E R V I C E . . . . . . . . . . . . . . . . . . . . . . . . 359

1 411873 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6 1304614 P I S T O N & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 52
1 4N0733 PUMP G P - E N G I N E O I L . . . . . . . . . . . . . . . . . . . . . . 71
1 4N3287 PUMP G P - F U E L P R I M I N G . . . . . . . . . . . . . . . . . . . . 221
1 214381 PUMP G P - F U E L TRANSFER . . . . . . . . . . . . . . . . . . . 222
1 1311955 PUMP GP-GOV 8 F U E L I N J . . . . . . . . . . . . . . . . . . 227
1 9N3288 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

1 9 L 6 6 7 1 SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . 162

1 2 1 9 1 6 1 SHUTOFF GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . . 236
1 9 Y 1 8 5 6 SUPPORT G P - E N G I N E . . . . . . . . . . . . . . . . . . . . . . . 55

1 1 3 0 5 6 2 2 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 168

1 4 1 2 4 6 1 V A L V E M E C H A N I S M GP . . . . . . . . . . . . . . . . . . . . . . 56

GASKET K I T S W I L L B E P R O V I D E D
WHEN A V A I L A B L E

626094 F

1336058 ENGINE AR-PART 2 OF 2

 BASIC ENGINE
"0" ".Z NEM€R
on PART NAME
1 3R1937 1 TOOL-BARRING
2 4H7869 1 GASKET

F-553674 EP

1235 587425 BARRING GP

An A t tachrnen t

MOTE yl NbmkRQTV PART N A M E

1 050509 2 BOLT
2 4N0342 1 PLATE-CAMSHAFT THRUST
3 1007408 1 CAMSHAFT AS
4 108705 1 KEY-WOODRUFF
5 EN8254 1 GEAR-CAMSHAFT
( 6 4 TEETH)

A-543584 ED

1210 7113798 CAMSHAFT GP

 NO= ".F NM€R
OT* PART NAME
1 419890 1 COVER
2 4N0699 1 GASKET
3 051594 4 BOLT
4 7C0307 1 GASKET
I 5 4N0794 1 COVER
6 512894 4 WASHER
I
WUNDER BLOCK
I

I
/
-I /
/'
/--1
\
\
I
1
1
\

r---
/'
I
I
I
,--- I

0 - 5 1 7 9 7 2 EP

1W5107 COVER GP-CYLINDER BLOCK

17
 BASIC ENGINE

B - U S E AS R E Q U I R E D
C-CHANGE FROM P R E V I O U S T Y P E 1
D-ORDER B Y THE METER F-479891 EP
b
1107 4N4953 COVER GP-VALVE MECHANISM I
 BASIC ENGINE
%'346&€~
111734
~2 PART N A M E
P A L GP-CRAMSHAFT
UX2W1733-ASEAL GP-CRAMSHAFT
$ 2 2 W 5 4 9 2 ./:BEARING-UAIh i STANDARD)
A 415698 7 B E A R I N G - W I N . 0 2 5 1 N US
A 415699 7 B R I N G - U A I N .050:h US
A .., 415700 7. E A R I N G - M A I N . 0 2 5 1 h OS
A \ 4 1 5 7 0 1 /BEARING-MAIN .0501h 3 5
4'7E9262' 2 PLATE-THRUST
R 5 61 1 4 5 3 1 CRANKSHAFT AS
6 1W9302 1 GEAR-CRANKSHAFT
(80 TEETH)
755005 1 DOWEL
7 4N0684 1 DOWEL

A-NOT PART OF T H I S GROUP

R-REMFG P A R T MAY B E A V A I L A B L E

A-574909, EP

1202 410741 CRANKSHAFT GP

 ASKET-PLATE INSERT-SEAT (1.59MM T H K )
LUG-ORIFICE
LUG-O-RING INSERT-SEAT l 0 . 8 2 M M THK)
EAL-O-RING
LUG-PIPE ( 3 / 8 X 18NPTF)
O L T - O I L JET
EARING-SLEEVE
EARING-SLEEVE
PLUG-PIPE .
PLUG-O-RING L I F T E R BORES I N C Y L

6-USE AS R E Q U I R E D

1201 EN9267 CYLINDER BLOCK GP*R

Field Replacement Order 1083916-Page 2 2 . 0 1
I
1201 1229276 CYLINDER BLOCK GP
F-613620 CP
 F-585036 EP

1102 1105099 CYLINDER HEAD AS

Part Of 712203 Cylinder Head
F i e l d Replacement Order 1105096-Page 24
I1100 7W2203 CYLINDER HEAD GP
A - 6 0 4 6 5 0 CP
->

P a r t O f 4W2436, 1105095 Cylinder Heads

1105099-Page 25
MOTE
-
asF
NO
PART
NUMBER a n PART N A M E ' N ~ T E
REF
*O
PART
NUMBER nn PART NAME
Y 1 712203 1 CYLINDER HEAD GP
2 355496 2 SEAL-O-RING
3 1006920 6 ADAPTER-NOZZLE
4 815249 6 SEAL-O-RING
5 4N7253 6 GASKET-CHAMBER
6 SF4899 12 BOLT
7 6L7442 6 STUD-TAPERLOCK
8 3E6772 24 SEAL-WATER
9 1241855 20 B O L T - 1 2 P D I N T HEAD
t 613066 1 GASKET-CYLINDER HEAD
1 1 8T6767 1 PLUG-PIPE
1 2 5H1504 20 WASHER-HARD
13 716492 3 PLUG-PIPE
B 1 4 7W6492 1 PLUG-PIPE
(USE WITHOUT
A I R COMPRESSDR)
15 456137 1 STUD-TAPERLOCK
16 1061792 11 STUD-TAPERLOCK
17 1 0 7 5 6 7 0 6 SLEEVE AS

I B ( 5P3931 COMPOUND-THREAD
I

A-NOT PART OF T H I S GROUP

B-USE AS REQUIRED
Y-SEPARATE I L L U S T R A T I O N F - 6 0 2 8 8 8 CP

1100 1105095 CYLINDER H E M GP*R

7W2203-Page 27
I 8 - 5 1 8 0 2 9 EP

1205 4 P 9 1 8 3 DAMPER 8 PULLEY GP

An Attachment

*om \T NNM€R
1 3N8473
an
1 ADAPTER
PART NAME

1 2 2P4645 1 DAMPER AS-VIBRATION

3 7N2739 1 ADAPTER-DAMPER
3 4 2 6 2 8 14 6 BOLT

F - 6 3 7 6 0 3 CP
 BASIC ENGINE
12 16 NO= R*E NR~%€R an ' P A R T NAME
1 7W8432 1 BEARING
(ACCESSORY D R I V E )
2 1006178 1 GASKET
3 iN3973 1 GEAR (32 T E E T H )
4 2W1838 1 TUBE A S
5 4N3852 1 COVER-RETAINER
6 282695 1 2 BOLT
7 9Mi974 1 2 WASHER-HARD
8 6V8188 2 NUT
9 8T4223 5 WASHER-HARD
1 0 IN3974 1 COUPLING
1 1 1N3975 1 COVER-RETAINER
12 3J7354 1 SEAL-O-RING
1 3 8P1438 1 COVER
14 5P2566 2 BOLT
15 9H8872 1 GASKET
16 3 0 7 9 4 6 1 ELBOW
17 EL6557 1 CONNECTOR
18 5P2424 1 BOLT
19 7K9197 1 ELBOW
2 0 104569 1 BOLT
-0R-
9x8903 1 STUD-TAPERLOCK
104719 INUT-FULL
8T4223 1 WASHER-HARD

A-556719 EP
1207 IN3970 DRIVE QP-ACCESSORY
L.H -Front-Rearward
An Attachment

"0% an PART NAME

-i%iDiZC 1 GEAR-DRIVE ( 3 2 - T E E T H )
2 686682 IN U T - F U L L
\ 3 5P8248 1 WASHER-HARD
\
\
',
i
3

I , ,

1
TIMING
1
I
GEAR
G l-

A-487169 EP

1207 4113 123 DRIVE GP-ACCESSORY

A1 r Compressor
An Attachment

30 SEEP2547
 F - 5 4 0 3 9 2 EP

1207 8N9653 DRIVE GP-ACCESSORY

Air Compressor
 R-543996 EP
1207 1W6411 D R I V E GP-AUXILIARY
R . H . - Front
An Attachment

HOE :y
1
Nb#&lR
051591
on
1 BOLT
PART NAME

2 4N5254 1 WASHER
3 4K4845 1 SEAL-LIP
4 1W8702 1 PULLEY
4 5 7N8985 1 HOUSING-AUXILIARY DRIVE
6 5P9538 1 BEARING-ROLLER
7 415285 1 RING-RETAINING
8 1L4775 1 RING-RETAINING
9 6F7012 2 STUD
iD4717 4 NUT
10 1H7339 1 SEAL-O-RING
11 3N4848 1 ADAPTER-PUMP O R I V E
2 12 1B7182 4 BOLT
911974 4 WASHER-HARD
13 7N8986 1 SHAFT-AUXILIARY DRIVE

8 - 3 0 9 4 0 2 EP

1W8582 D R I V E GP-AUXILIARY
L.H.-Front Forward
An A t tachmen t
 -
PART PART
MOTE
REF
"0
1
NUMBER
2P9084
1 O N
2 STUD-TAPERLOCK
PART N A M E *OTE
REF
NUMBER ON PART N A M E

2 9N5120 1 BRACKET-ADJUSTMENT
3 051594 2 BOLT
4 4N2372 1 ADAPTER-BRACKET
5 5R1771 1 BOLT
6 6N7688 1 BRACKET A S - F A N
1P9946 1 SHAFT-FAN
4N0684 1 DOWEL
7 ID4566 2 BOLT
8 1F7960 4 WASHER
9 559062 1 SPACER
1 0 7N8827 1 HUB
11 516214 1 PLUG-PIPE
12 552106 1 SEAL-LIP
13 388489 1 FITTING-GREASE
14 7N2900 1 WASHER-RETAINING
15 5P7979 2 BOLT-LOCKING
16 3L1425 1 BALL BEARING
17 4L9564 1 SEAL-O-RING
B 18 OL2070 6 BOLT 5 7 . 2 1 1 ( 2 . 2 5 I N ) L G
B OT0065 6 BOLT 8 8 . 9 M M ( 3 . 5 0 I N ) L G
19 2 P 2 2 4 3 1 SPACER
20 8 H 9 7 8 9 1 BALL BEARING
2 1 104719 2 NUT-FULL

1 B - U S E AS R E Q U I R E D
I
I1359 7C4664 DRIVE GP-FAN-BELT
R - 5 5 6 2 3 6 EP

An Attachment
 BASIC ENGINE

PART 'REF PART

lDTL
NUMBER On PAR7 NAME *om No NUMBER O" PART NAME
.*O
' 1 lA2029 2 BOLT 2 0 6N7688 1 BRACKET AS-FAN

/
I 4
2
3
9N5120
104566
1 F 7 9 -.
60
1
2
4
BRACKET-ADJUSTMENT
BOLT
WASHER
2
2
2
14N0684
2 484550
3 4N2372
1
1
1
DOWEL
FITTING-RELIEF
ADAPTER-BRACKET

I 1 1
5 EL5213 2 4 2P9084 2 STUD-TAPERLOCK
6 559062 1 SPACER 104719 2 NUT-FULL
7 8H9789 1 B A L L BEARING
OL2070 . -.-

1
9 ssiisi i WASHER-RETAINING
42.93MM(1.69IN)OD
-0R-
7N2900 1 WASHER-RETAINING
47.63MM(1.88IN)OD
1 1H5403 2 BOLT 50.8MM(2IN)LONG
-np-
2 BOLT-LOCKING
57.15MM(2.251N)LDNG
1 ADAPTER-FAN
1 FITTING-HYDRAULIC
1 B A L L BEARING
1 SEAL-O-RING

11m 718833 DRIVE GP-FAN

R-616288 CP

For Usage Refer To 4N6973 Chart-Page 7 5

An Attachment
 1 BASIC ENGINE

IREF PART
PART NAME
REF PART
PART NAME
NUMBER an *Om NUMBER On
1 1D4566 2 BDLT 19 6N7688 1 BRACKET AS-FAN
2 IF7960 4 WASHER 20 4N0684 1 DOWEL
3 4N2372 1 ADAPTER-BRACKET 21 559062 1 SPACER
4 EL5213 1 BOLT 22 484550 1 FITTING-RELIEF
5 104719 2 NUT-FULL 23 2P9084 2 STUD-TAPERLOCK
6 552106 1 SEAL-LIP 24 lA2029 2 BOLT
7 8H9789 1 B A L L BEARING 25 9N5 1 2 0 1 BRACKET-ADJUSTMENT
8 7N8828 1 PULLEY-FAN DRIVE
9 7N8827 1 HUB
10 5 5 7 2 6 4 1 WASHER-RETAINING
42.93MM(1.691N)DD
-0R-
7N2900 1 WASHER-RETAINING
47.63~~(1.ae1~)00
11 lH5403 2 BOLT SO.BMM(21N)LONG
-0R-
5P7979 2 BOLT-LOCKING
57.15MM(2 25IN)LONG
12 4N2370 I ADAPTER-FAN
13 204867 1 FITTING-HYORAULIC
14 3L1425 1 BALL BEARING
15 9F4446 1 SEAL-O-RING
16 4N6373 1 V - B E L T SET
(INCLUDES 2 BELTS)
17 OL2070 6 BOLT
18 2P2243 1 SPACER

R-616285 CP

1359 7N8836 DRIVE GP-FAN

For Usage Refer To 4N6973 Chart-Page 7 5
An At tachmen t
 - pF NUMBER
,W

11 1
2
PART
ID4566
IF7960
3 4N2372
On
2 BOLT
4 WASHER
PART NAME

1 ADAPTER-BRACKET
*OTE "0
20
21
22
PART
NUMBER
ID4719
142029
9N5120
Ion
2
2
1
PART NAME
NUT-FULL
BOLT
BRACKET-ADJUSTMENT
4 5R1771 1BOLT 23 6N6652 1 V - B E L T SET
1 5 559062
6 552106
1 SPACER
1 SEAL-LIP 24 484550
(INCLUDES 3 BELTS)
1 FITTING-RELIEF
7 8H9789 I B A L L BEARING 25 204867 1 FITTING-HYDRAULIC
8 6N0597 1 PULLEY-FAN DRIVE
9 2P2243 1 SPACER
1 0 3L1425 1 B A L L BEARING
11 6N6598 1 ADAPTER-FAN
12 185174 1 PLUG-PIPE
13 lH5403 2 B D L T SO.BMM(2IN)LONG

-. 5P7979
-0R-
2 BOLT-LOCKING
57.15MM(2.25IN)LDNG
14 557264 1 WASHER-RETAINING
42.93MM(1.691N)OD

1C-CHANGE FROM P R E V I O U S T Y P E
I
I1359 7N8837 DRIVE GP-FAN
8-310764 EP

For Usage Refer To 4N6973 Chart-Page 75

An Attachment
*
BASIC ENGINE

MOUNED ON
TIMING GEAR
HOUSING

- p

I
PART
NUMBER
104566
2 1F7960
ON
2
4
BOLT
WASHER
PART N A M E MOTE
REF
HO
19
20
PART
NUMBER
6N7688
559062
0"
1
1
PART N A M E
BRACKET A S - F A N
SPACER
3 4N2372 1 ADAPTER-BRACKET 21 2P9084 2 STUD-TAPERLOCK
4 5R1771 1 BOLT 22 104719 2 NUT-FULL
5 484550 1 FITTING-RELIEF 23 1A2029 2 BOLT
6 552106 1 SEAL-LIP 24 9N5120 1 BRACKET-ADJUSTMENT
7 8H97B9 1 BALL BEARING 25 204867 1 FITTING-HYDRAULIC
B 7N8828 1 PULLEY-FAN DRIVE
9 7N8827 1 HUB
1 0 557264 1 WASHER-RETAINING
42.93MM(1.69IN)OD
- 7N2900 1
-OR-
WASHER-RETAINING
47.63MM(1.88IN)DD
' - 1 lH5403 2 BOLT 5 0 . 8 M M ( Z I N ) L O N G
-- .1 5P7979 2
-OR-
BOLT-LOCKING
57.15MM(2.25IN)LONG
j 12 185174
6N6598
1
1
PLUG-PIPE
ADAPTER-FAN
j 1 43 3 L 1 4 2 5 1 BALL BEARING
I 5 9F4446 1 SEAL-O-RING
1 6 6N6656 1 V - B E L T SET
(INCLUDES 3 BELTS)
17 OL2070 6 BOLT
1B 2P2243 1 SPACER

Z - M L W E FROM PREVIOUS TYPE

0-310767 EP
3

l%9 7 N 8 8 4 0 DRIVE GP-FAN

For Usage Refer To 4N6973 Chart-Page 75
An Attachment

ZY2517 39
 BASIC ENGINE
NOTE zFlNefiIR
1 051618
aw
4 BOLT
PART NAME

2 9N0055 1 SLEEVE-STEERING PUMP

3 9Mi974 4 WASHER-HARD
I

3
8 - 3 0 9 4 0 4 EP

3108 1W8583 DRIVE GP-PUMP

An Attachment

"0- R.SF NeMER

aw PART NAME
C 1 iA2029 3 BOLT
C 512894 3 WASHER
1 3 2 4N4107 1 PLATE
CB 3 1A2029 1 BOLT
2 CB 512894 1 WASHER

CYLINDER FRONT
HEAD COVER

I
I
B-USE AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE

R - 5 6 0 6 3 5 EP

1151 416006 FASTENER GP-FRONT HOUSING

- BASIC ENGINE
NOTE an
- PART NAME
1 T i m m 7 4pM
2 916584 4 WASHER
3 9W6582 4 SLEEVE

-,'1
r--I\\
4 ID4614
5P8248
2J3506
4 BOLT
8 WASHER-HARD
4 NUT-FULL
I ENGIN/GENERATOR SLPPOR'I I
I I

3
1

F - 5 2 7 8 7 7 EP

1152 611537 MOUNTING GP-ENGINE FLEXIBLE

An Attachment

C-CHANGE FROM P R E V I O U S TYPE

F - 5 2 5 5 4 1 EP

2W7875 MOUNTING GP-HYD PUHP DRIVE

An Attachment
 PAGE

1 4 W 1 8 9 5 GAUGE G P - D I L LEVEL ( D I P S T I C K ) . . . . . . . . . . . 65

1 4 W 1 8 7 3 PAN G P - O I L .............................. 5 0
 MOTE :(I an PART NAME
1 2P3203 4 0 8 O L T - W A S H E R HEAD
2 4N3661 1 GASKET-OIL PAN
3 ST6761 3 PLUG-PIPE
4 IW9173 7 PAN-OIL
5 9x6451 1 PLUG-DRAIN
6 679458 7 SEAL-O-RING

4-553890 EP

4W1873 PAN QP-OIL

Part Of 4W1880 Pan-Oil
An Attachment
 A-NOT PART O F T H I S GROUP
M - M E T R I C PART
R - R E M F G PART MAY B E A V A I L A B L E F 6 3 7 6 4 2 CP

1225 1304614 PISTON & ROD GP-14.6:l R A T I O

NOTE R*:: N ~
an ~I€
PARTR
NAME
1 4N6289 1 PULLEY-FAN D R I V E ( 3
GROOVE )
2 7L7020 1 V-BELT SET ( 3 BELT)
DIMENSION A
355.4MM(14.00IN)MIN
406.6MM(16.00IN)MAX

C-412655 EP
 R-629832 CP
1102 411045 ROCKER ARM GP
P a r t O f 4W2461 Valve Mechanism
 MOTE iz &NR
1 5P8038
OTI PART NAME
8 B O L T - 1 2 P O I N T HEAD
5P8245 8 WASHER
2 9Y1857 1 SUPPORT AS

I
2

6
,
'
r/
.'o .,
/
,' 0
,, I' *.
;
; 0 ,*,/...
,-, ! \ .,
.,
,G 6,
M \ ,
.\
\ \

0 ';\
P\
-
.? ',\
-,3
r
. ..
-
-
--
, ';c
,,:
--.
FRONT VIEW

M-455781 EP
.
LUBRICATION SYSTEM

4 -5
V I E W A-A

P a r t O f 4N0731 Filter-Engrne O i l
1212471-Page 57
1 9M2904 CLAMP-HOSE

1 5N6133 HOSE

1 3 ~ 3 4 6 9TAG-INSTRUCTION
b
LUBRICATION SYSTEM

V I E W A-A

RIGHT-SIDE viEw
REF PART REF PART
NOTE *O
NUMBER OW
PART NAME 1 no NUMBER On PART NAME
1 1239827 1 TUBE
2 9M2904 1 CLAMP-HOSE
3 5N6133 1 HOSE
4 5N7381 1 BRACKET-HOSE
B 5 182790 2 BOLT ( 5 / 1 6 - 1 8 X 1 . 3 7 5 I N )
6 1A2029 1 BOLT ( 3 / 8 - 1 6 x 1 . 1 2 5 I N )
7 5M2894 2 WASHER (2.5MM THK)
8 958752 1 NUT-FULL ( 3 / 8 - 1 6 THD)
B 9 9x6458 2 WASHER-HARD (3MM THK)
1 0 113613 1 CLIP
B 1 1 3E4352 2 WASHER-HARD
.8 12 3 8 1 9 1 5 2 BDLT ( 3 / 8 - 1 6 X 1 . 3 7 5 I N )

-
8-USE AS REQUIRED

I1317 1091532 FUMES DISPOSAL GP

F-609137 CP

An At tachrnen t
 1 8-608480 CP
1326 4 1 9 9 5 1 GAUGE GP-OIL LEVEL ( D I P S T I C K ) - L H
For Use With Front Or Rear sum^ Standard O i l Pan. Not For Use
With High ~ a d a ct iy O i l Pan
An Attachment
 R624337 CP
1326 7NBOB4 GAUGE GP-OIL LEVEL ( D I P S T I C K )
 Y

COOLING SYSTEM

SECTION A - A

B-USE AS REOUIREO
C - C H A N G E FROM P R E V I O U S T Y P E
R 6 2 4 3 2 1 CP

1380 411641 LINES GP-WATER

.
COOLING SYSTEM
NOTE :". 077 I PART N A M E
1 5P4868 4 CLAMP
G 2 256658 HOSE-COOLANT ( 3 . 5 I N )

r-'
3 4N7937 1 TUBE-RADIATOR I N L E T
(30.51IN)LG
G 4 256658 HOSE-COOLANT ( 3 . 5 I N )

4+?r)
~I
1 4

LA
R4OlATOR

"
1
> \)
MANIFOLD)

L) I

G-ORDER BY THE I N C H

8-489163 EP
1380 4N9776 LINES GP-WATER
For Usage Refer To C h a r t 4N6973-Page 75
An A t tachrnent

NOTE :". Ne&kR TI PART NAME

1 5P0598 4 CLAMP
G 2 256658 HOSE-COOLANT ( 3 . 5 I N )
3 4N3256 1 TUBE-RAOIATOR I N L E T
(34.72IN)LG
G 4 256658 HOSE-COOLANT ( 3 . 5 I N )

1
G-ORDER BY THE I N C H

8 - 2 0 1 0 6 5 ' EP

4N9777 LINES GP-WATER

For Usage Refer To C h a r t 4N6973-Page 75
An Attachment
 -

COOLING SYSTEM

-----

-------
REF PART REF PART
*On *o NUMBER ON PART NAME *On *o NUMBER On PART NAME
1 6N6473 2 ELBOW-WATER TRANSFER
2 5N4701 1 TUBE AS
3 4L3862 2 GASKET
4 5N4699 1 TUBE A 5
5 1090079 2 SEAL-O-RING
C 6 051588 8 BOLT
C 7 5M2894 28 WASHER
C 8 4F4873 2 GASKET
C 9 OL2070 8 BOLT
C 10 5N6930 2 FLANGE
C 11 5N2808 2 ADAPTER
C 12 OT0065 4 BOLT
C 13 0L1352 4BOLT
C 14 958752 16 N U T - F U L L
C 15 2N0931 4 GASKET

C-CHANGE FROM P R E V I O U S T Y P E

B%24508 CP

1380 5N4710 LINES GP-WATER

Heat Exchanger
For Use With F i r e Pump Engines
An Attachment

-
- COOLING SYSTEM
MOTE :". N[aLR an PART NAME
E 1 5P1262 2 HOSE 1 1 . 4 C M ( 4 . 5 I N . )EA
2 5P4868 6 CLAMP
3 9Y1860 1 TUBE-RADIATOR I N L E T
E 4 5P1265 HOSE 1 1 . 4 C M ( 4 . 5 I N . )
5 5P0598 2 CLAMP
6 9Y1861 1 TUBE AS-RADIATOR
7 317045 1 PLUG
8 2T0130 1 HOSE-COOLANT
3
, , ,
I
j
1 :
RADIATOR
I
WATER
PUMP I
INLET I

RIGHT
SIDE
-.
VIEW E-ORDER BY THE C E N T I M E T E R

M - 4 5 6 0 9 3 EP
1380 9 Y 1 8 5 9 L I N E S GP-WATER
An At tachrnen t

MOTE :". N[MkRa n PART NAME

1 5N4656 1 SUPPORT A S
2 381915 4 BOLT
4 104717 4 NUT
I
9L9132 8 WASHER
3 5N2496 1 PLATE-EXCHANGER MOUNTING
4 051585 4 BOLT
104719 4 NUT-FULL
5P8245 8 WASHER
5 5N4487 1 SUPPORT AS
6 051589 8 BOLT
104720 8 NUT
6 5P8247 16 WASHER-HARD
SUPPORT ASSEMBLIES TO BE MOUNTED AS SHOWN
WHEN USED WlTH NARROW FRONT SUPPORT

++ SUPPORT ASSCMBLIES TO BE MOUNTED AS SHOWN

WHEN USED WlTH WIDE FRONT SUPPORT

8-224586 EP

5 N 4 6 8 1 MOUNTING GP-HEAT EXCHANGER

For Use With F i r e Pump Engines
An Attachment
I E-ORDER B Y T H E C E N T I M E T E R
Y-SEPARATE I L L U S T R A T I O N

I1371 1W8584 PUMP GP-AUXILIARY-SEA WATER

R-559558 EP

3N4851-Page 95
An Attachment
I A-NOT PART OF T H I S GROUP
I
F-624773 CP

1361 1025939 PUMP GP-WATER*R

Part O f 9N3288 Pump-Water
 REF PART REF PART
P A R T NAME
-NO1 0N5U1M5B8E8R4 -am
NOTE
- *Om *o N U M B E R am
2 3 051585 - 4
PART N A M E

2 4N2573 2 GUARD A S - F A N 2M0849 4 WASHER

3 4N3032 2 BRACKET-RADIATOR 2 4 7N9864 1 BRACKET-RH
1 PLUG-PIPE
1 CAP-RADIATOR
1 PLUG-PIPE
1 RADIATOR GP

1
20 BOLT
20 WASHER 29 2K4973 4 -0CKhJT
HOSE 15CM 30 5M2894 8 UASnER
2 CLAMP 1311 1C1976 12IUASmER
1 SUPPORT-RADIATOR-RH 32 2P3200 4 BO-T-WASnER HEAD

16 5 ~ 5 9 9 1 HOSE.1.6M
17 185174 1 PLUG-PIPE
18 4L4642 1 GASKET
19 051594 4 BOLT
20 6 L 4 9 6 4 1 ELBOW-RADIATOR OUTLET
2 1 9F9522 8 BOLT
2 2 OT0319 4 BOLT
800983 4 MOUNTING
10471R 4NLIT-FLIII

C-CHANGE FROM PREVIOUS TYPE Y-SEPARATE ILLUSTRATION

D-OROER BY THE METER
E-OROER BY THE CENTIMETER R - 5 5 5 2 1 9 EP

1353 7N9945 RADIATOR GP

. 8 8 S q . Meters ( 9 . 5 S q . F T . ) 6 Row
For Usage Refer To 4N6973 Chart-Page 75. 8N8838-Page 102
An A t t achmen t
I I
1353 E N 8 8 3 8 RADIATOR GP
Part O f 7N9945 Radiator
An Attachment
MEMORANDA
I1353
--. 1159323 RADIATOR GP
F - 6 2 4 9 5 7 CP

Part O f 1308209 R a d ~ a t o r
An Attachment
 COOLING SYSTEM

5bq ,pg(
6\2, II

S E C T I O N E-E SECTION C-C VIEW A-A

V I E W B-B

13-12-11-10 16-11-13
17

SECTION D-D FRONT V I E W

RIGHT SIDE VIEW REAR V I E W

F-624562 CP

1353 1 3 0 8 2 0 3 RADIATOR GP
P a r t O f 1308204 R a d i a t o r
An Attachment
PART NAME
 B-USE AS REQUIRED
C-CHANGE FROM P R E V I O U S T Y P E
E-ORDER BY THE C E N T I M E T E R R-579732 EP

1354 2W7158 TANK GP-EXPANSION-PART 1 OF 2

For Use With Watercooled Or Dry Exhaust Manifolds
An Attachment

112 SEBP2547
 AIR INLET AND EXHAUST SYSTEM
N o r E ~ ~ ~NbmR ,
1 217853
on PART NAME
IFLANGE-EXHAUST
2 1311701 1 FLANGE

F - 6 2 8 3 5 9 CD

1311702 ADAPTER AS-EXHAUST

203 MM 18 Inch)
An Attachment

*OTE
CB
RyE
t
Nfi&lR
050509
on
3 BOLT
PART NAME

2 4N5495 1 ADAPTER A S
C 3 4W6548 2 CLAMP A S
4 2N3480 4 SCREW-MACHINE
482047 4 NUT
384502 4 LOCKWASHER

THE FOLLOWING R E P A I R
K I T I S AVAILABLE:
EN4617 1 K I T - A I R CLEANER CLAMP
(INCLUDES C L I P AS.
AND R I V E T 1

8-USE AS REOVIRED
C-CHANGE FROM P R E V I O U S T Y P E

8-321232 EP

1051 4 1 5 4 9 8 ADAPTER GP-AIR CLEANER

Provides A 6.00 Inch O.D. Adapter For Precleaner Installation
Or Connection To Remote Air Supply. Cannot Be Used Wtth Two Stage Air
Cleaner. An Attachment
116 SEBP2547
 AIR INLET AND EXHAUST SYSTEM
NOTE :
: 1 5L3233
OW
1 FITTING
PART N A M E

2 750687 1 INDICATOR-AIR FILTER

SERVICE ( A I R CLEANER)
3 4N4931 1 ADAPTER
4 5H7704 2 SEAL-O-RING
C 5 5P3860 2 CLAMP-HOSE
C 6 6N1097 1 HOSE
C 7 051588 6BOLT
8 050509 6 BOLT
2N3385 6 NUT-CLIP
9 4N6268 1 BRACKET AS
TO TURBOCHARGER 1 0 4N6237 I SUPPDRT A S - A I R C L E A N E R
1 1 OS1592 3 BOLT
4D3704 3 WASHER-HARD
Y 1 2 4N0878 1 A I R C L E A N E R GP
1 3 5M2894 1 2 WASHER

C - C H A N G E FROM P R E V I O U S T Y P E
Y-SEPARATE I L L U S T R A T I O N

8-451868 EP

1051 4N0873 A I R CLEANER GP

For Use With Dry M a n i f o l d 8 Rear Mounted Turbocharger, Dry
Exhaust M a n i f o l d 8 127MM(5 I n i N o m i n a l O . D . Turbo Compressor A i r I n l e t
4N0878-Page 118. An Attachment

".y OT* PART N A M E

1 4N0045 1 COVER A S - A I R C L E A N E R
C EN4455 6 CLAMP AS
C 2 6N5579 1 HOUSING AS
BD 3 5POBOI SEAL
4 516214 I PLUG-PIPE
5 4N0015 1 F I L T E R - A I R CLEANER

THE FOLLOWING R E P A I R
K I T I S AVAILABLE:
C EN4617 1 K I T - A I R CLEANER CLAMP

8-USE AS REQUIRED
C-CHANGE FROM P R E V I O U S T Y P E
D-ORDER BY THE METER
8-349645 EP

1051 4N0878 A I R CLEANER GP

P a r t Of 4N0873, 7C0088, 8N6115 A i r Cleaners
An Attachment
AIR INLET AND EXHAUST SYSTEM .
iy &h%tR o n VOTE PART NAME
2 1 5P3860 CLAMP-HOSE
2 8N61?6 1HOSE
3 5L3233 1 FITTING
4 750687 1 INDICATOR-AIR FILTER
SERVICE
Y 5 4N0878 1 A I R CLEANER GP
6 050509 6 BDLT
7 5M2894 7 WASHER
8 7C0052 1 BRACKET-SUPPORT
9 859092 2 BOLT
10 5P8247 2 WASHER-HARD
11 2N3385 6 NUT-CLIP
12 051588 4BOLT
13 7C0092 1 BRACKET AS-SUPPORT
14 917783 2 SPACER
15 9L9132 3 WASHER

Y-SEPARATE ILLUSTRATION
-
8-529097 EP

?COO88 A I R CLEANER GP
4N0878-Page 118
An At t achrnen t

Wow tF pJhIlR o n PART NAME

1 4N0015 - 1
2 EN5579 1 HDUSING AS
BD 3 5P5923 SEAL
4 5M6214 1 PLUG-PIPE
5 4N0045 1 COVER A S - A I R CLEANER
C 6 EN4455 6 CLAMP A S

THE F O L L O W I N G R E P A I R
K I T I S AVAILABLE:
C EN4617 1 K I T - A I R C L E A N E R CLAMP
(INCLUDES R I V E T 8
'
CLAMP A S )

-
B - U S E AS R E Q U I R E D
C-CHANGE FROM P R E V I O U S T Y P E
D-ORDER BY T H E METER
8 - 3 2 1 2 5 4 EP

815786 A I R CLEANER GP
4N7808 Soot F i l t e r I s A v a i l a b l e
Part O f 4NOB79, 9Y9272 Air Cleaners
An At tachrnent
 E-ORDER BY THE C E N T I M E T E R
Y-SEPARATE I L L U S T R A T I O N
R - 5 1 5 3 8 3 EP

1051 9Y9272 AIR CLEANER GP

For Use With #O Flywheel Housing
8N5766-Page 120
An Attachment
 307299 E P
1053 113729 CARTRIDGE GP-TURBOCHARGER
Part O f 1W3728 Turbocharger
I AIR INLET AND. EXHAUST SYSTEM

F-538299 EP

1053 610745 CARTRIDGE GP-TURBOCHARGER*R

P a r t O f 1305469 Turbocharger
 AIR INLET AND EXHAUST SYSTEM
'y;
1
Ne$%lR om 1
517635
PART NAME
1 ELBOW-EXHAUST
2 507890
. -. ...-
1 PLUG-PIPE

8-479754 EP

6L2927 ELBOW GP-EXHAUST-152.4 M I ( 6 INCH)

For Use With Drv Turbocharaer

MOTE NealR on PART NAME

1 4N4967 1 ELBOW-EXHAUST
2 3J5389 2 PLUG
3 6N0561 4 CLIP
4 070102 4 BOLT
5 4N3955 1 GASKET

TURBOCHARGER

2 5

6 - 1 5 9 9 4 2 EP

6N6093 ELBOW GP-EXHAUST-152.4MM (6 IN)

For Use With Water Cooled Exhaust Manifold
An At tachrnen t

SEBP2547

-~ ~ ~~ ~~ -
 NO BREAKDOWN OF S E R V I C E A B L E P A R T S
ARE A V A I L A B L E

1 4 7 . 4 MM ( 5 . 8 I n ) O u t l e t Tube
An At tachmen t

NO BREAKDOWN OF S E R V I C E A B L E
P A R T S ARE A V A I L A B L E

An Attachment

132 SEEP2547
NO BREAKDOWN OF S E R V I C E A B L E
PARTS ARE A V A I L A B L E

ND BREAKDOWN OF S E R V I C E A B L E
PARTS ARE A V A I L A B L E
-
=

a=P- AIR INLET AND EXHAUST SYSTEM

-
I-
I

--
f

I
!
=
=
NO BREAKDOWN OF S E R V I C E A B L E
P A R T S ARE A V A I L A B L E

i
1
i
i

626424 P

1051 612509 ELEMENT AS-PRIMARY

212 95 M M ( 8 4 In) Outlet Tube
Field Installat~on

NO BREAKDOWN O F S E R V I C E A B L E
P A R T S ARE A V A I L A B L E

626426 P

1051 612510 ELEMENT AS-SECONDARY

207 72 YM ( 8 2 I n ) Outlet Tube
Fleld Installation

-
L
-
i 134 SEEP2547
 AIR INLET AND EXHAUST SYSTEM
;
: NeMiRo n1 ADAPTER
1 5L6297
PART NAME
AS-FLEXIBLE
2 5L3773 1 GASKET-EXHAUST ELBOW
3 5P5855 8 B O L T - 1 2 P O I N T HEAO
4 185357 8 NUT-FULL

7
C )

4 - - - - Q p
I I

--_-----TO MUFFLER ---./J

C-314133 EP

217848 F I T T I N G GP-EXHAUST-FLEXIBLE
203 MM ( 8 In)
1191736 Exhaust Shield Is Available
An Attachment

,
"r
, !

SEEP2547
 AIR INLET ARID EXHAUST SYSTEM
NOTE E NN~FBIR PART NAME
1 1139545 1 ADAPTER AS
2 1A1135 4 BOLT
185358 4 NUT-FULL
3 5H8331 1 GASKET
4 5P8247 8 WASHER-HARD

-1 1--

2-4

EXHAUST ELBOW ii \.J

F-573079 EP

1061 1 1 2 9 8 5 0 F I T T I N G GP-EXHAUST
1142252 Shield Is Available, 1144394 Flange Is Available
An Attachment

MOTE :", Ne(S$IR o n PART NAME

2 1 1126282 1 ELBOW AS
2 754411 ( C A P AS-RAIN
3 168063 8 BOLT
4 2J3506 8 NUT-FULL
5 5P8248 16 WASHER-HARD
6 7139543 1 GASKET

I l l
MUFFLER I

I 1 '\,
1(
" I

----I p I

I
1

I
I

ENCLOSURE CP

F - 5 7 5 1 0 9 EP

1 1 6 0 4 2 7 F I T T I N G GP-EXHAUST
An Attachment
 AIR INLET AND EXHAUST SYSTEM
MOTE ".? Nc&$R 0TY PART NAME
1 1163177 I ELBOW AS
2 1255700 1 CAP AS-RAIN
3 1A8063 8 BOLT
4 243506 8 NUT-FULL
5 5P8248 1 6 WASHER-HARD
6 1139848 1 GASKET
I l l

I I

ENCLOSURE GP
L
F - 6 2 4 0 9 0 CP

1061 1160428 FITTING GP-EXHAUST

An At tachmen t

PARE '

m
MOTE ".:' NUMB R OW PART NAME
11299892 I ADAPTE-
5N4739 1 FLANGE
2 SHE331 I GASKET
3 9x8880 4 BOLT
7x0448 4 NUT

&:
5P82d7 8 WASHER-HARD

2 L A u u

1 ELBOW

G -f
8 - 6 2 2 9 0 6 CP

1061 1299893 FITTING GP-EXHAUST

An Attachment

SEBP2547 139
MEMORANDA
 AIR INLET AND EXHAUST SYSTEM
MOTE
1
NzaiR
217858
on PART N/UIE
1 FLANGE-EXHAUST
2 217859 1 GASKET-EXHAUST
3 5L4398 6 BOLT
4 185357 6 NUT FULL
,3 4-5 5 5P8245 12 WASHER
1 2
/

P W
- - - - - - g - - - -,-
EXHAUST ADAPTER

\ 1
lc:
\
/
I

r-: -
LLr
-
'2
-
b-
-
Lb
J

1061 2W7857 FLANGE GP-EXHAUST

I 6 - 3 10953

5 Inch 2 R e q u ~ r e d
For Use With 141 3 Outside Diameter American Standard Pipe
2W4071 Muffler Is Available An Attachment

NOTE ".y NJ!'&~ - O T ~ PART NAME

1 217861 1 FLANGE-EXHAUST
2 217862 i GASKET-EXHAUST
3 5L4398 6 BOLT
I 4 185357 6 NUT-FULL
5 5P8245 1 2 WASHER

p
---L~LR--&
--
--- - - -- - - - - - --,-
EXHAUST ADAPTER

ld
\ 1 1

b-
1
8

f--
-'Ld '2
-
7
- -
L3
_J

A-310956 EP

1061 2W7860 FLANGE GP-EXHAUST

152 MM ( 6 In Dia Pipe
2W4072 Muffler Is Avai table
An Attarbent
142 SEEP2547