76 Unit 11 11 Workshop operations Kick off Listening 1 Lookeat these two workshope, Which one is Workshop responsibilities 1 neat and tidy? 2 messy? 3. safer? 1 Match each workshop reeponsibility with an explanation. aia Baas Fog Bl) pairing equipment Birney uagets 2. In which workshop is it dealing with money organizing times and dates making broken things work taking care of machines, for example oiling them organizing people, equipment, and jobs taking out damaged parts and putting in new parts 2 G} Listen. Which responsibility (a-f above) are they tallking about in each convereation? 1 easy to lose tools? 2 casy to find tools 3 easy to work? 2 3 4 3 Read the workshop rules. For each rule, find an examaple in picture a where the rule has been broken. Workshop Rules Koop the floors tidy and dr. To 37 5 Keep the workbenches clean. 2 4 6 Put tools away whon you've finiched a job Don't block the exit When you leave, tun of the lights ad all uf your equipment 3G Listen again. Check vour answers. 4 Workin pairs. |_Name something that you have repaired. 2. Name camething that you have replaced 4 Is yourroom at home tidy or messy? 3) Name something that you maintain.Workshop operations 77 Inthis unit © workshop /ules and responsibilities © managing the workshop © power tools and their function: saying what's been done €@ precision measurements © writing a job card Reading 4 Match the opposites. i 1 organized a dirty ei 2 dean D disorganized What are smart ways to manage a workshop? 2 clear (instructions) ¢ cluttered 4 clear (workbenet) —d_unsate 2 Read the text and see if your ideas were mentioned ‘os ea Sa ee a 5 Choose three words from 4. Writ one example sentence 4 episode spt ot wate for cach word. Talk about something you know. 9. an area whara anly ane percan may winrle EXAMPLE 3. part of atool that protects workers'fingers, hands, x ‘My desk at home is very cluttered. eyes.ete 4 adangeror risk. 6 Tella partner. ‘A workshop managers day is filled with problems: Ten top tips broken equipment in difficult locations; wes * Kocp the workbenches clean and clear. A repairs on small budaets; people working closely Clean workshap is safer. It makes workers more together using powerful tools and equipment. There will always be problems, but smart workshop ‘management can make work easier, quicker, and safer. Productive. ‘+ Keep the floors clean and dry. Create safety zones around large tools. The Person who is using the tool can be inside the line, Uthers must stay outeide the line, Use god lighting over wark areac *+ Always put tools away after using them Use guards on toola. Be sure that wuikers have and use personal protection equipment (PPE). * Givo clear work ‘insuuctions Tor working safely. Tell workers what tn co and how to do it. * Take care uf your workers. Maintain all machinery and tools. Stop using unsafe machines or tools. * Spond time with your wurkers. ‘Learn how they work, Everyone works differently. You may get somo good ideas by watching. * Watch for possible hazards, Use equipment and ‘materials what can keep your workers safe. Acclean, organized warkshop provente problems.78 Unit 11 Vocabulary Power tools and their functions Match each function with a picture. 1 grinaing 4 desigeung 2 cutting 5 turing and shaping 3 welding 6 drilling Compressor, ~~ Table saw (ny aootyiono welding equipmentMeasure twice. cut once Old sy 2 Complete the table. Tool [Function oxyacetylene equipment welding and cutting metal Faw culling woud ar rnetal lathe + Sand shaping metal storage rack < > pieces of hela! bench g. grinding drill press @. =| ENC bench 4. and LL making metal parts cutting and welding working on cutting and b welding jobs MIG equipment we : 4 Cherke yonr ancwers urith 3 partner 5 unccramble the names of Ute portable power Louls. 1 redgien 2 lila 3 was DWP 6 Work in pairs Take turns asking and answering questions. EXAMPLE A. What do you do with oxyacetylene equipment? B We weld and cut metal Workshop operations 79 Language spot Present Perfect ‘We nse the Present Perfect © to talk about recent actions. A. Have you finished the wark on the compressor? B We've replaced the gaskets, but we haven't put the new bearings in A Has Ahmed phoned? B No,he hasn't to talk about our lives. ‘A Have you ever used a dril press? D No,!'ve never used a drill press, Have you? A Yes, have >> Goto Grammar reference 1 Use the cues, Make Present Perfect sentences 1 you finish welding? 2 wedothe grinding 3. youand Ahmed paint it? 4 we not paint it 5 they build the base? © Uhey not finish base 7. they check the inside? 8 Simon check inside 9. they not repair the valve with the ju used? 2 Tella partner. Do you have any experic: tools in Vocabulary? Which tools have Baamrut A Have you ever used a drill press? B Ny, Pve never used drill press. Huve you? A Yes, Ihave.80 Unit 1 tolerance (n) tne arnount by which the measurement oF a value can ary without causing problems Speaking Saying what’s been done Worl in pairs Student A. ga ta p110 Shident Read the information below. 1 Yuu are responsible for Luling au vil bark containment. You will build it in the workshop area then deliver it by truck to the site. Your manager telephones and asks you some questions, Look at the pictures Answer the questions in fll sentences. Use the Present Perfect. It is Tuesday. EB build base “ h, Bl put tank in containment X i weld containment X 2. Now itis Wednesday, You have left another worker (Gtudent A) in charge of the containment project. Call ‘them. Ask questions using the Present Pertect. 1 dogrinding? 2 checked inside the tank? 3. attached the cover? 4 put the tank on the truck? 3. Now tell Student A three things you have done today and three things you haven't done today. Number talk Precision measurements How do you say if? Read the words alond 1mm one mmullimetre Za two uulliiweties lym one micron 2pm two microns, U.OUL mM point on on one munmetres 0.025 mm point oh two five millimetres + plus or minus @ Usten and checl your anewers, Read the information, Anawer the questions. @ Imm = 1000 im Tym = 0.001 mm © ACNE mulling machine has @ tolerance of 25 1m. © The width of a human hair is 100 jim @ The diameter uf a pinhead is 1 mm. @ The length ofa normal mosquito is 10 mmm. 1 wnat is one nundrea microns! 2. What is pis or minns twenty-five microns? 3. What is one millimetre? 4 What is about one centimetre? 5 How much is one micron in millimetres? 8 How much s one millimetre in microns? Match the pictures with the measurements. S-Bpiu Suu 100m 10Writing Ajob card 1. ead the note. Answer the questions, 1 What's the problem? 2 What has Roger asked Simon to do? 2 How long will the job probably take? Workshop operations 81 EE Checklist ‘Assess your progress in this unit. Tick (/) the staternents which are tue. Ian talk about workshop rules and responsibilities | can talk about workshop management | can understand tools and their functions Ican say what's been done {can talk about precision measurements lean write a job card Key words sumon,, Adjectives The discharge hose in the bulk tanker broken loading area, bay 3, is leaky. Could, cluttered you check i&, please? Take a spare messy valve wuth you. Go over there precision a 8.00 tomorrom (Wednesday tidy 12 April) morning. You should. a finish by 11.00. I've. already ie dlame the puperwiork (risk poe assessment, permit to wore) es Thanks, responsibility Poger schedule : workbench 2 Use Ue information fruru Ue ule. Complete tive job Can Verbs maintain JOB CARD manage organize Job card number: 27275058. | replace Area locationieaile taney, —_____—. ays Look back through this unit Find five more Tasks: Check: valve ov dissharge hese} words or expressions that you think are useful Materials required: spare . ‘Scheduled start (date, time); __* Scheduled finiah (date, time): = Risk assessment: Clyes not Permit to work requirea: Clyes Dino’ Approval Signature: Roger Briggs Date:11 April2o Assigned to: Simou. Merle 3. Now'it's 8.10 on Wednesday. Ancwer the questions 1 Has Roger done the risk assessment? 2. Tlas Simon started the job? 3. Has Simon finished the job?