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Use of keratin fiber for separation of heavy metals from water

Article  in  Journal of Chemical Technology & Biotechnology · November 2004


DOI: 10.1002/jctb.1132

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Journal of Chemical Technology and Biotechnology J Chem Technol Biotechnol 79:1313–1319 (online: 2004)
DOI: 10.1002/jctb.1132

Use of keratin fiber for separation of heavy


metals from water
P Kar∗ and M Misra
Department of Metallurgical and Materials Engineering/MS388, University of Nevada Reno, Reno, NV 89557, USA

Abstract: Nano-porous keratin fiber is effective in removing heavy metals from solutions. The biosorption
of heavy metals from solutions is dependent upon the solution pH, the contact time, surface area and
temperature. The intrinsic properties of the keratin fiber, ie stability over a wide range of pH, structural
toughness and high surface area, are the positive factors. Alkaline ultrasonic treatment of the keratin
fiber resulted in a multi-fold increase in metal uptake. Adsorption of heavy metals using both batch and
column operations was conducted. Multiple elution and adsorption tests indicated that it is possible to
reuse keratin fiber as a biosorbent for a number of cycles.
 2004 Society of Chemical Industry

Keywords: keratin fiber; heavy metals; removal; processing

INTRODUCTION for removal of copper.7 Avian Keratin Protein Fiber


Removal of heavy metals from drinking and pro- is a form of animal fibrous protein, and is extracted
cess water is a subject of continued research. Several from the feathers of birds such as chicken and turkey.8
industries dealing with mining, manufacturing and Keratin fiber has been very effective in the removal
processing tasks generate solutions containing heavy of precious metals like gold9,10 and also has been
metals in excess of discharge limits, thus necessitating reported for binding of copper, iron and chromium11
treatment of the water before discharge. Conventional from water solutions. The advantages of avian keratin
methods for removal of these metals from solutions are fibers (referred to as ‘keratin fibers’ subsequently in
precipitation, coagulation/flocculation, cementation, this paper) over other similar biosorbents lie in the for-
chelation and ion exchange. These technologies either mer being a more abundant and yet cheap bioresource
have the inherent problem of sludge handling and dis- than other similar biosorbents (such as wool and silk
posal and/or are best suited for solutions having high keratin). Moreover, the keratin fibers’ properties, like
metal concentrations. However, since conventional high tensile strength and water insolubility, make it
water treatment materials are relatively expensive and more attractive for biosorption. The production of
require complex operational set-up and safety pre- chicken feathers is abundant and most of the feathers
cautions, there is an increasing interest in the use of are disposed off as waste. Therefore the application
biomass for removal of dissolved metals from aqueous of these keratin fibers for purification of industrial
solutions.1 A variety of low cost biomass has been wastewater and drinking water is a very economical
developed and commercialized for controlling pol- method and using it is equivalent to the use of one
lution from diverse sources; these are yeasts, fungi, waste for clean-up of another.
algae, bacteria and some aquatic plants, and are used The paper reports the binding behavior of copper,
to concentrate metals from aqueous diluted solutions, lead, chromium, mercury and uranium. The effects
accumulating them inside their cell structure.2 These of parameters like pH, adsorbent to adsorbate
biotechnological processes are mainly categorized as ratio, initial metal concentration, particle size and
biosorption and bioprecipitation. temperature on the metal uptake are discussed. A
The use of a novel biomass, the keratin protein fiber, method called ‘alkaline ultrasonic treatment’ which
for purification of heavy metal-contaminated water is treats the material in order to alter its surface properties
a promising technology. Studies on wool keratin for for improved metal removal is described. Comparison
binding of heavy metals began in the 1950s. The has been made between the metal removal behavior of
different metals that have been reported for uptake the treated and the as-received material and a detailed
by wool are mercury, copper and silver,3 cadmium description of the treatment procedure is given.
and lead4 and chromium and aluminum.5,6 Another Experimental results demonstrating the reusability of
form of keratin, mohair keratin, has been reported the adsorbent in the column method are presented.

∗ Correspondence to: P Kar, Department of Metallurgical and Materials Engineering/MS388, University of Nevada Reno, Reno, NV 89557,

USA
E-mail: pkar@unr.edu
Contract/grant sponsor: MaXim LLC, Pasadena, CA, USA
(Received 31 March 2004; revised version received 29 June 2004; accepted 6 July 2004)
Published online 7 September 2004
 2004 Society of Chemical Industry. J Chem Technol Biotechnol 0268–2575/2004/$30.00 1313
P Kar, M Misra

MATERIALS AND METHODS


Keratin fiber
Down feathers of chicken which were used for the
extraction of keratin fibers have quills 1 cm long.15
The quills are branched into fibers, the lengths of
which vary widely, from a few hundred microns to a
few centimeters. Figure 1 shows a keratin fiber having
a small length, ie 200 µm. Each fiber is generally very
thin and hairy, having a diameter in the range of
5–50 µm12 as determined from the Scanning Electron
Micrograph (SEM) shown in Fig 2. The surface area of
keratin protein fiber, as determined by BET, is around
11 m2 g−1 .13 The fiber fraction of the feather material
is a nano-porous network with pores of size in the
range of 0.05–0.10 µm, as evident from the Atomic
Force Micrograph (AFM) shown in Fig 3. Fourier
Transform Infrared Spectroscopic (FTIR) analysis
confirmed the presence of carboxylic, disulfide,
carbon–sulfur, carbon–hydrogen and sulfur–sulfur
functional groups.12 The fibers have good tensile
strength and are therefore difficult to grind, though
size reduction could be achieved by a vibratory ball
mill.14
MaXim Biosystems of Pasadena, California, sup-
plied the keratin fiber used for the experiments.
Keratin fibers are extracted from down feathers of Figure 2. Scanning Electron (SEM) micrograph of the Keratin Fiber
(as-received), showing the fibrous structure, scale—10 microns. The
chicken, the fiber obtained by separating it from the
width of the fibers as evident from the figure varies from 5 to
quill portion of the chicken feathers;15 this is the 50 microns.
as-received material used for the experiments. The
moisture content is 12–13% and the protein content
is 88%.16 In addition to these major constituents, the
as-received material has 43.2 mg calcium per 100 g of
fiber, 11.80 mg iron per 100 g of fiber, 42 mg sodium
per 100 g of fiber and traces of fat (0.96%).16 The

800

600

400
X 200.000
Z 4.648
200
Keratin Protein Fiber

Figure 3. Atomic Force Microscope (AFM) topographic image of the


Figure 1. Scanning Electron (SEM) micrograph of the keratin fiber keratin fiber (as-received), scale—10 microns. The dark pits on the
(as-received), scale—100 microns. Fibers vary in lengths widely, ie figure are the micropores.
from a few hundred microns to a few centimeters. This figure shows a
keratin fiber having a very small length, ie 200 microns.

1314 J Chem Technol Biotechnol 79:1313–1319 (online: 2004)


Separation of heavy metals from water

keratin fiber was also used in some experiments,


after being processed, for enhanced metal uptake, Column
ie ultrasonically processed and size reduced (after Outlet
fine grinding). Influent

Preparation of heavy metal solutions Column Packed


Stock solutions of heavy metals were prepared With Keratin
Fiber Under
separately by dissolving their salts, ie nitrates, chlorides Pressure
and sulfates, in deionized water. A stock solution of
100 mg per dm3 (ie parts per million, referred to as
‘ppm’) was first prepared which was then diluted Effluent
to the initial heavy metal concentration for each
experiment. A final pH adjustment was carried out
for all solutions before commencing an experiment. Heavy Metal
Containing Solution
The pH was adjusted to between 5 and 7 for heavy
metals like lead and copper. Care was taken so as
not to exceed the precipitation pH of the metal
cations, eg while preparing copper solution a pH Pump With the
of 5.6 (the precipitation pH of copper) was not Provision of Flow-rate
Processed /Pure Control
exceeded. For heavy metals like chromium a lower Water
Column
pH was maintained. Inlet

Figure 4. Schematic of the continuous column for heavy metals’


Batch tests removal from solutions using keratin fiber.
Heavy metal stock solutions of 1000 ppm were
prepared using their chloride and nitrate salts, from
which solutions of lower concentrations were obtained Ultrasonic processing
by dilution. The pH adjustments were done using Ultrasonic treatment was carried out in batch and
HCl (100 mmol dm−3 ) and NaOH (100 mmol dm−3 ) continuous methods. In the batch method small vol-
solutions. Batch adsorption tests were conducted in umes of the solutions (about 200 cm3 ) with about 4 g
conical flasks with the desired adsorbent to adsorbate of keratin were exposed to ultrasound using an ultra-
ratio. The pH of the solution was adjusted according to sonic gun having a frequency of 24 kilohertz (kHz).
the purpose of the test. The suspensions were agitated The ultrasonic exposure was for different times, 30 s
by shaking in a water bath shaker at 100 revolutions to a minute. The continuous treatments were carried
per minute (rpm). The conditioning temperature was out using a Nearfield Ultrasonic processor, manu-
adjusted and maintained at the desired level. The factured by Advanced Sonic Processing Company,
conditioned solutions were filtered after a desired New Jersey. This particular device has dual frequency,
time and analyzed by atomic absorption spectroscopy. ie, 16 kHz and 20 kHz. Materials were treated at a
Deionized water was used in all experiments and all single frequency or at dual frequencies. A continuous
chemicals used were of analytical grade. treatment cycle processed 100 dm3 of slurry (mixture
of keratin fiber and an alkaline solution prepared by
dissolving NaOH pellets and diluting with deionized
Column tests water (final NaOH concentration of 3.5 mmol dm−3 ),
As shown in Fig 4, a vertical column with an internal having a pH value between 11.0 and 12.0 and contain-
diameter of 4 cm and a height of 57 cm was used. ing 0.5 weight % keratin fiber. The slurry was exposed
The active bed volume of the column was 800 cm3 . to ultrasound at a flow rate of 2 dm3 per minute.
The column operation cycle had the following stages: Subsequent to conditioning the material was filtered,
(1) adsorption (by passing the metal-contaminated washed, and dried at 50 ◦ C. The dried materials were
solution), (2) desorption, by passing appropriate tested for heavy metal removal from solutions.
eluting agent (dilute HCl in this case), (3) first-
stage washing, (4) regeneration, by passing NaOH
(0.1 mmol dm−3 ) solution down the column, and Analytical procedure
(5) second-stage washing, by washing with deionized Solutions were analyzed for final heavy metal concen-
water. After second-stage washing the column is ready trations using a Varian Atomic Absorption Spectrom-
for the beginning of the next cycle. The column eter (referred subsequently as AA), model SpectraAA-
usually holds about 135 g of keratin fiber. Heavy metal 200 (Nitrous Oxide-Acetylene and Air-Acetylene
solution of desired pH and concentration was passed flames) and ICPMS. Atomic Absorption was used
through at a flow rate of 6.6 cm3 per minute. Elution for determining mg per dm3 level concentrations and
was carried out using HCl (10 mmol dm−3 ) solution ICPMS for determining µg per dm3 level concentra-
at pH 2.0 and washing by deionized water. tions. In order to ascertain the repeatability of the

J Chem Technol Biotechnol 79:1313–1319 (online: 2004) 1315


P Kar, M Misra

numbers obtained analytically some of the experi- to claim that both wool and avian keratin bind metal
ments were repeated in their entirety. Blank samples cations at the same sites (ie the carboxylic group).
containing deionized water were used intermittently However, the exact mechanism of chemiosorption
as internal checks to test the dependability of AA cal- of metal cations onto avian keratin fiber is not
ibration. For each sample the AA took three readings fully understood for all metals (cations and anionic
and gave the final result, which was the average of all complexes) at very acidic and alkaline pH values.
three readings. It may also be added that removal of metals like
mercury and chromium at very acidic pH values may
be occurring by binding of anionic mercury complexes
RESULTS AND DISCUSSION to disulfide bonds.
Batch test results
Removal of heavy metal by batch mode Removal of heavy metals from a mixed-metal solution
Copper, lead, chromium, mercury and uranium are Tests were performed on two different combinations
among the heavy metals removed from solutions using of mixed metals as follows: (1) three-metal solution,
the keratin fiber. Table 1 shows the different metals, and (2) five-metal solution.
corresponding pH and the metal loading. Cations
like copper and lead were removed from solutions
Three-metal solution. Solutions (100 cm3 ) containing
most effectively between pH 5 and 6. Chromium and
about 2 ppm of Cu, Pb, and Hg at three different pH
mercury were removed better at relatively lower pH
values, ie 1.9, 5.5, and 5.9, were conditioned with
values. Uranium removal was observed at relatively
0.3 g of keratin fiber. The filtrate was analyzed for Cu,
alkaline pH values. The rate of removal was rapid
Pb, and Hg. As shown in Table 2, the removal was of
and the adsorption process was close to completion in
the following order: Pb > Hg > Cu at pH 5.5 and 5.9.
30 min. It was interesting to observe that the increase
The result subscribes to the belief that biosorption of
in the amount of adsorbate (or the keratin fiber) did
metal cations onto keratin protein fiber is better when
not affect the metal uptake markedly in the batch tests;
the metal cation is higher in atomic weight, thus lead is
this may be due to the presence of hydrophobic groups
adsorbed better than copper because its atomic weight
in the surface of fiber which make mixing difficult in
is greater. At the same time mercury, though highest in
water solutions.
atomic weight, is believed to form an anionic complex
Metal removal by keratin occurs by a combination
in solution and thus showed better adsorption at the
of physiosorption and chemiosorption. Physiosorption
lower pH, unlike Pb and Cu.
occurs by trapping of metal ions in the nano-porous
network in the fiber. Chemiosorption is believed to
occur at the carboxylic binding sites of wool keratin Five-metal solution. Solutions (100 cm3 ) containing
in the pH range of 2–6.17,18 In this pH range about 2 ppm of Cu, Pb, Zn, Cd, and Ni at three
metal cations compete with protons for the available different pH values, 4.2, 5.0, 5.6, were conditioned
carboxylic binding sites. Therefore after the removal with 0.2 g of keratin fiber. As shown in Table 2, the
of heavy metals from solutions, protons are released highest metal removal occurred at pH 5.6 and the
into the solution, decreasing its pH. Reconfirming the removal was in the following order: Pb > Cu > Cd >
above mechanism it has been observed that the pH Zn > Ni. The higher removal of lead compared with
decreases as a result of the removal of heavy metal copper can be explained by the same reasoning as
cations from solutions by keratin fiber. Moreover, given in the previous paragraph, ie the greater the
since wool keratin and avian keratin fiber both belong
to same class of material (ie keratin), it may be safe Table 2. Metal removal from mixed metal solutions, ie three-metal
and five-metal solutions
Table 1. Different heavy metals, the corresponding pH range for
Three-metal solution
removal by keratin fiber and the maximum loading onto keratin fiber
Removal (%)
Loading (milligrams of heavy
Metals pH range metal per gram of keratin)
pH Cu Pb Hg
Pb 5 or above 3.83 (batch tests)
1.9 0 0 97.6
5.33 (ultra-fine)
4.5 56.2 100 92.3
9 (alkaline-ultrasonically
5.6 62.1 100 89.6
processed and batch mode)
12 (alkaline-ultrasonically Five-metal solution
processed and column mode)
Removal (%)
Cu 4 or above 3.25
Zn 4 or above Very small
pH Cu Pb Zn Cd Ni
Ni 5 or above Very small
Hg 2–6 4.36 4.2 38.20 69.70 0.00 9.70 10.90
U 5–8 Not verified 5.0 45.65 78.60 2.10 14.50 7.00
Cr 1.5–6 3.50 5.6 48.80 83.50 3.80 17.00 10.10

1316 J Chem Technol Biotechnol 79:1313–1319 (online: 2004)


Separation of heavy metals from water

atomic weight the better the metal cation uptake-by concentration of 10 ppm, could be purified, meeting
the keratin fiber. Also, it can be inferred from these the United States Environmental Protection Agency
results that the keratin fiber removes very low amounts (USEPA) standard (ie 20 ppb). In the second cycle
of Zn, Cd and Ni. Why Zn, Cd and Ni did not show 40 dm3 of the same solution were purified (meeting
substantial adsorption is still not clear, but the results the EPA standard). Subsequent cycles could have
demonstrate the cation selectivity of the keratin fiber. resulted in the purification of larger volumes of the
solution. The results are shown in Fig 6. Desorption
Column test results tests confirmed that 99% of the lead can be removed
Biosorption of uranium—column adsorption of uranium from the keratin by washing with hydrochloric acid.
from Gerlach water The amount of lead uptake during column experi-
Drinking water in Gerlach (a town in the state of ments was 12 mg per gram of keratin as compared
Nevada, USA) contains 150 parts per billion (ppb) of with 9 mg per gram (on average) in the batch tests
(discussed in the next section) using alkaline ultra-
uranium, it is naturally occurring. However, it violates
sonically processed material. The higher uptake in the
the drinking water standard for uranium, which is
column mode is attributed to better contact between
20 ppb. The keratin fiber was successfully tested for
adsorbate and adsorbent.
uranium removal from this water. The pH of the
water was 7.8. The results of uranium removal from
the Gerlach water, conducted in the packed column Effect of alkaline ultrasonically processing
using 100 g of the keratin fiber, are given in Fig 5. Ultrasonic waves have been used for many practical
As can be seen, the column-packed keratin fiber is applications because these affect the surface properties
capable of purifying the uranium to meet the drinking by increasing the surface area and altering the surface
water standard of 20 ppb; 30 dm3 of the water was chemistry of a material. Ultrasound was used to
successfully purified by the column. process keratin fiber after mixing it in an alkaline water
solution. The treatment modified the keratin fiber
surface by increasing the surface area (by the cavitation
Continuous column adsorption of lead using the alkaline effect) and by embedding hydroxyl ions in it. These
ultrasonically processed keratin fiber hydroxyl ions brought about surface precipitation of
A column adsorption test was conducted using alkaline heavy metals. The treatment, as described earlier
ultrasonically processed keratin fiber (see ‘Materials in the Materials and Methods section, was carried
and Methods’ section for description of the process- out by mixing keratin fiber (as-received) in alkaline
ing). Ultrasonically processed keratin fiber (135 g) was solution (pH between 11 and 12) and exposing
packed into a column (schematic as shown in Fig 4); the solution to ultrasound at different frequencies.
105 dm3 of the solution having 10 ppm lead were Treatment was done in the continuous mode using an
successfully purified using the column. In the first col- ultrasonic frequency of 16 or 20 kHz or combination
umn cycle 65 dm3 of lead solution, having an initial of the two and also in a batch mode using an
ultrasonic frequency of 24 kHz. The uptake of lead
using ultrasonically-treated keratin fiber is given in
180 Table 3. As can be seen, the continuous mode of
treatment yielded better lead removal than the batch

150 45

40
Final Concentration (ppb).

Cycle-I
Effluent Lead Concentration (ppb).

120 35 Cycle-II
30 EPA Standard for Lead

90 25

20
60 15

10
30
EPA standard 5

0
0 0 10 20 30 40 50 60 70 80
0 10 20 30 40 50 Volume Passed (liters)
Volume of Gerlach Water Passed (litres)
Figure 6. Plot of Effluent Lead Concentration vs Volume Passed,
Figure 5. Plot of Uranium Uptake from Gerlach Water (containing results from the continuous column test using the alkaline
150 ppb Uranium) using keratin fiber. Nearly 30 liters of water ultrasonically processed fiber. The fiber filtered almost 50 liters of lead
contaminated with low concentration of uranium was filtered using in the first pass and about 40 liters of lead after washing and
the as-received keratin fiber. regeneration.

J Chem Technol Biotechnol 79:1313–1319 (online: 2004) 1317


P Kar, M Misra

mode. So, it has been generalized from the results 60


(which are tested for repeatability) that the lower
the ultrasonic frequency the better the heavy metal
adsorption. Similar results were obtained for lead. It is 50
also inferred that the loading (adsorbate to adsorbent
ratio) of lead on keratin increases about 3–4-folds
from that of the as-received (or un-processed) fiber. 40

Removal (%)
Effect of size reduction
It is difficult to grind the keratin fiber, however size 30
reduction could be achieved by grinding in a ball-mill
having the brand name ‘SPEX Mill’. The Particles
size, decreased as a function of grinding time and the 20
four different particle sizes so obtained are given in
Table 4. Tests performed with ground keratin fiber Initial Conc. - 10ppm
show a marked increase in the heavy metal uptake Initial Conc. - 20ppm
10
(shown in Table 4). This may be due to increase in Initial Conc. - 30ppm
the surface area and exposure of the functional groups Initial Conc. - 40ppm
responsible for metal binding. However, size reduction
0
is a difficult and an energy-intensive process and not 0 5 10 15 20 25 30
feasible commercially. Time (hours)

Figure 7. Removal of Copper at 25 ◦ C, removal (%) steadily


Effect of temperature
decreased with increasing concentration.
Temperature tests were performed to study copper
removal. Batch tests performed at 25, 35, and 70
45 ◦ C indicate an increase in copper uptake with
temperature, as can be observed from Figs 7, 8, and
9 respectively. Higher temperatures (about 45 ◦ C) 60
favored a steady increase in copper removal in
tests performed with solutions of relatively lower
Initial Conc. - 10ppm
concentrations, ie 10 ppm of copper. The solutions 50 Initial Conc. - 20ppm
of higher concentrations resulted in relatively low Initial Conc. - 30ppm
removal at all the temperatures. The maximum uptake Initial Conc. - 40ppm
40
Removal (%)

Table 3. Lead removal (batch mode) results using alkaline


ultrasonically processed keratin using 0.1 g of keratin per 100 cm3
of solution
30
Ultrasonic frequency (kHz) Lead uptake (%)

16 (continuous) 91
20 (continuous) 85 20
16 and 20 (continuous) 89
24 (continuous) 80
10
Table 4. The loading to keratin fibers of different sizes (please note
that sizes here do not refer to that of a single fiber but to a single unit
which is a cluster of numerous single fibers) 0
0 5 10 15 20 25 30
Loading Time (hours)
(milligram
Figure 8. Removal of Copper at 35 ◦ C, removal improved from the
of lead
25 ◦ C case although the same trend of low removal (%) at high
Product Approximate per gram
concentration was observed.
identification Product obtained size (µm) of keratin)

Coarse Supplied by Maxim in 1000–5000 3.83 capacity of the keratin fiber was believed to be almost
October 2000 reached for the degree of contact between metal
Medium Supplied by Maxim in 300–1000 4.39 cations and keratin fiber for limitations attributed
December 2000 to improper mixing (ie the adsorbate–adsorbent
Fine 7.5min grinding in 200–500 4.41 contact) in the batch test experimental mode, etc.
SPEX Mill
Temperatures higher than 45 ◦ C were not considered
Ultra Fine 20min grinding in 15 5.33
because the fiber material is believed to be destabilized
SPEX Mill
at the higher temperatures. Though tests for the

1318 J Chem Technol Biotechnol 79:1313–1319 (online: 2004)


Separation of heavy metals from water

90 surface functional groups responsible for sorption,


thereby increasing metal uptake.
80
(5) Adsorption of heavy metals like copper and lead
steadily improves with temperature.

70

ACKNOWLEDGMENT
60
We thank MaXim LLC, Pasadena, CA, USA, for
Initial Conc. - 10ppm
Initial Conc. - 20ppm
supporting this work.
Removal (%)

50 Initial Conc. - 30ppm


Initial Conc. - 40ppm
40
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