Bvh2346gb Intecont Satus Beltweigher Instruction Manual

INTECONT® Satus - Beltweigher
Instruction Manual
BV-H2346 GB
PASS - Service you can rely on
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© by Schenck Process GmbH 2010

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Phone: +49 6151 1531-0

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All rights reserved. Any reproduction of this documentation,
regardless of method, without prior permission by
Schenck Process GmbH in writing, even by excerpt, is
prohibited.
Subject to change without prior notice.
Note: Translation of the original German Instruction

Contents
Contents
1 Safety notes .......................................................................................................................................... 1

1.1 Signal Words ..................................................................................................................................... 3
1.1.1 Signal Words for Safety Notes .................................................................................................. 3
1.1.2 Signal Words for Application Instructions ................................................................................. 3
1.2 Five Safety Rules of Electrical Engineering ...................................................................................... 3
1.3 Damaged / Defective Electrical Components .................................................................................... 4
2 About this Manual ................................................................................................................................ 5
3 Overview ............................................................................................................................................... 7
3.1 How a Beltweigher works .................................................................................................................. 7
3.2 Electrics ............................................................................................................................................. 8
3.3 Quick guide ........................................................................................................................................ 9
4 Procedure for Startup ........................................................................................................................11
5 Casing dimensions ............................................................................................................................13
6 Connecting the Device. .....................................................................................................................15

6.1 Connection and Diagnostics ............................................................................................................15
6.2 Load Cell and Parameter Memory ..................................................................................................17
6.3 Speed Input / Tacho ........................................................................................................................17
6.4 Digital Inputs ....................................................................................................................................18
6.5 Relay outputs ...................................................................................................................................18
6.6 Pulse Output for Totalizing Counter ................................................................................................18
6.7 Analog output .................................................................................................................................19
7 Technical Data and Replacement Parts ...........................................................................................21

7.1 Technical Data.................................................................................................................................21
7.2 Supplied and Replacement Parts ....................................................................................................21
8 Operation ...........................................................................................................................................23
8.1 Mains Voltage ON ...........................................................................................................................23
8.2 Normal Display ................................................................................................................................23
8.3 Function Block .................................................................................................................................24
8.4 Working on Events ..........................................................................................................................24
8.5 List of Events ...................................................................................................................................26
8.6 Display Test and Version Number...................................................................................................28
8.7 Read Parameters ............................................................................................................................28
9 Setup Program ....................................................................................................................................31

9.1 Calibration Functions .......................................................................................................................31
9.2 Impulse/Belt Circuit LB ....................................................................................................................31
9.3 Tare TW ...........................................................................................................................................32
9.4 Weight Check CW ...........................................................................................................................34
9.5 Set Time ..........................................................................................................................................35
10 Service Values ....................................................................................................................................37
INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB , 1030

Schenck Process Group -i-
Contents
11 Parameterization ............................................................................................................................... 39
11.1 General Information ........................................................................................................................ 39
11.2 Pre-Selecting the Parameters ........................................................................................................ 40
11.3 Entering Parameters ....................................................................................................................... 40
11.4 Loading Default Parameters ........................................................................................................... 41
11.5 Set Option ....................................................................................................................................... 41
11.6 Overview of Parameters ................................................................................................................. 42
12 Fieldbus .............................................................................................................................................. 59
12.1 General Information ........................................................................................................................ 59
12.2 Structure of User Data .................................................................................................................... 61
12.3 Fieldbus Data.................................................................................................................................. 62
12.4 User Data Diagnostics .................................................................................................................... 66
13 PROFIBUS DP .................................................................................................................................... 69
13.1 Guidelines for Commissioning ........................................................................................................ 69
13.2 Functionality of the Profibus Connection ........................................................................................ 69
13.4 Proficbus DP master settings ......................................................................................................... 70
13.5 Diagnostics and Troubleshooting ................................................................................................... 70
13.6 Profibus Module (VPB8020) .......................................................................................................... 71
14 DeviceNet ........................................................................................................................................... 73
14.2 Functionality of the DeviceNet connection ..................................................................................... 73
14.4 DeviceNet Master Settings ............................................................................................................. 73
14.6 DeviceNet Module (VCB8020) ...................................................................................................... 74
15 Modbus ............................................................................................................................................... 77
15.2 Functionality of the Modbus connection ......................................................................................... 77
15.2.1 Data format..............................................................................................................................77
15.3 Function Codes (FC) ...................................................................................................................... 78
15.4 Safeguarding Transmission ............................................................................................................ 78
15.5 Error Codes .................................................................................................................................... 78
15.6 Subscriber Addresses .................................................................................................................... 79
15.7 Process Values ............................................................................................................................... 79
15.8 Example Telegrams ........................................................................................................................ 79
15.9 Modbus Master Settings ................................................................................................................. 79
15.11 Serial Interface XES3 ..................................................................................................................... 80
16 Ethernet ............................................................................................................................................. 81
16.1 Terms and Definitions ..................................................................................................................... 81
16.2 MODBUS/TCP ................................................................................................................................ 81
16.2.1 Guidelines for Commissioning ................................................................................................81
16.2.2 Ethernet Functionality .............................................................................................................81
16.2.3 MODBUS/TCP Master Settings ..............................................................................................82
16.2.4 Diagnostics and Troubleshooting ............................................................................................82
16.2.5 'Communication Host' (S9) Event Message ............................................................................82
BV-H 2346GB , 1030 INTECONT® Satus - Beltweigher, Instruction Manual

- ii - Schenck Process Group
Contents
16.3 Ethernet/IP .......................................................................................................................................83

16.3.1 Structure of User Data ............................................................................................................ 83
16.3.2 Diagnostics and Troubleshooting............................................................................................ 83
16.3.3 'Communication Host' (S9) event message ............................................................................ 83
16.3.4 EasyServe Fieldbus View ....................................................................................................... 83
16.3.5 Configuration of the Ethernet/IP Server .................................................................................. 84
16.3.6 Configuration of the Network in 'RSLogix 5000' ..................................................................... 84
17 Web Server ..........................................................................................................................................87

17.1 Log Files and Internal Trend Files ...................................................................................................89
17.2 System Information..........................................................................................................................90
17.3 GSD and EDS Files .........................................................................................................................90
Index ....................................................................................................................................................91

Schenck Process Group - iii -
Safety notes
1 Safety notes
To avoid personal injury and material damage, follow the safety regulations stated below.
Also pay attention to:
▪ Safety instructions given in order-specific documentation.
▪ Safety instructions relating to mechanical components.
▪ Instructions and safety tips for parts manufactured by sub-suppliers or that are not part of Schenck's
scope of delivery.
When performing installation, commissioning and service work, observe all applicable codes of practice.
Use for the purpose intended

The measuring system with the mechanical components connected to it is only intended for weighing and
control applications directly associated with that. Any use beyond that is considered not intended.
Sources of danger
The measuring system does not generate any hazards during weighing operation if the system is properly
installed and put into service.
Using the measuring system might be dangerous if the system takes on contral applications or when the
material weighed is transported. Potential sources of danger would then be add-on equipment that the
material weighed is transported or metered in. In these cases, the measuring system may cause residual
hazards if untrained staff uses or operates it incorrectly..
This measuring system may be a component of a more complex system. The user is fully responsible for
overall plant safety.
Personnel
Only skilled persons may prepare, install, start-up, operate, maintain and service these systems.
Everyone doing work on the measuring system should read the safety instructions and be aware of and
follow the parts of the service manual applicable to them.
The operating company is responsible for instructing his operators to observe all regulations and
instructions given.
Changing parameters
The parameters dictate how the measuring system functions. Only personnel familiar with the device's
mode of operation may alter these parameters (e.g. after training by Schenck Process). Incorrectly set
parameters may cause injuries to persons or damage to the machine whenever user control systems are
connected. They can also adversely affect weighing operation.
Password
Parameters are protected by password from unauthorised changes. The measuring system operating
company must ensure that the password is handled safely.
INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

Schenck Process Group -1-
Safety notes
Acknowledging Event Messages

Error messages may be acknowledged only after the cause of the fault has been remedied.
Ensure that any connected peripheral devices are functioning correctly before acknowledging an event.
Check to see that any connected control systems are in safe state.
Service and maintenance

▪ Please follow all warning signs on the scale.
▪ The measuring system must be shut down before work is performed on mechanical equipment or
peripheral devices (control systems in particular). Take appropriate action to ensure that the
measuring system cannot be inadvertently restarted.
▪ Before performing work on the electrical equipment, disconnect the power supply (pull the plug).
▪ The devices may only be operated in the casings provided, as there would otherwise be a risk of
coming into contact with live parts.
Moisture and humidity

All of the parts of the scale (particularly electrical components) have to be protected from moisture and
humidity when the housing is open such as during service work. Beyond this, the protection classes of the
housing should be observed.
Design modifications
Schenck Process assumes no liability or guarantee for any design modifications made to the measuring
system or additional components fitted to it that were not supplied by Schenck Process. This particularly
applies to modifications, which have the potential to affect the operating safety of the measuring system.
Replacement of components
If parts must be replaced in the course of a repair, only original spare parts from Schenck Process may
be used. Using other spare parts renders the warranty invalid.
BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

-2- Schenck Process Group
Safety notes
1.1 Signal Words
1.1.1 Signal Words for Safety Notes

Signal Words for Safety Warnings
Potential dangers will always exist when working with technical devices. Dangers will arise if the machine
was incorrectly installed or commissioned or is operated by untrained personnel. The following signal
words indicate throughout this manual dangers that may arise when handling this machine.
DANGER
This signal word indicates a danger that can cause immediately the
most severe injuries up to and including death.
Follow all instructions to prevent this from occurring.
WARNING
This signal word indicates a danger that can cause serious injuries
up to and including death.
CAUTION
This signal word indicates a danger that can cause slight or
medium injuries.
1.1.2 Signal Words for Application Instructions
Signal words for reference notes on material damages and on the optimal use of the machine
NOTICE
Signal word used to identify situations in which material or
environmental damage could occur.
HINT
Signal word used to identify information on using the product at an
optimal level of efficiency.

Safety notes
1.2 Five Safety Rules of Electrical Engineering
These fives safety rules must be followed in the order shown before commencing work on electrical
systems. Once the work is finished, they are to be applied in reverse order.
DANGER
Electric shock from live components.
Danger of life from electric shocks
➢ Take all possible precautions to ensure safety before commencing
work on live components. Observe, among other things, the
following.
a) Disconnect the components.
b) Secure them against inadvertent restart.
c) Ensure that the components have been de-energized.
d) Above 1 KV: Earth the cables and bypass them.
e) Cover or shield adjacent, live components.
1.3 Damaged / Defective Electrical Components
DANGER
Electrified damaged or defective components
There is a danger of life from an electric shock.
➢ Always have qualified personnel ensure that the components are
neither damaged nor defective.
a) Damaged or defective electrical components must immediately be
replaced or, if possible, repaired by qualified personnel.

About this Manual
2 About this Manual

This manual describes the INTECONT Satus evaluation electronics, hereinafter also referred to as the
'device'
It explains:
▪ How it works
▪ Connecting the Device.
▪ Parametrization and Calibration
▪ Set
for versions of the device

▪ powered by the mains:
VKG 20790, VKG 20792 (Profibus), VKG 20793 (DeviceNet), VKG 20795 (Ethernet/IP)
▪ with a 24 VDC power supply:
VKG 20796, VKG 20797, VKG 20798, VKG 20799.
The manual is valid for devices with the firmware version VBW 20790-007 or higher.

About this Manual

Overview
3 Overview
3.1 How a Belt

Beltweigher
ltweigher works
Definitions und measuring principle

Q Belt load kg/m
Weight of material on one meter of belt
V Belt conveyor speed m/s
I Feed rate kg/h or t/h

Quantity of material conveyed by the belt per unit of time.
Z Flow Rate kg or t
Amount of material transported = Feed rate x feed time
Belt load Q and speed v are continuously measured and factored together. The result is the feed rate I,
from which the flow rate is determined
Zero drop out

Totalizing can be suppressed for near-zero measurements to keep the counter at the same value when
the belt is empty. (also refer to parameters H09 and H10)
Taring
Taring is a calibration process in which the effect of the empty band on the measuring signal is
determined. The totalized amount of material for one complete belt circuit will remain constant for an
empty belt once taring has been performed.

Overview
3.2 Electrics
100-240 VAC Power supply; refer to 'Supply

or 24 VDC and Replacement parts' for
the model
COUNTER Impulse output for connecting
an external totalizing counter.
ANALOG Analog outputs for the feed
rate
Serial Serial interface for EasyServe
and host computer
LC Load cell for determining belt-
load Q
D Speed sensor (tacho) for
determining belt speed v. If
the belt speed is constant, D
can be ignored for simple
measuring tasks.
Relay outputs:
W-ON (DO1) Control output for belt drive Closed = on

Q-MAX (DO2) Q-Max Monitoring Open = limit value exceeded
ALARM (DO3) Alarms Open = alarm
Q-MIN (DO4) Q-Min monitoring Open = limit value underrun

Overview
Inputs:
ACKNOW. (DI1) Acknowledging event messages high = acknowledge

TARE (DI2) Taring the scales Low slope => high = start
Ext. E (DI3) For external interference signals. High = interference
ON (DI4) Switch on calculation of totalized Low slope => high = start
amount of material (parameter B06)
Key: Low: input 0V
High: power applied to input

Overview
3.3 Quick guide
The keys of the membrane keyboard have a pressure point.

SCROLL Order of the data in the display
▪ Preselect Display Counter Z1
▪ Select function
Belt speed v
▪ Increase or decrease
value if entering a Belt load Qr in %
number. Belt load Q
Feed rate Ir in %
Feed rate I
Switch to the left or right to enter numbers.
FUNCTION Call up the function block, then select the desired

function with the SCROLL key.
ENTER Activate a function or confirm an entry.
ESC Abort function or entry and return to the normal display

- 10 - Schenck Process Group
Procedure for Startup
4 Procedure for Startup
Fig. 1: Procedure for Startup

Schenck Process Group - 11 -
Procedure for Startup

Casing dimensions
5 Casing dimensions
The INTECONT Satus is an electronic weigh system for beltweighers.
The VKG 20790 stainless steel protection class IP 65 casing is designed for horizontal installation. The
device may also be attached to the wall if the lid is rotated (downward cable outlet).
Fig. 2: Casing dimensions
Fig. 3: Drilling template for wall mounting
The parts required for mounting are supplied with the device.

Casing dimensions
Currently, there is a second version of casing available:
Fig. 4: Casing dimensions version 2

Connecting the Device.
6 Connecting the Device.
6.1 Connection and Diagnostics
Fig. 5: Position of the Connecting Terminals
1: Power supply Mains voltage or 24 VDC, depending on the model

2: Serial interface S1 RS232, reserved for the service program EasyServe
3: Serial interface S2 RS232 - not used -
4: Serial interface S3 RS485, reserved for fieldbus communication MODBUS
5: Namur inputs / impulse output
6: Digital outputs
7: Digital inputs
8: Analog output Reserved for actual capacity
9: Load cell connection
10: USB connection - not used -
11: Ethernet network connection
12: Connector for optional fieldbus module

Fig. 6: Device rear
Screened lines (load cell connection, serial interfaces) are bared in the device and attached to the rail
with isolated clamps for pull-relief.
Meaning of the LEDs:
Network block:
1 Link (green) 2 FDX (yellow) 3 100 (red)
Ethernet is connected Full Duplex 100 Mbaud (otherwise 10 Mbaud)
System block
1 PWRST Supply voltage on 4 Diag (green / No function
(green) red)
2 Idle Display of system load. 5 Sys-CL (yellow) System clock
(yellow) Greater duty cycle = lower load Blinks during normal
operation
3 Error Error message 6 Diag (green / No function
(red) red)

6.2 Load Cell and Parameter Memory
Fig. 7: Load Cell Connection
The INTECONT Satus saves all parameters to the calibration data memory.
6.3 Speed Input / Tacho
Fig. 8: Speed input connection diagram

6.4 Digital Inputs
Fig. 9: Inputs connection diagram
6.5 Relay outputs
Fig. 10: Outputs connection diagram
6.6 Pulse Output for Totalizing Counter
Fig. 11: Impulse output connection diagram

6.7 Analog output
Fig. 12: Analog output connection diagram


Technical Data and Replacement Parts
7 Technical Data and Replacement Parts
7.1 Technical Data

Display 1 row LCD, 20 characters, character height 12 mm, back-lit, 6 keys
Keyboard
Voltage 85-250 VAC, 50-60Hz, max. 10 VA
Housing Stainless steel 1.4301, deep-drawn, IP 65
Temperature Operating temperature: -30 °C ... +60 °C;
Storage temperature: -40 °C ... +80 °C
Scales connection Voltage supply 5 V AC
Measuring range load cell –20 mV…+20 mV
impedance Rmin 47 Ω
Cable length max. 1000 m
units kg, t, lb; kg/h, t/h, lb/h;
Taring Started via binary input or keyboard zero drop-out;
Belt monitoring belt load > max / < min
Binary Inputs assigned signal:

4 x optocoupler, 18-36 VDC, type 5 mA Acknowledge event
Taring
External event
Switch on totalizing
1 x NAMUR, max. 5 V, 0.04-3000 Hz Speed
Binary Outputs
4 x Relays, 230 VAC, 60 W max. Scales ON
Q-Max
Alarm
Q-Min
Pulse output
Optocoupler, 18-36 VDC, max. 50 mA/10 Hz Totalizing counter
Analog output
0–20 mA, 12 Bit, max. load 500 W Actual capacity
Serial interfaces
Interface 1: RS 232 EasyServe
Interface 2: RS 232 - not used -
Interface 3: RS 485,2/4-wire Fieldbus MODBUS
Ethernet MODBUS/TCP, EasyServe
Optional: PROFIBUS DPV0, DeviceNet, Ethernet/IP may have fieldbus

Technical Data and Replacement Parts
7.2 Supplied and Replacement Parts

Description Type Material number
INTECONT Satus, stainless steel IP65 VKG 20790 V040007.B01
INTECONT Satus with Profibus VKG 20792 V060127.B01
INTECONT Satus with DeviceNet VKG 20793 V060128.B01
INTECONT Satus with Ethernet/IP VKG 20795 V060129.B01
INTECONT Satus, stainless steel IP65, 24 VDC VKG 20796 V084590.B01

INTECONT Satus with Profibus, 24 VDC VKG 20797 V084720.B01
INTECONT Satus with DeviceNet, 24 VDC VKG 20798 V084721.B01
INTECONT Satus with Ethernet/IP, 24 VDC VKG 20798 V084722.B01
Options / spare parts

PROFIBUS connection, installation kit VPB 28020 V054033.B01
DeviceNet connection, installation kit VCB28020 V081906.B01
Ethernet/IP, software activation VET 20700 V040035.B01
Measuring circuit dongle VDO20700 V040013.B01
EasyServe
Software on CD VPC 20150 E144541.01
Cable for EasyServe, (serial) 9p/3p V052410.B01

Operation
8 Operation
8.1 Mains Voltage ON

The counter reading,
▪ yet-undisplayed counter pulses,
▪ pre-selected normal display, and
▪ service values such as duty rate etc.
▪ are preserved indefinitely
▪ during a mains failure. The internal clock will run for a further approx. 5 days.
An automatic display self-test will start once the mains is turned on. Then the device version number will
be displayed for several seconds and then be replaced by the normal display.
8.2 Normal Display

On the left Rotating point as belt-motion indicator.
The scales is on, feed rate and flow rate are recorded. Only belt
load and belt speed are measured in the shut-down state (point
unmoving).
If an event is pending it is indicated by an event message
(alphanumeric code). The display then alternately shows the belt-
motion indicator and event message for approx. 5 seconds each.
To the right Selectable display
Preselect Display
Counter Z1
Belt speed v
Belt load Qr
Belt load Q
Feed Rate lr
Feed rate I
The feed rate lr displayed relates to the nominal feed rate.

The belt load Qr displayed relates to the nominal belt load.
Display format and dimensions of Z1 and I can be selected separately.

Operation
8.3 Function Block

The function block is the point of entry for everything to be performed on the device. All functions and
dialogs can be called up through it.
Call up the function block

The previously selected function will be displayed if no event is pending.
Scroll through until the desired function appears in the display
Select function
Return to the normal display, or abort a function.
Service values / Normal display

Display test
Clear counter 1
Calibration functions LB: Imp/belt circuit
CW: Weight Check
TW: Tare
Set Time
Program Read parameters
Set option
Load default parameters
Enter parameter
Acknowledging Events
Display events
Events can only be worked on when an event has occurred.

The functions 'Program' and 'Calibration Functions' call up further menus which can be scrolled through
using the cursor keys.
8.4 Working on Events

Definitions
All important scales functions are monitored internally. An event message is displayed if an error occurs.
Details and instructions on error diagnostics can be found in the 'Event Messages' chapter.
For example:
Message E1 Mains Failure
Status messages appear in the left part of the display and are indicated by a category ID (e.g. 'E') and a
number (e.g. '1'). Details can be called up with the function 'Display Events'.

Operation
Events are divided into 4 classes, each with a different priority.

ALARM Display blinks quickly. Totalizing switches itself off, scales not ready for service.
May only be switched on again after the cause of the problem has been removed
and the message has been acknowledged.
Acknowledgement: The blinking will stop but the message remains if the cause of
the problem has not been rectified.
WARNING 1 Display blinks slowly. Totalizer continues to function.
Acknowledgement: The blinking will stop but the message remains if the cause of
the problem has not been rectified.
WARNING 2 Permanent display.
Acknowledgement: Not necessary. Once the source of the problem has been
rectified the message will disappear automatically.
IGNORE No event monitoring other than Min-Max messages from contact outputs.
If several events occur simultaneously the event with the highest priority will be displayed.
The allocation of a particular event to a particular class is sometimes preset and may sometimes be done
by selecting the corresponding parameter.
Operation 'Display Events'

Scroll through until the function 'Display Events' appears in the display
Select function
Select function. The

▪ name, e.g. mains failure,
▪ the abbreviation e.g. E1,
▪ and a reference e.g. Parameter O01
of the event will be displayed. The reference shows the corresponding parameter.
Several events can be viewed with the cursor keys.
Return to the normal display. The normal display will be returned to if nothing
has been entered for 20 seconds.

Operation
Operation 'Acknowledging Events'

Scroll to "Acknowl. Event" function in the display.
Select function
All pending events will be acknowledged. If the cause of each event has been rectified, the corresponding
event message will disappear. Otherwise, the display mode of the indicator only will be changed and the
event will no longer blink.
8.5 List of Events
System message S
S1: Memory error
Program and parameter memory are checked cyclically. An error has occurred during that. In the
majority of cases this means that the scales is no longer ready for service.
Measures : Contact Schenck Process service.
Parameters : O 02
S5: Dongle error

The dongle (memory for parameters in the load cell plug) is missing or is defective.
Measures : Inspect the load cell connection
Parameters : O 15
Note: INTECONT Satus is completely operable without the dongle as the parameters are also stored
internally. However, in this case altered parameters must be re-entered if hardware is exchanged.
S9: Communication host

Serial communication has been interrupted for longer than the timeout-period.
Measures : Check the cables and the connections to the host computer.
Parameters : L 03
Electrical System E
E1: Mains failure
The mains supply has failed or has been switched off. The material flow may not have been
registered during this time.
Measures : Acknowledge the message
Parameters : O 01

Operation
E2: Namur error tacho

Short circuit or break in the speed sensor cable. The scales is no longer ready for service.
Measures : Check the cabling to the velocity sensor. Velocity measuring can be turned off
temporarily with parameter B 03.
Parameters : O 04
E6: Error ext. event

There is an external noise signal.
Measures : Rectify fault.
Parameters : P 06 and O 11
Calibration C
C1: LC input
The load cell cable is interrupted, not connected or is improperly connected.
Measures : Check the cabling. If the cabling is ok, the load cell or the load cell amplifier may be
defective.
Parameters : O 06
C2: Tacho input

The output frequency of the speed sensor exceeds 3000 Hz. In fact, this situation can only arise
after a subsequent change in belt speed (e.g. gears).
Measures : Check the dimensioning of the velocity sensor. You may need to determine the
impulse frequency with a suitable measuring device.
Parameters : O 03
Maximum H
H2: Belt loading > MAX
The current belt load exceeded the set limit value.
Measures : Usually none if the message H4 does not also occur or if there are no system-
specific limits to be observed.
Parameters : F 07, F 08
H4: LC input > MAX

The weigh system is overloaded. Measuring errors may occur.
Measures : Check the bin feeder, as the belt load is too large.
Parameters : O 08

Operation
Minimum L
L2: Loading < MIN
The current belt speed is lower than the set limit value.
Measures : Usually none, if the message L4 does not also occur or if system-specific limits are
to be observed.
Parameters : F 05, F 06
L4: LC input < MIN

The weigh system load is too low and measuring is at risk.
Measures : Check the weigh platform mechanics and alignment of the measuring idlers. Check
the cabling.
Parameters : O 09
8.6 Display Test and Version Number

This function checks the display and gives a range of different information on the device and the software
loaded into it.
Scroll through until the function 'Display Test' appears in the lower display
Start

Operation
8.7 Read Parameters

Parameters are modifiable attributes or data with which the INTECONT is adapted to its special weigh
tasks. The parameters are arranged into functional blocks A, B,... and are numbered consecutively within
the blocks.
Parameter entry is protected by password (see 'Enter Parameter'). The parameters may be viewed
safely using the function 'Read Parameter'.
Selecting the parameter block

Scroll through until the function 'Program' appears in the lower display
Start function
Scroll through until the function 'Read Parameter' appears in the lower display
Start function
Scrolling through blocks A, B ... and back. The block character will be displayed
briefly followed by the block title.
Selecting a block. The previously selected parameter will be displayed.
Selecting the parameter

The parameter name will be displayed briefly first followed by the block character and the parameter
number and value. The parameter number will blink.
Scrolling through the parameter numbers within a block.
Scrolling through the parameter numbers, across all blocks (only upwards).
Return to the block titles.

Return to normal operation.

Operation

Setup Program
9 Setup Program
9.1 Calibration Functions

There are 3 setup programs which facilitate initial calibration and fine adjustment.
1. Impulse/belt circuit LB
2. Tare TW
3. Weight Check CW
They must be used in the preset sequence for initial calibration. All programs can be found under the
CALIBRATE function and are protected against unintended alteration by a password. No amount will be
totalized in the time between the running of a program and acknowledgement.
The analog output is set with a 4mA offset. The operating sequence is the same for all programs.
Scroll the calibration function into the display and confirm.
Enter the password 07734
One of the setup programs will be displayed, e.g. TW: Taring
Starting the setup program
Return to the normal display. The setup menu may be recalled for
approx. 2 minutes without needing to reenter the password.
9.2 Impulse/Belt Circuit LB

The LB: IMP/BAND setup program only needs to be called up
▪ for initial calibration,
▪ if a new belt is fitted or the belt tension has been altered significantly, or
▪ if one of the parameters B 04 (characteristic value vs) or B 05 (nominal speed) have been altered on
scales with or without speed measurement.
The amount of impulses given by the speed sensor for one belt circuit is calculated. This amount then
serves as the belt circuit identifier for the programs taring TW and weight check CW.
The LB setup program must be called up before the other setup programs for the intial setup. This also
applies for scales with no speed measurement.

Setup Program
Conditions:
Measure the time required for one belt circuit as accurately as possible and enter this time for parameter
C 02.
The belt conveyor must be running.
Note: The belt drive is not controlled by the setup program. The setup program will be interrupted with a
corresponding message if one of the conditions is not met.
Sequence:
Function block, calibration functions, password
Scroll LB: IMP/Belt into the lower part of the display
Start
May be aborted at any time
During program running the remaining time of the program running in seconds and the
▪ summed impulses of the speed sensor
▪ will be displayed.
After the program has completed the average belt speed over the entire running time and the
▪ impulse/belt circuit end result
▪ will be displayed alternately.
The result is accepted and stored in parameter D 06.
The result is not taken over.
The procedure is identical for models without speed sensor.

Special messages:
SWITCH ON, if the belt is not running
ABORTED
9.3 Tare TW
The taring program calculates the zero point error of the belt weigher over one belt circuit. This value is
used to correct the continuous-measuring results in normal operation.
Conditions:
Under no circumstances may there be any material on the belt.
The mechanical equipment within the scales area must be cleaned. Deposits that build up immediately
once normal operation is begun may be ignored.
The belt conveyor must be running. A corresponding message will be appear automatically.

Setup Program
Sequence:
Scroll TW: Tare into the lower part of the display
Start
During program running the remaining time as a % of the overall running time and the
▪ continuously calculated tare as a % of the nominal belt load
▪ will be displayed alternately.
After the program has completed the deviation of the tare from the previous tare as a % of the nominal
belt load and the
▪ average of overall tare as % of nominal belt load
▪ will be displayed.
Dev = + : tare has increased
Dev = + : tare has decreased
The result is accepted and stored in parameter D 03.
The result is not taken over, the scales will not be tared.
Special messages:
ABORTED
NOTICE!
The tare may exceed 100% by using the nominal belt load as reference.
CAUTION!
➢ If the deviation 'Dev' is significant (> 20%), this may indicate a mechanical fault.
a) Inspect the weighing platform for e.g. stuck particles of material.

Setup Program
9.4 Weight Check CW

This program can be used to control the INTECONT measuring range. This is done by loading the
weighing platform with a known calibration weight and automatically calculating the average platform load
over one belt circuit. The result is compared to a predetermined reference value and then displayed. No
automatic correction is performed.
Suitable calibration weights are available as accessories.
Conditions:
Taring
Enter calibration weight into parameter C 08. The calibration weight should be between 30% - 100% of
the nominal platform load Q0.
Q0 = q0 * Leff
q0 = Nominal belt load Parameter D 01
Leff = Effective platform length Parameter C 05
Put the calibration weight on the specified spot.
Turn on the conveyor belt. A corresponding message will be appear automatically.
Sequence:
Scroll CW: Weight Check into the lower part of the display
Start
During program running the remaining time as a % of the overall running time and the
▪ continuous SET/ACTUAL measurement result
▪ is displayed
After the program has completed the fictitious totalized amount over the entire running time and the
▪ average KOR from the SET/ACTUAL values over the total running time
▪ are displayed.
Exiting the program. Either button may be used as the result is not taken over
automatically.

Setup Program
Special messages:
ABORTED
This program can be used to monitor the zero point of the scales without a calibration weight. The display
format is: xxxxxxx,yy kg
Evaluating the results
Error < 1 % KOR = 0.99...1.01
The scales condition is fine, no further measures are necessary.
Error < 5 % KOR = 0.95...1.05
Enter the value KOR into parameter D 02. Of course, this is only effective if the
result of a material control has not yet been allowed for in the parameter.
Error > 5 % KOR < 0.95 or KOR > 1.05
Deviations of several percent indicate incorrectly entered technical data (e.g.
unknown exact belt incline, levers, etc.) or mechanical errors (alignment, tension).
The current value of the parameter 'Range Correction D 02' is not taken into account in the inspection.
For this reason the program will display the same error quotient KOR after correction by entering a value
into D 02.
9.5 Set Time

Unlike the other programs, the date and time can be altered with the scales either on or off. They can be
read from the SERVICE VALUES.
Scroll Time into the lower part of the display.
Call up the dialog
Enter the Year, month, day, hour, minute and second.
Confirm each entry.

After the seconds have been entered and confirmed, the new time will be
accepted.
Subsequently the complete date will be displayed for a few seconds. The internal clock will run for a
further approx. 5 days in case of a mains failure.

Setup Program

Service Values
10 Service Values
Detailed information on the system is contained in the service value table. Calling it up will not interfere
with any weigh functions.
Call up and activate the SERVICE VALUE function.
Scroll through the service values
Call up the function 'Normal Display' to exit the service value menu.
Readouts:
1. VBW 20790-01 3126 Version number of the software
2. Date and Time
3. Relay Outputs VFE: DO= 1 1 1 0 "1" = Contact closed
Switching State "0" = Contact open
4. Inputs Switching State VFE : DI = 1 1 1 1 + - 0 "1" = Contact closed
"0" = Contact open
Input 5 Namur input for the tacho "+" Short circuit
"-" Cable breakage
"1" = Sensor covered
"0" = Sensor clear
Input 6 - not used -
Input 7 state of the write protection "1" = Write protection
active
"0" = No write protection
5. EL = 22 h Power supply duty cycle
6. ED = 19 h Duty cycle of scales and belt conveyor.
Condition; V > VMIN and no ALARM or RELEASE-input is active
7. Tachometer = 96.6 Hz Speed sensor input frequency.
The frequency must be within the range 0.04...3000 Hz.
8. aw = 30.988 % Weigh cells' load, based on the sum of the weigh cell nominal loads.
The weigh cells are overloaded if the values exceed 100%. The
message H4 : LC Input > MAX occurs upwards of 110%.
9. L/C = 1.383257 mV/V Non-standardized output value of the weigh cell amplifier (gross).
10. AO = 4.15 mA Output current of the analog output
11. ZO = 1 Pending impulses
If the value is constantly non-zero, the impulse frequency is greater
than 10 Hz. The weighting of the smallest display digit 1 must be
increased (Parameter B 07)
12. ZE = 53 The impulse point output impulses displayed for an external totalizing
counter, counted as of the instruction 'Clear Counter 1'
13. ES-Version 12 Current version of the EasyServe connected.

Service Values

Parameterization
11 Parameterization
11.1 General Information

Parameters are modifiable attributes or data with which the INTECONT is adapted to its special weigh
tasks.
▪ Dimension and format of the display
▪ Limit Values
▪ Nominal and calibration data, etc.
Some parameters can be selected according to individual demands (e.g. display formats), others must be
taken from the data sheet of the scales' mechanics. All functions remain operational during entry of
parameters. However, during operation only parameters which have no metrological influence should be
altered, such as display options etc.
Labeling
The parameters are arranged into functional blocks A, B,... and are described within the blocks by
▪ Name
▪ Number, and
▪ Value
periods.
There are 2 kinds of parameter:

Selectable Parameters One may be chosen from among a number of options, e.g. WARNING,
ALARM.
Numerical Parameters A numerical value must be entered, e.g. nominal feed rate.
All parameters are pre configured with default values (factory preset). Many default values are expedient
recommendations and can often be retained. The default values can be recalled with the sub-function
'Load Default Parameters'. Values which differ from the default values are identified by a *before the
character.
Parameters cannot be altered if the write protection is activated.
Scroll PROGRAM into the lower part of the display and confirm.
Select the function ENTER PAR.
Enter the password 07734

Parameterization
'Block A' will be displayed for approx. 2 seconds followed by the title of the first parameter block.
Return to the normal display.
For approx. 2 minutes afterwards the parameter menu may be recalled without needing to reenter the
password.
11.2 Pre-
Pre-Selecting the Parameters
1. Block Character
Scrolling through blocks A, B ... and back. The block character will be displayed
briefly followed by the block title.
Selecting a block. The previously selected parameter will be displayed.
2. Parameter Number
The parameter name will be displayed briefly first followed by the block character and the parameter
number and value. The parameter number will blink.
Scrolling through the parameter numbers within a block.
Scrolling through the parameter numbers, across all blocks (only upwards).
Return to the block titles. Return to normal operation.
11.3 Entering Parameters

Preparing the entry
For selectable parameters:

Value blinks. The desired value can be scrolled into the display.
For numerical parameters:
Characteristic: Numerical value in the display, entry of the value.
Entry is completed by the taking over of the entered value.

The subsequent parameter will be displayed.
Aborting the Entry.

Parameterization
11.4 Loading Default Parameters

Loading the factory defaults. The function is protected by a password and a YES/NO query.
CAUTION
All current parameters and calibration values will be overwritten!
The parameters must be adapted to the current situation before the
device is switched on again.
PROGRAM function, call up DEFAULT PARAMETERS.
YES /NO query YES = 1 NO = 0

Confirm preselection
11.5 Set Option

INTECONT Satus has the option of activating the ETHERNET/IP fieldbus coupling via software. This unit
issues an unambiguous ID (the MAC address). An activation code is generated from this ID that is then
keyed into the unit. If it is necessary to activate the option on units already supplied, the data are
transmitted to Schenck Process and the generated activation code is switched back.
The function 'Set Option' can only be accessed when the fieldbus protocol type is set to NO or
ETHERNET/IP. (Parameter L01)
Call up the PROGRAMMING function, Set Option.
a) Option OK ! if a release is pending,

b) Option not OK! if no release is pending
In case a), the function ends automatically after 3 seconds and it skips to normal operation. In case b),
the MAC-ID is shown. (For example: 00:15:84:01:03:ee); please make a note of this value.
Then the desired option will be displayed
ETHERNET/ IP Note this value also and report it to Schenck Process
Key in the activation code from Schenck Process. (e.g. 11 111)
OPTION OK! or fault message and cancel

Parameterization
11.6 Overview of Parameters

These lists apply to the software version: VBW20790-007
BLOCK A Dialog Behavior
A 01 Language GERMAN
A 02 Units Metric
BLOCK B Rated Data
B 01 Dimension Feed rate ——— t/h
B 02 Nominal Feed Rate 400.00 t/h
B 03 Tacho Source DI VFE.DI5 H
B 04 vs Charac. Value 33,.51 I/m
B 05 Nominal Speed 1.0000 m/s
B 06 ON Source v
B 07 FMZ 1 Dimension ———- t
B 08 FMZ 1 impulse length 50 ms
BLOCK C Calibration Data
C 02 Belt Circuit time 30.0 s
C 03 LC Charac. Value 2.8500 mV/V
C 04 LC Rated Cap. 220.000 kg
C 05 Effective platform length 1.000 m
C 06 Lever Ratio 1.00
C 07 Angle a 0.00 Degrees
C 08 Eff. Check Weight 50.00 kg
BLOCK D Calibrat. Results
D 01 Nominal Belt Load 111.11 kg/m
D 02 Range Correction 1.00
D 03 Total Tare 0.00 kg/m
D 06 Belt circuit number 1000000 I/B
BLOCK E Analog output
E 02 Offset AO1 4mA
E 03 Final value A01 20 mA
BLOCK F Limit Values
F 05 Q-MIN Value 20.0 % Q
F 06 Q-MIN Event class W2 (L 02)
F 07 Q-MAX Value 120.0 %Q
Q-MAX F 08 Event class W2 (H 02)
F 09 Value for V-MIN 5.0% V

Parameterization
BLOCK G Filter settings

G 01 I display 3s
G 02 I Analog output 3s
BLOCK H Automatic zeroing
H 09 ZDO active NO
H 10 ZDO limit 1.00 %Q
BLOCK L Fieldbus
L 01 Protocol type NO
L 02 Timeout Host 5s
L 03 Host Communic. Host IG (S 09)
L 04 Word sequence I:hr/L:hr
L 05 Byte sequence High - Low
L 06 Configuration FIXED_8_8
L 07 Address 1
L 08 Resolution 4096
L 09 Baud rate 9600
L 10 Data Format 8-E-1
L 11 Physical Attributes RS 485 2-wire
L 12 Address 16
L 13 FLOAT Format IEEE
L 14 Address 63
L 15 Baud Rate 125K
BLOCK O Events
O 01 Mains failure W1 (E 01)
O 02 Memory error A (S 01)
O 03 Tachometer input W1 (C 02)
O 04 Namur Err. Tacho A (E 02)
O 06 L/C Input A (C 01)
O 08 LC input > MAX W1 (H 04)
O 09 LC input < MIN W1 (L 04)
O 11 Error ext. event A (E 06)
O 15Dongle error W2 (S05)
BLOCK P Digital inputs
P 03 DI Acknowledge Event DI VFE.DI1 H
P 05 DI Tare DI VFE.DI2 H
P 06 DI Ext. Event DI VFE.DI3 H
P 07 DI Calibration Switch DI VFE.DI7 H

Parameterization
BLOCK Q Digital outputs

Q 01 DO ALARM DO VFE.DO3 L
Q 03 DO Scales ON DO VFE.DO1 H
Q 06 DO Q-MIN DO VFE.DO4 L
Q 07 DO Q-MAX DO VFE.DO2 L
BLOCK R EasyServe serial
R 01 Station Address 1
R 03 Baud rate 19200
R 04 Data Format 8-O-1
BLOCK T Ethernet
T 01 IP Address 1 192
T 04 IP Address 4 1
T 05 Net Mask 1 255
T 06 Net Mask 2 255
T 07 Net Mask 3 255
T 08 Net Mask 4 0
T 09 Gateway 1 0
T 10 Gateway 2 0
T 11 Gateway 3 0
T 12 Gateway 4 0
Block A : Dialog box behavior

A01 Language Preconfigured value: GERMAN
The device comes with the German, English, French, Spanish
and Italian languages.
Other languages can be loaded with the EasyServe program.
The selected languages applies to all displays, fault messages and parameters.
A02 units Preconfigured value: SI

Range Metric
English
Display and parameter entries conversion from SI units to the English measuring system.
English Metric Conversion
lb kg 1 lb = 0.453593 kg
t t 1 t = 0.907185 t = 2000 lb
ft m 1 ft = 0.3048 m
inch cm 1 inch = 2.54 cm
The conversion applies analogously for compound units, e.g. kg/h.

Parameterization
Block B : Rated Data

B 01 Feed Rate Dimensions Preconfigured value: - - - - - - t/h
Range - - - - - - t/h
- - - - . - t/h
- - - . - - t/h
- - . - - - t/h
- - - - - - kg/h
- - - - . - kg/h
- - -. - - kg/h
- -.- - - kg/h
Specifying the display format for the feed rate.
B 02 Rated feed rate: Default value: 400.0 t/h

Range 0.0001…230000.0 t/h
Reference for limit values and service displays.
B 03 Tacho source Default value: DI VFE.DI5 H

Range DI
—
Belt-velocity measurement can be switched off with —. The basis for calculations is then the nominal
speed B 05. The digital input DI5 is the Namur input for the tacho (also refer to chapter ?). )
B 04 vs Characteristic Value Default value: 33.51 I/m

Range 0.1...1000 000 I/m
Number of pulses from the impulse transmitter per meter of belt length. The product of B 04 * B 05
must lie within the range 0.04 ... 3000 Hz of the speed input.
Special case: B 03 = —
Do not change the vs characteristic as this will alter the run time of the setup program.
B 05 Rated Velocity Default value: 1.0 m/s

Range 0.001...50.0 m/s
Reference for the limit values.

Parameterization
B 06 ON source Default value: v

Range v
DI
FB
Totalizing can be activated and deactivated in different ways:
v: using the belt speed
DI: via a digital input.
FB: via the fieldbus interface
If 'v', belt speed, is selected, (parameter F09) will be switched on if v > v min and switched off
if v < v min.
The digital input is slope-controlled; this means that if e.g. the scales is shut down due to an alarm,
the ON signal must be removed and then reapplied in order to restart.
Fig. 13: ON source
B 07 FMZ 1 Dimension Default Value: - - - - - - - t

Range -------t
-----.–t
----.--t
---.---t
- - - - - - t *10
- - - - - t *100
- - - - - - - kg
- - - - - . – kg
- - - - . - - kg
- - - . - - - kg
B07 determines the display format for counter 1 and the impulse weight for the external counter.

Parameterization
B 08 FMZ 1 impulse duration Default Value: 0 ms

Range 0....1000 ms
B08 determines the length of an output impulse for a totalizing counter. The weighting of an impulse
corresponds to the smallest digit of counter 1 (parameter B 07). If an external counter is not
connected, set the parameter to 0.
B08 < 10 ms : The impulse output is blocked. All impulses not issued yet are cleared.
The output frequency is the following at the nominal feed rate
F = PNENN / 3600 * Zmin
PNENN = Rated feed rate (B 02) in kg/h or t/h
Z min = Smallest counter 1 display digit (B 07) in kg or t
A value must be chosen for Zmin that keeps f lower than 10 Hz. Also, the duration of the pulse must
be smaller than 1/f.
Block C : Calibration Data

C 02 Belt Circuit Time Preconfigured value: 30.0 s
Range 1.0...9999.0 s
Determines the measurement period for the impulse/belt circuit calibration program. Usually, the time
chosen is the time required for one belt circuit.
C 03 LC – Characteristic Value Default Value: 2.85 mV/V

Range 0.01...9.9999 mV/V
Characteristic value (transmission factor) of the load cell.
C 04 LC Nominal Capacity Default Value: 220.0 kg

Range 0.5000...220 000.0 kg
Sum of the load cell rated capacities. Fixed bearings are counted as load cells.
C 05 Effective Platform Length Default Value: 1.0 m

Range 0.1000...50.000 m
Effective weigh bridge length.
C 06 Lever Ratio Default Value: 1.0

Range 0.0100...2.00
Lever transmission between weighbridge's force transducing weighed idler and the load cell.
C06 = F / Q where Q = bridge load and F = load cell load
Load cells with leaf-spring parallel guides always have a lever transmission of 1.

Parameterization
C 07 Angle a Default Value: 0.0 degrees

Range 0.0...60.00 degrees
Inclination of scales' longitudinal axis, when load cell installed perpendicular to the belt.
C 08 Effective Calibration Weight Default Value: 50.0 kg

Range 0.001 ... 22000.0 kg
Calibration weight simulates material weight applied to weigh bridge.
Block D: Calibration results

D 01 Nominal Belt Load q0 Default Value: 111.11 kg/m
No input possible
Calculated from the nominal data B 02 and B 05. Reference value for limit values and the zeroing
program.
D 02 Range correction Default Value: 1.0

Range 0.50...2.00
The parameter affects the belt-load measurement q proportionally.
q(corrected) = q(measured) * D 02
D 03 Total Tare Default Value: 0.0 kg/m

No input required.
Tare program result.
Caution!
When entering the parameters D 02 and D 03 by hand, D 02 must be entered first.
D 06 Belt circuit number Default value: 1000000 I/B

No input required.
Result of the calibration program imp/belt circuit. Determines the setup program run cycle. Divided by
parameter B 04 (vs characteristic value), this gives the belt length in m.
Block E : Analog output

E 02 Offset AO 1 Default Value: 4.0 mA
Range 0.00...20.00 mA
Output current for a feed rate value of 0.
The smallest output current is limited to E 02, even when the scales is switched off.

Parameterization
E 03 Final value AO 1 Default Value: 20.0 mA

Range 0.00...1000.00 mA
Output current for a feed rate value of 100% (nominal value).
The output current range is limited to 0...20 mA by the hardware.
Block F: Limit values

If the belt load falls below its MIN value or goes above its MAX value, a corresponding event message
occurs (L2 or H2).
Monitoring commences 10 seconds after starting.
F05 Q-MIN value Preconfigured value: 20.0 % Q

Range -10...200.0 % Q
Reference: Nominal belt load D 01
F06 Event Class Q-MIN WARNING 2

Event L2
The event class is fixed at WARNING 2
F07 Q-MAX Value Default Value: 120.0% Q

Range -10...200.0 % Q
F08 Event Class Q-MAX WARNING 2

Event H2

Parameterization
F09 Value for V-MIN Preconfigured value: 5.0 % V

Range -10...200.0% V
Reference: Rated velocity B 05
If the parameter ON Source (B 06) is set to V, feed rate measurement is started or stopped once the
belt speed reaches a speed either greater or smaller than the limit value V min.
The measuring gives a non-averaged speed value V.
The on or off states relate to the belt drive and to the measurement of the flow rate. Belt load and belt
speed are continuously measured.
Display when ON: Rotating point in the display. The rotational speed is approximately proportional
to the feed rate, but is never zero.
Display when OFF: After a completed measurement the point remains still.
An operative switch-off command doesn't stop the flow rate measurement immediately;
measurement stops after an after-run time of 3s.
Block G: Filter Settings

G 01 I-Display Default Value: 3.0 s
Range 0.0...600.0 s
Feed rate display
G 02 I-Analog Output Default value. 3.0 s

Range 0.0...600.0 s
Feed rate analog output
Both filters are 1st order filters (exponential), i.e.

approximately 2/3 of the final value will be
reached after the time set if there is a sudden
change in the signal. Long times result in a
smooth but slowly-updating display.

Parameterization
Block H : Zeroing
H09 ZDO Active Default value. NO
Range NO
YES
Activating zero drop out equipment (refer to H 10).
H10 ZDO Limit Default value. 1.00 % Qo

Range 0.0-10.00% Q
Zero Drop Out (ZDO): Totalizing is suppressed for near-zero measurements to stop the counter
when the belt is empty. No feature appears on the display.
Block L: Fieldbus
L 01 Protocol type Default value. NO
Range NO
MODBUS
PROFIBUS DP
DEVICE NET
MODBUS/ TCP
ETHERNET/ IP
An optional interface card is required for the PROFIBUS DP and DEVICE NET protocols.
PROFIBUS - VPB8020, DEVICENET - VCB8020
ETHERNET/IP is activated by the function 'Set Option' (in the program menu in the device). Only
Schenck Process can ascertain the activation code.
Parameters L02 - L15 are dependent on the protocol type. The dependencies are listed in the
following table.

Parameterization
BLOCK L Preconfigure MODBUS PROFIBUS DEVICE MODBUS/ ETHERNET/

d value DP NET TCP IP
L 01 Protocol type NO x x x x x
L 02 Timeout Host 5s x x x x x
L 03 Host Communic. IG (S 09 x x x x x
Host
L 04 Word sequence I:hr/L:hr x x x x
L 05 Byte sequence High - Low x x
L 06 Configuration FIXED x x x
L 07 Address 1 x
L 08 Resolution 4096 x
L 09 Baud rate 9600 x
L 10 Data Format 8-E-1 x
L 11 Physical RS 485 2- x
Attributes wire
L 12 Address 16 x
L 13 FLOAT Format IEEE x
L 14 Address 63 x
L 15 Baud Rate 125K x
L 02 TIMEOUT Host Default value. 5 s

Range 1…600 s
If the TIMEOUT value is greater than zero, a telegram from the host system will be anticipated within
the preset time.
L 03 Communication host S9 Default value. IGNORE

Range I Ignore
W1 Warning 1
W2 Warning 2
A Alarm
If no telegram is received within the allotted time set in parameter L02, the event message 'S9
Communication Host' occurs.
Application: With certain applications it can mean an increase in operational reliability if an event of
the ALARM class occurs when communication with the scales controller fails.

Parameterization
L 04 Word sequence Default value. I:hr/L:hr

Range I:hr/L:hr
I: swp/L: std
I: std/L: swp
I: swp/L: swp
The parameter determines the word sequence within a double word.
'I' stands for IEEE-754 values (floating point values)
'L' stands for 4-Byte integer values
'std' will not reverse the word sequence, 'swp' swaps it.
L 05 Byte sequence Default value. High - Low

Range Low-High
High - Low
Determines the byte sequence in a data word.
L 06 Configuration Default value. FIXED_8_8

Range FIXED_8_8
NO_PARA_ID_3_6
The setting VARIABLE of the process image is used exclusively with CFC or STEP7 modules.
Further details on this mode can be found in the corresponding module documentation.
L 07 ADDRESS Default value. 1

Range 1…254
Slave address for Modbus protocol.
L 08 Resolution Default value. 4096

Range 1…32767
Resolution of the data for the nominal value in the Modbus protocol.
L 09 Baud rate Default value. 9600

Range 2400
4800
9600
19200
38400
Modbus baud rate

Parameterization
L 10 Data format Default value. 8-E-1

Range 8-E-1
8-0-1
8-N-2
8-N-1
Modbus data format (data bits-parity-stop bits).
L 11 Physics Default value. RS 485 2-wire

Range RS 485 2-wire
RS485 4-wire
Determines whether the Modbus interface is operated as a 2-wire or a 4-wire bus.

Range 0…126
Profibus DP slave address.
L 13 FLOAT-FORMAT Default value. IEEE

Range IEEE
Siemens-KG
Determines the display of the floating point value for the PROFIBUS DP protocol.

Range 0…63
DeviceNet slave address.
L 15 Baud rate Default value. 125k

Range 125k
250k
500k
DeviceNet baud rate
Block O: Events
O 01 Power Failure E1 Default value. WARNING!
O02 Memory error S1 Default value. ALARM

The event class is fixed at ALARM The scales is inoperable.

Parameterization
O 03 Tacho input C2 Default value. WARNING 1

The input frequency is greater than 3000 Hz.
O 04 Tacho Namur error E2 Default value. ALARM

The event class is fixed at ALARM
Short circuit or break in the speed sensor cable. The internal velocity value is set to 0 if a Namur
error occurs. The frequency display (service value) is still active.
O 06 LC input C1 Default value. ALARM

▪ The load cell cable is not connected or is improperly connected.
▪ The measuring amplifier's analog-digital converter is in saturation (see service value L/C_raw).
The error was present for at least 3s.
O 08 LC Input > MAX H4 Default value. WARNING 1

The load cell load is greater than 110% of the sum of the load cell rated loads (C 04). Measurement
range end: approx. 115% with Schenck load cells.
O 09 LC Input < MIN L4 Default value. WARNING 1

The load cell load is less than 3% of the sum of the load cell rated loads.
O 11 Error external event E6 Default value. ALARM

The event E6 is set when the external digital input (parameter P06) is set.
O 15 Dongle error S5 Default value. WARNING 2

Range ALARM
WARNING 1
WARNING2
IGNORE
The dongle (memory for calibration data and all parameters) is missing or is defective.
Refer to 'Connecting the Load Cells'
Note: INTECONT Satus is completely operable without the dongle as the parameters are also stored
internally.

Parameterization
Block P: Digital Inputs

P03 DI Event, Acknowledge
DI1 Level H: No changes possible.
Digital input for acknowledging event messages.
The level is static and should not be on permanently (continuous acknowledgement).
P05 DI Tare
The taring calibration function can also be started via the digital input. The program is started by a
positive signal slope. The result is automatically taken over. It is not necessary to acknowledge the
event. The calibration program can only be stopped in its active phase and only via keyboard,
EasyServe or fieldbus.
P06 DI External Event

Digital input for external noise signals.
P07 DI Calibration Switch / Write Protection

Digital input that displays the dongle write protection.
'1' write protection active; '0' data can be written
Parameters cannot be altered if the write protection is activated.
Block Q: Digital outputs

Q01 DO Alarm
DO3 Level L: No changes possible.
Digital output for displaying a combined alarm.
Q03 DO Scales ON
DO1 Level H: No changes possible.
Digital output signal to display the ON or OFF scales state.
The output can also be used to turn the drive on or off.
Q06 DO Q-MIN
Digital output signal if the belt load falls below the minimum belt load (F05).
The contact output is independent of the event class (F06).

Parameterization
Q07 DO Q-MAX
Digital output signal if the belt load falls goes above the maximum belt load (F07).
The contact output is independent of the event class (F08).
Block R: Serial EasyServe

R 01 Station address Default value. 1
Range 1
R 03 EasyServe baud rate Default value. 38400

Range 9600
19200
38400
Data transmission rate
R 04 Data format Default value. 8-N-1

Range 8-0-1
8-E-1
8-N-1
Example: 8-0-1 means: 1 start bit, 8 data bit, odd parity, 1 stop bit
(N = no parity, E = even parity)

Parameterization
BLOCK T: Ethernet
The Ethernet address for the fieldbus protocol MODBUS/TCP, Ethernet/IP and EasyServe are set in this
block. Range: 0-255 for all parameters
T 01 IP-Address 1 Default value. 192

T 05 Net mask 1 Default value. 255

T 09 Gateway 1 Default value. 0


Fieldbus
12 Fieldbus
All protocol variants of the INTECONT Satus are described in the following chapters.
Always read this and the protocol-specific chapter before startup if you use one of the protocols listed
below!
This chapter describes all the data that can be transmitted via the various fieldbus protocols. The data
basis is the same for all fieldbus systems. The particulars are described in the protocol-dependent
sections.
12.1 General Information

Applies to the following protocols:
Protocol Related chapter in this document

Profibus DP Chapter 13
DeviceNet Chapter 14
Modbus Chapter 15
Ethernet (MODBUS/TCP + Ethernet/IP) Chapter 16
Data segments
The INTECONT Satus distinguishes between the following cyclical data:
▪ Commands (Bit- or Byte information),
▪ Status and event information (Bit or Byte information),
▪ Measured values (as floating point values or integer values)
▪ Long (INT32) values (integer values)
Dimensions
INTECONT Satus uses two systems of units
▪ 'Metric' and
▪ 'English'
Parameter A02 'Units' is used to switch between the two. For the Fieldbusses this means that in the
▪ Metric setting, all dimensioned magnitudes are transferred into the units 'm, kg and sec' (SI units).
▪ If you have chosen English, the dimensioned magnitudes are transferred into 'ft, lb and sec'.

Fieldbus
Figure depiction
Floating point values
The measured values and several parameters are stored in the INTECONT Satus as floating point values
in IEEE-754 4-byte format. A conversion can be made into another floating point format depending on the
parameter and protocol. Further information can be found in the protocol descriptions.
The transfer begins at the same time as the MSB.
Here is an example of the transfer of the values 150,5 in IEEE format (the sequence in the circuit is
given):
Byte 1: Byte 2: Byte 3: Byte 4:
Sign/Exponent Mantissa 1 Mantissa 2 Mantissa 3
0 x 43 0 x 16 0x80 0 x 00
Example of floating point numbers

Number IEEE Format (HEX) Siemens KG format (HEX)
1.0 3F800000 01400000
10.0 41200000 04500000
100.0 42C80000 07640000
1000.0 447A0000 0A7D0000
Data(double)words
By default, data words are transmitted in Motorola format (high byte followed by low byte). Other byte
sequences can be set depending on the protocol and the parameter. Further information can be found in
the protocol descriptions.
Byte sequence
Data Type MSB LSB
Int 32 / LONG MSB LSB
Int 16 0 0 MSB LSB
Bits are summed up in words (Modbus, MODBUS/TCP) or double words (Profibus, DeviceNet and
Ethernet/IP). The sequence is as follows:
Ex.: Command-ID 0x0140 Komm4_HI Komm4_LO Komm5_HI Komm5_LO

Ex.: Status-ID 0x02F0 Status2_HI Status2_LO Status3_HI Status3_LO

Fieldbus
12.2 Structure of User Data

Specific data are transmitted to specific positions between the control system and the INTECONT Satus.
Each value is always the size of one data double word (4 bytes). Unused words are preconfigured with a
zero.
ATTENTION
In the preset value 1 (commands 4 + 5), the release bit (Fieldbus release) must always be statically
set as it monitors the data link. If this bit is not set, the remaining preset values will not be
evaluated and the HOST communication error will be set!
Example of FIXED mode telegram (Profibus, DeviceNet, EIP)

Relevant INTECONT Satus parameters:
▪ IEEE floating point format (parameter L13=IEEE)
▪ Word/byte sequence big-endian (parameter L05 = high-low and L04=I:std/L:std)
Master to Slave Bytes Explanation Current Value

(hex) (ID-Wert, hex)
Preset value 1 Byte 1-4 00 0C 00 00 Commands 4+5 (0140) Event acknowledged,
clearance set
Specified Value 2 Byte 5-8 00 00 00 00 Commands 6 & 7 (0160) No command active
Preset Values 3-8 Byte 9-32 00 .... 00 Unused
Slave to Master Bytes (hex) Meaning (ID-Wert, hex) Current Value
Read Value 1 Byte 1-4 01 05 00 10 Status 2+3 (02F0) Normal operation,
counter active, scales
running, NONSI
active
Read Value 2 Byte 5-8 00 00 00 00 Status 4+5 (0310)
Read Value 3 Byte 9-12 03 18 03 0C Highest-priority event Event S9, Warning 2
(0610)
Read Value 4 Byte 13-16 48 B5 8D 54 Value of actual flow rate 371818 lb/h
(0750)
Read Value 5 Byte 17-20 44 9A 40 00 Totalizing counter 1 114881 lb
(0752)
Read Value 6 Byte 21-24 43 AC 80 00 Belt load (0758) 31.48 lb/f
Read Value 7 Byte 25-28 45 F6 90 00 Belt speed (075C) 3.28 f/s
Read Value 8 Byte 29-32 00 00 00 00 Unused
32 bytes are always transmitted in both directions.

Fieldbus
Examples of telegrams Modbus and MODBUS/TCP

Data to Scales Scale's Reply Explanation
01 10 0140 0004 08 00040000 01 10 0140 0004 Commands 4-7: Acknowledge
00000000 event
01 05 0142 ff00 01 05 0142 ff00 As above, but with FC5
01 06 0140 0040 01 06 0140 0040 Reset counter 1 (word setpoint)
01 03 02F0 0004 01 03 08 xx xx xx xx xx xx Status 2-5 read, xx = Data

xx xx
01 03 0610 0001 01 03 02 xx xx Read highest-priority event
01 03 0750 0005 0A 01 03 0750 0A xx .... xx Read measured values in IEEE
format
12.3 Fieldbus Data

The FIXED mode data for all protocols is explained further in the following tables.
Description of CommandsCommands
! = specific conditions must be maintained
(S) = Static, level-relevant
(D) = Dynamic, Positive Slope
ID ID Note Description Static

(hex) (dec) /Dynamic
140 320 Command 4 LO (bit-coded)
0 - START
1 - STOP
2 - Acknowledge event (D)
3 - Fieldbus Release (must always be set in FIXED (S)
mode)
4-
5-
6 - Reset totalizing counter 1 (D)
7-
Command 4 HI (bit coded) - unused
Command 5 LO (bit coded) - unused
160 352 Command 6 LO (bit coded) - unused
Command 7 LO (bit-coded)

Fieldbus
ID ID Note Description Static

(hex) (dec) /Dynamic
! 0 - Calibration tare TW (D)
1-
! 2 - Calibration weight check CW (D)
! 3 - Calibration impulse per belt circuit LB (D)
4-
5-
6-
7-
Command 7 HI (bit-coded)
8-
9-
A-
B - Apply calibration result (D)
C - Abort calibration (D)
D - Apply time (D)
E-
F-
Status description
ID (hex) ID (dec) Description
02F0 752 Status 2 LO (bit coded)
0 - Scales is running (not binding in local operation)
1 - No release
2 - Totalizing counter active
3-
4 – Language selection OK
5 - Group alarm
6 - Group warning
7 - Calibration active
Status 2 HI (bit coded)
8 - Normal operation
9-
A-
B-
C-
D-
E-

Fieldbus

F-
Status 3 LO (bit coded)
0-
1-
2-
3-
4 - NONSI active
5-
6-
7-
8 - Tare
9-
A - Weight Control
B - Impulse/Belt circuit
C-
D-
E-
F-
0310 784 Status 4 LO (bit coded) - unused
8-
9-
A - Belt load > MAX
B - Belt load < MIN
C-
D-
E-
F-
Status 5 LO (bit coded) - unused
Status 5 HI (bit coded) - unused

Fieldbus
Description of highest priority event

0610 1552 Highest-priority event (LO)
Bit 0 - 3 Event Number Range 0 – 8, (corresponds to display 1
– 9)
Bit 4 - 7 Event Group Range 1 – 12, (S = 1, E = 3, B=5, C=9,
H=10, L=11)
Highest-priority event (HI)
Bit 8 - 11 Event Class Range 1 – 4, (A=1, W1=2, W2=3, (IG=4))
Bit 12 - 15 Acknowledge Event Range 0 – 1, (Acknowledged =
1, Not Acknowledged = 0)
Parameter block which contains the event class (Byte)
Number in the parameter block (Byte)
Description of the measured values

ID (hex) ID (dec) Value
0750 1872 Actual feed rate [kg/h]
0752 1874 Totalizing counter 1 [kg]
0754 1876
0756 1878
0758 1880 Belt load [kg/m]
075A 1882
075C 1884 Belt speed [m/s]
Measured values in integer format (Modbus)

ID (hex) ID (dec) Value
30 48 Actual value [kg/h] - 0 to MAXPARTS = 0 to 300% P
31 49 Totalizing counter 1 [kg] - 0 to MAXPARTS = 0 to P * 8
hours
32 50
33 51
34 52 Belt load [kg/m] - 0 to MAXPARTS = 0 to 200% Q
36 54 Belt speed [m/s] – 0 to MAXTEILE = 0 to 100% v

Fieldbus
12.4 User Data Diagnostics

Connected by Ethernet, EasyServe can assist with the diagnostics by means of a variable display and
filtering of the MODBUS/TCP protocol. All data streams are transmitted to EasyServe using the UDP
protocol.
The dialog window can be opened via the menu 'Fieldbus View'.
The next diagram shows the external data display. The upper row shows possible actions, the selection
fields in the second row allow the selection (filtering) of particular data after recording has been stopped.
Meaning of the selection buttons in the upper row

Record Begins recording in the scales
Show The data are transferred from scales to PC and displayed. This process can take
several seconds, depending on how much data has been stored up until that
moment. The last (most recent) 50 telegrams at most can be recorded.
Copy All (no selection), individual or a group of telegrams can be selected with the mouse
and stored in the clipboard. The data can be transferred into an editor if desired.
Checkboxes The checkboxes are used to select the direction of data indicated and to activate a
time stamp.
The direction filter enables selection

All Receive Send
The channel filters show all channels which appear in the record. The following mean:
All explicit host channel number
The data of two host channels can be filtered out by combining both channel filters. The host data contain
the 6 MODBUS/TCP header bytes.
The copy function transfers the currently selected data into an editor window.

Fieldbus
Connected Serially will have EasyServe provide a simplified bus monitor. The first 50 characters of the
previous 500 telegrams will be displayed in hex format. The display is restricted to user data only.
The following errors can be identified:
▪ Incorrect data parameters. All floating point numbers will be displayed incorrectly!
▪ Identifier incorrectly preset by the master (see data lists)
The following are not recognized:
▪ Initialization errors when establishing a connection.
▪ Layer 2 problems when exchanging data
Explanation:
▪ The 'Acknowledge Event' command and the fieldbus release bit are transmitted by the master.
▪ The reply contains all data defined in FIXED mode.
The current fieldbus protocol is displayed in the title row and the data selected via the checkboxes are
displayed in the window.
'==> ' identifies the data sent from the master to the scales (receive)
'<== ' identifies INTECONT Satus data sent to the master (transmit)

Fieldbus

PROFIBUS DP
13 PROFIBUS DP
The following chapter will describe how to connect a Profibus slave INTECONT Satus to a Profibus
master module.
The Profibus connection functionality, the data exchange between the Profibus master and the
INTECONT Satus and notes on troubleshooting and diagnostics are all described. The Profibus
connection hardware is described at the end of the chapter.
13.1 Guidelines for Commissioning

1. Preparing the hardware as described in the chapter 'Profibus Module VPB8020'.
2. Setting the INTECONT Satus parameter 'Address' (L12)
3. Creating master parameter sets using the GSD file
4. Communication initiated by the master
13.2 Functionality of the Profibus Connection

▪ Certified connection as per specification EN 50170
▪ A cyclical data exchange is performed with the master (DP-V0)
▪ Automatic baud rate detection
▪ Monitoring the bus interface
▪ The VPB 8020V is easily parametrized using the basic machine's operating console or the EasyServe
diagnostic tool.
▪ Profibus control command SYNC support for synchronized data transmission from master to several
slaves.
▪ Profibus control command FREEZE support for synchronized data transmission from several slaves
to the master.
▪ No operator-specific diagnostic functions
▪ Failsafe: Clear state does not support
▪ any alteration of the station address via bus.

Details on and examples of the structure of user data can be found in the chapter 'User Data Structure of
Fieldbuses'.

PROFIBUS DP
13.4 Profibus
Profibus DP master settings
Device log file (GSD)
The INTECONT Satus is a compact slave.
Note:
▪ The configuration of the INTECONT Satus in the S7 hardware configurator can be found under
'Profibus DP/further field devices/controller/INTECONT Satus'.
▪ The current GSD file ISA20A98.GSD can be downloaded from the Schenck-Process GmbH website
service page (http://support.schenckprocess.com, path: service-download-bus systems-Profibus).
▪ It is also stored in the device and can be loaded with Easy Serve (start browser) or directly from the
browser of the device http page.
▪ Reading-writing of double words in S7 systems: please note that the INTECONT Satus double words
cannot be read or written with the S7 system function blocks SFC14 and SFC15. Instead, use direct
peripheral access.
13.5 Diagnostics and Troubleshooting

If you have activated one of the fieldbuses (selected), every error will be registered by the
'Communication Host' (S9) event message if this message has been assigned to an event class not equal
to IG(NORE). The message is visible in the display and in EasyServe. If you only have the display
available, please go to the next section and the section following it. EasyServe directly supplies further
information for troubleshooting.
Meaning of the 'Communication Host' S9 event message

The event message is a group message for all errors relating to the fieldbus connection. In detail, these
include:
▪ Different station addresses sent to the master and scales.
▪ There is a problem with the cabling between the fieldbus connection and main board. Observe the
LEDs on the connection. If in doubt, turn the power off and on, if the parameterization has been
performed correctly the connection will be initialized (red LED blinks).
▪ The fieldbus cable is defective or incorrectly connected. See the chapter 'Fieldbus Hardware' for the
correct connection.
▪ The bus termination is either absent or is present multiple times. Check the resistances at the
connection (the state upon delivery is 'not activated') and possibly the resistances in the bus plugs.
See the chapter 'Fieldbus Hardware' for details.
▪ The selected protocol does not correspond to the add-on card. Change the parameterization or swap
the interface connection.
▪ The timeout parameter has been set at too small a value. Change the parameterization of the scales.
▪ The configuration of the scales does not correspond with the configuration of the master. Change the
incorrect GSD module or the parameterization of the scales.
▪ An improper ID has been identified in the telegram from the master to the scales (use only IDs printed
in bold type!)
▪ The release bit must always be set!

PROFIBUS DP
13.6 Profibus Module (VPB8020)

The module can be attached to the mainboard to create an interface to the Profibus.
Features of the module:

Disconnection : Optocoupler
Power supply: 5 VDC internal
Electric supply: Max. 310 mA
Connector to bus XP1 : D-Sub 9p female
activation XP3: Phoenix 5p MSTB 3.5; max. 1.5 mm²
Arrangement of the components:
Fig. 14: VPB8020 Profibus module
settings:
W100 Determining the power supply:

The W100 jumper must be plugged in position 2-3
W150 Bus termination:
The bus termination resistances must be activated at the first and last station of the bus.
W151
This is done by setting all three jumpers on the board (W150, W151, W152) to position 1-2.
W152 By default the resistances are not activated (position 2-3).
Bus address:
The address is set using parameters.

PROFIBUS DP
XP1 XP3
Pin Signal Signal
*
1 - B Line, Positive RS-485 RxD/TxD
**
2 - A Line, Negative RS-485 RxD/TxD
*
3 B Line, Positive RS-485 RxD/TxD GND BUS
4 RTS (Request to Send) +5V BUS
5 GND BUS Screening
6 +5V BUS -
7 - -
**
8 A Line, Negative RS-485 RxD/TxD -
9 - -
Housing Bus Cable Shield -
Tab. 1 : 'Bus activation' connector
* Wire color red
** Wire color green
LEDs H110, H120:
There is one identical-function double-LED (H110, H120) for each connection to the bus activation (XP1,
XP3).
Example H110:
Fig. 15: LEDs - VPB8020 front view
Status Display
OFF Not online/no power supply
green Online, data transfer
Green, blinking Online, clear mode
Red, blinking (1 Hz) Parameterisation fault
Red, blinking (2 Hz) Configuration error
Tab. 2 : LED 'Operating Mode' (above)
Status Display
OFF No power supply or not initialized
green Initialized
Green, blinking Initialized, result of diagnostic test pending
red Exception error
Tab. 3 : LED 'Status' (below)

DeviceNet
14 DeviceNet
The following chapter describes how to couple the DeviceNet slave INTECONT Satus to a DeviceNet
master module. The functionality of the DeviceNet coupling, the data exchange between the DeviceNet
master and the INTECONT Satus are described and information on troubleshooting and diagnostics is
given. The DeviceNet connection hardware is described at the end of the chapter.

1. The hardware is prepared as described in the chapter DeviceNet Module VCB8020'.
2. Creating master parameter sets using the EDS file.
3. Setting the INTECONT Satus - Parameter: 'Slave Address' and Baud Rate(L14, L15)
4. Start communication by the master
14.2 Functionality of the DeviceNet connection

▪ Certified connection in accordance with DeviceNet specification 2.0.
▪ A cyclical data exchange is performed with the master. As a rule the POLL mode is used for
transferring I/O data.
▪ The VCB8020 is easily parametrized using the basic machine's operating console or the EasyServe
diagnostic tool.

Fieldbuses'.
14.4 DeviceNet Master Settings

Electronic Data Sheet (EDS)
▪ The description file (INTECONT_Satus.EDS) can be found on the Schenck Process GmbH website
service page (http://support.schenckprocess.com, path: service-download-bus systems-DeviceNet).
▪ It is also stored in the device and can be loaded with Easy Serve (start browser) or directly from the
browser of the device http page.
▪ 32 bytes are always transmitted in each direction regardless of the configuration (Produced
Connection Size = Consumed Connection size = 32).

DeviceNet

to IG(NORE). The message is visible in the display and in EasyServe. If you only have a display
available, please read the following two sections, otherwise EasyServe will send more information for
error diagnostics.
▪ Meaning of the 'Communication Host' S9 event message

▪ The event message is a group message for all errors relating to the fieldbus connection. In detail,
these are:
▪ Different baud rate settings are sent to the master and scales.
▪ There is a problem with the cabling between the fieldbus connection and main board.
▪ The fieldbus cable is defective or incorrectly connected. See the chapter 'Fieldbus Hardware' for the
correct connection.
▪ The bus termination is either absent or is present multiple times. Check the resistances at the
connection (the state upon delivery is 'not activated') and possibly the resistances in the bus plugs.
See the chapter 'Fieldbus Hardware' for details.
▪ The selected protocol does not correspond to the add-on card. Change the parameterization or swap
the interface connection.
▪ An improper ID has been identified in the telegram from the master to the scales (use only IDs printed
in bold type!)
▪ The release bit must always be set!
14.6 DeviceNet Module (VCB8020)

The module can be attached to the mainboard to create an interface to the DeviceNet.
Features of the module:

Disconnection : Optocoupler
Power supply: 5 VDC internal
Electric supply: Max. 250 mA
Connector to bus XC1 :Phoenix 5p MSTB 5; max. 2.5 mm²
activation XC3: Phoenix 5p MSTB 3.5; max. 1.5 mm²

DeviceNet
Arrangement of the components:
Fig. 16: DeviceNet module VCB8020
settings:
W100 Determining the power supply:
The W100 jumper must be plugged in position 2-3
W160 Bus termination:
The bus termination resistances must be activated at the first and last station of the bus.
This is done by applying the W160 jumper to the position 1-2.
By default, the resistances are not activated (position 2-3)
Bus addresses and baud rate:
Both values are set using parameters.
XC1 XC3
Pin Signal Signal
1 V-
2 CAN_L
ditto:
3 Screening
4 CAN_H
5 V+
Tab. 4 : 'Bus activation' connector
LEDs H110, H120:

There is one identical-function double-LED (H110, H120) for each connection to the bus activation (XC1,
XC3).
Example H110:
Fig. 17: VCB8020:XC1 DeviceNet module front view

DeviceNet
Status Display
OFF Not online/no power supply
green Online, one or more connections established
Green, blinking Online, no connection
red Critical connection error
Red, blinking (1 Hz) One or more connections have been timed out
Alternating red-green Self test
Tab. 5 : LED 'Network Status' (above)
Status Display
OFF No power supply
green Exchange of user data
Green, blinking Incorrect configuration
red Non-repairable error
Red, blinking Repairable error
Alternating red-green Self test
Tab. 6 : LED 'Module Status' (below)

Modbus
15 Modbus
The following chapter will describe how to connect a Modbus slave INTECONT Satus to a Modbus
master module. The chapter describes how the Modbus is activated by selecting 'MODBUS'. The Modbus
connection functionality, the data exchange between the Modbus master and the INTECONT Satus and
notes on troubleshooting and diagnosis are all described. The Modbus connection hardware is described
at the end of this chapter.

1. Preparing the hardware
2. Determining the data to be transmitted - the IDs of the data are required (see 'Fieldbus Data' chapter).
3. Setting the INTECONT Satus parameter (L7 - L11)
4. Communication initiated by the master
15.2 Functionality of the Modbus connection

▪ A cyclical data exchange is performed with the master.
▪ The interface is easily parametrized using the basic machine's operating console or the EasyServe
diagnostic tool.
▪ Modbus mode: RTU
15.2.1 Data format

The transfer begins at the same moment as the MSB. Measured values can be transmitted in IEEE
format (IEEE754, 32 bit) and integer format. In integer format, there is a 16-bit word available, the
15
resolution of which can be set in the range 0 .... MAXTEILE. The maximum resolution is 2 parts. Integer
and IEEE formats are addressed using different data addresses. A wordwise-turning oft the IEEE format
is possible for the parameters. All commands and statuses are represented as a binary signal with the 8
data bits of each character. Additionally, all control and status information can be treated as single-bit
information.

Modbus
15.3 Function Codes (FC)

The following codes are used:
FC [Dec] Explanation
1 Bitwise reverse reading of control information (one or more bits)
2 Bitwise reading of status information (one or more bits)
3 Wordwise (reverse) reading of measured and LONG values and parameters (one or
more words)
4 Wordwise reading of status information (one or more words)
5 Bitwise (re)setting of control information (always one bit)
6 Wordwise writing of control bits (always one data word)
8 Diagnostics (subcode 0 and 1 only)
15 Bitwise writing of control information (one or more bits)
16 Wordwise writing of commands (one or more data words)
23 Wordwise reading and writing of several data words
This function code can be used everywhere where FC3 or FC16 can be used.
15.4 Safeguarding Transmission

The characters are set by a parity bit, the telegrams are secured by a checksum (CRC16) (see MODBUS
specifications). The MODBUS specifications determine the response to a transmission error (see 2-1
EXCEPTION RESPONSE).
15.5 Error Codes

Only the error codes 01 to 03 are used. No reply is sent with CRC errors. All errors described in the
following are collected within the device to a 'Communication Host' group error message. The message
includes the Timeout.
Fault Code Explanation

1 The requested function is not supported by the subscriber
2 Incorrect data address
ID or SC out of range
Data offset + length to large
3 Incorrect data type
Incorrect data with FC 5 (0xff00 and 0x0000 are permitted)
Data length smaller than 0
Requested length too long
The IEEE or INT32 data address values are odd-numbered.

Modbus
15.6 Subscriber Addresses

Each bus subscriber has a slave address which begins at 1 and continues in ascending sequence. The
highest address that can be set is marked in the following text as MAXSLAVE. The address can be set
using the dialog window on the scales or in EasyServe. MAXSLAVE has a value of 254. Address 0 is the
broadcast address. In this case, the slaves send no reply.
15.7 Process Values

Every segment of the cyclical user data contains values of the same type. From an address standpoint,
the data within a segment line up with no gap. The data of a segment can be read or written with one
telegram each.
Note: A so-called 'segment address' must be added multiple times by the control system to the data
address described (depending on the function code). Also, the data address must be increased by 1,
because the registry modbus protocol addresses start at 1. So the data address configuration rule is as
follows: data address = segment address + INTECONT Satus address + 1.
15.8 Example Telegrams

Example telegrams are described in chapter Structure of User Data [➙ 61].
15.9 Modbus Master Settings

If data from several segments is used, each segment requires at least one telegram. Setting the correct
byte sequence with values in IEEE and LONG format. The maximum permissible telegram length is 256
bytes, including header and trailer bytes.

available, please read the following section. The EasyServe tool can assist in providing more information
for error diagnostics.
Meaning of the 'Communication Host' S9 event message. The event message is a group message for all
errors relating to the fieldbus connection. In detail, these are:
▪ Different station addresses are sent to the master and scales.
▪ Different baud rate settings are sent to the master and scales.
▪ The bus termination is either absent or is present multiple times. Check the wire jumpers in the
connection plug. See chapter 'XES3 Serial Interface' for details.
▪ An improper ID has been identified in the telegram from the master to the scales.

Modbus
15.11 Serial Interface

Interface XES3
The interface can be operated as an RS485 2-wire or 4-wire interface.
▪ Contacts 1-3 and 2-4 are bridged for operation as a RS485-2-wire interface. An additional 120 Ohm
bus termination resistance should be installed for the last bus subscribers.
▪ If the interface is operated in 4-wire mode, the terminating resistance is set on the reception side (PIN
3-4).
▪ Use as an RS232 interface is only possible using an external converter.
TxD+ 1
TxD- 2
120 Ohm
RS 485-2
RxD+ 3
RxD- 4
Fig. 18: Connection diagram serial interface XEX3 as an RS485-2

Ethernet
16 Ethernet
All ethernet-based protocols and tools are described in this chapter. These are currently the application
protocols MODBUS/TCP and Ethernet/IP. As different communication modules are used for the various
application protocols, the corresponding software user interfaces are also different.
16.1 Terms and Definitions

MODBUS/TCP
uses the TCP/UP standard for transmission. The application data appear as a Modbus RTU-frame.
Ethernet/IP
expands the standard Ethernet by the common industrial protocol (CIP™). This is the same application
protocol and object model used by DeviceNet. CIP facilitates interoperability between devices from
different manufacturers and sub-networks.
Please refer to parameter block T for settings for IP addresses, net masks and gateway addresses.
16.2 MODBUS/TCP
The following chapter describes the functionality of the INTECONT Satus as an Ethernet MODBUS/TCP
server.
The following are described in detail:
▪ The configuration of the Ethernet connection (subscriber address allocation),
▪ the 'FIELDBUS' mode of operation: between an Ethernet client and the INTECONT Satus per
MODBUS/TCP
▪ Notes for troubleshooting and diagnosis
16.2.1 Guidelines for Commissioning

1. Activating the MODBUS/TCP protocol type in the INTECONT Satus
2. Parameterization of the Ethernet address (T01 - T12)
3. Parameterization of the fieldbus parameters (L01 - L06)
4. Start communication by the master
16.2.2 Ethernet Functionality

▪ The connection is an RJ45 plug.
▪ The server can exchange data with as many as 16 clients simultaneously. If the EasyServe tool is
used, it can occupy one of the three channels if the coupling is performed over the network. The data
are either sent as MODBUS(RTU)/TCP packets or are expected as such from external. The functional
range is described in more detail below.
▪ The ethernet interface is easily parametrized using the basic model's operating station or the
EasyServe diagnostic tool.

Ethernet
▪ The INTECONT Satus behaves as a MODBUS/TCP server, as per the 'OPEN MODBUS/TCP
SPECIFICATION, Release 1.0,' 29th March 1999 standard. It can handle all class 1 and class 2
function codes (except for FC7) and the most important class 2 codes (FC15 and FC23).. This data
representation is based entirely on the Modbus standard. The TCP safety layer takes on the role of
the Modbus telegram check sum (CRC 16). The INTECONT Satus only uses the sixth byte of the 6-
byte telegram header defined in the OPEN MODBUS standard to transmit the data length. All other
bytes are sent back 1:1 in the reply. These header bytes (1-5) should not be used to enable
subsequent expansion, they should be set to ZERO!
Subscriber addresses All stations in the ethernet network are unambiguously identified via
IP address. This is the reason why the Modbus slave address can
always be set to 1.
Guaranteeing Transmission The TCP layer safety measures guarantee transmission reliability for
the MODBUS/TCP.
Error codes, data formats, Identical to Modbus RTU
process values
Example telegrams are described in chapter 12.2.
16.2.3 MODBUS/TCP Master Settings

If data from several segments are used (see Fieldbus Data), each segment requires at least one
telegram.
Setting the correct byte sequence with values in IEEE and LONG format.
The maximum permissible telegram length is 256 bytes, including header and trailer bytes.
16.2.4 Diagnostics and Troubleshooting

If one of the fieldbuses has been activated (selected), every fault will be registered by the
''Communication Host' (S9) event message if this message has not been assigned the event class
IG(NORE).
The message is visible in the display and in EasyServe. If you only have a display available, please read
the following section. The EasyServe tool can assist in providing more information for error diagnostics.
Network Block LEDs
The network LEDs are described in the chapter 'Connecting the Device'.
16.2.5 'Communication Host' (S9) Event Message

The event message is a group message for all errors relating to the fieldbus connection. These are:
▪ The fieldbus cable is defective or incorrectly connected.
▪ Refer also to section 'Diagnostics and Troubleshooting'
Monitoring the fieldbus channels

The fieldbus channels are monitored for timeout. Timeout and all Modbus errors are registered as
'Communication Host (S9)' event messages. In the terms of this monitoring strategy, EasyServe is not
considered to be a Fieldbus client. The special settings in the relevant parameter block apply for
EasyServe and also the same rules with regard to logging on and off apply as with a serial coupling.

Ethernet
16.3 Ethernet/IP
The INTECONT Satus is an Ethernet/IP Server. The protocol is activated and all protocol-specific
parameter changes are performed in block L. This can be done using the basic machine's operating
console or the EasyServe diagnostic tool. It is connected to the network by means of an RJ45 plug on the
mainboard (see chapter 'Connecting the device'). The server can exchange data with as many as 16
clients simultaneously. Write accesses are not blocked, which means that the client which last sent
settings wins. As per the configuration in the fieldbus block, the bus interface is monitored for timeouts
and erroneous ID configurations on the control side.
16.3.1 Structure of User Data

fieldbuses'.
16.3.2 Diagnostics and Troubleshooting

available, please read the following section. The EasyServe tool can assist in providing more information
for error diagnostics.
16.3.3 'Communication Host' (S9) event message

The event message is a group message for all faults concerning the fieldbus connection. These are:
Different station addresses sent to the master and scales.
The fieldbus cable is defective or incorrectly connected.
The timeout parameter has been set at too small a value. Change the parameterization of the scales.
An improper ID has been identified in the telegram from the master to the scales (use only IDs printed in
bold type!)
The release bit must always be set in FIXED mode!
16.3.4 EasyServe Fieldbus View

The chapter 'User Data Diagnostics' shows and explains how cyclical user data is displayed for all
protocols.

Ethernet
16.3.5 Configuration of the Ethernet/IP Server

Ethernet
16.3.6 Configuration of the Network in 'RSLogix 5000'

▪ Setting up a new project in RSLogix
▪ Configuring the controller
▪ Selecting the EtherNet/IP Bridge
▪ Configuring the EtherNet/IP Bridge
▪ Adding the INTECONT Satus to the I/O configuration
▪ Adding a generic Ethernet module
▪ Configuring the new Ethernet/IP module:
▪ Setting the connection options
▪ Downloading the configuration

Ethernet

Web Server
17 Web Server
Server
The INTECONT Satus has a Web Server integrated. The web pages can be called up using the http
protocol.
The 'web access' allows the current status of the beltweigher to be monitored through the customer
network. Furthermore, the history can be viewed in different lists.
An Ethernet connection is required in order to connect to the Web Server. The Web Server can be
opened by giving the IP address of the INTECONT Satus into the address field of a Web Browser.
Fig. 19: Website

Web Server
Fig. 20: HMI
Menu item HMI contains a data display in two different variants and three different sizes. These displays
can be used to monitor the current state of the INTECONT Satus. Along with the display values
feed rate Q, TOTAL (counter 1), belt load and belt speed, there is also an event display.
The event display is highlighted by a colored rectangle. There are 3 colors, each of which has a different
meaning.
There is no event. Green display
There is a class W1 or W2 event pending. Yellow display

Operation is not affected.
There is an ALARM class event pending. No Red display

operation currently possible.

Web Server
17.1 Log Files and Internal Trend Files
Fig. 21: Log files
Log files are pre-configured records of measurement data. There are different log files for the INTECONT
Satus:
Events Record of events, including date and time, 'comes' and 'goes' information and
messages in plain text.
Parameter changes Record of all parameter changes and their date and time.
Totalizer hourly Writes the current counter value every hour.
Totalizer daily Writes the current counter value once per day.
The Internal Trend Files write the most important operating data in the xxxxxx time period.
The 'log files' and the 'internal trend files' located on the web server can be stored onto the connected PC.
(right-click on the desired file in the menu list and select the option 'save under...' )

Web Server
17.2 System Information
Fig. 22: Maintenance
The system data are read-in here. You can find data such as e.g. serial numbers, software version,
hardware version, IP address.
Together with the 'mainboard' data, this data also supplies the user with the 'fieldbus' configurations and
settings.
This page is still undergoing development and may differ from the image shown here.
17.3 GSD and EDS Files

GSD and EDS files contain controller-specific fieldbus configuration data.
▪ GSD files are relevant for Profibus users.
▪ EDS files are relevant for DeviceNet users.
Both are available for download.

Index
Index
About this Manual .......................................................................................................................................................... 5
Acknowledge event ..................................................................................................................................................... 62
Actual feed rate [kg/h].................................................................................................................................................. 65
Analog output .............................................................................................................................................................. 19
Belt load....................................................................................................................................................................... 61
Belt load [kg/m] ............................................................................................................................................................ 65
Belt load < MIN ............................................................................................................................................................ 64
Belt load > MAX ........................................................................................................................................................... 64
Belt speed.................................................................................................................................................................... 61
Belt speed [m/s] ........................................................................................................................................................... 65
Calibration Functions ................................................................................................................................................... 31
Calibration impulse per belt circuit LB ......................................................................................................................... 63
Calibration tare TW...................................................................................................................................................... 63
Calibration weight check CW ....................................................................................................................................... 63
Casing dimensions ...................................................................................................................................................... 13
'Communication Host' (S9) event message ................................................................................................................. 83
'Communication Host' (S9) Event Message................................................................................................................. 82
Configuration of the Ethernet/IP Server ....................................................................................................................... 84
Configuration of the Network in 'RSLogix 5000'........................................................................................................... 85
Connecting the Device. ............................................................................................................................................... 15
Connection and Diagnostics ........................................................................................................................................ 15
Damaged / Defective Electrical Components ................................................................................................................ 4
Data format .................................................................................................................................................................. 77
DeviceNet .................................................................................................................................................................... 73
DeviceNet Master Settings .......................................................................................................................................... 73
DeviceNet Module (VCB8020)..................................................................................................................................... 74
Diagnostics and Troubleshooting ........................................................................................................ 70, 74, 79, 82, 83
Digital Inputs ................................................................................................................................................................ 18
Display Test and Version Number ............................................................................................................................... 28
EasyServe Fieldbus View ............................................................................................................................................ 83
Electrics ......................................................................................................................................................................... 8
Entering Parameters .................................................................................................................................................... 40
Error Codes ................................................................................................................................................................. 78
Ethernet ....................................................................................................................................................................... 81
Ethernet Functionality .................................................................................................................................................. 81
Ethernet/IP................................................................................................................................................................... 83
Example Telegrams ..................................................................................................................................................... 79
Examples ..................................................................................................................................................................... 62
Examples of telegrams ................................................................................................................................................ 62
Fieldbus ....................................................................................................................................................................... 59
Fieldbus Data .............................................................................................................................................................. 62
Fig. 1: Procedure for Startup ....................................................................................................................................... 11
Fig. 10: Outputs connection diagram ........................................................................................................................... 18
Fig. 11: Impulse output connection diagram ................................................................................................................ 18
Fig. 12: Analog output connection diagram ................................................................................................................. 19
Fig. 13: ON source ...................................................................................................................................................... 46
Fig. 14: VPB8020 Profibus module.............................................................................................................................. 71
Fig. 15: LEDs - VPB8020 front view ............................................................................................................................ 72
Fig. 16: DeviceNet module VCB8020 .......................................................................................................................... 75
Fig. 17: VCB8020:XC1 DeviceNet module front view .................................................................................................. 75
Fig. 18: Connection diagram serial interface XEX3 as an RS485-2 ............................................................................ 80
Fig. 19: Website........................................................................................................................................................... 87
Fig. 2: Casing dimensions ........................................................................................................................................... 13
Fig. 20: HMI ................................................................................................................................................................. 88
Fig. 21: Log files .......................................................................................................................................................... 89
Fig. 22: Maintenance ................................................................................................................................................... 90
Fig. 3: Drilling template for wall mounting .................................................................................................................... 13
Fig. 4: Casing dimensions version 2 ............................................................................................................................ 14
Fig. 5: Position of the Connecting Terminals ............................................................................................................... 15
Fig. 6: Device rear ....................................................................................................................................................... 16
Fig. 7: Load Cell Connection ....................................................................................................................................... 17
Fig. 8: Speed input connection diagram ...................................................................................................................... 17
Fig. 9: Inputs connection diagram................................................................................................................................ 18
Five Safety Rules of Electrical Engineering ................................................................................................................... 4
Function Block ............................................................................................................................................................. 24

Index
Function Codes (FC) ................................................................................................................................................... 78

Functionality of the DeviceNet connection .................................................................................................................. 73
Functionality of the Modbus connection ...................................................................................................................... 77
Functionality of the Profibus Connection ..................................................................................................................... 69
General Information .............................................................................................................................................. 39, 59
GSD and EDS Files .................................................................................................................................................... 90
Guidelines for Commissioning....................................................................................................................69, 73, 77, 81
Highest-priority event ............................................................................................................................................ 61, 65
How a Beltscale works .................................................................................................................................................. 7
Impulse/Belt Circuit LB ................................................................................................................................................ 31
List of Events............................................................................................................................................................... 26
Load Cell and Parameter Memory .............................................................................................................................. 17
Loading Default Parameters........................................................................................................................................ 41
Log Files and Internal Trend Files ............................................................................................................................... 89
Mains Voltage ON ....................................................................................................................................................... 23
Modbus ....................................................................................................................................................................... 77
Modbus Master Settings.............................................................................................................................................. 79
MODBUS/TCP ............................................................................................................................................................ 81
Modbus/TCP Master Settings ..................................................................................................................................... 82
No release ................................................................................................................................................................... 63
Normal Display ............................................................................................................................................................ 23
Operation .................................................................................................................................................................... 23
Overview ....................................................................................................................................................................... 7
Overview of Parameters .............................................................................................................................................. 42
Parameterization ......................................................................................................................................................... 39
Pre-Selecting the Parameters ..................................................................................................................................... 40
Procedure for Startup .................................................................................................................................................. 11
Process Values ........................................................................................................................................................... 79
PROFIBUS DP ............................................................................................................................................................ 69
Profibus Module (VPB8020) ........................................................................................................................................ 71
Proficbus DP master settings ...................................................................................................................................... 70
Pulse Output for Totalizing Counter ............................................................................................................................ 18
Quick guide ................................................................................................................................................................. 10
Read Parameters ........................................................................................................................................................ 29
Relay outputs .............................................................................................................................................................. 18
Release ....................................................................................................................................................................... 62
Reset totalizing counter 1 ............................................................................................................................................ 62
Safeguarding Transmission......................................................................................................................................... 78
Safety notes .................................................................................................................................................................. 1
Serial Interface XES3 .................................................................................................................................................. 80
Service Values ............................................................................................................................................................ 37
Set Option ................................................................................................................................................................... 41
Set Time ...................................................................................................................................................................... 35
Setup Program ............................................................................................................................................................ 31
Signal Words ................................................................................................................................................................. 3
Signal Words for Application Instructions ...................................................................................................................... 3
Signal Words for Safety Notes ...................................................................................................................................... 3
Speed Input / Tacho .................................................................................................................................................... 17
Structure of User Data................................................................................................................................61, 69, 73, 83
Subscriber Addresses ................................................................................................................................................. 79
Supplied and Replacement Parts ................................................................................................................................ 22
System Information ..................................................................................................................................................... 90
Tab.1: 'Bus activation' connector................................................................................................................................. 72
Tab.2: LED 'Operating Mode' (above) ......................................................................................................................... 72
Tab.3: LED 'Status' (below) ......................................................................................................................................... 72
Tab.4: 'Bus activation' connector................................................................................................................................. 75
Tab.5: LED 'Network Status' (above) .......................................................................................................................... 76
Tab.6: LED 'Module Status' (below) ............................................................................................................................ 76
Tare TW ...................................................................................................................................................................... 32
Technical Data ............................................................................................................................................................ 21
Technical Data and Replacement Parts ...................................................................................................................... 21
Terms and Definitions ................................................................................................................................................. 81
Totalizing counter ........................................................................................................................................................ 61
Totalizing counter 1 [kg] .............................................................................................................................................. 65
User Data Diagnostics................................................................................................................................................. 66
Value of actual flow rate .............................................................................................................................................. 61
Web Server ................................................................................................................................................................. 87
Weight Check CW ....................................................................................................................................................... 34
Working on Events ...................................................................................................................................................... 24
BV-H 2346GB , 1030 INTECONT® Satus - Beltweigher, Instruction Manual

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INTECONT® Satus - Beltweigher

Quality and reliability are the cornerstones of our company’s

During office hours, service specialists from all divisions are on

Customized to meet your requirements, our comprehensive

Heavy Spare Parts & Components

Light Vibrating & Screening Technology

Individuelles Telefon Consulting – kostenpflichtig

© by Schenck Process GmbH 2010

Phone: +49 6151 1531-0

Note: Translation of the original German Instruction

1 Safety notes .......................................................................................................................................... 1

2 About this Manual ................................................................................................................................ 5

4 Procedure for Startup ........................................................................................................................11

5 Casing dimensions ............................................................................................................................13

6 Connecting the Device. .....................................................................................................................15

7 Technical Data and Replacement Parts ...........................................................................................21

9 Setup Program ....................................................................................................................................31

10 Service Values ....................................................................................................................................37

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB , 1030

BV-H 2346GB , 1030 INTECONT® Satus - Beltweigher, Instruction Manual

16.3 Ethernet/IP .......................................................................................................................................83

17 Web Server ..........................................................................................................................................87

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB , 1030

Use for the purpose intended

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

Acknowledging Event Messages

Service and maintenance

Moisture and humidity

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

1.1 Signal Words

1.1.1 Signal Words for Safety Notes

1.1.2 Signal Words for Application Instructions

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

1.2 Five Safety Rules of Electrical Engineering

1.3 Damaged / Defective Electrical Components

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

2 About this Manual

for versions of the device

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

3.1 How a Belt

Definitions und measuring principle

V Belt conveyor speed m/s

I Feed rate kg/h or t/h

Zero drop out

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

100-240 VAC Power supply; refer to 'Supply

W-ON (DO1) Control output for belt drive Closed = on

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

ACKNOW. (DI1) Acknowledging event messages high = acknowledge

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

3.3 Quick guide

The keys of the membrane keyboard have a pressure point.

FUNCTION Call up the function block, then select the desired

ENTER Activate a function or confirm an entry.

ESC Abort function or entry and return to the normal display

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

4 Procedure for Startup

Fig. 1: Procedure for Startup

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030

BV-H 2346GB, 1030 INTECONT® Satus - Beltweigher, Instruction Manual

Fig. 2: Casing dimensions

Fig. 3: Drilling template for wall mounting

INTECONT® Satus - Beltweigher, Instruction Manual BV-H 2346GB, 1030