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We have pleasure in presenting the Spare Parts Catalogue for RE 4S BSIV 1. How to Read the Catalogue : Open the catalogue and from the pictorial
PETROL This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
selecting the correct parts for procurement to maintain 100% availability.
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. 37 Page PLATE NO. 38 Page Page Plate No. 44 Page
Plate No. 43
MUDGUARD FRONT 81,82
BRAKE PIPE 83,84
Battery 93,94 Handle Bar 95,96
Plate No. 49 Page Plate No. 50 Page Plate No. 55 Page Plate No. 56 Page
Windshield & Wiper Motor Steering & Head Lamp Cover Tail Lamp 119,120 Switches & Horn 121,122
107,108 109,110
Page Page
Plate No. 53 Plate No. 54
Hood Frame Assembly - Compact 115,116 Head Light Assly & Blinkers
117,118
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Plate No.: 1 PETROL
Engine
1 2
Front Wheel Direction
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Plate No.: 2 PETROL
3 4
Front Wheel Direction
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Plate No.: 3 PETROL
5 6
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Plate No.: 4 PETROL
Clutch Cover
7 8
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Plate No.: 4 PETROL
Clutch Cover
9 10
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Plate No.: 5 PETROL
Differential Cover
11 12
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Plate No.: 6 PETROL
Cylinder/Piston
13 14
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Plate No.: 7 PETROL
Cylinder Head
15 16
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Plate No.: 8 PETROL
17 18
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Plate No.: 9 PETROL
Cowling
19 20
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Plate No.: 10 PETROL
21 22
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Plate No.: 11 PETROL
Crankshaft Assembly
23 24
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Plate No.: 12 PETROL
Main Shaft
25 26
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Plate No.: 13 PETROL
Gear Transmission
1
2
3 4
5
6
27 28
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Plate No.: 14 PETROL
Differential Assembly
29 30
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Plate No.: 15 PETROL
31 32
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Plate No.: 16 PETROL
33 34
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Plate No. 17 PETROL
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16
35 36
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Plate No. 18 PETROL
6
11
2
12
37 38
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Plate No. 19 PETROL
BSIV
39 40
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Plate No. 19 PETROL
25
41 42
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Plate No. 20 PETROL
BSIV
43 44
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Plate No. 21 PETROL
BSIV
45 46
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Plate No. 22 PETROL
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Engine Mounting
47 48
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Plate No. 23 PETROL
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Silencer Assembly
49 50
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Plate No. 24 PETROL
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Carburettor Assembly
51 52
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Plate No. 25 PETROL
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Carburetor Spares
53 54
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Plate No. 26 PETROL
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12
55 56
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PETROL Plate No. 27 PETROL
Oil Cooler
57 58
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59 60
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Plate No. 28 PETROL
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61 62
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Plate No. 29 PETROL
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Unit Sai
63 64
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Plate No. 30 PETROL
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Propeller Shaft
65 66
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67 68
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Plate No. 32 PETROL
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69 70
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71 72
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Plate No. 34 PETROL
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Front Hub
73 74
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Plate No. 35 PETROL
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75 76
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Plate No. 35 PETROL
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77 78
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Plate No. 36 PETROL
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79 80
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Plate No. 37 PETROL
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Mudguard Front
81 82
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Plate No. 38 PETROL
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Brake Pipe
83 84
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Plate No. 39 PETROL
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85 86
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PETROL Plate No. 40 PETROL
Brake Padal
87 88
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Plate No. 41 PETROL
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Hand Brake
89 90
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Plate No. 42 PETROL
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91 92
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Plate No. 43 PETROL
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Battery
93 94
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Plate No. 44 PETROL
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Handle Bar
95 96
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Control Cables
9/10
97 98
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Plate No. 46 PETROL
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Frame Chassis
99 100
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Plate No. 47 PETROL
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Harness Wiring
101 102
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Dashboard
103 104
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Plate No. 48 PETROL
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Dashboard
32 11 15
12
19 18
13
17
26
24 27 25
20
21
14
31
22
8
23
16
9
30
10 28 29
5 7
105 106
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Plate No. 49 PETROL
BSIV
107 108
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Plate No. 50 PETROL
BSIV
109 110
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Plate No. 51 PETROL
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Body Assembly
111 112
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Plate No. 52 PETROL
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Seat Assembly
113 114
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Plate No. 53 PETROL
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115 116
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Plate No. 54 PETROL
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117 118
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Tail Lamp
119 120
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11
10
12
121 122
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Electrical
123 124
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Kit List PETROL
Kit List PETROL
2 24151114 Wheel cylinder rear minor 24151106 Protection boot 2 24151080 Secondary lip seal 2
24151105 Rebound spring 1 24151083 Plate valv 2
24151116 Piston lip seal rr 2 24151076 Primary lip seal 2
24151075 Secondary piston 1
6 36AB4003 Kit Low St.Cone Co,Op,D&M BH151008 Cover dust top fl 1
AA181022 Bearing race lower 1 12 24151098 Minor Kit 24 15 1092 Seal(oil supply port 2
AB181033 Race -bearing:lower-outer 1 AB 15 1070 Protection boot 1
AB181012 Ball - steel with cage - 1 39 23 6017 Internal circlip 1
BH151007 Cover dust lower fl 1 24 15 1080 Secondary lip seal 2
36001052 Grease lethon rr3 -10gm 1 24 15 1083 Plate valve 2
BH151009 Spacer fork front fl 1 24 15 1076 Primary lip seal 2
7 36JZ0016 Idling adjuster kit JZ581217 Adjuster 1 14 36AA4106 KIT_ VALAVE 4S BSIV AA101859 VALVE INTAKE
CB121044 Spring 1 AA101860 VALVE EXHAUST
DH121120 O Ring 1 39103519 SEAL - OIL
31101019 COLLET
8 36AL0016 Kit lock - stero lid with AL161172 Lock - stero lid 1
24181020 Key set - 1000 combinatio 1 15 36AA4032 KIT_CONNECTING ROD 4S FL DK101067 ROD CONNECTING
DK101453 CRANK PIN
39215320 BEARING - NEEDLE ROLLER :- 3 X 38 X 18
9 36AN0016 Ring set piston BF521007 Ring top 1
BF521008 Ring bottom 1
BF521009 Ring assly oil 1
18 36BA4043 KIT SLIDER BLOCK WITH PIN BA133064 SLIDER BLOCK WITH CROSS HOLES
10 36AA4100 Starter cable guide assy kit-4S RL AF121458 Cableguide 1 BA133057 PIN-HARD CHROME
AF121457 Clip 1
AF121456 Cap 1
24121053 Plunger assy 1
29121093 O-ring 1
24121087 Spring 1
AF121453 Guide holder 1
JA581261 Adjuster 1
JA581315 Nut 1
.
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Parts Index PETROL
Parts Index PETROL
123 124
BSIV BSIV
Parts Index PETROL
Parts Index PETROL
127
125 128
126
BSIV BSIV
Parts Index PETROL
Parts Index PETROL
129
127
127 128
128
BSIV BSIV
Parts Index PETROL
Parts Index PETROL
129
127
129 128
130
BSIV BSIV
Parts Index PETROL
Parts Index PETROL
131 132
BSIV BSIV
Parts Index PETROL
Parts Index PETROL
133 134