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化学链燃烧过程中CO在尖晶石MnFe 2 O 4 表面氧化的机理研究
化学链燃烧过程中CO在尖晶石MnFe 2 O 4 表面氧化的机理研究
Fuel
journal homepage: www.elsevier.com/locate/fuel
A R T I C LE I N FO A B S T R A C T
Keywords: Spinel MnFe2O4 is a potential oxygen carrier owing to its low cost, non-toxicity and good thermal stability during
Chemical-looping combustion the chemical-looping combustion (CLC) redox cycles. The reactivity of MnFe2O4 and the mechanism of CO
Spinel MnFe2O4 oxidation over MnFe2O4 surface were investigated by using the density functional theory (DFT) method. It is
CO adsorption found that CO chemisorbs preferably at the octahedral Fe3+ site with C-down orientation. Particularly, a Mn
CO oxidation
atomic layer lying on the top of Mn-terminated surface occupies some active O sites and weakens the surface
Density functional theory
activity. The adsorbed CO then reacts with a bridging surface O to generate a surface CO2 complex, revealing the
key intermediate for CO2 production. CO2 desorption ultimately takes place by surmounting an energy barrier.
Based upon the DFT-derived energetics, CO oxidation over the spinel MnFe2O4 surface is identified as a three-
step process involving CO adsorption, CO diffusion and CO2 desorption. The pathway analysis illustrates that the
surface O with three Fe3+ ligands shows superior reactivity than that with two Fe3+ and one Mn2+ ligands.
Further, it is noted that the consumption of lattice O primarily occurs around Fe sites, which indicates that Fe3+
can be easily reduced to Fe2+ accompanying with MnFe2O4 transformation to (Fe, Mn)O. These results are well
consistent with the experimental kinetics.
1. Introduction fuels to CO2 and H2O [4]. Mn-based oxides are also inexpensive and
nontoxic. Moreover, it can be used in the chemical-looping with oxygen
Chemical-looping combustion (CLC) is a novel combustion tech- uncoupling (CLOU) process for the solid fuel combustion because of its
nology that has been suggested as a better alternative for low cost CO2 oxygen release characteristic at high temperatures [5]. Nevertheless,
capture [1,2]. It converts carbonaceous fuels efficiently while produ- Mn-based oxygen carrier owns the disadvantages of low reactivity and
cing a relatively pure sequestration-ready CO2 stream without sig- high tendency to react with support oxides [6–8]. Therefore, single
nificant energy penalty. In a CLC system, as shown in Fig. 1, metal oxide metal oxide of either Fe-based or Mn-based oxide with these dis-
is employed as oxygen carrier to transport oxygen from air reactor to advantages cannot sufficiently meet the criteria of oxygen carrier
fuel reactor, which can avoid the direct contact between combustion air during practical CLC application [9–14].
and fuel. This arrangement also gives rise to a higher energy conversion Recently, mixed Mn/Fe oxides combining the advantages of both
efficiency [3]. Fe- and Mn-based materials have been developed as the oxygen carriers
Oxygen carrier is the foundation of CLC and is identified as one of [15–18] and have received great attention for their better performance
the determining factors for successful operation of CLC. Up to now, due to the synergistic effects [19–21]. The reduction pathway of bi-
oxides of Fe, Mn, Cu, Co and Ni are feasible candidates to be used as metallic Fe/Mn with CH4 and H2 was studied by Lambert et al. [15],
oxygen carriers. Fe-based oxides show a lot of positive properties such they found that the reduction of spinel (Fe, Mn)3O4 to (Fe, Mn)O is
as low cost, high mechanical strength and environmental friendliness. rather fast. Further reduction to MnO and Fe0 could be observed when
However, the redox characteristics of this oxide are relatively weaker H2 was used as a reducer. Azimi et al. [16] synthesized a series of mixed
than that of other metal oxides, especially for the CLC with methane or Mn/Fe oxygen carriers with different Mn/Fe ratios, and found that the
coal. In addition, Fe-based oxides with thermodynamic limitation re- particles with Mn content in the range from 25% to 33% exhibited the
sults in a low oxygen transport capacity, because only the transforma- best methane conversion at 950 °C. This is because the formation of
tion from Fe2O3 to Fe3O4 is applicable for CLC system to fully convert spinel phase of (Mn, Fe)3O4 enhances the chemical reactivity and
⁎
Corresponding author.
E-mail address: liujing27@mail.hust.edu.cn (J. Liu).
https://doi.org/10.1016/j.fuel.2018.05.079
Received 2 April 2018; Received in revised form 13 May 2018; Accepted 15 May 2018
Available online 25 May 2018
0016-2361/ © 2018 Elsevier Ltd. All rights reserved.
F. Liu et al. Fuel 230 (2018) 410–417
2. Computational details
Fig. 2. Crystal structure of the normal spinel MnFe2O4, Fe3+ atoms are in oc-
All calculations were performed using the plane-wave based DFT as tahedron while Mn2+ atoms in tetrahedron. The red, blue, and purple spheres
implemented in CASTEP package [33]. The spin-polarized calculation represent O, Fe, and Mn atoms, respectively.
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F. Liu et al. Fuel 230 (2018) 410–417
Table 1 Table 2
The optimized cell parameters of bulk MnFe2O4. The variation of slab displacement and energy before and after relaxation.
Magnetic state a = b = c (Å) RFe−O (Å) RMn−O (Å) Relative energy (eV) △Z (Å) △E (kJ/mol)
energy structure with the lattice parameter of 8.553 Å is in a good surfaces are more stable, which is in accordance with actual surface.
agreement with the experimental value of 8.511 Å [43], suggesting that Based on these analyses, it can be concluded that the surface relaxation
antiferromagnetic configuration (↑↓) is the magnetic ground state. This made the substrate models more close to the actual surface. Therefore,
result is also consistent with previous theoretical work [44]. Conse- surface relaxation cannot be neglected, and is considered in all the
quently, this magnetic order (↑↓) is used in the following study. It is calculations for a more accurate result.
worth noting that the FeeO and MneO bond lengths in optimized
MnFe2O4 are 2.071 Å and 1.973 Å, respectively. The FeeO and MneO
bonds in MnFe2O4 are thus shorter than the FeeO bonds in α-Fe2O3 3.2. CO adsorption behavior on MnFe2O4(1 0 0) surface
(2.113 Å) [45] and MneO bonds in Mn2O3 (2.047 Å) [46], which im-
plies that spinel MnFe2O4 has higher thermal stability. It might be the In the fuel reactor, interaction between CO molecule and oxygen
reason for the robust performance of MnFe2O4 at high temperatures carrier surface is the first step for lattice O consumption. Then the
[16,17]. oxygen vacancies arise, which will result in an oxygen diffusion from
Spinel (1 0 0), the thermodynamically stable [47] and catalytically sub-layers to the surface [48]. The deep reduction of metal oxides is
active [24] low-index surface, is adopted in this study. Along the (1 0 0) proposed to be controlled by oxygen diffusion [49], which means that
orientation of normal spinel MnFe2O4, the surface structure is com- the oxygen diffusion step is a high-temperature process. In addition, the
posed alternatively of a Mn atomic layer and an oxygen-bearing Fe formation of more desired oxygen vacancies can result in enhanced
atomic layer, as shown in Fig. 3a. Accordingly, two modeled slabs
reducibility [49], which means that the surface oxygen vacancies will
(named as Fe- and Mn-terminated surfaces) were built, as shown in enhance the reactivity/migration of bulk lattice oxygen. Thus, we
Fig. 3b and c. The Fe and Mn atoms, as well as O atoms with different
mainly focus on the interaction mechanism between CO and MnFe2O4
metal ligands are exposed upon both surfaces. Each surface was sepa- surface.
rated by 12 Å-thick vacuum regions in the (1 0 0) orientation of surface,
The reactivity of oxygen carrier is largely connected to the presence
preventing the interaction between any two successive slabs. Since the
of active sites. As shown in Fig. 3b and c, these are eight distinguishable
forces acting on atoms near the surface are asymmetric, the surface
adsorption sites at the two surfaces. To evaluate the reactivity of
relaxation was taken into account to make the calculations more reli-
MnFe2O4(1 0 0) surface, all possible adsorption sites on Fe- and Mn-
able. Considering the efficiency and precision, the 8-layer periodic slabs
terminated surfaces have been examined with a CO molecular axis
with top four fully relaxed layers were used in the present work.
perpendicular (C-down and O-down orientation) and parallel toward
Table 2 shows the variations of surface displacement and energy for
the surface. CO molecule as a reactant is optimized with the bond
these two slabs before and after surface relaxation. The results suggest length of 1.153 Å, which is very close to experimental value of 1.128 Å
that the relaxed layers tend to move towards the bottom of bulk, which [50].
is common in the solid surface. That is to say, surface relaxation causes
the slab layers more compact. From the view of energy, the relaxed
Fig. 3. Structure of MnFe2O4(1 0 0) orientation (a). The settings and possible adsorption sites of two cleaved surfaces: Fe-terminated surface (b) and Mn-terminated
surface (c). The blue, purple and red spheres represent Fe, Mn and O atoms, respectively.
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F. Liu et al. Fuel 230 (2018) 410–417
Fig. 4. Adsorption energies and optimized structures of CO adsorption on the Fe-terminated surface. The bond lengths are in Å.
3.2.1. CO adsorption on Fe-terminated surface and geometric parameters are displayed in Fig. 5. Similarly, C-down
As depicted in Fig. 3b, the coordinately unsaturated 5-fold Fe site orientation is more favorable than O-down one for the active sites.
(Fe5c) and two types of 3-fold O site (O3c1 and O3c2), as well as the Adsorption energies show the order of 2A > 2B > 2C, the octahedral
coordinately saturated 4-fold Mn site (Mn4c) are exposed on the surface. Fe3+ site in 2A remains the most active site. However, CO adsorption
In detail, O3c1 only bonds with three Fe3+ atoms, and O3c2 bonds with on Mn-terminated surface is weaker than that on Fe-terminated surface.
two Fe3+ and one Mn2+ atoms. CO molecule was found to strongly This may be associated with the fact that the existence of Mn atoms on
interact with this surface with C-down orientation. The stable config- the top layer lowers the surface activity.
urations with corresponding adsorption energies and structural para- For configuration 2A, CO binding on the Fe5c′ top is still the
meters are given in Fig. 4. The stability of surface complex follows the strongest adsorption structure. The corresponding adsorption energy is
order of 1A > 1B > 1C. −79.21 kJ/mol, and the equilibrium distance of a newly formed CeFe
In configuration 1A, CO adsorbs at the octahedral Fe5c site to form a bond is 1.734 Å. Moreover, the CeO bond distance of CO is lengthened
CeFe chemical bond with a distance of 1.761 Å. The CeO bond length to 1.175 Å.
is elongated to 1.169 Å from 1.153 Å in gas-phase CO. This configura- Configuration 2B indicates that the tetrahedral Mn2c atom is also
tion has the highest adsorption energy of −104.48 kJ/mol, suggesting active for CO adsorption with an adsorption energy of −63.50 kJ/mol.
that octahedral Fe5c site has the strongest interaction with CO. The newly formed CeMn bond length is 1.985 Å, and the CeO bond
For 1B, the C atom of CO interacts with Fe5c and O3c1 atoms to form distance in CO is elongated to 1.167 Å. However, the existence of sur-
CeFe and CeO bonds with the bond lengths are 2.021 Å and 1.273 Å, face Mn atoms blocks some active O sites preventing the formation of
respectively. Meanwhile, the CeO bond length in CO is stretched to CO2 complex, which is undesirable for CO oxidation by lattice O.
1.210 Å. The interaction between CO and O3c1 site results in the In configuration 2C, CO molecule adsorbs on the bridge site of Fe5c′
breakage of two FeeO bonds (marked by dash lines in 1B) and the and O3c2′ to generate CeFe and CeO bonds with corresponding bond
formation of a new CeO bond generates a surface CO2 complex. The distances are 1.964 Å and 1.331 Å, respectively. The bond length of CO
adsorption energy of this interaction system is −95.44 kJ/mol, in- is stretched to 1.228 Å. Compared with configuration 1C, the adsorp-
dicating that O3c1 site is also active for CO adsorption. This config- tion energy for this configuration decreases to −52.73 kJ/mol.
uration is very important and necessary for some kinds of reaction
process such as CO oxidation, Fischer-Tropsch synthesis, water gas
3.2.3. Electronic interaction between CO and surface
shift, and so forth.
The density of states (DOS) of a system describes the number of
Configuration 1C demonstrates the equilibrium structure describing
states at each energy level that are available to be occupied by electrons
an interaction between CO and O3c2 site. The adsorption energy is
[51–53]. To elucidate CO bonding nature at MnFe2O4(1 0 0) surface,
−66.87 kJ/mol, which reveals that the interaction between CO and
two representative partial densities of states (PDOS) for CO adsorption
O3c2 site is relatively weak. The different CO adsorption behaviors at
at the Fe5c site and the bridge site of Fe5c and O5c are provided, as
O3c1 and O3c2 sites may be due to the reason that the O3c2 coordinated
shown in Fig. 6.
to Mn2+ is hard to be abstracted.
For comparison, the DOS of free CO and CO2 molecules are also
provided, as shown in Fig. 6a−d. The electronic states of the CO related
3.2.2. CO adsorption on Mn-terminated surface to the primary 4σ, 1π, 5σ and 2π∗ orbitals are located at about −5.0,
As illustrated in Fig. 3c, Mn-terminated surface can be viewed as Mn −2.5, 0 and 7.0 eV. The gap between the highest occupied molecular
adatom deposition on the Fe-terminated surface, causing the occupa- orbital (HOMO, 5σ) and the lowest unoccupied molecular orbital
tion of the active O3c1 site (named as O4c in this surface). Consequently, (LUMO, 2π∗) in CO is about 7 eV, which is consistent with the experi-
the coordinately unsaturated 5-fold Fe site (Fe5c′), 2-fold Mn site (Mn2c) mental value [54]. Compared the DOS of free CO with the DOS of C and
and 3-fold O site (O3c2′), as well as the coordinately saturated 4-fold O O atoms, it shows that the components of the 5σ and 2π∗ orbitals are
site (O4c) are exposed on this surface. After CO adsorption, three stable mainly from the C atom orbitals. This can explain why the CO is ad-
configurations are obtained. The corresponding adsorption energies sorbed on this surface with the C-down orientation. Moreover, the DOS
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F. Liu et al. Fuel 230 (2018) 410–417
10
8 (a) 1 2 *
Free CO
6 3 4
4
5
2
0
6 (b) DOS of C in free CO
4
2
Density of states (electrons/eV)
0
6 (c) DOS of O in free CO
4
2
0
12 (d) 3 2
9 Free CO2 u 1 g u
6
1 u
3
0
8
(e) Adsorbed CO 1
6
4 2 *
4 Fe5c - 3d 5
2
0
6
(f) 3 O5c - s
Adsorbed CO 1 u 1
4 u g 2 u O5c - p
Fe5c - 3d
2 CO2 Complex
0
-20 -15 -10 -5 0 5 10
Energy (eV)
Fig. 6. Total DOS of the free CO (a), DOS of the C atom in free CO (b), DOS of the O atom in free CO (c), total DOS of the free CO2 (d), as well as PDOS of the CO
adsorbed at Fe5c site (e) and at the bridge site of Fe5c and O3c1 (f). The vertical dash lines indicate the Fermi level at 0 eV.
of free CO2 evidently shows the positions of three HOMOs 1πu, 3σu, and 3.3. CO oxidation mechanism by lattice oxygen
1πg, and the LUMO 2πu.
Fig. 6e reveals the PDOS for CO adsorption at the Fe5c site. As On both surfaces, octahedral Fe3+ atoms serve as active centers,
compared with free CO, all the energy of the electronic states of ad- from where CO can react with the coordinately unsaturated bridging O
sorbed CO shifts toward lower energy level, suggesting a stable ad- atom to form a surface CO2 complex, such as 1B, 1C and 2C. It is shown
sorption. The 5σ orbitals shift downward and merge into 1π orbitals. in other studies that the CO2 complex is a crucial intermediate (IM) to
Moreover, CO 2π∗ splits into two orbitals, and the orbitals below the CO2 by combining the CO and lattice O [48,56,57]. Herein, the for-
Fermi level have a stronger hybridization with 3d states of Fe than the mation of CO2 over spinel MnFe2O4(1 0 0) is proposed based on the
orbitals above the Fermi level. The 2π∗ orbitals become almost empty, above discussion. The reaction pathways and energy profiles of CO
which indicates that the 3d states of Fe atom will not donate electrons oxidation over Fe- and Mn-terminated surfaces are schematically illu-
back to the 2π∗. This electron interaction system is consistent with Hu strated in Figs. 7 and 8, respectively. The free CO molecule and
et al.’s orbital mixing model [55]. MnFe2O4 surface are regarded as the initial state (IS). The optimized
Fig. 6f presents the PDOS of CO adsorption at the bridge site of Fe5c CO2 molecule and corresponding O-defective surface is accepted as the
and O5c. The 2π∗ orbitals of CO also splits into two orbitals. On the final state (FS).
contrary, the orbitals above the Fermi level have a stronger hy- As shown in Fig. 7, there are two pathways for CO oxidation over
bridization with Fe 3d states than that below the Fermi level. This Fe-terminated surface due to the difference in oxygen activity. Each
bonding mode is less stable than the that CO on Fe5c site. Hence, the pathway includes three elementary reactions: CO adsorption, CO dif-
bond distance of CeFe in this configuration is longer than that in fusion and CO2 desorption. CO chemisorbs at atop Fe5c site is the first
configuration 1A. Moreover, the adsorbed CO orbitals hybridize with step (IS → 1A) for both pathways, and this step is exothermic by
O5c 2p in the range from −9 to 3 eV, generating a new energy level 104.48 kJ/mol.
corresponding to the CO2 1πg at approximately −3 eV. In Path1, the adsorbed CO then glides to the neighboring O3c1 atom
The electronic interaction analysis shows that there is a chemical through TS1 to form a CO2 complex (second step: 1A → TS1 → 1B), and
binding of CO molecule to the MnFe2O4(1 0 0) surface, which agrees the desorption of CO2 is the third step (1B → TS2 → FS1). The second
well with above discussion. Dong et al. [56] studied the activity of α- step is an endothermic reaction with an activation energy of 90.19 kJ/
Fe2O3 by DFT calculations, they found that CO could only adsorb atop mol and a reaction heat of 9.04 kJ/mol. Meanwhile, the CeFe bond
Fe site on the low-index (0001) surface with an adsorption energy of length is elongated from 1.761 Å in 1A to 1.843 Å in TS1 (see Fig. 7).
51.4 kJ/mol. Therefore, the low-index MnFe2O4 surface exhibits higher CO2 desorption through TS2 shows a rather low activation energy of
activity than the low-index α-Fe2O3 surface. 13.21 kJ/mol, implying that this step is kinetically favorable. This
process is exothermic process with the energy of 37.11 kJ/mol. In TS2,
the CeFe distance is further lengthened to 2.654 Å, and newly
414
F. Liu et al. Fuel 230 (2018) 410–417
Fig. 7. The reaction pathways and energy profiles for CO oxidation over the Fe-terminated surface. The bond lengths are in Å.
generated CO2 molecule breaks away from the surface. A gaseous CO2 goes through three steps: CO adsorption (IS → 2A), CO diffusion (2A →
and an oxygen-defect Fe-terminated surface are finally obtained in FS1. TS1′ → 2C) and CO2 desorption (2C → TS2′ → FS2). CO adsorption is
The entire CO oxidation process via this pathway is strongly exo- the first step, and this process is exothermic by 79.21 kJ/mol. The
thermic, and the reaction between the adsorbed CO and surface O3c1 second step through TS1′ is an endothermic process which presents a
atom through TS1 is identified to be the rate-determining step. relatively higher activation energy of 107.76 kJ/mol. The CO2 deso-
In Path2, the formation of surface CO2 complex through the reaction rption requires the activation energy of 120.61 kJ/mol. It is obvious
between the adsorbed CO and neighboring O3c2 atom is the second step that the activation energy of CO2 desorption is higher than that of CO
(1A → TS3 → 1C), and CO2 desorption is the third step (1C → TS4 → diffusion. Therefore, CO2 desorption is identified as the rate-limiting
FS2). The second step takes place through a similar TS (TS3) in Path1 step.
(TS1), which is also an endothermic process with the activation energy Despite each pathway for CO oxidation on both surfaces includes
of 90.99 kJ/mol and an increased reaction energy of 37.61 kJ/mol. In CO adsorption, CO diffusion and CO2 desorption, the energies vary
TS3, the bond length of CeFe is elongated from 1.761 Å in 1C to differently. It can be seen that CO oxidation on Mn-terminated surface
1.809 Å. However, the CO2 desorption through TS4 in third step is an is more energetically demanding as compared with on Fe-terminated
endothermic process with an activation energy of 84.65 kJ/mol and a surface. There are two major reasons for this distinction. The first is
reaction heat of 22.18 kJ/mol. The CeFe distance in TS4 is elongated to ascribed to the different reactivity of surface O (Path1 vs Path2). The
2.654 Å resulting in the breakaway of CO2 molecule. The entire reaction second is due to the steric hindrance of Mn atoms on Mn-terminated
process via this pathway is visibly less exothermic, and the CO diffusion surface (Path2 vs Path3): i) Mn atoms occupy a part of O sites which are
step is also regarded as the rate-determining step. active on the Fe-terminated surface. Thus, the appearance of Mn atomic
As shown in Fig. 8, CO oxidation on the Mn-terminated surface also layer on the top surface results in a decrease of oxygen transport
Fig. 8. The reaction pathways and energy profiles for CO oxidation over the Mn-terminated surface. The bond lengths are in Å.
415
F. Liu et al. Fuel 230 (2018) 410–417
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