5115722, 140 AM Case Study — Integrated Project Management
BGDv ries Management, Inc.
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Novo Nordisk FP Expansion
An in-depth case study of a $32 million IPM project
Facility Type Project Type Timeline
Production Finishing & Construction 15
Packaging Management Months
wn gdine.comicase-study integrated-project-maragement 485115722, 140 AM Case Study — Integrated Project Management
Project Scope
Novo Nordisk, a global healthcare company and world leader in diabetes care
needed to increase the Flex Pen Finishing and Packaging capacity at Novo
Nordisk Pharmaceutical Industries, Inc. (NNPII) production facility located in
Clayton, North Carolina. The project included the following features: expanded
manufacturing to accommodate assembly and packaging lines, a new
warehouse, a second floor office area, and a loading dock as stated in the below
Original BOD.
Original Basis Of Design
Novo Nordisk intends to increase the Flex Pen assembly and packaging
capacity at Novo Nordisk Pharmaceutical Industries, Inc. (NNPII) production
facility in Clayton, NC. To that end, Novo Nordisk plans to evaluate options for
expanding the FlexPen® assembly line warehouse and packaging areas for the
FlexPen® product at the Clayton, NC facility,
This Basis of Design (BOD) document focuses primarily on the currently
preferred option for this expansion (Option 1)
For Option 1, the total estimated build-out will contain approximately 92,000 sq-
ft of new space
This proposed expansion will include the following features:
* expanded manufacturing to accommodate one assembly line and one
packaging line with the capability to add a future assembly or packaging
line;
a new warehouse with dedicated +5°C cold storage warehouse for in-
process and finished FlexPens@, and a dedicated ambient FlexPen®
component and label warehouse;
a second floor office area, including space initially for 46 new work
stations and 6 quiet rooms;
a loading dock on the north side of the expansion designed to
accommodate two truck positions.
wn gdine.comicase-study integrated-project-maragement 285115722, 140 AM Case Study — Integrated Project Management
Key Success Points
Safety
No lost time accidents occurred during this accelerated project.
Scheduling
9 months from start of foundations to building dry-in and partial
occupancy of critical manufacturing equipment.
Cost Control
Met budget on accelerated schedule.
Quality
Acquired temporary occupancy for production to begin on schedule, no
delays due to quality.
Project Timeline
We completed a critical area of this project in 9 months from start of
foundations to building dry-in and partial occupancy of critical
manufacturing equipment.
August
RGD Awarded Contract
wn gdine.comicase-study integrated-project-maragement 385115722, 140 AM
Case Study
November - December
Structural Steel
Erection (740 Tons)
June
Critical "Area D"
Complete and Ready
for Equipment and
Occupancy
wn gdine.comicase-study integrated-project-maragement
Inegrated Project Management
September
Ground Breaking
Ceremony
April
Building Dry-In of entire
92,000 square foot
Building Expansion
December
Project Complete,
Occupancy Permit
Received, All Areas
Operational
485115722, 140 AM Case Study — Integrated Project Management
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