You are on page 1of 152

DISOMAT® Opus

Operating Manual

BV-H2313 GB
Service
Quality and reliability form the basis for Schenck's corporate philosophy all over the world. That's why we
offer you an extensive service strategy starting with our stringent quality control through assembly and
commissioning right down to all-round support. We're always there for you.
Free Helpdesk (Monday through Friday from at least 8 o'clock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying
problems and malfunctions.
Heavy Industry Vibrating & Screening Technology
Building materials, mining, foundry, steel and cement Phone: +49 6151 32-3525
Phone: +49 6151 32-3138 Fax: +49 6151 32-3096
Fax: +49 6151 32-3270 vibrating@schenckprocess.com
heavy@schenckprocess.com

Light Industry
Chemistry, plastics, foodstuffs and pharmaceuticals
Phone: +49 6151 32-2971
Fax: +49 6151 32-2668
light@schenckprocess.com

Transport Automation
All industries with logistics processes and trains
Phone: +49 6151 32-2448
Fax: +49 6151 32-1369
transport@schenckprocess.com

Spare Parts & Components


Phone: +49 6151 32-1758
Fax: +49 6151 32-3632
spares@schenckprocess.com
components@schenckprocess.com

Individual phone consulting (fee required)


(Monday through Friday from at least 8 o'clock to 5 p.m. CET)
Do you want one of our service specialists to give you phone support in commissioning your system or on-
line diagnosis / system optimisation? We're there for you. Schedule an appointment with us whenever you
need it.
Free 24 h Customer Service Hotline
You have a malfunction or problem outside of our normal business hours. No problem. You can reach a
Schenck service technician at any time outside of our office hours for recording problems or malfunctions,
service scheduling and 'first aid'.

24h Emergency-Hotline: +49 172 6 501700 Transport Automation and


Static Weighing Equipment
+49 171 2 251195 Heavy Industry, Light Industry
excluding Static Weighing Equipment

Copyright 2006
Schenck Process GmbH
Pallaswiesenstraße 100, 64293 Darmstadt, Germany
www.schenckprocess.com

All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission
by Schenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
Contents

1 Preamble.................................................................................................................... 1
1.1 For Quick Orientation ........................................................................................... 1
1.2 How To Use Manual............................................................................................. 2
2 Safety Instructions.................................................................................................... 3
2.1 Information for Users of Certified Scales ............................................................. 5
3 DISOMAT Overview .................................................................................................. 7
3.1 Characteristics...................................................................................................... 7
3.2 Control Elements.................................................................................................. 8
3.2.1 General Information....................................................................................... 8
3.2.2 Display ........................................................................................................... 9
3.2.3 Keyboard ..................................................................................................... 12
3.3 External Control Elements ................................................................................. 16
3.3.1 External Keyboard ....................................................................................... 16
3.4 Control Concept ................................................................................................. 16
3.5 General Control .................................................................................................. 17
3.5.1 Menu Tree ................................................................................................... 18
3.5.1.1 Operating Principle ............................................................................... 18
3.5.1.2 Calling Function .................................................................................... 19
3.5.2 Data Input/Output ........................................................................................ 20
3.5.2.1 Operating Input/Output Dialogs ............................................................ 21
3.5.2.2 Editing Input Field ................................................................................. 22
3.5.2.3 Entering characters via the input block................................................. 24
3.5.2.4 'Jumping' display................................................................................... 25
4 Normal Mode ........................................................................................................... 26
4.1 Functionality in Home Position........................................................................... 27
4.1.1 Zero Scale ................................................................................................... 27
4.1.2 Acquire Tare ................................................................................................ 27
4.1.3 Clear Tare.................................................................................................... 27
4.1.4 Function Keys .............................................................................................. 27
4.1.5 Home Position Output ................................................................................. 28
4.2 Functionality in Menu Tree................................................................................. 29
4.2.1 Fct. 1:Enter setpoint .................................................................................... 30
4.2.2 Fct. 2:String input ........................................................................................ 30
4.2.3 Fct. 3:PRINT ................................................................................................ 31
4.2.4 Fct. 5:SERVICE........................................................................................... 32
4.2.4.1 Fct. 51:Date/Time ................................................................................. 32
4.2.4.2 Fct. 52:Display Version ......................................................................... 33
4.2.4.3 Fct. 53:Display Type ............................................................................. 34
4.2.4.4 Fct. 54:Search Legal-For-Trade Memory ............................................. 34
4.2.4.5 Fct. 55:Select Home Position ............................................................... 36
4.2.4.6 Fct. 58:Set higher range ....................................................................... 36
4.2.5 Fct. 6:Display balance ................................................................................. 36
4.2.6 Fct. 7:Select fixed tare................................................................................. 37
4.2.7 Fct. 8:Manual tare........................................................................................ 37
4.2.8 Fct. 9:Contrast ............................................................................................. 38
4.2.9 Fct. a:Display gross ..................................................................................... 38
4.2.10 Fct. b:Display tare...................................................................................... 39
4.2.11 Fct. c:Test display...................................................................................... 39
4.2.12 Fct. d:Ackn. Event ..................................................................................... 40

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -I-
Contents

5 Setting Mode ............................................................................................................41


5.1 Safety Through Password Protection .................................................................41
5.1.1 Default Passwords .......................................................................................42
5.1.2 Fct. 41:Password..........................................................................................42
5.1.3 Password Quick Input ..................................................................................43
5.1.4 Fct. 45:Change password ............................................................................43
5.2 Setting Using Parameter Password....................................................................44
5.2.1 Fct. 46:PRINT FORM ...................................................................................46
5.2.1.1 Fct. 461:Form Texts ..............................................................................47
5.2.1.2 Fct. 462:Form Formats ..........................................................................47
5.2.1.3 Fct. 463:Page Header Format ...............................................................51
5.2.1.4 Fct. 464:String Name.............................................................................52
5.2.1.5 Fct. 465:EDP Format.............................................................................53
5.2.1.6 Fct. 466:Legal-For-Trade Memory Format ............................................53
5.2.1.7 Fct. 467:Reset Consecutive Number ....................................................54
5.2.1.8 Fct. 468:Load Default Form...................................................................54
5.2.1.9 Fct. 469:Load Default Text ....................................................................57
5.2.2 Fct. 47:MATERIALS .....................................................................................58
5.2.2.1 Fct. 471:Max. Balance/Dumps ..............................................................58
5.2.2.2 Fct. 472:Clear balance ..........................................................................58
5.2.2.3 Fct. 473:Material data............................................................................58
5.2.3 Fct. 48:Fixed tare input ................................................................................59
5.2.4 Fct. 5c:Activate DISOPLAN Interfaces.........................................................59
5.3 Setting Using Configuration Password ...............................................................60
5.3.1 Fct. 42:FUNCTION VARIANT ......................................................................62
5.3.1.1 Fct. 421:Parameters ..............................................................................62
5.3.1.2 Fct. 423:Load Variant ............................................................................62
5.3.2 Fct. 43:PERIPHERALS ................................................................................62
5.3.2.1 Fct. 431:National Language Support.....................................................62
5.3.2.2 Fct. 432:Interfaces.................................................................................63
5.3.2.3 Fct. 433:COMMUNICATION .................................................................64
5.3.2.4 Fct. 4331:EDP .......................................................................................64
5.3.2.5 Fct. 4332:Printer ....................................................................................65
5.3.2.6 Fct. 4333:Secondary Display.................................................................67
5.3.2.7 Fct. 4334:Fieldbus .................................................................................68
5.3.2.8 Fct. 434:Event Classes..........................................................................69
5.3.2.9 Fct. 435:Calibrate Analog Output ..........................................................70
5.3.2.10 Fct. 436:IP Configuration.....................................................................72
5.4 Setting Using Calibration Password ...................................................................73
5.4.1 Fct. 44:SCALE..............................................................................................74
5.4.2 Fct. 441:Calibration Parameters ..................................................................75
5.4.2.1 Operating Sequence..............................................................................75
5.4.2.2 Parameter 'Unit' .....................................................................................76
5.4.2.3 Parameter 'Full Scale Value' .................................................................76
5.4.2.4 Parameter 'Increment Value' .................................................................76
5.4.2.5 Parameter 'No-Motion Difference' .........................................................76
5.4.2.6 Parameter 'Zero Setting Range' ............................................................77
5.4.2.7 Parameter 'Overrange' ..........................................................................77
5.4.2.8 Parameter 'Mechanical Factor' ..............................................................77
5.4.2.9 Parameter 'Calibration Factor' ...............................................................78
5.4.2.10 Parameter 'Load Cell Rated Capacity' ................................................79
5.4.2.11 Parameter 'Number of Load Cells'.......................................................79
5.4.2.12 Parameter 'Load Cell Characteristic' ...................................................79
5.4.2.13 Parameter 'Dead Weight'.....................................................................79
5.4.2.14 Parameter 'Legal-For-Trade' ...............................................................80
5.4.2.15 Parameter 'Scale ID'............................................................................80
5.4.2.16 Parameter 'Class' ................................................................................80
5.4.2.17 Parameter 'Gravity Deviation' ..............................................................80
5.4.2.18 Parameter 'User Def. MIN Load'..........................................................80

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- II - © Schenck Process GmbH, Darmstadt
Contents

5.4.3 Fct. 442:Special Scales ............................................................................... 81


5.4.3.1 Parameter 'Scale Type'......................................................................... 82
5.4.3.2 Parameter 'Full Scale Value - Small Range'......................................... 82
5.4.3.3 Parameter 'Increment Value - Small Range'......................................... 82
5.4.3.4 Parameter 'Full ScaleValue - Medium Range' ...................................... 82
5.4.3.5 Parameter 'Increment Value - Medium Range'..................................... 83
5.4.4 Fct. 444:Scale Parameters .......................................................................... 83
5.4.4.1 Operating Sequence ............................................................................. 83
5.4.4.2 Parameter 'Switching Filter' .................................................................. 83
5.4.4.3 Parameter 'Display Filter' ...................................................................... 84
5.4.4.4 Parameter 'No-Motion Time' ................................................................. 84
5.4.4.5 Parameter 'Zero Tracking'..................................................................... 84
5.4.4.6 Parameter 'Switching Delay' ................................................................. 85
5.4.4.7 Parameter 'Filter Time dW/dt' ............................................................... 85
5.4.5 Fct. 445:CALIBRATION............................................................................... 85
5.4.5.1 Essential Operating Steps .................................................................... 85
5.4.5.2 Fct. 4451:Dead Weight ......................................................................... 86
5.4.5.3 Fct. 4453:Range ................................................................................... 86
5.4.5.4 Fct. 4454:Set current range .................................................................. 87
5.4.5.5 Fct. 4455:Resolution x 10 ..................................................................... 87
5.4.5.6 Computational Range Calibration......................................................... 87
5.4.5.7 Setting Range With Multi-Range Scale ................................................ 88
5.4.5.8 Fct. 4452:Linearization.......................................................................... 88
5.4.5.9 Checking Calibration............................................................................. 89
5.4.6 Fct. 443:Configure Legal-For-Trade Memory.............................................. 89
5.4.6.1 Parameter 'Legal-for-Trade Memory'.................................................... 89
5.4.6.2 Parameter 'Minimum Number of Days' ................................................. 90
5.4.7 Legal-For-Trade Identification, Sealing Locations and Type....................... 91
5.5 Fct. 5b:Reset All(Restart)................................................................................... 92
6 Function Variants.................................................................................................... 93
6.1 DISOMAT F........................................................................................................ 93
6.2 Filling Scale ........................................................................................................ 94
6.2.1 General Functioning .................................................................................... 94
6.2.2 Function Keys .............................................................................................. 96
6.2.3 Inputs and Outputs ...................................................................................... 96
6.2.4 Standard Operating Sequence.................................................................... 97
6.2.5 Operating Activities...................................................................................... 99
6.2.6 Parameters .................................................................................................. 99
6.3 Discharge Scale ............................................................................................... 101
6.3.1 General Functioning .................................................................................. 101
6.3.2 Function Keys ............................................................................................ 103
6.3.3 Inputs and Outputs .................................................................................... 103
6.3.4 Standard Operating Sequence.................................................................. 104
6.3.5 Operating Activities.................................................................................... 105
6.3.6 Parameters ................................................................................................ 105
6.4 Crane Scale...................................................................................................... 107
6.4.1 General Functioning .................................................................................. 107
6.4.2 Function Keys ............................................................................................ 108
6.4.3 Inputs and Outputs .................................................................................... 110
6.4.4 Standard Operating Sequence.................................................................. 111
6.4.5 Parameters ................................................................................................ 112
6.5 Cargo Scale...................................................................................................... 114
6.5.1 General Functioning .................................................................................. 114
6.5.2 Function Keys ............................................................................................ 114
6.5.3 Inputs and Outputs .................................................................................... 115
6.5.4 Standard Operating Sequence.................................................................. 116
6.5.5 Operating Activities.................................................................................... 117
6.5.6 Parameters ................................................................................................ 118

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - III -
Contents

6.6 Weighbridge ZEUS ...........................................................................................119


6.6.1 General Functioning ...................................................................................119
6.6.2 Activation....................................................................................................119
6.6.3 Configuration ..............................................................................................119
6.6.4 Function Keys.............................................................................................120
6.6.5 Inputs and Outputs .....................................................................................120
6.6.6 Standard Operating Sequence...................................................................121
6.6.7 Further Functions .......................................................................................126
6.6.8 Hints, Possible Events................................................................................127
6.6.9 Deleting/Handling Error Messages ............................................................127
6.6.10 Deselect 'Release Weighing Operation' Prompt ......................................127
6.6.11 ZEUS Print Pattern Codes .......................................................................128
6.6.12 Signal Control Using DISOMAT Opus-ZEUS ..........................................128
6.6.13 Parameters...............................................................................................129
6.7 Fieldbus-IO .......................................................................................................130
6.8 DISOPLAN........................................................................................................130
6.9 What If...?..........................................................................................................130
7 Event Messages.....................................................................................................131
7.1 Event Message Construction............................................................................131
7.2 List of Event Messages.....................................................................................133

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- IV - © Schenck Process GmbH, Darmstadt
Preamble For Quick Orientation

1 Preamble

1.1 For Quick Orientation


Validity Range
This manual applies to all DISOMAT® Opus versions (hereafter called
DISOMAT or system) whose software identifications end with /02, or
higher.
e.g.
VWW20700/02 (standard)

How Do I Find My Way About Quickly?

• Read this Item.


• Read Item "How To Use Manual".
• Look up key word register (index) at end of manual.
• Look up table of contents.

How Do I Handle ... ?

• Filling Scale: Read Item 6.2


• Discharge Scale: Read Item 6.3
• Crane Scale: Read Item 6.4
• Cargo Scale: Read Item 6.5
• ZEUS Road Weighbridge: Read Item 6.6

What Do I Do If A Fault Occurs?

• First read Chapter 7 and try to remedy fault.


If you wish to get in touch with Schenck Process GmbH, see list of contacts at
the Copyright page.

What If I Meet Terms I Don't Know?

• Consult list of keywords (index) at end of manual.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -1-
Preamble How To Use Manual

1.2 How To Use Manual


The Operating Manual is designed to support you in getting to know and operating the
system.

The manual is completed by manuals

• Operating Instructions (BVH2322, multi-lingual)


• System Manual (BVH2310)
• Data Communication Manual (BVH2316)

For you to find your way about in the manual, quickly and at your ease - some tips:

How Do I Read The Manual?


The DISOMAT manual is no novel you should, let alone must, read from beginning to
end. Use manual as a reference work. Table of contents and list of keywords at end
will help you to quickly trace the information given in it.

Many suggestions relate to operating sequences. If possible, try out operating


sequences right away.

What Scale Do I Use ?


Clarify beforehand what scale configuration of system basic variant you wish to use.
Chapter 6 of the respective scale configuration includes all the information you need.

Whom Does This Manual Serve?


The present manual assumes that you are the daily user or a plant engineer/specialist.

Daily User
The daily user operates the system to solve weighing problems, e.g. fill weighings. He
needs no comprehensive system knowledge but should be familiar with the keyboard,
some error messages, and some items of the menu tree. At that, he should know the
parameter password which enables him to reset balance and consecutive number,
and change some parameters.

Plant Engineer/Specialist
The plant engineer/specialist commissions the system, remedies fault or works out a
solution to weighing control tasks with the aid of function blocks. To do so, he needs
comprehensive system knowledge, must be familiar with the configuration and
calibration passwords.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


-2- © Schenck Process GmbH, Darmstadt
Safety Instructions How To Use Manual

2 Safety Instructions
To avoid personal injury and equipment damage, follow the safety regulations stated
below.
Additionally, you should observe:

• Safety hints given in order-specific documentation


• Safety hints relating to mechanical components
• Instructions given in sub-suppliers documentation.

When performing installation, commissioning and service work, observe all applicable
local regulations.

Use As Originally Intended


The measuring system and its connected mechanical components are exclusively
designed for weighing and controlling tasks. Any use other than originally intended is
considered inappropriate.

Risks
No danger originates from the measuring system itself, if it is properly installed and
commissioned.
However, upon use of the measuring system, danger may result during transit of
material to be weighed (e.g. from auxiliaries used to handle or feed material) or if
system assumes control tasks. Residual risks may originate from the measuring
system if unskilled operators improperly handle the system.
The measuring system can be part of a more complex plant. The user is fully
responsible for the overall plant safety.

Identification of Residual Risks

The presence of this symbol indicates that the machine or component


used has the potential to cause damage to the measuring system or other
plant sections.

The presence of this symbol indicates that the machine or component used
has the potential to cause severe injury or death.

Personnel
Preparation, installation, commissioning, operation, maintenance, and servicing may
exclusively be performed by skilled persons only.
All persons working on the measuring system are required to observe the safety hints
and know the parts of the technical documentation relevant to their work.
The supervisor is responsible for instructing his operators to observe all regulations
and instructions given.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -3-
Safety Instructions How To Use Manual

Parameter Changes
The measuring system's functionality is determined by parameters, which must
exclusively be changed by persons familiar with the measuring system operating
principles (e.g. after training by SCHENCK). Parameters incorrectly set may cause
injuries or damage to the machine whenever a user control system is connected. They
can also adversely affect weighing operation.

Password
Software parameters are protected from unintended change by password. The
measuring system user has to ensure safe password handling.

Error Message Acknowledgement


Error messages may be acknowledged only after cause of fault has been remedied.
Before you acknowledge an error message, check to see that connected peripherals
properly operate. Check to see that connected control systems, if any, are in fail-safe
state.

Maintenance and Repair

• During maintenance and repair, observe any warning symbols on the scale.
• Before performing work on the mechanical system or peripherals (particularly
the control system), disconnect the measuring system and protect the system
from inadvertent restart.
• Before performing work on the electrical equipment, disconnect the power
supply.
• The devices may be operated only in the provided housings. There is danger
of contacting live parts.

Moisture Protection
Protect all system parts, electrical items in particular, from moisture (e.g. during
maintenance and servicing) when housings are open. Observe housing protection
standards.

Modification & Replacement


Unauthorized modifications to the system and/or use of replacement parts not
supplied by SCHENCK voids SCHENCK's liability for any resulting damages. This
particularly applies to modifications, which have the potential to affect the operating
safety of the measuring system.

Replacement of Components
Spare parts must meet the technical specifications indicated by SCHENCK. To ensure
this requirement is met, only genuine SCHENCK spare parts should be used. When
using other spare parts, the warranty will be void.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


-4- © Schenck Process GmbH, Darmstadt
Safety Instructions Information for Users of Certified Scales

2.1 Information for Users of Certified Scales

Requirements of non-legal-for-trade additional equipment/EDP


systems employed in commercial applications.

Legal situation
For use in commercial applications, measuring results must be acquired using certified
measuring systems.
The transfer of measurement values to non-legal-for-trade additional equipment *)
"EDP Systems" for the preparation of vouchers is permitted under the proviso that
- the scale or a verified (certified) piece of additional equipment records and stores the
measurement values in unchanged and undeletable fashion,
- measurement values can be accessed by both parties of the commercial
transaction.

The weighing system user is responsible for compliance with legal


requirements.

*)
According to the Weights & Measures regulations, additional equipment and
measurement systems are treated alike. Verification Act and Verification Ordinance
consider this predicament and pose demands on the EDP systems and programs
used in commercial applications.

Requirements on EDP connection / Measurement value acquisition and


preparation of vouchers:

1) Call for legal-for-trade measurement values (ensure legal-for-trade data


saving):
- The call for a legal-for-trade measurement value must meet the requirements given
in SCHENCK manuals BV-H2310 (s. EDP Format) and BV-H2316 (s. EDP
Commands).
- When changing the prompting mode from EDP to scale, always check to see if
data saving properly operates.
- The use of measurement values for any voucher without previous legal-for-trade
data saving, e.g. in case of error message, is prohibited and will constitute an
offence to the Weights & Measures regulations.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -5-
Safety Instructions Information for Users of Certified Scales

2) Identification of measurement values:


- For traceability, the legal-for-trade measurement values - from legal-for-trade data
memory to voucher - must be complete with relevant identifications (attributes),
e.g.

• Date
• Time
• Cons. No.

- The voucher must include the following comments: "Measurement values from
freely programmable additional equipment. Legal-for-trade memory values
can be viewed."

3) Period of legal-for-trade data saving:


- The storage period for legal-for-trade measurement values is minimum 3 months.
When storing new measurement values ever after, the oldest measurement value
is overwritten. Storage periods > 3 months can be set.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


-6- © Schenck Process GmbH, Darmstadt
DISOMAT Overview Characteristics

3 DISOMAT Overview

3.1 Characteristics
DISOMAT is a weighing terminal designed for automatic weight acquisition, control
functions and data processing. This compact system combines all essential functions
of a weighing terminal.
As a rule, the system is supplied legal-for-trade.

You will know a legal-for-trade system by its labels (M on green ground, CE


label with year of initial verification).

In certified applications, the Weights & Measures regulations have to be


observed.

The DISOMAT basic variant comprises multiple function variants (scales) of different
functionality:

• Filling Scale with fill control for filling into a hopper


• Discharge Scale with fill control for removal from a hopper
• Crane Scale
• Cargo Scale
• Road Weighbridge ZEUS

For detailed information of all function variants, please refer to chapter 6.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -7-
DISOMAT Overview Control Elements

3.2 Control Elements

3.2.1 General Information


The figure below shows the system's front view.

A) 'DISOMAT Opus'

You can see two areas, the Display and the Keyboard. Their most important
elements are listed below and described on the pages to follow.
The display supplies, e.g.

• Weight values
• Scale status information (display symbols)
• Event messages
• Dialogs

The keyboard covers, e.g.

• Alphanumeric keys
• Direction keys
• Function keys (weighing function)

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


-8- © Schenck Process GmbH, Darmstadt
DISOMAT Overview Control Elements

B) 'DISOMAT Opus mini'


This design has a reduced keyboard, which means that it is operated differently. You
can find the details further below in the keyboard section.

3.2.2 Display
The display consists of an LC display with 20 characters.

After start-up, system is always in operating state (*) Weight Display; NET weight is
displayed (or GROSS weight if scale is not tared).
(*) Two operating states can be distinguished: 'Weight Display (Home Position)' and 'Menu Tree'.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt -9-
DISOMAT Overview Control Elements

You can also switch over the weight display (**) for an additional (alternating)
display of

• Balance total
• Date and time
• Contact position (Inputs/Outputs)

(**) See BV-H2313: Chapter 'Home Position Output' and 'Fct. 55 Select Home Position'.

A legal-for-trade scale has to be operated in the weight display (=Net).

The display is used for showing

1. the weight measured including status information,


2. event messages,
3. the dialogs of the functions of the menu tree,
4. operator guidance or prompt for operator inputs

1. Weight Display including status information


The measured weight is displayed complete with unit, e.g. 357.4 kg. For details,
additional symbols or texts can be output:

Display Meaning
357.4 Weight Value
The weight display shows the weight acquired by the scale.
- 5.4 Negative sign, e.g. with scale relieved if tare has been acquired.
Unit Sign
kg Unit of weight value, e.g.
ton(t), kilogram(kg), gram(g), pound lbs.(lb), newton (N), kilonewton (kN)
'Scale in Zero Setting Range'
Displayed weight value is in the space of the configured range; see
. parameter 'Zero Setting Range'.
Function Zero Scale is possible; no event message is displayed.
Stored Tare Value
T
A tare value > 0 has been stored.
Preset Tare Value1
PT Weight value stored in tare memory has not been acquired by scale but in
manual or via EDP.
NET Display
Net Weight display shows weight of load on scale minus the value stored in tare
memory.
GROSS Display
G
Weight display shows weight of load on scale.
No-Motion
><
Load on scale is stable within certain limits (scale in no-motion).
Zero Set
Scale is totally relieved.
(Exact zero; GROSS value accurate to ±¼ d)

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 10 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview Control Elements

Display Meaning
'Invalid'
xxxxxx
Weight currently invalid
'Overrange' (if 'Legal-for-Trade' parameter = Yes).
Internal weight acquisition continues, all switching functions, e.g. overload
checks, are active now as before.
oooooo
When the 'legal-for-trade' parameter is set = No, the scale also shows
weights even above the maximum readings until it exceeds the rated range.
Afterwards, it shows 'invalid'.
With multi-range/multi-divisional scales, information on active field is
highlighted (range code).
1
to EN 45501

2. Event Messages

Never acknowledge event message before the cause of fault has


been remedied.

Sample: (Event messages are alternately displayed with weight information)


A0209:Powerfail
A1111-1:Cable broken
See BV-H2313: Chapter 'Event Messages'.

3. Menu Tree
The menu tree's functions are selected with the DIRECTION KEYS when the scale is
configured or parametered. Each of the menu functions have a number such as

4. Operator guidance/data input


Operator guidance is output or data is input as a text without leading numbers (such
as after starting a menu function)

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 11 -
DISOMAT Overview Control Elements

3.2.3 Keyboard

A) 'DISOMAT Opus'
In the DISOMAT keyboard, there are three blocks of keys, i.e. 'input block', 'control
block' and 'operating block' (from left to right):

• The input block keys serve i.a. for input of figures, letters (capital and lower-
case) and signs.
• The control block keys are used for data input, navigation in menu tree and
as function keys.
• The operating block keys are used to operate the scale.

The tables below reflect all possible keys, or key combinations. It may be that a
certain key or key combination is defined only in the one or other operating state.

Input Block Key Functions


Key Function
[SHIFT]:
Use of this key is indicated in this documentation by the symbol :
[SHIFT] + ['Key'].
Character input: The character set that can be keyed is distributed over 2
levels. Please keep the [SHIFT] button pressed to key in characters of the
second level. Also refer to the manual BV-H2313, section on 'Entering
Characters via the Input Block'.

Calling up functions: Each button of the control block is assigned a second


function. Please also keep the [SHIFT] button pressed before pressing the
desired button.
[<Alphanumerical characters>]:
If the operator requests inputs (such as strings), numbers(0...9), upper-case
letters (A...Z), lower-case letters (a...z) and special characters(such as
commas or space) can be keyed in with these buttons also using the [SHIFT]
button.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 12 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview Control Elements

Control Block Key Functions


Key(s) Function
[DOWN arrow]:
Home Position: Call menu tree
Menu Tree: a) No function started: Move one level down (call
sub-menu).
b) Function started: n/a

[SHIFT] + [DOWN arrow]:


Home Position: n/a
Menu Tree: a) No function started: n/a
b) Function started: 'ABORT'. Abort any function;
inputs, if any, get lost. In case of functions with
multi-line input, press keys various times;
acknowledge storage prompt, if any.
Key operation does not bring you back to
home position.

[UP arrow]:
Home Position: Function key [F1] = <function according to function
variant>
Menu Tree: a) No function started: Move one level up (exit
sub-menu). Return to Home Position from topmost
level.
b) Function started: n/a

[SHIFT] + [UP arrow]:


Home Position: Function key [F4] = <function according to function
variant>
Menu Tree: a) No function started: Return to Home Position
(Weight Display) from any point in menu tree.
b) Function started: Return to previous input field.

[LEFT arrow]:
Home Position: Function key [F2] = <function according to function
variant>
Menu Tree: a) No function started: Move to the left on menu
tree level.
b) Function started: Scroll to the left in scroll field.
Shift cursor one position to the left in input field.

[SHIFT] + [LEFT arrow]:


Home Position: Function key [F5] = <function according to function
variant>
Menu Tree: a) No function started: n/a
b) Function started: Sets cursor to start of input
field; with longer input fields, blockwise (20 digits)
to the left.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 13 -
DISOMAT Overview Control Elements

Control Block Key Functions


[RIGHT arrow]:
Home Position: Function key [F3] = <function according to function
variant>
Menu Tree: a) No function started: Move to the right on menu
tree level.
b) Function started: Scroll to the right in scroll
field. Shift cursor one position to the right in
input field.

[SHIFT] + [RIGHT arrow]:


Home Position: Function key [F6] = <function according to function
variant>
Menu Tree: a) No function started: n/a
b) Function started: Sets cursor to end of input
field; with longer input fields, blockwise (20 digits)
to the right.

[ENTER]:
Home Position: n/a
Menu Tree: a) No function started: Call up function selected
in menu tree.
b) Function started:
- Acquire input field inputs.
- Go to next input or scroll field if multiple inputs
are required.
- Go to next output field if function readies
various outputs

[SHIFT] + [ENTER]:
Home Position: Acknowledge event messages.
Menu Tree: a) No function started: Acknowledge event
messages.
b) Function started: Deletes the character left of
cursor in an input field; any text right of cursor is
shifted to the left ('BackSpace').

[OK]:
Home Position: n/a
Menu Tree: a) No function started: n/a
b) Function started: Close data input and acquire
if function calls for multiple inputs one after the
other.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 14 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview Control Elements

Control Block Key Functions


[SHIFT] + [OK]:
Home Position: n/a
Menu Tree: a) No function started: 'Password Quick Input' (See
BV-H2313)

b) Function started: Insert a blank in cursor position


in an input field; any text right of cursor is shifted to
the right ('Insert').
Normally you are in Overwrite mode; the
PC typical Insert mode is not provided
for.

B) 'DISOMAT Opus mini'


The 'DISOMAT Opus mini' design has reduced keyboard:

Input block: n/a

Control block: Direction keys


3 Function keys
[OK] key
[ENTER] key

Operating block: like DISOMAT Opus


Characters are keyed in differently since the alphanumeric keys have been eliminated:

1. Select the input point via the [LEFT arrow] or [RIGHT arrow] keys.
2. Scroll characters via the [UP arrow] or [DOWN arrow] keys.

Numerical spaces only feature numbers (otherwise numbers and letters).


C) The buttons for operating the scale are identical with both designs.
Operating Block Key Functions
Key Function
[ZERO SCALE]

[ACQUIRE TARE]

[CLEAR TARE]

The functionality of single keys or key combinations is detailed at relevant


items of manual BV-H2313.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 15 -
DISOMAT Overview External Control Elements

3.3 External Control Elements


3.3.1 External Keyboard
The optional displaced keyboard comprises all functions described above. Keys are
lettered with the use of the same symbols.
Exceptions:

• Function 'ABORT': Start the Abort function by using the top left [Esc] key.
• Function 'Acknowledge event'
• Function 'Display test'

3.4 Control Concept


As already mentioned, there are two operating states: 'Home Position' (Weight
Display) and 'Menu Tree'.

'Home Position' is the operating state which holds available the system functions that
can be executed via key or key combination and are primarily used in daily operation.

The 'Menu Tree' permits access to a high number of functions that cannot be
executed by key operation and are available only after selection from a menu system.
A part of these functions also concerns daily operation, the dominant part, however, is
used for system setting and can be accessed only with the use of a password
hierarchy.

As you can see, functions of both operating states are used in daily operation with no
need for password input. System setting is exclusively done in 'Menu Tree' operating
state and requires password input in every case.

The dependance on password input leads from the distinction of operating states to
the distinction of operating modes and thus to a clearer system description.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 16 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview General Control

'Normal Mode' (see Chapter 4) comprises the functionality used in daily operation
without password input.
The daily user uses

• Home position functions


• Menu tree functions

'Setting Mode' (see Chapter 5) comprises the functionality required for system setting
and protected by a graded password system. Depending on system type, a special
password must be entered. There are the following classes of password:

• Parametrization
• Configuration
• Calibration

3.5 General Control


While the operation in 'Home Position' is reduced to comparatively few keys, the use
of the versatile functions in the 'Menu Tree' operating state requires detailed system
knowledge.
Despite its complex functionality, the system is relatively easy to handle thanks to the
small number of elementary operating sequences. As you will come across these
sequences, again and again, we explain them in detail in this chapter. In the chapters
to follow, the actual functionality is presented in the form of 'catalog' items.
The display is used to input and output scale information and manually operate the
scale functions in the form of dialogs.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 17 -
DISOMAT Overview General Control

3.5.1 Menu Tree


3.5.1.1 Operating Principle

To be able to manually operate the versatile DISOMAT functions, an easy-to-handle


access method is used. All functions are comprised in a hierarchical system (similar to
the Windows menu). Their representation in form of a tree structure (that where the
name 'Menu Tree' stems from) shows how the functions are comprised and can be
accessed (see schematic below).

Every square corresponds to a menu item (=function). Depending on the extent of


downstream functionality, a menu tree can branch to further sub-menues (up to 4
levels).

As you can see, the menu system is called up from home position, and exit brings you
back there. To do so, or to navigate in menu tree, simply move UP or DOWN, or to the
LEFT and to the RIGHT. This is reflected by the double arrows connecting all menu
items; on the same level with horizontal, between levels with vertical arrows.

This form of menu tree representation has been selected intentionally. To be able to
execute one of the many functions, you must be able to select them. This is done in
the dialog field. If you keep the following image in mind, you can see that you have to
move in menu tree only until the desired function appears on display. The two lines of
the dialog field are a sort of window, for you to view the menu tree passing by
(comparable to the principle of a microfilm reader).

For you to know in which direction you have to move, every menu item is assigned an
unambiguous number (coordinates) reflecting their position in menu tree. You will

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 18 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview General Control

know level 1 menu items (main items) by a 1-digit number, level 2 menu items by a 2-
digit number, and so forth.

For you to recognize whether the menu item hides a single function of a menu with
further function, menu tree texts differ by capital and lower case letters, e.g.

• 'Password Input' is a function


• 'FUNCTION BLOCKS' is a menu.

Once you have selected a function for display in the dialog field, you must still start it.

3.5.1.2 Calling Function

Follow these steps:

1. Change from 'Home Position' operating state to 'Menu Tree'.


2. Display desired function (if need be, enter password).
3. Start function.
4. Operate function dialog.
5. Exit function or abort.
6. If need be, execute further functions.
7. Return to 'Home Position' operating state.

Ad 1., 2. and 7.
Call/exit menu tree and select function using the DIRECTION KEYS:

[DOWN arrow] key:


In home position: Call menu tree
Im menu tree: Move one level down (call sub-menu)

[UP arrow] key:


Exit menu tree (from level 1)
Im menu tree: Move one level up (exit sub-menu)

[Left arrow] key:


Move to the left to next same-level menu item *)

[Right arrow] key:


Move to the left to next same-level menu item *)

*) The menu items of a level are arranged in 'ring-shaped' fashion, e.g. all you have to
do is operate these keys as many times as required for desired menu item to appear
on display.

Once you have selected function, number and name of the relevant menu is output
in the display.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 19 -
DISOMAT Overview General Control

Ad 3.
Start selected function:
[ENTER] key:
Start function

Once you have started function, number and name of its menu appear in the upper
dialog line.
In the lower dialog line, a note is displayed on the left (e.g. 'Fixed Tare') right next to
the input/output field. (Enter e.g. Fixed1).

Wherever a menu tree function is described in the following chapters of


manual, it is assumed that the function has been started as described above.

Ad 4.
For sequences and special features of dialog control and data input, see item to
follow.

Ad 5. and 6.
Exit function using the following keys:

[OK] key:
With output function: Exit function.
With input function: Exit function and acquire inputs.

[ABORT] key:
With output function: Abort function.
+ With input function: Abort function and reject inputs.

Upon exit of function, DISOMAT returns to its state before call, i.e. you are still in
menu tree, can restart selected function or select a new one.

Ad 7.
To return to 'Home Position' (Weight Display) operating state, press key [UP arrow] as
many times as required, or go to home position direct by using key combination
[SHIFT]+[UP arrow]. Entered password, if any, is no longer valid.

3.5.2 Data Input/Output


In addition to basic weighing functions and functions with direct effect (e.g.
'35:'PrintRepeat'), system operation is realized using inputs and outputs in the
display.

• You can either display the weight alone or alternately with various system
information in the 'Home Position' operating state (refer to Section 4.1.5).
• In 'Menu Tree' operating state, you use the functions responsible for data
output (e.g. 'a:Display Gross) or prompting for data input (e.g. '8:Manual Tare
Input).

After start of a system function, operation continues in the dialog mode. These simple,
recurring sequences are explained hereafter. For this kind of interaction, use the input
and control block keys.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 20 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview General Control

3.5.2.1 Operating Input/Output Dialogs

For you to easily recognize the kind of reaction required for system operation, dialogs
follow certain conventions.

Outputs

These are functions displaying current parameter values.

If the actual contents (e.g. '1234,56') is displayed after the note (e.g. 'Balance'), the
function is an output function.

There are various types of output:

• With single-part outputs, only one value is output:


o Value is permanently displayed; exit function with [OK] key.

o Value is displayed for some seconds; function terminates


automatically
(e.g. 'a:Display Gross')

• With multi-part outputs, multiple values are output one after the other.
o Values are permanently displayed; go to next value with [ENTER] key;
exit function with [OK] key
(e.g. '6:Display Balance')

o Value is displayed for some seconds; function terminates


automatically
(e.g. '52:Display Version')

o You can use the [LEFT arrow] and [RIGHT arrow] to scroll in longer
texts; there are some special cases (such as displaying the version)
where you can also scroll over several lines with [UP arrow] and
[DOWN arrow].

Inputs

These are functions used to enter data in the dialog mode.

You can identify an input mode from the fact that the current value (such as 'Fix1') is
displayed after an instruction text (such as 'Fixed tare' or 'Tare') and a cursor symbol
('underline') can be seen in the input space.
There are two types of input:

• Input using scroll field (input by selection):

The cursor is fixed at the first point of the input space. Select from list of
eligible values using the [LEFT arrow] and [RIGHT arrow] keys:

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 21 -
DISOMAT Overview General Control

• Input by editing (key-in input):

After being called up, the cursor is at the first point of the input space. You can
place it on the input position desired with the [LEFT arrow] and [RIGHT
arrow] buttons or it changes its position when editing (current input position):

NOTE: For editing input field, see end of item.

There are two types of input functions:

• With single-part input functions, only one input field appears.

Acknowledge inputs with [ENTER] or [OK] keys and exit function (e.g. 8:Enter
Manual Tare).
• With multi-part input functions, multiple input fields appear one after the
other.
Acknowledge inputs with [ENTER] key; next input field appears (you come
back to the previous input space with[SHIFT] + [UP arrow]).
After last input field, program returns to the first.
Exit function with [OK] key (e.g. '1:Enter Setpoint').
NOTE: With a multi-part input, both inputs types can be used one after the
other as many times as required.

3.5.2.2 Editing Input Field


a) Moving Block Cursor

Key Key Action Display *)


After start of input function, cursor normally
stands on first input position, e.g.

[RIGHT arrow]:
Shift block cursor one digit to the right.
Cursor stops on last position.
[LEFT arrow]:
Shift block cursor one digit to the left.
Cursor stops on first position.
[SHIFT] + [RIGHT arrow]: **)
Shift block cursor to field end.

[SHIFT] + [LEFT arrow]: **)


Shift block cursor to field start.

*)
The menu functions and all corresponding dialog steps are displayed one
after another on scales with a 1-line display.

**) Use these key combinations to step 20 digits to the right or left from current cursor
position. With fields of up to 20 digits, this corresponds to a step to field start or field
end.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 22 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview General Control

b) Entering Characters

DISOMAT is always in Overwrite mode. The PC typical Insert mode is not


available.
Set cursor to input position.
If characters have already been entered, overwrite. You can also enter blanks to
delete digits.
After input of a character, cursor shifts one digit to the right and stops in last position.
When entering numbers, enter digit in the first column, and input field is deleted. This
eases input of new values.
To change numeric values, shift cursor to faulty digit. Inputs from second column
onward will act in overwrite mode.

c) Inserting Characters

Follow these steps (example):


Key Key Existing customer name: 'Meier', Display
change to 'Meiser'
Set cursor to input position (here 'e')

Use key combination


[SHIFT] + [OK]
to insert blank; any text right of cursor is
shifted to the right.
Overwrite blank with the character you
wish to insert (here the 's').

d) Deleting Character

Follow these steps (example):

Key Key Existing customer name: 'Meiser', Display


change to 'Meser'
Position cursor right of character you
wish to delete (here the 'i').

Delete character left of cursor using key


combination [SHIFT] + [UP arrow]. Any
text right of cursor is shifted to the left.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 23 -
DISOMAT Overview General Control

3.5.2.3 Entering characters via the input block

The character set that can be keyed in is distributed on 2 levels:

• 1. Level: This includes all characters shown on the buttons.


• 2. Level: Some buttons supply other characters beyond those shown (such as
'a' with [1] button ) *).

*)
The additional assignment depends on the selected dialog language.

Characters are entered in what is known as the 'scroll mode' *). ALL possible
characters can be keyed in with this. They include

• the characters shown in white on the buttons

'0' to '9' Numbers

'_' Spaces

These characters can also be directly keyed in by (briefly) pressing


each button.

• the characters shown in yellow on the buttons

'A' through 'Z' Upper-case letters

',' Commas

'-' Minus

• the characters not shown that can be reached with the [SHIFT] button such as

'a' bis 'z' Lower-case letters

Miscellaneous characters

You turn on the 'scroll mode' by keeping a button pressed for a longer period
of time. All of the characters available through this button are slowly overlaid
on the same cursor position one after the other ('scrolled'). Release the key
when the character you want appears. This enters the character and the
cursor jumps one position to the right.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 24 - © Schenck Process GmbH, Darmstadt
DISOMAT Overview General Control

Entering Numbers

Numeric values are checked for plausibility. If a value is rejected, error message
'Value Too Big' or 'Value Too Small' is output.
Acknowledge message with [ENTER] key. Enter new value.

Entering Texts

Enter texts in form of strings. Normally, these are not checked for plausibility. So be
sure to enter useful values.

As already stated above, numbers may be entered in text form. This text can
be checked provided that the input uses a defined pattern, e.g. with function
'51:Date/Time' (see relevant item).

3.5.2.4 'Jumping' display


Inputs are especially used for parametering and configuring the scale that are also
used on scales that provide 40 characters per line. Inputs generaly consist of input
prompt and input point.
Inputs that only require 20 characters are treated 'normally'.
The first 20 characters are issued with inputs requiring more than 20 characters so
that you can read the input prompt. After 1.5 seconds, the display jumps to the left
until the entire input point can be seen. This cuts off characters left justified from the
input prompt .

The front and rear half is shown alternately with event messages that cannot be
shown completely in the display .

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 25 -
Normal Mode General Control

4 Normal Mode
Operating mode 'Normal Mode' can be called without password input. This mode
comprises:

Home Position Functions

These functions are designed for use in daily operation with no need for detailed
system knowledge. The daily user will primarily use the keys of the operating block.

• He will use weighing function keys, e.g. 'Zero Scale', 'Acquire Tare', 'Clear
Tare' to perform basic weighing functions.
• Using function keys and residual keys, he can perform functions like 'Print
Weigh Slip', etc.
• To check the system as such, he can start the integrated self-testing function.
• He can adjust display contrast to ambient brightness.

Menu Tree Functions

The skilled user will use further functions in daily operation which can be accessed
via the first and second menu tree level. Some of these functions can be called up by
function key operation.

Examples:

Enter: - Setpoint
- String
- Manual Tare

Select: - Fixed Tare

Display: - Gross
- Balance
- Software version

Start: - Print functions

Set: - Date
- Time

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 26 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Home Position

4.1 Functionality in Home Position


4.1.1 Zero Scale
Use function to set scale to zero.

After key operation, any zero point deviation (e.g. due to grime) is corrected on
relieved scale. Display reads 0.0 [unit]. In addition, symbol is displayed.

Zero setting is possible only if

• Scale is not tared


• Gross weight of load on scale is within zeroing range (visualized by a dot)
• Scale is in no-motion (>< on display).

If this is not the case, an event message is output and display remains unchanged.

Sample application:
You are weighing vehicles with extremely dirty tyres. After several weighing
operations, scale platform is grimed. Empty scale indicates weight of grime in place of
zero. Use menu item to zero scale to prevent this from occurring.

4.1.2 Acquire Tare

After key operation, current GROSS weight is stored in the scale's tare
memory.

Attention: Existing values are overwritten.


Display reads 0.0 [unit] if NET display type has been selected (default). If the
display ist set to GROSS, the stored tare value is indicated by the 'T' symbol in
the display.

4.1.3 Clear Tare

Tare is set to 0 (scale's tare memory is cleared). NET = GROSS; display


shows weight of load on scale. Symbol 'T' or 'PT' effaces.

4.1.4 Function Keys


The [UP arrow], [LEFT arrow] and [RIGHT arrow] buttons provide six 'functions keys'
that can be assigned in combination with the [SHIFT] button. Since the available
functionality depends on the loaded scale software, we cannot give any detailed
description at this point. You can find out these buttons can be assigned in the
description of the specific scales in Section 6.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 27 -
Normal Mode Functionality in Home Position

4.1.5 Home Position Output


Various system information can be displayed in the home position operating state
alternating with the weight display.
Use the list below to determine which piece of information is to be displayed.

Select Display / Note


off Normal Weight Display
Date/Time 12.01.2000 11:51:29
Contacts In:--+- w Out:---++- *)
Tare Tare 0.0 kg
dW/dt dW/dt 0.0 kg/s
Balance Balance 0.0 kg 1: 0,0 kg
Setpoint Material 1 setpoint 0.0 kg
Act. value Act. value 0.0 kg
Fctkey-Help 1-4 Assignment of function keys
Feed status Tolerance Check

*) The contact position display is normally selected at the time of commissioning. The
following symbols can be output:
w Write protection of one dongle removed
- Contact status 'LOW'
+ Contact status 'HIGH'

It is configured with the '55:Select Home Position' function via the SERVICE
menu. No password is required.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 28 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

4.2 Functionality in Menu Tree


The menu functions and all corresponding dialog steps are displayed one after
another on scales with a 1-line display.

In normal mode, some menu tree functions ('Basic Menu') can be reached without
password input.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 29 -
Normal Mode Functionality in Menu Tree

4.2.1 Fct. 1:Enter setpoint

When Is An Input Required?


This function is reserved for automatic filling processes and concerns filling and
discharge scale as well as individual linkages using the F-Feed or D-Feed function
blocks. With all other scales, no input is required.

ATTENTION:
Ensure that setpoint changes do not change actual fill value such that
overfill occurs.

What Can Be Entered?

With automatic filling operations, you can use function to enter material type and
setpoint of the amount to be filled.

Admissible values for material number: [1 ... 2]


Admissible values for setpoint: [0 ... 99999.999 in display unit]

Operating Sequence

Input field displays the material selected last, e.g.


1:Enter Setpoint
Material Number 1
Change data in case of material change.

Enter new material setpoint, if any:


1:Enter Setpoint
Setpoint: 500.00

4.2.2 Fct. 2:String input


In addition to weight, a string is an additional information (on print form), e.g. customer
name, material number, vehicle number.
Up to 5 different strings can be used. Designed for detailed identification of a weighing
operation, their meaning has to be predefined.

Enter relevant contents upon weighing. Some inputs remain constant for a longer
time, others require to be redefined or adapted upon every weighing (before printout).

For a string to appear on printout, the following prerequisites must be given:

• String must be defined (length, prompt) (see '464:String Name' function).


• String must be considered in form format (see '462:Form Formats' function).
• String must include text contents (see '2:Enter String' function).

The first two items belong to 'Setting Mode'; the last item is performed in 'Normal
Mode' and described here below.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 30 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

Operating Sequence

After call of function, the first possible string appears in input field, e.g.

2:Enter String
Customer: __________

Enter desired string, or change existing input.

Operate [ENTER] key, and the next possible string is offered, for you to edit.

Note:

1. You can enter the number of strings (max 5) defined upon system setting, i.e.
inputs are possible only for strings longer than 0.
2. Before input field, a text can be output (e.g. 'Customer:'). This prompt
indicates the desired string contents.
3. The inputs for a certain string remained stored until being overwritten.

4.2.3 Fct. 3:PRINT


You can connect a local or remote printer (monitored printer) to the DISOMAT and
print outputs using various formats.
After print fault, print command can be repeated. Printout is repeated with same print
text, weight, consecutive number, and other information. Print command can be
repeated as many times as required until next regular printout. You can also perform a
page feed on printer.

For relevant functions, see menu item '3:PRINT'.

The DISOMAT basic variant caters for six different form formats printed automatically
or selected by function key operation. For details, see items on individual scale types
in Chapter 6.

The form formats can be addressed either via menu tree function or key linkage. The
print result is the same.
You can change the form formats for 'Print 1' to 'Print 6' in "Setting Mode". Use
the '46:PRINT FORM' menu and select the '462:Form Formats' function.

In case of printing via menu tree, certain functions may be missing and are
additionally addressed upon printout via keyboard (e.g. reset balance upon
totals printout). We recommend to start printing via menu items only if the
description of the particular scale explicitly advises to do so.

Functions via menu tree:


Menu item Function
31:Print 1 Printing with form format 1
32:Print 2 Printing with form format 2
33:Print 3 Printing with form format 3
34:New Page Perform a page feed on printer

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 31 -
Normal Mode Functionality in Menu Tree

Menu item Function


35:Print Repeat In case of printer fault (e.g. paper out, copies required), you can
repeat printing as many times as required.

ATTENTION: Print repeat through repeated pressing of the print


start key is not useful; depending on scale type, other functions can
be triggered which are not desired for print repeat.
36:Print 4 Printing with form format 4
37:Print 5 Printing with form format 5
38:Print 6 Printing with form format 6
39:L.f.T. memory 'paperless' printing into legal-for-trade memory

4.2.4 Fct. 5:SERVICE


Use this group of functions to perform, or check, some settings and perform some
tests without password.

• Set date/time
• Request version number
• Set display type
• Search legal-for-trade memory
• Select home position
• Higher Range

4.2.4.1 Fct. 51:Date/Time


Use function to set the clock in DISOMAT. This makes good sense if a printer is
connected and time data are to be printed on print form, or permanently displayed in
dialog field.

Caution: Since your inputs are not checked semantically, even useless inputs, e.g.
41,22,92 are accepted. So strictly observe given format to prevent malfunctions from
occurring.

Note: If system is powered off, clock continues running for approx. 1 week provided
that system has been operating for minimum 30 hours.

Operating Sequence

After selection of input field, current values are displayed.


You can change date in this field:
51:Date/Time
Date: 12.01.00
Date input uses the format dd.mm.yy (dd=day, mm=month, yy=year).
In case of output, the year appears in 4-digit form.

To change time, go to this input field:


51:Date/time
Time: 17:15:30
Time input uses the format hh:mm:ss (hh=hour, mm=minute, ss=second).

New settings are effective after acknowledgement with [OK] key.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 32 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

4.2.4.2 Fct. 52:Display Version


This function shows characteristic information for your unit. This information is
important if you have questions for the manufacturer because this is the only way that
the service staff advising you knows what equipment you have.
Operating sequence:
When you press the [ENTER] button, information appears in the display in a
continuous*) sequence that is shown for a couple of seconds such as

*) You can use the [ENTER] or [OK] buttons to switch more quickly to the next inputs.
The information provided:

Entry # Line number Display


1 ... 6 1 The version designations of the software, hardware and
serial number, etc.
7 ... 67 2 Flash log file (max. of 60 entries)

Navigation through the information memory :


You can store information including as many as 40 or 80 characters per step, although
only the first 20 characters are shown in the display.
You have to interrupt the continuous routine to show the rest of the characters by
pressing any direction button at the desired point. Now you can use the [RIGHT arrow]
and [LEFT arrow] buttons to gradually overlay the entire text into the display.
Each entry of the flash log file consists of 2 lines with up to 40 characters. You can
use the [DOWN arrow] and [UP arrow] buttons to switch back and forth between these
two lines.
You can use the [ENTER] or [OK] buttons to resume the continuous display.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 33 -
Normal Mode Functionality in Menu Tree

Flash log file:


The entries from #7 show the history of the last registered loading processes with
information on who did load what software into the unit at what time.
The following is stored for each loading process (refer to #8a and #8b) such as
Line: Information: where:
31:DOp vww20700/002 31 = the number of the loading process
a
L:14.07.06 08:48 L = loading date/loading time
U:<DISOPLAN User> U = user (from the loading program)
b
C:Schenck Process GmbH C = Company (ditto)

The log file can have as many as 60 entries.

4.2.4.3 Fct. 53:Display Type


Use function to determine the weight display default settings:

• Default = Net [Net]


Normally, DISOMAT comes set for NET display provided that a tare value is
stored (T or PT symbol). If you clear tare memory, display automatically
changes to GROSS weight. After acquisition of a new tare value, display
returns to default. If you want to know GROSS weight, use the 'a:Display
Gross' function.

• Default = Gross [G]


Some weighing applications require the GROSS weight to be permanently
set. This is independent of tare memory. The gross weight is always shown in
the display regardless of whether the tare memory is set or cleared. There is
no menu item for NET display.

After selection of function a scroll field appears, for you to select:


53:Display Type
Display: Net
Select between Net and Gross.

NOTE: If GROSS display is set as default, call of the 'a:Display Gross' function is
ineffective.

4.2.4.4 Fct. 54:Search Legal-For-Trade Memory


Use function for display and printout of weighing results stored in legal-for-trade
memory.

You can search for data

• stemming from a certain day date


• appertaining to a certain consecutive number
• including a certain text.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 34 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

Operating Sequence

After call of function, the date input field opens and displays default:
54:Search L-f-T Memory
Date 01.01.00
Attention: Remember date input instructions given at the '51:Date/Time' item.

Input field for consecutive number opens:


54:Search L-f-T Memory
Cons. No. ___0

Then you can enter text to be searched in strings:


54:Search L-f-T Memory
String __________________

Start searching with [OK] key.

Result

If the search

• fails, display reads: 'No further inputs found'


• was successful, first data record found is displayed. Display other hits with
[ENTER] key.

When searching for data records, the 3 possible default settings are AND-
interlinked, i.e. system exclusively finds data records meeting all three
criteria. To do so, best restart function and leave default value in the input
field of the unused criterion (same effect as 'Ignore Field').

Exit function using [ABORT] or [OK] key.

Pressing of [OK] key lets you print the hits.

54:Search Legal-for-trade Memory


Print No

You can select: [No| Last Display | All Inputs Found]:

• 'No': No printout
• 'Last Display': Print data record displayed last.
• 'All Inputs Found': Print all data records meeting the selected criteria.

You can abort printing using any key.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 35 -
Normal Mode Functionality in Menu Tree

4.2.4.5 Fct. 55:Select Home Position


This function is used for selecting system information that appears alternately with the
weight display in the display in the 'basic position' operating state.

Refer to the 'Basic Position Display' for possible displays.

The current selection appears after calling up the function, such as


1 : Date/Time

You can change the selection with the DIRECTION KEYS.

4.2.4.6 Fct. 58:Set higher range


This function switches a multi-range scale into the next-higher range.

This is necessary when a road weigh bridge does not come to a standstill in
the small range due to wind.

4.2.5 Fct. 6:Display balance


Use menu item to display balance total.

NOTE: This display corresponds to the total of all 2 materials counters (see also
Format Variable 'BI'). You can access single materials balances using format variables
'BI1' to 'BI10'. Next display after balance total shows individual material totals.
When Does Summation Take Place?

• With Filling/Receiving Scale, balancing takes place automatically after every


filling/discharge operation.
• With all other scales, summation takes place upon printing (depending on
configuration).

What Is Summated?
Every operation increments the number of dumps by 1, and balance total by the
acquired weight value.
Operations are filling processes, aborted or completed, and all printing operations
started via keyboard or contact input.
No balancing takes place if printout is started using menu items '31:Print 1', '32:Print
2', '33:Print 3', '36:Print 4', '37:Print 5', '38:Print 6' and '35:Print Repeat'.

What Is Displayed?
You can display current balance total and current number of dumps.

Example
30 kg each time are filled. After 9 filling operations, balance total is 270 kg. Maximum
balance total is 280 kg.
You can enter balance total and maximum number of dumps at menu item '471:Max.
Balance/Dumps' after input of parameter password.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 36 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

Operating Sequence

Function first displays current balance total, e.g.


6:Display Balance
Balance: +1256.0

After renewed operation of [ENTER] key, display shows current number of dumps,
e.g.
6:Display Balance
Dumps: 7
You can use [OK] to get to the display of sums for materials 1 and 2.

4.2.6 Fct. 7:Select fixed tare


Use menu item to tare a stored value, i.e. you need not key in tare value but can
select from a list. List may comprise maximum 9 fixed tare values (Fix1 ... Fix9).

Selection of a fixed tare weight with 0.00 value has the same effect as 'Clear
Tare'.

For simple selection of fixed tare values, these require to be entered. This is
done in 'Setting Mode' (Parameter password) using the '48:Fixed Tare input'
function.

Operating Sequence

After call of function, scroll field display always shows parameter 'Fix1'.
7:Select fixed tare
Fixed tare Fix1

Use DIRECTION KEYS to select other value, if you desire so. When you press the
[OK] key, the display goes back to net by (Net).

Example
You wish to acquire the weights of bulk solids (NET weight) stored in different hopper
types of 5 different weights. The weight of each hopper is always the same. You weigh
the filled hopper (GROSS weight) and select hopper weight using fixed tare value.
Advantage: You need not enter hopper weight in manual.

4.2.7 Fct. 8:Manual tare


Use menu item to enter tare value in manual.
Admissible input range: [ 0 ... full scale value]

Operating Sequence

Input field displays current value of tare memory:


8:Enter Manual Tare
Tare: +__0.00
Enter desired value and acknowledge with [ENTER].

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 37 -
Normal Mode Functionality in Menu Tree

Example:
You wish to acquire the weight of a bulk solid (NET weight) stored in a drum. Drum
weight (TARE weight) is noted on drum. Weigh filled drum (GROSS weight) and enter
TARE weight in manual.
Advantage: You need not weigh empty drum before filling.

4.2.8 Fct. 9:Contrast


Display contrast can be easily matched to ambient brightness if needed for lighting.
Operating Sequence
9:Contrast
After calling up the function, the following instruction appears:
<- OK ENTER ->
It shows what keys you can use to change contrast:

<- OK ENTER ->

decrease store settings increase

You can match contrast with the direction keys and you can store settings with the
[OK] or [ENTER] button. If there is not any change for a certain period of time (time-
out), it stores the present settings and the function is automatically ended.

4.2.9 Fct. a:Display gross


Use function for brief display of current GROSS weight.
Prerequisite: Display currently shows NET weight.

Operating Sequence

a:Display Gross

Right after operation of [ENTER] key, current GROSS weight is displayed (in weight
area) for some seconds.

Example:

You have filled a hopper; scale is tared and shows weight of good to be weighed
(=NET). You wish to briefly display totals weight (=GROSS) with no need to clear tare
memory. This function briefly outputs current GROSS weight before scale returns to
NET weight display.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 38 - © Schenck Process GmbH, Darmstadt
Normal Mode Functionality in Menu Tree

4.2.10 Fct. b:Display tare


This function displays stored TARE weight of scale for some seconds.
Operating Sequence

b:Display tare

Right after operation of [ENTER] key, current TARE weight is displayed for some
seconds.

4.2.11 Fct. c:Test display

This test is a visual inspection of the display where alphanumerical


characters are pushed over all points on the display to be able to
identify missing pixels.

We recommend making this test at least once a day as regular


control.

Operating sequence:
c:Test display
The test is made for a couple of seconds when you press the [ENTER] key. After this
is finished, the activated function variant is shown such as:
Scale Identifier Crane
Information can be stored per input encompassing as much as 40 characters,
although the display only shows the first 20 characters. The remaining characters can
be gradually overlaid in the display with the [RIGHT arrow] and [LEFT arrow] keys.
You can call up more information lines by pressing [ENTER] or [OK]:
Type Normal
Class Trade Scale
SMALL ZEUS 2006-07-03
Version DOp vww20700/002
Date 13.07.2006 16:25:00
Serial No. 12345678
Access code 12hgtPQV *)
The test ends after all lines have been called up.

*) Access Code for Internet Download


Schenck Process offers its customers the latest documents and software for download
via Internet. Files are stored in a protected area accessible after access code input.
This menu item lets you generate a valid access code (sample).

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 39 -
Normal Mode Functionality in Menu Tree

Go to Internet address
http://bvwww.schenck.net (Product Service Homepage),
click on desired product and complete the 'Name:' and 'Access code for product:'
fields.
Make sure input is correct, press [Send], and the desired information is available.

4.2.12 Fct. d:Ackn. Event


Designed to inform you, the event messages must be observed. Depending on class
of event on DISOMAT, some messages efface after some seconds while others, e.g.
messages of the 'Warning', 'Alarm' and 'Fault' classes require to be acknowledged.
Use function to react on event messages.

Never acknowledge event messages before cause of fault has been


removed.

Operating Sequence

d:Ackn. Event

[ENTER] key acknowledges the most significant event available.


If current privilege does not allow for acknowledgement, system automatically
prompts for input of a higher-privilege password.

For details on event messages, see Chapter 7.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 40 - © Schenck Process GmbH, Darmstadt
Setting Mode Safety Through Password Protection

5 Setting Mode
'Setting Mode' operating mode is protected by password. Here you exclusively use
menu tree functions designed for

• PARAMETRIZATION - Perform parameter settings in DISOMAT which are


but seldom required. Before calling functions (see Item 5.2), enter Parameter
password.
• CONFIGURATION - Perform control system settings. Before calling functions
(see Item 5.3), enter Configuraiton password. This privilege includes the
permission for parametrization.
• CALIBRATION - Set and calibrate weighing system. Before calling functions
(see Item 5.4), enter Calibration password.

As convenient servicing tool, SCHENCK PROCESS have developed the


DISOPLAN PC program.

Calling up setting mode

Call up menu tree, go to function


4:MENU TREE
SETTINGS
and operate [DOWN arrow] key.

System prompts for password input.


41:SETTINGS
Enter Password
(see Item 5.1).

After password input, the relevant menu items are faded in into menu tree. You will
note that menu items are not strictly divided by the above three privilege grades. For
practical reasons, some menu items are available under multiple passwords.

5.1 Safety Through Password Protection


For safety reasons, access to functions is protected by a graded password system
designed to protect the DISOMAT settings.

In addition to the generally accessible area, there are further areas protected by
password:

• Parameter password for daily use

• Configuration password for commissioning

• Calibration password for weighing functions commissioning

• Restart password for restart ('Reset all' - For reloading of RAM, see Item
5.5).

• Service password for SCHENCK internal use. Opens further menu items
reserved for authorized service engineers.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 41 -
Setting Mode Safety Through Password Protection

Every password is designed as 6-digit number.

To ease operation, the menu items relevant for the selected area do not
appear before sucessful password input.

We urgently recommend to use the password protected menu tree


areas only if you are sufficiently familiar with the function block
system.

With the use of the configuration password, for instance, function block
parameters can be changed. However, inadvertent changes can cause
severe faults, sometimes not immediately obvious. A connected control
system, if any, has the potential to cause severe injury or damage to the
machine.

The plant user must ensure that the passwords are used only by
authorized and skilled persons. If required, passwords must be removed
from operating manual, or changed.

5.1.1 Default Passwords


If you make this manual available to operators who shall not know all passwords, we
suggest to

• blacken this table, or


• change passwords (see menu item '45:Change Password'), enter in copy of
this sheet and keep in a safe place.

Password for Default Changed to


Parameter Setting 393852
Configuration 618349
Calibration 505442
Restart 140789

5.1.2 Fct. 41:Password


Go to menu tree, use DIRECTION KEYS to open function
41:SETTINGS
Enter Password
and acknowledge with [ENTER] key.

Input field
41:Enter Password
Password: ______
opens. Enter requisite password. For safety reasons, display is suppressed.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 42 - © Schenck Process GmbH, Darmstadt
Setting Mode Safety Through Password Protection

Acknowledge with [ENTER] key and display outputs confirmation:


41:Enter Password
Password Accepted / Wrong

Check to see if input was successful. Operate [Left Arrow] or [Right Arrow] key to view
changed menu tree.

5.1.3 Password Quick Input


You are in 'Menu Tree' operating state. If DISOMAT is in any position in menu tree
and no function has been started yet, you can go to password input dialog direct using
key combination.

[SHIFT] + [OK]:
'Password Quick Input'
+

If the function needed next is accessed via another password level, you need not
select and start the '41:Password' function.

5.1.4 Fct. 45:Change password


Use menu item to change the passwords stored in system.

Observing the following restrictions, the new password can be selected at will.

• Password is always designed as 6-digit number.


• First password number is invariable. Parameter password, e.g., always starts
with '3'.

Note new password in an appropriate location.


If changed passwords are no longer available, only the SCHENCK service can
reactivate the default passwords, provided that the restart password (Reset
All) is still known.
Therefore: Carefully store restart password.
If current restart password is no longer known, return system to supplier for
restore of default passwords.

Operating Sequence

First enter (current) password to be changed, then new password.


For safety reasons, display is suppressed.

Go to menu tree, use DIRECTION KEYS to select function


45:SETTINGS
Change Password
and start with [ENTER] key.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 43 -
Setting Mode Setting Using Parameter Password

Input field
45:Change Password
Password: ______
opens. Enter current password and acknowledge with [ENTER] key.

Input field
45:Change Password
New Password: ______
opens. Enter new password and acknowledge with [ENTER] key.

Input field
45:Change Password
Repeat Password: ______
opens. Enter new password for the second time.

Acknowledge with [ENTER] key, and display confirms input.


45:Change Password
Password Accepted | Wrong

5.2 Setting Using Parameter Password


After input of Parameter password, you can access

• 'basic functionality' (see Item 4.2)


• additional functions described below (see: Table, Fig.)

Menu Items Comments


42:FUNCTION VARIANT
421:Parameter See Item 5.3 'Setting Using Configuration
Password')
46:PRINT FORM Settings for printed output of weigh data.
461:Form texts
462:Form formats
463:Page header format
464:String name
465:EDP format
466:L-F-T mem. format
467:Reset cons. no.
468:Load default form
469:Load default text
47:MATERIALS Enter basic material data (balance settings).
471:Balances
472:Clear balance
473:Material data
48:Fixed Tare Input Enter or change fixed tare values.
5a:DIAGNOSIS See BV-H2280
5c: Activate Disoplan interface See Item 5.2.4.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 44 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

Additional menu items with parameter password


(see Item 5.1.1)

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 45 -
Setting Mode Setting Using Parameter Password

5.2.1 Fct. 46:PRINT FORM


Many weighing tasks require data, loaded, stored or acquired, to be printed.
DISOMAT is capable of controlling a printer directly.

What can be printed?

You can print formatted weigh data as well as a list of set parameters.
For weigh data, the following functions are available:

• A remote or local printer can be operated.


• In case of remote printer, system checks to see if data transfer and printout
have been successful. If not, system outputs an event message.
• The EDP message to be transferred after printout can be formatted.
• Six form formats are available, e.g. 'Single Printout', 'Sub-Total' and 'Total'.
These form formats can be addressed both via menu tree and function blocks
(Print1, Print2, Print3, Print4, Print5, Print6).
• If weigh data are output in list form, a header printout can be started for every
new page.
• The form format can be designed at will (division of page, information to be
printed).
• Single printouts can be started both using the function block linkage and in
menu tree.
• Input of a string varying from printout to printout (e.g. item number, vehicle
number) is possible using function blocks and in the dialog mode.
• After printer fault, the print job started last can be repeated with same text,
weight and consecutive number. Print command is repeated as many times as
required until next printout.

For listing set parameters, the following functions are available:

• Printout of all setting data (configuration, calibration)


• Printout of function block linkages complete with parameter values.

Handling print functions


For the stated options, DISOMAT readies a convenient printer control accessed from
four menu tree items:

• Menu item '2:Enter String'; See item 4.2.2.


• Menu '3:PRINT'
Starts the functions for start and repeat of printing in daily operation. Six form
formats are available ('31:Print 1', '32:Print 2', '33:Print 3, ''36:Print 4', '37:Print
5', '38:Print 6' ) that can be accessed at any time by function key operation or
via menu tree.
See Item 4.2.3.
• Menu item '56:Print Parameters'
See Item 4.2.4.6
• Menu '46:PRINT FORM'
See below.

You need not use the default form formats. To match the construction of printouts via
the '3:PRINT' menu, the variable form format function is available which you can use
to match formats to your requirements. You can reload default formats at any time
(default forms, default texts). However, your changes get lost.

The following items describe all functions the system readies for changing.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 46 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

5.2.1.1 Fct. 461:Form Texts


For creation of image, the '462:Form Formats' function uses various codes. Using
code 'Sn' (n=1,2,3) one of three form texts can be inserted.

Form texts are preassigned as default. If other texts are required, you can match
these to your requirements using the described functions, and reload the default
settings at any time (see function: '469:Load Default Text').

Operating Sequence

Input field for first form text opens, e.g.


461:Form Texts
1st Text: Date____Time_______Cons.No.____
If need be, enter string and/or go to second or third form text using the [ENTER] key.

461:Form Texts
2ndText: Veh.No._______________________

461: Form Text


3rd Text: Weight___________________

Acquire changes with [OK] key.

Note: If you need more form texts, simply add text to form format (see '462:Form
Formats').

5.2.1.2 Fct. 462:Form Formats


The form formats below correspond to relevant function block and menu tree
functions:

Form Format Function Block Menu Tree Function


Form Format 1 Print1 '31:Print 1'
Form Format 2 Print2 '32:Print 2'
Form Format 3 Print3 '33:Print 3'
Form Format 4 Print4 '36:Print 4'
Form Format 5 Print5 '37:Print 5'
Form Format 6 Print6 '38:Print 6'
You can match these form formats to your requirements using the function described
here.
You can, e.g.

• Change form division


• Determine weigh data to be printed, e.g. Gross, Net, Tare, Balance)
• Determine additional texts to be printed.

Tip - You can output the stored system formats using menu item '56:Print
Parameters'. With the aid of the printout, changes are easier to perform.

NOTE: If no changes have been effected, system uses its default formats (see
function '468:Load Default Form').

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 47 -
Setting Mode Setting Using Parameter Password

Definitions
For better understanding, some terms shall be explained.

Term Definition
Form format Editable string whose contents determines the sequence of printout.
Format element Part of a form format (format variable, special character, additional
text). Format elements are separated by commas (max. 20 digits
between 2 commas).
Format variable A symbolic name standing for the format element to be output (e.g.
'BZ' for string).
Form text Editable string whose contents can be output through the format
variable in the form of 'Sn' (n=1,2,3). A form text is part of the form
format and is but seldom changed, e.g. company name.

Editing - Some Rules


When changing form format, observe the following rules:

• Ensure that codes are separated from one another by comma.


• Ensure that form format line length does not exceed 200 digits (including
commas).
• Ensure that the balance of all formats (i.e. incl. EDP Format) does not exceed
1000 digits.
• For editing inputs, observe the instructions given at Item 3.4.2 'Data
Input/Output'.

For details on codes used, see Code Table.

Additional Texts

If you need more form text, simply add additional text to form format. Position text
between two commas (max. 20 digits between 2 commas).
Example: You wish to print text "SCHENCK scale with DISOMAT". Coding in form
format is: 'SCHENCK scale, with DISOMAT' (see example below).
Attention: If the text between two commas exactly matches a code, this text, too, is
interpreted as code; this means that letter 'B' cannot be output alone being reserved
for a code symbol and interpreted as prompt for output of Gross weight. However, text
'Gross' can be output being interpreted now as text and not as code.

Operating Sequence

First go to input field and enter number of form format to be edited (admissible
values: 1 to 6), e.g.

462:Form Formats
Form Format 1

Operate [ENTER] key, and input line displays current string. e.g.
462:Form Formats
Form1 P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1

Change coding to your requirements and acknowledge with [ENTER] key. Selected
format is programmed.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 48 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

Example
The 'Form1' sample shows how the change is effected.

'Form Format 1', e.g., creates the following printout


11.01.00 12:30 1234 DA-RC 30 123,45kg G 67,89kg T
55,56kg Net
and consists of code: P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Code elements are defined as under:
Code Meaning Example
P1 Go to column 1
D Output current date 11.01.00
P10 Go to column 10
U Output current time 12:30
P18 Go to column 18
LN Output consecutive number of weighing 1234
P27 Go to column 27
BZ Output (entered) string DA-RC 30
P40 Go to column 40
B Output Gross weight 123.45kg G
T Output Tare weight 67.89kg T
N Output Net weight 55.56kg Net
F1 1 * page feed

You wish to change format such that

• additional text 'SCHENCK scale with DISOMAT' appears in first line left-flush
• tare value is no longer output.

Printout is to look like thus:


SCHENCK scale with DISOMAT
<Blank>
11.01.00 12:30 1234 DA-RC 30 123.45kg G 55.56kg Net
Relevant code is constructed as follows (changes are boldface printed):
SCHENCK scale, with DISOMAT,Y2,P1,D,U,LN,P27,BZ,P40,B,N,F1

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 49 -
Setting Mode Setting Using Parameter Password

Code Table

Code Description
B Output current Gross weight OR first Gross weight used subjected to format
change
B2 Output "B2" or print second Gross weight subjected to format change
BI Output balance total ( = total of 10 material balances); printer output, e.g.
12345,67kg SU;
BIn Output material balance; n = 1 ... 10;
BZ Output entered string (max. 25 characters) or transmit (max. 30 characters);
BZn Output entered string, or transmit; n = 1 ... 5 (BZ1 max. 25 characters)
Cn Output ASCII character to printer; n = 1 ... 255 (decimal);
e.g. C65 = 'A'; also for transfer of control characters to printer, e.g. C7 =
BELL;
D Output current date; printer output, e.g. 31.01.00;
D4 Output current date as per new standard, e.g. 2000-01-31;
DG Output current material flow value dW/dt;
Fn Output <n> page feeds on printer; n = 1 ... 99;
LN Output consecutive number of weighing
Mn Add printer pattern variable <n> to current print pattern, i.e. if the last print
pattern variable in Print Pattern 3 is M4, printout continues using Print Pattern
4. For printout, Print Patterns 3 and 4 form a unit, e.g. "Print Repeat" operates
as expected.
N Output current Net weight value OR first Net weight subjected to format
change.
In certified applications, permitted only in conjunction with G and T
N2 Output "N2" OR printout of second Net weight subjected to format change.
NE With tared scale: Output current Net weight OR first Net weight subjected to
format change.
With non-tared scale: Output current Gross weight OR first Gross weight
subjected to format change.
NOTE: With certified scales, always use NE.
With tared scale: Output "NE2" OR second Net weight subjected to format
change.
NE2 With non-tared scale: Output "NE2" OR second Gross weight subjected to
format change.
NOTE: With certified scales, always use NE.
_n Create <n> blanks between single outputs;
_ = blank; n = 1 ... 99;
If no '_n' is entered between single codes, 1 blank is always output.
Pn Set absolute column position for next printout; n = 1 ... 132;
RG Output current weighing range number: 1, 2 or 3
Rn Repeat preceding character n times; n = 1 ... 99;
e.g.: ,-,R7 repeats character '-' seven times ==> Printer output: -------
RD Output date when first weight transferred to format conversion has been
recorded (acquired by scale), e.g. weight stored in vehicle first weighing file.
RU Output time when first weight transferred to format conversion has been
recorded.
RD2 Output date when second weight transferred to format conversion has been
recorded (acquired by scale).

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 50 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

Code Description
RU2 Output time when second weight transferred to format conversion has been
recorded
S Output setpoint
SC Output number of dumps
SNR Output material number
Sn Output form text (entered at item '461:Form Texts');
n = 1 ... 3;
T Output current Tare weight value; printer output, e.g.: 123.45kg T;
U Output current time, e.g.: 23:59
Yn Output <n> line feeds on printer; n = 1 ... 99;
Y2, e.g., creates 2 line feeds.
Addition of ":dd" to the code variable (e.g. BZ:4) limits the output to the left "dd" digits
of the variable contents.
This replaces to a limited extent the previous possibility to reposition printer output
using Pxx (no longer possible from Version 07).
":dd" has NO influence on code variables B, T, N, NE and LN relevant for certified
applications.

5.2.1.3 Fct. 463:Page Header Format


Use menu item to match current page header format.

ATTENTION: Function '469:Load Default Text' replaces your changes by the


default settings.

After form feed, a page header is output on printer on top of every page. This is of
advantage if your printout covers more than one page.

A new page starts if

• function '34:New Page' is executed via menu tree


• code 'Fn' is output via form format
• internal line counter set by parameter 'Page Lines' has reached set value
(see function '4332:Printer').

Line counter is reset to value '1'.

Operating Sequence

After start of function, input field for presetting of header text format for output in list
form opens:

463:Page Header Format


Page Header Format Y5,P1,S1,P27,S2,P40,S3,Y2___

You can use the formatting codes described with function '462:Form Formats'.

Example: See function '468:Load Default Form'.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 51 -
Setting Mode Setting Using Parameter Password

5.2.1.4 Fct. 464:String Name


In normal mode, the operator can use function '2:Enter String'' to enter data for max. 5
strings. These data appear on printout in place of code 'BZ' or 'BZn' (with n=1...5). To
protect formatting from inappropriate operator input, limit input length and inform the
operator about the desired contents by a suitable hint.

Enter here

• maximum number of input digits (boundary condition 1)


• input hint for the operator (boundary condition 2).

Operating Sequence

Since 5 different strings can be used in DISOMAT, first enter number of string whose
boundary conditions you wish to set (admissible values: 1 to 5):

464:String Name
String Number 1

Input field for first boundary condition opens:


464:String Name
Length: 12
If need be, change admissible length (e.g. to 12 digits).

Operate (ENTER] key to go to second boundary condition input field:


464:String Name
Prompt: Customer:____
If need be, edit hint as desired (e.g. 'Customer:'). This string may have max. 11 digits.
Added automatically, a blank at the end needs not be considered.

Acquire changes with [OK] key.

Follow these steps for input of residual string numbers.

Example:
You wish the operator to receive the input prompt 'Material:' and know that maximum
two digits can be entered. Determine:

• Length: 2
• Input hint: 'Material:'

Upon string input, the operator receives the display below and can enter maximum
two digits: 'Material: __'.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 52 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

5.2.1.5 Fct. 465:EDP Format


Use menu item to determine the weigh data to be transferred to user's EDP system.

The string format consists of a fixed and a variable component. Format variable part
using this function. Use the symbolic names used for form formatting. However,
separate single format variables by '#' or a blank.

For so-called fixed format codes, see 'Data Communication Manual'


(BVH2316) item 'EDV Commands' -> "DR" command.

ATTENTION: Reset so-called variable format codes to default values


using function '468:Load Default Form'.

Operating Sequence

The input field shows the format string currently stored, e.g.
465:EDP Format
EDP Format D4,#,U,#,LN,#,NE

If need be, change format and acknowledge with [ENTER] key.

Example:

If you use the above EDP format, string is output in the following format:
01#DR#1#0#C0#2000-01-11#10:58#17#123,45kg Net
¦-- Fixed ---¦---------- Variable ------------¦

5.2.1.6 Fct. 466:Legal-For-Trade Memory Format


The legal-for-trade memory format determines the information per input to be stored in
legal-for-trade memory. The format consists of a fixed and a variable part.

The fixed element comprises:

• Date
• Time
• Consecutive number
• Gross
• Net
• Tare
• Scale status (4 digits)

Use function to determine the variable elements thus defining the additional
information to be stored per input. To do so, use the rules and codes for form
formatting (see '462:Form Formats').

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 53 -
Setting Mode Setting Using Parameter Password

Operating Sequence

Input field displays (default) format string:


466:Legal-For-Trade Memory Format
L-F-T Memory Format BZ____________________
In addition, the first string (code BZ = BZ1) is stored in legal-for-trade memory.

Change format and acknowledge with [ENTER] key.

5.2.1.7 Fct. 467:Reset Consecutive Number


Use menu item to reset parameter 'Consecutive number of weighing' to '0'.

Consecutive number increments by 1 after every printout performed automatically or


manually, via keyboard or menu tree.

NOTE: There is no relation between parameters 'Consecutive number of weighing'


and 'Max. Dumps'.

Operating Sequence

After start of function, system outputs the following safety prompt:


467:Reset Consecutive Number
Acknowledge: Yes__
Acknowledge with [ENTER] key or select 'No'.

5.2.1.8 Fct. 468:Load Default Form

Use menu item to load the default settings for six form formats, page header and
EDP format.

ATTENTION: Default settings overwrite any previous change.

Operating Sequence

After start of function, system outputs the following safety prompt:


468:Load Default Form
Acknowledge: Yes__
Acknowledge with [ENTER] key or select 'No'.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 54 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

Default Format
(a) Format 1: (Edit using function '462:Form Formats => 1')
Code: P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Variables contents are formatted as follows:

Formatting Instruction Variable Code Variable Name


Column=1 D Date
Column=10 U Time
Column=18 LN Consecutive number of weighing
Column=27 BZ String
Column=40 B GROSS weight
T TARE weight
N NET weight
1 * page feed

Print Sample:
11.01.00 12:30 1234 DA-RC 30 123,45kg G 67,89kg T 55,56kg Net

(b) Format 2: (Edit using function '462:Form Formats => 2')


Code: P1,D,P10,U,P18,LN,P27,BZ,P40,NE,Y1
Current variables contents are formatted as follows:
Formatting Instruction Variable Code Variable Name
Column=1 D Date
Column=10 U Time
Column=18 LN Consecutive number of weighing
Column=27 BZ String
Column=40 NE Net weight (Net) with tared scale;
Gross weight (G) with non-tared scale
1 * line feed

Print Sample:
11.01.00 12:30 1234 DA-RC 30 55,56kg Net
<Blank>
or
11.01.00 12:30 1234 DA-RC 30 123,45kg G
<Blank>

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 55 -
Setting Mode Setting Using Parameter Password

(c) Format 3: (Edit using function '462:Form Formats => 3')


Code: P1,D,P10,U,P40,BI,F1
Current variables contents are formatted as follows:
Formatting Instruction Variable Code Variable Name
Column=1 D Date
Column=10 U Time
Column=40 BI Balance total
1 * page feed

Print Sample:
11.01.00 12:30 567,89kg SU

(d) Formats 4, 5, 6:
Code: PRINTFORMAT, NOT YET, SET,Y1
Print Sample:

PRINTFORMAT NOT YET SET ⊗

⊗ Information that this print format has not yet been set.

(e) Page header format: (Edit using function '463:Page Header Format')
Code: Y5,P1,S1,P27,S2,P40,S3,Y2
Current variables contents are formatted as follows:
Formatting Instruction Variable Code Variable Name Variable Contents
5 * line feed
Column=1 S1 Form text 1 Date Time Cons.No.
Column=27 S2 Form text 2 Vehicle No.
Column=40 S3 Form text 3 Weight
2 * line feed

Print Sample:
<Blank>
<Blank>
<Blank>
<Blank>
<Blank>
Date Time Cons.No. Veh.No. Weight
<Blank>
<Blank>

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 56 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

(f) EDP Format: (Edit using function '465:EDP Format')


Code: D, 1,U, 1,LN, 1,NE or D,#,U,#,LN,#,NE,#
Current variables contents are formatted as follows (separated by '#' or 1 blank):

Variable Code Variable Name


D Date
U Time
LN Consecutive number of weighing
NE Net weight (Net) with tared scale;
Gross weight (G) with non-tared scale

Sample output:
11.01.00#12:30#1234#55,56kg Net
or
11.01.00#12:30#1234#123,45kg G

5.2.1.9 Fct. 469:Load Default Text


Use menu item to load the 3 default form texts (see Codes S1 ... S3).

Default texts overwrite any previous change.

Operating Sequence

After start of function, the following safety prompt is output:


469:Load Default Text
Acknowledge: Yes__
Acknowledge with [ENTER] key or select 'No'.

Default Texts

Default Text 1: (Edit using function '461:Form Texts => 1')


Default: Date Time Cons.No.

Default Text 2: (Edit using function '461:Form Texts => 2')


Default: Veh.No.

Default Text 3: (Edit using function '461:Form Texts => 3')


Default: Weight

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 57 -
Setting Mode Setting Using Parameter Password

5.2.2 Fct. 47:MATERIALS


In extended daily operation, you sometimes use the '6:Display Balance' function.

Use menu items below to preset some data, i.e.

• Limit of balance total


• Maximum number od dumps
• Reset balance memory.

5.2.2.1 Fct. 471:Max. Balance/Dumps


Enter balance total limit value:
471:Max. Balance/Dumps
Balance: 10000000,0kg

Acknowledge with [ENTER] key and enter maximum number of dumps:


471:Max. Balance/Dumps
Dumps: 100000
Enter desired value and acknowledge with [OK] key.

These maximum values impact the analog outputs of function blocks "Balance' and
'Dump'. They determine upon which values the function block outputs reach their
maximum value (10000 internally).

5.2.2.2 Fct. 472:Clear balance


Reset balance memory using function
472:MATERIALS
Clear balance

Operate [ENTER] key and acknowledge explicitly:


472:Clear balance
Acknowledge Yes
Use DIRECTION KEYS to select 'Yes' or 'No' and acknowledge with [ENTER] key.

5.2.2.3 Fct. 473:Material data


These data are used by the 'Filling Scale', 'Discharge Scale' and 'Receiving Scale'
(Item 6) function variants.
After start of function, input field appears.
473:Material data
Sort 1
Enter number of material (admissible values: 1 - 2) whose data are to be specified and
acknowledge with [ENTER] key.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 58 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Parameter Password

Input fields for the following parameters are output one after the other:
Parameter Default Function
Changeover from dribble feed to full feed upon smooth
Prefill value +_0,00
start
Pre-act contact +_0,00 Full feed cut-off point; value related to main contact
Main contact +_0,00 Dribble feed cut-off point; value related to setpoint
Tolerance _0,00 Amissible tolerance value related to setpoint
Optimization
0,00 Correction of main contact
factor

Enter desired values and acknowledge with [OK] key.

5.2.3 Fct. 48:Fixed tare input


Sometimes you use the '7:Select fixed tare' function during weighing. For you to be
able to select, first enter values using this function.

You can store up to 9 different fixed tare values.

Operating Sequence

After call of function, current value of first parameter is displayed:


48:Fixed tare input
Fix1 __0,0kg
Enter desired value and operate [ENTER] key.

Display shows current value of second parameter:


48:Fixed tare input
Fix2 __0,0kg

Continue with Fix1' to 'Fix9'.

Acquire data and exit function with [OK] key.

5.2.4 Fct. 5c:Activate DISOPLAN Interfaces

• This function lets you activate the Service/DISOPLAN interface on general


interface S1. If another function is already active on this interface, e.g. printer
output, the interface is removed from the corresponding system section.
• Function activated, DISOPLAN can configure your system using the interface.
• For interface S1 to return to general system mode, reset device (power off
/on)!

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 59 -
Setting Mode Setting Using Configuration Password

5.3 Setting Using Configuration Password


After input of the Configuration Password, you can access

• 'Basic functionality' (see Item 4.2)


• Functions accessible with Parameter Password (see Item 5.2)
• Additional functions described below (see Table, Fig.).

Menu Items Comments


42:FUNCTION VARIANT Load scale and set parameters
421:Parameters
423:Load variant
43:PERIPHERALS Peripherals settings:
431:National Settings - Select dialog language
432:Interfaces - Configure interfaces
-Settings for communication
433:COMMUNICATION -Change event classes
4331:EDP -Calibrate analog output
4332:Printer
4333:Secondary Display
4334:Fieldbus

434:Event classes
435:Analog Output Calibration
436:IP Configuration
44:SCALE This menu comprises all scale calibration functions.
441:Calibration Parameters The functions on the left can be reached after input of
442:Mode configuration password (without 445:CALIBRATION).
443:Configure L-f-T Memory With functions 441, 442 and 443 you can read only;
444:Scale Parameters with 444, also write. After input of calibration password,
you can access all functions.

NOTE: For details, see Item 5.4 (Setting Using


Calibration Password).

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 60 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

Additional Menu Items With Configuration Password


(See Item 5.1.1)

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 61 -
Setting Mode Setting Using Configuration Password

5.3.1 Fct. 42:FUNCTION VARIANT


5.3.1.1 Fct. 421:Parameters
The parameters to be changed depend on the function variant activated in item
'423:Load Variant'.
For parameters, see respective function variant in item 6.

5.3.1.2 Fct. 423:Load Variant


Use menu item to load a function variant (scale configuration) with pre-defined
parameters (see item 6).

After loading a variant, parameters should be adjusted by menu item


'421:Parameters'!

5.3.2 Fct. 43:PERIPHERALS


This item includes information on

• Configuration of national settings (e.g. dialog language), serial interfaces (for


EDP, Disonet, printer, secondary display and fieldbus) and control station
• Event classes
• Analog output calibration.

5.3.2.1 Fct. 431:National Language Support


Use function to enter national settings on dialog language, character set, external
keyboard and decimal sign, one after the other.

After exit of function, changes are effective; further functions are used in the newly
selected environment.

Operating Sequence

After call of function, a number of scroll fields appears, for you to select the desired
settings:

Dialog Language:
431:National language support
Language English
On standard, DISOMAT comes with English dialog language. Further languages are
available and a second language can be loaded using the DISOPLAN software
(German is loaded ex works). Using this function, you can change over from first to
second language and vice versa, i.e. you can selected between English and Loaded
language.

Character Set:
431:National language support
Character set West European
Select between West European, East European and Cyrillic.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 62 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

Keyboard:
431:National language support
Keyboard US-English
Select keyboards with German, US-English, French, Czech, Polish ,Hungarian ,
Russian and Spanish labellings.

Decimal Sign (for representation of numbers):


431:National language support
Decimal point Comma (,)
Select between Comma (,) and Dot (.).

Operate [OK] key to acquire inputs.


You can additionally activate automatic shift from summer to winter time.
431:National language support
Shift summer/winter time YES

5.3.2.2 Fct. 432:Interfaces


This menu item lets you configure the serial interfaces.

NOTE: All you have to do is configure a physical interface used.

If an EDP system is connected, set interface handshake to 'Off'.


For settings of connected devices, please see relevant device information.

Operating Sequence
Start function and select interface whose parameters are to be set (all settings can be
selected in scroll fields):
432:Interfaces
Interface: S1
There are the following possibilities:
S1, S2, S3
Repeated operation of [ENTER] key lets you select interface transmission
parameter settings.
Enter and acknowledge with [ENTER] key.

Baud rate: (data rate)


432:Interfaces
Baud rate: 9600_
There are the following possibilities:

9600 4800 2400 1200 600 300 19200 38400

Handshake:
432:Interfaces
Handshake: Off
Select between 'Off' and 'On'.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 63 -
Setting Mode Setting Using Configuration Password

Data:
432:Interfaces
Data: 8-bitno__
To determine number of data bits and type of parity check, there are the following
possibilities:

8-bit no Data bits: 8; parity: No


8-bit even Data bits: 8; parity: Even
7-bit even Data bits: 7; parity: Even
8-bit odd Data bits: 8; parity: Odd
7-bit odd Data bits: 7; parity: Odd

Stop Bits:
432:Interfaces
Stop bits: 1
Select '1' or '2'.

Acknowledge with [OK] key to exit function. Selected interface is configured.

5.3.2.3 Fct. 433:COMMUNICATION


This menu offers the functions for setting communication with external devices.

5.3.2.4 Fct. 4331:EDP


Use menu item to physically assign the EDP interface to one of the existing interface
outputs (S1 to S3).

NOTE: In addition, configure interface using menu item '432:Interfaces'.

If interface assignment produces a conflict with printer or secondary display,


system outputs an event message, e.g. 'M3406:Interface already open'. In
this event, the peripheral instruments have to be assigned differently to the
interfaces.

Before using function, set the following parameters:


Parameter Enter / Select Default
Scale Number 0 ... 255: 0
Determines DISOMAT logical
address; must always be included in 0 ... 99 with SCHENCK Standard
message header (also if DISOMAT Protocol (DDP8672) and 3964R
operates out of network). Protocol;
0 ... 255 with S5/Teleperm M and J-
Bus
EDP Interface Off, S1, S2, S3 Off
Physically assigns EDP interface to
available interface outputs (S1 to
S3). If no EDP system is connected,
select 'Off'.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 64 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

Parameter Enter / Select Default


Protocol 3964R (Siemens) 3964R
Determines the EDP protocol to be S5 (for Siemens SPS S5)
used for communication. DDP8672 (e.g. for connection of a
legal-for-trade SCHENCK PC)
Mod-Bus *)
DDP8785
(MINPROZ)
Data Block (data block address) 0
Input is required only if a SIMATIC
S5 is connected. S5 enters data sent
from DISOMAT direct into data block.
Decimal Sign Comma (,) Comma
Determines decimal sign used in Point (.) (,)
messages in case of floating points
numbers.

*) Please note: Interfacing via Modbus can alternatively be set using function
'4334:Fieldbus' (look there).

Operating Sequence
Start function and enter scale number:
4331:EDPScale number 0

Select one of eligible EDP interfaces:


4331:EDPEDP Interface Off

Select interface protocol:


4331:EDPProtocol 3964R

Enter data block information:


4331:EDPData Block 0

Select decimal sign for floating point numbers:


4331:EDPDecimal point (.)

Operate [OK] key and exit function. EDP interface is configured.

5.3.2.5 Fct. 4332:Printer


Use menu item to determine the physical assignment of printer interface to the
available interface outputs (S1 to S3) as well as the type of printer (local or remote).

NOTE: In addition, configure interface as such using menu item '432:Interfaces'.

ATTENTION: If interface assignment produces a conflict, system outputs an


event message.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 65 -
Setting Mode Setting Using Configuration Password

Printers:
Local Printer Output data to be printed.
No data transmission and printer monitoring
Remote Printer Transfer data using secured protocol and monitored printer. Specially
designed for certified applications where printout cannot be
compared to display. Only the genuine SCHENCK remote printers
DISOPRINT...F3 are suitable.
DP 10 Protocol-controlled transmission to DISOPRINT 10 or tally-tape
printer.
With tally-tape printers, an ETX must follow after form feed (print
pattern formatting).

Operating Sequence

After start of function, system outputs a scroll field for selection of the interface for
printer connection.
4332:Printer
Printer Interface Off
There are the following possibilities:

Off No printer connected


S1
S2
S3

Acknowledge selection with [ENTER] key.

Scroll field for printer selection appears:


4332:Printer
Protocol Local Printer
There are the following possibilities:

Local printer See above


Remote printer ditto
DP 10

Acknowledge selection with [ENTER] key.

Scroll field for input of printout line number appears:


4332:Printer
Page lines 200
Enter after how many lines a page feed is to be performed automatically.

Scroll field for printout of page header appears:


4332:Printer
Print Page Header Yes
If you have defined a page header using function '463:Page Header Format' , select
from case to case whether this header is to be printed, or not.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 66 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

A further scroll field lets you determine whether or not special characters are to be
converted and legal-for-trade brackets be printed:
4332:Printer
Convert special characters Yes__
If the West European character set is used (see 'National Settings') and set to 'Yes',
German umlauts in control character sequences are converted so that the umlauts are
properly output on older matrix printers.

If an extension software (SMALL) is used, legal-for-trade brackets are printed


in any system configured legal-for-trade. Among others, these brackets will
show you that the weight has not been manipulated by the extension
software.

Operate [OK] key to acquire settings, and printer is configured.

5.3.2.6 Fct. 4333:Secondary Display


Use menu item to determine type of secondary display and physical assignment of
secondary display interface to existing interface outputs (S1 to S3).

NOTE: In addition, configure interface as such using menu item '432:Interfaces'.

If interface assignment produces a conflict, system outputs an event


message.

You can connect SCHENCK secondary displays of the DLZ, DTA, DLK, VLZ types.

For details on secondary displays, setting and connection to DISOMAT,


see 'Secondary Displays' manual (BV-H2015).

Operating Sequence

A scroll field for selection of secondary display type opens:


4333:Secondary Display
Secondary Display DTA
Other possibilities: DDP8850, DDP8861

Select for your secondary display:

Type Model(s)

DTA DTAxxx, VLZ 20150, VLZ 20250

DDP8850 DLZ 60/110 and old DLZ displays, DLS 160-250 and DLK 100-300

DDP8861 DLZ 055, DLZ 111

Acknowledge selection with [ENTER] key.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 67 -
Setting Mode Setting Using Configuration Password

Scroll field for selection of interface to be used appears:


4333:Secondary Display
Interface Off
Other possibilities:

• S1, S2, S3

Select desired interface and acknowledge with [ENTER] key.

Operate [OK] key to acquire settings, and secondary display including interface
assignment is configured.

5.3.2.7 Fct. 4334:Fieldbus


If your DISOMAT is connected to a Process Management System (PMS) via fieldbus,
select protocol to be used and set parameters accordingly using this function.

Operating Sequence

Start function and select protocol to be used in scroll field:


4334:Fieldbus
Protocol Off
Select from

• 'Off' | 'Profibus-DP' | 'Modbus'| 'DeviceNet'| 'Modbus/TCP'

Acknowledge selection with [ENTER] key.


Depending on protocol selected, some parameters must be set:

a) Profibus-DP
Parameter Input
Own address __8
ID number 0
Text block Off
4 bytes
20 bytes
Data format IEEE
Siemens KG
Timeout _10.0s
b) Modbus
Parameter Input
Own address __8
Reference value ____1
Maximum value _______1
Interface Off
S1
S2
S3
Timeout _10.0s

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 68 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

c) DeviceNet
Parameter Input
Own address _8
Baud rate 250kB
300kB
Data format No text/4 ID
Text/2 ID
Swapping LITTLE Endian
BIG Endian
BYTE Swap
WORD Swap
Timeout _10.0s

d) Modbus/TCP
Parameter Input
Timeout _10,0s
After parameter setting, acknowledge with [OK] key. For synchronization, DISOMAT
performs a restart if Profibus has been selected.

For details (procedures/parameters), see 'Data Communication Manual'


(BVH2316).

5.3.2.8 Fct. 434:Event Classes


The DISOMAT display upper line (message area) outputs hints on events during
operation in turn with scale information.
Example: A0209:Powerfail
To enable an event occurring during operation to be judged by its importance, it is
assigned to an event class. The following classes have been defined: Message,
Warning, Alarm and Fault.

If an event message is displayed, you will know its class by the first letter:
M = Message, W = Warning, A = Alarm, S = Fault.

For complete list of event messages and information on their construction,


see Chapter 7.

Using this function you can edit the event class for some events that may occur:
Event Message Editable Default Event Class
W01XX:Timeout Warning
A02XX:Power Failure Alarm
A03XX:Restart Alarm
M06XX:No No-Motion Message
M07XX:Out of Zeroing Range Message
M08XX:Tare Value Too Small Message
A20XX:Printer Fault Alarm
W21XX:Tare > Gross Warning
W22XX:External Legal-For-Trade Memory Warning
A23XX:Legal-For-Trade Memory FULL Alarm

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 69 -
Setting Mode Setting Using Configuration Password

Event Message Editable Default Event Class


W70XX:EDP Error Warning
W42XX:Setpoint Warning
W43XX:Fill Value Too Low Warning
W55XX:Sequence check Warning
W40XX:Filing Stopped Warning
W41XX:Filling Aborted Warning
W44XX:Overfill Warning
W45XX:Out of Tolerance Warning
W56XX:Scale not permitted Warning
W46XX:Weight Invalid Warning
A48XX:Analog Interface Cable Breakage Alarm
M18XX:Balance or No. of Dumps over 95% Message
M52XX:Function not accessible Message
M53XX:Weighing Aborted Message
A65XX:ICP communication error Alarm
W54XX:No load check Warning

Operating Sequence

Start function to access the list of editable event messages (see Table above):
W01XX:Timeout
Event Class Warning

The upper line shows the event message to be edited; the lower, a scroll field, for you
to select from possible event classes.

Operate [ENTER] key to go to the event message whose class you wish to change.
Use DIRECTION KEYS to select new event class and acknowledge with [ENTER]
key.

Next listed event is output. If no further editing is required, exit function with [OK] key.

New event class is displayed when the event reoccurs for the first time.

5.3.2.9 Fct. 435:Calibrate Analog Output


Use menu item to calibrate analog output, or reset its previous calibration. This helps
you to match the analog signal range to the requirements of the matching station.

To be able to use analog output, DISOMAT must be equipped with the


VEA400V option (no standard feature).
Connect matching station via XAE on p.c. board VNT400V.

Before performing calibration, connect ammeter to connector XAE (VNT400V).


As analog signal, one of multiple value variables (weight, balance, ...) can be selected.
The DISOMAT analog output signal is set in steps of 10 000 from smallest to highest
value of selected variable.
A 'step' in the analog signal does not necessarily change display of weight value; its
resolution is independent of the number of scale increments.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 70 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Configuration Password

Calibrating Sequence
Use calibration function to output initial and full scale values (0 ... 20mA / 4 ... 20mA).

Enter the value measured on meter, e.g.

• 1 mA, measured on 0 mA threshold


• 19 mA, measured on 20 mA threshold.

System calibrates output correctly to 0-20 mA.


You can also calibrate the 4-20 mA range.

Operating Sequence

Scroll field for selection of calibration range or reset function appears:


435:Calibrate Analog Output
Range: 0-20mA
There are the following possibilities:

0-20mA: See (a)


4-20mA: See( a)
Reset: See( b)

a) After selection, the following input field opens:


435:Calibrate Analog Output
Analog Output mA: +0,000
Enter measured current value. Limit values are range between -4 and +8 mA.
If value read off is out of tolerance, check connected peripherals.

Acknowledge with [ENTER] key.

Input field opens:


435:Calibrate Analog Output
Analog Output mA: 20,000
Enter measured current value:
Adm. Limit Values: Min. Max.
0-20mA, or 4-20mA 16,000 +24,000
Acknowledge with [ENTER] key.

b) Select Reset function to reject analog output calibration.

Use this function whenever you

• read off implausible values (e.g. due to previous calibration fault)


• replace option VEA400V. After replacement, recalibration is necessary.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 71 -
Setting Mode Setting Using Configuration Password

5.3.2.10 Fct. 436:IP Configuration


Use menu item to set the DISOMAT 'IP Address', 'Netmask' and 'Gateway'.
Parameter Input
IP Address 192.168.240.1__
Netmask 255.255.255.0__
Gateway 0.0.0.0

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 72 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4 Setting Using Calibration Password


After input of the calibration password, you can access

• 'Basic functionality' (see Item 4.2)


• Additional functions as described below (see: Table, Figure)

Menu Items Comments


44:SCALE Complete scale calibration activities:
441:Calibration parameters
442:Special scales • Change scale parameters
443:Conf. l.f.t memory • Change calibration parameters
444:Scale parameters • Change mode and calibration parameters
445:CALIBRATION of small, or medium, weighing range (with
4451:Deadweight multi-divisional/multi-range scales)
4452:Linearization
• Calibrate and linearize scale (deadload and
4453:Range
range)
4454:Set current range
• Activate "legal-for-trade" memory
4455:Resolution x 10

Additional menu items with calibration password


(see Item 5.1.1)

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 73 -
Setting Mode Setting Using Calibration Password

5.4.1 Fct. 44:SCALE


Calibrating Scale:

With certified scales, the stamp has to be removed for recalibration. If


calibration is complete, new stamping is required (see Item 5.4.7).

With the DISOMAT, the calibration parameters are physically protected from
changes if the calibration jumper is set to "write protect". Jumper can be
accessed only if the stamp is removed (see above).

A. Prepare Calibration

1. Power off.
2. Open DISOMAT.
3. Open scale connector (dongle)
4. At dongle remove jumper (Pin 1-3)
5. Close DISOMAT.
6. Power up.
7. Enter calibration password (Menu Item '41:Enter Password')
=> Weight value is displayed in 10-times resolution and unit symbol effaces.

B. Enter Parameters

1. Enter calibration parameters (Menu Item '441:Calibration Parameters')


2. Set operating mode (Menu Item '442: Special Scales')
3. Enter scale parameters (Menu Item '444:Scale Parameters')

C. Calibrate Scale

1. Acquire deadload (Menu Item '4451:Deadload')


2. Calibrate range (Menu Item '4453:Range')

D. Complete Calibration

1. Power off.
2. Open DISOMAT.
3. Insert jumper (Pin 1-3) at the dongle.
4. With certified unit, seal scale connector in accordance with stamping
instructions (see Item 5.4.7). Doing so secures set calibration parameters.
5. Close DISOMAT.
6. Power up.

E. Document Parameters
This is important to retrace system changes, if any, at a later time.
Print parameters on paper using Menu Item '56:Print Parameters' or
save all settings using the DISOPLAN program.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 74 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.2 Fct. 441:Calibration Parameters

The calibration parameters determine the scale characteristics. Changes at


this menu item are possible only if

• calibration has been prepared as described at Item Fct.


44_SCALE and

• calibration password has been entered.

After any change to calibration parameters, recalibration may be


necessary.

5.4.2.1 Operating Sequence


Use DIRECTION KEYS to go to menu item
441:SCALE
Calibration Parameters
and acknowledge with [ENTER] key.
Calibration parameters are divided into two blocks.
First enter Block 1 parameters. Change parameter and acknowledge with [ENTER] to
go to next parameter. After last parameter of Block 1, program returns to the first, for
you to change.
Block 1 parameters:

• Unit
• Full Scale
• Increment Value
• No-Motion Difference
• Zero Setting Range
• Overrange
• F-Mechanical
• F-Calibration
• L/C Rated Capacity
• Load Cell Number
• L/C-K [mV/V]
• Deadload
• Legal-For-Trade

Terminate calibration parameter input in Block 1 with [OK] key to acquire changes.
Brief display is output, e.g. ' 3000 Increments'. If you exit function with [ABORT] key,
changes are not acquired.

Operate [ENTER] key, and Block 2 calibration parameters are offered, for you to
change.

• Scale ID
• Class
• Gravity Deviation
• User-def. MIN load

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 75 -
Setting Mode Setting Using Calibration Password

Acknowledge calibration parameter input in Block 2 with [OK] key, and changes are
stored. Exit function with [ABORT] key, and changes get lost.
Function is terminated.

5.4.2.2 Parameter 'Unit'


Display: Unit kg
Selection: t - tons
kg - kilograms (= default)
g - grams
lb - pound
N - Newton
kN - Kilo-Newton
Function: Determines the weight unit in your DISOMAT. This holds for the input of all
parameters (e.g. pre-act contact, main contact) and for the weight display
(home position).

5.4.2.3 Parameter 'Full Scale Value'


Display: Max. Val. [selected unit] 600.000
Input: Any value from 0.1 to 9000000
Default = 600.000
Function: Defines full scale value. With multi-range or multi-divisional scales, value
refers to the big range.
Attention: Parameter Full Scale Value is directly related to parameter
Increment Value. Both values have to coincide.

5.4.2.4 Parameter 'Increment Value'


Display: Digit [selected unit] 0,200
Input: Any value from 0.001 to 1000
Default = 0.200
Function: Defines increment value and thus resolution of scale.
Comments: Increment value, together with parameter Full Scale Value, determines
the number of scale increments,
Increments = Full Scale Value/Increment Value
Possible are increments of 1; 2; 5.
If entered increment is not useful, event message 'W1211:Digit Wrong' is
output.

5.4.2.5 Parameter 'No-Motion Difference'


Display: Setting.Diff. 1d
Selection: 0d; 1d; 2d; 4d;
Default = 1d
Enter increment value.
Function: Together with parameter No-Motion Time, defines when scale is to
recognize no-motion.
No-motion is recognized if values measured during no-motion time do not
differ from values measured last by more than no-motion difference
allows.
Comments: Enter no-motion time at menu item '444:Scale Parameters'.
If Parameter 'Legal-for-Trade' = Yes, only input '1d' is admitted.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 76 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.2.6 Parameter 'Zero Setting Range'


Display: ZeroingRange 4%
Selection: 0%; 2%; 4%; 10%; 20%;
Default = 4%
With certified scales: Max. 4%
Function: Together with parameter Full Scale Value, defines the range available
for zero setting.
Enter value in percent of full scale.
Comments: Weighing range is not restricted by zero setting.
Zeroing range is asymmetrical to zero point:
2% = -0.5 .... +1.5
4% = -1.0 .... +3.0
10% = -2.5 .... +7.5
20% = -10.0 .... +10.0
If Parameter 'Legal-for-Trade' = Yes, only inputs to max. 4% are
admitted.

5.4.2.7 Parameter 'Overrange'


Display: Overrange 9d
Selection: 100%; 101%; 102%; 110%; 9d
Default = 9d
Enter value in % or d (digit). With certified scales: 9d
"d" refers to the number of digits, or smallest possible resolution of
weighing range. This value corresponds to the scale increment value.
Function: Relative to parameter Full Scale Value, defines what weight above full
scale value is displayed still. If weight of load exceeds overrange, symbol
"oooooo" is displayed provided that Parameter ' Legal-for-Trade' is set to
Yes. If 'Legal-for-Trade' is set to 'No', you will know the overrange by the T
symbol; the weight value continues being displayed.

5.4.2.8 Parameter 'Mechanical Factor'


Display: F-mech 1.00
Input: Any value from 0.1 to 99999
Default = 1,00
Enter value without unit.
Function: The mechanical factor considers the mechanical scale construction, e.g.
transmission, lever, and load application ratios.

F-mech = Load on scale / load on load cell


Comments: With scales with no load reduction or transmission ratio, factor is 1.0000.
Value < 1.0000: Load reduction ratio
Value > 1.0000: Load transmission ratio

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 77 -
Setting Mode Setting Using Calibration Password

Examples:
A hopper scale is placed on one load cell and two pivots. If load cells are arranged
rotation-symmetrically, and the two pivots around a round-shaped hopper with mid
center of gravity ( load carrier to 3 x 120°) the load is distributed to 1/3 each:
33,33 %
Festlager
Pivot
Palier
33,33 % Supporto fisso
Wägezelle 100 %
Load cell Fmech = =3
33,33 %
Capteur
Cella pesatrice 33,33 %
Festlager
Pivot
Palier
Supporto fisso

With a rectanglular hopper or a round-shaped hopper in a symmetrical weighing


frame, the result is different (even if the latter is square and totally symmetric):
25 %
Festlager
Pivot
Palier
50 % Supporto fisso
Wägezelle Behälter 100 %
Load cell
Hopper
Récipient
Fmech = =2
Recipiente
50 %
Capteur
Cella pesatrice 25 %
Festlager
Pivot
Palier
Supporto fisso

This load distribution is caused by the different spacing of

• load cells (1/2 side length)


• pivots (1/2 diagonal)

from hopper centre of gravity, i.e. the three support points do not form any equilateral
triangle. For theoretical calibration, value 2 results.

When designing the load cell, its load must be properly considered.

Any other case, e.g. rectangular hoppers with unsymmetrical load distribution, must be
derived either from precise geometric consideration or at best calibrated with the use
of a pre-weighed medium (liquid) filled into hopper.

ATTENTION: Upon calibration with weights, ensure that the mid center of gravity
position is precisely kept.

5.4.2.9 Parameter 'Calibration Factor'


Display: F-calib. 1.00000
Input: Any value from 0.9 to 1.1
Default = 1
Enter value without unit.
Considers F-calib. scatterings in load cell characteristic values, or scale
mechanics total characteristic value.
System acquires parameter value during range calibration.

F-calib. = Test weight / displayed weight

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 78 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.2.10 Parameter 'Load Cell Rated Capacity'


Display: RatedCp 1000kg
Input always 1 - 999999
in [kg]: Default = 1000
Function: Indicates rated capacity of load cells used.

If a load cell is loaded with its rated capacity, it will output as measuring
signal, at 1V supply voltage, the voltage corresponding to its load cell
characteristic (Parameter Load Cell Characteristic in mV/V).
Comments: Enter always in kg. Rated capacity indications with other units must be
converted into kg.

5.4.2.11 Parameter 'Number of Load Cells'


Display: No. of L/Cs 1
Input: Any value from 1 to 20
Default = 1
Enter value without unit.
Function: Indicates number of load cells used.
Pivots, if any, do not count.

5.4.2.12 Parameter 'Load Cell Characteristic'


Display: L/C-C [mV/V] 2.85
Input: Any value from 0.1 to 10
Default = 2.85
Function: Load cell characteristic (rated characteristic) indicates the output voltage
(measuring signal) a load cell supplies as a function of supply voltage, if
loaded with its rated capacity.

5.4.2.13 Parameter 'Dead Weight'


Display: Deadw. + 0.00kg
Input: Any value from 0 to ± 999999
Default = 0.00
Function: Dead weight means the weight of scale mechanics (weight of empty scale)
acting on load cells in addition to effective load, i.e. the load to be weighed.
Dead weight is acquired during dead weight calibration and stored as
calibration parameter Dead Weight.

Besides the Calibration Factor, it is one of the two parameters that need not
be entered.

Merely in theoretical calibration, correct dead weight value has to be


entered in manual.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 79 -
Setting Mode Setting Using Calibration Password

5.4.2.14 Parameter 'Legal-For-Trade'


Display: L-f-T: Yes
Selection: Yes; No
Default = Yes
Function: The legal-for-trade status determines whether the scale is subject to official
verification or not. This affects various monitoring and display functions of
your scale.

The information below refers to Block 2.

5.4.2.15 Parameter 'Scale ID'


Display: ScaleID Scale 1 (e.g.)
Input: Any text, max. 7 digits
Function: Defines the name of your scale.

5.4.2.16 Parameter 'Class'


Display: Class Commercial Scale Cl. III
Selection: Commercial scale Class III, ordinary accuracy weighing machine; Cl.IIII,
self-acting filling scale; user-defined minimum load.
Function: Defines the scale accuracy class. Depending on application, minimum
load, etc. may change.

5.4.2.17 Parameter 'Gravity Deviation'


Display: G-deviation [per mil] + 0.000
Input: Deviation in per mil in accordance with formula:
Value = 1000 × (G-calibration site - G-mounting site) ÷
G-calibration site
Default = 0
Function: Described during verification in the manufacturer's works, this parameter
corrects the difference in gravitational force existing between verification
and mounting sites. Relevant are geographical latitude and sea level.

If verification takes place at the mounting site (normal case), parameter is


always zero.

5.4.2.18 Parameter 'User Def. MIN Load'


Display: User-def. MIN Load [current unit] 0.00
Input: Minimum load on scale in current unit

Default = 0
Function: This parameter determines the MIN value of the electronic stamping plate
provided that Parameter 'Class' has been set to 'User-def.MIN Load'.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 80 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.3 Fct. 442:Special Scales


DISOMAT knows three operating modes:

• Normal scale (Single-range scale)


• Multi-divisional scale (2 or 3 ranges)
• Multi-range scale (2 or 3 ranges).

Unlike the normal scale, the multi-divisional or multi-range scale has multiple weighing
ranges (with 2 ranges: small and big range; with 3 ranges: small, medium and big
range).
Calibration and scale parameters are identical for all ranges, except Full Scale Value
and Increment Value.
Enter big range parameters in the exact same ways as the single-range scale
parameters; small range parameters, at menu item '442:Mode'.

With two ranges, range and increment value can be set for the medium
range; however, this is of no influence.

Parameters
Small range parameters to be set:

• Scale type
• Small range full scale value
• Small range increment value
• Medium range full scale value
• Medium range increment value.

Parameter input for multi-divisional/multi-range scales is identical.

Display and Printout


The currently active range is highlighted in the upper display line.
Ex.: Max. 80 / 200 kg
i.e. 80 highlighted means that small range, here: 80
kg, is active.
Change-over of range has no effect on display and printout. Display always shows the
after-comma places of the small range. When defining ranges and increment value,
have in mind that maximum 6 places plus comma (e.g. 1000.00) are available in the
display.
Operating Sequence
Use DIRECTION KEYS to go to menu item
442:SCALE
Special scales
and acknowledge with [ENTER] key.

Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter of Block 1, program returns to the first, for you to change.

Acknowledge calibration parameter input with [OK] key, and changes are stored. Exit
function with [ABORT] key, and changes get lost.

The operation is complete.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 81 -
Setting Mode Setting Using Calibration Password

5.4.3.1 Parameter 'Scale Type'


Display: Type Normal
Selection: Normal; multi-division (2 ranges); multi-range (2 ranges);
multi-division (3 ranges; multi-range (3 ranges)
Default = Normal
Function: Enter scale type.

• With the multi-divisional scale, change-over from smaller to bigger range


takes place if weight value exceeds switching value (smaller range full scale
value). Return to next small range takes place if switching point is exceeded
down. After taring, scale operates in small range related to Net weight. This
mode requires special load cells (e.g. SCHENCK RTN MI load cells).
The maximum manual/fixed tare input is limited to the full scale value of the
smallest range.

• With the multi-range scale, change-over from smaller to bigger range


takes place if weight value exceeds switching value. Return to small range
takes place only if scale is relieved to exact zero (+¼ d). Tare values, if
any, are deleted. Taring has no impact on range (Gross related).

5.4.3.2 Parameter 'Full Scale Value - Small Range'


Display: Sm.Range [selected unit] 300.000
Input: Any value from 1.000 to 1000000
Default = 300
Function: Defines the full scale value of the small range.
This parameter is directly related to parameter Increment
Value - Small Range.
Both values have to coincide.

5.4.3.3 Parameter 'Increment Value - Small Range'


Display: Digit [selected unit] 0.100
Input: Any value from 0.001 to 1000.000
Default = 0.1
Function: Defines increment value and thus the resolution of the small
range.
Comments: Together with parameter Full Scale Value - Small Range,
this parameter defines the number of increments of the small
range.

Increment value is calculated thus:


Number of increments = full scale value/increment value
Possible are increments of 1; 2; 5.
If the increment entered is not useful, event message
'W1211: Digit Wrong' is output.

5.4.3.4 Parameter 'Full ScaleValue - Medium Range'


Display: Medium range [current unit] 300.000
Input: Any value between 1000 to 1000000
Default = 300
Function: Defines medium range full scale value.
Parameter 'Increment Value -Medium Range' is directly
connected with Parameter 'Full Scale-Medium Range'.
Ensure that the two values coincide.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 82 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.3.5 Parameter 'Increment Value - Medium Range'


Display: Increment value [current unit] 0.100
Input: Any value between 0.001 and 1000.000
Default = 0,1
Function: Defines increment value and thus also the medium range
increment value
Comments: Together with Parameter 'Full Scale Value-Medium Range'
defines the medium range increment value.

Increment value is computed as follows:


Number of increments = full scale value/increment value
Increments values 1, 2 and 5 are possible.
If the entered increment value is not useful, event message
'W1211:Wrong Increment Value' is output.

5.4.4 Fct. 444:Scale Parameters


In addition to the calibration parameters, the scale parameters determine
further scale characteristics.

To edit parameters, enter

• Calibration password, or
• Configuration password.

The 'Weighing/Calibration Mode' programming plug (plug-in jumper) in


scale connector (dongle) needs not be be changed. No recalibration is
required.

5.4.4.1 Operating Sequence


Use DIRECTION KEYS to go to menu item
444:SCALE
Scale Param.
and acknowledge with [ENTER] key.

Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter of Block 1, program returns to the first, for you to change.

Acknowledge calibration parameter input with [OK] key to acquire changes. If you exit
function with [ABORT] key, changes are not acquired.

The operation is complete.

5.4.4.2 Parameter 'Switching Filter'


Display: Switching Filter 0.20s
Selection: 0.02s; 0.04s; 0.10s; 0.20s; 0.40s; 1.00s
Default = 0.20s
Function: Limit value monitoring.
Defines filter time for weights used for fast comparator and
for batching.
With increasing filter time, scale monitoring becomes slower.
Value to be set depends on external vibrating effects at scale
location (e.g. mechanical vibrations).

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 83 -
Setting Mode Setting Using Calibration Password

5.4.4.3 Parameter 'Display Filter'


Display: Display Filter 0,47s
Selection: 0.06s; 0.10s; 0.15s; 0.22s; 0.33s; 0.47s; 0.68s; 1.00s; 1.50s;
2.00s; 3.30s; 4.70s
Default = 0,47s
Function: Determines filter time for weight values shown on display.
Function blocks, EDP and no-motion transmissions also use
the filtered weight values.
With increasing filter time, scale monitoring becomes slower.
Value to be set depends on external vibrating effects at scale
location (e.g. mechanical vibrations).

5.4.4.4 Parameter 'No-Motion Time'


Display: DelayTime 1.0s
Input: Any value from 0.0 to 10.0
Default = 1.0
Function: Together with parameter No-Motion Difference (legal-for-
trade parameter), defines when scale is to recognize no-
motion.

Rule of thumb: 1/4 * no-motion time ℜ≥ 0.8 * display filter

System recognizes no-motion if values measured during no-


motion time do not differ by more than the no-motion
difference of the value measured last.
No-motion is indicated in weight display by the >< symbol.

5.4.4.5 Parameter 'Zero Tracking'


Display: Zero Track No
Selection: No = disconnected (default)
Yes = connected
Auto = Zero scale *)
Function: Defines whether scale in zeroing range is automatically set to
zero.

The following conditions apply:

1. Scale in no-motion for at least 1 second. (See no-


motion conditions at parameter 'No-Motion Time'.)

2. Weight deviation from current zero point within +- 1/2


d.
3. Weight change during last second smaller than 0.5
d/s.
4. New zero point still within zeroing range (see
parameter 'Zero Setting Range'). Excessive zero
point shifts are displayed as weight.

*) If you select 'Auto', conditions 2 and 3 are no longer


applicable tonegative weight readings.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 84 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.4.6 Parameter 'Switching Delay'

Display: Sw.Delay 1.0s


Input: Any value from 0.0 to 10.0
Default = 1.0
Function: Defines the switching delay of the multi-range/multi-divisional
scale required for change-over from one range to the other.
This helps to avoid range change-over caused by short
weight shocks (e.g. caused by application of load on scale).
Change-over takes place when no-motion is reached or time
has elapsed.
Comments: Switching delay is relevant only with multi-divisional and/or
multi-range scales.

5.4.4.7 Parameter 'Filter Time dW/dt'

Display: Filter time dW/dt [s] 2.00


Input: Any value between 0 and 30000
Default = 2.00
Function: Defines filter time for weight change display

5.4.5 Fct. 445:CALIBRATION


During calibration, the scale dead weight is acquired, and the range calibrated with the
use of calibration weights. In certain cases, the scale can also be calibrated
"theoretically", i.e. without calibration weights (computational range calibration).
Before starting dead weight and span calibration, the weighing system must have
been operating for at least 30 minutes, for load cells to reach operating temperature.
If need be, perform corner adjustment. Corner adjustment is important whenever a
scale equipped with multiple load cells can be loaded asymmetrically (see, e.g.,
Manual DKI200).

5.4.5.1 Essential Operating Steps

• Calibrate dead weight (Menu Item '4451:Deadweight').


• Calibrate range using weights (Menu Item '4453:Range').
• Special case: Theoretically calibrate range (see Item 'Theoretical Range
Calibration')
• Special case: Linearize scale characteristic (Menu Item '4452:Linearization').
• Check calibration result.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 85 -
Setting Mode Setting Using Calibration Password

5.4.5.2 Fct. 4451:Dead Weight


The dead weight is the constant weight of a scale construction (e.g. empty hopper,
weighing platform) acting on load cells. See also calibration parameter 'Deadweight'.

Dead weight has nothing to do with the taring function.

Ensure that scale is unloaded. Using this menu item, the system computes
'Deadweight' parameter and enters value automatically. Ever after, this weight value is
subtracted from measurement value, so that actual weight of load on scale is
displayed.

Operating Sequence
Use DIRECTION KEYS to go to menu item
4451:SCALE CALIBRAT.
Dead Weight
and acknowledge with [ENTER] key.

Display reads
4451:Dead Weight
Dead Weight Act.

After some seconds, display reports exit to function:


4451:Dead Weight
Dead Weight OK

Check: If tare memory is cleared, empty scale display must read 0.0 (kg | t | g | lb | N |
kN).

5.4.5.3 Fct. 4453:Range


If dead weight calibration is complete, apply known calibration weight (50...100% of
range full scale value) to scale, select '4453:Range' and enter calibration weight value.

System computes calibration factor from entered and measured weights and enters
value into parameter list.

Designed as correction factor, parameter F-calib is considered with any future


measurement value.

If no event message is output, calibration is complete. If an event message is output


(e.g. range error), remove fault and repeat calibration process.
Range calibration is performed automatically after start of function.

Operating Sequence
Apply calibration weight to scale.

Use DIRECTION KEYS to go to menu item


4453:SCALE CALIBRAT.
Range
and acknowledge with [ENTER] key.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 86 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

Range value input field opens, e.g.:


4453:Range
Range 50.00kg
Enter calibration weight (e.g. 50 kg) and acknowledge with [ENTER] key.

The admissible value range depends on the value entered for calibration
parameter 'Full Scale Value'.

Display reads
4453:Range
Range Active
while range is being calibrated.

If display reads
4453:Range
Range OK
range calibration is complete.

Function terminates automatically.

If
4453:Range
Range Error
and then
4453:Range
Dongle Assignment/Meas.Circuit No
is output, measuring module no longer produces the required accuracy. Abort range
calibration with 'No' and repeat using new measuring module.
If you set 'Dongle Assignment/Measuring Circuit' to 'Yes', scale is properly calibrated
but recalibration is necessary after exchange of measuring module.

5.4.5.4 Fct. 4454:Set current range


This function switches a multi-range scale in the smallest range valid for the current
weight reading.

5.4.5.5 Fct. 4455:Resolution x 10


Activate this function to see the current weight reading at 10 times the resolution.

5.4.5.6 Computational Range Calibration


Scales for in-plant use can also be calibrated theoretically. This method makes good
sense whenever weight calibration is difficult to perform (e.g. with mixer scales).

In place of dead weight and range calibration, you enter parameters "Dead Weight'
and 'Calibration Factor' by hand.
We recommend to perform a check with material.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 87 -
Setting Mode Setting Using Calibration Password

5.4.5.7 Setting Range With Multi-Range Scale


The setting of parameter 'Type' (=Scale Type; see Menu Item '442:Mode') defines if
your scale operates as multi-range or multi-divisional scale. Calibrate multi-range or
multi-divisional scale in the exact same way as you are accustomed to doing with a
standard scale.

Please note that the range calibration uses the range with the highest full scale value.
Partial ranges are not calibrated. Deviations can be corrected by linearization.

5.4.5.8 Fct. 4452:Linearization


The linearization function permits the scale characteristic to be corrected in three
spectrum points (25%, 50%, 75% of full scale value) by up to ± 9.9 increments.

Before performing linearization, calibrate scale dead weight and


range.

Determining characteristic
Determine characteristic deviation in each spectrum point and enter value.

• Apply 25% of range as calibration weight.


• Read actual weight and note value.
• Calculate correction value in increments (increment e stands topleft on
display) using this formula:

Correction value = (Setpoint - actual weight) / Increment value


(with multi-divisional/multi-range scales, increment value of big range)

• Enter correction value in increments at menu item '4452:Linearization'.


• Check deviation. If necessary, repeat.

Resume from next spectrum point (50 %, 75 %).

Example
You have a scale with 600 kg weighing range and 0.2 kg increment value (i.e. with
3000 increments).
Upon linearization, scale at spectrum point 50 % (= 300 kg) shows a value of 300.28.
To linearize scale, calculate correction value in increments (not in kg) using above
formula and enter value:
Correction value = (300.00kg - 300.28kg) / 0.2kg = -0.28 / 0.2 = -1.4
The correction value to be entered is -1.4.

Operating Sequence
Use DIRECTION KEYS to go to menu item
4452:SCALE CALIBRAT.
Linearization
and acknowledge with [ENTER] key.

Input field for 25% spectrum point opens:


4552:Linearization
SSt 25% d: +0.00

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 88 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

Enter acquired value and acknowledge with [ENTER] key.

Resume from next spectrum point.

Exit function with [OK] key.

5.4.5.9 Checking Calibration

Check Using Weight


Scale calibration is normally followed by a check using staggered weights. For legal-
for-trade scales, definite Board of Trade regulations have to be observed.
With non-legal-for-trade scales, we suggest to use weights of 25%, 50% and 75% of
full scale value. If unlinearity is detected, you can correct characteristic using the
'Linearization' function (see Menu Item '4452:Linearization').

Check Using Material


With theoretically calibrated scales, a check using calibration weights is often difficult
to perform. In this case, a check using material is recommended.
Weigh a good on your calibrated scale. Its weight should amount to at least 50% of
maximum range. Check this weight on an accurate reference scale. If need be, you
can correct the calibration factor until the two weight indications coincide. If values
differ by multiple percent, an error has occurred.

5.4.6 Fct. 443:Configure Legal-For-Trade Memory


Alternatively to the legal-for-trade printout on a connected (redundant) printer,
DISOMAT offers the possibility to store the legal-for-trade weigh data in an optional
memory (Legal-For-Trade Memory VMM 20400) or in a connected PC. (For
DISOSAVE program, see also Spec Sheet BV-D2045).
If parameter 'L-f-T Memory' is set to 'Low', legal-for-trade results must be printed on
paper.

Operating Sequence
Use DIRECTION KEYS to go to menu item
443:SCALE
Configure l.f.t. memory
and acknowledge with [ENTER] key.

Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter program returns to the first, for you to change.

5.4.6.1 Parameter 'Legal-for-Trade Memory'


Display: L.f.T. store Off
Selection: Off, External, Internal
(Default = Off)
Function: Determines weigh data destination

Off = Legal-for-trade memory not used


External = Data are sent to DISOSAVE PC program using
EDP protocol 3964R. User data are transferred in coded
form.
Internal = Data are stored in (optional) DISOMAT legal-for-
trade memory.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 89 -
Setting Mode Setting Using Calibration Password

5.4.6.2 Parameter 'Minimum Number of Days'


Display: Min. no. days 90
Input: Minimum value = 90 days (required by Board of Trade)
Maximum value = 730 days (2 years)
Function: Defines minimum storage period of legal-for-trade values in
days. Relevant only if local legal-for-trade memory
(VMM20400) is used.

The two MB internal legal-for-trade memory can store approx.


500 weighing operations per day over a period > 90 days. If
legal-for-trade memory is full and contains legal-for-trade
data younger than 90 days, an event message is output.
DISOMAT cannot be used for certified applications at the
time being.

Note: If legal-for-trade memory is used and weigh data storage fails, an event
message is output (A2305: Legal-for-trade memory FULL).

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 90 - © Schenck Process GmbH, Darmstadt
Setting Mode Setting Using Calibration Password

5.4.7 Legal-For-Trade Identification, Sealing Locations and


Type
1. After completing adjustment, insert the write lockout jumper in the load cell
dongle (contacts 1-3; see the photograph):

2. The dongle is locked and protected via an adhesive label.


3. The scale casing is protected without locking.
4. A verification plate is placed on the outside of the casing (preferably on the
front side above the keyboard) with the data below:
Min Minimum Load

Max Maximum Load

e Resolution

III or IIII Scale Accuracy Class

D06-09-xx No. of EC Type Approval

CEyy with yy = Year of Initial Verification, last 2 figures (06->2006)

The easiest way to make a varification plate is with Schenck's DISOFORM software.
The picture below shows a sample print-out:

If the verification plate is not made of material that is destroyed when detached, it has
to be protected by an adhesive label.
5. The EC verification stamp (the green M) is also applied.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 91 -
Setting Mode Fct. 5b:Reset All(Restart)

5.5 Fct. 5b:Reset All(Restart)


Restart is required, for instance, if recommended by event messages of Class 'S'
(Fault).

ATTENTION: Perform restart right before completing commissioning. After restart of


DISOMAT, ONLY event message "A03XX Restart" may be available. Any other event,
particularly parameter errors, must be remedied before commissioning can be brought
to completion.

Restart ('Reset all') loads all parameters from EEPROM memory into main
memory (RAM). In EEPROM, data (parameter values, function block
linkages) are stored fail-safe.

All data in main memory are overwritten.

Operating Sequence

Before restarting system, enter Restart password (see Item 5.1). After successful
input, another menu item appears in SERVICE menu:

5b:SERVICE
Reset All

Start with [ENTER] key, and system prompts:


5b:Reset All
Acknowledge Yes

Acknowledge with [ENTER] key, or enter 'No'.

If you select 'Yes', the hint


5b:Reset All
Restart
is displayed for some seconds before DISOMAT outputs A0309-99:Restart and
returns to home position.

Acknowledge with [ACK] key, and DISOMAT is again ready to operate.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 92 - © Schenck Process GmbH, Darmstadt
Function Variants DISOMAT F

6 Function Variants
Standard configurations can be activated on the DISOMAT (they are what are known
as 'function variants'). They provide all inputs and outputs including the function
process needed for carrying out typical or frequent scale jobs.
The sections below describe how to operate and set the function variants

• DISOMAT F
• Filling Scale
• Discharge Scale
• Crane Scale
• Cargo Scale
• ZEUS Road Weighbridge
• Fieldbus-IO
• Disoplan

6.1 DISOMAT F
This type of function activates compatibility to the predecessor DISOMAT F.

The DISOMAT F has not provided the properties given with (N).

Buttons:

F1 Printing

Inputs:

In 1: Taring

In 2: Clear tare

In 3: Zero positions

In 4: Quit event (N)

Outputs:

Out 1:

Out 2:
Are driven by the fieldbus (N)
Out 3:

Out 4:

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 93 -
Function Variants Filling Scale

6.2 Filling Scale


6.2.1 General Functioning

Before operating a filling scale, make yourself familiar with the general
functioning of your DISOMAT.

The filling scale is designed to fill material from a surge hopper into a weigh hopper.
Single and multiple fill operations are possible.

Filling
DISOMAT controls a fill unit for filling in full feed and dribble feed until setpoint is
reached. the amount fed out is checked for tolerance; if required, make-up filling takes
place. In case of overfill, an event message is output.
To start filling,

• Press F1 key, or
• Set input contact 1, or
• Send EDP command or
• PLS contact.

To stop filling,

• Press F2 key, or
• Set input contact 2, or
• Send EDP command or
• PLS contact.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 94 - © Schenck Process GmbH, Darmstadt
Function Variants Filling Scale

To abort filling,

• Press [SHIFT] + [F2] (Functionkey F5), or


• Set input contact 3, or
• Send EDP command or
• PLS contact.

Fill parameters (pre-fill value, pre-act contact, main contact, tolerance and
optimization) depend on material properties. Menu item '473:Material Data' lets you
store 2 parameter records (corresponding) to 2 different material properties).
Parameter record is selected upon setpoint input in form of the material number.
For details of fill parameters see item 'Parameters'.
Discharging
Discharge takes place automatically. Parameter Max.Fill Weight is the criterion for
start of discharge; Parameter Discharge Weight, for end of discharge. Set these
parameters using function block (see Service Manual BV-H2141xx).

NOTE: When setting parameters, make allowance for build-ups in weigh hopper, if
any.
Discharge commences (i.e. Output F-Disch = '1'), if

1. filling is complete, and


2. Gross weight in hopper exceeds maximum fill weight.

Discharging continues until parameter Discharge Weight is reached and discharge


time has elapsed.
With the use of different parameter settings, single and multiple fill operations can be
realized.
Single Filling
With single fill operations including discharge, ensure that parameter Max. Fill Weight
is smaller than setpoint. It is useful to set Max. Fill Weight parameter to 0.
Multiple Filling
With multiple fill operations, set Max. Fill Weight parameter value right under the total
amount to be filled. Multiple fill operations are performed one after the other, if
necessary, using different setpoints. the last fill operation exceeds Max. Fill Weight
value. DISOMAT sets Output 3 to 1 (discharge).

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 95 -
Function Variants Filling Scale

6.2.2 Function Keys


With the Filling Scale, the function keys are assigned as follows:

'Start Filling'
F1 key: 'Start'

'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.

'Select material, enter setpoint'


F3 key: 'MatSet'

'Print Sub-total'
F4 key: 'PrintBal'

'Abort Filling'
F5 key: 'Abort'

'Print Total/Clear Balance'


F6 key: 'PrinTot'

6.2.3 Inputs and Outputs

Inputs:

Phys. Signal Function:

In 1: PLS-DIn1 Start

In 2: PLS-DIn2 Stop

In 3: PLS-DIn3 Abort

In 4: PLS-DIn4 Quit event message

n/a PLS-DIn5 Print Total/Clear Balance

Outputs:

Phys. Signal Function:

Out 1: PLS-DOut1 Full feed

Out 2: PLS-DOut2 Dribble feed

Out 3: PLS-DOut3 Discharge Contact

Out 4: PLS-DOut4 Ready to operate (no fault)

AnalogOut n/a Depending on choice

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 96 - © Schenck Process GmbH, Darmstadt
Function Variants Filling Scale

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance

6.2.4 Standard Operating Sequence


This item explains the regular operating activities, i.e.

• Perform feed operation


• Print weigh data.

For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.

Feeding - With Automatic Taring Upon Feed Start


Feeding starts and normally continues until feeding is complete. Before start of
feeding (F3 key) , enter or check setpoint.
You can stop feeding at any time, restart and complete, or abort it.
Every weighing operation (aborted or complete) is balanced automatically.
If feeding is complete, a weighing report is printed.

Feeding - Without Automatic Taring Upon Feed Start


Feeding can also be performed without automatic taring. To do so, set function block
parameter Taring to No.
Weight value displayed is used as setpoint.

Exception: Partially Filled Hoppers

Drums are to be filled using a known tare weight. Drums still contain a residual
amount of material (e.g. 4 kg). To reach the defined setpoint (e.g. 50 kg), enter
known tare weight of drum in manual ('8:Enter Manual Tare') or select fixed tare
value ('7:Select Fixed Tare'), i.e. scales tares using this value. Upon start of
feeding, 46 kg are added to reach the defined setpoint (e.g. 50 kg).

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 97 -
Function Variants Filling Scale

This items reflects a typical operating sequence of a Filling Scale.


Action Display (e.g.) Key(s); Comments
1. DISOMAT must be in G 3.5 kg
home position!
2. Select material type and
enter setpoint.
'MatSet' key
3. Start filling G 3.5 kg
apr. 1sec.
'Start' key
Scale waits for no-motion and tares
automatically.
Net T 0.0 kg
Scale is tared.
Filling continues automatically until
setpoint is reached.
4. If required, stop filling. W4004:Filling
Stopped
(flashes for 20 sec.) 'Stop' key

Continue filling with


Net T 55.5 kg

weight already filled 'Start' key


5. If required, abort filling. W4104:Filling
Aborted
+ 'Abort' key
6. Terminate filling. Net T 59.0 kg Filled weight and filling operation
are balanced and printed. Weighing
is complete.
Filled weight is displayed for a set
timeout; then, GROSS is displayed.
Next filling operation can start after
timeout.
7. Discharge hopper If filled weight exceeds MAX value -
-> weigh hopper is automatically
discharged.

Alternatively, you can also

• perform a mere GROSS weighing. This function is used, if a hopper


containing a residual amount of material is to be filled. In this case, the taring
operation before filling is omitted.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 98 - © Schenck Process GmbH, Darmstadt
Function Variants Filling Scale

6.2.5 Operating Activities


There are three types of printout and one print repeat function. For information on
formatting, see manual BV-H2313, Item 5.2.1.
Single Printout
After every fill operation, aborted or completed, system automatically performs a
single printout (weighing report). For single printout, DISOMAT uses form format 2.

Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For totals
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.

6.2.6 Parameters

Table of parameters for the 'Filling Scale Function Variant'


Parameter Name Default Required Recommended Comments
Setting Setting
Input of current sort and setpoint via menu item '1:Enter Setpoint'
Setpoint 0 Single feeding: Can be set after pressing the F3 'MatSet'
Setpoint > key and selecting the material
MaxFillWeight
As many as 2 definable material data in '473:Material Data' ; Key in with parameter password
Prefill value 0.0 Absolute value for change-over from dribble
feed (after start) to full feed (spillage
protection)
Pre-contact 0.0 Pre-contact with reference to the main contact; for
> Tolerance instance, SW = 100 kg;
Switching threshold = 100 - VK - HK
= 100 - 10 - 5
= 85 kg
Main contact 0.0 with reference to setpoint, e.g. 5 kg;
switching threshold = 95 kg
Tolerance 0.0 Tolerance
< Pre-contact
Optimization factor 0.0 0.2 Valid if function block parameter
'Optimization=Yes'
Parameters of the function variant; can be set via '421:Parameter' (with parameter password at
commissioning) or via DISOPLAN
Block 'Fill Weighing'
MaxFillWeight 0.0 Single feeding: The bin is discharged after feed operation if
MaxFillWeight < this threshold is passed.
Setpoint

Multiple feeding:
MaxFillWeight < Sum;
Total of all setpoints of
multiple feeding
Discharge Weight 0.0 It has to be below this weight when
discharging.
Please be aware of material build-up
Optimization No Start/stop optimization (Yes/No)
No-Motion Time 20.0 The maximum time it waits for no-motion
state after feeding.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 99 -
Function Variants Filling Scale

Parameter Name Default Required Recommended Comments


Setting Setting
Timeout 0.0 0 sec: Tare memory is not cleared after
feeding
> 0 sec: Tare memory cleared after input
time. Restart only possible after
this time.
Discharge Time 0.0 Maximum discharge time; this time ends if it
goes below the discharge weight.
Taring Yes Yes = Filling with
automatic taring
No = Filling without
automatic taring
Time that can be set between the main
Settling time: 0.0 contact dropping (dribble feed) and
tolerance check
Block 'Single Printout'
Timeout 0.0 0 sec: Print-out without no-motion
state monitoring
1-999 sec: Waiting-time to no-motion
state.
Printing option OFF 'OFF': No data output to the data
processing system and no
balancing
'to data Data output to the data
processing processing system after printout
system':
'Balance': Balance before printout
'data Balance before printout and
processing output data to the data
system/bal processing system after printout
ance':
Block 'Print Total'
Timeout 0.0
see above
Printing option OFF
Block 'Print Balance''
Timeout 0.0
see above
Printing option OFF
Block 'Analog Source'
Source Gross This block selects what quantity is issued at
the analog output and how it is scaled.
Some quantities and reference values are:
Source Dimension for Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension/h
Fieldbus: none; the IEEE value of
the PLS-AIn is issued
Controller Not available in Opus;
magnitude: output is set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of The scale's dimension
dim:
Residual value Percent of setpoint
%:
Residual value of The scale's dimension
dim:
Next setpoint The scale's dimension
MIN reference 0
value
MAX reference 0
value

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 100 - © Schenck Process GmbH, Darmstadt
Function Variants Discharge Scale

Parameter Name Default Required Recommended Comments


Setting Setting
Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the analog
reference value output to the PLS analog output 1.
Block 'Analog Output'
Analog output OFF 4-20 mA

6.3 Discharge Scale


6.3.1 General Functioning

Before operating a discharge scale, make yourself familiar with the


general functioning of your DISOMAT.

The discharge scale is designed to batch material out of a weigh hopper. Single and
multiple discharge operations are possible.

Filling
DISOMAT controls a fill unit for discharging in full feed and dribble feed until setpoint
is reached. the amount fed out is checked for tolerance; if required, make-up filling
takes place. In case of overfill, an event message is output.
To start filling,

• Press F1 key, or
• Set input contact 1, or
• Send EDP command or
• PLS contact.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 101 -
Function Variants Discharge Scale

To stop filling,

• Press F2 key, or
• Set input contact 2, or
• Send EDP command or
• PLS contact.

To abort filling,

• Press [SHIFT] + [F2] (function key F5), or


• Set input contact 3, or
• Send EDP command or
• PLS contact.

The fill parameters (pre-fill value, pre-act contact, main contact, tolerance and
optimization) depend on material properties. Menu item '473:Material Data' lets you
store 2 parameter records (corresponding) to 2 different material properties).
Parameter record is selected upon setpoint input in form of the material number.
For details of fill parameters see item 'Parameters'.

Refilling
Weigh hopper is automatically refilled from surge hopper via a gate/valve (Output 3).
Refilling commences as soon as the amount in weigh hopper has fallen below the
value of parameter 'Fill Weight' and continues until the value of parameter 'Max. Fill
Weight' is reached. Set these parameters using function block.
Refilling takes place (i.e. Output D-Fill='1') if

1. discharge operation is complete, and


2. gross weight in hopper is smaller than the value of parameter 'Fill Weight'.

Refilling continues until the value of parameter 'Max. Fill Weight' is reached. With the
use of different parameter settings, single and multiple fill operations can be realized.
Single Filling
With single fill operations, set parameters Fill Weight and Max.Fill Weight to the
same value (in excess of setpoint).
Multiple Filling
With multiple fill operations, set max. Fill Weight parameter to a value exceeding the
total amount to be discharged. Ensure that Fill Weight parameter value is smaller than
setpoint.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 102 - © Schenck Process GmbH, Darmstadt
Function Variants Discharge Scale

6.3.2 Function Keys


With the Discharge Scale, the function keys are assigned as follows:

'Start Filling'
F1 key: 'Start'

'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.

'Select material, enter setpoint'


F3 key: 'MatSet'

'Print Sub-total'
F4 key: 'PrintBal'

'Abort Filling'
F5 key: 'Abort'

'Print Total/Clear Balance'


F6 key: 'PrinTot'

6.3.3 Inputs and Outputs

Inputs:

Phys. Signal Function:

In 1: PLS-DIn1 Start

In 2: PLS-DIn2 Stop

In 3: PLS-DIn3 Abort

In 4: PLS-DIn4 Quit event message

n/a PLS-DIn5 Print Total/Clear Balance

Outputs:

Phys. Signal Function:

Out 1: PLS-DOut1 Full feed

Out 2: PLS-DOut2 Dribble feed

Out 3: PLS-DOut3 Refill Contact

Out 4: PLS-DOut4 Ready to operate (no fault)

AnalogOut n/a Depending on choice

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 103 -
Function Variants Discharge Scale

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance

6.3.4 Standard Operating Sequence


This item explains the regular operating activities, i.e.

• Perform feed operation


• Print weigh data.

For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.

Feeding
Feeding starts and normally continues until feeding is complete. Before start of
feeding (F3 key) , enter or check setpoint.
You can stop feeding at any time, restart and complete, or abort it.
Every weighing operation (aborted or complete) is balanced automatically.
If feeding is complete, a weighing report is printed.

This items reflects a typical operating sequence of a Discharge Scale.


Action Display (e.g.) Key(s); Comments
1. DISOMAT must be in G 3.5 kg
home position!
2. Select material type and
enter setpoint.
'MatSet' key
3. Start discharging. G 3.5 kg
apr. 1sec.
'Start' key
Scale waits for no-motion and tares
automatically.
Net T 0.0 kg
Scale is tared.
Discharging continues automatically
until setpoint is reached.
4. If required, stop W4004:Filling
discharging. Stopped
(flashes for 20 sec.) 'Stop' key

Continue discharging with

'Start' key
Net T 55.5 kg

weight already
discharged

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 104 - © Schenck Process GmbH, Darmstadt
Function Variants Discharge Scale

Action Display (e.g.) Key(s); Comments


5. If required, abort W4104:Filling
discharging. Aborted
+ 'Abort' key
6. Terminate discharging. Net T 59.0 kg Filled weight and discharging
operation are balanced and printed.
Weighing is complete.
Filled weight is displayed for a set
timeout; then, GROSS is displayed.
Next discharging operation can start
after timeout.
7. Discharge hopper. Upon discharge weighing, hopper is
refilled as soon as fill level in
storage hopper falls below the Refill
value.

6.3.5 Operating Activities


There are three types of printout and one print repeat function. For information on
formatting, see manual BV-H2313, Item 5.2.1.
Single Printout
After every fill operation, aborted or completed, system automatically performs a
single printout (weighing report). For single printout, DISOMAT uses form format 2.

Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For total
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.

6.3.6 Parameters
Table of parameters for the 'Discharge Scale Function Variant'
Parameter Name Default Required Recommended Comments
Setting Setting
Input of current sort and setpoint via menu item '1:Enter Setpoint'
Setpoint 0 Single Can be set after pressing the F3 'MatSet' key and
feeding: selecting material
Setpoint <
MaxFillWeight
As many as 2 definable material data in '473:Material Data' ; Key in with the parameter password
Prefill value 0.0 Absolute value for change-over from dribble feed (after
start) to full feed (spillage protection)
Pre-contact 0.0 Pre-contact with reference to the main contact; for instance, SW =
> Tolerance 100 kg;
Switching threshold = 100 - VK - HK
= 100 - 10 - 5
= 85 kg

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 105 -
Function Variants Discharge Scale

Parameter Name Default Required Recommended Comments


Setting Setting
Main contact 0.0 with reference to setpoint, e.g. 5 kg; switching threshold
= 95 kg
Tolerance 0.0 Tolerance
< Pre-contact
Optimization factor 0.0 0.2 Valid if function block parameter 'Optimization=Yes'
Parameters of the function variant; can be set via '421:Parameter' (with parameter password when
commissioning) or via DISOPLAN
Block 'Discharge Weighing'
MaxFillWeight 0.0 Single The maximum weight in the weighing bin
feeding:
MaxFillWeight
> Setpoint
FillWeight 0.0

Optimization No Start/stop optimization (Yes/No)


No-Motion Time 20.0 The maximum time it waits for no-motion state after
feeding.
Timeout 0.0 0 sec: Tare memory is not cleared after
feeding
> 0 sec: Tare memory cleared after input
time. Restart only possible after
this time.
Time that can be set between the main contact
Settling time: 0.0
dropping (dribble feed) and tolerance check
Block 'Single Printout'
Timeout 0.0 0 sec: Print-out without no-motion state
monitoring
1-999 sec: Waiting-time to no-motion state.
Printing option OFF 'OFF': No data output to the data
processing system and no
balancing
'to data Data output to the data
processing processing system after printout
system':
'Balance': Balance before printout
'data Balance before printout and
processing output data to the data
system/bal processing system after printout
ance':
Block 'Print Total'
Timeout 0.0
see above
Printing option OFF
Block 'Print Balance'
Timeout 0.0
see above
Printing option OFF
Block 'Analog Source'

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 106 - © Schenck Process GmbH, Darmstadt
Function Variants Crane Scale

Parameter Name Default Required Recommended Comments


Setting Setting
Source Gross This block selects what quantity is issued at the analog
output and how it is scaled.
Some quantities and reference values are:
Source Dimension for Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension / h
Fieldbus: none; the IEEE value of the
PLS-AIn is issued
Controller magnitude: Not available in Opus; output is
set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of dim: The scale's dimension
Residual value %: Percent of setpoint
Residual value of dim: The scale's dimension
Next setpoint The scale's dimension
MIN reference 0
value
MAX reference 0
value
Block 'PLS-AOut'
Reference value 20 = MAX reference Scaling the parallel output of the analog output to PLS
value analog output 1.
Block 'Analog Output'
Analog output OFF 4 - 20 mA

6.4 Crane Scale


6.4.1 General Functioning

Before operating a crane scale, make yourself familiar with the general
functioning of your DISOMAT.

Ground-controlled crane scale:


Start basic functions via control unit (pendant or remote control). Output information
on weight and system status on large-size display. Enter all further settings on
DISOMAT keyboard.
Information from ground-controlled crane scale is output on large-size display
DLZ 055/DLZ 111 (weight value, error information, status messages):
Scale tared = Net
Scale exact zero = -0-
Printing active = Yellow LED

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 107 -
Function Variants Crane Scale

Cab-controlled crane scale: Controlled from DISOMAT direct.

6.4.2 Function Keys


With the Crane Scale, the function keys are assigned as follows:
Cab control keys:
'Enter tare value in manual'
F1 key: 'Manual Tare Input'

'Enter string'
F2 key: 'String'

'Select tare value from list'


F3 key: 'TareList'

'Weigh and print'


F4 key: 'Weigh'
Print and store weigh data. Scale is ready for next weighing
operation as soon as crane is relieved.
'Print sub-total'
F5 key: 'Sub-Total'

Print total and clear balance.


F6 key: 'PrintTot'

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 108 - © Schenck Process GmbH, Darmstadt
Function Variants Crane Scale

Pendant keys

You can operate your crane scale via pendant or remote control unit. Using the
pendant keys you can perform the functions "Acquire Tare', 'Clear Tare', 'Test', 'Zero
Scale' and 'Acknowledge', and print weighing reports on connected printer, if any.
The pendant caters for the following symbols:
'Acquire/Clear Tare' key
This key has two functions:
If not tare has been acquired yet, key operation acquires tare:
Display reads NET.
If tare has been acquired, key operation clears tare memory:
Display reads GROSS.
'Test/Zero Set - Acknowledge Error'

Test display and set scale to zero = touch key less than 1
sec.

Display test is performed. Scale is set to zero. Zeroing is


possible only if scale is in no-motion and weight of load on
scale in zeroing range.

During display test, a check number measurement is


performed. During this time, no 'normal' weights are acquired.
Therefore, all comparators go to 'safe state', i.e. all
overload/underload contacts drop/respond.

Acknowledge event message = press key longer than 1 sec.

Event class 'S' messages (=Fault) can be acknowledged on


DISOMAT keyboard after password input.
'Weigh and Print'
Corresponds to F4 key on device.
Use key for single printout (weigh slip) after every weighing
operation. DISOMAT uses print pattern 2.
New printout is possible only after relief of crane.
'Print Total / Clear Balance'
Corresponds to F6 key on device.
Use key to perform totals printout after one or multiple weighing
operations. The cumulative weight value of all weighing
operations is printed. Then, value (cumulative weight) is
cleared, i.e. totals weight and number of weighing operations
are set to zero. DISOMAT uses print pattern 3.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 109 -
Function Variants Crane Scale

6.4.3 Inputs and Outputs

Inputs:

Phys. Signal Function:

In 1: PLS-DIn1 Set Tare / Clear Tare

In 2: n/a Set to zero / Test (short)


Quit Event message (long)

In 3: PLS-DIn3 Print total and clear balance

In 4: PLS-DIn4 Weigh and print

n/a PLS-DIn2 Quit event message

n/a PLS-DIn5 Set to zero / Test

Outputs:

Phys. Signal Function:

Out 1: PLS-DOut1 Slagging rope

Out 2: PLS-DOut2 Overload

Out 3: PLS-DOut3 Switching the elevated load to higher performance

Out 4: PLS-DOut4 Ready to operate (no fault)

AnalogOut n/a Depending on choice

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exceptions: PLS-DIn2 Quit event message
PLS-DIn5 Set to zero / Test

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 110 - © Schenck Process GmbH, Darmstadt
Function Variants Crane Scale

6.4.4 Standard Operating Sequence


This item reflects a typical operating sequence of a crane scale:

Action Display (e.g.) Key; Comments


1. DISOMAT B plus must G 0.0 kg If scale display does not read zero:
be in home position! ->'Zero Scale' key
Set display type: 'NET'

2.Hook on ropes or cross- G 103.5 kg


members, acquire tare.
'Acquire Tare' key
Net T 0.0 kg Scale is tared

3. Pick up load. Net T 205.0 kg Scale shows NET weight.

4.If need be, enter weight of 'Manual Tare Input' key or 'Fixed
packaging or shopping do. Tare' selection
pallets as manual tare
value, or select value from
list of Fixed Tare values. or
Not necessary if item 2 has
been performed.
Acquire input with key
do.

5. If need be, enter string. 'Enter String' key


do.

6. Weigh and print.


do.
+

Print or store weigh data. Relieve


crane to perform next weighing
operation.
7. Totally relieve scale.
8. Clear tare memory.

G 308.5 kg Weighing is complete. Remove load


from scale, and scale is ready for
next weighing operation.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 111 -
Function Variants Crane Scale

6.4.5 Parameters

Table of parameters for the 'Crane Scale Function Variant'


Parameter Name Default Required Recommended Comments
Setting Setting
Block 'Single Printout'
Timeout 0.0 0 sec: Print-out without no-motion state
monitoring
1-999 sec: Timeout to no-motion state
Printing option OFF 'OFF': No data output to the data
processing system and no
balancing
'to data Data output to the data
processing processing system after
system': print-out
'Balance': Balance before print-out
'data processing Balance before print-out
system/balance': and data output to the data
processing system after
print-out
Block 'Print Total'
Timeout 0.0 see above
Printing option OFF
Block 'Print Balance'
Timeout 0.0 see above
Printing option OFF
Block 'Slack Rope'
FastComp.High HIGH > Slack rope detection.
FastComp.Low LOW Contact drops if weight falls below set OFF value.
The difference between ON/OFF produces hysteresis.
Block 'Overload'
FastComp.High LOW > Overload protection device;
FastComp.Low HIGH Contact drops if weight exceeds set OFF value.
The difference between ON/OFF produces hysteresis.
Block 'Double-Print Lock'
Type Percent The "Crane Relieved" criterion is used to avoid
ON 4% unintended double printout with double balancing.
OFF 5%
Block 'High Lifting Speed'
Type Percent If changeover Changeover load to be lifted; practically cut-off by
ON 110% is required, default setting.
OFF 109% enter
corresponding
values.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 112 - © Schenck Process GmbH, Darmstadt
Function Variants Crane Scale

Block 'Analog Source'


Source Gross This block selects what quantity is issued at the analog
output and how it is scaled.
Some quantities and reference values are:
Source Dimension for Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension / h
Fieldbus: none; the IEEE value of
the PLS-AIn is issued
Controller magnitude: Not available in Opus;
output is set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of dim: The scale's dimension
Residual value %: Percent of setpoint
Residual value of dim: The scale's dimension
Next setpoint The scale's dimension
MIN reference value 0

MAX reference value 0

Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the analog output to the
reference value PLS analog output 1.
Block 'Analog Output'
Analog output OFF 4 - 20 mA

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 113 -
Function Variants Cargo Scale

6.5 Cargo Scale


6.5.1 General Functioning

Before operating a cargo scale, make yourself familiar with the general
functioning of your DISOMAT.

The cargo scale is designed to weigh single unit loads. The unit loads are positioned
on scale and remain there until weighing is complete.
The weighing result can be printed, to be then automatically balanced.

6.5.2 Function Keys


With the Cargo Scale, the function keys are assigned as follows:

'Enter Tare Value In Manual'


F1 key: 'Manual Tare Input'

'Enter String'
F2 key: 'Enter String'

'Select Tare Value From List'


F3 key: 'Select Tare From List'

'Weigh and Print'


F4 key: 'Weigh'

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 114 - © Schenck Process GmbH, Darmstadt
Function Variants Cargo Scale

'Repeat Printing of Weigh Report'


F5 key: 'Print Repeat'

'Print Total and Clear Balance'


F6 key: 'Print Total / Clear Balance'

6.5.3 Inputs and Outputs

Inputs:

Phys. Signal Function:

In 1: PLS-DIn1 Weigh and Print

In 2: PLS-DIn2 Set Tare

In 3: PLS-DIn3 Clear Tare

In 4: PLS-DIn4 Set to zero

n/a PLS-DIn5 Print Total/Clear Balance

Outputs:

Phys. Signal Function:

Out 1: PLS-DOut1 Weighing complete (impulse after printout)

Out 2: PLS-DOut2 Ready to operate (no fault)

Out 3: PLS-DOut3 Min-Contact releases, if scale is under Min

Out 4: PLS-DOut4 Max-Contact releases, if scale is over Max

AnalogOut n/a Depending on choice

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 115 -
Function Variants Cargo Scale

6.5.4 Standard Operating Sequence


This item reflects a typical operating sequence of a cargo scale.

GROSS/NET Weighing With Unknown Tare Weight

Action Display (e.g.) Key(s); Comments


1. DISOMAT must be in G 0.0 kg If scale display does not read zero:
home position! -> 'Zero Scale' key
Set display type: 'NET'

2. Put pallet (TARE weight) G 103.5 kg


on scale and store tare.
'Acquire Tare' key
Net T 0.0 kg Scale is tared.

3. Put good to be weighed Net T 205.0 kg Scale displays NET weight.


on pallet.
4. If required, enter string. 'Enter String' key.
do.

Acknowledge with key


do.

5. Prepare weigh report Print weigh report


do.
+
6. Clear tare memory
do.

G 308.5 kg Weighing is complete. Remove


good to be weighed from scale.
Scale is ready for next weighing
operation.

Alternatively, you can also

• perform a mere GROSS weighing. 'Acquire Tare' and 'Clear Tare' functions
are omitted.
• key in a known hopper or pallet dead weight. Use 'Enter Tare In Manual'
function ( [F1] key) in place of 'Acquire Tare'.
• call up the known hopper or pallet dead weight from the list of stored tare
values. Use the "Select Tare from List" function ( [F3] key) in place of 'Acquire
Tare'.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 116 - © Schenck Process GmbH, Darmstadt
Function Variants Cargo Scale

6.5.5 Operating Activities


This item explains the regular operating activities, i.e.

• Enter manual tare


• Enter string
• Print weigh data.

For other regular operating activities, see manual BV-H2313, Item 4.2, i.e.

• Select fixed tare


• Acknowledge error.

Enter Manual Tare


With the cargo scale, you can enter the tare value in manual

• using function key F1


• in menu tree using menu item '8:Manual tare'

The type of input is the same in either case.


Enter String
With the cargo scale, you can enter string

• using function key F2


• in menu tree using menu item '2:Enter String'

The type of input is the same in either case.


Print Weigh Data
There are three types of printout and one print repeat.
Single Printout
Start single printout after weighing using [SHIFT]+[F1] (function key F4), with unit load
being positioned on scale.
Single printout uses form format 1.
For details on form format, see manual BV-H2313, Item 5.2.
Totals Printout
After one (or multiple) weighing operation(s), start totals printout with [SHIFT]+[F3]
(function key F6). Totals printout clears balance memory, i.e. number of weighing
operations and totals value are reset. For totals printout, system uses form format 3.
Sub-Totals Printout
After one (or multiple) weighing operation(s), start sub-totals printout using menu item
'33:Print3'. Form of printout is the same as with totals printout, however, balance is
not reset.
Repeat Printout
Repeat last printout as many times as required using [SHIFT]+[F2] (function key F5),
e.g. if you need a copy of if printout was faulty.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 117 -
Function Variants Cargo Scale

6.5.6 Parameters

Table of parameters for the 'Cargo Scale Function Variant'


Parameter Name Default Required Recommended Comments
Setting Setting
Block 'Output 3'
FastComp.High HIGH > LOW Min. contact
FastComp.Low LOW > HIGH Max. contact
Block 'Output 4'
FastComp.High LOW > HIGH Max. contact
FastComp.Low HIGH > LOW Min. contact
Block 'Weighing'
Timeout 0.0 0 sec: Print-out without no-motion state
monitoring
1-999 sec: Waiting-time to no-motion state.
Printing option OFF 'OFF': No data output to the data
processing system and no
balancing
'to data Data output to the data
processing processing system after
system': printout
'Balance': Balance before printout
'data processing Balance before printout
system/balance': and output data to the data
processing system after
printout
Block 'Print Total'
Timeout 0.0 0.0
see above
Printing option OFF
Block 'Analog Source'
Source Gross This block selects what quantity is issued at the
analog output and how it is scaled.
Some quantities and reference values are:
Source Dimension for Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension / h
Fieldbus: none; the IEEE value of
the PLS-AIn is issued
Controller magnitude: Not available in Opus;
output is set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of dim: The scale's dimension
Residual value %: Percent of setpoint
Residual value of dim: The scale's dimension
Next setpoint The scale's dimension
MIN reference value 0
MAX reference value 0
Block 'PLS-AOut'
Reference value 20 = MAX reference Scaling parallel output of the analog output to PLS
value analog output 1.
Block 'Analog Output'
Analog output OFF 4 ... 20 mA

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 118 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

6.6 Weighbridge ZEUS


6.6.1 General Functioning

Before operating a road weigh bridge, make yourself familiar with the
general functioning of your DISOMAT.

The ZEUS road/rail weigh bridge is designed to determine and record the weights of
goods unloaded from or loaded onto trucks or wagons.
There are three ways of weight acquisition:

• Two weighing operations, one performed on loaded, the other, on empty


vehicle (first / second weighing)
• Weighing of loaded vehicle and comparison of weight with previously weighed
and permanently stored empty weight (weighing with fixed tare weight)
• Weighing of loaded vehicle and comparison of weight with manually entered
empty weight (single weighing).

6.6.2 Activation
In contrast to other function variants, the road weigh bridge has to be activated before
using it for the first time.
Please do the following:

• Key in a password in the menu tree such as the parameter password.


• Call up item 5d (Option Management) in the SERVICE submenu.
• Read out the given unit ID that gives you the activation code if you purchased
the ZEUS option. Please ask Schenck Sales.
• Then key in the activation code in the same menu item.

6.6.3 Configuration
The ZEUS program is configured in menu item '574: Configuration'. The following is
set:

• Vehicle text: you can use this text to query the vehicle numbers in operation.
'Motor Vehicle Number Plate' is preset.
• Check wagon number: If you select 'Yes', the input will be interpreted as
wagon number and the check digit is checked. 'No' is preset.
• Query text for sorts: you can use this text to query the sort number in
operation. 'Sort' is preset. If this text is deleted, the sort query no longer
applies.

Then the standard print forms should be loaded for the road weigh bridge in menu
item 468 .

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 119 -
Function Variants Weighbridge ZEUS

6.6.4 Function Keys


With the ZEUS road/rail weigh bridge configuration, function keys are assigned as
follows

'First Weighing'
F1 key: 'First Weighing'

'Second Weighing'
F2 key: 'Second Weighing'

'Perform Weighing Operation'


F3 key: 'Single Weighing'

'Repeat Printing of Weighing Report'


F4 key: 'PrintRepeat'

'Record Weight Without Vehicle Empty Weight'


F5 key: 'External Weighing'

Used, e.g. to check vehicle for overload.

'Switch Exit Signal to GREEN without weighing'


F6 key: 'Exit Free'

6.6.5 Inputs and Outputs

Inputs:

Phys. Signal Function:

In 1: PLS-DIn1 n/a

In 2: PLS-DIn2 n/a

In 3: PLS-DIn3 n/a

In 4: PLS-DIn4 n/a

Outputs:

Phys. Signal Function:

Out 1: PLS-DOut1 Exit signal, RED light

Out 2: PLS-DOut2 Exit signal, GREEN light

Out 3: PLS-DOut3 Entrance signal, RED light

Out 4: PLS-DOut4 Entrance signal, GREEN light

AnalogOut n/a Depending on choice

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 120 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.

6.6.6 Standard Operating Sequence


This item describes a typical ZEUS Road Weighbridge operating sequence:

GROSS/NET weighing with unknown TARE weight


First / Second Weighing
1. Follow these steps:

• Put weigh slip into printer.


• Identify vehicle.
• Release weighing operation.
• Print weigh data.

Repeat on outgoing vehicle.


Home position, ZEUS display field:
G 12,50t
Follow these steps:

Press key once (perform first weighing)

Identify Vehicle
System prompts for input of vehicle number (e.g. licence plate number).
Example:
VehNo: 345 XYZ
(Max. 10 digits)
Alternatively, you can enter a 14-digit wagon number.
Example:
Wagon: 518195-80447-1

Press key once. Acknowledge input.

Identify Load (material number and type)


System prompts for input of material number. The material number can be used to
output cumulative total (weighing result of stored materials, numbers 1 to 25, is
summated) and printed on weigh slip.
Mat.:0
(Number 0..25 or -1)
Material names are assigned to numbers 1 to 25. For details, please see Further
functions.
Example:
Mat:3

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 121 -
Function Variants Weighbridge ZEUS

Materials not stored can be designated direct by input of material number -1.
Mat:-1

Acknowledge suggested value (0 = no material input) or overwrite.


After input of -1, system prompts for input of material name to be printed on weigh slip.
Text : _________
(Max. 20 digits)

Acknowledge input.
Keep in mind vehicle number displayed for two seconds. If not, you have to enter
complete vehicle number again at the time of second weighing.
Memory No.:17
ZEUS can assign up to 99 memory numbers, i.e. maximum 99 vehicles with first and
second weights can be stored.

Release Weighing Operation


System prompts for release of weighing operation.

Select using arrow keys.

Contin: Weigh
Contin: Abort
Contin: Weight

Acknowledge selection.
After
Contin: Weigh
ZEUS starts printing (remember to put new weigh slip into printer), returns to home
position and is ready to start next weighing operation.
After
Contin: Abort
all data entered are delected. ZEUS returns to home position and is ready to start next
weighing operation.
After
Contin: Weight
ZEUS shows the scale weight temporarily and then returns to selection.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 122 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

Second Weighing
Vehicle has been loaded, or unloaded. To complete weight acquisition, follow these
steps:

Press F2 key (perform second weighing)


System prompts for input of memory number assigned to vehicle at the time of first
weighing.
Memory No.:0
a) You remember the number:
Overwrite by memory number.
Sample display:

Memory No:17
Display shows relevant vehicle number, for you to check.
VehNo: 345 XYZ

Correct, if need be, and acknowledge.

b) You do not remember the memory number:

Acknowledge default value (memory no. 0)


System prompts for new input of vehicle number.
VehNo: 345 XYZ
(Max. 10 digits)

Acknowledge input.
ZEUS reports "Ready".
Contin: Weigh
Contin: Weight
But note:

• If no first weighing has been performed yet, ZEUS returns to home position.
• If material number has not been entered upon first weighing, you can do it
now (see First Weighing, Identify Load).

Insert weigh slip into printer and press key to acknowledge. First/second
weighing operation is complete.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 123 -
Function Variants Weighbridge ZEUS

Single Weighing
Follow these steps:

• Insert new weigh slip into printer.


• Identify vehicle.
• Preset empty weight.
• Release weighing operation.
• Print weigh data.

If vehicle is unloaded, perform single weighing on incoming vehicle; if not, on outgoing


vehicle.
Home position, ZEUS display field
G 12.50 t
Follow these steps:

Press key F3 (perform single weighing)

Identify Vehicle

System prompts for input of vehicle number (truck or wagon number).


Example:
VehNo: 345 XYZ
(Max. 10 digits)

Acknowledge.

Identify Load (material number and type)


System prompts for material selection. Material number can be used to form
cumulative total (weighing results of stored materials, numbers 10 to 25, are
summated) and printed on weigh slip.
Mat.:0
(Numbers 0...25 or -1)
Material names are assigned to numbers 1 to 25. For details, please see Further
functions.
Example:
Mat.:3
Materials not stored can be designated direct by input of material number -1.
Mat.:-1
Acknowledge suggestion (0 = no material type indicated) or overwrite.

After input of -1, system prompts for input of material name to be printed on
weigh slip.
Text: ________
(Max. 12 digits)

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 124 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

Acknowledge input.

System prompts for input of vehicle empty weight; overwrite suggested value:

Weight 0.00t

Acknowledge input.

Release Weighing Operation


System prompts for release of weighing operation.

Select using arrow keys.

Contin: Weigh
Contin: Abort
Contin: Weight

Acknowledge selection.
After
Contin: Weigh
ZEUS starts printing, returns to home position and is ready to start next weighing
operation.
After
Contin: Abort
all data entered are deleted. ZEUS returns to home position and is ready to start next
weighing operation.

Weighing Using Fixed Tare Weight


Procedure is similar to that of First/Second Weighing. First weighing is replaced by
initial acquisition of vehicle empty weight.
Follow these steps:

+ Use 'SHIFT' and 'LEFT arrow' keys to go to menu item


FIXED TARE FILE.

Acknowledge with ENTER.


System prompts for input of vehicle number.
VehNo.: 345 XYZ

Acknowledge input.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 125 -
Function Variants Weighbridge ZEUS

ZEUS is ready to acquire empty weight. Display reads


Contin: Weigh
known from First/Second/Single Weighing.

Acknowledge input.
ZEUS stores empty weight in a free memory and assigns a memory number between
41 and 65. Assigned memory number is displayed for two seconds.
Example:
Memory No.: 41
Empty weight acquisition is complete.

Once empty weight has been stored in fixed tare memory:


Perform single weighing with or without totalization after loading/unloading.
Proceed as described at Second Weighing item. ZEUS assigns memory numbers 41
to 65 to known vehicles.
System prompts for input of material number in any case. Proceed as described at
First Weighing item.

6.6.7 Further Functions

Set to zero with ZeroSet key' to set scale to zero.


Zero settings can be effected only if scale is unloaded ( -1%...+3% of rated capacity).
Files
The data acquired by ZEUS are internally stored fail-safe in files.
The First Weighings File contains the data of all vehicles in plant (maximum 40)
expected for second weighing.
The Fixed Tare File contains the data of all vehicles (maximum 25) of your car pool or
of regular customers.
The Materials File contains all materials to be accumulated. This function facilitates
material indication in case of weighings where the 25 possible inputs in materials file
can be called up via material number.
Your commissioning engineer will explain to you how to access and edit these files, if
you desire so. You can select:

• Show data
• Clear data
• Print file

In Fixed Tare file you can additionally

• Create data

as described at Weighing Using Fixed Tare Weight item.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 126 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

In materials file, you can additionally

• Create data

i.e. assign numbers 1...25 to material name, and

• Clear mat. totals

i.e. process cumulative totals.


You can also select

• Text prompt

to replace prompt
MAT. :
by any prompt text of your choice.
For data processing functions, see menu item 58 "FILES". No password is required.

6.6.8 Hints, Possible Events

• Set printer to on-line. If not, certain outputs are buffered and printed only if
printer is reset to on-line. However, there is the danger of weigh data getting
lost.
• Vehicle Found message
The vehicle with the indicated vehicle number is in plant and has been first-
weighed. Perform second weighing or delete input in First Weighings File.
• Value Too High message
You have entered a vehicle number outside range 1...40 or, with vehicle
stored in Fixed Tare File, out of range 41...65.
• M0710:Zero-Error message
Scale can be zeroed only if totally unloaded, i.e. if display does not show more
than +3%, or not less than -1% of rated capacity range.

6.6.9 Deleting/Handling Error Messages


Some error messages are designed to warn you by periodic overwrite of display field
that a response is absolutely required. Before you acknowledge a message of this
kind, remove cause of fault. Then you can acknowledge event by operating the

'Acknowledge Event' keys + .

6.6.10 Deselect 'Release Weighing Operation' Prompt


The prompt before printout 'Contin.: Weigh/Abort' can be deselected in menu tree at
the function '421:Parameters' item for the respective type of weighing (first, second,
single weighing). Enter parameter password.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 127 -
Function Variants Weighbridge ZEUS

6.6.11 ZEUS Print Pattern Codes


'EW' = Weight from first weighing
'EU' = Time of first weighing
'ED' = Date of first weighing
'ZW' = Weight from second weighing
'ZU' = Time of second weighing
'ZD' = Date of second weighing
'KF' = Vehicle number
'SN' = Material number
'SO' = Material name
'WN' = First weighing memory number
'WE' = Weight difference, weighing result (first weighing minus second weighing)

6.6.12 Signal Control Using DISOMAT Opus-ZEUS


The standard DISOMAT Opus-ZEUS is capable of controlling a signal system
consisting of entrance and exit signal, each with one red and one green light. Signal
control is as follows:

• When vehicle drives onto scale, entrance and exit are closed to traffic (RED
signal).
• If weighing is complete, exit signal turns GREEN.
• If scale is totally relieved, entrance signal also turns GREEN, and scale is
ready for next weighing operation.

A single exit signal, i.e. signal system with red light only, is controlled in the same
fashion.
If a vehicle drives on scale inadvertently, exit can be released with key combination

+ and no weighing takes place.

Connecting signal system to ZEUS:

Contact: concerns: Function:


XDO Contact 2 Output 1 Exit signal, RED light
XDO Contact 3 Output 2 Exit signal, GREEN light
XDO Contact 4 Output 3 Entrance signal, RED light
XDO Contact 5 Output 4 Entrance signal, GREEN light
XDO Contact 1 Outputs 1-4 Common root
Operating sequence can be set to "Weighing Complete" (GREEN exit signal) via EDP
command.
DISOMAT Opus outputs can control 230V lights directly. Cables of 1.5 mm2 cross-
section per core can be connected directly.
The traffic signal thresholds are preset with 1% of full scale "(scale loaded)" and
0.01% "(scale empty)".

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 128 - © Schenck Process GmbH, Darmstadt
Function Variants Weighbridge ZEUS

6.6.13 Parameters

Table of parameters for the 'Road Weigh Bridge Function Variant'


Parameter Name Default Required Recommended Comments
Setting Setting
Block 'Output 3'
FastComp.High HIGH > LOW Min. contact
FastComp.Low LOW > HIGH Max. contact
Block 'Output 4'
FastComp.High LOW > HIGH Max. contact
FastComp.Low HIGH > LOW Min. contact
Block 'Weighing'
Timeout 20.0 0 sec: Print-out without no-motion
state monitoring
1-999 sec: Waiting-time to no-motion
state.
Printing option Balance 'OFF': No data output to the data
processing system and no
balancing
'to data Data output to the data
processing processing system after
system': printout
'Balance': Balance before printout
'data processing Balance before printout
system/balance': and output data to the data
processing system after
printout
Block 'Print Total'
Timeout 0.0 0.0 see above
Printing option OFF
Block 'Analog Source'
Source Gross This block selects what quantity is issued at the
analog output and how it is scaled.
Some quantities and reference values are:
Source Dimension for Min/Max
Gross: The scale's dimension
Net: The scale's dimension
dW/dt: The scale's dimension / h
Fieldbus: none; the IEEE value of the
PLS-AIn is issued
Controller Not available in Opus;
magnitude: output is set to 0
Setpoint: The scale's dimension
Actual value %: Percent of setpoint
Actual value of dim: The scale's dimension
Residual value %: Percent of setpoint
Residual value of The scale's dimension
dim:
Next setpoint The scale's dimension
MIN reference value 0
MAX reference value 0
Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the analog output to
reference value PLS analog output 1.
Block 'Analog Output'
Analog output OFF 4 - 20 mA

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 129 -
Function Variants Fieldbus-IO

6.7 Fieldbus-IO
All digital and analog inputs/outputs coming from/going to fieldbus.

6.8 DISOPLAN

This function is intended for future use.

6.9 What If...?


DISOMAT recognizes faults in operation and reports them in form of an event
message. If you come across such an event message, please read the explanations
given in manual BV-H2313, Chapter 'Event Messages'.

Never acknowledge event message before having remedied fault.

Certain obvious faults may be due to maloperation or mechanical scale faults.


If a fault occurs, follow these steps:

1. Check to see if you have followed the operating sequence.


2. Check for the presence of a mechanical fault. Check for unstable scale
performance, shunt forces, jammed gates / valves, etc.
3. If an event message is output, read troubleshooting table.
4. Check to see that all parameters (e.g. setpoint) are appropriate.

Event Messages On Large-Size Display


Event information is output on large-size display in form of a flashing number code
(event number), e.g.
,0704
0704 = Event number without indication of error code
, = Attention Error

In our example, the event number is 0704; in manual BV-H2313, chapter 'Event
Messages', you find '0704:Out of Zeroing Range' complete with hints on remedy of
fault.
First remedy fault, then acknowledge event message on pendant.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 130 - © Schenck Process GmbH, Darmstadt
Event Messages Event Message Construction

7 Event Messages
The DISOMAT displays hints on operating sequence and scale information in
alternating mode, e.g.

A0209:Powerfail

Designed to inform you about important events, these hints require a certain reaction.
Simple cases are designed for information only, severe cases, e.g. critical faults in
operation, require to be remedied and acknowledged.

For you to be able to classify these hints, every event message is assigned to an
event class identified by a code letter.
Hints of the following event classes are displayed:

Event Class Code Significance Required Reaction


Message M Informative Note
Warning W Uncritical Acknowledge *)
Alarm A Critical Acknowledge *)
Fault S Very critical Acknowledge after password input *)

*) Never acknowledge event message before cause of fault has been


identified!

7.1 Event Message Construction


Event messages are constructed as follows:
KNNTT[-ID]:Text
K = Class (1 digit)
NN = Event number (2 digits)
TT = Task number (2 digits)
-ID = Optional ID number
:Text = Event text
The first letter (K) is the code letter of the event class currently assigned to the event.
The next 2-digit number (NN) is the unambiguous code of the reported event
(=consecutive number of all event texts). Next, the 2-digit number (TT) of the task
having started the event is output. Optionally, an ID number (ID) can be output
designed to specify the cause of the reported event. After the double point, the event
is output in text form.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 131 -
Event Messages Event Message Construction

Defined Event Classes


Event Code Meaning
Class
No Event Event is NOT displayed but added to external event list for
evaluation purposes.
Message M For Information
Event serves for operator information; message effaces
automatically after approx. 30 seconds. If you don't want to wait for
automatic effacing, acknowledge without password. DISOMAT
continues operating regularly.
Warning W Warns the operator of uncritical situations. Note warning and
acknowledge (no password input). DISOMAT continues operating
regularly.
Alarm A Simple Fault
Warns the operator of critical situations. DISOMAT input/output
contacts stop being processed, and output contacts go to safe
state.*)

Observe alarm message and remedy cause of simple fault, if any;


acknowledge message (no password input). Inputs/outputs continue
being processed.
*)
As long as alarm is present, all fault-relevant binary function block
outputs (primarily function blocks of function block groups
CONTROL and COMPARATORS) are set to logical 0.
Fault S Severe Fault
Warns the operator of very critical situations, e.g. hardware faults. As
is with Alarm messages, inputs/outputs are not being processed, and
outputs go to safe state *) Remedy cause of fault to ensure that
system continues operating regularly. Then acknowledge fault
message after input of parameter or configuration password.
*)
As long as fault is present, all fault-relevant binary function block
outputs (primarily function blocks of function block groups
CONTROL and COMPARATORS) are set to logical 0.

Using event number, optional ID and event text, look out for fault finding hints and
remedy given in the Troubleshooting List below.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 132 - © Schenck Process GmbH, Darmstadt
Event Messages List of Event Messages

7.2 List of Event Messages

Sample for inspection


Display Text Edit *) Cause Remedy
W0104:Timeout * With internal command
processing
W0104-1:Timeout * ZEUS first weight acquisition

W0104-2:Timeout * ZEUS second weight acquistion

W0104-3:Timeout * ZEUS single weight acquisition

W0110:Timeout * With internal command


processing
A0209:Powerfail *

A0309-nnn:Restart **) *

A0401:Parameter Error DISONET

A0401-1:Parameter Error DISONET slave list

A0401-2:Parameter Error DISONET routing table

A0402-1:Parameter Error EDP configuration

A0404-1:Parameter Error Function block Re-acquire


parameters/linkages parameters.
A0404-2:Parameter Error Analog output calibration Re-calibrate
analog output.
A0404-3:Parameter Error Material data

A0404-4:Parameter Error Maximum dW/dt

A0404-5:Parameter Error Collective load memory

A0404-6:Parameter Error SWA:Material data, part 2

A0404-7:Parameter Error SWA:Material data, part 3

A0405-1:Parameter Error Event classes

A0405-2:Parameter Error Print texts Re-acquire texts


or load default
texts
A0405-3:Parameter Error Print formats Re-acquire
formats or load
default formats
A0406-10:Parameter Error Fixed tare data

A0406-11:Parameter Error Materials file

A0407:Parameter Error Printer configuration

A0409:Parameter Error National settings

A0409-1:Parameter Error DISOPLAN

A0410:Parameter Error DT control

A0411-1:Parameter Error Scale 1 calibration parameters

A0412-1:Parameter Error Scale 2 calibration parameters

A0413-1:Parameter Error Twin-unit calibration


parameters
A0411-2:Parameter Error Scale 1 scale parameters

A0412-2:Parameter Error Scale 2 scale parameters

A0413-2:Parameter Error Twin-unit scale parameters

A0411-4:Parameter Error Calibration parameters Part 2

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 133 -
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


A0411-5:Parameter Error Balances

A0411-6:Parameter Error Fixed tare

A0411-7:Parameter Error Scale 1 special scales

A0412-7:Parameter Error Scale 2 special scales

A0413-7:Parameter Error Twin-unit special scales

A0411-8:Parameter Error Scale 1 calibration times

A0412-8:Parameter Error Scale 2 calibration times

A0413-8:Parameter Error Twin-unit calibration times

A0411-9:Parameter Error Scale 1 linearization

A0412-9:Parameter Error Scale 1 linearization

A0411-10:Parameter Error Scale 1 times

A0412-10:Parameter Error Scale 2 times

A0413-10:Parameter Error Twin-unit times

A0411-11:Parameter Error Scale 1 dongle/measuring


module assignment
A0412-11:Parameter Error Scale 2 dongle/measuring
module assignment
A0413-13:Parameter Error MULTIRAIL:measuring Re-acquire
modules list for twin-unit calibration
parameters.
A0411-17:Parameter Error DISOBOX channel parameters

A0414:Parameter Error Legal-for-trade memory

A0414-10:Parameter Error Unknown/new legal-for-trade


memory
A0419:Parameter Error I/O COMMUNICATION

A0419-1:Parameter Error IO COMMUNICATION analog


output filter
A0420-1:Parameter Error Modbus

A0420-2:Parameter Error Profibus-DP

A0420-3:Parameter Error Interbus

A0420-4:Parameter Error DeviceNet

A0420-5:Parameter Error Modbus/TCP

A0502-nnn:System Error **) Internal error upon initialization Check


of interface task configuration.
A0503-1:System Error EDP task initialization No remedy; all
internal
ressources used
A0504-2:System Error First weights invalid

A0504-3:System Error Neither second weights nor


fixed tare values found
A0504-4:System Error No single weights found

A0504-100:System Error Ambiguous text number in


function blocks
A0504-101:System Error Ambiguous text number in
function block outputs
A0505-1:System Error Printer initialization No remedy; not
enough network
channels
A0505-nnn:System Error **) Return value upon opening of Check interface
secondary display interface configuration.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 134 - © Schenck Process GmbH, Darmstadt
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


A0507-nnn:System Error **) Printer initialization internal Check printer
error configuration.
M0604:No No-motion *

M0604-1:No No-motion * Print function block Repeat.


M0604-2:No No-motion * Upon taring (filling/discharge
scale)
M0604-3:No No-motion * Upon tolerance check

M0604-10: No No-motion * SWA: EMPTY CHECK

M0606:No No-motion *

M0606-1:No No-motion * ZEUS fixed tare acquisition Repeat.


M0610:No No-motion *

M0704:Out of Zeroing Range *

M0710:Out of Zeroing Range *

M0804:Tare value too small *

M0806:Tare value too small *

S0909-1:Hardware Error PROM (Flash) test Replace


hardware.
S0909-2:Hardware Error RAM test Replace
hardware.
S0911-5:Hardware Error DISOBOX/Ex-variant: store Replace
persistent data in EEPROM hardware.
A1011:Mechanical Error Scale 1 range calibration error Check system
and repeat.
A1012:Mechanical Error Scale 2 range calibration error Check system
and repeat.
A1111:Cable broken Ex-variant: measuring module
reports cable breakage
A1111-1:Cable broken Scale 1 dongle missing Re-plug dongle.

A1112-1:Cable broken Scale 2 dongle missing Re-plug dongle.

A1111-2:Cable broken Scale 1 measuring module Replace broken


reports cable breakage. cable.
A1112-2:Cable broken Scale 2 measuring module Replace broken
reports cable breakage. cable.
W1211:Wrong digit Scale 1 increment value

W1212:Wrong digit Scale 2 increment value

W1213:Wrong digit Twin-unit increment value

A1306:Check Number Repeat (in no-


motion of scale)
A1311-nnn:Check Number Scale 1 check number could
not be acquired:
101:No no-motion
115:Check number error
117:Not acquired at present
A1312-nnn:Check Number Scale 1 check number could
not be acquired:
101:No no-motion
115:Check number error
117:Not acquired at present
S1411-1:Foreign Dongle Read in measuring module

S1412-1:Foreign Dongle Read in measuring module

S1411-2:Foreign Dongle Check number measurement


showed that the serial number
stored in dongle is incorrect.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 135 -
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


S1412-2:Foreign Dongle Check number measurement
showed that the serial number
stored in dongle is incorrect.
M1511-1:Communication Error Read error in communication
with Measuring Module 1
M1512-1:Communication Error Read error in communication
with Measuring Module 2
M1511-2:Communication Error Write error in communication
with Measuring Module 1
M1512-2:Communication Error Write error in communication
with Measuring Module 2
M1511-3:Communication Error Scale 1 measuring rate not Re-acquire
converted calibration
parameters Part
2.
M1512-3:Communication Error Scale 2 measuring rate not Re-acquire
converted calibration
parameters Part
2.
M1511-4:Communication Error Scale 1 switching filter time not Re-acquire Scale
converted 1 parameters.
M1512-4:Communication Error Scale 2 switching filter time not Re-acquire Scale
converted 2 parameters.
M1511-5:Communication Error Scale 1 display filter time not Re-acquire Scale
converted 1 parameters.
M1512-5:Communication Error Scale 2 display filter time not Re-acquire Scale
converted 2 parameters.
M1511-6:Communication Error Scale 1 default check number Recall diagnosis.
not determined
M1512-6:Communication Error Scale 2 default check number Recall diagnosis.
not determined
M1511-7:Communication Error Scale 1 sensitivity not Recall diagnosis.
determined
M1512-7:Communication Error Scale 2 sensitivity not Recall diagnosis.
determined
M1511-9:Communication Error Scale 1 filter data not active Re-acquire data.

M1512-9:Communication Error Scale 2 filter data not active Re-acquire data.

M1520-1:Communication Error Fieldbus: unknown Write ID

M1520-2:Communication Error Fieldbus: inknown Read ID

W1611:Write Error Write operation into dongle or Check settings.


measuring module 1
incomplete
W1612:Write Error Write operation into dongle or Check settings.
measuring module 2
incomplete
W1711-1:Write Error Write operation into dongle 1 Re-plug dongle.
incomplete
W1712-1:Write Error Write operation into dongle 2 Re-plug dongle.
incomplete
W1711-2:Write Error Write operation into dongle 1 Repeat last
faulty editing.
W1712-2:Write Error Write operation into dongle 2 Repeat last
faulty editing.
W1711-3:Write Error Write operation into dongle 1 Dongle code 1
faulty cannot be
written.
W1712-3:Write Error Write operation into dongle 2 Dongle code 2
faulty cannot be
written.
W1711-4:Write Error Write operation into dongle 1 Dongle 1: write
faulty access
incomplete

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 136 - © Schenck Process GmbH, Darmstadt
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


W1712-4:Write Error Write operation into dongle 2 Dongle 2:. write
faulty access
incomplete.
Balance of dumps over 95% *

A1911:Measuring voltage too high Measuring channel 1 input Calibrate dead


signal too high load.
A1911:Measuring voltage too high Measuring channel 2 input Calibrate dead
signal too high load.
A2002-1:Printer Error * DP10

A2005-1:Printer Error * (Remote) printer sending error Check printer.


A2005-3:Printer Error * Internal print buffer overflow. Shorten print
pattern.
A2005-nnn:Printer Error **) * Internal network error upon Repeat printing.
printing
W2105:Tare > Gross *

W2205-1:External l-f-t memory * Timeout in communication Repeat.


W2205-nnn:External l-f-t memory **) * Communication internal error Repeat.
number
A2305:L-f-t memory FULL * No remedy; wait
for time condition
to be reached.
S2405:L-f-t memory NOT AVAILABLE Configuration faulty or legal-for-
trade memory defective
S2514:L-f-t memory in wrong POSITION Local legal-for-trade memory Re-plug
(VMM20400) in position for calibration
SMALL memory extension switch.
(VSM20400)
S2605:VMM20400 BESCHÄDIGT Eichspeicher defekt Eichspeicher
tauschen
S3002:No response Internal communication error

S3007:No response Internal communication error:


print protocol DP10
S3104:Wrong function parameter Comparator number

M3204:Calibration Switch Check calibration


switch.
M3206:Calibration Switch Check calibration
switch.
M3206-1:Calibration Switch Scale 1 calibration switch not in Check calibration
WRITE position switch.
M3206-2:Calibration Switch Scale 2 calibration switch not in Check calibration
WRITE position switch.
M3210:Calibration Switch Check calibration
switch.
W3306:Unknown Interface Unknown interface selected Upgrade
hardware.
W3310:Unknown Interface External control unit interface Upgrade
not available hardware.
M3406:Device already open Other task occupies selected Check interface
interface. assignments
(EDP, PRINTER,
...)
M3420:Interface already open DISOBOX: other task occupies Check interface
selected Modbus interface assignments
(EDP, PRINTER,
...)
A3510:Wrong baud rate Baud rate for external control Select 9600
unit wrong baud.
M3606:Twin-unit deactivated Informs that twin-unit is not
active
W4004:Filling stopped *

W4104:Feeding aborted *

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 137 -
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


W4204-1:Setpoint * Too low Acquire setpoint.
W4204-2:Setpoint * Too big Acquire setpoint.
W4304:Fill value too low *

W4404:Excess feeding * Setpoint causes overfill.

W4404-1:Excess feeding * Setpoint exceeds maximum fill


value.
W4504:Out of Tolerance * Out of POSITIVE tolerance

W4504-1:Out of Tolerance * Refilling exceeds setpoint.

W4504-2:Out of Tolerance * SWA: below MINUS tolerance,


refilling cut off
W4504-10:Out of Tolerance * SWA: entered tolerance
excessive
W4604-1:Weight invalid * INVALID upon printout Repeat.
W4604-2:Weight invalid * OVERFLOW upon printout Reduce weight
and repeat.
W4605:Weight invalid * Upon printout INITIALISATION Await
or INVALID initialisation, or
check scale.
W4606:Weight invalid * ZEUS fixed tare weighing Repeat.
W4606-1:Weight invalid * ZEUS fixed tare weighing (Net Repeat.
< 0)
A4804:Analog cable broken *

A5004-10:Function block linkage Wrong input linkage. Recreate linkage.

A5004-11:Function block linkage In fixed wiring

A5004-nnn:Function block linkage **) 1:Unknown function block


2:Wrong input number
3:Unknown output
A5104:Analog output wrong calibr.

M5204-1:Function not accessible * First weighing Dialog in menu


tree; exit.
M5204-2:Function not accessible * Second weighing Dialog in menu
tree; exit.
M5204-3:Function not accessible * Single weighing Dialog in menu
tree; exit.
M5304-1:Weighing aborted * ZEUS first weighing: Weight
cannot be used.
M5304-2:Weighing aborted * ZEUS second weighing: Weight
cannot be used.
M5304-3:Weighing aborted * ZEUS single weighing: Weight
cannot be used.
W5404:Empty check Bin tare out of configured limits Empty bin.

W5504:Contact check Filling spout misses bung hole Reposition bin.

W5604:Scale not permitted SWA: selected scale not


admitted for feeding
W5604-1:Scale not permitted FILLING/DISCHARGE scale:
seleted scale not admitted
W6020:PLS doesn't send External fieldbus master stops
polling controller
A6519-n:ICP Communication Error With ICP module to address n Check external
I/O module.
W7002-1:EDP Error * Internal status processing No remedy.
W7003-1:EDP Error * Internal timer Repeat later.
W7003-2:EDP Error * Establishing connection to Repeat later.
interface task
W7003-3:EDP Error * Message sending error Repeat later.
W7003-5:EDP Error * Order timeout elapsed Repeat later.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 138 - © Schenck Process GmbH, Darmstadt
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


W7003-7:EDP Error * Cyclic message transmission
timeout
W7003-8:EDP Error * Cyclic transmission, no timer

W7003-nnn:EDP Error **) * Internal error in sending


response message
M7501:DISONET faulty DISONET Slave: connection to
Master
M7501-N:DISONET faulty DISONET Master: connection
to Slave N
M7513-nnn:DISONET faulty**) * MULTIRAIL transmission error:
Slave twin-unit weight
A7801:DISONET faulty DISOBOX: DISONET Slave:
connection to Master
A7813-nnn:DISONET faulty**) * MULTIRAIL transmission error:
zero value to twin-unit slave
A8916-FFLLLLLEE:Run-time error in SMALL foreground process: Edit calibration
file FF, line LLLLL, error EE parameters or
plug appropriate
dongles.
A8917-FFLLLLLEE:Run-time error in SMALL background process: Edit calibration
file FF, line LLLLL, error EE parameters or
plug appropriate
dongles.
A9013-nnn:Parameter error **) The twin-unit calibration Edit calibration
parameters stored in dongle parameters or
are different plug appropriate
dongles
A9213-nnn:Parameter error **) MULTIRAIL: big twin-unit scale Edit calibration
calibration parameters parameters or
plug appropriate
dongles.
M9113-nnn:No data comparison at the time being **) Twin-unit calibration Repeat at a later
parameters in dongles cannot time
be compared at the time being.
Figures not read out yet
S9309:Battery voltage, defaults activated Ex-variant: battery voltage too Re-acquire
low after longer cut-off. parameters.
Parameter default values
activated.
A9411-nnn:Parameter error **) Data cannot be stored in Exchange dongle
dongle
A9511-nnn:Deadload Error **) Acquire Scale 1 deadload Check dead load
or exchange
converter card.
A9512-nnn:Deadload Error **) Acquire Scale 2 deadload Check dead load
or exchange
converter card.
A9611-nnn:Parameter Error **) Read Scale 1 calibration
parameters
A9612-nnn:Parameter Error **) Read Scale 2 calibration
parameters
A9613-nnn:Parameter Error **) Read Twin-unit calibration
parameters
A9614-4:Parameter Error Read data record in SMALL

A9711-nnn:Parameter Error **) Write Scale 1 calibration


parameters
A9712-nnn:Parameter Error **) Write Scale 2 calibration
parameters
A9713-nnn:Parameter Error **) Read Twin-unit calibration
parameters
A9714-1:Parameter Error Write data record in SMALL

A9714-4:Parameter Error Write data record in SMALL

S9811:Parameter Error Measuring module 1 improperly Exchange


calibrated measuring
module.

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 139 -
Event Messages List of Event Messages

Display Text Edit *) Cause Remedy


S9812:Parameter Error Measuring module 2 improperly Exchange
calibrated measuring
module.
W9911:Check Scale 2 and Twin-unit Scale 1 and Twin-unit Check/set Scale
calibration parameters 2 and Twin-unit
inconsistent calibration
parameters.

*) These events allow the default event class to be changed


(see Item 5.3.2.9 'Fct.434_Event Classes')
**) Various identification numbers (IDs) not listed in this documentation can be
output . They are designed to assist the suppliers' service engineers in
troubleshooting.

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 140 - © Schenck Process GmbH, Darmstadt
Index

ABORT 13
accuracy class 80
Acquire Tare 27
Activation 119
Alarm 132
balance total 36
balance total limit 58
blocks of keys 12
calibration 73
Calling Function 19
Cargo Scale 114
character set 62
Characteristics 7
Checking Calibration 89
Clear Tare 27
Computational Range Calibration 87
Configuration 119
Control Concept 16
Control Elements 8
Crane Scale 107
Data Input/Output 20
decimal sign 62
Default Passwords 42
Deleting Character 23
Deleting/Handling Error Messages 127
Deselect 'Release Weighing Operation' Prompt 127
DeviceNet 69
dialog language 62
Discharge Scale 101
Discharging 95
DISOMAT F 93
DISOMAT Opus mini 9, 15
DISOMAT Overview 7
DISOPLAN 130
Display 9
Editing Input Field 22
Entering characters via the input block 24
Essential Operating Steps 85
Event Message Construction 131
Event Messages 11, 131
External Control Elements 16
External Keyboard 16
Fault 132
Fct. 1:Enter setpoint 30
Fct. 2:String input 30
Fct. 3:PRINT 31
Fct. 41:Password 42
Fct. 42:FUNCTION VARIANT 62
Fct. 421:Parameters 62
Fct. 423:Load Variant 62
Fct. 43:PERIPHERALS 62
Fct. 431:National Language Support 62
Fct. 432:Interfaces 63
Fct. 433:COMMUNICATION 64
Fct. 4331:EDP 64
Fct. 4332:Printer 65
Fct. 4333:Secondary Display 67
Fct. 4334:Fieldbus 68
Fct. 434:Event Classes 69
Fct. 435:Calibrate Analog Output 70
Fct. 436:IP Configuration 72
Fct. 44:SCALE 74
Fct. 441:Calibration Parameters 75
Fct. 442:Special Scales 81
Fct. 443:Configure Legal-For-Trade Memory 89
Fct. 444:Scale Parameters 83

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 141 -
Index

Fct. 445:CALIBRATION 85
Fct. 4451:Dead Weight 86
Fct. 4452:Linearization 88
Fct. 4453:Range 86
Fct. 4454:Set current range 87
Fct. 4455:Resolution x 10 87
Fct. 45:Change password 43
Fct. 46:PRINT FORM 46
Fct. 461:Form Texts 47
Fct. 462:Form Formats 47
Fct. 463:Page Header Format 51
Fct. 464:String Name 52
Fct. 465:EDP Format 53
Fct. 466:Legal-For-Trade Memory Format 53
Fct. 467:Reset Consecutive Number 54
Fct. 468:Load Default Form 54
Fct. 469:Load Default Text 57
Fct. 47:MATERIALS 58
Fct. 471:Max. Balance/Dumps 58
Fct. 472:Clear balance 58
Fct. 473:Material data 58
Fct. 48:Fixed tare input 59
Fct. 5:SERVICE 32
Fct. 51:Date/Time 32
Fct. 52:Display Version 33
Fct. 53:Display Type 34
Fct. 54:Search Legal-For-Trade Memory 34
Fct. 55:Select Home Position 36
Fct. 58:Set higher range 36
Fct. 5b:Reset All(Restart) 92
Fct. 5c:Activate DISOPLAN Interfaces 59
Fct. 6:Display balance 36
Fct. 7:Select fixed tare 37
Fct. 8:Manual tare 37
Fct. 9:Contrast 38
Fct. a:Display gross 38
Fct. b:Display tare 39
Fct. c:Test display 39
Fct. d:Ackn. Event 40
Fieldbus-IO 130
fill parameters 102
Fill parameters 95
Filling 94
Filling Scale 94
For Quick Orientation 1
form formats 47
Function Keys 27, 96, 103, 108, 114, 120
function variants 7, 93
Function Variants 93
Functionality in Home Position 27
Functionality in Menu Tree 29
Further Functions 126
General Control 17
General Functioning 94, 101, 107, 114, 119
General Information 8
Hints, Possible Events 127
Home Position 16
Home Position Output 28
How To Use Manual 2
Information for Users of Certified Scales 5
Input Block 12
Inputs and Outputs 96, 103, 110, 115, 120
Inserting Characters 23
'Jumping' display 25
key 12
key combination 12
Key Functions 12, 13, 15

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 142 - © Schenck Process GmbH, Darmstadt
Index

keyboard 12
Keyboard 12
Legal-For-Trade Identification, Sealing Locations and Type 91
L-f-T Memory 89
List of Event Messages 133
Local Printer 66
materials counters 36
Menu Tree 11, 16, 18
Message 132
MIN Load 80
Modbus 68
Modbus/TCP 69
multi-divisional scale 82
Multi-divisional scale 81
multi-range scale 82
Multi-range scale 81
Normal Mode 26
Operating Activities 99, 105, 117
Operating Block 15
Operating Input/Output Dialogs 21
Operating Principle 18
Operating Sequence 75, 83
Operator guidance/data input 11
Parameter 'Calibration Factor' 78
Parameter 'Class' 80
Parameter 'Dead Weight' 79
Parameter 'Display Filter' 84
Parameter 'Filter Time dW/dt' 85
Parameter 'Full Scale Value' 76
Parameter 'Full Scale Value - Small Range' 82
Parameter 'Full ScaleValue - Medium Range' 82
Parameter 'Gravity Deviation' 80
Parameter 'Increment Value' 76
Parameter 'Increment Value - Medium Range' 83
Parameter 'Increment Value - Small Range' 82
Parameter 'Legal-For-Trade' 80
Parameter 'Legal-for-Trade Memory' 89
Parameter 'Load Cell Characteristic' 79
Parameter 'Load Cell Rated Capacity' 79
Parameter 'Mechanical Factor' 77
Parameter 'Minimum Number of Days' 90
Parameter 'No-Motion Difference' 76
Parameter 'No-Motion Time' 84
Parameter 'Number of Load Cells' 79
Parameter 'Overrange' 77
Parameter 'Scale ID' 80
Parameter 'Scale Type' 82
Parameter 'Switching Delay' 85
Parameter 'Switching Filter' 83
Parameter 'Unit' 76
Parameter 'User Def. MIN Load' 80
Parameter 'Zero Setting Range' 77
Parameter 'Zero Tracking' 84
Parameters 99, 105, 112, 118, 129
Password Quick Input 43
Preamble 1
Printers 66
Profibus-DP 68
Protocol 65
Refilling 102
Remote Printer 66
Safety Instructions 3
Safety Through Password Protection 41
Scale Number 64
scroll field 21
scroll mode 24
Setting Mode 41

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 143 -
Index

Setting Range With Multi-Range Scale 88


Setting Using Calibration Password 73
Setting Using Configuration Password 60
Setting Using Parameter Password 44
Signal Control Using DISOMAT Opus-ZEUS 128
Single-range scale 81
Standard Operating Sequence 97, 104, 111, 116, 121
transmission parameter 63
Warning 132
Weighbridge ZEUS 119
Weight Display 9, 10
What If...? 130
Zero Scale 27
ZEUS Print Pattern Codes 128

BV-H2313 GB 0630 DISOMAT® Opus – Operating Manual


- 144 - © Schenck Process GmbH, Darmstadt
Index

DISOMAT® Opus – Operating Manual 0630 BV-H2313 GB


© Schenck Process GmbH, Darmstadt - 145 -

You might also like