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Mathematical modeling of low-pressure biogas H2S removal by

granular activated carbon in fixed bed column

Fabiano Bisinella Scheufelea,*, Helton José Alvesb, Rodrigo Sequinelb, Bárbara Bulhões
Cazulab, Eliane Soares da Silvab, Laressa Cacianob, Carlos Eduardo Borbab,
Thiago Fernando Magrini Lopezc, Alessandra Freddoc, Giovani Silvero Patuzzoc
a Biotechnology and Bioprocess Engineering - COEBB, Federal Technological University of Paraná, Toledo, 85902-490, Brazil
b
Materials and Renewable Energy Laboratory - LABMATER, Federal University of Paraná, Palotina 85950-000, Brazil
c Centro Internacional de Energias Renováveis - Biogás (CIBiogás-ER), Foz do Iguaçú 85867-900, Brazil

Abstract

This work focused to obtain kinetic and equilibrium experimental data for the H2S adsorption by using a babassu derived
granular activated carbon (GAC) in fixed bed column and to investigate the mechanism involved in the process by
applying mathematical modeling aiming to support the design and scale up of fixed bed adsorption systems. For this, a
lab-scale fixed bed column was assembled, and breakthrough curves were experimentally obtained for feed H 2S
concentrations of 0.152, 1.327, 2.577 mg L-1 (i.e. 50, 500 and 1000 ppmmol) under low pressure conditions (2 bar). The
developed mathematical model based on the linear driving model and Langmuir isotherm was able to adequately describe
the experimental data, and to determine the equilibrium (qmax = 20.61 mg g-1 and b = 16.84 L mg-1) and kinetic parameters
(kG = 3.3×10-2 min-1 and Dax = 6.226 cm2 s-1) of the adsorption process. The proposed mathematical modeling also showed
predictivity capacity, hence it is expected to support the design of real scale adsorption systems. Overall, the GAC showed
desirable features, especially considering the low-pressure condition, such as favorable kinetics, long bed operation times,
high adsorbent-adsorbate affinity and adsorption capacity, as well as practical advantages such as low pressure drop in
the fluid flow. Hence, the H2S adsorption by the GAC in fixed bed column shows remarkable potential for application,
even in small-scale biogas plants, since it requires straightforward infrastructure facilities for the treatment systems.

Keywords: mass transfer; LDF model; equilibrium; kinetics; Ergun equation.

mainly related to the adsorbent. Therefore, the


1. Introduction development of a suitable adsorbent material as well
as the optimization of the operational conditions are
Biogas stands out as one of the most promising a key factor to the process.
renewable sources for energy production. Several Given its complexity, the design and optimization
residual sources may be used for the anaerobic of an appropriate fixed bed adsorption system
biodigestion. The swine manure presents several generally requires a deep understanding on the
advantages and desirable characteristics as a mechanisms and relevant transport phenomena
residual feedstock to the biogas production; involved in the adsorption dynamics for a selected
however, it is associated to high levels of hydrogen adsorbent. For this purpose, a predictive model
sulfide (H2S) in the biogas. The H2S is a toxic and using in dependently established equilibrium and
odorous compound and can lead to pipelines and kinetic parameters may provide a method of
combustion engines corrosion, also the H2S is estimating the column dynamic performance
potentially harmful for the environment wherein without extensive experimentation and further
SOx and can be converted to sulfuric acid and cause support the design of large-scale equipment [4,5].
acid rain [1,2]. Hence, the sulfur compounds In this context, the aim of this work was to obtain
removal from biogas is a major drawback for the kinetic and equilibrium experimental data for the
biogas chain supply and strongly impacts in the H2S adsorption by a granular activated carbon in
feasibility of this fuel [3]. fixed bed column and to assess the data through
Amongst the desulfurization techniques, the mathematical modeling aiming to support the design
adsorption using activated carbon is one of the most and scale up of fixed bed adsorption systems.
used [2], wherein the overall process’ costs are
2. Materials and Methods 𝐶0 𝑄 𝑡𝑏 𝐶|𝑧=𝐿
𝑞𝑏 = ∫ (1 − ) 𝑑𝑡 (1)
The activated carbon assessed was a granular 𝑚𝑎𝑑𝑠 0 𝐶0
activated carbon (GAC) specified as 8×30 with a 𝐶0 𝑄 𝑡𝑡 𝐶|𝑧=𝐿
particle diameter ranging from 3 to 5 mm from 𝑞𝑒 = ∫ (1 − ) 𝑑𝑡 (2)
𝑚𝑎𝑑𝑠 0 𝐶0
Brascarbo Agroindustrial Ltda., produced from
babassu peels, an organic waste from the babassu Where, 𝑞𝑏 and 𝑞𝑒 are the concentration in the solid
processing industry. The gases used in the phase at the breakthrough time and at the saturation
experiments were primary standard mixtures (White condition (mg g-1), respectively; 𝐶0 is the H2S feed
Martins) of nominal concentrations of 50, 500 and concentration in the gas phase (mg L-1), 𝑄 is the
1000 ppmmol H2S (0.152, 1.327, 2.577 mg L-1) in N2 volumetric flowrate in the gas stream feed in the bed
(balance). (L min-1), mads is the adsorbent mass (d.b.) (g), 𝐶|𝑧=𝐿
Aiming to survey experimental data to support is the H2S concentration in the bed exit (mg L-1), 𝑡𝑏
the design of real-scale adsorptions systems for and 𝑡𝑡 are the breakthrough and saturation time of
hydrogen sulfide removal from biogas a pilot-scale the bed (min). The bed efficiency was also
column was assembled to study the kinetic and calculated given by the ratio of the solid phase
equilibrium behavior and the operational conditions concentration at the breakthrough time and at the
influence over the fixed bed performance. Further, saturation (i.e. 𝜂 = 𝑞𝑏 /𝑞𝑠𝑎𝑡 ).
based on the experimental data a mathematical
model was developed in order to describe the kinetic 3. Mathematical modeling
and equilibrium behavior of the fixed bed column
and to simulate other operational conditions aiming
In order to evaluate the dynamic and equilibrium
the scale up of the system to real scale systems.
Fixed bed column H2S adsorption onto the behavior of H2S adsorption by the activated carbon,
commercial activated carbon assays were performed as well as to investigate and understand the mass
in a temperature-controlled stainless-steel column transfer mechanisms associated to the adsorption
lined with Teflon of 2.5 cm internal diameter and process in fixed bed column a representative
48.5 cm of total height, which was packed with a mathematical model was elaborated considering the
defined mass of activated carbon reaching a bed following hypotheses were considered in kinetic
height of 8.1 cm. model: (i) Isothermal process; (ii) Physical
In all adsorption assays, a volumetric flow rate of properties constant in both phases; (iii) Constant
1.8 L min-1 (30 mL s-1) was used in upstream flow. porosity of the bed; (iv) Constant interstitial
Analyzes of the standard gas samples (before velocity; (v) Gas phase behavior as ideal gas; (vi)
starting the adsorption experiments) and the samples Thermodynamic equilibrium at the liquid-solid
collected at bed exit were performed on a gas interface (described by the isotherm model); (vii)
chromatograph Micro GC model C2V-200, Thermo Negligible radial and angular dispersion in the fixed
Scientific, with a nano thermal conductivity detector bed column.
(TCD) and Plot type columns - MS5A (Molecular The mass balance for the gas phase was described
Sieve 5A) and Bond-U type (divinylbenzene type by Eq. (3) which describes the term of gas phase
U). Helium (99.99%) was used as carrier gas. accumulation, solid phase accumulation (mass
The pressure (2 bar) and temperature (45°C)
transfer rate term), mass transport due to convective
operational conditions were defined in previous
experiments by a complete factorial experimental and diffusive effects, respectively.
𝜕𝐶 ρ𝐿 𝜕𝑞 𝜕𝐶 𝜕2𝐶
design 2³ (data not shown), with a H2S feed + + 𝑣0 − 𝐷𝑎𝑥 2 = 0 (3)
concentration of 500 ppmmol in N2 up to the 𝜕𝑡 ε𝐿 𝜕𝑡 𝜕𝑧 𝜕𝑧
breakthrough time (𝑡𝑏 ) (which was defined based on Where, 𝐶 is the H2S concentration in the gas phase
the maximum concentration for H2S in biomethane (mg L-1), 𝑞 the H2S concentration in the solid phase
(i.e. 𝐶 = 10 𝑝𝑝𝑚) preconized by the National (mg g-1), ρ𝐿 is the bed density (g L-1); ε𝐿 is the bed
Agency of Petroleum, Natural Gas and Biofuels - porosity (dimensionless); 𝑣0 is the interstitial
ANP (ANP Resolution n° 8/2015). velocity of the gas in the bed (cm min-1); and 𝐷𝑎𝑥 is
The breakthrough curves were obtained, in which the axial dispersion (cm2 min-1).
the concentration of H2S at the bed exit was For the description of the mass transfer term
quantified until reaching 𝑡𝑡 (𝑞𝑠𝑎𝑡 ) adsorption between the gas and solid phase (rate term), it was
capacity were determined, by applying Eq. (1) and considered in this work that the overall mass
(2), respectively.
transfer rate is controlled by diffusive effects. The The mathematical model elaborated to describe
approach that considers the mass transfer rate is the dynamics of H2S adsorption breakthrough
proportional to the concentration difference in the curves in the fixed bed column distinguishes in three
solid phase in relation to the equilibrium condition, groups of variables: (i) directly measured and/or
called Linear Driving Force (LDF). The LDF model experimentally obtained parameters (𝐻𝐿 , 𝑄, 𝜌𝐿 and
is a concentrated parameter model, which is an 𝑣0 ) or indirectly determined from experimental
approximation that assumes that a global resistance, determinations and calculated through fundamental
associated with diffusive effects (internal and equations (𝜌𝑓 , 𝜇𝑓 , 𝐷𝑚 ); (ii) parameters calculated
external), describes the mass transfer process [6,7]. through existing correlations in the literature (ε𝐿 e
The LDF model is given by Eq. (4), and considers 𝐷𝑎𝑥 ); and (iii) fitted parameters from equilibrium
the following hypotheses: (i) particles of the and kinetic experimental data (𝑘𝐺 , 𝑞𝑚𝑎𝑥 , 𝑏), which
adsorbent solid are considered as a homogeneous were estimated by the mathematical model.
phase (i.e. constant effective diffusivity); (ii) The bed porosity (ε𝐿 ) was determined by the
reaction kinetics (adsorption at the active site) is correlation proposed by Ribeiro et al., [10], based
much faster than the mass transfer steps. on the experimental determination of the mean
𝑑𝑞 particle diameter (𝑑̅𝑝 ) by the results of granulometry
= 𝑘𝐺 (𝑞𝑒 − 𝑞) (4)
𝑑𝑡 analysis.
Where, 𝑘𝐺 is the overall mass transfer coefficient
The Reynolds number (𝑅𝑒) for flow in porous
(min-1), and 𝑞𝑒 is the H2S concentration in the solid beds, was determined by Eq. (10).
phase in the equilibrium (mg g-1). ̅̅̅
𝑑𝑝 𝑣𝑠 𝜌𝑓
To complete the mathematical model, it is 𝑅𝑒 = (10)
necessary to represent the thermodynamic 𝜇𝑓 (1 − 𝜀𝐿 )
equilibrium relationship at the solid and gas The Schmidt number, which describes the ratio of
interface (i.e. 𝑞𝑒 = 𝑓(𝐶)). For this, the Langmuir momentum diffusivity to mass diffusivity, was
equilibrium isotherm model (see Eq. (5)) was used, calculated by Eq. (11).
𝜇𝑓
which is a theoretical model that considers the 𝑆𝑐 = (11)
following hypotheses [8]: (i) Active sites have the 𝜌𝑓 𝐷𝑚,𝑖
same activity (energetically equivalent); (ii) There The molecular diffusivity for each component
are no interactions between the adsorbed species; (𝐷𝑚,𝑖 ) in the gas mixture is a function of the binary
(iii) Adsorption occurs in monolayer onto diffusivities (𝐷𝑖,𝑗 ) and the molar fraction of the
homogeneous surface. remaining component (𝑦𝑖 ), given by Eq. (12).
𝑞𝑚𝑎𝑥 𝑏𝐶𝑒 1 − 𝑦𝑖
𝑞𝑒 = (5) 𝐷𝑚,𝑖 =
1 + 𝑏𝐶𝑒 𝑦𝑗
∑𝑛𝑗=1
𝑐 (12)
Where, 𝑞𝑚𝑎𝑥 is the maximum adsorption (mg g-1), 𝐷𝑖,𝑗
𝑗≠𝑖
𝑏 is the affinity constant, associated to the dynamic
The determination of the binary diffusivities (𝐷𝑖,𝑗 )
equilibrium between the adsorption and desorption
(L g-1), 𝑞𝑒 and 𝐶𝑒 are the H2S concentrations in the as well as the fluid viscosity (𝜇𝑓 ) the Chapman-
solid phase (mg g-1) and in the gas phase (mg L-1) in Enskog theory was used, which considers the
the equilibrium, respectively. determination of Lennard-Jones Potential (6-12)
For the mathematical model solution, composed parameters to predict the transport properties for
by mass balances in the gas (Eq. 3) and in the solid low density gases [11,12].
phase (Eq. 4), as well as the equilibrium relation Eq. The binary diffusion coefficient of each component
(5), the initial conditions were used: 𝑖 in another component 𝑗, was determined by Eq.
𝐶(𝑧, 0) = 𝐶0 (6) (13) [12].
𝑞(𝑧, 0) = 0 (7) 0,00266𝑇 3/2
𝐷𝑖,𝑗 = 1/2 2 (13)
Also, two boundary conditions were necessary, 𝑃𝑀𝑖,𝑗 𝜎𝑖,𝑗 Ω𝐷
given by Eq. (8) and (9) [9].
Where, 𝑇 is the absolute temperature (K), 𝑃 is the
𝜕𝐶 1/2
𝐷𝑎𝑥 | = 𝑣0 (𝐶(𝑡, 0) − 𝐶0 ) (8) pressure (bar), 𝑀𝑖,𝑗 = 2[(1/𝑀𝑖 ) + (1/𝑀𝑗 )]−1,
𝜕𝑧 𝑧=0
𝜕𝐶 𝜎𝑖,𝑗 is the Lennard-Jones characteristic length for
| =0 (9) binary mixture (Å) and Ω𝐷 the integral collision for
𝜕𝑧 𝑧=𝐿
diffusion (dimensionless), which were respectively 4. Results and Discussion
determined by Eq. (14) and (15).
𝜎𝑖 + 𝜎𝑗 After the definition of the operational conditions
𝜎𝑖,𝑗 = (14)
2 from the experimental design (data not shown), the
𝐶1 𝐶2 𝐶3 𝐶4
Ω𝐷 = + + + (15) breakthrough curves were performed to obtain the
𝜔 𝐷1 exp (𝜔𝐷2 ) exp (𝜔𝐷3 ) exp (𝜔𝐷4 )
H2S adsorption equilibrium and kinetic data at the
Where, 𝐶1 , 𝐶2 , 𝐶3 , 𝐶4 , 𝐷1, 𝐷2 , 𝐷3 e 𝐷4 are the
nominal concentrations of 50, 500 and 1000 ppmmol
parameters of the collision integral function for
(0.152, 1.327 and 2.577 mg L-1). Table 1 presents
diffusivity, found elsewhere Neufeld et al., [13] and
the operational conditions in the experiments, as
𝜔 is the dimensionless temperature (𝜔 = 𝜅𝑇/𝜖𝑖,𝑗 ),
well as parameters employed in the modeling and
where 𝜅 is the Boltzmann constant simulation of the experiments.
(𝜅= 1.38064852×10-23 m2 kg s-2 K-1), and 𝜖𝑖,𝑗 =
√𝜖𝑖 𝜖𝑗 is the Lennard-Jones characteristic energy (J). Table 1. Operational conditions and parameters
used in the modeling of H2S adsorption experiments
Finally, the axial dispersion in the bed (𝐷𝑎𝑥,𝑖 ), for by GAC in fixed bed column.
each component 𝑖 was calculated by the Operational Conditions
mathematical correlation of Wakao & Funazkri 𝐶0 (𝑚𝑔 𝐿−1 ) 0.152 1.327 2.577
𝑚 (𝑔) 18.0373 18.4052 18.3893
[14], which is valid for 3 < 𝑅𝑒 < 10000, given by 𝑃 (𝑏𝑎𝑟) 2
Eq. (16). 𝑇 (°𝐶) 45
𝜀𝐿 𝐷𝑎𝑥,𝑖 𝑄 (𝐿 𝑚𝑖𝑛−1 ) 1.8
= 20 + 0.5𝑆𝑐𝑖 𝑅𝑒 (16) Particle properties Bed properties
𝐷𝑚,𝑖
𝜌𝑝 (𝑔 𝑐𝑚−3 ) 2.704 𝐻𝐿 (𝑐𝑚) 8.08
It must be highlighted that the effect of axial ̅̅̅
𝑑𝑝 (𝑐𝑚) 0.150 𝑑𝐿 (𝑐𝑚) 2.5
dispersion is commonly neglected in the analysis of 𝜌𝐿 (𝑔 𝑐𝑚−3 ) 0.4691
fixed bed column adsorption processes, aiming to 𝜀𝐿 (−) 0.373
facilitate the mathematical resolution of the model. Fluid properties
However, especially in the case of gaseous fluid
systems, such consideration may lead to significant 𝜌𝑓 (𝑔 𝐿−1 ) 2.1178
errors [14,15]. 𝜇𝑓 (𝑔 𝑐𝑚−1 𝑠 −1 ) 1.8450×10-4 1.8448×10-4 1.8444×10-4
The pressure drop in the bed was calculated using Flow properties
𝑅𝑒 (−) 16.74 (Laminar flow regime)
the Ergun equation, according to Eq. (17).
𝐷𝑎𝑥 (𝑐𝑚2 𝑠 −1 ) 6.226
∆𝑃 𝜇𝑓 (1 − 𝜀𝐿 )2 𝜌𝑓 (1 − 𝜀𝐿 ) 2
= −150 𝑣𝑠 − 1.75 𝑣𝑠 (17)
𝐻𝐿 ̅̅̅
𝑑𝑝2 𝜀𝐿3 ̅̅̅
𝑑𝑝 𝜀𝐿3
From the breakthrough curves obtained for
Where, ∆𝑃 is the pressure drop in the bed (Pa).
different concentrations of H2S in the feed 0.152,
1.327 and 2.577 mg L-1, as presented in Figure 1, the
Also, the determination of fluid viscosity (𝜇𝑓 )
equilibrium data were determined. By observing the
based on the composition of the gas mixture was breakthrough curves profiles, the characteristic
also determined on the Chapman-Enskog theory, sigmoidal profile of the fixed bed experiments is
similarly for the binary diffusivities. verified, which is related to the mass transfer
The solution of the mathematical model was resistances in the bed.
performed by using the “line method”, in which the Table 2 shows the performance parameters of the
partial differential equations (PDEs) were breakthrough curves obtained at the different
discretized in relation to the axial spatial coordinate concentrations of H2S, wherein higher values for
(𝑧 coordinate), resulting in a system of ordinary used bed height (𝐻𝑈 ) for the lower H2S feed
differential equations (ODEs) in relation to the time concentrations (0.152 mg L-1) were observed,
variable (𝑡) [5]. The resulting ODE system was consequently lower mass transfer zones (𝑀𝑇𝑍),
solved by using the Rosenbrock method [16]. The what leads to higher bed efficiencies. Thus, the H2S
model was coded in Maple software. The estimation feed concentration significantly influences the bed
of the adjustable parameters was performed by the efficiency, reaching high efficiencies for low
Simplex Downhill optimization method proposed concentrations (i.e. 0.152 mg L-1 – 𝜂 = 92.41%).
by Nelder & Mead [17], which consisted in the
objective function minimization search (𝑂𝐹).
Figure 1. Experimental breakthrough curves for H2S Figure 2. Experimental H2S adsorption equilibrium
adsorption by GAC as a function of concentration and data by GAC and Langmuir model fitting.
the LDF model (Experimental conditions: 𝑃 = 2 bar, 𝑇
= 45°C, 𝑄 = 1.8 L min-1, 𝐻𝐿 = 8.08 cm).
The estimated parameters for the Langmuir
isotherm model were 𝑞𝑚𝑎𝑥 = 20.607 ± 0.107 mg g-1
Table 2. Performance parameters of the
and 𝑏 = 16.842 ± 0.652 L mg-1 with a
breakthrough curves for H2S adsorption by GAC in
𝑟² = 0.99982. Figure 2 shows that the highest H2S
fixed bed column.
adsorption capacity experimentally obtained was
Parameter
𝑪𝟎 20.02 mg g-1, at the H2S concentration of 2.577 mg
(𝒎𝒈 𝑳−𝟏 ) 𝒕𝒃 𝒕𝒕 𝑯𝑼 𝑴𝑻𝒁 𝒒𝒃 𝒒𝒆 −∆𝑷 𝜼
(min) (min) (cm) (cm) (mg g-1) (mg g-1) (Pa) (%) L-1 in the gas stream (1000 ppmmol). Therefore,
0.152 973.9 1044.9 7.47 0.61 13.73 14.86 55.1 92.4 based on the equilibrium parameters as well as by
1.327 92.7 154.1 4.85 3.23 12.03 19.86 55.1 60.5 graphical interpretation, a favorable asymptotic
2.577 33.9 79.4 3.45 4.63 8.54 20.02 55.1 42.7
behavior for equilibrium data was observed, what
evidences the high affinity to the GAC-H2S system.
After the estimation of the equilibrium parameters,
By applying Ergun equation, it was estimated the
the mathematical modeling of the breakthrough
gas pressure drop in the bed, which was 55.13 Pa. It
curves was performed. By analyzing Fig. 2, one
was also observed that the term of the laminar
may notice an adequate prediction of both the
pressure drop contribution was more expressive
breakthrough time (𝑡𝑏 ) and the saturation condition
(46.1 Pa), in agreement with the observed flow
(𝑡𝑡 ) for all evaluated concentrations. The results of
regime, which is in the transition region, but very
the estimated kinetic parameters for the H2S
close to a laminar condition (𝑅𝑒 = 16.74 - see
adsorption data in fixed bed column by the GAC are
Table 1). This value indicates that for these
presented in Table 3.
conditions of volumetric flowrate and bed height, a
small pressure drop associated with energy
Table 3. Estimated kinetic parameters for the H2S
dissipation in fluid flow through the bed was
adsorption by the GAC in fixed bed column by the
observed. This has an advantage for large-scale
LDF model.
systems in view of the energy demand for fluid flow
𝑪𝟎 (mg L-1)
through the bed [6]. Parameters
0.152 1.327 2.577
The experimental equilibrium data of H2S between 𝑘𝐺 (𝑚𝑖𝑛−1 ) 3.3×10-2
the solid and gas phases, along with the Langmuir 𝐷𝑎𝑥 (𝑐𝑚² 𝑚𝑖𝑛 −1 ) 373.57
isotherm model fitting, are presented in Figure 2, 𝑂𝐹 0.7467 0.0861 0.1124
which shows a typical behavior of a favorable 𝑟² 0.9534 0.9945 0.9891
isotherm, evidencing a high affinity between the
GAC for the H2S even at low solute concentrations By analyzing Table 3, one may notice the same a
in the gas phase. kinetic constant (𝑘𝐺 = 3.3 × 10−2 𝑚𝑖𝑛−1 ) for all
concentration values, as well as the axial dispersion
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