ApplicationNotes Information from the Application Engineers at Waukesha Engine/Waukesha Power Systems
No. WPS7/89
GROUNDING AND HARMONIC PROBLEMS IN GENERATORS
Many design engineers and consultants have expressed concern over paralleling synchronous generators to an BUS electric utility or to another synchronous generator. A short explanation of generator design may be helpful in GEN. 1 removing some of these concerns. Most generators can be paralleled to each other, or to a utility; however, there are some technical system coordination requirements which must be addressed. When power is distributed at the generator voltage, it is GEN. 2 convenient to use the generator neutrals as grounding points. Since the system should be grounded, no mat- ter how many generators are running, it seems logical to ground each generator; however, when there is more than a single-point ground — such as multiple generators grounded individually, or a generator and a step-up trans- TRANSFORMER former — neutral circulating currents may be present. Modern synchronous generators of the same voltage and frequency can be operated in parallel if the neutrals are not connected either directly or through ground connec- tion. By not connecting the neutrals to ground, no harmful circulation currents can flow. However, for stabilizing volt- Figure 1. ages to ground and to provide ground paths for protective relaying, most electrical power systems are operated with To produce voltage, a synchronous generator has a DC ex- grounded neutrals. citation structure consisting of alternating north and south Due to the nature of synchronous generator design, there poles (rotor). When the windings of the stator are exactly will always be harmonics in the generator voltage. Har- opposite the north and south poles, maximum voltage is monics are the multiples of the fundamental wave form produced. This is referred to as a full pitch generator. Very frequency produced by all generators. Only odd-order few machines are wound as full pitch as the windings re- harmonics, such as third, fifth, seventh, ninth, etc. are quire excessive end-turn copper, which adds both weight present due to the half wave symmetry of the generated and cost. On the other hand, fractional-pitched machines voltage wave form. With the balanced three-phase system, (those in which stator windings are less than the span only the tripler harmonics such as third, ninth, fifteenth, etc. from north to south poles) require longer stack lengths to will appear between the line to neutral voltage. If a path is compensate for voltage loss. provided in the neutral circuit — such as multiple grounded All generators will produce harmonics in the output volt- neutrals — harmonic currents will flow. age. If non-identical generators — or a generator and a star- Some of these harmonics produce undesirable effects connected (wye) transformer — are operated on the same on generators and other electrical machinery in the form bus with all neutrals grounded, there may be substantial of unnecessary heating in the coils. A generator rating circulating neutral currents. A common arrangement likely — as is the case with most rotating electrical equipment to have such a current flow is shown in Figure 1. — is limited by allowable temperature rise. Harmonics are, One way to eliminate/reduce some orders of harmonics is therefore, in effect, a de-rating factor. by choosing the appropriate generator winding pitch. The choice of winding pitch and the grounding scheme What is winding pitch? It is the angle at which coil sides of have a direct effect on the harmonics generated. A 2/3 pitch the stator relate to the poles of the rotor. generator, for example, eliminates 3rd order harmonics, ApplicationNotes while a 4/5 pitch generator eliminates 5th order harmon- conclusion ics. Unfortunately, coil pitch cannot eliminate all harmonics There is no perfect solution to the system design prob- simultaneously. As one harmonic is eliminated another is lems of neutral ground currents and associated harmonic increased. This table illustrates the effect of winding pitch problems, only pro’s and con’s that need to be weighed in on given odd-ordered harmonics. Third, 5th and 7th order developing generator pitch and grounding schemes. harmonics produced by the generator are multiplied (fac- tored) by percentage factor shown. Each application must be designed in its own context, tak- ing into account generator pitch, type of grounding (or the percentage factor of lack of grounding), and fault currents. Waukesha Power harmonic voltage Systems application engineering experience can be help- pitch ful to the consultant and design engineer in resolving the 3rd 5th 7th Order order order problems and selecting the right combination of equipment and design decisions to produce a system that gets maxi- 2/3 0% 87% 87% mum performance and minimal problems. 4/5 59% 0% 59% Consult your local Waukesha Distributor for system application assistance. The manufacturer re- serves the right to change or modify without notice, the design or equipment specifications as herein 5/6 71% 26% 26% set forth without incurring any obligation either with respect to equipment previously sold or in the process of construction except where otherwise specifically guaranteed by the manufacturer. 6/7 76% 43% 0% If a 4-wire, non-2/3 pitch wye connected generator is not grounded — or if the neutrals are not connected — the 3rd order harmonics have no current path through the neutral leg. They do have a current path in a grounded wye system.
Why use 2/3 pitch generators?
Generators with two-thirds pitch windings are specified for two reasons. First, switchgear designers and manufactur- ers prefer them because for certain systems the design is less expensive and the potential for nuisance tripping of ground fault relays is reduced. Second, the system ap- plication may dictate a preference to use two-thirds pitch generators. Generators with 2/3 pitch do not solve all problems; indeed, they create special challenges for the system designer. The low zero sequence impedance of 2/3 pitch windings — a factor in determining fault currents — makes parallel- ing several 2/3 pitch generators susceptible to excessive system fault currents.
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