Professional Documents
Culture Documents
Radar
Contents
1 Overview.................................................................................................................................................................................................................. 3
2 Technical data......................................................................................................................................................................................................... 4
3 Functional principles.............................................................................................................................................................................................. 5
4 Instrument selection............................................................................................................................................................................................... 6
6 Housing overview................................................................................................................................................................................................... 8
13 Adjustment............................................................................................................................................................................................................ 15
14 Safety concept...................................................................................................................................................................................................... 17
15 Dimensions............................................................................................................................................................................................................ 18
comes with every instrument. In hazardous areas you should take note of the corresponding regulations, conformity and type approval certifi-
cates of the sensors and power supply units. The sensors must only be operated on intrinsically safe circuits. The permissible electrical values
are stated in the certificate.
2 Radar
Overview
1 Overview
1.1 Application area
VEGAPULS 6X is a radar sensor for continuous level measurement of
liquids and bulk solids.
The small process fittings offer particular advantages for liquids in small
tanks or tight mounting spaces. The very good signal focusing ensures
the use in vessels with many installations such as stirrers and heating
spirals.
For bulk solids under most different process conditions, the device is ide-
al for level measurement in very high silos, large bunkers and segmented
vessels. The VEGAPULS 6X is equipped with an encapsulated plastic
antenna or a lens antenna integrated into the metal flange for this.
1.5 Adjustment
Adjustment directly at the measuring point
The adjustment of the instrument is carried out via the optional display
and adjustment module PLICSCOM or via a PC with the adjustment
software PACTware and corresponding DTM.
Radar 3
Technical data
2 Technical data
VEGAPULS 6X
1)
Depending on the local conditions
4 Radar
Functional principles
3 Functional principles
3.1 Measuring principle Thread with integrated antenna system
The VEGAPULS 6X with thread with integrated antenna system serves
Measuring principle radar technology for continuous level measurement of liquids.
The device transmits a high-frequency radar signal via its antenna. The The small process connections offer special advantages in small tanks
emitted signal is reflected by the medium surface and received by the an- and the very good focusing in applications in large tanks.
tenna as an echo. The difference between the emitted and the received
signal is determined by special algorithms in the sensor electronics and Flange with plastic plating, hygienically encapsulated
converted into the level. antenna system
The VEGAPULS 6X with this antenna system serves for continuous level
3.2 Measured products measurement of aggressive liquids or with hygienic requirements. It is
suitable for applications in storage tanks, process vessels, dosing ves-
Liquids sels and reactors.
Sensors in 80 GHz technology are suitable for continuous level measure-
ment of liquids. The small process fittings offer particular advantages Flange with lens antenna
in small tanks or tight mounting spaces. The very good signal focusing The VEGAPULS 6X with flange with lens antenna swerves for continuous
ensures the use in vessels with many installations such as stirrers and measurement of bulk solids under different process conditions.
heating spirals. This version is ideal for level measurement in very high silos, large bun-
Sensors in 6 GHz and 26 GHz technology are used for continuous level kers and segmented vessels.
measurement with special media such as acetone, ammonia or solvents.
Bulk solids
Sensors in 80 GHz technology also serve for continuous level measure-
ment of bulk solids.
Due to the very good signal focusing, silo installations or buildups on the
vessel wall have no influence. Highly sensitive electronics adapted to the
requirements of bulk solids measurement enable reliable level measure-
ment of different products up to 120 m.
2
Fig. 4: Antenna systems VEGAPULS 6X for special applications
1 2 3
1 Horn antenna
2 Standpipe antenna
3 Angled antenna tube
4 Parabolic antenna
Radar 5
Instrument selection
4 Instrument selection
Application Requirement Antenna version
Plastic Thread Flange Flange Horn an- Stand- Antenna Para-
horn an- with in- with plas- with tenna pipe exten- bolic
tenna tegrated tic plating, lens an- antenna sion antenna
antenna hygienically tenna
system encapsulated
antenna
Liquids Storage tank ● ● ● – – – – –
Stirrer vessel O ● ● – ● O – –
Dosing vessel O ● ● – ● – – –
Reaction vessel – O ● – ● ● – –
Filling vessels – O ● – – – – –
Measurement in the bypass tube ● O ● – ● ● – –
Vessel/Collecting basin ● ● – – – – – –
Plastic tank (measurement through ves- ● ● – – – – – –
sel ceiling)
Transportable plastic tank (IBC) ● ● – – – – – –
Gauge measurement in waters ● ● – – – – – O
Flow measurement flume/Overfall ● O – – – – – –
Pumping station/Pump shaft ● O – – – – – –
Overflow basin ● O – – – – – –
Bulk solids Silo (slender and high) ● – – ● O – – ●
Bunker (large-volume) ● – – ● O – – ●
Bunker with fast filling ● – – ● – – – ●
Crusher ● – – ● – – – ●
Heap (point measurement/profile detection) ● – – ● – – – ●
Process Simple process conditions ● ● ● ● O O O –
Difficult process conditions – ● ● ● ● ● ● ●
Aggressive liquids O O ● – O - – –
Bubble or foam generation ● O ● – ● ● ● –
Wave movements at the surface ● O ● – ● ● ● ●
Steam or condensation ● ● ● ● ● ● ● –
Buildup ● ● ● ● O – – O
Temperatures up to +80 °C ● ● ● ● ● ● ● ●
Temperatures up to +150 °C – ● ● ● ● ● ● ●
Temperatures up to +250 °C ● ● – – ● – ● ●
Temperatures up to +450 °C – – – – ● – ● –
Industries Chemical – ● ● ● ● ● ● O
Power generation ● ● ● ● ● ● – ●
Foodstuffs – ● ● ● ● – – O
Metal production ● ● ● ● ● ● ● O
Offshore – ● ● – ● ● ● –
Paper ● ● ● ● ● – – –
Petrochemical – ● ● O ● ● ● –
Pharmaceutical ● ● ● ● ● ● – –
Shipbuilding – – ● ● ● – ● –
Environment and recycling industry ● ● ● ● ● O – ●
Water, waste water O O – – ● O – ●
Cement industry ● ● – ● ● – ● ●
6 Radar
Measuring range dimensioning for liquids
Horn antenna DN 50 (antenna ø DN 80 (antenna ø DN 50 (antenna ø DN 80 (antenna ø DN 50 (antenna ø DN 80 (antenna ø
48 mm) 75 mm) 48 mm) 75 mm) 48 mm) 75 mm)
DN 100 (antenna ø DN 100 (antenna ø DN 100 (antenna ø
95 mm) 95 mm) 95 mm)
Flange with plastic plating DN 50 DN 80, DN 100 DN 50 DN 80, DN 100 DN 50 DN 80, DN 100
Dielectric constant < 3 up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 10 m (32.81 ft) up to 20 m (65.62 ft)
Dielectric constant 3 … 10 up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 10 m (32.81 ft) up to 20 m (65.62 ft)
Dielectric constant > 10 up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 20 m (65.62 ft) up to 35 m (114.83 ft) up to 20 m (65.62 ft) up to 35 m (114.83 ft)
Horn antenna DN 50 (antenna ø DN 80 (antenna ø DN 50 (antenna ø DN 80 (antenna ø
48 mm) 75 mm) 48 mm) 75 mm)
DN 100 (antenna ø DN 100 (antenna ø
95 mm) 95 mm) 2)
Flange with plastic plating DN 50 DN 80, DN 100 DN 50 DN 80, DN 100
Dielectric constant < 3 up to 30 m (98.43 ft) up to 35 m (114.83 ft) up to 30 m (98.43 ft) up to 35 m (114.83 ft)
Dielectric constant 3 … 10 up to 30 m (98.43 ft) up to 35 m (114.83 ft) up to 30 m (98.43 ft) up to 35 m (114.83 ft)
Dielectric constant > 10 up to 30 m (98.43 ft) up to 35 m (114.83 ft) up to 30 m (98.43 ft) up to 35 m (114.83 ft)
66377-EN-211213
2)
Free radiating radar possible, however, guided radar is recommended as there is less influence from bypass openings.
Radar 7
Housing overview
6 Housing overview
Plastic PBT
Aluminium
66377-EN-211213
8 Radar
Electronics - Two-wire 4 … 20 mA/HART
4...20mA Display
3
I II
4...20mA 4...20mA
8
1( + ) 2 (-) 5 6 7
4
1
1( + ) 2(-) 7( + ) 8(-)
Radar 9
Electronics - Two-wire 4 … 20 mA/HART, with integrated radio module PLICSMOBILE 81
and moisture.
The terminals for voltage supply as well as the contact pins with I²C
Off On
Send
interface for parameter adjustment are located on the upper side of the
electronics. In the double-chamber housing, the terminals are located in
the separate terminal compartment. +1 2- 3
Voltage supply 1
The voltage is supplied by the integrated radio module PLICSMOBILE
81. Fig. 10: Connection compartment - Radio module PLICSMOBILE 81
You can find the data of the voltage supply in chapter " Technical data" in 1 Voltage supply
the operating instructions manual of the respective instrument.
Provide a reliable separation between the supply circuit and the mains Connection of other sensors via HART-Multidrop
circuits according to DIN EN 61140 VDE 0140-1.
2
Specifications of the voltage supply:
• Operating voltage
–– 9.6 … 32 V DC 4...20mA Display
Further data on the power supply can be found in chapter " Technical
data" in the operating instructions manual of the respective instrument. 1( + ) 2(-)
Connection cable 1 3 4
5
The instrument is connected with standard two-wire cable without shield-
ing. If electromagnetic interference is expected which is above the test 6
values of EN 61326-1 for industrial areas, shielded cable should be used.
We generally recommend the use of shielded cable for HART multidrop Fig. 11: Connection of other plics® sensors
mode.
1 Sensor connection cable
2 HART sensor from the plics® series
Cable screening and grounding 3 Brown wire (+) for sensor power supply/HART communication
If shielded cable is required, we recommend connecting the cable shield- 4 Blue wire (-) for sensor power supply/HART communication
5 Connection of additional HART sensors
ing on both ends to ground potential. In the sensor, the shielding must be 6 Unused wires that must be insulated (not present on Ex version)
connected directly to the internal ground terminal. The ground terminal
on the outside of the housing must be connected to the ground potential
(low impedance).
4...20mA Display
3
8
1( + ) 2 (-) 5 6 7
4
1
10 Radar
Electronics - Four-wire 4 … 20 mA/HART
and moisture.
common
IS GND
passive
active
The contact pins with I²C interface for parameter adjustment are located power supply
on the upper side of the electronics. The terminals for the power supply
are located in the separate connection compartment.
1(+ ) 2(-) 5 6 7 8
Voltage supply
/L
If a reliable separation is required, the power supply and the current /N
output are transmitted over separate two-wire connection cables. PE
• Operating voltage with version for low voltage Fig. 14: Connection compartment with double chamber housing - mains voltage
–– 9.6 … 48 V DC, 20 … 42 V AC, 50/60 Hz
• Operating voltage with version for mains voltage Terminal Function Polarity
–– 90 … 253 V AC, 50/60 Hz
1 Voltage supply +/L
2 Voltage supply -/N
Connection cable
5 4 … 20 mA output (active) +
The 4 … 20 mA current output is connected with standard two-wire cable
without shielding. If electromagnetic interference is expected which is 6 4 … 20 mA output (passive) +
above the test values of EN 61326 for industrial areas, shielded cable 7 Mass - output -
should be used.
8 Functional ground with installa-
For voltage supply, an approved installation cable with PE conductor is tion according to CSA
required.
4...20mA Display
1( + ) 2(-) 5 6 7 8
1 1
4...20mA
common
IS GND
passive
active
power supply
1( + ) 2(-) 5 6 7 8
/L
/N
Fig. 13: Connection compartment with double chamber housing - low voltage
66377-EN-211213
Radar 11
Electronics - Profibus PA
10 Electronics - Profibus PA
Configuration of the electronics Electronics compartment, double chamber housing
The plug-in electronics is mounted in the electronics compartment of the 2
instrument and can be exchanged by the user when servicing is required.
The electronics is completely encapsulated to protect against vibration 3
and moisture. 0 901 901
78
78
23
23
The terminals for voltage supply as well as the contact pins with I²C
1
0 456 456
Bus
interface for parameter adjustment are located on the upper side of the
electronics. In the double-chamber housing, the terminals are located in
the separate terminal compartment.
1(+ ) 2(-) 5 6 7 8
Voltage supply
The voltage supply is provided by a Profibus DP /PA segment coupler. 1 1
Specifications of the voltage supply:
Fig. 16: Electronics compartment - double chamber housing
• Operating voltage
1 Internal connection to the connection compartment
–– 9 … 32 V DC
2 Contact pins for the display and adjustment module or interface adapter
• Max. number of sensors per DP/PA segment coupler 3 Selection switch for bus address
–– 32
78
23
23
1
4
0 456 456
Bus
1(+ ) 2(-) 5 6 7 8 5
1
12 Radar
Electronics - Foundation Fieldbus
The terminals for voltage supply as well as the contact pins with I²C
1
0
Bus
interface for parameter adjustment are located on the upper side of the
electronics. In the double-chamber housing, the terminals are located in
the separate terminal compartment.
1( + ) 2(-) 5 6 7 8
Voltage supply
Power supply via the H1 Fieldbus cable. 1 4
Specifications of the voltage supply:
Fig. 19: Electronics compartment - double chamber housing
• Operating voltage
1 Internal connection to the connection compartment
–– 9 … 32 V DC
2 Contact pins for the display and adjustment module or interface adapter
• max. number of sensors 3 Simulation switch ("1" = mode for simulation release)
–– 32
0
Bus
1( + ) 2(-) 5 6 7 8
1 1
Radar 13
Electronics - Modbus, Levelmaster protocol
Voltage supply
Power supply via the Modbus host (RTU)
• Operating voltage
–– 8 … 30 V DC
• max. number of sensors
–– 32
Connection cable
The instrument is connected with standard two-wire, twisted cable suit-
able for RS 485. If electromagnetic interference is expected which is
above the test values of EN 61326 for industrial areas, shielded cable
should be used.
For power supply, a separate two-wire cable is required.
Make sure that the entire installation is carried out according to the Field-
bus specification. In particular, make sure that the bus is terminated with
suitable terminating resistors.
USB MODBUS
IS GND
D1 (-)
D0 (+)
power supply
2
off on
1(+ ) 2(-) 3 4 5
4 3
14 Radar
Adjustment
13 Adjustment
13.1 Adjustment directly at the measuring point 1
Via the display and adjustment module through keys
The plug-in display and adjustment module is used for measured value
indication, adjustment and diagnosis. It is equipped with an illuminated
full dot matrix as well as four keys for adjustment.
2
3
Fig. 22: Display and adjustment module with single chamber housing Via a PC with PACTware/DTM
The wireless connection from the PC to the sensor is carried out via
Via a PC with PACTware/DTM the Bluetooth USB adapter and a display and adjustment module with
The interface adapter VEGACONNECT is required for connection of the integrated Bluetooth function. The adjustment is carried out via the PC
PC. The converter is placed on the sensor instead of the display and with PACtware/DTM.
adjustment module and connected to the USB interface of the PC.
1
1
2 2
4
3
Fig. 23: Connection of the PC via VEGACONNECT and USB Fig. 25: Connection of the PC via Bluetooth USB adapter
1 VEGACONNECT 1 Display and adjustment module
2 Sensor 2 Sensor
3 USB cable to the PC 3 PC with PACTware/DTM
4 PC with PACTware/DTM
PACTware is an adjustment software for configuration, parameter adjust- 13.3 Adjustment carried out at position remote from
ment, documentation and diagnosis of field devices. The corresponding the measuring point - wired
device drivers are called DTMs.
Via external display and adjustment units
13.2 Operation in the measurement loop environ- For this, the external display and adjustment units VEGADIS 81 and 82
are available. The adjustment is carried out via the keys of the built-in
ment - wireless via Bluetooth
display and adjustment module.
Via a smartphone/tablet The VEGADIS 81 is mounted at a distance of 50 m from the sensor and
The display and adjustment module with integrated Bluetooth functional- directly to the sensor electronics. VEGADIS 82 is looped directly into the
ity allows wireless connection to smartphones/tablets with iOS or Android signal cable at any point.
operating system. The adjustment is carried out via the VEGA Tools app
from the Apple App Store or Google Play Store.
66377-EN-211213
Radar 15
Adjustment
3
4
5
Fig. 29: Transmission of measured values and remote parameter adjustment of the
sensor via mobile phone network.
4
1
13.5 Alternative adjustment programs
Fig. 26: Connection of VEGADIS 81 to the sensor
1 Voltage supply/Signal output sensor
DD adjustment programs
2 Sensor Device descriptions as Enhanced Device Description (EDD) are available
3 Connection cable sensor - external display and adjustment unit for DD adjustment programs such as, for example, AMS™ and PDM.
4 External display and adjustment unit The files can be downloaded at www.vega.com/downloads under "
5 Display and adjustment module
Software".
1
Fig. 27: Connection of VEGADIS 82 to the sensor
1 Voltage supply/Signal output sensor
2 External display and adjustment unit
3 Display and adjustment module
4 4 … 20 mA/HART signal cable
5 Sensor
4
3
2
6
1
Fig. 28: Connection of VEGADIS 82 to the sensor, adjustment via PC with PACT-
ware
1 Voltage supply/Signal output sensor
2 External display and adjustment unit
3 VEGACONNECT
4 4 … 20 mA/HART signal cable
5 Sensor
6 PC with PACTware/DTM
16 Radar
Safety concept
14 Safety concept
14.1 Safety Integrity Level (SIL)
1
Background
In case of dangerous failures, processing facilities and machines can
cause risks for persons, environment and property. The risk of such
failures must be judged by the plant operator. Dependent thereon are
measures for risk reduction through error prevention, error detection and 4
fault control.
2
Plant safety by risk reduction
The part of plant safety depending on the correct functioning of safety-
related components for risk reduction is called functional safety. Com-
ponents used in such safety-instrumented systems (SIS) must therefore
execute their intended function (safety function) with a defined high
probability.
3
Here are the most important characteristics and requirements from the
• Spying (breach of confidentiality)
Safety Manual
The SIL qualification of components is specified in a manual on function-
al safety (Safety Manual). Here, you can find all safety-relevant charac-
teristics and information the user and the planner need for planning and
operating the safety-instrumented system. This document is attached to
each instrument with SIL rating and can be also found on our homepage
via the search.
14.2 IT - Security
Overview
The device is available as a version with IT security according to
IEC 62443-4-2 or in preparation. To ensure that the staggered safety
strategy of the device is effective as intended, the requirements from the
VEGA " Security Guidelines" as well as the " Component Requirements"
must be observed.
You can find the corresponding VEGA " Security Guidelines" as well as
the certification on our homepage, the " Component Requirements" via "
myVEGA ".
Defense-in-Depth strategy
The defence-in-depth strategy is a staggered security concept that en-
compasses several IT security layers. It includes plant security, network
security and the system component security strategy.
66377-EN-211213
Radar 17
Dimensions
15 Dimensions
The drawings listed represent only a section of the possible process fit- VEGAPULS 6X, flange with plastic plating
tings. Further 2D and 3D drawings in all common formats are available at
www.vega.com via the configurator of VEGAPULS 6X.
125 mm
(4.92")
2,5 mm
20 mm
(0.79")
(0.10")
24 mm
(0.94")
89 mm
(3.50")
(0.12")
3 mm
300 mm
(11.81")
(0.16" / 0.32")
4 mm / 8mm
ø45 mm
19 mm
(0.75")
(1.77")
ø102 mm
170 mm
(6.69")
(4.02")
1
98 mm
(3.86")
19 mm
(0.75")
8,5 mm
(0.34")
ø 75 mm
(0.24")
6 mm
(2.95")
24 mm
(0.94")
28 mm
(1.10")
129 mm
(5.08")
ø 107 mm
181 mm
(7.13")
(0.12")
(4.21")
3 mm
ø 115 mm
(4.53")
1
(0.16" / 0.32")
4 mm / 8 mm
32 mm
(1.25")
ø75 mm
(2.95")
ø138 mm
(5.43")
2 3
1 Flange DN 50
2 Flange DN 80
3 Flange DN 80 up to +250 °C
126 mm
(4.96")
144 mm
(5.67")
10,5 mm
36,5 mm
(0.41")
(1.44")
ø 107 mm ø 21 mm
(4.21")
VEGAPULS 6X, flange with lens antenna
17,5 mm
(0.83")
(0.69")
19 mm
(0.75")
ø 75 mm
(2.95")
20 mm
(0.79")
ø 75 mm
ø 115 mm (2.95")
(4.53")
ø 98 mm
ø 156 mm (3.86")
(6.14")
ø 180 mm
ø 200 mm
(7.09")
(7.87")
ø 220 mm
(8.66")
2 3
11,5 mm
(0.45")
63 mm
(2.48")
G 1/8" x 8mm
1 Mounting strap
2 Compression flange
ø 98 mm
(3.86")
max. 10°
3 Adapter flange 1
144 mm
(5.67")
SW 36 mm SW 55 mm SW 55 mm
(2.17") (2.17") 1
61 mm
(2.40")
(1.42")
101 mm
101 mm
G¾
(3.98")
(3.98")
ø 24 mm
G1½ 1½ NPT
2
25 mm
(0.98")
(0.94")
1
1 Flange DN 100
33 mm
33 mm
(1.31")
(1.31")
2 3
1 Thread G¾
2 Thread G1½
3 Thread 1½ NPT
66377-EN-211213
18 Radar
Dimensions
ø 40 mm
ø 40 mm ø 40 mm
69,9 mm
68,5 mm
(1.57")
72 mm
(2.83")
(2.75")
(2.70")
(1.57") (1.57")
85 mm
(3.35")
ø 39,5 mm
ø 51,6 mm (1.56")
(2.03")
203 mm
(7.99")
16,5 mm
ø 43,8 mm
19 mm
(0.75")
(0.65")
(1.73") ø 45 mm ø 44 mm
(1.77") (1.73")
ø 64 mm ø 68,5 mm ø 67 mm
(2.52") (2.70") (2.64")
1 Rd 78x1/6 3
2
33 mm
(1.30")
3 Collar socket DN 50 Form A (DIN 11864-1)
L
ø 21,3 mm
(0.84")
37,5 mm
45,8 mm
(1.4,8")
(1.80")
23,5 mm
(0.93")
SW 46 mm
59,5 mm
(2.34")
(1.81")
142 mm (5.59")
G1½
22 mm
(0.87")
100 mm
(3.94")
ø 40 mm
1 (1.58")
3
1 Threaded version
2 Threaded version with temperature adapter up to +250 °C
3 Flange version
66377-EN-211213
Radar 19
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG
Am Hohenstein 113 Phone +49 7836 50-0
77761 Schiltach E-mail: info.de@vega.com
Germany www.vega.com