System Manual X3 Inline Screen and Stencil Printer

X3 Inline screen and stencil printer
System Manual
11.10.06
EKRA Automatisierungssysteme GmbH
Zeppelinstrasse 16
D-74357 Bönnigheim
Subject to change without notice -

No part of this manual may be reproduced,
duplicated or translated.
In this manual, usually no
mention is made of
any existing patents, utility model rights
or trademark rights applicable to any products.
The absence of such mention gives
no grounds to assume that no
proprietary rights are attached to such products.
© EuroDok GmbH
Benzstr. 2a
64646 Heppenheim
Table of contents
1 Introduction .......................................................................................... 1-1
1.1 General ................................................................................................. 1-1

1.2 Safety and accident prevention ............................................................. 1-1
1.3 Structure of the user’s manual .............................................................. 1-2
1.4 Symbols ................................................................................................ 1-3
1.5 Terminology .......................................................................................... 1-3
1.6 Notation ................................................................................................. 1-4
1.7 Taking delivery of the machine ............................................................. 1-4
1.8 Transport, commissioning, repairs ........................................................ 1-5
1.8.1 Transport................................................................................................ 1-5
1.8.2 Commissioning....................................................................................... 1-5
1.8.3 Repair / modification .............................................................................. 1-6
1.9 Basic safety instructions ........................................................................ 1-7
1.9.1 Observing the information in the user’s manual ..................................... 1-7
1.9.2 Obligations of the owner ........................................................................ 1-7
1.9.3 Obligations of all personnel .................................................................... 1-7
1.9.4 Possible hazards when operating the machine...................................... 1-8
1.9.5 Proper use.............................................................................................. 1-8
1.10 Warranty and liability ............................................................................. 1-9
1.11 Safety regulations ............................................................................... 1-10
1.11.1 Organisational measures ..................................................................... 1-10
1.11.2 Covers.................................................................................................. 1-10
1.12 Informal safety measures .................................................................... 1-10
1.12.1 Training of personnel ........................................................................... 1-10
1.12.2 Machine control .................................................................................... 1-11
1.12.3 Safety measures under normal operating conditions ........................... 1-11
1.13 Electrical hazards ................................................................................ 1-11
1.14 Maintenance and repair, troubleshooting ............................................ 1-11
1.15 Structural modifications to the machine .............................................. 1-11
1.16 Cleaning the machine and disposal .................................................... 1-12
1.17 First aid ............................................................................................... 1-12
2 Safety / Hazards ................................................................................... 2-1
2.1 Safety precautions ................................................................................ 2-1

2.2 Safety devices ....................................................................................... 2-2
2.2.1 Main switch ............................................................................................ 2-2
2.2.2 Signal beacon ........................................................................................ 2-3
2.2.3 Emergency-Off button ............................................................................ 2-3
2.2.4 Front cover ............................................................................................. 2-3
2.2.5 Checking the protection devices ............................................................ 2-4
2.3 Hazards ................................................................................................. 2-5
2.4 Other hazards ....................................................................................... 2-6
© EuroDokX3_eIVZ.fm X3 Inline automatic screen printer

Druck 11.10.06 System Manual
Table of contents
3 Machine description ............................................................................ 3-1
3.1 General remarks ................................................................................... 3-1

3.2 Description of the individual components of the printing machine ........ 3-2
3.3 Front of the machine ............................................................................ 3-2
3.4 Upper section ....................................................................................... 3-3
3.4.1 Squeegee unit ........................................................................................ 3-4
3.4.2 Screen accommodation ......................................................................... 3-6
3.5 Cleaning unit (optional) ......................................................................... 3-7
3.5.1 Drive unit ................................................................................................ 3-7
3.5.2 Cleaning wiper ....................................................................................... 3-8
3.6 Vision system ........................................................................................ 3-9
3.6.1 Y-axis ..................................................................................................... 3-9
3.6.2 X-axis ................................................................................................... 3-10
3.7 Transport system ................................................................................ 3-11
3.7.1 Table adjustment X1-, Y1- and Y2-axis .............................................. 3-12
3.7.2 PCB-Fixing ........................................................................................... 3-13
3.8 Lifting unit ............................................................................................ 3-14
3.9 Electric ................................................................................................ 3-15
3.10 Pneumatic ........................................................................................... 3-16
3.11 User interface ...................................................................................... 3-17
3.11.1 Keypad ................................................................................................. 3-17
3.11.2 Monitor ................................................................................................. 3-18
3.11.3 Foot switch ........................................................................................... 3-18
3.12 Technical data screen and stencil printer X3 ...................................... 3-19
3.12.1 Installation requirements ...................................................................... 3-19
3.12.2 Squeegee ............................................................................................ 3-19
3.12.3 Printing parameters ............................................................................. 3-19
3.12.4 Printing material ................................................................................... 3-20
3.12.5 Transport.............................................................................................. 3-20
3.12.6 Process ................................................................................................ 3-20
3.12.7 Machine control .................................................................................... 3-20
3.13 Space requirements ............................................................................ 3-22
4 Switching On and Off........................................................................... 4-1
4.1 Switching on the X3 printer ................................................................... 4-1

4.2 Switching off the X3 printer ................................................................... 4-4
4.3 Disconnection in the event of danger .................................................... 4-4
4.4 Restart after an Emergency-Off ............................................................ 4-5
5 Operating .............................................................................................. 5-1
5.1 Overview of the main menu .................................................................. 5-1

5.2 Activating/deactivating functions ........................................................... 5-2
II

Table of contents
5.3 Editing parameter values and default settings ...................................... 5-2

5.4 Function window .................................................................................. 5-2
5.4.1 Screen mounting... ................................................................................. 5-4
5.4.2 Fiducials (Camera parameter) ............................................................... 5-5
5.4.3 Inspection............................................................................................... 5-6
5.4.4 File menu ............................................................................................... 5-6
5.4.5 Printing parameter window .................................................................... 5-8
6 Machine configuration ......................................................................... 6-1
6.1 Entering a printing programme .............................................................. 6-1

6.2 Inserting/removing the printing screen ................................................ 6-10
6.3 Configure stencil or screen ................................................................. 6-10
6.4 Snap off setting ................................................................................... 6-11
6.5 Assemble squeegees .......................................................................... 6-11
6.6 Configuring the squeegee path ........................................................... 6-12
6.7 Adjusting the flexible squeegee accommodation ................................ 6-13
6.7.1 Adjusting the swinging movement........................................................ 6-14
6.7.2 Stopping the squeegees from swinging ............................................... 6-14
6.8 Adjust squeegee pressure .................................................................. 6-14
6.9 Adjusting the squeegee downstop ...................................................... 6-15
6.10 Adjusting the squeegee speed ............................................................ 6-16
6.11 Filling in paste and conducting a trial run ............................................ 6-16
7 Machine Maintenance .......................................................................... 7-1
7.1 Toothed belt tension clamping table .................................................... 7-1

7.2 Maintenance schedule .......................................................................... 7-3
7.3 Cleaning the machine .......................................................................... 7-5
7.4 PC ......................................................................................................... 7-7
7.5 Squeegee unit ....................................................................................... 7-8
7.6 Squeegee drive unit .............................................................................. 7-9
7.6.1 Check the toothed belt tension of the squeegee engine ........................ 7-9
7.6.2 Checking the toothed belt tensioning of the squeegee drive ............... 7-10
7.6.3 Adjusting the tension of the squeegee drive toothed belt .................... 7-10
7.6.4 Cleaning and lubricating the squeegee guiding elements.................... 7-11
7.7 Screen accommodation ...................................................................... 7-12
7.7.1 Cleaning the stencil.............................................................................. 7-13
7.7.2 Cleaning the screen ............................................................................ 7-13
7.8 Cleaning unit drive (optional) .............................................................. 7-14
7.8.1 Checking the toothed belt tensioning of the cleaning unit .................... 7-14
7.8.2 Adjusting the tension of the cleaning drive toothed belt ....................... 7-15
7.8.3 Cleaning and lubricating the squeegee guiding elements.................... 7-15
7.9 Camera unit drive Y-Axis .................................................................... 7-16
III

Table of contents
7.9.1 Checking the toothed belt tensioning of camera unit drive Y-Axis ....... 7-16
7.9.2 Adjusting the tension of the camera unit drive Y-Axis ......................... 7-17
7.9.3 Cleaning and lubricating the camera guiding Y-Axis elements ............ 7-17
7.10 Camera unit drive X-Axis .................................................................... 7-18
7.10.1 Checking the toothed belt tensioning of Camera unit drive X-Axis ...... 7-18
7.10.2 Adjusting the tension of the camera unit drive X-Axis .......................... 7-19
7.10.3 Cleaning and lubricating the camera guiding X-Axis elements ............ 7-19
7.11 PCB Transport .................................................................................... 7-20
7.12 Table adjustment X1, Y1 and Y2 ....................................................... 7-21
7.13 Lifting unit ............................................................................................ 7-22
7.13.1 Check the gear belt tension at the lifting station .................................. 7-22
7.13.2 Tightening the toothed belt of the lifting station.................................... 7-23
7.14 Pneumatic service unit ........................................................................ 7-23
7.14.1 Check Pneumatic ................................................................................. 7-24
8 Electrical / Pneumatic / Spare parts / Troubleshooting .................... 8-1
8.1 Electrical Equipment ............................................................................. 8-1

8.1.1 Front of the machine X3 ........................................................................ 8-1
8.1.2 Electronics.............................................................................................. 8-2
8.1.3 Lifting unit ............................................................................................... 8-3
8.1.4 Cleaning system (optional)..................................................................... 8-4
8.1.5 Vision system ......................................................................................... 8-6
8.1.6 Transport system ................................................................................... 8-8
8.1.7 Table adjustment X1, Y1 and Y2 .......................................................... 8-9
8.1.8 Squeegee drive unit ............................................................................. 8-10
8.1.9 Screen accommodation ....................................................................... 8-11
8.2 Pneumatic Equipment ......................................................................... 8-12
8.2.1 Pneumatic control ................................................................................ 8-12
8.3 Spare parts list .................................................................................... 8-13
8.4 Interface definition SMEMA ................................................................. 8-18
8.4.1 Pin-Allocation ....................................................................................... 8-18
8.4.2 Interface definition SIEMENS............................................................... 8-18
8.5 Troubleshooting .................................................................................. 8-20
8.5.1 Check list.............................................................................................. 8-20
8.5.2 Machine Self Diagnostic Message ...................................................... 8-23
8.6 Electrical diagrams / pneumatic diagrams .......................................... 8-24
9 Drawings and parts lists X3 ................................................................ 9-1
10 Additional Documentation ................................................................ 10-1
Declaration of Trained Personnel
IV

Chapter 1 Introduction
1 Introduction
1.1 General
This manual is included in the delivery of the X3 in-line screen-printing
and stencil-printing machine.
It explains the function of the printer, provides information concerning
possible hazards during operation, contains detailed information con-
cerning the correct use of the machine and describes the necessary
maintenance and troubleshooting measures.
Before commissioning the machine, you should read the user’s manual
thoroughly even if you have attended a training course explaining how to
operate the machine.
Sign the last page to verify that you have fully read and understood the
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user’s manual. The owner of the machine is only permitted to authorise

personnel who satisfy this requirement to operate and maintain the ma-
chine.
1.2 Safety and accident prevention

X3 screen and stencil printer incorporate the very latest technology and
are totally reliable. Nevertheless, a number of rules which will protect the
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machine and reduce the risk of injury must be observed.

EuroDok GmbH
Benzstraße 2a
Note:
It is particularly important to observe the >basic safety instructions<
Chapter 2 >Safety, Hazards<!
1-1
© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

1.3 Structure of the user’s manual

This user’s manual has 10 chapters.
Chapter 1 Introduction provides general information concerning the us-

er’s manual and describes the steps to be taken when taking delivery of
the machine. It also contains information concerning transport, commis-
sioning and possible repairs. It deals with the basic safety instructions as
well as general safety measures and the associated regulations.
Chapter 2 Safety, Hazards describes general rules with respect to the

machine and possible hazards as well as the appropriate measures to be
taken to prevent injuries.
Chapter 3 Machine description describes the main components of the

machine and provides an overview of the options and their function (ap-
plication).
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Chapter 4 Switching On and Off explains how to switch on / switch off

and start the X3 printer.
Chapter 5 Operation explains how to operate the X3 printing machine.
Chapter 6 Configuration explains how to configure the machine.

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Chapter 7 Maintenance contains the maintenance plan and mainte-

nance instructions. It also explains the different error messages and pro-
vides troubleshooting advice.
Chapter 8 Electric/Pneumatic / Spare parts / Troubleshooting pro-

vides an overview of the machine's individual electric and pneumatic ag-
gregates and components.
It also explains the different error messages and provides troubleshooting
advice.
Chapter 9 Drawings and Parts Lists contains the drawings and parts
lists for the printer components.
Chapter 10 contains additional supplier‘s documentation.
1-2

1.4 Symbols
Symbols are used to present the information contained in the user’s man-
ual in a simple and clearly organised manner:
• indicates a list of points
indicates steps to be taken
⇒ indicates the result of an action
Note:
This symbol identifies texts which contain operating notes and useful
information for optimum handling and usage of the device.
Warning:
This symbol identifies critical points which may cause damage to the
device, faulty operation or incorrect production.
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DANGER:
This symbol indicates hazards which are potentially fatal, may be detri-
mental to health or may cause serious injury.
The potential hazards are explained in Chapter 2 >Safety, Hazards<.

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1.5 Terminology
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The following terms and abbreviations are used in the user’s manual:
Print material - Parts that are to be printed.
Printing medium - Paste, solder, silicone or other materials which are

applied to the part to be printed.
Coating, flooding - Application of the printing medium to the stencil be-

fore the actual printing process.
PCB - The abbreviation PCB used in the manual stands for printed circuit
board.
Substrate - Substrates can also be used as print materials instead of

printed circuit boards. You will see this term used in some chapters.
1-3

1.6 Notation
CAPITALS indicate commands, instructions/functions and button/key la-
belling.
Italics are used for the requirements necessary for an action.
1.7 Taking delivery of the machine
Note:
Follow the shipping instructions on the crates!
If the crates have to be opened for inspection by customs officials, always

try to arrange for this inspection to be carried out at storage facilities on
your company’s premises. The packaging will most likely be destroyed
during the customs inspection and the device will then be exposed to air
humidity from the surrounding environment.
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The entire shipment must be stored in a dry and (where possible and
necessary) heated room. The shipment must never be stored outdoors.
Protection against rain or intensive sunlight must also be provided.
When taking delivery of the machine, unload the crates and check that no
components are missing.
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1-4

1.8 Transport, commissioning, repairs
1.8.1 Transport
Note:
The packaging material weighs app. 550 kg.
Please establish the centre of gravity and make your internal arrange-
ments accordingly.
The device may only be lifted using suitable lifting gear (fork-lift truck /
low-lift platform truck).
Warning:
Please establish the centre of gravity.
Use a forklift truck to lift the semi-automatic printing machine by driving

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the fork under the front of the supporting framework.
1.8.2 Commissioning
The machine will be commissioned at the operating site. Unpack the ma-
chine and connect it.
Use the adjustable feet to ensure that the machine is in a horizontal posi-
tion.
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1-5

1.8.3 Repair / modification

If your company has its own service department, repair work can be car-
ried out by your personnel, provided that they have received appropriate,
official training from EKRA.
EKRA must be notified of any repair work carried out by the owner during
the warranty period.
If problems or faults occur which you cannot rectify yourself and which
are not described in this user’s manual, please contact the EKRA Service
Hotline.
Telephone: ++49 (0)7143 8844-0 Switchboard

++49 (0)7143 8844-72 Service
Telefax: ++49 (0) 7143 88 44-25 Sales Dept.
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Telefax: ++49 (0) 7143 88 44-29 Service Dept.

Email Service@ekra.com
Email: Spares@ekra.com
Please make a note of the following details before calling Ekra:
Type of machine:
Number of machine:
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Year of manufacture:
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1-6

1.9 Basic safety instructions
1.9.1 Observing the information in the user’s manual

Familiarity with the basic safety instructions and safety regulations is es-
sential in ensuring that this machine is used according to the relevant
safety requirements and that no faults are encountered during operation.
This user’s manual contains the most important information to ensure
that the machine is operated in compliance with the relevant safety re-
quirements.
The user’s manual, especially the safety instructions, must be observed
by all persons who use the machine.
Furthermore, the accident prevention rules and regulations applicable for
the installation location must also be observed.
1.9.2 Obligations of the owner

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The owner must ensure that the machine is operated only by personnel
• who are familiar with the basic occupational safety and accident pre-
vention regulations and trained to use the machine,
• who have read and understood the chapter on safety and the warn-
ings in this user’s manual and have verified this by signing the last
page (see Appendix).
Inspections must be performed at regular intervals to ensure that the per-
sonnel are working in compliance with the relevant safety requirements.
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1.9.3 Obligations of all personnel

All personnel who are authorised to operate the machine are obliged
• to observe the basic occupational safety and accident prevention reg-
ulations,
• to read the chapter on safety and the warnings in this user’s manual
and to verify that they have understood the content by signing the last
page.
1-7

1.9.4 Possible hazards when operating the machine

The X3 printer incorporates the very latest technology and is built to com-
ply with the recognised safety regulations.
Nevertheless, hazards which may cause injury to the user or third parties
and result in damage to the machine or other material assets may still ex-
ist when the machine is being used.
The machine should only be used:

• for its intended purpose,
• if it is in perfect working order.
Faults, which may have a detrimental effect on safety, must be rectified
immediately.
Until these disruptions have been addressed and resolved, the machine
must be labelled accordingly and secured against being restarted.
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1.9.5 Proper use

The X3 screen-printing machine has been designed to print printable
SMT technology materials (solder paste, SMD adhesives).
It is also possible to use printing media for hybrids and solar cells.
• Any other use deviating from the machine’s intended purpose is con-
sidered to be incorrect.
• EKRA Automatisierungssysteme GmbH shall refuse all liability for
any damage resulting from incorrect use.
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• Proper use also means that:

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• all information in the user’s manual must be complied with

• and the inspection and maintenance intervals must be observed.
1-8

1.10 Warranty and liability

On principle, the legal provisions and the provisions of the VDMA
(German Engineering Federation) are valid for sale, supply and warranty.
If there are individual agreements made, they are antecedent.
Only EKRA Automatisierungssysteme GmbH is permitted to issue prom-
ises of warranty.
If defects or damage are repaired by the customer or by a third party with-
out the prior agreement of EKRA Automatisierungssysteme GmbH, the
latter shall refuse all liability for consequential damage and cannot ac-
knowledge any further warranty claims.
Warranty and liability claims for injury and damage shall be excluded if
they are due to one or more of the following:
• Incorrect use of the machine.
• Incorrect assembly, commissioning, operation and maintenance of
the machine.
• Operation of the machine with faulty safety devices, or incorrectly
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attached or non-functional safety and protective devices.

• Failure to observe the information in the user’s manual concerning
transport, storage, assembly, commissioning, operation, mainte-
nance and set-up of the machine.
• Arbitrary modifications to the construction of the machine.
• Arbitrary modification of programs which affect machine control.
• Insufficient monitoring of device components which are subject to
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wear.
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• Incorrectly performed repairs.

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• Severe damage caused by foreign bodies and force majeure.
1-9

1.11 Safety regulations

It is imperative that all operating personnel and, where applicable, service
personnel observe these sections.
1.11.1 Organisational measures

All fitted safety devices must be inspected regularly.
1.11.2 Covers
Do not operate the printer when the covers have been removed.
DANGER:
The operator must not disable any of the safety devices.
The printer must never be operated without the enclosures.
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Warning:
All of the safety devices must be fitted properly and function correctly
before the machine or system is started.
Safety devices may only be removed:

• if the machine is at rest and service work is to be carried out and
• if measures have been taken to ensure that the machine cannot be
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started inadvertently.
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1.12 Informal safety measures

• The user’s manual must always be kept in the immediate vicinity of
the machine.
• In addition to the user’s manual, the generally applicable and local
accident prevention and environmental protection regulations must
also be made available and observed.
• All safety instructions and warnings on the machine must be kept in a
legible state.
1.12.1 Training of personnel

• Only trained and instructed personnel are permitted to operate the
machine.
• Responsibilities for assembly, commissioning, operation, set-up,
maintenance and repair must be designated and assigned accord-
ingly.
• Trainee personnel are only permitted to operate the machine under
supervision of an experienced person.
1-10

1.12.2 Machine control

• The configuration of the machine control unit must not be changed
under any circumstances.
1.12.3 Safety measures under normal operating conditions

• The machine should only be operated if all of the safety devices are
fully functional.
• Before switching on the machine, ensure that no personnel can be
injured by the machine as it starts.
• The machine must be inspected for visible damage and checked to
ensure that its safety devices are functioning correctly at least once
per shift.
1.13 Electrical hazards

• Work on the electrical power supply should be carried out by trained
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electricians only.
• The electrical equipment of the machine must be checked regularly.
Repair any loose connections and damaged cables immediately.
• The power supply unit must always remain closed.
1.14 Maintenance and repair, troubleshooting

• The intervals specified for the prescribed maintenance and repair
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work must be observed.

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• Before commencing maintenance, inspection and repair work, care

Benzstraße 2a
must be taken to ensure that the machine is de-energised and that

the main switch cannot be switched on again inadvertently.
• A warning sign must be put in place to prevent the machine from
being started by a third party.
• Check loosened screw connections to ensure that they are secure.
• Once the maintenance work has been completed, check to ensure
that the safety devices are fitted and are functioning correctly.
1.15 Structural modifications to the machine

• No modifications should be made and no additional devices attached
to the machine without the prior consent of the manufacturer.
• All modifications require written confirmation from EKRA Automa-
tisierungssysteme GmbH.
• Faulty or damaged device components must be changed immedi-
ately.
• Only genuine spare parts should be used. The design and construc-
tion of components from other manufacturers may not be able to sat-
isfy the stress and safety requirements of the machine.
1-11

1.16 Cleaning the machine and disposal

• Used materials must be handled and disposed of correctly. This par-
ticularly applies to lubricants, adhesives and solder pastes.
• Solder pastes and adhesives which can no longer be used must be
returned to the manufacturer. Lubricants and residues of pastes and
creams must be disposed of as hazardous waste.
• If pastes or adhesives containing solvents are used, the owner of the
X3 printer must ensure that sufficient ventilation is provided. Further-
more, the concentration of vapours containing solvents must be con-
tinually monitored in order to avoid situations which are detrimental to
the health of personnel.
• Cloths soaked in detergent are flammable! Observe the manufac-
turer’s instructions.
• The national guidelines must be observed when disposing of waste
materials.
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1.17 First aid

• If solder paste, adhesive or cream is swallowed, contact a doctor
immediately.
• If materials come into contact with skin, wash the affected area thor-
oughly with soap and water.
• If materials come into contact with eyes, rinse thoroughly with plenty
of water.
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1-12

Chapter 2 Safety / Hazards
2 Safety / Hazards
2.1 Safety precautions
Note:
EKRA recommends that you check all safety devices before using the
X3 printer.
Warning:
Always switch off the voltage supply at the main switch of the X3 printer
before starting repair or maintenance work on the machine.
The printer must not be operated if the safety devices are not functioning
correctly.
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Do not wear any loose-fitting clothing when using the X3 printer.

Before commissioning the X3 printer, check whether there are any tools
or damaged or loose parts which could prevent mechanical movement of
the machine and thus cause damage.
Always wear protective gloves when handling solder paste.
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DANGER:
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Never reach into the semi-automatic printer during the printing process.
In an emergency, press the emergency-stop switch immediately to stop
the X3 printer.
2-1
© EuroDok 02_SICHERHEIT.FM X3 Inline screen and stencil printer

2.2 Safety devices

Familiarise yourself with the X3 printer and the safety devices before
beginning work.
1 2 3 4
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Fig. 2-1 Safety devices
[1] Main switch [3] Signal beacon

[2] Front cover [4] Emergency-Off button
2.2.1 Main switch

The main switch is located at the front of the machine's left hand side.
The main switch disconnects all terminals of the machine from the power
supply.
2-2

2.2.2 Signal beacon

The signal beacon is mounted above the X3 printer so that it is clearly
visible from any location.
Fig. 2-2 Signal beacon
[1] Red lamp: Fault/hazard [3] Green lamp:

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[2] Orange lamp: automatic mode

manual/jogging mode
2.2.3 Emergency-Off button

The X3 screen-printing machine X3 is equipped with an Emergency-Off
push button, located in the top right hand corner of the front side. Push
this Emergency-Off button only in cases of real danger.
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If the Emergency-Off push button is pushed, the control voltage is

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switched off, and all moveable parts of the machine come to an immedi-
ate halt.
Push the Emergency-Off button only in the event of danger. You must un-
lock the Emergency-Off push button before restarting the machine.
Unlock the Emergency-Off push button by pulling it out.
2.2.4 Front cover

One safety switch each is located at the front and back covers.
The safety switch is monitored by the software. The covers must be
closed for the printer to function properly.
When the covers are opened during a print run, the Emergency-Off func-
tion is automatically triggered.
2-3

2.2.5 Checking the protection devices

• Covers
Start the machine with the covers open.
⇒ The X3 screen-printing machine must not start.
Open the covers during a print run.
⇒ The Emergency-Off function must be automatically triggered.
• Emergency-Off button
Start the machine while the Emergency-Off button is pushed down.
⇒ The X3 screen-printing machine must not start.
Push the Emergency-Off button during a print run.
⇒ The Emergency-Off function must be activated.
⇒ The X3 screen-printing machine stops.
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2-4

2.3 Hazards
It is important to observe the >Basic Safety Instructions< in Chapter 1.
There is no risk of injury for operating personnel provided that the ma-
chine is operated correctly.
Operating personnel should be aware of the following hazards:
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Fig. 2-3 Hazard
DANGER: Electric voltage

Unskilled people who perform any type of work at the electric system
endanger their lives.
Countermeasures:
Any type of work at the electric / electronic system must be performed by
properly qualified electricians only.
2-5

DANGER: Injury risk

Steel squeegees have particularly sharp edges. People who handle and /
or replace these squeegees expose their hands and forearms to an
increased injury risk.
Countermeasures:
Make sure that you observe the correct sequence of installation / disman-
tling steps. Wear protective gloves while handling sharp-edged items.
DANGER: Injury risk:

When the printing table moves, staff who are reaching into the operating
range are subject to injury risks (hands and forearms).
Countermeasures:
Keep out of the machine's operating range unless the machine has been
switched off.
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2.4 Other hazards
DANGER: Toxic fumes

Inhaling flux vapour may cause allergic reactions. Lead on the hands can
enter the body when a person is eating, smoking or drinking, or when the
hands touch mucous membranes.
Preventive measures:
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Do not store solder paste in open containers and do not leave solder
Benzstraße 2a
paste residue in the printer if it is not being used.

Always make sure that sufficient vapour extraction is provided. Do not
touch mucous membranes with contaminated hands.
DANGER: Risks to pregnant women

Solder paste is a tin-lead alloy with a resin-based fluxing agent.
Birth defects are possible if pregnant women come into contact with sol-
der containing lead fail to observe the personal hygiene recommenda-
tions.
Preventive measures:
Where possible, ensure that adequate vapour extraction is provided. Do
not allow vapours to be produced. Do not allow the solder paste to over-
heat in the machine.
Always wash hands before eating, smoking and drinking. Do not allow
solder paste to come into contact with skin. Change contaminated
clothing.
2-6

Chapter 3 Machine description
3 Machine description
3.1 General remarks

The X3 screen-printing and stencil-printing machine features a welded
steel frame and processes conductor pastes (precious metal pastes), re-
sistor pastes, dielectrics, silicones, conductive adhesives, paints and pro-
tective covers in any degree of accuracy and quality as may be required
for the production of high-value film circuits such as hybrids, multilayers,
LCDs, components, chip carriers, solar cells and any element of SMD
technology.
The X3 in-line screen-printing and stencil-printing machines are operated

with a keyboard.
Stencil frames in sizes between 300 x 300 mm and 736 x 736 mm can be
accommodated directly (without an adapter) and fixed pneumatically in
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the upper frame of the machine.
The printing table is equipped with an automatic fine-adjustment function

in three dimensions (X, Y and Theta). The camera system provides the
positional data for the alignment of board and stencil.
You can pre-select different printing procedures at the computer and save
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them in the printing programme.

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The boards are kept in their designated printing positions with the help of
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holding-down ledges, side clamping or vacuum nests.
The X3 screen-printing machine has two mutually independent, pneumat-

ically driven squeegee heads with continuously controlled squeegee
pressure.
The optional cleaning unit ensures printing results of consistently high

quality.
Delivery includes 1 set of metal squeegees and 3 supporting rails.
3-1
© EuroDok 03_SYSTEM.FM X3 Inline screen and stencil printer

3.2 Description of the individual components of the printing machine

The following paragraphs describe the key components of the X3 screen-
printing machine.
3.3 Front of the machine
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Fig. 3-1 Front of the machine X3
[1] Main switch [6] Printing area

[2] Front cover [7] Monitor
[3] Cleaning [8] Keypad
[4] Cover bracket [9] Emergency-Off button
[5] Signal beacon [10] Start button
The electric and pneumatic systems are accommodated at the back in

the covered electric cabinet alongside the machine control unit. The door
of the electric control cabinet can be locked. The pneumatic system is lo-
cated behind the electronics.
The covers can be delivered in an ESD version (optional).
3-2

3.4 Upper section
1 2 2 1 3 1 4 5
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Fig. 3-2 Upper section X3

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[1] Squeegee drive unit (without [3] Stepper motor cleaning

squeegee head) [4] Stepper motor squeegee unit
[2] Stencil guidance and clamping [5] Stepper motor camera
The upper part features the following elements:

• Squeegee drive unit
• Stencil guidance
• Camera unit
• Cleaning unit (optional)
3-3

3.4.1 Squeegee unit
Squeegee drive unit
1 2 3 4 5 6 7 8 9 10 11 12
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Fig. 3-3 Squeegee drive unit
[1] Elbow with crown gear, front left [8] Linear carriage right for the fas-
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[2] Gear belt tening of the squeegee crossbar

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[9] Squeegee drive motor

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[3] Linear guidance

[4] Linear carriage left for the fas- [10] Holding-down device for the
tening of the squeegee crossbar squeegee engine drive
[5] Elbow with crown gear, right at [11] Gear belt transmission - from the
the front squeegee drive engine to the
[6] Pillow block bearing, crown gear drive shaft
at the back on the left [12] Pillow block bearing, crown gear
[7] Drive shaft at the back on the right
The squeegee motor powers the drive shaft, using a gear belt and
toothed lock washers. This drive shaft in turn drives the two gear belts on
the left and right (via toothed lock washers).
The squeegee crossbar has been fastened by linear rails to the gear belt.
The squeegee head (not shown) has been fastened to the front squee-
gee and the back squeegee in the middle of the squeegee crossbar.
The squeegee travel is entered into the programme, and the control oper-
ates the drive engine.
3-4

Squeegee head with Traverse
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Fig. 3-4 Squeegee unit

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[1] Traverse [6] Adjusting screw, downstop at the

Benzstraße 2a
[2] Rear Squeegee front (not shown)

[3] Frame, Rear Squeegee [7] Compact cylinder, (stroke
[4] Compact cylinder (stroke: 60 20 mm)
mm) [8] Axial pin-bearing
[5] Adjusting screw, downstop at the [9] Front Squeegee
back (not shown)
The squeegee gear consists of the squeegee crossbar and the squeegee
head.
The squeegee head with the front squeegee and rear squeegee is fas-
tened at the middle of the squeegee crossbar.
Use the adjustment screw to adjust the downstop. Secure the adjustment
screw by using a locknut inside the squeegee head casing.
3-5

3.4.2 Screen accommodation
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Fig. 3-5 Screen accommodation
[1] Screen accommodation rails [4] Clamping cylinder of the screen

[2] Front guide carriage accommodation frame
[3] Clamping cylinder of the screen [5] Front guiding shaft
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accommodation rail [6] Rear guide carriage

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[7] Rear guiding shaft

Benzstraße 2a
Use the screen-clamping button to fix and release the clamping cylinders
for the screen accommodation rails and the stencil.
Note
The screen accommodation rails can be adjusted by hand as long as they are
not tightened.
3-6

3.5 Cleaning unit (optional)
3.5.1 Drive unit
1 2 3 3 4 5
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Fig. 3-6 Cleaning drive unit
[1] Limit switch front [3] Guide carriage

[2] Gear belt [4] Linear guidance
[5] Stepper motor cleaning
The cleaning unit is located underneath the screen accommodation rails

and powered by an engine and gear belts on the left side. The cleaning
unit is guided by linear rails on both sides.
3-7

3.5.2 Cleaning wiper
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Fig. 3-7 Cleaning wiper

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[1] Dosing pump [6] Impuls generator

[2] Vacuum plenum [7] Suction ledge cylinder
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[3] Cloth humidification [8] Stepper motor cloth transport

[4] Unwinding [9] Locking device
[5] Winding [10] Drawer rails
To perform a cleaning operation, the suction ledge presses the cloth

against the bottom surface of the screen.
The cloth drive engine advances the cleaning cloth.
An impuls generator monitors the rotation of the coil.
The cleaning unit is equipped with a dosing pump and a humidification
ledge. The dosing pump applies the cleaning fluid to the cleaning cloth.
The cleaning fluid container is located at the back of the machine.
The operator can programme the cleaning intervals and type of cleaning
operation (wet, suction).
The cleaning unit is equipped with drawer rails and can be pulled out.
Simply push down the locking devices on either side and pull the cleaning
unit out.
3-8

3.6 Vision system
3.6.1 Y-axis
1 2 2 3 4 5
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Fig. 3-8 Visionsystem Y-axis
[1] Linear guidance [4] Gear belt

[2] Guide carriage [5] Stepper motor camera Y-axis
[3] Magnetic belt / position measur-
ing system (not shown)
The camera drive consists of the position measuring system and the step
motor with gear-belt drive. The camera unit is guided by linear rails on ei-
ther side (left and right).
3-9

3.6.2 X-axis
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Fig. 3-9 Visionsystem X-axis
[1] Gear belt cover [5] Magnetic sensor (not shown)

[2] Magnetic belt / position measur- [6] Camera
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ing system (not shown) [7] Vision panel

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[3] Linear guidance [8] Stepper motor X-axis

[4] Sensor PCB-stopper
The camera drive consists of the position measuring system for move-
ments along the X-axis and Y-axis, the step motor with gear-belt drive
and the linear guiding system.
The camera images are processed by the software.
The PCB is stopped at its designated final position by the PCB stopper.
3-10

3.7 Transport system
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Fig. 3-10 Table transport

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[1] Stepper motor [4] Stepper motor (not visible)

[2] Sensor outlet [5] LP-Transport bealt
[3] Transport jaw (fixed) [6] Transport jaw (moveable)
[7] Sensor inlet
The transport system has two transport jaws which run the length of the
transport path. The front transport jaw is fixed and the rear jaw can be
moved by a motor.
The belts are moved by one step motor each per conveyor system chuck
jaw.
Transport of the PCBs is monitored by a sensor at the inlet and outlet
side.
The position at which the PCB is to stop is detected by the PCB stop sen-
sor mounted on the camera unit. The PCB is detected by the sensor,
moved back slightly out of the sensor window and then slowly moved for-
wards to allow fine adjustment. The minimum reverse transport time for
the PCB can be programmed.
3-11

3.7.1 Table adjustment X1-, Y1- and Y2-axis
1 2 3 3 1 7 7
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Fig. 3-11 Table adjustment
[1] Spring rails [4] Stepper motor X-axis

[2] Limit switch left [5] Stepper motor Y1-axis
[3] Adjusting spindle [6] Stepper motor Y2-axis
[7] Limit switch right
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The table is adjusted along the X-axis by a step motor with an adjusting
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spindle and spring rails and along the Y-axis with two step motors, adjust-
ing spindles and spring rails. All three motors combine to realize the The-
ta-rotation. The table moves to place the PCB into the correct position
which has been calculated by the system.
The end switches limit the adjusting range.
3-12

3.7.2 PCB-Fixing
The boards are kept in their designated printing positions with the help of
holding-down ledges, side clamping or (optional) vacuum nests.
Lateral PCB clamping

In the case of lateral PCB clamping, the PCB is aligned against the fixed,
front guide jaw pneumatically by the moving jaw of the transport system.
The lateral PCB clamping is then released and the jaws are lowered. The
PCB is placed on the magnetic bars and is clamped by the moving guide
jaw.
Vacuum printing nest (optional)

An optional vacuum pump can be used to generate the printing nest vac-
uum. The vacuum is controlled by the command PCB CLAMPING.
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3-13

3.8 Lifting unit

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Fig. 3-12 Lifting unit

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[1] Top lifting plate [4] Thread spindle

[2] Bottom lifting plate [5] Gear belt clamping wheel
[3] Guidance [6] Drive engine
[7] Gear belt
The lifting station consists of the top and the bottom lifting plate.
Adjustments are performed by an electric motor with gear belt drive. The
gear belt drives the 4 ball-thread spindles which are moving the printing
table up and down. The lifting table moves up from its basic position to
printing mode and down to conveying mode.
3-14

3.9 Electric
The electric controls are located in the rear section, underneath the cov-
ers in the electric cabinet.
1 1 5 5 4 4 4
2
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6 7 8 9 10
Fig. 3-13 Electrical control unit
[1] Step motor control [6] Power supply for step motors
[2] Servo control for step motors [7] Power supply for control voltage
[3] Grounding point [8] Power supply for servo control
[4] Switch [9] Emergency-Off combination
[5] Fuse [10] Interface box
3-15

3.10 Pneumatic
The pneumatic system is located at the back of the electric cabinet.
Set the pressure regulators to the following values.

• Main air: 5-6 bar
• PCB clamping: 1.5 -2 bar
1
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Fig. 3-14 Pneumatics, bottom left hand side of the machine
[1] Valve terminal [4] Pressure gauge main air

[2] Pressure regulator main air [5] Pressure gauge PCB clamping
[3] Pressure regulator
PCB clamping
3-16

3.11 User interface

The graphic user interface on the TV screen (main menu) and the com-
puter controls are self-explanatory, ensuring easy operation and short re-
configuration times. The graphic instructions and colour cameras make it
easy for the user to teach each position only once and let the system with
its high repeat accuracy do the rest.
Note:
The main menu is explained in >Chapter 5 Operation<.
3.11.1 Keypad
The machine is operated by a numeric keyboard. Use the PS2 interface
to connect an external keyboard.
3
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Esc Ctrl Alt 4
1 Num
* - 5
7 8 9 +
Home Bild
6
4 5 6
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2
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1 2 3 Enter
Benzstraße 2a
Ende Bild
7
0 .
Einfg Entf
Fig. 3-15 Numerical keyboard
[1] Num key [4] Backspace key

[2] Arrow keys [5] Minus key
[3] PS2-Interface [6] Plus key
[7] Enter key
Num key
The Num key should always be active. No numerical data can be entered
if the key is inactive.
Arrow keys
The arrow keys allow you to move the cursor up, down, right or left in the
menu.
3-17

Backspace
This key is used to delete numerical entries.
Minus key
The minus key is used to reduce the value of the numerical entry or to se-
lect default values.
Plus key
The plus key is used to increase the value of the numerical entry or to se-
lect default values.
Enter key
Confirm your settings by pushing the ENTER key. The values are then
saved by the system.
3.11.2 Monitor
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The graphic user interface is displayed on the TV screen. Operating er-

rors and system errors are identified in clear text. Errors can be traced
back. The TV screen is switched on and off via the main switch of the ma-
chine.
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Fig. 3-16 Monitor
3.11.3 Foot switch

When the printer is in standalone operation, the foot switch starts the
printing process in semi-automatic mode.
3-18

3.12 Technical data screen and stencil printer X3
Note:
The manufacturer reserves the right to change the design and technical
data of his products without notice.
Please contact your distributor for the latest information.
3.12.1 Installation requirements

Power requirements 230 V, 208 V; 50760 Hz, 1 +N+PE
Power consumption 1,2 kW
Fuse 16 A
AC 24 V
Pneumatic connection 5-6 bar
Air consumption 10-15 l/min
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Max. permissible operating tem-

+10° - +40° C
perature
Relative air humidity 320 - 70% (not condensed)
3.12.2 Squeegee
Printing speed 5-200 mm/s
Squeegee pressure 50-260 N
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printing-flooding
Printing modes
flooding-printing
Alternating pressure
3.12.3 Printing parameters

Squeegee pressure max. 320 N
Printing speed 5-200 mm/s
Squeegee way 650 mm
Separation way -1 to 2 mm
Separation speed 0 to 3 mm
3-19

3.12.4 Printing material

min 300 x 300 mm
PCB size
max. 736 x 736 mm
Frame thickness 30- 40 mm
min. 80 x 50 mm
PCB size
max. 460 x 460 mm
PCB thickness 0,5-6 mm
Positioning Optical mark recognition
3.12.5 Transport
Transport edges 3mm
Transport height 830 or SMEMA
left-rigt, right-left,
Transport direction
left-left, rigt-rigt
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Transport jaw (fixed) front

Transport width adjustment Motor-driven
Reliable PCB deflection 11 mm incl. PCB strength; or 1% diagonal
Component height at the rear max. 24 mm
Lateral holding-down clamps
PCB clamping
optional vacuum
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3.12.6 Process
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Alignment accuracy +/-25 µm @ 3 Sigma

Clock cycle 13 s + Pressure time
3.12.7 Machine control

PC; hard disk for storing programs; 3.5" disk
drive (1.44 MB) and CD-RW Drive for saving
Hardware data and installing updates; alphanumeric
keyboard RS 232 interface; LPT1 parallel
interface as printer interface
Graphical user interface. Operating and sys-
Operator guidance tem errors are displayed in plain text. Detailed
information is provided for all errors that occur.
Interface Siemens or SMEMA; others on request
Supported networks (optional): Windows for
Integration in network
Workgroups, Novell; others on request
3-20

Machine dimensions
Width 1060 m
Depth 1300 mm
Height 1308 mm (with Signal beacon 908 mm)
Machine weight ca.650 kg
Floor loading 351 kg / m²
Color RAL 9003
Working height 860 mm till 920 mm +/- 200 mm
Floor space required for X3 printer

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1060
1300
Draufsicht
Fig. 3-17 Floor space required for X3 printer
3-21

3.13 Space requirements

For safety reasons, keep enough space around the machine free for op-
erating and maintenance personnel.
1 2 3
60 cm
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100 cm
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Fig. 3-18 Space requirements

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[1] Working area of operating staff [3] Space in the back, for mainte-
[2] Operator nance personnel
3-22

Chapter 4 Switching On and Off
4 Switching On and Off
4.1 Switching on the X3 printer

Rotate the main switch on the front left-hand side of the machine to
the "I" position (ON).
⇒ The PC starts up and the following message appear on the screen:
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Fig. 4-1 Start information
Unlock the Emergency-Off function, if necessary.
Note:
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Unlock EMERGENCY-OFF button by pulling it up. The additionally dis-

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played information window will disappear.
Fig. 4-2 Info window Emergency-Off
Close all covers.

Push the green START button.
4-1
© EuroDok 04_EINAUS.FM X3 Inline screen and stencil printer

⇒ The following message appears:
Fig. 4-3 Switch controls on
Select the command CONTROL and confirm by pushing ENTER.

⇒ The status display changes to green.
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Fig. 4-4 Start reference run

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Push the foot switch.

⇒ A window appears which describes the sequence of the reference
run.
Fig. 4-5 Conduct reference run
4-2

⇒ Once the reference run has been successfully completed (without

any error message), the main menu is displayed on the TV screen.
(Printing parameter).
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Fig. 4-6 Main menu

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⇒ The machine is ready to be configured.

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4-3

4.2 Switching off the X3 printer

Select the command SHUT DOWN at the bottom right hand corner of
the main menu and confirm by pushing ENTER.
⇒ The following query will appear:
Fig. 4-7 SHUT DOWN query
Confirm by pushing YES.

⇒ The PC is shut down, and the control unit is switched off.
⇒ The status display changes from green to red.
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Turn the main switch to position "O" (OFF).
Note:
The machine (behind the main switch) is no longer under voltage.
4.3 Disconnection in the event of danger

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Push the Emergency-Off button in the event of danger.

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⇒ The control voltage is switched off.

⇒ All moveable parts come to an immediate halt.
Note:
The PC will not shut down. An information window appears.
Fig. 4-8 Info window Emergency-Off
4-4

4.4 Restart after an Emergency-Off

Remove the cause for the Emergency-Off intervention.
Make sure that the danger no longer exists.
Unlock the Emergency-Off button by pulling it upwards.
Push the green START key.
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Fig. 4-9 Switch controls on
Select the command CONTROL and confirm by pushing ENTER.

⇒ The status display changes to green.
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Fig. 4-10 Start reference run
Push the foot switch.
4-5

⇒ A window appears which describes the sequence of the reference

run.
Fig. 4-11 Conduct reference run
⇒ Once the reference run has been successfully completed (without

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any error message), the main menu is displayed on the TV screen.

(Printing parameter)
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4-6

Chapter 5 Operating
5 Operating
5.1 Overview of the main menu

A monitor displays the graphic user interface. The monitor screen is
switched on and off via the main switch of the machine.
The main menu appears as soon as the machine has been switched on
and is fully booted.
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1 2 3 4 5 6 7
Fig. 5-1 Main menu
[1] Function window with status dis- [4] Parameter window

play [5] Call up information about manu-
[2] Status-field; green = active facturer (Ekra/Asys)
[3] Actual file name [6] Call up the Service menu
[7] Shut Down Button
• All of the functions, which the operator can activate manually, are
listed on the left-hand side in the main menu. The status field indi-
cates the functional status.
• The parameter window displays the different parameters of the active
programme.
• The file name of the active PCB programme appears at the bottom of
your TV screen.
• Call up information about the manufacturers and the Services menu
at the bottom right hand corner of your TV screen.
5-1
© EuroDok 05_BEDIENEN.FM X3 Inline screen and stencil printer

Chapter 5 Operating
5.2 Activating/deactivating functions

Use the arrow keys to select the desired function.
Press the ENTER key.
⇒ The status field changes color.
• Grey = The function is not active.
• Green = The function is active.
• Red = The function cannot be or has not been performed.
5.3 Editing parameter values and default settings

Use the arrow keys to select the desired parameter value.
⇒ The Parameterfeld is yellow highlighted.
Use the keys to enter the new value.
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⇒ The new value is adopted.
5.4 Function window

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Fig. 5-2 Function window
5-2

Chapter 5 Operating
Control
If the CONTROL function has been activated, the button appears on a

white background. The green status message indicates that the control is
active.
In-line / semi-automatic system / Unimag

The button has several functions.
• In-line: the machine is operating in in-line mode
• Semi-automatic system: the machine is operating in semi-automatic
mode (start the printing process by pushing the foot button)
• Unimag: the machine is operating in "Unimag" mode (charge and dis-
charge of the machine on the same side)
Automatic
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Used to start the automatic mode. If the status field is green, the automat-
ic mode is active. If another function is selected, the automatic mode is
quit after the current PCB printing cycle has been completed. If the status
field flashes green, the automatic mode is quit as soon as the current
PCB has been printed. If the status field flashes red, an error has oc-
curred. Remove the unprinted PCB.
Step
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Start step mode. If the status display light is green, the step mode has
been activated. Use the foot button to start the individual steps, one step
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at a time, until the printing cycle has been completed.
Basic position
Use this function to move the machine into its basic position. The ma-
chine starts to operate from its basic position. The PCB is ejected from
the machine,
the table goes into transport position, the squeegee head moves forward
or backward and the camera moves to the rear. When the machine is in
its basic position, the status display is green.
Squeegee Stop
Use this function to stop any squeegee movement.
5-3

Chapter 5 Operating
Squeegee up/down
This function raises or lowers the squeegee. For example, you can raise
the squeegee in order to remove the stencil or to change the squeegee
blades. If both squeegees are raised (status field is grey), the front or rear
squeegee is lowered depending on the position of the squeegee head. If
the squeegees are in the printing position (status field is green), both
squeegees are raised.
If the machine has gone back to its basic position and the squeegees
have been raised, you can change the initial position of the squeegees
(front / back) by activating the SQUEEGEE button.
Screen clamping
This function switches the screen clamping system on and off. If the
screen clamping system is activated, the status field is green. If an emer-
gency stop occurs or the machine is switched off, the screen clamping
system is activated automatically in order to allow the stencil to be moved
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to the correct position.
Cleaning position
Start this function to subject the stencil to a manual cleaning operation.
Camera and cleaning unit will move to the rear.
5.4.1 Screen mounting...

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Has not been implemented yet.

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5-4

Chapter 5 Operating
5.4.2 Fiducials (Camera parameter)

Use this function to call up the FIDUCIALS menu page with the camera
parameters.
1 2 3 4 5
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Fig. 5-3 Fiducials menu

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[1] Picture up (fiducials) [4] Offset parameter

[2] Fiducials parameter display [5] Picture down (stencil)
[3] Main Fiducials parameter
The Fiducial menu displays the positioning fiducials and the positioning
parameters for fiducials 1 and 2. No third fiducial can currently be entered
or displayed.
Select one of the fiducial as the main fiducial. This fiducial will be recog-
nized with a higher degree of accuracy and serve as a point of reference.
If you select CENTERING, both fiducials will be measured with the same
degree of accuracy.
You can enter an offset value to complement the teaching of either fidu-
cial. No third offset value can currently be entered or displayed.
Enter the size, the properties and the position of the fiducials when con-
figuring a programme. The positioning system performs corrections and
aligns the positions of stencil and PCB.
The status display is green when the positioning fiducials have been
taught. This means that the PCB, once it has been entered, will be auto-
matically positioned.
5-5

Chapter 5 Operating
5.4.3 Inspection...
Has not been implemented yet.
5.4.4 File menu

The file menu serves to administrate the print programmes.
Select the command FILE.
⇒ The pull-down menu opens.
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Fig. 5-4 Pulldown -Menu
By selecting the commands NEW, OPEN and SAVE AS, you open the fol-
lowing window:
1 2 3 4
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Fig. 5-5 Open file
[1] Command ABORT [3] Input field: data names

[2] Path description [4] Command OK
5-6

Chapter 5 Operating
Abort
Select the command ABORD.

⇒ The operation will be cancelled, and you will return to the previous
mask.
Save file
Go to PATH and select the register where you want to save the file.
⇒ The system displays the register structure.
Use the cursor to select the desired register.
Enter the data name in the input field under FILE NAME.
Push OK to confirm.
⇒ The file is saved.
Open
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Go to PATH and select the register where the file has been saved.
⇒ The system displays the register structure.
Use the cursor to select the desired register.
Push OK to confirm.
⇒ The file is opened.
Save as
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Select SAVE AS to save a file under a different name. Proceed as

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described under "Save file".
Print
Select PRINT to print a file.
Exit
Select EXIT to quit the EKRA application.
⇒ You are requested to enter your password:
Enter your password.
⇒ You will return to the WINDOWS interface.
5-7

Chapter 5 Operating
5.4.5 Printing parameter window

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Fig. 5-6 Printing parameter settings

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Board-Size (L/W/T)
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Enter the PCB size in mm.

le = Length
wi = Width
th = Thickness
Mech. stopper
Click this checkbox if a mechanical stopper is in use.
Squeeggee speed forward

Speed in mm/s at which the squeegee head moves forward (towards the
operator).
Squeeggee speed backward

Speed in mm/s at which the squeegee head moves backward (away from
the operator).
5-8

Chapter 5 Operating
Squeegee position in front

The system establishes and determines the printing travel based on the
programmed strength of the PCB.
10 mm are added to this strength on either side. The starting value is
generally set at a distance of 10 mm before the printing layout begins.
If the layout on the LP is substantially smaller than the PCB, this value
may be adjusted accordingly.
Squeegee position in back

The printing travel ends 10 mm behind the end of the printing layout. If
the layout on the LP is substantially smaller than the PCB, this value may
be adjusted accordingly.
Printing pressure
Pressure in Newtons at which the squeegee is applied to the stencil by
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the movement forward and backward.
Cleaning cycle
Determine the number of cleaning cycles you wish to perform after which
number of printing cycles.
Cleaning mode
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Determine the type of cleaning operation you wish to perform. (There is

currently only one choice available.)
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The following operation is performed when you select 1:

The cleaning cloth is moisturized, it wipes, the vacuum is switched on and
the cloth wipes again, this time supported by the vacuum's suction.
Note:
Further cleaning options will soon be added!
Moisturing time
Determine for how much time moisturizing liquid will be applied to the
cleaning cloth.
Paper roll time

Determine the speed of the coil which advances the cleaning cloth.
Cleaning speed
Determine the forward speed of the cleaning unit.
5-9

Chapter 5 Operating
Vakuum off/on
Determine for how long the vacuum will be switched on / activated.
Button Clean
Cllick on this command to start a cleaning operation.
Printing mode A/A1/B/B1/C

• A: Transport-print-print-transport
• A1: like A, but both squeegees are depressurised in parking position
• B: Transport-print-transport
• B1: wie B, but both squeegees are depressurised in parking position
• C: Transport-print-flood-transport
Button Squeegee stop in front

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Use this command to stop the squeegee unit at the front. The printing
process will then also start from the front.
Note:
You can use this command only for printing variation C (screen-printing).
Snap off
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This parameter provides an additional possibility to change the distance

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between circuit-board and screen / stencil.
Separation speed
Speed of the separation between circuit-board and stencil.
Separation way
Path of the separation between circuit-board and stencil before the sys-
tem switches to a higher speed.
Counter
Counts the printing cycles. Return the counter to zero before starting a
new printing operation.
Button?
Start this command to acquire information about the software version or
the manufacturers' addresses (Ekra/ASYS).
5-10

Chapter 5 Operating
Button Service
Reserved for use by authorized service engineers only.
Button Shut Down

Use the SHUT DOWN button to shut down and switch off the machine.
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5-11

Chapter 6 Machine configuration
6 Machine configuration
This chapter tells you how to enter new programmes and how to config-
ure the screen-printing machine accordingly.
6.1 Entering a printing programme

Condition:
• The machine is ready to operate.
• The main menu has been fully loaded.
Select the command FILE in the main menu.
⇒ The pulldown menu opens.
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Fig. 6-1 Pull-Downmenü

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Select the command NEW in the pulldown menu to create a new pro-
Benzstraße 2a
gramme. Alternatively,
select OPEN to edit an existing programme.
Use the cursor to select the desired file.
Push OK to confirm.
Note:
Several windows with printing parameters and instructions will appear.
⇒ You can now modify the parameter values.

Use the button FORWARD to confirm the values displayed and to call
up the next window.
6-1
© EuroDok 06_EINRICHTEN.FM X3 Inline screen and stencil printer

⇒ The following menu will appear:

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Fig. 6-2 Entering the board size

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⇒ You can now modify the parameter values.

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Warning:
Use the command TR REFERENCE to start a reference transport run
after maintenance works or long downtimes.
Note:
Use the button FORWARD to confirm the values displayed and to call up
the next window.
Establish the size of the PCB and enter the values accordingly if nec-
essary.
Insert a PCB (into the inlet) and check the conveyor width.
Correct the conveyor width if necessary.
Put the circuit-board support in printing position.
Select the button FORWARD.
6-2

⇒ The following menu will be displayed:

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Fig. 6-3 Moving the circuit-board into printing position

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Insert a PCB into the transport inlet.

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Select the command FORWARD.

⇒ The transport system conveys the PCB until it has reached its stop
position.
⇒ The table moves up into printing position.
Switch off the screen clamping system.
6-3


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Fig. 6-4 Moving the circuit-board into inspecting position

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Insert the stencil frame into its designated accommodation.

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Place the stencil as accurately as possible above the circuit-board so

that the two are virtually congruent.
Close the covers.
⇒ The screen-clamping system holds the stencil in position.
⇒ The table moves down into inspecting position.
6-4


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Fig. 6-5 Entering fiducial position 1

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The picture processing system is equipped with two cameras.

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• The objective of camera 1 points down to the circuit-board. The pic-

ture is shown in the window on the left-hand side.
• The objective of camera 2 points up at the stencil. The picture is
shown in the window on the right-hand side.
Measure the position of the circuit-board's two positioning fudical

from the bottom left-hand corner.
Enter the values for positioning fiducial 1.
⇒ The camera will move to this position.
If the marker does not appear in the centre of the blue search win-
dow, select the command AUTO CENTER to centre it.
Change the width and height of the search window under W and H.
Change the intensity of the camera's interior pool of light (Spot) and
exterior pool of light (Diff) to increase the visibility of the positioning
marker on the circuit-board.
6-5


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Fig. 6-6 Entering fiducial position 2

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Enter the values for positioning fiducial 2.

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⇒ The camera will move to this position.

If the fiducial does not appear in the centre of the blue search win-
dow, select the command AUTO CENTER to centre it.
Change the width and height of the search window under W and H.
Change the intensity of the camera's interior pool of light (Spot) and
exterior pool of light (Diff) to increase the visibility of the positioning
fiducial on the circuit-board.
6-6


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Fig. 6-7 Entering the stencil marker

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Note:
The fixed angle between the two camera positions (offset) has been
entered into the system and is automatically accounted for by all calcula-
tions.
⇒ The camera moves automatically into the offset position.

⇒ The right window displays the picture of the camera which points at
the stencil.
⇒ The value Q indicates with what level of quality the upper stencil
marker was found.
If necessary, use the arrow keys to correct the offset until the upper
marker can be seen in the middle of the search window.
6-7


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Fig. 6-8 Ejecting the circuit-board

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⇒ The machine moves into basic position.

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⇒ The transport system ejects the circuit-board.

Select theFORWARD command FORWARD.
6-8


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Fig. 6-9 Saving programmes
⇒ The system prompts you to save the printing programme.

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Browse forward or backward through the list in steps of one or ten

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items.
Assign a new name or overwrite the existing file
⇒ In the latter event, the following query will appear:
Fig. 6-10 Query
Push OK to finish the process of creating a programme.
6-9

6.2 Inserting/removing the printing screen

In principle, screen-printing machines from the X3 series are capable of
accommodating all common screen-printing frames up to maximum outer
dimensions of 736 mm x 736 mm.
Make sure that the squeegee is up before inserting the screen.
Select the command SQUEEGEE UP.
⇒ The squeegee moves up.
Insert the screen frame into the designated rails and push it back as
far as it will go.
Select the command SCREEN CLAMPING.
⇒ The pneumatic screen clamping system will fix the screen clamping
frame.
Proceed as follows to remove the screen.

Select the command SQUEEGEE UP.
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⇒ The squeegee moves up.

Select the command SCREEN CLAMPING.
⇒ The pneumatic screen clamping system will release the screen
clamping frame.
Pull the screen frame towards you until it comes off the guide rails.
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Warning:
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Reposition stencil or screen above the circuit-board after the screen

clamping has been opened or the screen has been exchanged.
Reload the corresponding printing programme and follow the instructions
provided in chapter 6.1.
6.3 Configure stencil or screen
Note:
After changing stencil or screen configure the position new.
Load the corresponding printing programm and follow the instruction

as shown in chapter 6.1.
6-10

6.4 Snap off setting

After you have entered the board strength, the correct snap-off between
board and screen is established.
If it is necessary to change this position, a positive snap-off of 5 mm and
a negative lift-off of up to -2 mm can be determined.
Go to the field SNAP-OFF in the parameter window of the main
menu.
Enter the correct snap-off value
6.5 Assemble squeegees
Note:
Keep the squeegee head up while performing these works.
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Steel squeegees have particularly sharp edges. People who handle and /
or replace these squeegees expose their hands and forearms to
increased injury risks. Make sure that you observe the correct sequence
of installation / dismantling steps and wear protective gloves.
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Use the following squeegee types for the following printing operations:
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Steel squeegees for stencil-printing in the sequences

• A: Transport-print-print-transport
• A1: like A, but both squeegees are depressurised in parking position
• B: Transport-print-transport
• B1: as B, but both squeegees are depressurised in parking position
for screen-printing in the sequence

• C: Transport-print-flood-transport
Rubber squeegees and coating squeegees.
6-11

Warning:
Note the programmed squeegee stop when assembling printing and
coating squeegees.
When the squeegee stop is at the rear (default configuration), the
machine will print from back to front.
When the squeegee stop is at the front (special configuration), the
machine will print from front to back.
Push the command key SQUEEGEE UP/AB.

⇒ The squeegee head moves up.
Insert the required back squeegee into its correct position.
Use the two knurled screws to fix the squeegee.
Insert the required front squeegee into its correct position.
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Use the two knurled screws to fix the squeegee.
6.6 Configuring the squeegee path

The system establishes and determines the printing travel based on the
programmed strength of the PCB.
10 mm are added to this strength on either side. The starting value is
generally set at a distance of 10 mm before the printing layout begins.
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If the layout on the LP is substantially smaller than the PCB, this value
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may be adjusted accordingly.

Benzstraße 2a
Warning:
Make sure that printing and coating squeegee are not directly touching
the screen when configuring the squeegee path, since printing without
solder paste may rapidly wear out the squeegees.
Change and adjust, if necessary, the parameters on the TV screen in

such a way that both printing and coating processes cover the entire print
layout. The original (null) position is the inside edge of the front transport
jaw. This is where the circuit-board abuts.
Measure the distance from the abutting circuit-board edge to the print
layout and subtract at least 10 mm from the result.
Enter this figure into the parameter window OPERATE SQUEEGEE
FROM.
Measure the distance from the abutting circuit-board edge to the end
of the print layout and add at least 10 mm to the result.
Enter this figure into the parameter window OPERATE SQUEEGEE
UP TO.
6-12

6.7 Adjusting the flexible squeegee accommodation

The standard squeegee head is equipped with an adjustable, freely
swinging squeegee accommodation. You can therefore use either a freely
swinging squeegee (which adapts itself to any unevenness) or a rigid
squeegee.
1 2 3 4 5 6
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Fig. 6-11 Limitation of swinging movement

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[1] Left screw for limitation of swin- [4] Axial pin bearing
ging movemen with counter nut [5] Squggee mounting
[2] Keyway for Squeegee [6] Right screw for limitation of
[3] Cover des Squeegee head swinging movemen with counter
nut
Note:
• Stencil-printing applications generally use two freely swinging steel
squeegees.
• Screen-printing applications use freely swinging rubber printing
squeegees and rigid coating squeegees made from steel.
6-13

6.7.1 Adjusting the swinging movement

Check the squeegees' swinging movement by hand.
If necessary, loosen the locknuts at either end of the mechanical
device which limits the swinging range.
Tighten both screws to increase the swinging range and loosen them
to reduce the swinging range. Make sure that the swinging range is
equal on both sides.
Retighten both locknuts.
6.7.2 Stopping the squeegees from swinging

Place a suitable coplanar plate on the conveyor.
Lower the squeegee until it is lying flush on the plate.
Loosen the locknuts at either end of the mechanical device which lim-
its the swinging range.
Loosen both screws which limit the swinging range until they reach
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the upper stop.

⇒ The squeegee will no longer swing.
Retighten both locknuts.
Lift the squeegee and remove the plate.
Perform a rough optical inspection of the (parallel) alignment of
squeegee and screen, checking the amount of light passing between
squeegee and screen.
Make some fine adjustments after the first print run, if necessary.
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6.8 Adjust squeegee pressure

Go to the field SQUEEGEE PRESSURE in the parameter window of
the main menu.
Enter the desired value.
6-14

6.9 Adjusting the squeegee downstop
Hinweis:
The squeegee depth is set at the factory. Under normal circumstances,
the depth setting does not have to be readjusted. Adjusting the squeegee
downstop
Raise the downstop by turning the adjusting screw clockwise (tight-

ening it).
Lower the downstop by turning the adjusting screw counterclockwise
(loosening it).
Proceed as follows to adjust the downstop of the coating squeegees.

Make sure that:
• The printing screen is readily assembled.
• The coating squeegee has been inserted and fixed (does not swing).
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• Board or substrate must be in printing position.

• The squeegee gear must be located in the middle of the printing
screen.
Insert a circuit-board into the (inlet of the) printer.

Use the command STEP to advance the printing cycle until the coat-
ing squeegee has reached the middle of the screen (for the flooding
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stage).
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Now use the command SQUEEGEE STOP to stop the squeegee

Benzstraße 2a
from moving further.

⇒ You may now open the covers without receiving an error message.
Open the covers.
Remove the squeegee head cover on the side of the coating squee-
gee.
Loosen the locknut of the downstop adjusting screw.
Put a sheet of paper between coating squeegee and screen
(strength: app. 0.2 mm).
Note:
Use more sheets to simulate higher board strengths.
Turn the adjusting screw counterclockwise (down).

⇒ Adjust the downstop to the point where it is just about possible to pull
out the paper with ease.
Retighten the locknut.
Remove the sheet of paper.
Replace the squeegee head cover.
6-15

Close the covers.

Select the command SQUEEGEE STOP to continue the printing
cycle.
Perform a trial print run to test the result and correct the position of
the squeegee downstop if necessary.
6.10 Adjusting the squeegee speed

The squeegee speed can be adjusted in a range between 20 mm/sec.
and 50 mm/sec., depending on the printing technique (screen-printing or
stencil-printing) and the type of solder paste used.
Go to the fields SQUEEGEE FORWARD/BACKWARD SPEED in the
parameter window of the main menu.
Enter the desired values.
6.11 Filling in paste and conducting a trial run

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After the solder paste has been applied to the screen behind the printing
pattern, you can move the squeegee head down and start the printing
process. Distribute the solder paste evenly across the printing pattern.
Use the command SQUEEGEE STOP to stop the squeegee.

Push the command key SQUEEGEE UP.
⇒ The squeegee head moves up.
Use a spatula to apply the solder paste to the screen behind the print
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layout.
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Benzstraße 2a
Push the command key SQUEEGEE UP/DOWN.

⇒ The squeegee head moves down.
Push the command key SQUEEGEE STOP.
⇒ A print run is executed.
6-16

Chapter 7 Machine Maintenance
7 Machine Maintenance
The functions of the individual components of the machine mostly de-

pend on the quality of the cleaning and maintenance. Insufficient mainte-
nance causes unnecessary wear and may result in a decrease in
production time because the machine is not in operation.
The time intervals indicated are valid for machines in single-shift opera-
tion (8 hours).
If the machine operates in high ambient temperatures and if materials are
processed which generate large amounts of dust, these intervals must be
correspondingly shortened.
Check the safety features every day whether they are working prop-
erly
• Emergency-Off function
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• Closed cover protection
Perform maintenance works in compliance with the maintenance

schedule.
The following units may need to be cleaned daily, depending on their de-
gree of contamination:
• Proximity switches and light barriers
• Squeegee blades
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• Printing table
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Benzstraße 2a
• Protection covers
• Monitor
Subject the manometers at the pressure reducers to daily checks.
• Maintenance unit: 5-6 bar
• PCB clamping_ 1-2 bar
(See “Check Pneumatic” on page 7-24.)
Motors, fans, vacuum devices and valves are maintenance-free.
Machine parts such as spindles, guide bearings / rails and guiding shafts
can be easily lubricated or greased.
7.1 Toothed belt tension clamping table

Toothed belt width 12 mm 16 mm
Measuring length 360 mm 360 mm
Vibration frequency 60 Hz 100 Hz
7-1
© EuroDok 07_WARTUNG.FM X3 Inline screen and stencil printer

DANGER:
Turn off the machine at the main switch (as described in Chapter 4)
before performing any type of maintenance work.
Warning:
Do not use lubricants with solid ingredients (such as graphite and MoS2)
to grease the guide rails.
The grease for the ball circulation spindle (lifting unit) most only contain
graphite.
Warning:
If solvent-containing pastes are used, it is the customer's responsibility to
check whether these solvents affect the properties of the lubricants (vis-
cosity, durability).
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Note:
Only expert personnel who have received relevant training are permitted
to carry out maintenance work.
Note:
It is important to keep the machine clean at all times.
D-64646 Heppenheim
Ensure in particular that solder paste contaminations are immediately

EuroDok GmbH
Benzstraße 2a
removed with isopropylene alcohol.
Note:
Follow the instructions of the suppliers' documentation.
7-2

7.2 Maintenance schedule
Operation Note weekly quarterly annually

Check the driving wheels for
indications of wear
All engine-driven units ✔
Check electric lines for indica- Left side and bottom of the
tions of damages. machine
✔
Clean PC ventilator (power
supply, graphic card, CPU)
See “PC” on page 7-7. ✔
See “Squeegee unit” on page 7-
Clean Squeegee unit
8.
✔
Squeegee drive unit:
See “Squeegee drive unit” on
Clean and lubricate the Linear
page 7-9.
✔
guidance
Squeegee drive unit See “Check the toothed belt ten-
Check the gear belt tension of sion of the squeegee engine” on ✔
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the squeegee engine page 7-9.

Squeegee drive unit See “Checking the toothed belt
Check the toothed belt tension tensioning of the squeegee ✔
of the squeegee engine drive” on page 7-10.
Squeegee drive unit: See “Adjusting the tension of the
Adjusting the tension of the squeegee drive toothed belt” on ✔
toothed belt page 7-10.
Squeegee drive unit: See “Cleaning and lubricating
Clean and lubricat the squee- the squeegee guiding ele- ✔
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gee guiding elements ments” on page 7-11.

EuroDok GmbH
Benzstraße 2a
Screen accommodation:
See “Screen accommodation”
Clean Screen accommoda-
on page 7-12.
✔
tion rails
Screen accommodation:
See “Screen accommodation”
Clean and lubricating the guid-
on page 7-12.
✔
ing shafts.
See “Checking the toothed belt
Cleaning unit drive (Optional):
Check the gear belt tension
tensioning of the cleaning unit” ✔
on page 7-14.
See “Adjusting the tension of the
Cleaning unit drive (Optional): (
Tight the gear belt
cleaning drive toothed belt” on ✔
page 7-15.
Cleaning unit drive (Optional): See “Cleaning and lubricating
Clean and lubricat the Linear the squeegee guiding ele- ✔
guidance ments” on page 7-11.
Camera unit drive Y-Axis:
See “Checking the toothed belt
Checking the toothed belt ten-
sioning of camera unit drive Y-
tensioning of camera unit drive ✔
Y-Axis” on page 7-16.
Axis
7-3

Operation Note weekly quarterly annually

Camera unit drive Y-Axis: See “Adjusting the tension of the
Adjusting the tension of the camera unit drive Y-Axis” on ✔
camera unit drive Y-Axis page 7-17.
Camera unit drive Y-Axis:
See “Cleaning and lubricating
Cleaning and lubricating the
camera guiding Y-Axis ele-
the camera guiding Y-Axis ele- ✔
ments” on page 7-17.
ments
PCB Transport:
See “PCB Transport” on page 7-
Clean and lubricate the Linear
20.
✔
guidance
Table adjustment X1, Y1 and
See “Table adjustment X1, Y1
Y2:
and Y2” on page 7-21.
✔
Lubricating Adjusting spindle
Lifting unit:
Lubricating the 4 bolts
See “Lifting unit” on page 7-22. ✔
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Lifting unit:
Grease the 5 thread spindles
See “Lifting unit” on page 7-22. ✔
Lifting unit: See “Check the gear belt ten-
Check the gear belt tension at sion at the lifting station” on ✔
the lifting station page 7-22.
Lifting unit: See “Tightening the toothed belt
Tightening the gear belt of the of the lifting station” on page 7- ✔
lifting station 23.
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See “Pneumatic service unit” on

Pneumatic service unit ✔
EuroDok GmbH
page 7-23.
Benzstraße 2a
7-4

7.3 Cleaning the machine
1 2 3 4
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EuroDok GmbH
Benzstraße 2a
Fig. 7-1 Front of the machine
[1] Main switch [3] Printing table

[2] Front cover [4] Monitor
Clean the printing table with a clean fluff-free cloth.

Clean the monitor with a moisty cloth.
Note:
Please follow the instructions in the documentation for the monitor.
7-5

Only use antistatic agents for cleaning the covers.

The covers are provided with a durable coated ESD-surface on both
sides.
Note:
Make sure, that not resistant organic thinners as for example Aceton,
Keton, Methylenchlorid, Benzol or Toluol contain in your cleaning liquid.
Note:
Other cleaning agents may cause damage to the covers (cracking).
Note:
Under normal conditions, all anti-friction bearing lubricants which meet
the requirements of DIN 51825 (consistency class NLGI 2 or NLGI 3) are
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suitable for lubricating stencil printers.

For operation under particular conditions (high temperatures or printing
with pastes containing large amounts of solvents), please consult the
lubricant manufacturer.
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EuroDok GmbH
Benzstraße 2a
7-6

7.4 PC
1
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Fig. 7-2 PC
[1] PC
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Note:
EuroDok GmbH
Benzstraße 2a
Prevent the machine computer from overheating by always providing for

sufficient circulation of air.
Clean when required the ventilator.
Note:
Please follow the instructions in the documentation for the PC!
7-7

7.5 Squeegee unit
1 2 3 4
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Fig. 7-3 Squeegee unit
[1] Rear Squeegee [3] Squeegee holder front

D-64646 Heppenheim
[2] Squeegee holder rear [4] Front Squeegee

EuroDok GmbH
Benzstraße 2a

The squeegee blades can be very sharp-edged! When installing the
squeegee blades, first insert the squeegee blade from the back. When
replacing the squeegee blade at the rear, first remove the squeegee
blade at the front.
Remove the squeegee holder and blades.

Clean the squeegee holder and blades with a lint-free cloth and
cleansing agent.
Note:
Use isopropylene alcohol as cleaning fluid.
7-8

7.6 Squeegee drive unit
1 2 3 4 5 6 7 8 9
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10
Fig. 7-4 Squeegee drive unit
[1] Toothed belt [7] Holding screws and clamping

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[2] Linear guidance screw (not visible)

EuroDok GmbH
Benzstraße 2a
[3] Linear carriage left for the fas- [8] Toothed belt transmission - from
tening of the squeegee crossbar the squeegee drive engine to the
[4] Elbow with crown gear, right at drive shaft
the front [9] Pillow block bearing, crown gear
[5] Drive shaft at the back on the right
[6] Squeegee drive motor [10] Distance 360mm
Use a clean and fluff-free cloth to clean the drive shaft.

Lubricate the drive shaft slightly with machine oil.
7.6.1 Check the toothed belt tension of the squeegee engine

Check the toothed belt tension from the squeegee motor to the drive
shaft.
It should be possible to squeeze the toothed belt slightly with the
index finger (2-4 mm).
Tighten the toothed belt at the engine holder, if necessary, and
tighten the holding screws.
Check the toothed belt for any sign of wear and contamination.
7-9

7.6.2 Checking the toothed belt tensioning of the squeegee drive

Check the tensioning of the toothed belt on both sides of the
machine.
Pull the squeegee unit back to the point where a gap of 360 mm has
opened up between the elbow clamping block and the linear carriage
which accommodates the fastening element of the squeegee cross-
bar
Measure the belt tension with a TRUM frequency gauge.
Tap the toothed belt briefly and hold the sensor towards the belt.
⇒ The vibration frequency should be 60 Hz. (Measure the tension on
the side of the belt to which the crown gear elbow clamping block has
been screwed)
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Fig. 7-5 Checking the toothed belt tensioning (general Example)
Check the toothed belt for any indication of contamination and wear.
7.6.3 Adjusting the tension of the squeegee drive toothed belt

Slightly loosen both screws on the belt pulley support.
⇒ The vibration frequency should be 60 Hz (at a distance of 360 mm).
Retighten the two holding screws.
7-10

7.6.4 Cleaning and lubricating the squeegee guiding elements

Check the linear guide bearings for any indications of dirt and dam-
age.
Warning:
Be careful with the quantity of grease when relubricating the linear guide
blocks. If sufficient grease is visible on the grease lip, no lubrication is
necessary.
Note:
Remove any excess grease.
Use a clean and fluff-free cloth to clean the linear bearings.

Grease the two guide carriages at the lubricating nipples.
Remove any excessive lubricant.
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Move the squeegee unit by hand and check the grease control lip.
⇒ If you detect a small amount of residual grease, the guide carriage
has been well and sufficiently lubricated.
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EuroDok GmbH
Benzstraße 2a
7-11

7.7 Screen accommodation
1 2 1 3
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Fig. 7-6 Screen accommodation
[1] Screen accommodation rails [3] Rear guiding shaft

[2] Front guiding shaft
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Check the screen accommodation rails for any indication of dirt and
EuroDok GmbH
damages.
Benzstraße 2a
Use a clean and fluff-free cloth to clean the screen accommodation

rails.
Clean the guiding shafts.
Slightly lubricate the driving shafts.
7-12

7.7.1 Cleaning the stencil

Remove the stencil.
Use a spatula to remove any residual solder paste on the stencil.
Spray a isopropylene alcohol detergent on the stencil.
Warning:
Use isopropylene alcohol as cleaning fluid.
Use a clean and fluff-free cloth to clean the stencil.

Use compressed air to blow off dirt from the stencil.
Wipe the stencil with a clean and fluff-free cloth until there is no more
dirt for the cloth to absorb.
7.7.2 Cleaning the screen

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Warning:
Follow the instructions of the screen frame manufacturer
Warning:
Follow the cleaning instructions of the print media manufacturer.
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EuroDok GmbH
Benzstraße 2a
7-13

7.8 Cleaning unit drive (optional)
1 1 2 3
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4 5 5 6
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EuroDok GmbH
Benzstraße 2a
Fig. 7-7 Cleaning unit drive
[1] Spannschrauben [4] Crown gear

[2] Toothed belt [5] Cleaning unit guide carriage
[3] Stepper motor cleaning [6] Linear guidance
7.8.1 Checking the toothed belt tensioning of the cleaning unit

Pull the cleaning unit back to the point where a gap of 360 mm opens
up between the crown gear and the cleaning unit clamping element.
⇒ The vibration frequency should be 100Hz.
7-14

7.8.2 Adjusting the tension of the cleaning drive toothed belt

7.8.3 Cleaning and lubricating the squeegee guiding elements

age.
Warning:
necessary.
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Note:

Move the squeegee unit by hand and check the grease control lip.
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EuroDok GmbH
Benzstraße 2a
7-15

7.9 Camera unit drive Y-Axis
2 3
1 1
4
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6
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EuroDok GmbH
Benzstraße 2a
Fig. 7-8 Camera unit drive Y-Axis
[1] Clamping screw [4] Camera guide carriage X-axis

[2] Toothed belt [5] Linear guidance
[3] Stepper motor camera Y-Axis [6] Crown gear
7.9.1 Checking the toothed belt tensioning of camera unit drive Y-Axis
Pull the camera unit back to the point where a gap of 360 mm opens
up between the crown gear and the cleaning unit clamping element.
⇒ The vibration frequency should be 100Hz.
7-16

7.9.2 Adjusting the tension of the camera unit drive Y-Axis

7.9.3 Cleaning and lubricating the camera guiding Y-Axis elements

age.
Warning:
necessary.
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Note:

Move the squeegee gear by hand and check the grease control lip.
D-64646 Heppenheim

EuroDok GmbH
Benzstraße 2a
7-17


System Manual X3 Inline Screen and Stencil Printer

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System Manual X3 Inline Screen and Stencil Printer

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X3 Inline screen and stencil printer

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1 Introduction .......................................................................................... 1-1

1.1 General ................................................................................................. 1-1

2 Safety / Hazards ................................................................................... 2-1

2.1 Safety precautions ................................................................................ 2-1

© EuroDokX3_eIVZ.fm X3 Inline automatic screen printer

3 Machine description ............................................................................ 3-1

3.1 General remarks ................................................................................... 3-1

4 Switching On and Off........................................................................... 4-1

4.1 Switching on the X3 printer ................................................................... 4-1

5 Operating .............................................................................................. 5-1

5.1 Overview of the main menu .................................................................. 5-1

© EuroDokX3_eIVZ.fm X3 Inline automatic screen printer

5.3 Editing parameter values and default settings ...................................... 5-2

6 Machine configuration ......................................................................... 6-1

6.1 Entering a printing programme .............................................................. 6-1

7 Machine Maintenance .......................................................................... 7-1

7.1 Toothed belt tension clamping table .................................................... 7-1

© EuroDokX3_eIVZ.fm X3 Inline automatic screen printer

8 Electrical / Pneumatic / Spare parts / Troubleshooting .................... 8-1

8.1 Electrical Equipment ............................................................................. 8-1

9 Drawings and parts lists X3 ................................................................ 9-1

10 Additional Documentation ................................................................ 10-1

Declaration of Trained Personnel

© EuroDokX3_eIVZ.fm X3 Inline automatic screen printer

user’s manual. The owner of the machine is only permitted to authorise

1.2 Safety and accident prevention

machine and reduce the risk of injury must be observed.

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

1.3 Structure of the user’s manual

Chapter 1 Introduction provides general information concerning the us-

Chapter 2 Safety, Hazards describes general rules with respect to the

Chapter 3 Machine description describes the main components of the

Chapter 4 Switching On and Off explains how to switch on / switch off

Chapter 5 Operation explains how to operate the X3 printing machine.

Chapter 6 Configuration explains how to configure the machine.

Chapter 7 Maintenance contains the maintenance plan and mainte-

Chapter 8 Electric/Pneumatic / Spare parts / Troubleshooting pro-

Chapter 10 contains additional supplier‘s documentation.

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

The potential hazards are explained in Chapter 2 >Safety, Hazards<.

Print material - Parts that are to be printed.

Printing medium - Paste, solder, silicone or other materials which are

Coating, flooding - Application of the printing medium to the stencil be-

Substrate - Substrates can also be used as print materials instead of

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

Italics are used for the requirements necessary for an action.

1.7 Taking delivery of the machine

If the crates have to be opened for inspection by customs officials, always

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

1.8 Transport, commissioning, repairs

Use a forklift truck to lift the semi-automatic printing machine by driving

the fork under the front of the supporting framework.

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

1.8.3 Repair / modification

Telephone: ++49 (0)7143 8844-0 Switchboard

Telefax: ++49 (0) 7143 88 44-29 Service Dept.

© EuroDok 01_EINFUEHRUNG.FM X3 Inline screen and stencil printer

1.9 Basic safety instructions

1.9.1 Observing the information in the user’s manual

1.9.2 Obligations of the owner

1.9.3 Obligations of all personnel