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Operating Manual
BV-H2313 GB
Service
Quality and reliability form the basis for Schenck's corporate philosophy all over the world. That's why we
offer you an extensive service strategy starting with our stringent quality control through assembly and
commissioning right down to all-round support. We're always there for you.
Free Helpdesk (Monday through Friday from at least 8 o'clock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying
problems and malfunctions.
Heavy Industry Vibrating & Screening Technology
Building materials, mining, foundry, steel and cement Phone: +49 6151 32-3525
Phone: +49 6151 32-3138 Fax: +49 6151 32-3096
Fax: +49 6151 32-3270 vibrating@schenckprocess.com
heavy@schenckprocess.com
Light Industry
Chemistry, plastics, foodstuffs and pharmaceuticals
Phone: +49 6151 32-2971
Fax: +49 6151 32-2668
light@schenckprocess.com
Transport Automation
All industries with logistics processes and trains
Phone: +49 6151 32-2448
Fax: +49 6151 32-1369
transport@schenckprocess.com
Copyright 2006
Schenck Process GmbH
Pallaswiesenstraße 100, 64293 Darmstadt, Germany
www.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission
by Schenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
Contents
1 Preamble.................................................................................................................... 1
1.1 For Quick Orientation ........................................................................................... 1
1.2 How To Use Manual............................................................................................. 2
2 Safety Instructions.................................................................................................... 3
2.1 Information for Users of Certified Scales ............................................................. 5
3 DISOMAT Overview .................................................................................................. 7
3.1 Characteristics...................................................................................................... 7
3.2 Control Elements.................................................................................................. 8
3.2.1 General Information....................................................................................... 8
3.2.2 Display ........................................................................................................... 9
3.2.3 Keyboard ..................................................................................................... 12
3.3 External Control Elements ................................................................................. 16
3.3.1 External Keyboard ....................................................................................... 16
3.4 Control Concept ................................................................................................. 16
3.5 General Control .................................................................................................. 17
3.5.1 Menu Tree ................................................................................................... 18
3.5.1.1 Operating Principle ............................................................................... 18
3.5.1.2 Calling Function .................................................................................... 19
3.5.2 Data Input/Output ........................................................................................ 20
3.5.2.1 Operating Input/Output Dialogs ............................................................ 21
3.5.2.2 Editing Input Field ................................................................................. 22
3.5.2.3 Entering characters via the input block................................................. 24
3.5.2.4 'Jumping' display................................................................................... 25
4 Normal Mode ........................................................................................................... 26
4.1 Functionality in Home Position........................................................................... 27
4.1.1 Zero Scale ................................................................................................... 27
4.1.2 Acquire Tare ................................................................................................ 27
4.1.3 Clear Tare.................................................................................................... 27
4.1.4 Function Keys .............................................................................................. 27
4.1.5 Home Position Output ................................................................................. 28
4.2 Functionality in Menu Tree................................................................................. 29
4.2.1 Fct. 1:Enter setpoint .................................................................................... 30
4.2.2 Fct. 2:String input ........................................................................................ 30
4.2.3 Fct. 3:PRINT ................................................................................................ 31
4.2.4 Fct. 5:SERVICE........................................................................................... 32
4.2.4.1 Fct. 51:Date/Time ................................................................................. 32
4.2.4.2 Fct. 52:Display Version ......................................................................... 33
4.2.4.3 Fct. 53:Display Type ............................................................................. 34
4.2.4.4 Fct. 54:Search Legal-For-Trade Memory ............................................. 34
4.2.4.5 Fct. 55:Select Home Position ............................................................... 36
4.2.4.6 Fct. 58:Set higher range ....................................................................... 36
4.2.5 Fct. 6:Display balance ................................................................................. 36
4.2.6 Fct. 7:Select fixed tare................................................................................. 37
4.2.7 Fct. 8:Manual tare........................................................................................ 37
4.2.8 Fct. 9:Contrast ............................................................................................. 38
4.2.9 Fct. a:Display gross ..................................................................................... 38
4.2.10 Fct. b:Display tare...................................................................................... 39
4.2.11 Fct. c:Test display...................................................................................... 39
4.2.12 Fct. d:Ackn. Event ..................................................................................... 40
1 Preamble
For you to find your way about in the manual, quickly and at your ease - some tips:
Daily User
The daily user operates the system to solve weighing problems, e.g. fill weighings. He
needs no comprehensive system knowledge but should be familiar with the keyboard,
some error messages, and some items of the menu tree. At that, he should know the
parameter password which enables him to reset balance and consecutive number,
and change some parameters.
Plant Engineer/Specialist
The plant engineer/specialist commissions the system, remedies fault or works out a
solution to weighing control tasks with the aid of function blocks. To do so, he needs
comprehensive system knowledge, must be familiar with the configuration and
calibration passwords.
2 Safety Instructions
To avoid personal injury and equipment damage, follow the safety regulations stated
below.
Additionally, you should observe:
When performing installation, commissioning and service work, observe all applicable
local regulations.
Risks
No danger originates from the measuring system itself, if it is properly installed and
commissioned.
However, upon use of the measuring system, danger may result during transit of
material to be weighed (e.g. from auxiliaries used to handle or feed material) or if
system assumes control tasks. Residual risks may originate from the measuring
system if unskilled operators improperly handle the system.
The measuring system can be part of a more complex plant. The user is fully
responsible for the overall plant safety.
The presence of this symbol indicates that the machine or component used
has the potential to cause severe injury or death.
Personnel
Preparation, installation, commissioning, operation, maintenance, and servicing may
exclusively be performed by skilled persons only.
All persons working on the measuring system are required to observe the safety hints
and know the parts of the technical documentation relevant to their work.
The supervisor is responsible for instructing his operators to observe all regulations
and instructions given.
Parameter Changes
The measuring system's functionality is determined by parameters, which must
exclusively be changed by persons familiar with the measuring system operating
principles (e.g. after training by SCHENCK). Parameters incorrectly set may cause
injuries or damage to the machine whenever a user control system is connected. They
can also adversely affect weighing operation.
Password
Software parameters are protected from unintended change by password. The
measuring system user has to ensure safe password handling.
• During maintenance and repair, observe any warning symbols on the scale.
• Before performing work on the mechanical system or peripherals (particularly
the control system), disconnect the measuring system and protect the system
from inadvertent restart.
• Before performing work on the electrical equipment, disconnect the power
supply.
• The devices may be operated only in the provided housings. There is danger
of contacting live parts.
Moisture Protection
Protect all system parts, electrical items in particular, from moisture (e.g. during
maintenance and servicing) when housings are open. Observe housing protection
standards.
Replacement of Components
Spare parts must meet the technical specifications indicated by SCHENCK. To ensure
this requirement is met, only genuine SCHENCK spare parts should be used. When
using other spare parts, the warranty will be void.
Legal situation
For use in commercial applications, measuring results must be acquired using certified
measuring systems.
The transfer of measurement values to non-legal-for-trade additional equipment *)
"EDP Systems" for the preparation of vouchers is permitted under the proviso that
- the scale or a verified (certified) piece of additional equipment records and stores the
measurement values in unchanged and undeletable fashion,
- measurement values can be accessed by both parties of the commercial
transaction.
*)
According to the Weights & Measures regulations, additional equipment and
measurement systems are treated alike. Verification Act and Verification Ordinance
consider this predicament and pose demands on the EDP systems and programs
used in commercial applications.
• Date
• Time
• Cons. No.
- The voucher must include the following comments: "Measurement values from
freely programmable additional equipment. Legal-for-trade memory values
can be viewed."
3 DISOMAT Overview
3.1 Characteristics
DISOMAT is a weighing terminal designed for automatic weight acquisition, control
functions and data processing. This compact system combines all essential functions
of a weighing terminal.
As a rule, the system is supplied legal-for-trade.
The DISOMAT basic variant comprises multiple function variants (scales) of different
functionality:
A) 'DISOMAT Opus'
You can see two areas, the Display and the Keyboard. Their most important
elements are listed below and described on the pages to follow.
The display supplies, e.g.
• Weight values
• Scale status information (display symbols)
• Event messages
• Dialogs
• Alphanumeric keys
• Direction keys
• Function keys (weighing function)
3.2.2 Display
The display consists of an LC display with 20 characters.
After start-up, system is always in operating state (*) Weight Display; NET weight is
displayed (or GROSS weight if scale is not tared).
(*) Two operating states can be distinguished: 'Weight Display (Home Position)' and 'Menu Tree'.
You can also switch over the weight display (**) for an additional (alternating)
display of
• Balance total
• Date and time
• Contact position (Inputs/Outputs)
(**) See BV-H2313: Chapter 'Home Position Output' and 'Fct. 55 Select Home Position'.
Display Meaning
357.4 Weight Value
The weight display shows the weight acquired by the scale.
- 5.4 Negative sign, e.g. with scale relieved if tare has been acquired.
Unit Sign
kg Unit of weight value, e.g.
ton(t), kilogram(kg), gram(g), pound lbs.(lb), newton (N), kilonewton (kN)
'Scale in Zero Setting Range'
Displayed weight value is in the space of the configured range; see
. parameter 'Zero Setting Range'.
Function Zero Scale is possible; no event message is displayed.
Stored Tare Value
T
A tare value > 0 has been stored.
Preset Tare Value1
PT Weight value stored in tare memory has not been acquired by scale but in
manual or via EDP.
NET Display
Net Weight display shows weight of load on scale minus the value stored in tare
memory.
GROSS Display
G
Weight display shows weight of load on scale.
No-Motion
><
Load on scale is stable within certain limits (scale in no-motion).
Zero Set
Scale is totally relieved.
(Exact zero; GROSS value accurate to ±¼ d)
Display Meaning
'Invalid'
xxxxxx
Weight currently invalid
'Overrange' (if 'Legal-for-Trade' parameter = Yes).
Internal weight acquisition continues, all switching functions, e.g. overload
checks, are active now as before.
oooooo
When the 'legal-for-trade' parameter is set = No, the scale also shows
weights even above the maximum readings until it exceeds the rated range.
Afterwards, it shows 'invalid'.
With multi-range/multi-divisional scales, information on active field is
highlighted (range code).
1
to EN 45501
2. Event Messages
3. Menu Tree
The menu tree's functions are selected with the DIRECTION KEYS when the scale is
configured or parametered. Each of the menu functions have a number such as
3.2.3 Keyboard
A) 'DISOMAT Opus'
In the DISOMAT keyboard, there are three blocks of keys, i.e. 'input block', 'control
block' and 'operating block' (from left to right):
• The input block keys serve i.a. for input of figures, letters (capital and lower-
case) and signs.
• The control block keys are used for data input, navigation in menu tree and
as function keys.
• The operating block keys are used to operate the scale.
The tables below reflect all possible keys, or key combinations. It may be that a
certain key or key combination is defined only in the one or other operating state.
[UP arrow]:
Home Position: Function key [F1] = <function according to function
variant>
Menu Tree: a) No function started: Move one level up (exit
sub-menu). Return to Home Position from topmost
level.
b) Function started: n/a
[LEFT arrow]:
Home Position: Function key [F2] = <function according to function
variant>
Menu Tree: a) No function started: Move to the left on menu
tree level.
b) Function started: Scroll to the left in scroll field.
Shift cursor one position to the left in input field.
[ENTER]:
Home Position: n/a
Menu Tree: a) No function started: Call up function selected
in menu tree.
b) Function started:
- Acquire input field inputs.
- Go to next input or scroll field if multiple inputs
are required.
- Go to next output field if function readies
various outputs
[SHIFT] + [ENTER]:
Home Position: Acknowledge event messages.
Menu Tree: a) No function started: Acknowledge event
messages.
b) Function started: Deletes the character left of
cursor in an input field; any text right of cursor is
shifted to the left ('BackSpace').
[OK]:
Home Position: n/a
Menu Tree: a) No function started: n/a
b) Function started: Close data input and acquire
if function calls for multiple inputs one after the
other.
1. Select the input point via the [LEFT arrow] or [RIGHT arrow] keys.
2. Scroll characters via the [UP arrow] or [DOWN arrow] keys.
[ACQUIRE TARE]
[CLEAR TARE]
• Function 'ABORT': Start the Abort function by using the top left [Esc] key.
• Function 'Acknowledge event'
• Function 'Display test'
'Home Position' is the operating state which holds available the system functions that
can be executed via key or key combination and are primarily used in daily operation.
The 'Menu Tree' permits access to a high number of functions that cannot be
executed by key operation and are available only after selection from a menu system.
A part of these functions also concerns daily operation, the dominant part, however, is
used for system setting and can be accessed only with the use of a password
hierarchy.
As you can see, functions of both operating states are used in daily operation with no
need for password input. System setting is exclusively done in 'Menu Tree' operating
state and requires password input in every case.
The dependance on password input leads from the distinction of operating states to
the distinction of operating modes and thus to a clearer system description.
'Normal Mode' (see Chapter 4) comprises the functionality used in daily operation
without password input.
The daily user uses
'Setting Mode' (see Chapter 5) comprises the functionality required for system setting
and protected by a graded password system. Depending on system type, a special
password must be entered. There are the following classes of password:
• Parametrization
• Configuration
• Calibration
As you can see, the menu system is called up from home position, and exit brings you
back there. To do so, or to navigate in menu tree, simply move UP or DOWN, or to the
LEFT and to the RIGHT. This is reflected by the double arrows connecting all menu
items; on the same level with horizontal, between levels with vertical arrows.
This form of menu tree representation has been selected intentionally. To be able to
execute one of the many functions, you must be able to select them. This is done in
the dialog field. If you keep the following image in mind, you can see that you have to
move in menu tree only until the desired function appears on display. The two lines of
the dialog field are a sort of window, for you to view the menu tree passing by
(comparable to the principle of a microfilm reader).
For you to know in which direction you have to move, every menu item is assigned an
unambiguous number (coordinates) reflecting their position in menu tree. You will
know level 1 menu items (main items) by a 1-digit number, level 2 menu items by a 2-
digit number, and so forth.
For you to recognize whether the menu item hides a single function of a menu with
further function, menu tree texts differ by capital and lower case letters, e.g.
Once you have selected a function for display in the dialog field, you must still start it.
Ad 1., 2. and 7.
Call/exit menu tree and select function using the DIRECTION KEYS:
*) The menu items of a level are arranged in 'ring-shaped' fashion, e.g. all you have to
do is operate these keys as many times as required for desired menu item to appear
on display.
Once you have selected function, number and name of the relevant menu is output
in the display.
Ad 3.
Start selected function:
[ENTER] key:
Start function
Once you have started function, number and name of its menu appear in the upper
dialog line.
In the lower dialog line, a note is displayed on the left (e.g. 'Fixed Tare') right next to
the input/output field. (Enter e.g. Fixed1).
Ad 4.
For sequences and special features of dialog control and data input, see item to
follow.
Ad 5. and 6.
Exit function using the following keys:
[OK] key:
With output function: Exit function.
With input function: Exit function and acquire inputs.
[ABORT] key:
With output function: Abort function.
+ With input function: Abort function and reject inputs.
Upon exit of function, DISOMAT returns to its state before call, i.e. you are still in
menu tree, can restart selected function or select a new one.
Ad 7.
To return to 'Home Position' (Weight Display) operating state, press key [UP arrow] as
many times as required, or go to home position direct by using key combination
[SHIFT]+[UP arrow]. Entered password, if any, is no longer valid.
• You can either display the weight alone or alternately with various system
information in the 'Home Position' operating state (refer to Section 4.1.5).
• In 'Menu Tree' operating state, you use the functions responsible for data
output (e.g. 'a:Display Gross) or prompting for data input (e.g. '8:Manual Tare
Input).
After start of a system function, operation continues in the dialog mode. These simple,
recurring sequences are explained hereafter. For this kind of interaction, use the input
and control block keys.
For you to easily recognize the kind of reaction required for system operation, dialogs
follow certain conventions.
Outputs
If the actual contents (e.g. '1234,56') is displayed after the note (e.g. 'Balance'), the
function is an output function.
• With multi-part outputs, multiple values are output one after the other.
o Values are permanently displayed; go to next value with [ENTER] key;
exit function with [OK] key
(e.g. '6:Display Balance')
o You can use the [LEFT arrow] and [RIGHT arrow] to scroll in longer
texts; there are some special cases (such as displaying the version)
where you can also scroll over several lines with [UP arrow] and
[DOWN arrow].
Inputs
You can identify an input mode from the fact that the current value (such as 'Fix1') is
displayed after an instruction text (such as 'Fixed tare' or 'Tare') and a cursor symbol
('underline') can be seen in the input space.
There are two types of input:
The cursor is fixed at the first point of the input space. Select from list of
eligible values using the [LEFT arrow] and [RIGHT arrow] keys:
After being called up, the cursor is at the first point of the input space. You can
place it on the input position desired with the [LEFT arrow] and [RIGHT
arrow] buttons or it changes its position when editing (current input position):
Acknowledge inputs with [ENTER] or [OK] keys and exit function (e.g. 8:Enter
Manual Tare).
• With multi-part input functions, multiple input fields appear one after the
other.
Acknowledge inputs with [ENTER] key; next input field appears (you come
back to the previous input space with[SHIFT] + [UP arrow]).
After last input field, program returns to the first.
Exit function with [OK] key (e.g. '1:Enter Setpoint').
NOTE: With a multi-part input, both inputs types can be used one after the
other as many times as required.
[RIGHT arrow]:
Shift block cursor one digit to the right.
Cursor stops on last position.
[LEFT arrow]:
Shift block cursor one digit to the left.
Cursor stops on first position.
[SHIFT] + [RIGHT arrow]: **)
Shift block cursor to field end.
*)
The menu functions and all corresponding dialog steps are displayed one
after another on scales with a 1-line display.
**) Use these key combinations to step 20 digits to the right or left from current cursor
position. With fields of up to 20 digits, this corresponds to a step to field start or field
end.
b) Entering Characters
c) Inserting Characters
d) Deleting Character
*)
The additional assignment depends on the selected dialog language.
Characters are entered in what is known as the 'scroll mode' *). ALL possible
characters can be keyed in with this. They include
'_' Spaces
',' Commas
'-' Minus
• the characters not shown that can be reached with the [SHIFT] button such as
Miscellaneous characters
You turn on the 'scroll mode' by keeping a button pressed for a longer period
of time. All of the characters available through this button are slowly overlaid
on the same cursor position one after the other ('scrolled'). Release the key
when the character you want appears. This enters the character and the
cursor jumps one position to the right.
Entering Numbers
Numeric values are checked for plausibility. If a value is rejected, error message
'Value Too Big' or 'Value Too Small' is output.
Acknowledge message with [ENTER] key. Enter new value.
Entering Texts
Enter texts in form of strings. Normally, these are not checked for plausibility. So be
sure to enter useful values.
As already stated above, numbers may be entered in text form. This text can
be checked provided that the input uses a defined pattern, e.g. with function
'51:Date/Time' (see relevant item).
The front and rear half is shown alternately with event messages that cannot be
shown completely in the display .
4 Normal Mode
Operating mode 'Normal Mode' can be called without password input. This mode
comprises:
These functions are designed for use in daily operation with no need for detailed
system knowledge. The daily user will primarily use the keys of the operating block.
• He will use weighing function keys, e.g. 'Zero Scale', 'Acquire Tare', 'Clear
Tare' to perform basic weighing functions.
• Using function keys and residual keys, he can perform functions like 'Print
Weigh Slip', etc.
• To check the system as such, he can start the integrated self-testing function.
• He can adjust display contrast to ambient brightness.
The skilled user will use further functions in daily operation which can be accessed
via the first and second menu tree level. Some of these functions can be called up by
function key operation.
Examples:
Enter: - Setpoint
- String
- Manual Tare
Display: - Gross
- Balance
- Software version
Set: - Date
- Time
After key operation, any zero point deviation (e.g. due to grime) is corrected on
relieved scale. Display reads 0.0 [unit]. In addition, symbol is displayed.
If this is not the case, an event message is output and display remains unchanged.
Sample application:
You are weighing vehicles with extremely dirty tyres. After several weighing
operations, scale platform is grimed. Empty scale indicates weight of grime in place of
zero. Use menu item to zero scale to prevent this from occurring.
After key operation, current GROSS weight is stored in the scale's tare
memory.
*) The contact position display is normally selected at the time of commissioning. The
following symbols can be output:
w Write protection of one dongle removed
- Contact status 'LOW'
+ Contact status 'HIGH'
It is configured with the '55:Select Home Position' function via the SERVICE
menu. No password is required.
In normal mode, some menu tree functions ('Basic Menu') can be reached without
password input.
ATTENTION:
Ensure that setpoint changes do not change actual fill value such that
overfill occurs.
With automatic filling operations, you can use function to enter material type and
setpoint of the amount to be filled.
Operating Sequence
Enter relevant contents upon weighing. Some inputs remain constant for a longer
time, others require to be redefined or adapted upon every weighing (before printout).
The first two items belong to 'Setting Mode'; the last item is performed in 'Normal
Mode' and described here below.
Operating Sequence
After call of function, the first possible string appears in input field, e.g.
2:Enter String
Customer: __________
Operate [ENTER] key, and the next possible string is offered, for you to edit.
Note:
1. You can enter the number of strings (max 5) defined upon system setting, i.e.
inputs are possible only for strings longer than 0.
2. Before input field, a text can be output (e.g. 'Customer:'). This prompt
indicates the desired string contents.
3. The inputs for a certain string remained stored until being overwritten.
The DISOMAT basic variant caters for six different form formats printed automatically
or selected by function key operation. For details, see items on individual scale types
in Chapter 6.
The form formats can be addressed either via menu tree function or key linkage. The
print result is the same.
You can change the form formats for 'Print 1' to 'Print 6' in "Setting Mode". Use
the '46:PRINT FORM' menu and select the '462:Form Formats' function.
In case of printing via menu tree, certain functions may be missing and are
additionally addressed upon printout via keyboard (e.g. reset balance upon
totals printout). We recommend to start printing via menu items only if the
description of the particular scale explicitly advises to do so.
• Set date/time
• Request version number
• Set display type
• Search legal-for-trade memory
• Select home position
• Higher Range
Caution: Since your inputs are not checked semantically, even useless inputs, e.g.
41,22,92 are accepted. So strictly observe given format to prevent malfunctions from
occurring.
Note: If system is powered off, clock continues running for approx. 1 week provided
that system has been operating for minimum 30 hours.
Operating Sequence
*) You can use the [ENTER] or [OK] buttons to switch more quickly to the next inputs.
The information provided:
NOTE: If GROSS display is set as default, call of the 'a:Display Gross' function is
ineffective.
Operating Sequence
After call of function, the date input field opens and displays default:
54:Search L-f-T Memory
Date 01.01.00
Attention: Remember date input instructions given at the '51:Date/Time' item.
Result
If the search
When searching for data records, the 3 possible default settings are AND-
interlinked, i.e. system exclusively finds data records meeting all three
criteria. To do so, best restart function and leave default value in the input
field of the unused criterion (same effect as 'Ignore Field').
• 'No': No printout
• 'Last Display': Print data record displayed last.
• 'All Inputs Found': Print all data records meeting the selected criteria.
This is necessary when a road weigh bridge does not come to a standstill in
the small range due to wind.
NOTE: This display corresponds to the total of all 2 materials counters (see also
Format Variable 'BI'). You can access single materials balances using format variables
'BI1' to 'BI10'. Next display after balance total shows individual material totals.
When Does Summation Take Place?
What Is Summated?
Every operation increments the number of dumps by 1, and balance total by the
acquired weight value.
Operations are filling processes, aborted or completed, and all printing operations
started via keyboard or contact input.
No balancing takes place if printout is started using menu items '31:Print 1', '32:Print
2', '33:Print 3', '36:Print 4', '37:Print 5', '38:Print 6' and '35:Print Repeat'.
What Is Displayed?
You can display current balance total and current number of dumps.
Example
30 kg each time are filled. After 9 filling operations, balance total is 270 kg. Maximum
balance total is 280 kg.
You can enter balance total and maximum number of dumps at menu item '471:Max.
Balance/Dumps' after input of parameter password.
Operating Sequence
After renewed operation of [ENTER] key, display shows current number of dumps,
e.g.
6:Display Balance
Dumps: 7
You can use [OK] to get to the display of sums for materials 1 and 2.
Selection of a fixed tare weight with 0.00 value has the same effect as 'Clear
Tare'.
For simple selection of fixed tare values, these require to be entered. This is
done in 'Setting Mode' (Parameter password) using the '48:Fixed Tare input'
function.
Operating Sequence
After call of function, scroll field display always shows parameter 'Fix1'.
7:Select fixed tare
Fixed tare Fix1
Use DIRECTION KEYS to select other value, if you desire so. When you press the
[OK] key, the display goes back to net by (Net).
Example
You wish to acquire the weights of bulk solids (NET weight) stored in different hopper
types of 5 different weights. The weight of each hopper is always the same. You weigh
the filled hopper (GROSS weight) and select hopper weight using fixed tare value.
Advantage: You need not enter hopper weight in manual.
Operating Sequence
Example:
You wish to acquire the weight of a bulk solid (NET weight) stored in a drum. Drum
weight (TARE weight) is noted on drum. Weigh filled drum (GROSS weight) and enter
TARE weight in manual.
Advantage: You need not weigh empty drum before filling.
You can match contrast with the direction keys and you can store settings with the
[OK] or [ENTER] button. If there is not any change for a certain period of time (time-
out), it stores the present settings and the function is automatically ended.
Operating Sequence
a:Display Gross
Right after operation of [ENTER] key, current GROSS weight is displayed (in weight
area) for some seconds.
Example:
You have filled a hopper; scale is tared and shows weight of good to be weighed
(=NET). You wish to briefly display totals weight (=GROSS) with no need to clear tare
memory. This function briefly outputs current GROSS weight before scale returns to
NET weight display.
b:Display tare
Right after operation of [ENTER] key, current TARE weight is displayed for some
seconds.
Operating sequence:
c:Test display
The test is made for a couple of seconds when you press the [ENTER] key. After this
is finished, the activated function variant is shown such as:
Scale Identifier Crane
Information can be stored per input encompassing as much as 40 characters,
although the display only shows the first 20 characters. The remaining characters can
be gradually overlaid in the display with the [RIGHT arrow] and [LEFT arrow] keys.
You can call up more information lines by pressing [ENTER] or [OK]:
Type Normal
Class Trade Scale
SMALL ZEUS 2006-07-03
Version DOp vww20700/002
Date 13.07.2006 16:25:00
Serial No. 12345678
Access code 12hgtPQV *)
The test ends after all lines have been called up.
Go to Internet address
http://bvwww.schenck.net (Product Service Homepage),
click on desired product and complete the 'Name:' and 'Access code for product:'
fields.
Make sure input is correct, press [Send], and the desired information is available.
Operating Sequence
d:Ackn. Event
5 Setting Mode
'Setting Mode' operating mode is protected by password. Here you exclusively use
menu tree functions designed for
After password input, the relevant menu items are faded in into menu tree. You will
note that menu items are not strictly divided by the above three privilege grades. For
practical reasons, some menu items are available under multiple passwords.
In addition to the generally accessible area, there are further areas protected by
password:
• Restart password for restart ('Reset all' - For reloading of RAM, see Item
5.5).
• Service password for SCHENCK internal use. Opens further menu items
reserved for authorized service engineers.
To ease operation, the menu items relevant for the selected area do not
appear before sucessful password input.
With the use of the configuration password, for instance, function block
parameters can be changed. However, inadvertent changes can cause
severe faults, sometimes not immediately obvious. A connected control
system, if any, has the potential to cause severe injury or damage to the
machine.
The plant user must ensure that the passwords are used only by
authorized and skilled persons. If required, passwords must be removed
from operating manual, or changed.
Input field
41:Enter Password
Password: ______
opens. Enter requisite password. For safety reasons, display is suppressed.
Check to see if input was successful. Operate [Left Arrow] or [Right Arrow] key to view
changed menu tree.
[SHIFT] + [OK]:
'Password Quick Input'
+
If the function needed next is accessed via another password level, you need not
select and start the '41:Password' function.
Observing the following restrictions, the new password can be selected at will.
Operating Sequence
Input field
45:Change Password
Password: ______
opens. Enter current password and acknowledge with [ENTER] key.
Input field
45:Change Password
New Password: ______
opens. Enter new password and acknowledge with [ENTER] key.
Input field
45:Change Password
Repeat Password: ______
opens. Enter new password for the second time.
You can print formatted weigh data as well as a list of set parameters.
For weigh data, the following functions are available:
You need not use the default form formats. To match the construction of printouts via
the '3:PRINT' menu, the variable form format function is available which you can use
to match formats to your requirements. You can reload default formats at any time
(default forms, default texts). However, your changes get lost.
The following items describe all functions the system readies for changing.
Form texts are preassigned as default. If other texts are required, you can match
these to your requirements using the described functions, and reload the default
settings at any time (see function: '469:Load Default Text').
Operating Sequence
461:Form Texts
2ndText: Veh.No._______________________
Note: If you need more form texts, simply add text to form format (see '462:Form
Formats').
Tip - You can output the stored system formats using menu item '56:Print
Parameters'. With the aid of the printout, changes are easier to perform.
NOTE: If no changes have been effected, system uses its default formats (see
function '468:Load Default Form').
Definitions
For better understanding, some terms shall be explained.
Term Definition
Form format Editable string whose contents determines the sequence of printout.
Format element Part of a form format (format variable, special character, additional
text). Format elements are separated by commas (max. 20 digits
between 2 commas).
Format variable A symbolic name standing for the format element to be output (e.g.
'BZ' for string).
Form text Editable string whose contents can be output through the format
variable in the form of 'Sn' (n=1,2,3). A form text is part of the form
format and is but seldom changed, e.g. company name.
Additional Texts
If you need more form text, simply add additional text to form format. Position text
between two commas (max. 20 digits between 2 commas).
Example: You wish to print text "SCHENCK scale with DISOMAT". Coding in form
format is: 'SCHENCK scale, with DISOMAT' (see example below).
Attention: If the text between two commas exactly matches a code, this text, too, is
interpreted as code; this means that letter 'B' cannot be output alone being reserved
for a code symbol and interpreted as prompt for output of Gross weight. However, text
'Gross' can be output being interpreted now as text and not as code.
Operating Sequence
First go to input field and enter number of form format to be edited (admissible
values: 1 to 6), e.g.
462:Form Formats
Form Format 1
Operate [ENTER] key, and input line displays current string. e.g.
462:Form Formats
Form1 P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Change coding to your requirements and acknowledge with [ENTER] key. Selected
format is programmed.
Example
The 'Form1' sample shows how the change is effected.
• additional text 'SCHENCK scale with DISOMAT' appears in first line left-flush
• tare value is no longer output.
Code Table
Code Description
B Output current Gross weight OR first Gross weight used subjected to format
change
B2 Output "B2" or print second Gross weight subjected to format change
BI Output balance total ( = total of 10 material balances); printer output, e.g.
12345,67kg SU;
BIn Output material balance; n = 1 ... 10;
BZ Output entered string (max. 25 characters) or transmit (max. 30 characters);
BZn Output entered string, or transmit; n = 1 ... 5 (BZ1 max. 25 characters)
Cn Output ASCII character to printer; n = 1 ... 255 (decimal);
e.g. C65 = 'A'; also for transfer of control characters to printer, e.g. C7 =
BELL;
D Output current date; printer output, e.g. 31.01.00;
D4 Output current date as per new standard, e.g. 2000-01-31;
DG Output current material flow value dW/dt;
Fn Output <n> page feeds on printer; n = 1 ... 99;
LN Output consecutive number of weighing
Mn Add printer pattern variable <n> to current print pattern, i.e. if the last print
pattern variable in Print Pattern 3 is M4, printout continues using Print Pattern
4. For printout, Print Patterns 3 and 4 form a unit, e.g. "Print Repeat" operates
as expected.
N Output current Net weight value OR first Net weight subjected to format
change.
In certified applications, permitted only in conjunction with G and T
N2 Output "N2" OR printout of second Net weight subjected to format change.
NE With tared scale: Output current Net weight OR first Net weight subjected to
format change.
With non-tared scale: Output current Gross weight OR first Gross weight
subjected to format change.
NOTE: With certified scales, always use NE.
With tared scale: Output "NE2" OR second Net weight subjected to format
change.
NE2 With non-tared scale: Output "NE2" OR second Gross weight subjected to
format change.
NOTE: With certified scales, always use NE.
_n Create <n> blanks between single outputs;
_ = blank; n = 1 ... 99;
If no '_n' is entered between single codes, 1 blank is always output.
Pn Set absolute column position for next printout; n = 1 ... 132;
RG Output current weighing range number: 1, 2 or 3
Rn Repeat preceding character n times; n = 1 ... 99;
e.g.: ,-,R7 repeats character '-' seven times ==> Printer output: -------
RD Output date when first weight transferred to format conversion has been
recorded (acquired by scale), e.g. weight stored in vehicle first weighing file.
RU Output time when first weight transferred to format conversion has been
recorded.
RD2 Output date when second weight transferred to format conversion has been
recorded (acquired by scale).
Code Description
RU2 Output time when second weight transferred to format conversion has been
recorded
S Output setpoint
SC Output number of dumps
SNR Output material number
Sn Output form text (entered at item '461:Form Texts');
n = 1 ... 3;
T Output current Tare weight value; printer output, e.g.: 123.45kg T;
U Output current time, e.g.: 23:59
Yn Output <n> line feeds on printer; n = 1 ... 99;
Y2, e.g., creates 2 line feeds.
Addition of ":dd" to the code variable (e.g. BZ:4) limits the output to the left "dd" digits
of the variable contents.
This replaces to a limited extent the previous possibility to reposition printer output
using Pxx (no longer possible from Version 07).
":dd" has NO influence on code variables B, T, N, NE and LN relevant for certified
applications.
After form feed, a page header is output on printer on top of every page. This is of
advantage if your printout covers more than one page.
Operating Sequence
After start of function, input field for presetting of header text format for output in list
form opens:
You can use the formatting codes described with function '462:Form Formats'.
Enter here
Operating Sequence
Since 5 different strings can be used in DISOMAT, first enter number of string whose
boundary conditions you wish to set (admissible values: 1 to 5):
464:String Name
String Number 1
Example:
You wish the operator to receive the input prompt 'Material:' and know that maximum
two digits can be entered. Determine:
• Length: 2
• Input hint: 'Material:'
Upon string input, the operator receives the display below and can enter maximum
two digits: 'Material: __'.
The string format consists of a fixed and a variable component. Format variable part
using this function. Use the symbolic names used for form formatting. However,
separate single format variables by '#' or a blank.
Operating Sequence
The input field shows the format string currently stored, e.g.
465:EDP Format
EDP Format D4,#,U,#,LN,#,NE
Example:
If you use the above EDP format, string is output in the following format:
01#DR#1#0#C0#2000-01-11#10:58#17#123,45kg Net
¦-- Fixed ---¦---------- Variable ------------¦
• Date
• Time
• Consecutive number
• Gross
• Net
• Tare
• Scale status (4 digits)
Use function to determine the variable elements thus defining the additional
information to be stored per input. To do so, use the rules and codes for form
formatting (see '462:Form Formats').
Operating Sequence
Operating Sequence
Use menu item to load the default settings for six form formats, page header and
EDP format.
Operating Sequence
Default Format
(a) Format 1: (Edit using function '462:Form Formats => 1')
Code: P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1
Variables contents are formatted as follows:
Print Sample:
11.01.00 12:30 1234 DA-RC 30 123,45kg G 67,89kg T 55,56kg Net
Print Sample:
11.01.00 12:30 1234 DA-RC 30 55,56kg Net
<Blank>
or
11.01.00 12:30 1234 DA-RC 30 123,45kg G
<Blank>
Print Sample:
11.01.00 12:30 567,89kg SU
(d) Formats 4, 5, 6:
Code: PRINTFORMAT, NOT YET, SET,Y1
Print Sample:
⊗ Information that this print format has not yet been set.
(e) Page header format: (Edit using function '463:Page Header Format')
Code: Y5,P1,S1,P27,S2,P40,S3,Y2
Current variables contents are formatted as follows:
Formatting Instruction Variable Code Variable Name Variable Contents
5 * line feed
Column=1 S1 Form text 1 Date Time Cons.No.
Column=27 S2 Form text 2 Vehicle No.
Column=40 S3 Form text 3 Weight
2 * line feed
Print Sample:
<Blank>
<Blank>
<Blank>
<Blank>
<Blank>
Date Time Cons.No. Veh.No. Weight
<Blank>
<Blank>
Sample output:
11.01.00#12:30#1234#55,56kg Net
or
11.01.00#12:30#1234#123,45kg G
Operating Sequence
Default Texts
These maximum values impact the analog outputs of function blocks "Balance' and
'Dump'. They determine upon which values the function block outputs reach their
maximum value (10000 internally).
Input fields for the following parameters are output one after the other:
Parameter Default Function
Changeover from dribble feed to full feed upon smooth
Prefill value +_0,00
start
Pre-act contact +_0,00 Full feed cut-off point; value related to main contact
Main contact +_0,00 Dribble feed cut-off point; value related to setpoint
Tolerance _0,00 Amissible tolerance value related to setpoint
Optimization
0,00 Correction of main contact
factor
Operating Sequence
434:Event classes
435:Analog Output Calibration
436:IP Configuration
44:SCALE This menu comprises all scale calibration functions.
441:Calibration Parameters The functions on the left can be reached after input of
442:Mode configuration password (without 445:CALIBRATION).
443:Configure L-f-T Memory With functions 441, 442 and 443 you can read only;
444:Scale Parameters with 444, also write. After input of calibration password,
you can access all functions.
After exit of function, changes are effective; further functions are used in the newly
selected environment.
Operating Sequence
After call of function, a number of scroll fields appears, for you to select the desired
settings:
Dialog Language:
431:National language support
Language English
On standard, DISOMAT comes with English dialog language. Further languages are
available and a second language can be loaded using the DISOPLAN software
(German is loaded ex works). Using this function, you can change over from first to
second language and vice versa, i.e. you can selected between English and Loaded
language.
Character Set:
431:National language support
Character set West European
Select between West European, East European and Cyrillic.
Keyboard:
431:National language support
Keyboard US-English
Select keyboards with German, US-English, French, Czech, Polish ,Hungarian ,
Russian and Spanish labellings.
Operating Sequence
Start function and select interface whose parameters are to be set (all settings can be
selected in scroll fields):
432:Interfaces
Interface: S1
There are the following possibilities:
S1, S2, S3
Repeated operation of [ENTER] key lets you select interface transmission
parameter settings.
Enter and acknowledge with [ENTER] key.
Handshake:
432:Interfaces
Handshake: Off
Select between 'Off' and 'On'.
Data:
432:Interfaces
Data: 8-bitno__
To determine number of data bits and type of parity check, there are the following
possibilities:
Stop Bits:
432:Interfaces
Stop bits: 1
Select '1' or '2'.
*) Please note: Interfacing via Modbus can alternatively be set using function
'4334:Fieldbus' (look there).
Operating Sequence
Start function and enter scale number:
4331:EDPScale number 0
Printers:
Local Printer Output data to be printed.
No data transmission and printer monitoring
Remote Printer Transfer data using secured protocol and monitored printer. Specially
designed for certified applications where printout cannot be
compared to display. Only the genuine SCHENCK remote printers
DISOPRINT...F3 are suitable.
DP 10 Protocol-controlled transmission to DISOPRINT 10 or tally-tape
printer.
With tally-tape printers, an ETX must follow after form feed (print
pattern formatting).
Operating Sequence
After start of function, system outputs a scroll field for selection of the interface for
printer connection.
4332:Printer
Printer Interface Off
There are the following possibilities:
A further scroll field lets you determine whether or not special characters are to be
converted and legal-for-trade brackets be printed:
4332:Printer
Convert special characters Yes__
If the West European character set is used (see 'National Settings') and set to 'Yes',
German umlauts in control character sequences are converted so that the umlauts are
properly output on older matrix printers.
You can connect SCHENCK secondary displays of the DLZ, DTA, DLK, VLZ types.
Operating Sequence
Type Model(s)
DDP8850 DLZ 60/110 and old DLZ displays, DLS 160-250 and DLK 100-300
• S1, S2, S3
Operate [OK] key to acquire settings, and secondary display including interface
assignment is configured.
Operating Sequence
a) Profibus-DP
Parameter Input
Own address __8
ID number 0
Text block Off
4 bytes
20 bytes
Data format IEEE
Siemens KG
Timeout _10.0s
b) Modbus
Parameter Input
Own address __8
Reference value ____1
Maximum value _______1
Interface Off
S1
S2
S3
Timeout _10.0s
c) DeviceNet
Parameter Input
Own address _8
Baud rate 250kB
300kB
Data format No text/4 ID
Text/2 ID
Swapping LITTLE Endian
BIG Endian
BYTE Swap
WORD Swap
Timeout _10.0s
d) Modbus/TCP
Parameter Input
Timeout _10,0s
After parameter setting, acknowledge with [OK] key. For synchronization, DISOMAT
performs a restart if Profibus has been selected.
If an event message is displayed, you will know its class by the first letter:
M = Message, W = Warning, A = Alarm, S = Fault.
Using this function you can edit the event class for some events that may occur:
Event Message Editable Default Event Class
W01XX:Timeout Warning
A02XX:Power Failure Alarm
A03XX:Restart Alarm
M06XX:No No-Motion Message
M07XX:Out of Zeroing Range Message
M08XX:Tare Value Too Small Message
A20XX:Printer Fault Alarm
W21XX:Tare > Gross Warning
W22XX:External Legal-For-Trade Memory Warning
A23XX:Legal-For-Trade Memory FULL Alarm
Operating Sequence
Start function to access the list of editable event messages (see Table above):
W01XX:Timeout
Event Class Warning
The upper line shows the event message to be edited; the lower, a scroll field, for you
to select from possible event classes.
Operate [ENTER] key to go to the event message whose class you wish to change.
Use DIRECTION KEYS to select new event class and acknowledge with [ENTER]
key.
Next listed event is output. If no further editing is required, exit function with [OK] key.
New event class is displayed when the event reoccurs for the first time.
Calibrating Sequence
Use calibration function to output initial and full scale values (0 ... 20mA / 4 ... 20mA).
Operating Sequence
With the DISOMAT, the calibration parameters are physically protected from
changes if the calibration jumper is set to "write protect". Jumper can be
accessed only if the stamp is removed (see above).
A. Prepare Calibration
1. Power off.
2. Open DISOMAT.
3. Open scale connector (dongle)
4. At dongle remove jumper (Pin 1-3)
5. Close DISOMAT.
6. Power up.
7. Enter calibration password (Menu Item '41:Enter Password')
=> Weight value is displayed in 10-times resolution and unit symbol effaces.
B. Enter Parameters
C. Calibrate Scale
D. Complete Calibration
1. Power off.
2. Open DISOMAT.
3. Insert jumper (Pin 1-3) at the dongle.
4. With certified unit, seal scale connector in accordance with stamping
instructions (see Item 5.4.7). Doing so secures set calibration parameters.
5. Close DISOMAT.
6. Power up.
E. Document Parameters
This is important to retrace system changes, if any, at a later time.
Print parameters on paper using Menu Item '56:Print Parameters' or
save all settings using the DISOPLAN program.
• Unit
• Full Scale
• Increment Value
• No-Motion Difference
• Zero Setting Range
• Overrange
• F-Mechanical
• F-Calibration
• L/C Rated Capacity
• Load Cell Number
• L/C-K [mV/V]
• Deadload
• Legal-For-Trade
Terminate calibration parameter input in Block 1 with [OK] key to acquire changes.
Brief display is output, e.g. ' 3000 Increments'. If you exit function with [ABORT] key,
changes are not acquired.
Operate [ENTER] key, and Block 2 calibration parameters are offered, for you to
change.
• Scale ID
• Class
• Gravity Deviation
• User-def. MIN load
Acknowledge calibration parameter input in Block 2 with [OK] key, and changes are
stored. Exit function with [ABORT] key, and changes get lost.
Function is terminated.
Examples:
A hopper scale is placed on one load cell and two pivots. If load cells are arranged
rotation-symmetrically, and the two pivots around a round-shaped hopper with mid
center of gravity ( load carrier to 3 x 120°) the load is distributed to 1/3 each:
33,33 %
Festlager
Pivot
Palier
33,33 % Supporto fisso
Wägezelle 100 %
Load cell Fmech = =3
33,33 %
Capteur
Cella pesatrice 33,33 %
Festlager
Pivot
Palier
Supporto fisso
from hopper centre of gravity, i.e. the three support points do not form any equilateral
triangle. For theoretical calibration, value 2 results.
When designing the load cell, its load must be properly considered.
Any other case, e.g. rectangular hoppers with unsymmetrical load distribution, must be
derived either from precise geometric consideration or at best calibrated with the use
of a pre-weighed medium (liquid) filled into hopper.
ATTENTION: Upon calibration with weights, ensure that the mid center of gravity
position is precisely kept.
If a load cell is loaded with its rated capacity, it will output as measuring
signal, at 1V supply voltage, the voltage corresponding to its load cell
characteristic (Parameter Load Cell Characteristic in mV/V).
Comments: Enter always in kg. Rated capacity indications with other units must be
converted into kg.
Besides the Calibration Factor, it is one of the two parameters that need not
be entered.
Default = 0
Function: This parameter determines the MIN value of the electronic stamping plate
provided that Parameter 'Class' has been set to 'User-def.MIN Load'.
Unlike the normal scale, the multi-divisional or multi-range scale has multiple weighing
ranges (with 2 ranges: small and big range; with 3 ranges: small, medium and big
range).
Calibration and scale parameters are identical for all ranges, except Full Scale Value
and Increment Value.
Enter big range parameters in the exact same ways as the single-range scale
parameters; small range parameters, at menu item '442:Mode'.
With two ranges, range and increment value can be set for the medium
range; however, this is of no influence.
Parameters
Small range parameters to be set:
• Scale type
• Small range full scale value
• Small range increment value
• Medium range full scale value
• Medium range increment value.
Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter of Block 1, program returns to the first, for you to change.
Acknowledge calibration parameter input with [OK] key, and changes are stored. Exit
function with [ABORT] key, and changes get lost.
• Calibration password, or
• Configuration password.
Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter of Block 1, program returns to the first, for you to change.
Acknowledge calibration parameter input with [OK] key to acquire changes. If you exit
function with [ABORT] key, changes are not acquired.
Ensure that scale is unloaded. Using this menu item, the system computes
'Deadweight' parameter and enters value automatically. Ever after, this weight value is
subtracted from measurement value, so that actual weight of load on scale is
displayed.
Operating Sequence
Use DIRECTION KEYS to go to menu item
4451:SCALE CALIBRAT.
Dead Weight
and acknowledge with [ENTER] key.
Display reads
4451:Dead Weight
Dead Weight Act.
Check: If tare memory is cleared, empty scale display must read 0.0 (kg | t | g | lb | N |
kN).
System computes calibration factor from entered and measured weights and enters
value into parameter list.
Operating Sequence
Apply calibration weight to scale.
The admissible value range depends on the value entered for calibration
parameter 'Full Scale Value'.
Display reads
4453:Range
Range Active
while range is being calibrated.
If display reads
4453:Range
Range OK
range calibration is complete.
If
4453:Range
Range Error
and then
4453:Range
Dongle Assignment/Meas.Circuit No
is output, measuring module no longer produces the required accuracy. Abort range
calibration with 'No' and repeat using new measuring module.
If you set 'Dongle Assignment/Measuring Circuit' to 'Yes', scale is properly calibrated
but recalibration is necessary after exchange of measuring module.
In place of dead weight and range calibration, you enter parameters "Dead Weight'
and 'Calibration Factor' by hand.
We recommend to perform a check with material.
Please note that the range calibration uses the range with the highest full scale value.
Partial ranges are not calibrated. Deviations can be corrected by linearization.
Determining characteristic
Determine characteristic deviation in each spectrum point and enter value.
Example
You have a scale with 600 kg weighing range and 0.2 kg increment value (i.e. with
3000 increments).
Upon linearization, scale at spectrum point 50 % (= 300 kg) shows a value of 300.28.
To linearize scale, calculate correction value in increments (not in kg) using above
formula and enter value:
Correction value = (300.00kg - 300.28kg) / 0.2kg = -0.28 / 0.2 = -1.4
The correction value to be entered is -1.4.
Operating Sequence
Use DIRECTION KEYS to go to menu item
4452:SCALE CALIBRAT.
Linearization
and acknowledge with [ENTER] key.
Operating Sequence
Use DIRECTION KEYS to go to menu item
443:SCALE
Configure l.f.t. memory
and acknowledge with [ENTER] key.
Change parameter and acknowledge with [ENTER] to go to next parameter. After last
parameter program returns to the first, for you to change.
Note: If legal-for-trade memory is used and weigh data storage fails, an event
message is output (A2305: Legal-for-trade memory FULL).
e Resolution
The easiest way to make a varification plate is with Schenck's DISOFORM software.
The picture below shows a sample print-out:
If the verification plate is not made of material that is destroyed when detached, it has
to be protected by an adhesive label.
5. The EC verification stamp (the green M) is also applied.
Restart ('Reset all') loads all parameters from EEPROM memory into main
memory (RAM). In EEPROM, data (parameter values, function block
linkages) are stored fail-safe.
Operating Sequence
Before restarting system, enter Restart password (see Item 5.1). After successful
input, another menu item appears in SERVICE menu:
5b:SERVICE
Reset All
6 Function Variants
Standard configurations can be activated on the DISOMAT (they are what are known
as 'function variants'). They provide all inputs and outputs including the function
process needed for carrying out typical or frequent scale jobs.
The sections below describe how to operate and set the function variants
• DISOMAT F
• Filling Scale
• Discharge Scale
• Crane Scale
• Cargo Scale
• ZEUS Road Weighbridge
• Fieldbus-IO
• Disoplan
6.1 DISOMAT F
This type of function activates compatibility to the predecessor DISOMAT F.
The DISOMAT F has not provided the properties given with (N).
Buttons:
F1 Printing
Inputs:
In 1: Taring
In 2: Clear tare
In 3: Zero positions
Outputs:
Out 1:
Out 2:
Are driven by the fieldbus (N)
Out 3:
Out 4:
Before operating a filling scale, make yourself familiar with the general
functioning of your DISOMAT.
The filling scale is designed to fill material from a surge hopper into a weigh hopper.
Single and multiple fill operations are possible.
Filling
DISOMAT controls a fill unit for filling in full feed and dribble feed until setpoint is
reached. the amount fed out is checked for tolerance; if required, make-up filling takes
place. In case of overfill, an event message is output.
To start filling,
• Press F1 key, or
• Set input contact 1, or
• Send EDP command or
• PLS contact.
To stop filling,
• Press F2 key, or
• Set input contact 2, or
• Send EDP command or
• PLS contact.
To abort filling,
Fill parameters (pre-fill value, pre-act contact, main contact, tolerance and
optimization) depend on material properties. Menu item '473:Material Data' lets you
store 2 parameter records (corresponding) to 2 different material properties).
Parameter record is selected upon setpoint input in form of the material number.
For details of fill parameters see item 'Parameters'.
Discharging
Discharge takes place automatically. Parameter Max.Fill Weight is the criterion for
start of discharge; Parameter Discharge Weight, for end of discharge. Set these
parameters using function block (see Service Manual BV-H2141xx).
NOTE: When setting parameters, make allowance for build-ups in weigh hopper, if
any.
Discharge commences (i.e. Output F-Disch = '1'), if
'Start Filling'
F1 key: 'Start'
'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.
'Print Sub-total'
F4 key: 'PrintBal'
'Abort Filling'
F5 key: 'Abort'
Inputs:
In 1: PLS-DIn1 Start
In 2: PLS-DIn2 Stop
In 3: PLS-DIn3 Abort
Outputs:
The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance
For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.
Drums are to be filled using a known tare weight. Drums still contain a residual
amount of material (e.g. 4 kg). To reach the defined setpoint (e.g. 50 kg), enter
known tare weight of drum in manual ('8:Enter Manual Tare') or select fixed tare
value ('7:Select Fixed Tare'), i.e. scales tares using this value. Upon start of
feeding, 46 kg are added to reach the defined setpoint (e.g. 50 kg).
Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For totals
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.
6.2.6 Parameters
Multiple feeding:
MaxFillWeight < Sum;
Total of all setpoints of
multiple feeding
Discharge Weight 0.0 It has to be below this weight when
discharging.
Please be aware of material build-up
Optimization No Start/stop optimization (Yes/No)
No-Motion Time 20.0 The maximum time it waits for no-motion
state after feeding.
The discharge scale is designed to batch material out of a weigh hopper. Single and
multiple discharge operations are possible.
Filling
DISOMAT controls a fill unit for discharging in full feed and dribble feed until setpoint
is reached. the amount fed out is checked for tolerance; if required, make-up filling
takes place. In case of overfill, an event message is output.
To start filling,
• Press F1 key, or
• Set input contact 1, or
• Send EDP command or
• PLS contact.
To stop filling,
• Press F2 key, or
• Set input contact 2, or
• Send EDP command or
• PLS contact.
To abort filling,
The fill parameters (pre-fill value, pre-act contact, main contact, tolerance and
optimization) depend on material properties. Menu item '473:Material Data' lets you
store 2 parameter records (corresponding) to 2 different material properties).
Parameter record is selected upon setpoint input in form of the material number.
For details of fill parameters see item 'Parameters'.
Refilling
Weigh hopper is automatically refilled from surge hopper via a gate/valve (Output 3).
Refilling commences as soon as the amount in weigh hopper has fallen below the
value of parameter 'Fill Weight' and continues until the value of parameter 'Max. Fill
Weight' is reached. Set these parameters using function block.
Refilling takes place (i.e. Output D-Fill='1') if
Refilling continues until the value of parameter 'Max. Fill Weight' is reached. With the
use of different parameter settings, single and multiple fill operations can be realized.
Single Filling
With single fill operations, set parameters Fill Weight and Max.Fill Weight to the
same value (in excess of setpoint).
Multiple Filling
With multiple fill operations, set max. Fill Weight parameter to a value exceeding the
total amount to be discharged. Ensure that Fill Weight parameter value is smaller than
setpoint.
'Start Filling'
F1 key: 'Start'
'Stop Filling'
F2 key: 'Stop'
Resume filling with F1 = Start.
'Print Sub-total'
F4 key: 'PrintBal'
'Abort Filling'
F5 key: 'Abort'
Inputs:
In 1: PLS-DIn1 Start
In 2: PLS-DIn2 Stop
In 3: PLS-DIn3 Abort
Outputs:
The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance
For other regular activities, e.g. enter setpoint and string, see manual BV-H2313, Item
4.2.
Feeding
Feeding starts and normally continues until feeding is complete. Before start of
feeding (F3 key) , enter or check setpoint.
You can stop feeding at any time, restart and complete, or abort it.
Every weighing operation (aborted or complete) is balanced automatically.
If feeding is complete, a weighing report is printed.
'Start' key
Net T 55.5 kg
weight already
discharged
Totals Printout
After one (or multiple) weighing operations, you can print total by pressing
[SHIFT]+[F3] (function key F6). System outputs the cumulative weight value of all fill
operations. Then, totals value (balance) is cleared, i.e. the totals weight of all weighing
operations performed and the number of fill operations are set to zero. For total
printout, DISOMAT uses form format 3.
Sub-Totals Printout
[SHIFT]+[F1] (function key F4) lets you print current balance total at any time. After
one (or multiple) weighing operations, you can print sub-total using menu item
'33:Print3'. Print pattern is the same as with totals printout, however, the totals
memory is not cleared.
6.3.6 Parameters
Table of parameters for the 'Discharge Scale Function Variant'
Parameter Name Default Required Recommended Comments
Setting Setting
Input of current sort and setpoint via menu item '1:Enter Setpoint'
Setpoint 0 Single Can be set after pressing the F3 'MatSet' key and
feeding: selecting material
Setpoint <
MaxFillWeight
As many as 2 definable material data in '473:Material Data' ; Key in with the parameter password
Prefill value 0.0 Absolute value for change-over from dribble feed (after
start) to full feed (spillage protection)
Pre-contact 0.0 Pre-contact with reference to the main contact; for instance, SW =
> Tolerance 100 kg;
Switching threshold = 100 - VK - HK
= 100 - 10 - 5
= 85 kg
Before operating a crane scale, make yourself familiar with the general
functioning of your DISOMAT.
'Enter string'
F2 key: 'String'
Pendant keys
You can operate your crane scale via pendant or remote control unit. Using the
pendant keys you can perform the functions "Acquire Tare', 'Clear Tare', 'Test', 'Zero
Scale' and 'Acknowledge', and print weighing reports on connected printer, if any.
The pendant caters for the following symbols:
'Acquire/Clear Tare' key
This key has two functions:
If not tare has been acquired yet, key operation acquires tare:
Display reads NET.
If tare has been acquired, key operation clears tare memory:
Display reads GROSS.
'Test/Zero Set - Acknowledge Error'
Test display and set scale to zero = touch key less than 1
sec.
Inputs:
Outputs:
The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exceptions: PLS-DIn2 Quit event message
PLS-DIn5 Set to zero / Test
4.If need be, enter weight of 'Manual Tare Input' key or 'Fixed
packaging or shopping do. Tare' selection
pallets as manual tare
value, or select value from
list of Fixed Tare values. or
Not necessary if item 2 has
been performed.
Acquire input with key
do.
6.4.5 Parameters
Block 'PLS-AOut'
Reference value 20 = MAX Scaling the parallel output of the analog output to the
reference value PLS analog output 1.
Block 'Analog Output'
Analog output OFF 4 - 20 mA
Before operating a cargo scale, make yourself familiar with the general
functioning of your DISOMAT.
The cargo scale is designed to weigh single unit loads. The unit loads are positioned
on scale and remain there until weighing is complete.
The weighing result can be printed, to be then automatically balanced.
'Enter String'
F2 key: 'Enter String'
Inputs:
Outputs:
The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Exception: PLS-DIn5 Print Total/Clear Balance
• perform a mere GROSS weighing. 'Acquire Tare' and 'Clear Tare' functions
are omitted.
• key in a known hopper or pallet dead weight. Use 'Enter Tare In Manual'
function ( [F1] key) in place of 'Acquire Tare'.
• call up the known hopper or pallet dead weight from the list of stored tare
values. Use the "Select Tare from List" function ( [F3] key) in place of 'Acquire
Tare'.
For other regular operating activities, see manual BV-H2313, Item 4.2, i.e.
6.5.6 Parameters
Before operating a road weigh bridge, make yourself familiar with the
general functioning of your DISOMAT.
The ZEUS road/rail weigh bridge is designed to determine and record the weights of
goods unloaded from or loaded onto trucks or wagons.
There are three ways of weight acquisition:
6.6.2 Activation
In contrast to other function variants, the road weigh bridge has to be activated before
using it for the first time.
Please do the following:
6.6.3 Configuration
The ZEUS program is configured in menu item '574: Configuration'. The following is
set:
• Vehicle text: you can use this text to query the vehicle numbers in operation.
'Motor Vehicle Number Plate' is preset.
• Check wagon number: If you select 'Yes', the input will be interpreted as
wagon number and the check digit is checked. 'No' is preset.
• Query text for sorts: you can use this text to query the sort number in
operation. 'Sort' is preset. If this text is deleted, the sort query no longer
applies.
Then the standard print forms should be loaded for the road weigh bridge in menu
item 468 .
'First Weighing'
F1 key: 'First Weighing'
'Second Weighing'
F2 key: 'Second Weighing'
Inputs:
In 1: PLS-DIn1 n/a
In 2: PLS-DIn2 n/a
In 3: PLS-DIn3 n/a
In 4: PLS-DIn4 n/a
Outputs:
The PLS-DIn or PLS-DOut signals are used to control the scale by computer or
fieldbus. They function at the same time as the physical inputs or outputs.
Identify Vehicle
System prompts for input of vehicle number (e.g. licence plate number).
Example:
VehNo: 345 XYZ
(Max. 10 digits)
Alternatively, you can enter a 14-digit wagon number.
Example:
Wagon: 518195-80447-1
Materials not stored can be designated direct by input of material number -1.
Mat:-1
Acknowledge input.
Keep in mind vehicle number displayed for two seconds. If not, you have to enter
complete vehicle number again at the time of second weighing.
Memory No.:17
ZEUS can assign up to 99 memory numbers, i.e. maximum 99 vehicles with first and
second weights can be stored.
Contin: Weigh
Contin: Abort
Contin: Weight
Acknowledge selection.
After
Contin: Weigh
ZEUS starts printing (remember to put new weigh slip into printer), returns to home
position and is ready to start next weighing operation.
After
Contin: Abort
all data entered are delected. ZEUS returns to home position and is ready to start next
weighing operation.
After
Contin: Weight
ZEUS shows the scale weight temporarily and then returns to selection.
Second Weighing
Vehicle has been loaded, or unloaded. To complete weight acquisition, follow these
steps:
Memory No:17
Display shows relevant vehicle number, for you to check.
VehNo: 345 XYZ
Acknowledge input.
ZEUS reports "Ready".
Contin: Weigh
Contin: Weight
But note:
• If no first weighing has been performed yet, ZEUS returns to home position.
• If material number has not been entered upon first weighing, you can do it
now (see First Weighing, Identify Load).
Insert weigh slip into printer and press key to acknowledge. First/second
weighing operation is complete.
Single Weighing
Follow these steps:
Identify Vehicle
Acknowledge.
After input of -1, system prompts for input of material name to be printed on
weigh slip.
Text: ________
(Max. 12 digits)
Acknowledge input.
System prompts for input of vehicle empty weight; overwrite suggested value:
Weight 0.00t
Acknowledge input.
Contin: Weigh
Contin: Abort
Contin: Weight
Acknowledge selection.
After
Contin: Weigh
ZEUS starts printing, returns to home position and is ready to start next weighing
operation.
After
Contin: Abort
all data entered are deleted. ZEUS returns to home position and is ready to start next
weighing operation.
Acknowledge input.
Acknowledge input.
ZEUS stores empty weight in a free memory and assigns a memory number between
41 and 65. Assigned memory number is displayed for two seconds.
Example:
Memory No.: 41
Empty weight acquisition is complete.
• Show data
• Clear data
• Print file
• Create data
• Create data
• Text prompt
to replace prompt
MAT. :
by any prompt text of your choice.
For data processing functions, see menu item 58 "FILES". No password is required.
• Set printer to on-line. If not, certain outputs are buffered and printed only if
printer is reset to on-line. However, there is the danger of weigh data getting
lost.
• Vehicle Found message
The vehicle with the indicated vehicle number is in plant and has been first-
weighed. Perform second weighing or delete input in First Weighings File.
• Value Too High message
You have entered a vehicle number outside range 1...40 or, with vehicle
stored in Fixed Tare File, out of range 41...65.
• M0710:Zero-Error message
Scale can be zeroed only if totally unloaded, i.e. if display does not show more
than +3%, or not less than -1% of rated capacity range.
• When vehicle drives onto scale, entrance and exit are closed to traffic (RED
signal).
• If weighing is complete, exit signal turns GREEN.
• If scale is totally relieved, entrance signal also turns GREEN, and scale is
ready for next weighing operation.
A single exit signal, i.e. signal system with red light only, is controlled in the same
fashion.
If a vehicle drives on scale inadvertently, exit can be released with key combination
6.6.13 Parameters
6.7 Fieldbus-IO
All digital and analog inputs/outputs coming from/going to fieldbus.
6.8 DISOPLAN
In our example, the event number is 0704; in manual BV-H2313, chapter 'Event
Messages', you find '0704:Out of Zeroing Range' complete with hints on remedy of
fault.
First remedy fault, then acknowledge event message on pendant.
7 Event Messages
The DISOMAT displays hints on operating sequence and scale information in
alternating mode, e.g.
A0209:Powerfail
Designed to inform you about important events, these hints require a certain reaction.
Simple cases are designed for information only, severe cases, e.g. critical faults in
operation, require to be remedied and acknowledged.
For you to be able to classify these hints, every event message is assigned to an
event class identified by a code letter.
Hints of the following event classes are displayed:
Using event number, optional ID and event text, look out for fault finding hints and
remedy given in the Troubleshooting List below.
A0309-nnn:Restart **) *
M0606:No No-motion *
W4104:Feeding aborted *
ABORT 13
accuracy class 80
Acquire Tare 27
Activation 119
Alarm 132
balance total 36
balance total limit 58
blocks of keys 12
calibration 73
Calling Function 19
Cargo Scale 114
character set 62
Characteristics 7
Checking Calibration 89
Clear Tare 27
Computational Range Calibration 87
Configuration 119
Control Concept 16
Control Elements 8
Crane Scale 107
Data Input/Output 20
decimal sign 62
Default Passwords 42
Deleting Character 23
Deleting/Handling Error Messages 127
Deselect 'Release Weighing Operation' Prompt 127
DeviceNet 69
dialog language 62
Discharge Scale 101
Discharging 95
DISOMAT F 93
DISOMAT Opus mini 9, 15
DISOMAT Overview 7
DISOPLAN 130
Display 9
Editing Input Field 22
Entering characters via the input block 24
Essential Operating Steps 85
Event Message Construction 131
Event Messages 11, 131
External Control Elements 16
External Keyboard 16
Fault 132
Fct. 1:Enter setpoint 30
Fct. 2:String input 30
Fct. 3:PRINT 31
Fct. 41:Password 42
Fct. 42:FUNCTION VARIANT 62
Fct. 421:Parameters 62
Fct. 423:Load Variant 62
Fct. 43:PERIPHERALS 62
Fct. 431:National Language Support 62
Fct. 432:Interfaces 63
Fct. 433:COMMUNICATION 64
Fct. 4331:EDP 64
Fct. 4332:Printer 65
Fct. 4333:Secondary Display 67
Fct. 4334:Fieldbus 68
Fct. 434:Event Classes 69
Fct. 435:Calibrate Analog Output 70
Fct. 436:IP Configuration 72
Fct. 44:SCALE 74
Fct. 441:Calibration Parameters 75
Fct. 442:Special Scales 81
Fct. 443:Configure Legal-For-Trade Memory 89
Fct. 444:Scale Parameters 83
Fct. 445:CALIBRATION 85
Fct. 4451:Dead Weight 86
Fct. 4452:Linearization 88
Fct. 4453:Range 86
Fct. 4454:Set current range 87
Fct. 4455:Resolution x 10 87
Fct. 45:Change password 43
Fct. 46:PRINT FORM 46
Fct. 461:Form Texts 47
Fct. 462:Form Formats 47
Fct. 463:Page Header Format 51
Fct. 464:String Name 52
Fct. 465:EDP Format 53
Fct. 466:Legal-For-Trade Memory Format 53
Fct. 467:Reset Consecutive Number 54
Fct. 468:Load Default Form 54
Fct. 469:Load Default Text 57
Fct. 47:MATERIALS 58
Fct. 471:Max. Balance/Dumps 58
Fct. 472:Clear balance 58
Fct. 473:Material data 58
Fct. 48:Fixed tare input 59
Fct. 5:SERVICE 32
Fct. 51:Date/Time 32
Fct. 52:Display Version 33
Fct. 53:Display Type 34
Fct. 54:Search Legal-For-Trade Memory 34
Fct. 55:Select Home Position 36
Fct. 58:Set higher range 36
Fct. 5b:Reset All(Restart) 92
Fct. 5c:Activate DISOPLAN Interfaces 59
Fct. 6:Display balance 36
Fct. 7:Select fixed tare 37
Fct. 8:Manual tare 37
Fct. 9:Contrast 38
Fct. a:Display gross 38
Fct. b:Display tare 39
Fct. c:Test display 39
Fct. d:Ackn. Event 40
Fieldbus-IO 130
fill parameters 102
Fill parameters 95
Filling 94
Filling Scale 94
For Quick Orientation 1
form formats 47
Function Keys 27, 96, 103, 108, 114, 120
function variants 7, 93
Function Variants 93
Functionality in Home Position 27
Functionality in Menu Tree 29
Further Functions 126
General Control 17
General Functioning 94, 101, 107, 114, 119
General Information 8
Hints, Possible Events 127
Home Position 16
Home Position Output 28
How To Use Manual 2
Information for Users of Certified Scales 5
Input Block 12
Inputs and Outputs 96, 103, 110, 115, 120
Inserting Characters 23
'Jumping' display 25
key 12
key combination 12
Key Functions 12, 13, 15
keyboard 12
Keyboard 12
Legal-For-Trade Identification, Sealing Locations and Type 91
L-f-T Memory 89
List of Event Messages 133
Local Printer 66
materials counters 36
Menu Tree 11, 16, 18
Message 132
MIN Load 80
Modbus 68
Modbus/TCP 69
multi-divisional scale 82
Multi-divisional scale 81
multi-range scale 82
Multi-range scale 81
Normal Mode 26
Operating Activities 99, 105, 117
Operating Block 15
Operating Input/Output Dialogs 21
Operating Principle 18
Operating Sequence 75, 83
Operator guidance/data input 11
Parameter 'Calibration Factor' 78
Parameter 'Class' 80
Parameter 'Dead Weight' 79
Parameter 'Display Filter' 84
Parameter 'Filter Time dW/dt' 85
Parameter 'Full Scale Value' 76
Parameter 'Full Scale Value - Small Range' 82
Parameter 'Full ScaleValue - Medium Range' 82
Parameter 'Gravity Deviation' 80
Parameter 'Increment Value' 76
Parameter 'Increment Value - Medium Range' 83
Parameter 'Increment Value - Small Range' 82
Parameter 'Legal-For-Trade' 80
Parameter 'Legal-for-Trade Memory' 89
Parameter 'Load Cell Characteristic' 79
Parameter 'Load Cell Rated Capacity' 79
Parameter 'Mechanical Factor' 77
Parameter 'Minimum Number of Days' 90
Parameter 'No-Motion Difference' 76
Parameter 'No-Motion Time' 84
Parameter 'Number of Load Cells' 79
Parameter 'Overrange' 77
Parameter 'Scale ID' 80
Parameter 'Scale Type' 82
Parameter 'Switching Delay' 85
Parameter 'Switching Filter' 83
Parameter 'Unit' 76
Parameter 'User Def. MIN Load' 80
Parameter 'Zero Setting Range' 77
Parameter 'Zero Tracking' 84
Parameters 99, 105, 112, 118, 129
Password Quick Input 43
Preamble 1
Printers 66
Profibus-DP 68
Protocol 65
Refilling 102
Remote Printer 66
Safety Instructions 3
Safety Through Password Protection 41
Scale Number 64
scroll field 21
scroll mode 24
Setting Mode 41