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Water Air Soil Pollut (2019) 230:308

https://doi.org/10.1007/s11270-019-4362-z

Adsorption of Rare Earth Elements


onto the Phosphogypsum a Waste Byproduct
M. S. Hagag & A. M. A. Morsy & A. H. Ali &
A. S. El-Shiekh

Received: 8 September 2019 / Accepted: 5 December 2019


# Springer Nature Switzerland AG 2019

Abstract Phosphogypsum (PG), the waste byproduct 1 Introduction


resulting from wet process phosphoric acid production,
is employed as a selective and effective adsorbent for Phosphogypsum PG, a byproduct of wet process
total rare earth elements (REEs) from aqueous solution phospophoric acid PA production, has a continual inter-
and leach liquor. The elaboration of PG adsorbent est for the scientists, including pollution controlling,
complemented after some physical treatments. Adsorp- recovery and production of many strategic compounds
tion and elution studies carried out in experimental (Ma et al. 2012). A total of 300 MT is the annual
batches, including the effect of pH, adsorbent dose, production of PG (Pacheco-Torgal, F et al. 2012); it
initial REE concentration, and equilibrium time. Ad- was expected to become a crucial problematic of envi-
sorption of REEs onto PG fitted well with Langmuir ronment in the recent days, due to the intension of PA
isotherm with a theoretical capacity surpassed 357 mg/ production (the essential for many strategic industries,
g. REEs were effectively eluted from loaded PG with for instance, the fertilizer production) (Speight 2017).
2 mol L−1 HCl acid with an efficiency of 94%. PG Production of 1 ton of PA via wet process is followed by
showed an outstanding selectivity towards REEs in the 5 tons of PG (Pacheco-Torgal et al. 2018), the huge yield
presence of many cations and anions, for instance (Fe3+, of PG acts as an environmental and economical burden,
UO22+, Ca2+, SO42−, NO3−). Different qualitative tech- it occupied a wide area from the scientific solicitude.
niques such as EDS, SEM, and FTIR used to emphasize Many valuable chemical products such as ammonium
the adsorption of REEs onto PG. The film diffusion sulfate (Kandila et al. 2017) and separation of lantha-
model was the preponderant adsorption mechanism for nides (Cánovas et al. 2019; Rychkov et al. 2018) were
REEs; also, the adsorption process has a good accor- the accomplished target for the scientific exploitations of
dance with pseudo-second-order kinetic model. PG. Many utilities of PG rather than chemical methods
can be summarized: cement production (as an alterna-
tive to gypsum) (Barnes and Bensted 2001, Islam et al.
Keywords Phosphogypsum PG . Rare earth elements . 2017; Manjit 2007), road base, agricultural soil amend-
Adsorption . Phosphate Abu-tartour leach liquor and ment (Hunter 1989; Hentati et al. 2015), in the ceramics
stripping industry (Zhou et al. 2019), and the landfill (Szpadt and
Augustyn 1991). The quantities of REEs in phosphate
ores (the precursors of PG) differ accordingly to the
M. S. Hagag (*) : A. M. A. Morsy : A. H. Ali : origin of ores. About 80–85% of the contained REEs
A. S. El-Shiekh of the phosphate ores co-precipitated in PG during the
Nuclear Materials Authority, P.O. Box 530, Maadi, Cairo, Egypt production of PA. Even though the word phosphogyp-
e-mail: mohammedsobbhy@yahoo.com
sum consists of two words (phospho and gypsum), the
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phosphorous ratio in PG may be in the range of 1.05– 2 Experimental


7.5% according to the precursor phosphate ores, where-
as the gypsum ratio is 72%. The other chemical constit- 2.1 Chemicals and Solutions
uents of PG for instance, silica, aluminum sulfate, ferric
sulfate, and L.O.I. (free water + adsorbed water + crystal All used chemicals were in analytical grade unless
water). Adsorption at a solid-liquid interface can be oppositely stated. The mineral acids were purchased
defined as the transfer of adsorbate (aqueous phase) to from Adwic. Sodium hydroxide, Arsenazo III, and
active sites of the adsorbent (solid phase), via Van Deer ascorbic acid were purchased from Sigma-Aldrich.
Waals force or chemical bond at the boundary interfaces. The total rare earth elements (REEs) were supplied
Many materials, for instance waste or byproducts after from Nuclear Materials Authority (NMA) projects of
chemical or physical modifications, achieved some separation and refining. Table 1 shows the chemical
merits in selectivity and loading capacity; furthermore, analysis of REEs by ICP-MS. The phosphogypsum
it could be used as promising adsorbents for removing PG, waste materials obtained after production of
many heavy metals from aqueous or waste solutions phosphoric acid, for this work is provided by Abu-
(Youssef et al. 2018). Lanthanides, the elements of Zaable Company, Egypt. The working chemical so-
4F group, showed the similarity or may be identical lutions are prepared by mixing a certain amount of
in its chemical and physical behavior (Forsyth and substance with double distilled water (DDW) or
Hinton 2014). Scandium and Yttrium belong to deionized water (DW) to the required concentration.
REEs, exhibited the same chemical properties, as
well as exist in many ores or REEs resources, it did 2.2 Preparation of REE Solutions
not belong to 4F group so having different physical
and magnetic properties. The REEs have many uses A certain weight of the supplied REE hydroxide 15 g
in life, for instance, ceramics (Yu et al. 2019), was dissolved in conc. HCl acid (50 mL) in water bath at
semiconductors (Yaoguang et al. 2015), glassmak- 85 °C until complete dissolution. The concentration of
ing (Tanabe 2015), solar cell (Znajdek et al. 2018), REE solutions is determined by ICP-MS and UV-VIS
and permanent magnets (Coey 2019). Many re- spectrophotomer and diluted to prepare the required
sources for REEs were monazite, lanthanite, stock standard solution of 4000 mg L−1. Different
xenotime, bastnäsite, allanite, loparite, and phos-
phate rocks (Goodenough et al. 2018). Many chem-
Table 1 ICP-M analysis of the NMA REE standard solution
ical methods are continuously developed and used
for the separation of REEs. The chemical methods REE elements Concentration mg/L
of separation depend on the concentration of REEs.
At the upward trend of REE concentrations, the La 182,625
precipitation as hydroxide or as oxalate is the fa- Ce 222,109.6
vorite (Qi 2018). Besides, the solvent extraction is Pr 67,414.4
also used (Hiskey and Copp 2018). At the down- Nd 55,430.6
ward trend of REE concentrations, the ion ex- Sm 7285.2
change resin (Ang et al. 2017), emulsion membrane Eu 327.8
(Chen et al. 2018), synthetic composite (Xu et al. Gd 2267.4
2018), and bio-adsorption (Gupta et al. 2019) are Tb 497.6
strongly recommended. In this work, REEs have Dy 1119
been extended from acidic leaching of monazite Ho 26
with sulfuric acid. PG is exposed to some physical Er 172.8
treatments and used for REEs removing. The ad- Tm –
sorption of REEs on PG is being innovated with Yb 48.6
dual significant aspects; the first is economical (the Lu 3.6
using of a cheap material as an adsorbent) and the Sc 11.2
second is environmental target (exploitation of a Y 2783.4
waste byproduct).
Water Air Soil Pollut (2019) 230:308 Page 3 of 14 308

concentrations from REEs are prepared via dilution of experiments complemented, the solid phase was sepa-
the stock standard solution for all batch adsorption rated from the aqueous phase with Whatman filter paper
experiments. 42 and REE concentration was determined spectropho-
tometrically in the aqueous phase.
2.3 Preparation of Phosphogypsum PG as Adsorbent

One hundred grams of PG was washed several times 3 Results and Discussion
with DDW for removing unstable substances, ashes,
and wastes; subsequently, it will be filtered continuously 3.1 Characterizations of PG Adsorbent
until pH of filtrate solution increase to 7. After filtration,
PG is dried at 80 °C for 12 h and ignited at 200 °C for 3.1.1 FTIR Secptrum of PG Before and After REE
3 h. Table 2 shows the chemical constituents of PG Adsorption
related to the study.
Figure 1 shows FTIR spectrum of PG before and after
2.4 RRE Spectrophotometric Determination REE adsorption. There are some changes in either mag-
nitude of the bands or intensity before and after adsorp-
The concentration of REE solutions was spectrophoto- tion (Karge et al. 2004), which may give some indica-
metrically determined at 650 nm, through the addition tions about the adsorption of REEs onto PG. Bands at
of 4 mL of 0.05% arsenazo III, 2 mL of 1% L-ascorbic 1124.43 cm−1 changed to 1056 cm−1, also bands at
acid, and 1 mL of formate buffer and pH is adjusted to 733.7 cm −1 disappeared, and bands at 600 cm −1
2.6. UV-VIS Shimadzu 1401 spectrophotometer was changed to 540 cm−1. The difference in the value of
used in all spectrophotometric measurements. The con- absorption peaks of PG and the PG loading with REEs
centration of REEs must not exceed over 1.5 mg L−1 (and in some cases in peak intensity) acts as an evidence
(Marczenko 1976). for occurring adsorption of REEs onto PG. The spec-
trum of PG manifested the presence of various absorp-
2.5 Adsorption and Elution Experiments tion bands assigned fundamentally to the inorganic sul-
fur compounds, strong, intense bands at 1124.5 cm−1
represented stretch vibration of the S–O bond (El Afifi
All adsorption and elution experiments carried out in
batch mode. Fifty-milliliter polypropylene tubes were et al. 2009; El-Didamony et al. 2013). There are SO4 υ4
vibrational bands (Nosov et al. 1976) near 600–
used in all experiments. About 25 mL of REE standard
680 cm−1. Bands at 3447.5 cm−1 and 1641.9 cm−1 rep-
solution and 100 mg of PG adsorbent were used usually
in all adsorption experiments unless otherwise stated resented OH vibrations as moisture in PG (El-
Didamony et al. 2013).
and the temperature kept constant at 22 ± 1 °C (ambient
temperature) unless otherwise stated. The checker GFL
(made in England) is used for all adsorption and elution 3.1.2 SEM Analysis
experiments. After the adsorption and elution
The SEM images of PG before and after REE adsorp-
Table 2 Main constituents of Abu-Zaable company tion. Figure 2 a illustrates the SEM image of the PG
phosphogypsum surface before REE adsorption; it showed a texture with
a low porous and homogenous surface where CaSO4
Components Percentage %
phase was predominant. Figure 2 b displays the SEM of
CaSO4 67% L.I.O. 25% PG surface after REE adsorption. There are particles of
SiO2 1.9% Total REE 441 mg/g various dimensions and shapes also; the image exhibits
P2O5 4% U 6 mg/g a presence of well-defined crystalline structure and
Fe2O3 1.8% Th 15 mg/g some of the amorphous matters. The particles character-
Na2O 0.2% ized by variable size, dimensions, and pore shapes; there
K2O 0.21% are aggregations of different particles having the size (5,
TiO2 0.6% 10, 20, 50, and 100 μm) extensively present. Differ-
ences between SEM images in Fig. 2 a and b clarified
308 Page 4 of 14 Water Air Soil Pollut (2019) 230:308

PG after REEs adsorption

50 a PG before adssorption
45

40

35
3459 1655
600
30 1121

b
25
B

20

15

10 1644

540
5

0 3447 1056

4000 3500 3000 2500 2000 1500 1000 500


-1
cm
Fig. 1 FTIR spectra of PG before REE adsorption (a) and after (b)

that all cavities and gaps present in PG surfaces before Fig. 3b shows the EDS chart for PG after adsorp-
REE adsorption are completely occupied with the tion; it was noticable that all the previous elements
adsorbed REEs. that present before adsorption are present as well as
some REEs such as La, Ce, Nd, Sm, Pr, Gd; this
3.1.3 EDS Analysis may give evidence for the adsorption of REEs onto
PG adsorbent. The characteristic signals of Y and
EDS chart gives a descriptive view of some chemi- Dy are not shown in EDS chart; this may be attrib-
cal elements present in the PG before and after REE uted to EDS spectrometers when used for specimens
adsorption. EDS displays a qualitative analysis rath- with complex topography introduce uncontrolled
er than a quantitative analysis. Figure 3 a represents geometric factors which modify X-ray generation
the EDS chart for PG before adsorption. The ele- and propagation, resulting in tremendous errors
ments Ca, Al, S, Fe, and Si are present; they were (Newbury and Ritchie 2013). EDS signals are usu-
from the major chemical constituent of PG. Also, ally obtained from the upper few micrometers of the

Fig. 2 SEM images of PG surfaces before REE adsorption (a) and after (b)
Water Air Soil Pollut (2019) 230:308 Page 5 of 14 308

Fig. 3 EDS charts for PG before REE adsorption (a) and after adsorption (b)

sample (the electrons in the beam penetrate few bents. Whenever pH range of adsorbent is wide, it
microns into the surface), i.e., it is not a bulk anal- increases the potentiality of adsorption from many
ysis technique (Ul-Hamid 2018). waste solutions or leach liquors. Many cations pre-
cipitated from waste solutions at pH > 3, for instance
the precipitation of iron starts at pH 3.5. The effect
4 Adsorption Measurements of pH on REE adsorption and the loading capacity
of PG was investigated. The pH ranges 1–5) ± 0.1
4.1 Impact of pH on Adsorption Efficiency and REE are set, whereas the other experimental conditions
Uptake are constant (1000 mg L−1 REE concentration, 1 h
equilibrium time, and 100 mg/25 mL dose ratio).
The effect of pH acts as the prevailing factor in the Figure 4 illustrates that at pH < 2 ± 0.1 it was a
adsorption efficiency and the loading capacity of noteworthy decreasing in REE adsorption efficiency
solid/liquid extraction system; it determines the per- and uptake to 44% and 110 mg g−1, respectively;
formance, workability, and pH range for the adsor- this may be attributed to the competition with

Fig. 4 Effect of pH on adsorption Adsorption %


efficiency and uptake of REEs on REEs Uptake
300
PG adsorbent
100
250

75 200
Adsorption %

REEs Uptake

150
50

100

25
50

0 0
1 2 3 4

pH
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hydrogen ions (it is recognized as the smallest ion PG surface with REE ions and any augmentation in con-
and has the highest mobility) with REEs (Ramasamy centration never reflected in the increase of PG adsorption
et al. 2019); furthermore, at this low pH, an electro- capacity.
static repulsion is planted between PG surface and
the REE ions which may be attributed to that PG
4.3 Impact of Equilibrium Time on Adsorption
surface was positively charged due to the tremen-
Efficiency and Uptake
dous presence of proton (Zhao et al. 2016). At pH >
2 ± 0.1,adsorption efficiency reaches 99% and up-
The equilibrium time has a crucial impact in the adsorp-
take 248.1 mg g−1 for REEs; therefore, pH 3 ± 0.1 is
tion process, the adsorption efficiency and uptake of
considered as the optimum. At pH > 3.5 ± 0.1, the
REEs on PG is examined at different time intervals 5–
precipitation of Ce4+ took place (Bouchaud et al.
60 min and the other conditions were pH 3 ± 0.1, initial
2012); furthermore, REEs are precipitated as hy-
concentration 2000 mg L−1, and dose ratio 200 mg/
droxides at pH (6–11).
25 mL at ambient temperature. Figure 6 illustrates that
adsorption efficiency and uptakes of REEs on PG sur-
face grew to 43% and 109 mg g−1, respectively, after
4.2 Impact of Initial Total REE Concentration
5 min, whereas prolonged equilibrium time to 45 min
on Adsorption Efficiency and Uptake
was sufficient for achieving adsorption efficiency of
99% and uptakes of 248 mg g−1. When the equilibrium
In order to study the effect of REE initial concentrations on
time surpasses over 45 min, the increasing in uptake was
adsorption efficiency and loading capacity, different concen-
inconsiderable. The optimum equilibrium time for REE
trations of REEs ranging from 500 to 5000 mg L−1 were set,
adsorption was 45 min.
the other conditions were pH 3 ± 0.1, equilibrium time 1 h,
and dose ratio 200 mg/25 mL at ambient temperature. Initial
REE concentration has a clear influence for adsorption 4.4 Impact of Adsorbent Dose on Adsorption Efficiency
efficiency and uptake on PG. Figure 5 shows that by and Uptake
increasing initial REE concentration, adsorption efficiency
decreased whereas, the uptake increased to 350 mg g−1, The effect of PG weight on adsorption efficiency and
until concentration of (3000-5000) mg L−1. But at concen- uptake of REEs on PG surface was studied via variation
trations less than 3000 mg L−1, an emphatic increasing in of PG weights in the range 25, 50, 75, 200 mg/25 mL.
adsorption efficiency is formed, while the uptake is de- The other experimental conditions were pH 3 ± 0.1,
creased, this attributed to saturation of active sites on the initial concentration of 1200 mg L−1, and equilibrium

Fig. 5 Effect of initial REE Adsorption %


concentration on adsorption % REEs Uptake
400
and uptake on PG
100 350

300

75 250
Adsorption %

REEs Uptake

200

150
50

100

50
25
0
0 1000 2000 3000 4000 5000

REEs Concentration mg/L


Water Air Soil Pollut (2019) 230:308 Page 7 of 14 308

Fig. 6 Effect of equilibrium time Adsorption %


of REE adsorption and uptake on REEs Uptake
350
PG
100
300

250
75

Adsorption %

REEs Uptake
200

50
150

100
25

50

0 0
0 10 20 30 40 50 60

Time

time 85 min. Figure 7 shows that with increasing adsor- concentration (1200 mg L−1). In any additional PG
bent dose, the adsorption efficiency is augmented; it is weights over 50 mg, there are no any REEs present in
due to the increasing amount of adsorbent; moreover, the feeding solution for adsorption.
reinforcing the chance of conducting adsorbents particle
with RREs ions, also increasing the concentration of 4.5 Impact of Interfering Ions on Adsorption Efficiency
active site on PG surface. The REE uptake has the and Uptake
optimum value of 352 mg g−1 at adsorbent dose of
25 mg/25 mL; furthermore, at adsorbent doses ranging Different anions and cations such as nitrate, sulfate, chlo-
from 25 to 50 mg/25 mL, REE uptake was mostly being ride, sodium, calcium, nickel, uranium, thorium, and iron
constant. Increasing of adsorbent doses (above 50 mg/ (in a concentration of 1200 mg L−1) were used to inves-
25 mL) has a negative effect on the loading capacity, due tigate its effect on REE adsorption efficiency. The other
to 50 mg of PG was enough to adsorb all REEs at the experimental conditions were pH 3 ± 0.1, initial REE

Fig. 7 Effect of adsorbent dose Adsorption %


ratio on adsorption and uptake of REEs Uptake
400
REE on PG
100
350

300
75
Adsorption %

REEs Uptake

250

50 200

150

25
100
20 40 60 80 100 120 140 160 180 200 220

PG Weight
308 Page 8 of 14 Water Air Soil Pollut (2019) 230:308

Table 3 Impact of interfering ion adsorption onto efficiency and used for the aqueous solid extraction. The most common
uptake of total REE on PG as an adsorbent
models used in adsorption isotherm were Langmuir and
Interfering Uptake of REE in Uptake of REE in % of REE Freundlich model (Azizian et al. 2018; Singh et al. 2018).
ions absence of absence of uptake
interfering ions interfering ions reduction
mg/g mg/g
4.7 Langmuir Isotherm
Sodium 300 293.7 2.1
Calcium 300 295.5 1.5 Adsorption of a homogeneous monolayer of adsorptive
Nickel 300 292 2.8 ions on the confined number of identical active sites of
Uranium 300 285 4 adsorbent surface was the main postulate of the Langmuir
Thorium 300 291.6 2.9 model. The Langmuir model is represented by the follow-
Iron 300 265 12.4 ing equation (Youssef et al. 2018; Youssef et al. 2019).
Nitrate 300 300 0
Sulfate 300 300 0
Chloride 300 295 1.6
Ce =qe ¼ 1=bQo þ Ce =Qo ð1Þ

concentration 1200 mg L−1, 100 mg/25 mL dose ratio,


and equilibrium time 1.25 h. Table 3 declares that the where Ce is the concentration of REE ions at equilibrium
presence of any considerable interfering ions under study (mg L−1), qe is the adsorbed REEs per unit mass of
did not affect on the adsorption efficiency of REEs except adsorbent at equilibrium (mg g−1). Qo(mg g−1) is the
iron ions. At 1200 mg L−1 of iron REEs, uptake de- maximum amount of REEs per unit mass of PG for
creased about 12.4% (uptake reduced from 300 to developing a saturated homogeneous monolayer on the
265 mg/g). It is clear that the interfering effects of iron PG surface and b(mg L−1)is a constant related to the
are higher than thorium. In the adsorption process of affinity of the binding sites. Plotting of Ce/Qoversus Ce
heavy metals or at potentiometric sensors, iron has im- resulted a straight line exhibiting a slope of (1/Qo) and
portant interfering effects with respect to many cations an intercept of 1/bQo. Figure 8 shows that the theoretical
with higher or lower oxidation states. Even though the loading capacity of PG was 357 mg g−1 which is con-
platinum group elements (Ru, Rh, Pd, Os, Ir, and Pt) cordant with the practical loading capacity
having oxidation states > 3 + {Ru+4, Rh+4, Pd+4, Os+6, (350 mg g−1), consequently the adsorption of REEs on
Ir+4, and Pt+4}, the adsorption of REEs was not affected PG convenient with the Langmuir adsorption model.
by the presence of platinum group elements (Mosai et al. Table 4 illustrates the Langmuir constants and
2019). Besides, the adsorption of tri-valent REEs is de- specifications.
creased in the presence of di-valent cations Fe2+ and
Zn2+, Mn2+ at adsorbents the recycled tire carbon black 10
(RTCB) and TiO2 nanotubes, respectively (Jebali et al.
2019; Smith et al. 2016). 8

4.6 Adsorption Isotherms


e
Ce/q

Adsorption isotherm is a graphical relation of adsorption


2
process between the amount of adsorbed molecules on
adsorbent surfaces relative to the adsorbate equilibrium 0
concentration at bulk. The design of adsorption process
of REEs on PG surface is optimized for setting the most 0 500 1000 1500 2000 2500 3000 3500 4000

adequate correlation for the equilibrium curves at con- Ce

stant temperature. Adsorption isotherms applied com- Fig. 8 Langmuir adsorption isotherm model for adsorption of
monly for gas-solid adsorption, but it was extensively REEs onto PG
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Table 4 Langmuir and Freundlich isotherm model specifications 4.9 Adsorption Mechanism
for Rees adsorption on PG

Langmuir isotherm model Freundlich isotherm model The description of the adsorption mechanism for REEs
onto PG could occur via the intraparticle diffusion mod-
qmax b R2 n Kf R2 el and the liquid film diffusion model; these explain the
mechanism in steps: (i) movement of REEs from the
357.14 0.0121 0.995 4.46 61.1 0.877
bulk of the solution to the PG surface (bulk diffusion),
(ii) REEs diffuse to PG surface from the boundary layer
4.8 Freundlich Isotherm (film diffusion), (iii) REE transportation from PG sur-
face to the inner pores of the particle (intraparticle
Freundlich isotherm is generally applied or valid for the diffusion or pore diffusion), (iv) active sites on PG
heterogeneous surfaces; it postulates that adsorption of adsorped REEs (via ion exchange or chelation)
ions in surface occurs in multilayer sorption. Freundlich (Ahmad and Kumar 2011; Crini et al. 2007; Gupta and
model is represented by the following empirical equa- Bhattacharyya 2011).
tion (Gupta et al., 2019; Vijayakumar et al. 2009):
4.10 The Intraparticle Diffusion Model
qe ¼ K F Ce 1=n
Weber and Morris predict mathematical equations for
the intraparticle diffusion model which may express in
the form: qt = kit1/2 + C where qt is the amount of
where KF and n are the Freundlich constants which
adsorbed REEs per unit mass of PG (uptake) at time t.
depend on the nature of the adsorbent and the adsorbate.
k i is the intraparticle diffusion rate constant
Figure 9 represents a graph for correlating of lnqe
(mg g−1 min−1/2), t is the time (min), and C is the
against lnCe. Table 4 shows that, at the adsorption of
intercept (mg g−1); it donates the conception on the
REEs on PG surface, the R2 value of the Langmuir
thickness of the boundary layer. We plot qt against t1/2.
isotherms is 0.995 much close to 1, whereas R2 obtained
If the REE adsorption onto PG fits with the intraparticle
by the Freundlich isotherms is 0.877. Hence, the adsorp-
diffusion model as a controlling step, it produces a linear
tion characteristics of REEs on PG were compatible
relationship and the line passes to the origin (Ahmad
with the Langmuir isotherm model rather than
and Kumar 2011; Hagag 2019). Figure 10 shows that
Freundlich isotherms. Consequently, the adsorption of
the straight line did not pass through the origin; this
REEs on PG surface was only a homogenous adsorption
implies that the intraparticle diffusion model was not the
via formation of monolayer of REEs at the homogenous
PG surface. 250

10

200
8

150
6
qt
lnqe

100
4

50
2

0 0
2 3 4 5 6 7 8 9 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
lnCe 1/2
t
Fig. 9 Frendulish adsorption isotherm model for adsorption of Fig. 10 The intraparticle diffusion model for REE adsorption onto
REEs onto PG PG
308 Page 10 of 14 Water Air Soil Pollut (2019) 230:308

Fig. 11 The liquid film diffusion Time (min)


model for REE adsorption onto 0
PG 0 5 10 15 20 25 30 35

-0.5

ln(1-F) -1

-1.5

-2

-2.5

only controlling step; furthermore, this was a signifi- adsorbent at time t (mg g−1), and ks1 is the pseudo-first-
cance of some degree of boundary layer control. It is order rate constant (min−1). This equation describes the
clear that the rate of adsorption not controlled only with sorption of the liquid/solid (REEs/PG) system and ex-
the intraparticle diffusion model, but there are other tensively characterizes the sorption kinetics. Plotting of
process done. ln(qe − qt) versus time gives the value of K1 from inter-
cept and slope. Figure 12 shows a linear relationship
4.11 The Liquid Film Diffusion Model between t and ln(qe − qt), if a straight line produced the
adsorption may exhibit a pseudo-first order kinetic be-
The liquid film diffusion model mathematically havior (Li et al. 2019).
expressed in the equation ln (1-F) = -Kf t, where F was
the fractional attainment of the equilibrium F = qt/qe. Kf
was the diffusion rate parameter in the film diffusion 4.14 Pseudo-Second-Order Kinetic Model
model and t was the time per minute. We plot t against ln
(1-F). Figure 11 shows the straight line relationship for t The pseudo-second-order kinetic model obtained
and ln(1-F) passed through the origin. Otherwise, the from the equation t/qt = 1/k2qe2 + 1/qt + t where
intraparticle diffusion model, the liquid film diffusion K2 the rate constant of the pseudo-second-order.
model, was the controlling step (Crini etal., 2007; Gupta The plotting of t/qt versus t, K2 is calculated from
and Bhattacharyya 2011; Siyal et al. 2018). the intercept (Gupta et al. 2019). If the adsorption
process fitted with the pseudo-second-order kinetic
4.12 Chemical Kinetics
5.0

Determination of the rate of the chemical reaction can 4.8

proceed through studying the chemical kinetics. It also 4.6


gives a vision for the mechanisms of chemical processes
4.4
across studies the speed of sorption with interval time.
ln(qe-qt)

There are different kinetics model that describes the 4.2


mechanisms of adsorption process: pseudo-first-order 4.0
kinetic model and pseudo-second-order kinetic model.
3.8

4.13 Pseudo-First-Order Kinetic Model 3.6

3.4
Lagergren derived pseudo-first-order kinetic model 5 10 15 20 25 30
equation ln (qe − qt) = lnqe − ks1t where qe is the amount Time (min)
of REEs adsorbed onto PG at equilibrium (mg g−1), qt is Fig. 12 Pseudo-first-order kinetics model for REE adsorption
the amount of REEs adsorbed on the surface of the PG onto PG
Water Air Soil Pollut (2019) 230:308 Page 11 of 14 308

0.15 80

70

60
0.10
50

Elution %
t/qt

40

0.05 30

20

10

0.00
0
5 10 15 20 25 30
Hydrochloric Acid Nitric Acid Sulfuric Acid
Time (min)
Fig. 14 Effect of eluting agent type on desorption efficiency of
Fig. 13 Pseudo-second-order kinetic model for REE adsorption REEs from the loading PG
onto PG

1000 mg L−1, 100 mg/25 mL dose ratio, and equilibrium


model, the rate-limiting step may be chemical ad-
time 30 min).
sorption with a valency forces via the exchange of
electrons between the adsorbent and the metal ions
(Idris et al. 2013). Figure 13 shows the graph 4.16 Effect of Eluting Agent Type
relation between t/qt versus t for the adsorption
of REEs onto PG. Table 5 summarizes all con- Different eluting agents (HCl, HNO3, and H2SO4) used
stants and parameters of the pseudo-first-order ki- with concentration 1.5 N. The other eluting conditions
netic model and pseudo-second-order kinetic mod- were 30 min equilibrium time, 100 mg/25 mL dose ratio).
el. Table 5 shows that the value of R2 in the HCl gave the optimum elution efficiency of 80%.
pseudo-second-order kinetic model is 0.9929 that Figure 14 illustrates the different elution efficiency of
is closer to 1, but the value of R2 in the case of various mineral acids for REEs eluting from loaded PG.
pseudo-first-order kinetic model is 0.9817. Besides
the value of qe in the pseudo-second-order kinetic 4.17 Effect of Eluting Agent Concentration
model is 270 mg g−1 which is closer to the prac-
tically detected 250 mg g−1, whereas the value of Different concentrations of HCl acid ranging from 0.5 to
qe in pseudo-first-order kinetic model is 2.5 N were used while the other elution conditions were
188 mg g−1. It was clear that adsorption of REEs 30 min equilibrium time, 100 mg/25 mL dose ratio. The
onto PG controlled with the pseudo-second-order results are illustrated on Fig. 15; it is clear that the
kinetic model.
100

4.15 Elution Experiments 90

80
All optimum conditions that resulted from adsorption
Elution %

experiments were applied (pH 3, initial concentration 70

60
Table 5 Pseudo-first-order kinetic model and pseudo-second-or-
der kinetic model constants and specifications 50

Pseudo-second-order kinetic Pseudo-first-order kinetic 40


model model
30
R2 K1 qe R2 K2 qe 0.5 1.0 1.5 2.0 2.5
Hydrochloric Acid Concentration mol/L

0.9929 0.0571 270 mg/g 0.9817 0.0339 188 mg/g Fig. 15 Effect of HCl concentration on desorption efficiency of
REE from the loading PG
308 Page 12 of 14 Water Air Soil Pollut (2019) 230:308

100
250 °C in an electric furnace. Recovery of REEs was
76.1% and purity was 98%.
75

5 Conclusion
Elution %

50
Phosphogypsum (PG) selectively adsorbed REEs from
aqueous chloride solution. The optimum adsorption
25 conditions were pH > 2.5 ± 0.1, equilibrium time
45 min, and dose ratio of 100 mg/25 mL; it exhibits an
adsorption efficiency of 99% and loading capacity was
0 352 mg g−1. Also, the loaded PG desorbed REEs with
5 10 15 20 25 30
2 N HCl and 30 min equilibrium time, including elution
Time (min)
efficiency of 94%. The only considerable interference
Fig. 16 Effect of equilibrium time on desorption efficiency of
REE from the loading PG was from iron. It causes about a 12.4% reduction in REE
uptake and adsorption efficiency onto PG adsorbent.
highest elution efficiency reached 94% obtained at 2 N Many cations and anions like nitrate, sulfate, chloride,
HCl. At HCl concentrations > 2 N, there is no any sodium, calcium, nickel, uranium, and thorium cause
change in elution efficiency of REEs from loaded PG. slight or have not any significant effect on the adsorp-
tion of REE onto PG. Phosphate leach liquor solution
(PLLS) (extended from phosphate rock Abu-tatour pla-
4.18 Effect of Equilibrium Time teau from the Egyptian western desert) was the case
study. It contains 2103 mg L−1 of REEs and subjected
The different equilibrium times for REE desorption to all the optimum adsorption and desorption conditions.
from loaded PG varied from 10 to 60 min, while keep- PG adsorbed REEs from PLLS with the loading capac-
ing the other elution conditions were 2 N HCl, 100 mg/ ity of 1787 mg L−1 accomplishing an adsorption effi-
25 mL dose ratio. Figure 16 shows that the highest ciency of 85% and the stripping efficiency reached 94%.
elution efficiency of REEs reached 94% at 30 min. The desorption REE solution is subjected to precipita-
tion with 12% oxalic acid at pH 1.2 and achieving REE
recovery of 76.1% with a purity of 98%.
4.19 Case Study

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