PROGRAMMABLE

SEQUENTIAL CONTROLLER

Principle *AE110A (10 points)

The programmable sequential controller is designed

specifically for use with pneumatic dust collector
systems. It is used to control the solenoid of the
diaphragm valve in order to program the pulse jet
sequence of the valves. LED lights serve as indication
of status of pulse position and timing.
Both the pulse jet timing and duration of each pulse
jet could be adjusted by the logic circuitry. The
controller has 2 independent "ON" and "OFF"
methods, the 1st is when the AC power supply is cut
off, the controller will shut down. When the AC supply
is reconnected, the controller will automatically revert
to its initial default settings. The 2nd method is to
employ the use of the controller's remote contacts
(R,C,A) as the controlling signal. *AE120A (20 points)

The sequential collector uses a microprocessor to

control the pulse jets of a diaphragm valve through
the electrical solenoid of the valve. The controller has
2 rows of 7 segment digital display. The first row
displays the diaphragm valve number to be activated
next, the 2nd row displays the time left before it
activates the next valve. The pulse jet timing, duration
of each pulse jet and the number of valves to be
controlled could be set to user's requirements. Also,
the controller is able to be programmed to
automatically execute the pulse jet cycle even after
the system shuts down. The user just needs to
configure all settings through the buttons on the face
of the board. The controller is both user-friendly and
serves a wide range of applications and will definitely
satisfy all requirements of the user.

*AE140A (40 points)

Features
1 Digital Display, provides ease of operation and
clear display of operation status.
1 Microprocessor: Accurate and precise
operation.
1 Remote Control: Convenient control through
remote means.
1 Able to automatically execute the pulse jet
cycle even after the system shuts down so as
to prevent residue sticking unto cloth filter.
1 Option: Water-proof and dust-proof enclosure,
to extend lifespan of the controller.

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PANEL AND TERMINAL DIAGRAM Programmable Sequential Controller

*AE110A *AE120A

AC06 COM

AC07 AC05 AC11 COM

6 AC08 AC04 AC12 AC10
AC09 AC03
6 AC13 AC09

AC10
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AC02
6 AC14 6
AC08

COM AC01 AC15 AC07

COM FlneTek
AC06
Solenoid
valve
5 R.C A
AC16

4 FAN.A AC17

AC18
ON
6 AC19
AC2 3
1 AC1
AC20
OFF
COM
COM
JS1
220V 110V AC05

AC04

5 R.C A
6 AC03
220V
2 AC02
110V 4 FAN.A AC01

ON
Solenoid
1
AC2
3 valve
AC1
OFF

220V 110V JS1

2 220V
110V

*AE140A 6

COM AC25 AC24 AC23 AC22 AC21 1 Terminal Description

J2
AC26 1 Power supply: (AC1, AC2)
AC27

AC28
COM
The Controller is able to select AC110V or 220V.
6 AC29
AC20

AC19
AC30
AC18 6 2 Power supply selection: (JS1)
COM
AC17 Please select the power supply AC 110V or 220V
AC16
AC31
COM 3 Power switch
AC32
AC15

6
AC33
AC14 6
AC34 4 Fan control input: (FAN.A)
AC13
AC35 FlneTek
AC12
This function is used to complete Auto-Shut-Off cleaning
COM
AC11 cycle before controller stopped. When this contact is
AC36 closed, controller running regulary. When this contact is
AC37 open, controller will run Auto-Shut-Off cleaning cycle
COM
6
AC38
AC10
(defined by "CLC" setting). This function is purposed to
AC39
AC09
prevent dust clogged on the bag.
AC40
COM AC08 6
AC07
5 Remote control input: (R.C.A)
...

AC06
5 R.C A
COM If remote control is required, please remove the short
4 FAN.A AC05 circuit, then, extend the wiring to remote site. When the
6
AC04 remote input is open circuit, the controller will stop
AC2 3 AC03
operation, when the remote input closed circuit, the
1 AC02
AC1 controller resumes normal working operation.
AC01

220V 110V JS1

Solenoid 6 Solenoid terminals:
valve
220V Terminals are connected to solenoids.
2
110V

2
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PROGRAM SETTING Programmable Sequential Controller

1 Operation Panel: 1 Panel Setting Flowchart

Running
Mode
Upper Display

X.X X X.X X X.X X X.X X X.X X

Lower Display

Increase ENTER
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XXX XXX XXX XXX XXX

SHIFT
XXX XXX XXX XXX XXX

XXX XXX XXX XXX XXX

1 Description of Panel Setting

Upper Display Function Range (Time error) Example: To set Purge time: 1 sec.
Purge time ~ SA5mS Purge period: 10 sec.
Purge period ~ SA0.1S Auto-Shut-Off cleaning: 2 times
Auto-Shut-Off cleaning ~ times Number of solenoid: 10 ports
Number of solenoid ~ nn
Follow the steps below:
Lower Display Function Range
~ nn Number of solenoid ~ / / Ports 1 Press into purge time setting.

2 Press to make "X.X X" blink

(Possible to change value at this setting mode)
3 Press , to change the value till 1.00
4 Press so that "1.00" doesn't blinking, setting is done.
1 Description of Running
5 Then press into purge period, repeat step 2~4 to change
Upper Display Function the value till 010.
~ S Time to next purge .
6 Then press into clean up cycle setting, repeat step 2~4
Lower Display Function to change the value till 002.
~ nn Next solenoid number 7 Then press into solenoid number setting, repeat step
2~4 to change the value till 010.

3
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SPECIFICATIONS / DIMENSIONS Programmable Sequential Controller

Controller
1 Dimensions

*AE110A (10 point) *AE120A (20 point)

160 180.0
137.7

74.8 86.1
7-f4.2

78.0
73.4
107.2
106.2 48.2
140 160

82.6 240.0

106.4
137.7
108.5
38.0
70.6 70.0

10-f4.2

106.2 54.7

*AE140A (40 point) Controller electrical

205.0
181.7 4 Specifications

41.0 1 Power supply: 110V/220V, A20%

32.4 50Hz/60Hz
1 Interval adjustable range: 1s~999s
30.7
1 Spray time adjustable range: 10ms~9.99s
132.2 1 Fuse: 3A
1 Number of sequence: 1~10 / 20 / 40
59.7
Points
68.5 43.9 1 Ambient temperature : 0 ~70BC
265.0
1 Indication: 2 Sets of digital display
1 Input: 3 Push buttons
65.9 1 Delay between stage: 0~99 times

116.1
*CASE (Optional)
54.8 Material: ABS
Dimension: 230x300x86.5mm
10-f4.2

97.9 83.8

4
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TROUBLESHOOTING Programmable Sequential Controller

Problem Reason Troubleshoot

7-segment LED doesn't 1. Power supply not 1. Reconnect power supply
lights up. switched on / No power. / switch on power.
2. Fuse is burned 2. Replace fuse, product
comes with 2 pcs
3A/250V fuses.
7-segment LED lights up 1. Incorrect power supply 1. Return to factory for
but diaphragm valves do not used, causing compressor inspection.
action. to be burnt. 2. Select power supply pin
2. Solenoid of diaphragm to suitable power supply
valve and power supply is value.
of different specifications. 3. Short Fan .A terminals
3. Input contact short-circuit 4. Short RC .A terminals
card of air fan is detached.
4. Remote control
short-circuit contact is
detached.
Jet pulse operation 1. Jet pulse timing or jet 1. Verify and re-program the
malfunction pulse duration is set correct values for jet pulse
wrongly. timing and duration as
2. Number of jet pulses set well as the total number
wrongly. of pulses required.
Air leakage 1. Diaphragm valve is 1. Re-install the valve in it's
installed in reverse correct position.
direction. 2. Remove the rubbish, it
2. Rubbish is found inside should solve the problem.
the diaphragm valve or in 3. Please check the wiring
the diaphragm. connection of the solenoid.
3. The solenoid of the valve
is faulty.

5
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PANEL AND TERMINAL DIAGRAM Sequential Controller

* AE410A (10 points)

1 Connections
1. Power Supply Selection
Á is used for selection of power supply, factory
default is set at 220V. If the power supply is 110V,
just transfer the jumper connection from 220V
end to 110V end.

2. Wiring
A. Live wire of the power supply must be connected to
L1 terminal, the neutral wire must be connected to
L2 terminal.
B. Common wire of solenoid must be connected to
COM terminal whereas the others are connected
to their respective terminals 1~10.
C. Remote control à is used for long distance control
or cascading control. If neither of these controls are
required, do not remove the shorting metallic strip
at terminals P1 and P2.
2

ON OFF 110V 220V

110/220V L1 3. Step Switch

50/60Hz L2
1 Adjust Ä to indicate the numbers of solenoid
P1
steps to action. Controller will action from
REMOTE
CONTROL P2
4 solenoid 1 ~ required solenoid number and will
repeat itself continuously.
COM PULSE PULSE
FREQUENCY DURATION
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90 110 130
3 1 Co.,Ltd 25 30 36
42 75 145

SER NO:
20
14 48 55 165 4. Interval adjustable
Adjust À to the value required for the time delay
2
8 54 40 185
2 60 20 200
3 SECONDS MILLISECONDS

between each individual valve operations.

4

5
6 7
6
5. Spray time adjustable
7
Adjust  to the value required for how long the
8
solenoid valves remain in operation
9

10
ON
5 6. After the various settings are done, please start
2 3 4 5 6 7 8 9
STEP Switch
operation by switching on the power supply.

6
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PANEL AND TERMINAL DIAGRAM Sequential Controller

* AE520D (10 points) 4 Wiring

A. Connecting DC24V(+) to the terminal L, DC24V(-) to
the terminal N.
B. All common wires of solenoid valves connect to the
terminal COM, the other wire of each solenoid valve
connects to corresponding terminal(1~10).
C. Terminal P1 & P2 are used for remote control or multi-
points (> 10) control. Do not remove the metal jumper
unless remote control or multi-points (> 10) control
are needed.

4 Setting the number of active solenoid valves

Set the DIP switch to the number(1 N 10) of active
solenoid valves, the air blow sequence will be 1 to N
repeatedly.

4 Interval adjustable
1 2
Adjust À to the value required for the time delay
between each individual valve operations.(2~60 s)
3

4 Spray time adjustable

DC24V
Adjust  to the value required for how long the
solenoid valves remain in operation. (20~200 ms)
REMOTE
CONTROL
After the various settings are done, please start
operation by switching on the power supply.

ON

PILOT AEA-0040 2 3 4 5 6 7 8 9

VALVES

7
SPECIFICATIONS / DIMENSIONS Sequential Controller

Controller electrical
1 Specifications

1 Power supply: 1 Fuse: 3A

AE410A---110V/220VAC, 20% 50Hz/60Hz 1 Number of sequence: 2~10 points
AE520D---24V DC
1 Ambient temperature : 0 ~50 B C
1 Interval adjustable range: 2s~60s
1 Spray time adjustable range: 20ms~200ms

1 Dimensions
* AE410A * AE520D
113 103
98 M4x4 87
M4x4

152
162
136
149

1 Optional
*CASE
Material: Cover--- PC
Box------ ABS

146
133

CASE
186
173

75

8
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