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Mechanic: Ring-Torsion Load Cells
- Diaphragmless Ring-Torsion Load Cells .................................... 7
- Compact Ring-Torsion Load Cells RTN ................................... 11
Belt Weighers
- MULTIBELT Single-Idler Belt Weighers ................................... 41
- MULTIBELT Multi-Idler Belt Weighers...................................... 45
Printer
- DISOPRINT 331/340/431 ....................................................... 107
- DISOPRINT VPR 20150 and DISOPRINT 10 ........................ 109
5
6
Diaphragmless Ring-Torsion Load Cells RT
BV-D 2016GB
7
Rated Capacities: 0.33 t - 0.68 t Earthing connection
Dimensions
Type Dimensions (mm) F (4 borings)
RT A B C D F K
k
0.33 F (3 borings)
0.47 75 35 61 66 3xM4/120° 7
0.68
Technical Data
Admissible static side load Lq = 0.5 ( Emax - 0.8 Lz), but no higher than Lqmax = 0.3 Emax; Emax = rated capacity;
Lz = load in measuring direction
8
Technical Data (as per VDI/VDE 2637 and OIML R60)
Max. utilisation Bamax Bamax = Emax (Bamax = 0,7 Emax for RT4K, RTMK, RT6K for 0,33 t - 0,68 t)
Input resistance Re 4480 ⏲ ± 50 ⏲ tr
Output resistace Ra 4010 ⏲ ± 10 ⏲ 4010 ⏲ ± 0,5 ⏲ tr
Zero signal So ±2% ±1% Cn
Max. supply voltage U smax 100 V 60 V
Nominal temperature range Btn -10°C to +40°C
Service temperature range Btu -30°C to +80°C, Option to +100°C
Reference temperature tr 22°C
Storage temperature range Bts -50°C to +85°C
Protection class IP68
Cable specification Special silicone RAL 7000 (grey), 쏗 6.5 x 5m, -30°C to +150°C
Colour code black : input + / blue : input -
red : output + / white : output -
green-yellow : screening
Corrosion protection Stainless steel
9
Variants and Order No.
Rated Capacity Order No. Order No. Order No. Order No. Order No. Order No.
t RTW RTV RTK RT4K RTMK RT6K
0.33 D 703642.03 D 703642.02 D 703642.01 D 703642.05 D 703642.05 D 703642.04
0.47 D 703647.03 D 703647.02 D 703647.01 D 703647.05 D 703647.05 D 703647.04*)
0.68 D 703650.03 D 703650.02 D 703650.01 D 703650.05 D 703650.05 D 703650.04
Accessories
Elastomer mounts and Compact mounts
Option:
쮿 Protection to EEx ib llC T 6
”intrinsically safe” for use in hazardous
areas, upon request
Order No. D 990001.07
쮿 Variant for service temperature range
of up to 100°C
10
Compact Ring-Torsion Load Cells RTN
% PTB & OIML approved as
suitable for trade use (up to
5000 d and 75010 d in case of
multi-divisional scales)
% Protection class IP 68
BV-D2019GB
11
RTN 1 t – 4.7 t RTN 10 t - 470 t
View A
Admissible static side load Lq = 0.5 (Emax – 0.8 Lz), but no higher than Lqmax = 0.3 Emax; Emax = rated capacity;
Lz = load in measuring direction
12
Technical Data
Temperature effect on
± 0.05 % ± 0.008 % ± 0.0062 % ± 0.007 % Cn, Btn
sensitivity TKc
± 0.07 % ± 0.02 % ± 0.02 % ± 0.02 % Cn, Btu
Zero signal S0 ± 1% Cn
Protection class IP 68
Special silicone RAL 7000 (grey) ∅ 6.5, -30°C to +150°C,
Cable specification Length 5 m for RTN 1-15 t and RTN 150-470 t
Length 12 m to RTN 22-100 t
Black: input + / blue: input -
Colour code Red: output + / white: output -
Green-yellow: screening
Corrosion protection see Spec Sheet DDP 8483 “Chemical Resistant of RT Load Cells”
13
Order No.
Variants Accuracy class
0.05 C3 C5 C4Mi 7.5
RTN 1t D726173.04 D726173.02 D726173.10 D726173.14
RTN 2.2 t D726174.04 D726174.02 D726174.10 D726174.14
RTN 4.7 t D726175.04 D726175.02 D726175.10 D726175.14
RTN 10 t D726176.04 D726176.02 D726176.10 D726176.14
RTN 15 t D726177.04 D726177.02 D726177.10 D726177.14
RTN 22 t D724781.04 D724781.02 D724781.10 D724781.14
RTN 33 t D724754.04 D724754.02 D724754.10 D724754.14
RTN 47 t D724782.04 D724782.02 D724782.10 D724782.14
RTN 68 t D724783.04 D724783.02 D724783.10 D724783.14
RTN 100 t D724784.04 D724784.02 D724784.10 D724784.14
RTN 150 t D726178.04 D726178.02
RTN 220 t D726179.04 D726179.02
RTN 330 t D726180.04 D726180.02
RTN 470 t D726181.04 D726181.02
Order No.
Ex-Variants Accuracy class
0.05 “Ex-zone 1” C3 “Ex1-zone 1” C5 “Ex-zone 1” C4Mi 7.5 “Ex-zone 1”
RTN 1t D726173.03 D726173.01 D726173.09 D726173.13
RTN 2.2 t D726174.03 D726174.01 D726174.09 D726174.13
RTN 4.7 t D726175.03 D726175.01 D726175.09 D726175.13
RTN 10 t D726176.03 D726176.01 D726176.09 D726176.13
RTN 15 t D726177.03 D726177.01 D726177.09 D726177.13
RTN 22 t D724781.03 D724781.01 D724781.09 D724781.13
RTN 33 t D724754.03 D724754.01 D724754.09 D724754.13
RTN 47 t D724782.03 D724782.01 D724782.09 D724782.13
RTN 68 t D724783.03 D724783.01 D724783.09 D724783.13
RTN 100 t D724784.03 D724784.01 D724784.09 D724784.13
RTN 150 t D726178.03 D726178.01
RTN 220 t D726179.03 D726179.01
RTN 330 t D726180.03 D726180.01
RTN 470 t D726181.03 D726181.01
Example for ordering: Rated Capacity 47t, accuracy class C5: Variant RTN 47t C5- Option:
Order No.: D 724782.10 Variant for service temperature
range of up to 110°C
*) zone classification according to ATEX Customized cable length
variants for other zones (2, 21, 22), please enquire Special corrosion protection
Connection cable PVC
Acessories:
Elastomer mount, Compact
mounts, Pendulum mounts
on
14
Load Cells VBB and Load Cell Mounts VEB
BV-D 2041GB
15
VBB Load Cells 5kg - 0.5t
Shielded 6-wire
cable, shield on Metal bellows
housing
16
Technical Data
17
Variants Ex-Variants Variants
Order No. Order No. Order No.
Load Cells Load Cells Elastomer Mounts
VBB 5 kg D1 D 725 417.01 VEB 5kg - 0.2t D 725 408.01
VBB 10 kg D1 D 725 417.02 VEB 0.5t D 725 408.02
VBB 10 kg C3 D 725 419.02 VBB 10 kg C3 „Ex“ D 725 420.02
VBB 20 kg D1 D 725 417.03
VBB 20 kg C3 D 725 419.03 VBB 20 kg C3 „Ex“ D 725 420.03
VBB 50 kg D1 D 725 417.04
VBB 50 kg C3 D 725 419.04 VBB 50kg C3 „Ex“ D 725 420.04
VBB 0.1t D1 D 725 409.01 VBB 0.1t D1 „Ex“ D 725 409.11
VBB 0.1t C3 D 725 409.04 VBB 0.1t C3 „Ex“ D 725 409.14
VBB 0.1t C4 D 726 370.01 VBB 0.1t C4 „Ex“ D 726 370.11
VBB 0.2t D1 D 725 409.02 VBB 0.2t D1 „Ex“ D 725 409.12
VBB 0.2t C3 D 725 409.05 VBB 0.2t C3 „Ex“ D 725 409.15
VBB 0.2t C4 D 726 370.02 VBB 0.2t C4 „Ex“ D 726 370.12
VBB 0.2t C6 D 726 370.04 VBB 0.2t C6 „Ex“ D 726 370.14
VBB 0.5t D1 D 725 409.03 VBB 0.5t D1 „Ex“ D 725 409.13
VBB 0.5t C3 D 725 409.06 VBB 0.5t C3 „Ex“ D 725 409.16
VBB 0.5t C4 D 726 370.03 VBB 0.5t C4 „Ex“ D 726 370.13
Example for ordering: Rated Capacity 0.2t, Accuracy Class C6: Variant VBB 0.2t C6 -
Ordering Number D 726 370.04
Additional versions available upon request.
18
Elastomer Mounts for Ring-Torsion Load Cells
% Self-centering capability
% Dynamic load damping
properties
% Minimal reaction to side
forces
% Simple, rugged, and flat
design
% High resistance to
environmental influences
and chemicals
% Insensitivity to inclined
position of connecting
structure up to
0.6° = 10 mm/m
% Legal-for-trade
% Easy installation
% Maintenance-free
BV-D2044GB
19
Important:
Lifting and lowering of the load
application elements may cause a
non-repeatable load to be applied
to the load cell and entail
measuring errors in the entire
weighing system. Therefore,
ensure that the load cell in the
elastomer mount is never totally
relieved. Select minimum preload
such that load cell and contact
plate, or base plate, are always
positively tied.
Base plate
Fixing piece
20
Elastomer Mount VEN 1 t – 4.7 t for RTN Load Cells
Admissible play ± 2 mm
- Elastomer is installed above the load cell.
Shims (5 x 1 mm)
- Elastomer is bolted or welded to the
connecting structure with two straps fitted on Elastomer
sides Contact plate
21
Technical Data
Metal parts Galvanized steel (VEN 1-4.7 t: stainless steel); Contact plate stainless steel
Neoprene (chlorine butadiene rubber)
Elastomer
Elastomer: Viton (fluorinated FKM) Metal parts: All stainless steel
Options: SBR (Styrene-butadiene rubber)
(available upon request) EPDM (ethylene propylene diene rubber)
Nominal temperature range -10°C to +40°C
Service temperature range -30°C to +80°C
Deflection = approx. 0.8 mm at rated capacity
22
Compact Mounts for Ring-Torsion Load Cells
# Legal-for-trade
# Insensitivity to inclined
position of the connecting
structure up to 0,6°= 10mm/m
# High resistance to
environmental influences and
chemicals
# Maintenance-free
The compact mounts are designed The compact mount consists of the The weight to be measured is applied
for load input to Schenck ring-torsion load input section, the bumper check, to the load cell via a contact plate.
load cells optimized with regard to the and the hold-down. Due to the special design, the vertical
measurement. deflection is extremely low and
Positioning of the compact mount is proportional to the load. Occurring
They are used as a mounting unit realized by shifting it in the receiving side forces deform the elastomer in a
with integrated bumper check and structure. parallel direction. The mount centers
hold- automatically when relieved of these
down in all kinds of industrial scales, The play of the bumper check and the side forces.
e.g. hopper and silo scales, container hold-down can be adjusted with set
and mixer scales. screws. The bumper check limits the play, the
hold-down prevents lift-off. A tie-rod is
Play can easily be set and checked not required.
even if the local situation is tight.
BV-D2083GB
23
Compact Mounts DKM 0,33 t - 0,68 t for RTK/V/W Load Cells
24
Compact Mounts VKN 10 t - 22 t for RTN Load Cells
Important:
Lifting and lowering of the load application elements may cause a non-repeatable load to be applied to
the load cell and produce errors in measurement. Therefore ensure that the load cell in the compact mount
is never totally relieved. Select minimum preload such that load cell and contact plate, or base plate,
are always positively tied in operation.
25
Compact Mounts DKM 0,33 t - 0,68 t and VKN 1 t - 33 t - Support Point Arragement
Technical Data
Variant DKM VKN
Tated capacity 0,33 ... 0,68t 1 ... 33t
Weight: DKM 0,33 - 0,68 8,5kg VKN 1 - 4,7 12,3kg
(including load cell) VKN 10 - 22 19kg
VKN 33 42kg
Material
- Elastomer Neoprene (chlorine butadiene rubber)
Option (available on special Viton (fluorinate rubber FKM), SBR (Styrene butadiene rubber),
request) EPDM (ethylene propylene diene rubber)
Height adjustment 5 mm
Deflection Approx.. 0,8 mm at rated capacity
Nominal temperature range -10°C bis +40°C
Operating temperature range -30°C bis +80°C
Options Heat insulting plates, protection from water jets, weld-on plates
26
Pendulum Mount VPN for Compact Ring-Torsion Load Cell RTN
§ Legal-for-trade
§ Self-aligning
Pendulum mounts VPN are specially A complete VPN self-aligning mount The weight force to be measured is
designed for use with compact load consists of the pendulum contact applied to the pendulum contact plate
cells of the RTN type. They are used plate, a pressure plate, the centering via the pressure plate down to the
where long life and highest measur- piece and height adjustments shims. load cell. The pendulum contact plate
ing accuracy are required in severe The load cell can be mounted on protects the load cell from interfering
environments. supporting structures or on an op- lateral forces. The self-aligning func-
Typical applications are load weight- tional foot plate. On rough ground, tion of this mount automatically re-
briges and hopper scales. the foot plate provides optimum turns the scale to its resting position
mounting surface. after deflection. Depending on the
local situation, the scale has to be
equipped with movement limit stops.
BV-D 2025GB
27
Dimensions:
VPN 10 – 100t VPN 1 – 4,7t
Height
adjustment
shims
Centering piece
Pressure plate
Pendulum
contact plate
Load cell
Centering pin
ø 25h9 x 20
Keep ventilation
bore open
§ Earthing connection is to be
provided on connecting
structure base plate (see
installation drawing).
Material X20Cr Ni17V
28
Type Rated Dimmensions (mm)
Capacity
VPN t A B C D E F G H1 H2 K L M N O P S
1 1 35 60 4 90 68 128 60 3.5 M8x20 15 43 56
2.2 2.2 35 60 4 90 68 128 60 3.5 M8x20 15 43 56
4.7 4.7 35 60 4 90 68 145 60 3.5 M8x20 15 43 73
10 10 45 75 80 4 62 90 68 165 145 60 20 3.5 M10x20 20 50 76
15 15 45 75 80 4 62 90 68 175 155 60 20 4 M10x20 20 50 86
22 22 45 75 80 4 62 90 68 229 209 60 20 7 M10x25 20 50 140
33 33 58 95 100 6 78 120 90 272 252 80 25 7 M12x25 20 65 160
47 47 85 130 140 10 110 170 130 295 270 110 35 6 M16x30 25 75 160
68 68 85 130 140 10 110 170 130 337 300 110 40 7 M16x30 37 85 180
100 100 100 150 160 10 129 180 140 371 331 130 45 8 M16x30 40 90 200
Technical Data
29
30
Measuring Eye, DMA Type
% Maintenance-free
BV-D2004GB
31
There are three types of Typical applications
measuring eyes:
% DMA-V:
Standard measuring eye
with complete strain Normal force
gauge full bridge measurement:
% DMA-V-ÜS:
Measuring eye with
complete strain gauge full
bridge and additional
overvoltage protection,
e.g. for use in railway Section A-A
tracks Installation requirement L ≥ 2.5 x H
Variant L
DMA-V DMA-H
DMA-V-ex 46
DMA-H-ex
DMA-V-ÜS 66
Lateral force
measurement:
Measuring eye mounted on
Installation requirement L ≥ 1.5 x H horizontal silo supports
32
Technical Data
The technical data apply to one DMA-V measuring eye or a pair of DMA-H measuring eyes (combined to form a
Wheatstone bridge).
System and switching accuracies depend on several factors, e.g. hopper geometry, installation site and measuring
task. Typically, system accuracies of ± 0.5 % for lateral force measurement and ± 1.5 % for normal force
measurement can be obtained. The switching accuracies for preset fill levels (setpoints) are approx. ± 0.2 % (each
related to full scale).
These accuracies require highly qualified engineering and proper and workmanlike installation.
We offer the measuring system layout as a special service, i.e., we determine the accuracies expected for the
geometry of your application and assume warranty provided that Schenck has supplied the components and the
measuring eyes are mounted by personnel authorized by Schenck.
33
Projection notes
% To determine whether an existing hopper can be retrofitted with SCHENCK measuring eyes, calculate the rated
stress as under:
34
Platform Scales, DVS Type
K Minimum headroom
K Legal-for-trade
K Rugged and maintenance-free
K Cost effective
K Easy to clean (platform
removable)
Application
DVS Platform Scales are designed as
simple and low-priced weighing
systems. In legal-for-trade appli-
cations (accuracy class III), the same
scale can be used as floor-mounted
or dormant type variant.
For use in hazardous areas, the DVS
scale is also available in Ex(i) design.
BV-D 2031GB
35
Construction
DVS Platform Scales are designed as
fully electronic weighing systems.
Weighing platform can be removed which
enables easy cleaning of scale.
Depending on capacity, two DVS models
are available:
- Platform scale up to 2t (DVS-2)
- Platform scale up to 4t (DVS-4).
Either of them can be used as floor-
mounted or dormant-type scale. A floor-
mounted scale can easily be converted
into a dormant type. Floor-mounted scale
In addition to the weighing platform, we
can supply
- Foundation pit coping frame
or
- Sump channel frame,
both as options.
These mechanical components are
available either in
K St 37, painted (to RAL 7015, slate
grey)
K Stainless steel 1.4301, pickled.
36
Variants
Platform Scale DVS-2 Variant Capacity Possible Preload* Weighing Range Division
When ordering a DVS-2, the following
features can be combined: 1 1500 kg 1000 kg 2-200 kg 0.1 kg
K Material
– St. 37, painted (to RAL 7015, 2 1500 kg 900 kg 2-300 kg 0.1 kg
slate grey)
3 1500 kg 700 kg 4-500 kg 0.2 kg
– Stainless steel 1.4301, pickled.
K Platform size / weight 4 1500 kg 600 kg 4-600 kg 0.2 kg
– 750 x 750 mm approx. 65 kg
– 1000 x 1000 mm approx. 100 kg 5 2000 kg 500 kg 10-1000 kg 0.5 kg
K Headroom 80 mm 6 2000 kg 200 kg 10-1500 kg 0.5 kg
K For capacity, possible preload,
weighing range and division, see table * Maximum admissible weight of platform and superstructures
on the right.
Platform Scale DVS-4 Variant Capacity Possible Preload* Weighing Range Division
When ordering a DVS-4, the following
features can be combined: 1 4000 kg 2000 kg 10-1000 kg 0.5 kg
K Material
– St. 37, painted (to RAL 7015, 2 4000 kg 1500 kg 10-1500 kg 0.5 kg
slate grey)
3 4000 kg 2000 kg 20-2000 kg 1.0 kg
– Stainless steel 1.4301, pickled.
K Platform size / weight 4 4000 kg 1500 kg 20-2000 kg 1.0 kg
– 1250 x 1000 mm approx. 169 kg
5 4000 kg 1000 kg 20-3000 kg 1.0 kg
– 1500 x 1250 mm approx. 227 kg
– 1500 x 1500 mm approx. 265 kg * Maximum admissible weight of platform and superstructures
– 2000 x 1500 mm approx. 365 kg
K Headroom 100 mm
K For capacity, possible preload,
weighing range and division, see table
on the right.
37
Sump Channel Frame Option Constructional Prerequisites
For dimensions, see Spec Sheet DDP Foundation must correspond to carrying
8834. loads (see Foundation Frame Technical
Data Sheet). If platform scale is installed
outdoors or in water jet hazardous areas,
Foundation Pit Coping Frame Option
drainage should be provided.
Use
Foundation depth and construction
Foundation frame enables platform scales depend on load to be applied and local
to be mounted in pits in simple and form- conditions.
locking fashion.
When ordering a foundation pit coping
frame or sump channel frame, the
Construction following features can be combined:
Foundation frame consists of an angular
section with anchor plate. K Material
– St. 37, painted (to RAL 7015,
Function slate grey)
(not available with sump channel
Foundation frame ensures continuous
frame)
transition from bottom plate to weighing
platform and prevents side-travel of – Stainless steel 1.4301, pickled
bottom edge. K Platform size/weight Foundation frame
– 750 x 750 mm 12.5 kg
– 1000 x 1000 mm 16.5 kg
– 1250 x 1000 mm 18.5 kg
– 1500 x 1250 mm 22.0 kg
– 1500 x 1500 mm 24.5 kg
– 2000 x 1500 mm 29.5 kg
38
Foundation Pit Coping Frame Dimensions
Technical Data
Support pressure of feet (P1) at
L50x50x5
2 000 kg capacity 8 000 N
Anchor
4 000 kg capacity 16 000 N
min 70
Anchor recess Floor top edge
39
Variants and Order Numbers Sump Channel Frame
DVS-2* Dimensions Stainless Steel,
Pickled
Dimensions Max.Weighing ST 37, Stainless Steel
Range Painted Pickled 750 x 750 E 056 977.07
750 x 750 600 kg E 056 974.01 E 056 974.19 1000 x 1000 E 056 977.08
1000 x 1000 600 kg E 056 974.02 E 056 974.20 1250 x 1000 E 056 977.09
750 x 750 1500 kg E 056 974.04 E 056 974.22 1500 x 1250 E 056 977.10
1000 x 1000 1500 kg E 056 974.05 E 056 974.23 1500 x 1500 E 056 977.11
2000 x 1500 E 056 977.12
DVS-4*
Foundation Pit Coping Frame
Dimensions Max.Weighing ST 37, Stainless Steel Dimensions ST37, Stainless Steel,
Range Painted Pickled Painted Pickled
1250 x 1000 1500 kg E 056 975.02 E 056 975.32 750 x 750 E 056 976.01 E 056 976.07
1500 x 1250 1500 kg E 056 975.03 E 056 975.33 1000 x 1000 E 056 976.02 E 056 976.08
1500 x 1500 1500 kg E 056 975.04 E 056 975.34 1250 x 1000 E 056 976.03 E 056 976.09
2000 x 1500 1500 kg E 056 975.05 E 056 975.35 1500 x 1250 E 056 976.04 E 056 976.10
1250 x 1000 3000 kg E 056 975.07 E 056 975.37 1500 x 1500 E 056 976.05 E 056 976.11
1500 x 1250 3000 kg E 056 975.08 E 056 975.38 2000 x 1500 E 056 976.06 E 056 976.12
1500 x 1500 3000 kg E 056 975.09 E 056 975.39
2000 x 1500 3000 kg E 056 975.10 E 056 975.40
* Designed in ST37, galvanized, stainless steel 1.4301, stainless steel
glass bead blasted; for use in hazardous areas, upon request.
40
MULTIBELT Single-Idler Belt Weighers
쮿 Continuous bulk solids
measurement in belt
conveyor systems
쮿 Suitable for flow rates up to
15,000 t/hr
쮿 Accuracy up to ± 0.5 %
쮿 Also legal-for-trade-version
BEM
쮿 Simple and quick installation
쮿 Type BEM - designed
modularly, suitable for any
belt width
BED 쮿 Types BEP/BED - weighing
platforms, suitable for IEC
belt widths
BEP
Single-Idler
Belt Weigher
BED
42
Dimensions (mm)
Technical Data
± 1,0% to ca.
BEM of nominal flow rate 4,000 t/hr 앒 60 kg
± 0,5%
of nominal flow rate
to ca.
BEP 6,000 t/hr 앒 100 kg ˜ 20°
to ca. 6 m/s (No relative
± 1,0% (Preferential range) material
of nominal flow rate movement)
± 0,5%
of nominal flow rate to ca.
BED 15,000 t/hr 앒 300 kg
± 1,0%
of current flow rate
43
Single-Idler Belt Weigher Variants Options
BEM 400 - 1400 FGA 24 A
Belt weigher of modular design, Speed measurement system,
belt widths from 400 to 1400 mm Namur switch with perforated disc
BEP 400 - 1400 FGA 20 RSLE
Belt weigher with weighing platform, Speed measurement system; friction wheel with rocker
belt widths from 400 to 1400 mm and support
BED 1600 - 2000 FGA 20R RSLE-VA
Belt weigher with weighing platform, Speed measurement system; friction wheel with rocker
belt widths from 1600 to 2000 mm and support in stainless steel design
FGA 53 K
Speed measurement system for belt speeds from 3.5 m/s
onward, with coupling for connection to shaft end
44
MULTIBELT Multi-Idler Belt Weighers
BMC
BV-D2050GB
45
Dimensions (mm)
Effective platform length
Dual-Idler
Belt Weigher
BMP
2 BMP weighing stations arranged one after the other to achieve higher accuracies
(Weighing station dimensions are the same as those of the BMP weighing stations)
Zug-Druck-Lenker
Tension-compression (~ 500(500
tie-rod mm lang)
mm long)
Wägezellenlager
Load cell mount
Wgezellenlager
70
180
90
180
46
Dimensions (mm)
Measure B 500 650 800 1000 1200 1400 16001) 18001) 20001)
Belt weight
BMP Measure C 616 766 966 1166 1416 1616 1880 2080 2330
Measure D 740 890 1090 1290 1540 1740 1990 2190 2440
Measure A 800 950 1150 1350 1600 1800 2050 2250 2500
BMC Measure B 500 650 800 1000 1200 1400 1600 1800 2000
Belt weight
1)
2 weighing stations side by side
Technical Data
± 0.25%
앒 200 kg
of nominal flow rate
to ca. to 1400 mm belt width
BMP
15,000 t/h
± 0.5% 앒 400 kg
of actual flow rate from 1600 mm belt width ˜ 20°
to ca. 6 m/s (No relative
(Preferential range) material
2 ± 0.25% to ca. movement)
앒 400 kg
BMP of actual flow rate 15,000 t/h
BMC
± 0.25% to ca. 앒 380-480 kg
of actual flow rate 20,000 t/h (depending on belt width)
47
Multi-Idler Belt Weigher Variants Options
BMP 500 - 2000 FGA 24 A - Speed measurement system,
Belt weigher with weighing platform, Namur switch with perforated disc
belt widths from 500 to 2000 mm FGA 20 RSE - Speed measurement system for belt speeds
2BMP 500 - 1400 to 3.5 m/s; friction wheel with rocker and support
Belt weigher with weighing platform, FGA 20R RSE-VA - Speed measurement system for belt
belt widths from 500 to - 1400 mm speeds to 3.5 m/s; friction wheel with rocker and support
BMC 500 - 2000 in stainless steel design
Belt weigher with weighing platform, FGA 53 K - Speed measurement system for belt speeds from
belt widths from 500 to - 2000 mm 3.5 m/s onward, with coupling for connection to shaft end
48
MULTISTREAM-G Solids Flow Meters
BV-D 2033GB
49
Dimensions (mm)
MULTISTREAM-G
Solids Flow Meters tc.
~550 ecke, e
e, Schn ...
Luftrinsnlide, screw,
Air
560
560
1360
CableKlemmkasten
junction box
1360
600
600
Wgezelle
Wägezelle
Load cell
F G
G 400/750 G 1250
60 760 60
25
200 15 15 200 15
60
60
15
15
15
150
150
HH
K
L
K
M
L
6060
25
15
130
15
24 4 x 208 24
230 230
50
Technical Data
MULTISTREAM Solids Flow Meters
G 400 G 750 G 1250
3 3
Flow rate min. 4 t/h - max. 400 m /h min. 16 t/h - max. 750 m /h min. 40 t/h - max. 1250 m3/h
(max. 1000 t/h) (max. 1000 t/h) (max. 1000 t/h]
Accuracy ± 2% of nominal flow rate
Measuring range 1:5
Weight 155 kg 250 kg 390 kg
Ambient temperature -30°C to +60°C
Material temperature max. 100° (optional 200°) Celsius
Bulk density min. 0,4 t/m3
Grain size max. 10 mm (single grain up to 30 mm)
Flow properties non-sticky, pulverized to granular
51
Variant Order Number Documentation Order Number
52
MULTISTREAM-B Solids Flow Meter
Electronic housing
600
600
1400
110
110
250
1400
180
쏗 200
Top View
190 180
°
45
x
8
600
340
295
22
쏗
202 695
54
Technical Data
MULTISTREAM-B80 Solids Flow Meters
Flow rate min. 1 t/h - max. 80 m3/h (100 t/h)
Accuracy ± 2% of nominal flow rate
Measuring range 1:5
Operating pressure -25 mbar to 50 mbar
Inlet/outlet flange dimensions (DIN) 200 mm / 200 mm
Weight 50 kg
Ambient temperature - 30° to + 60°C
Material temperature max. 70°C
Bulk density min. 0.4 t/m3
Grain size max. 10 mm (single grain up to 30 mm)
Flow properties pulverized to granular, non-sticky
MULTISTREAM-B80, MULTISTREAM-B80
Solids Flow Meter, max. 80 m3/h F018320.01 Service Manual
German D707380.01
English D707381.01
French D707382.01
55
Notes:
56
DISOMAT T Weigh Transmitter
Application Equipment
DISOMAT T weigh transmitter is used The main board DWT 100 comprises DISOMAT T is supplied as plug-in
as weight value transducer particularly the following functions: board, or mounted in a 19" rack or a
for weight value monitoring and 쮿 Measuring circuit with A/D field housing.
hopper level measurement. Hopper converter
level measurements with accuracies
쮿 4 relay outputs with safe isolation
in the percent range are realized by
easy-to-mount SCHENCK Measuring 쮿 1 analog output
Eyes, type DMA. 쮿 Service interface
Highly accurate weight acquisition 쮿 EDP interface (various protocols)
with accuracies in the per mil range is Expansion boards provide additional
made possible by RT load cells. functions:
Equipped with analog output and 쮿 DISONET interface (DISOMAT
serial interface, it is suitable for all network) and 4 input contacts via
scales connected to higher level EDP DISONET Board DDN V100,
or PLC systems that are not operated 쮿 PROFIBUS interface via PROFI-
locally. BUS Board DPB V100,
The optional display enables the 쮿 INTERBUS-S interface via INTER-
weight value to be checked in the field. BUS-S Board BIB V100.
쮿 Display, 3 1/2-digit, 20 mm
character height
BV-D 2035GB
57
Functions An on-line help function assists the DISOPLAN T user by providing comprehensive
In DISOMAT T, various EDP protocols are information on all important menu items.
implemented. In addition, it can be
integrated into common field bus systems
(J-BUS, PROFIBUS, INTERBUS-S).
Four relay outputs serve for limit value
monitoring and output of status reports.
Safety in critical applications is ensured
by the safe isolation of outputs and EMC
immunity.
All dialogs for configuration, calibration,
and diagnosis are conveniently conducted
from a PC using the DISOPLAN T
program operating under Windows.
If no Windows PC is available, DISOMAT
T can also be configured using the built-in
Command-Line-Interpreter (TCLI) on a
VT Terminal or PC with VT emulation.
DISOMAT T configuration
58
Housing Dimensions:
19" rack DNG 100
(Fig.1)
Designed for control cubicles accessible Fig.1
from the rear or equipped with swivelling 19" rack DNG 100
frame. DNG 100 can be equipped with
max. 10 main boards. One slot each is
required for:
- DWT 100
DISOMAT T as printed circuit board
- DXB 100
ex-protective circuitry
- DNT Power supply unit for 115/230 VAC
supply (one-only power supply unit per Fig.2
rack) Field housing
DFG 100
The weigh transmitter variant with display
requires two slots.
Front protected to: IP 20
Weight (equipped): 10 kg
15
0
Fig.5
Expansion boards
- DISONET board DDN V100
- PROFIBUS board DPB V100
One expansion board can be plugged
onto weigh transmitter board DWT 100.
59
Technical Data
60
Technical Data DISOMAT T - Designed for expansion
Primary and secondary side
galvanically isolated to VDE 0160.
Ex-protective circuitry Ex-protective circuitry DXB 100; Weigh Transmitter
board incl. front panel of same size as
main card DWT 100.
Designed „intrinsically safe“ for
- Load cell connection
- Serial interface for secondary
displays
- Analog output for secondary
displays
- Binary input for two contacts (e.g.
initiators)
PTB No. Ex-95. C. 4005 X
Ex-load cells 1 - 8 SCHENCK RT load cells EEx ib
llC T6, PTB No. Ex 82/2135,
supply voltage for RT load cells:
16.8 V with one load cell
15.4 V with two load cells
14.8 V with three load cells
13.1 V with four load cells
11.5 V with six load cells
10.2 V with eight loadcells
1 HBM load cell 350 ⏲, Z6H,
Z6C, Z6 2, Z6 4, EEx ibllC T4,
PTB No. Ex 90.C.2094,
supply voltage 9.2 V
Options Displays for analog output and serial
interface can also be integrated in
device. Complete with integral LED
weight display.
61
Variants Order No. Hazardous Area Variants Bestellnummer
DWT 100 D 707039.01 DXB 100 D 707041.01
DISOMAT T weigh transmitter, Ex protective circuitry,
PC board including front panel PC board including front panel
DWT 100 - D V 008566.B01 DFG 100E D 707043.04
DISOMAT T weigh transmitter, DISOMAT T in DFG field housing,
PC board including front panel, complete for 24VDC infeed, with Ex protective
with integral LED weight display circuitry
DWT 101 D 707039.02 DFG 100E - D V 008562.B 01
DISOMAT T weigh transmitter, DISOMAT T in DFG field housing,
PC board including front panel, with for 24VDC infeed, with Ex protective
mounted Profibus expansion card and circuitry, complete with integral LED
DPB-info project proposal disk weight display
DFG 100 D 707043.01 DFG 101E D 707043.05
DISOMAT T in DFG field housing, DISOMAT T in DFG field housing, for
for 24VDC infeed 24VDC infeed, with mounted Profibus
DFG 100 - D V 008558.B 01 expansion card, DPB-info project propo-
DISOMAT T in DFG field housing, sal disk and Ex protective circuitry
for 24VDC infeed, complete with integral
DFG 101E - D V 008564.B 01
LED weight display
DISOMAT T in DFG field housing, for
DFG 101 D 707043.02 24VDC infeed, with mounted Profibus
DISOMAT T in DFG field housing, expansion card, DPB-info project propo-
for 24VDC infeed, with mounted Profibus sal disk and Ex protective circuitry, com-
expansion card and DPB-info project plete with integral LED weight display
proposal disk
DFG 110E D 707044.04
DFG 101 - D V 008560.B01 DISOMAT T in DFG field housing,
DISOMAT T in DFG field housing, with transformer for 115/230VAC
for 24VDC infeed, with mounted Profibus infeed and Ex protective circuitry
expansion card and DPB-info project
proposal disk, complete with integral DFG 110E - D V 008563.B 01
LED weight display DISOMAT T in DFG field housing,
with transformer for 115/230VAC
DFG 110 D 707044.01
infeed and Ex protective circuitry, com-
DISOMAT T in DFG field housing,
plete with integral LED weight display
with transformer for 115/230 VAC infeed
DFG 110 - D V 008559.B 01 DFG 111E D 707044.05
DISOMAT T in DFG field housing, DISOMAT T in DFG field housing,
with transformer for 115/230 VAC infeed, with transformer for 115/230VAC infeed,
complete with integral LED weight display with mounted Profibus expansion card,
DPB-info project proposal disk,
DFG 111 D 707044.02 and Ex protective circuitry
DISOMAT T in DFG field housing,
with transformer for 115/230VAC infeed, DFG 111E - D V 008565.B 01
with mounted Profibus expansion card DISOMAT T in DFG field housing,
and DPB-info project proposal disk with transformer for 115/230VAC infeed,
with mounted Profibus expansion card,
DFG 111 - D V 008561.B 01
DPB-info project proposal disk, and
DISOMAT T in DFG field housing,
Ex protective circuitry, complete with
with transformer for 115/230VAC infeed,
integral LED weight display
with mounted Profibus expansion card
and DPB-info project proposal disk, com-
plete with integral LED weight display
62
DISOMAT F Weight Indicators
% Legal-for-trade
% Easy-to-read LC display
% Serial interfaces
% Binary inputs/outputs
Applications Equipment
DISOMAT F Weight Indicators are DISOMAT F is available in four different The PC variant is designed such that no
optimally suitable for applications which types of housing: recalibration is necessary after dis-
require weight values to be acquired mounting and reassembly of system (for
legal-for-trade, displayed, printed and, if % PC-mounting unit of standard size instance, in the case of repair work on
need be, transferred to a host system for (5.25“) for installation in a drive or PC).
further processing. CD ROM shaft (DISOMAT F-P)
Direct printer connection on DISOMAT
Focus is on platform scales with no need % Desk-top unit with large backlit dis- F-P enables system to operate in backup
for sophisticated control tasks and on play and keypad for input of tare val- mode whenever complete PC functional-
applications where DISOMA F is used as ues (DISOMAT F-D) ity is not available. In this case, operation
weight value transducer for PC based and display are performed on
weighing and data processing systems % Wall-mounting unit for vertical DISOMAT F-P direct. With legal-for-trade
(e.g. road weighbridges). installation (DISOMAT F-W). scales, printer is directly connected to
DISOMAT F-P.
All hardware and software items are The DISOPLAN-F configuration software
designed for smooth interaction with PC. permits convenient system parametriza- DISOMAT F Weight Indicator is equipped
tion and calibration via PC. with 16-digit LCD for indication of weight
value and status information. Two LEDs
Appropriate software protocols ensure signal that scale is totally relieved, or that
easy and safe data transfer from a DI- weight value displayed is not legal-for-
SOMAT F into PC applications. trade.
BV-D 2028GB
63
Connection is made via 9-pole, sub-D Binary I/O
plugs (exception: load cell connection
via plug-in block terminal). Calibration For simple control tasks, DISOMAT F Inputs can be read through EDP (e.g.
data and all settable parameters are is equipped with 3 binary inputs and 4 read-in of inductive loops). System
stored fail-safe in EEPROM. In case binary outputs. Outputs can be set via inputs can be firmly assigned to Ac-
of power failure, a storage battery EDP command and used, for in- quire Tare, Clear Tare and Set To
stores date and time (real-time clock) stance, for signal or gate control in Zero functions.
for approx. one week. conjunction with a road weighbridge.
Operation
Printing
Hole
Variable print pattern formatting gives
the user the freedom to design his
own weighing report. The following
data can be printed:
- Weight values
- Date and time
- Consecutive number
- 3 stored texts of 25 digits each. Stainless steel
Desk-Top Unit:
Arrangement of print elements is
defined by form formats, with one DISOMAT F-V
format put into non-volatile storage.
Additional formats can be loaded into
the system via EDP interface and
remain stored until any recurring
power failure. Construction of data
message sent to EDP partner can be
configured via loadable form format.
64
Sample screens with DISOMAT F connected to PC Technical Data:
65
Binary inputs/outputs Update in system cycle: Power supply 230 VAC, VNT 20000 D 707 269.01
every 100 ms for operation of PC-mounting unit after
3 inputs, galvanically isolated (opto- removal from PC (Emergency Mode)
couplers), 10-24VDC, > 10 mA
Power supply 115 VAC, VNT 20001 D 707 271.01
4 outputs, galvanically isolated (op-
for operation of PC-mounting unit after
tocouplers), passive, 5-30VDC, removal from PC (Emergency Mode)
loadable with 50 mA
Serial interfaces SS1: RS 232 for EDP or secondary
display
SS2: RS 232 for printer or secondary Desk-top unit Ordering No.
display DISOMAT F-D, VTG 20001 type, com-
Baud rate < 9600 baud plete with: D 707 267.01
EDP Protocols SCHENCK - Printed manual in German D 707 267.02
DDP8 672, DDP8 785, DDP8 861 - Printed manual in English D 707 267.03
or Siemens 3964R. - Printed manual in French
Message sequence for cyclic send-
ing: 0.5 to 99s
Printers: Wall-mounting unit Ordering No.
- Local printer Schenck Process DISOPRINT,
DISOMAT F-W, VWG 20001 type, for
Epson and compatible
vertical mounting on wall or column,
- Remote printer Schenck Process DISOPRINT
complete with:
Secondary displays Schenck Process secondary displays - Printed manual in German D 707 190.01
DLZ, VLZ, DLS, DLK
- Printed manual in English D 707 337.01
CE conformity In accordance with EU directives: - Printed manual in French D 707 337.02
89/336 EC
73/23 EC
90/384 EC
Stainless steel unit Ordering No.
DISOMAT F-V, VKG 20001 type, for
PC-mounting unit Ordering No. desk-top mounting, protected to IP65
- Printed manual in German V 005 426.B01
DISOMAT F-P, PC-mounting unit with I/O D 707 218.01 - Printed manual in English V 005 426.B02
contacts, including WINDOWS 95/98/NT
- Printed manual in French V 005 426.B03
program for scale control via PC, driver for
DISOMAT control via application pack-
ages, DISOPLAN-F configuration software,
documentation on CD, serial PC connect- PC connecting set for DISOMAT F-D / D 707 268.01
ing cable F-W / F-V including 1.5 m serial con-
necting cable to PC, WINDOWS
DISOMAT F-P connecting cable module D 707 265.01 95/98/NT/2000/ME program for control of
leads the connectors for printer
scale via PC, driver for control of DISO-
(9-pole Sub-D, plug) and optional I/O con-
MAT via application packages, DISO-
tacts (9-pole Sub-D, sockets) through a slot
PLAN-F configuration software, docu-
plate mounted on PC rear wall.
mentation on CD
Manual available in: Power supply 230 VAC, VNT 20000 D 707 269.01
- German D 707 273.01
- English D 707 273.02 Power supply 115 VAC, VNT 20001 D 707 271.01
- French D 707 273.03
66
Support Column for DISOMAT F and Printer
Easy mounting
Designed as common carrier for one With all metal parts made of stainless As DISOMAT F reads at 1300mm
each Disomat F and Disoprint VPR steel, the column is suitable for use above floor level, the operator
20150 printer, support column VSF in severe environments, being affixed assumes a perfectly ergonomic
21300 ideally suits easy and ergo- to the floor with the use of four bolts. position.
nomical operation of platform scales. Load cell and 230V power cables can Disomat and printer are powered by
either be laid underfloor or introduced a finish wired 24V power supply.
into support column through cable
inlet on the rear.
BV-D 2046GB
67
Design Ordering Number
68
DISOMAT B plus Weighing Terminal
% Integrated legal-for-trade
memory (optional)
Application Equipment
The DISOMAT B plus compact offer the user a proven The backlit, graphics-capable display
weighing terminal is ideally suited for functionality tailored to the continuously reads the weight, also
use in the many and varied weighing particular application. while the operator enters data in the
applications, no matter whether the The user retains flexibility: the two-line dialog field or when status
focus is on scale control, data logical function block information is output. This can be e.g.
processing, process control or configuration can be changed at information on the progress of a
communication with user systems. any time to suit almost any running feed operation (bar graph),
For typical applications, six predefined weighing task. input/output position of help texts on
configurations are stored in the device system operation.
and can be called up easily: In its optional variant as two- A special “telephone alphabet” mode
channel measuring system, enables characters to be keyed in.
These “Fixed Wirings” for DISOMAT B plus can also For convenient input, particulary for
% Cargo Scale operate as scale with changeover frequent text entries, a separate
possibility from single to group strikekey keyboard is available as
% Crane Scale mode, or as dual-trolley crane option.
% Filling Scale scale with separate overload
% Discharge Scale message, or monitor the fill levels For control tasks 4 binary inputs and 6
of two hoppers simultaneously. binary outputs are available designed
% Receiving/Load-Out Scale
for direct control of the scale with
% Self-Acting Filling Scale DISOMAT B plus. All inputs and
outputs cannot only process 24V
signals, but also 230VAC directly.
BV-D2092GB
69
With the use of the function block The eligible housing variants All parameter and calibration
linkages, the input/output data are stored fail-safe in the
functionality can widely be % Desk-top housing system. Process parameters and
adapted to the specific data are buffered for at least 7
% Front-of-panel mounting
application requirements. Two days, and the real-time clock
housing
serial interfaces enable the continues running for this period.
connection of peripherals, e.g. % Stainless steel housing
printer and remote display, as
% Field housing
well as the data exchange with Printing
an EDP or PLC system. If % 19" rack The variable print pattern
necessary, the system can be formatting gives you the freedom
equipped with two more serial offer the right enclosure for to design your own weigh slip. In
interfaces. almost any environment addition to weight values, the
For coupling to the most frequent following data can be printed:
industrial fieldbus systems
(Profibus, Interbus), a number of Operation and Setting % Date and time
interface modules is available for On standard, the DISOMAT inter-
retrofit. The additional legal-for- active dialog is available in % Consecutive number
trade memory saves the user German and English.
from printing and storing legal- % Cumulative totals
for-trade records on paper. With the use of the DISOPLAN
PC-assisted parametrization and % Number of accumulated
The high resolution and configuration tool (WINDOWS weighing operations
measuring speed of the program), other languages can
DISOMAT B plus measuring easily be downloaded into the % 5 strings, up to 25 digits
system offers reserves even for system.
difficult weighing applications, At present, you can select Italian, % 3 stored texts, 26 digits each
e.g. scales with low load cell Spanish, French, Polish, and
utilization, scales with load cells Czech. Other languages are The arrangement of the print
mounted in the hazardous area, available upon request. elements is defined by a print
and fast filling processes. pattern.
In addition, DISOPLAN B plus 6 different print patterns can be
Scale characteristics including allows for stored.
calibration data are stored in the
load cell cable connector % Graphical function block
(dongle). In case of fault, every configuration
system component can be
% Setting of all system
replaced with no need for
parameters
recalibration or reverification. The
system immediately continues % System calibration
operating legal-for-trade with the
% Readout of complete system
requisite accuracy.
configuration (backup)
Together with the modular % Restore of saved data into
system design, this helps to DISOMAT B plus enables a
considerably reduce downtimes replacement unit to be
and repair costs. prepared in no time.
Combined with the dongle
concept, this ensures
shortest downtimes in case
of fault and minimal stock
keeping.
70
For every environment the right “packing”
The available DISOMAT B plus housing variants
approx. 25 mm for
connecting cable
71
Technical Data:
Display Graphics capable LCD, 240 x 64 Binary outputs 6 outputs, galvanically isolated, safely
pixels, 127 x 34 mm Weight display separated (relay), passive. Load
14mm character height, 1 status line 24VDC/VAC max. 500mA,
and 2 dialog lines, 4mm character 90 – 250 VAC max. 300mA. Outputs
height each update rate in “Fast Comparator”
Keyboard Flexible membrane keyboard with 30 function 132 x / second
multi-function keys, 8 keys reserved Serial interfaces 2 interfaces for secondary display,
for individual assignment convertable for
RS 232
Processor Siemens SAB 167, 256 kB RAM,
RS 422/485, 4-wire
1MB Flash-EPROM, 16kB
RS 485, 2-wire
EEPROM.
Selection is via software (no plug-in
Power supply 230VAC, -10% +15%, 47 – 63 Hz jumpers)
115VAC, -10% +15%, 47 – 63 Hz Max. baud rate: 19200
24 VDC (18 – 36 VDC) EDP protocols Siemens 3964R
Power consumption 20 VA max. S5 (RK512)
Temperature range Service temperature: -10 to +50 C Modbus
(legal-for-trade up to +40 C) Schenck standard protocol DDP8 672
Storage temperature: -20 to +60 C Schenck poll protocol DDP8 785
Input signal 0 to 35mV Secondary DTA
display protocols DDP 8861
Sensitivity 0,5 µV/d
DDP 8850
Measuring rate 132 measurements/second
Increment value 1, 2, 5, etc. settable from 0.01 to
5000 Options
Unit kg, g, t, lb Second measuring e.g. for scales with single unit /
Number of Certified applications: 100 – 6000d channel group mode changeover
increments Multi-range scale 3 x 4000d Separate PC strikekey
Multi-divisional scale 3 x 4000d keyboard for
Resolution not limited in non-certified convenient data input
Applications Legal-for-trade data 2 MB memory capacity for typ.
Taring Up to 100% of full scale memory VMM20400 50,000 weighing operations
for weigh data (check
Zero setting function Max. 20% settable printer replacement)
Automatic zero tracking 0.5d/sec, Analog output 0(4) – 20mA, max. 500O load
deselectable
VEA 20400 Resolution: 10,000 increments
Filter Suppression of mains synchronous Update rate: 10/sec
Interference signals 100dB , Linearity < 0.15 %o
Common mode rejection 110dB Zero point stability < 0.25%o /10K
Software filter, filter time 0 – 10sec. Span stability <
Accuracy Linearity: 0.003% 0.25%o/10K%o/10K
Zero point stability 0.05µV/K Interface expansion 2 serial interfaces RS 232
Span stability 2ppm/K VSS20400
Date/time Real time clock (RTC),
Profibus interface Profibus DP protocol to
Backup min. 7 days
module VPB20100 DIN 19245, or EN 50170
Load cell impedance Min. 43 12Mbaud max. baud rate
(corresponding to 8 x 350 - L/C)
Interbus-S interface
Load cell supply 12V AC voltage supply
module DIB 500
Binary inputs 4 inputs, galvanically isolated, safely I/O expansion modules - Binary inputs/outputs (max.
separated, 18 – 36VDC, 90 – 250 16 additional input, or outputs)
VAC (47 – 63 Hz), > 10mA. - Additional analog output
24V auxiliary voltage for input control - Analog input
is available (max. 100mA).
External control station For control of DISOMAT B plus,
DT (A) 204xx e.g. mounted in hazardous area
72
Versions - Weighing Terminal DISOMAT B plus
Basic Devices
DISOMAT B plus stainless steel unit for VKG 20400 D739 102.01
desk-top mounting
DISOMAT B plus stainless steel unit for VKG 20410 D739 105.01
wall mounting
Options
Separate %/n keyboard complete with German lettering VTT 20401 D739 119.01
Separate %/n keyboard complete with English lettering VTT 20402 D739 119.02
Separate %/n keyboard complete with French lettering VTT 20403 D739 119.03
BV-D 2123GB
73
Documentation Ordering No.
Operating Manual
System Manual
Service Manual
74
DISOMAT® B plus - Unit Load Handling Scale
þ Function block linkage for Unit Load Handling Scale (Example: Roller Train Scale)
platform, roller train and
special platform scales
The Unit Load Handling Scale Permanently stored in DISOMAT B When unit loads are weighed, hopper
function block linkage provides all plus, the linkage can be loaded by the or pallet weights as tare can be
functions required for DISOMAT B user and changed to suit his specific deducted from Gross weight. The
plus to control a platform, roller train requirements. Individual functions, weighing result can be printed on a
or special platform scale. operating instructions, function block weigh slip or output as list report.
plan and parameter table are detailed Balancing takes place automatically
in the Operating Manual. after each printout. Depending on
Tare status, Gross or Net weights are
If required, setting can be made by balanced, with balance comprising
Schenck with known scale and the cumulative totals weight and the
calibration parameters as well as number of weighing operations
requisite function block parameters, performed. Balance can be displayed
such as MIN/MAX thresholds, being and printed.
adapted accordingly.
BV-D 2119GB
75
Weighing sequences Print pattern 1: The EDP commands most frequently
used are listed below.
- Gross weighing 1 head line and 1 line for weigh data.
- Gross/Net weighing with automatic A string with product data of up to 30 Typical EDP commands:
taring digits can be entered for each
- Net weighing with keyed-in tare value printout. This string remains stored - Tare
- Net weighing with selection of stored until being overwritten. After each - Clear tare
tare value printout a form feed is effected. - Preset tare value
- Set to zero
Function keys Print pattern 2: - Request single weight
- Request weight at standstill
- Acquire tare 1 line for weigh data. String can be - Request cyclic weight
- Clear tare entered and remains stored until - Request balance
- Key in tare being overwritten. After each printout - Clear cumulative total
- Select fixed tare a line feed is effected - Preset string
- Set to zero - Print patterns 1, 2, 3
- Enter string Print pattern 3: - Print with copy to EDP
- Print single weight
- Print total / clear balance 1 line for totals printout without string.
- Repeat printing Fieldbuses
- Test functions EDP communication
In addition to the serial EDP interfacing,
For DISOMAT B plus, the following EDP DISOMAT B plus Unit Load Handling
Input contact assignment transmission protocols are available: Scale can also be controlled using
- Schenck standard protocol commercial industrial fieldbus systems.
1: Single printout (DDP 8672) For details, please see System Manual
2: Acquire tare - Schenck poll protocol (DDP 8785) BV-H 2040 and Service Manual BV-H
3: Clear tare - Siemens 3964 R 2041.
4: Set to zero - Siemens 3964 R for SIMATIC S5 / S7
- Modbus
Output contact assignment DISOMAT B plus caters for a fixed set of
commands that can be addressed by the
1: Weighing complete EDP programmer, if required. Eligible
2: Ready commands, messages and protocols are
3: Min contact detailed in the Service Manual.
4: Max contact
76
DISOMAT B plus Crane Scale
% Two-measuring-channel
variant for dual-trolley cranes
BV-D2118 GB
77
Input/Output Contacts
[values in brackets optional]
Print Pattern (sample default setting, easy to change on device)
Inputs
Single Printout:
% Acquire / Clear Tare
23.04.00 12:10:00 151 <99.0kg>B
% Set to Zero/Test/Acknowledge Error 23.04.00 12:25:00 152 <100.5kg>Net
% Weigh and Print
With cab controlled crane scales, you can enter a product data string for
% [Print Total] each printout. String remains stored until being overwritten.
% [Scale 1 Hoist Active]
Single Printout With String:
% [Scale 2 Hoist Active]
23.04.00 12:10:00 151 333-247-A <99.0kg>B
Outputs 23.04.00 12:25:00 152 333-247-A <100.5kg>Net
% Slagging Rope (Gross < 0) Totals Printout:
% Overload (Scale 1) 23.04.00 12:30:00 30 3001.5kg SU
% Change Over Load To Be Lifted
Scale 1 (higher lifting capacity)
Variants
% Ready
% [Slagging Rope Scale 2] DISOMAT B plus panel-mounting unit in field housing
V011121.B01
% [Overload Scale 2] 1 measuring point, no infrared, no collective load memory
% [Change Over Load To Be Lifted DISOMAT B plus panel-mounting unit in field housing
V011121.B02
Scale 2] 1 measuring point, infrared, no collective load memory
% [Overload Total (Scales 1+2)] DISOMAT B plus panel-mounting unit in field housing
V011121.B03
1 measuring point, no infrared, collective load memory
Function Keys
DISOMAT B plus panel-mounting unit in field housing
V011121.B04
% Acquire tare 1 measuring point, infrared, collective load memory
% Clear tare DISOMAT B plus panel-mounting unit in field housing
% Display tare V011121.B05 2 measuring points, no infrared, no collective load
% Key-in tare memory
% Set to zero
DISOMAT B plus panel-mounting unit in field housing
% Enter string V011121.B06
% Print single weight 2 measuring points, infrared, no collective load memory
% Print total / reset balance DISOMAT B plus panel-mounting unit in field housing
% Repeat printing V011121.B07
2 measuring points, no infrared, collective load memory
% Test functions
DISOMAT B plus panel-mounting unit in field housing
V011121.B08
Options 2 measuring points, infrared, collective load memory
DISOMAT B plus stainless steel unit
% Printer V011121.B09
1 measuring point, infrared, collective load memory
% Large-size displays
% Legal-for-trade memory DISOMAT B plus stainless steel unit
V011121.B10
% Data transmission 2 measuring points, infrared, collective load memory
% Bus interfaces
% Collective load memory All variants include:
% Second measuring channel % Mounting tools for field housing
% DLZ 111 with mounting tools
% Documentation ( including all wiring diagrams)
% Setting of scale parameters
% Parametrisation of collective load memory, if any.
78
DISOMAT ® B plus Automatic Filling Scale (SWA)
% Application package for filling
stations
Application
The DISOMAT B plus Automatic Upon request, setting can be In Solids Filling mode, filling starts
Filling Scale application package performed by Schenck. Detailed immediately after start signal (function
comprises all functions required for description of functions, operating key, external contact, EDP command).
automatic filling of solids or liquids as instructions, function block diagram In Liquids Filling mode, the spout is
well as for manually controlled single and parameter table are included in lowered before the material flow is
filling operations (non-automatic the relevant Operating Manual. released. A number of setting
Commercial Scale mode). parameters enable individual filling
Function
sequence configuration.
Equipment
The DISOMAT B plus data
The application software VKD 20400 management stores combined Once filling is complete, the acquired
replaces the DISOMAT B plus base material/container data records weight values are balanced by material
program; a standard function block (max. 8). They describe the filling of type.
linkage is already loaded. Adaption a certain material into a defined
of existing linkage and configuration hopper including setpoint and all
of individual parameters permit the requisite parameters.
system to be matched to user's
requirements to a large extent. After selection of data record,
setpoint can be corrected before
start of filling; in automatic filling
mode, the data are monitored for
compliance with the Weights &
Measures regulations.
BV-D2120 GB
79
Input/Output Contacts
[Values in brackets available only with Container Data Container-independent
Liquid Filling configurations] Parameters
(8 records stored)
- Name - Automatic Filling Scale or
Inputs
Commercial Scale
- Setpoint
% START Filling - Spout control Start / Stop
- Pre-fill value
% RELEASE - Taring / Start /Stop / Every nth
% ABORT - Pre-act contact
filling operation
% Acknowledge Actual Weight - Medium contact
- Tolerance check Start / Stop /
% [START Material] - Main contact Every nth filling operation
% [Spout UP] - Tolerance - Refilling Yes / No
% [Spout DOWN] - Optimization factor - Fill optimization Yes / No
% [Select container ( 3 inputs, 1 low - Tare limit values - Acknowledge actual value
3 binary or 1 low 7 BCD ) ] - MaxMax Yes/ No
Outputs - Contact check - Service printout Yes / No
- Shake or bypass limits
% READY
- Settling time
% FULL FEED
- Min. material flow
% MEDIUM FEED
% DRIBBLE FEED
Variants
% BYPASS / SHAKE
% MAXMAX DISOMAT B plus front-of-panel mounting unit in 19"
% [Filling ACTIVE] V012942.B01 rack, complete with VKD 20400 application package for
the filling of solids
% [TARE ERROR]
% [No Material Flow] DISOMAT B plus front-of-panel mounting unit in 19"
V012942.B02 rack, complete with VKD 20400 application package
% [TOLERANCE ERROR]
and I/O expansion for the filling of liquids
% [TOLERANCE OK]
% [Filling STOPPED] DISOMAT B plus front-of-panel mounting unit in 19"
% [RAISE Spout] rack, complete with VKD 20400 application package for
V012942.B03
the filling of solids; including Zener barriers for use of
% [LOWER Spout]
load cells in the hazardous area (zone 1).
Function Keys DISOMAT B plus front-of-panel mounting unit in 19"
% Select Container rack, complete with VKD 20400 application package
V012942.B04 and I/O expansion for the filling of liquids; including
% Correct Setpoint
Zener barriers for use of load cells in the hazardous
% Start Filling area (zone 1)
% Stop Filling
% Abort Filling DISOMAT B plus front-of-panel mounting unit in 19"
rack, complete with VKD 20400 application package for
% Start Material
V012942.B05 the filling of solids; including Zener barriers for
% Acknowledge Actual Weight operation of load cells and separate control terminal in
the hazardous area (zone 1).
Further Options
% Printer DISOMAT B plus front-of-panel mounting unit in 19"
rack, complete with VKD 20400 application package
% External display/control units
V012942.B06 and I/O expansion for the filling of liquids; including
% Legal-for-trade memory Zener barriers for use of load cells and separate control
% Bus interfaces terminal in the hazardous area (zone 1)
80
DISOMAT® B plus - Filling Scale
The filling Scale function block Permanently stored in the DISOMAT The filling scale is designed to feed
linkage provides all functions required B EPROM, the linkage can be loaded liquids or bulk solids into hoppers or
for the DISOMAT B plus to realize a by the user and changed to suit his fill them into containers. Filling is in
single- ingredient feed control: Set/act specific requirements. two speeds, by full feed and dribble
comparison in full feed and dribble Individual functions, operating feed, to setpoint. The amount fed is
feed, material flow monitoring, instructions, function block plan and checked for tolerance and made up,
tolerance check and tracking parameter table are detailed in the if necessary. Overfill is reported by a
optimization. Operating Manual. message. For opimization of feed
process, pre-act and main contact
If required, setting can be made by are tracked.
Schenck with known scale and After each aborted or completed
calibration parameters, as well as batch, weigh data are automatically
dosing parameters being adapted printed and totalised. Accumulation
accordingly. contains cumulative total of NET
weights and number of totalised
For materials with varying properties, batches. Accumulation can be
10 selectable parameter records displayed and printed.
(materials files) are available.
BV-D 2117GB
81
Weighing Sequences Output Contact Assignment Print Pattern 1:
- Fill weighing 1: Full Feed One head line and one line for weigh
data. A string with product data of up
- Fill weighing with discharge 2: Dribble Feed
to 30 digits can be entered for each
- Multiple fill weighings with 3: Discharge printout. This string remains stored
discharge until being overwritten. After each
4: Ready
printout a form feed is effected.
5: Feeding active
Function keys Print Pattern 2:
5: N.C.
- Acquire Tare One line for weigh data. String can be
entered and remains stored until
- Clear Tare being overwritten. After each printout
- Start Printing a line feed is effected.
- Stop Print Pattern 3:
Single printout is preset with Print
- Abort Pattern 2; totals printout, with Print
Pattern 3. Assignment of print pattern One line for totals printout without
- Single Printout string.
to function key can be changed e.g.
- Print total and clear cumulative Single Printout key can also be
assigned Print Pattern 1.
total
- Print Repeat The variable print pattern formatting
gives the user the possibility to design
- Select Material / Enter Setpoint
his own weighing reports. Defaults
- Set to Zero are as follows:
- Test Functions
82
EDP communication Response messages by Flexibility
DISOMAT B plus
For DISOMAT B plus, the following Although the Filling Scale function
EDP transmission procedures are - Message is processed has been set and supplied, the logical
available: function block system can be used to
- Command executed the full extent. The filling scale can be
- SCHENCK Standard Protocol matched to new requirements or
(DDP 8672) - Command executed, send data replaced by a totally different function.
to EDP This can be performed using the
- SCHENCK Poll Protocol DISOMAT B plus keyboard or, even
(DDP 8785) more convenient, on PC using the
DISOPLAN B plus software tool.
- SIEMENS 3964 R (DDP 8782)
- Preset string
- Print patterns 1, 2, 3
83
Notes:
84
DISOMAT® B plus - Discharge Scale
The Discharge Scale function block Permanently stored in the DISOMAT The discharge scale is designed to
configuration provides all functions B plus EPROM, the linkage can be feed liquids or bulk solids out of
required for DISOMAT B plus to loaded by the user and changed to hoppers into containers. Filling is in
realize a single-ingredient feed suit his specific requirements. two speeds, by full feed and dribble
control: Set/act comparison in full feed, to setpoint. The amount fed is
feed and dribble feed, material flow Individual functions, operating checked for tolerance and made up,
monitoring, tolerance check and instructions, function block plan and if necessary. Overfill is reported by a
tracking optimization. parameter table are detailed in the message. For opimization of feed
Operating Manual. process, pre-act and main contacts
If required, setting can be made by are tracked.
Schenck with known scale and After each aborted or completed feed
calibration parameters as well as operation, weigh data are auto-
requisite feed parameters. matically printed and balanced. The
balance contains the cumulative total
For materials with varying properties, of NET weights and the total number
10 selectable parameter records of NET weighings performed. The
(materials files) are available. balance can be displayed and printed.
BV-D 2116GB
85
Weighing Sequences Output Contact Assignment Print Pattern 1:
- Discharge weighing 1: Full Feed One head line and one line for weigh
data. A string with product data of up
- Discharge weighing with refill 2: Dribble Feed
to 30 digits can be entered for each
- Multiple discharge weighings with 3: Refilling printout. This string remains stored
refilling until being overwritten. After each
4: Ready
printout a form feed is effected.
5: Feeding active
Function keys Print Pattern 2:
6: N.C.
- Acquire Tare One line for weigh data. String can be
entered and remains stored until
- Clear Tare beiing overwritten. After each printout
- Display Tare Printing a line feed is effected.
- Start Print Pattern 3:
Single printout is preset with Print
- Stop Pattern 2; totals printout, with Print
Pattern 3. Assignment of print pattern 1 line for totals printout without string.
- Abort
to function key can be changed at
- Single Printout will, e.g. Single Printout key can also
be assigned Print Pattern 1.
- Print Total / Clear
Balance Memory The variable print pattern formatting
gives the users the possibility to
- Print Repeat
design their own weighing reports.
- Select Material / Enter Setpoint Defaults are as follows:
- Set to Zero
- Test Functions
86
EDP Communication Response messages by Flexibility
DISOMAT B plus
For DISOMAT B plus, the following Although the Discharge Scale
EDP transmission protocols are - Message is processed function has been set and supplied,
available: the logical function block system can
- Command executed be used to the full extent. The
- SCHENCK Standard Protocol discharge scale can be matched to
(DDP 8672) - Command executed, send data new requirements or replaced by a
to EDP totally different function. This can be
- SCHENCK Poll Protocol performed using the DISOMAT B
(DDP 8785) plus keyboard or, even more
convenient, on PC using the
- SIEMENS 3964 R (DDP 8782) DISOPLAN B plus software tool.
Messages Initiated by
- SIEMENS 3964 R for SIMATIC DISOMAT B plus
S5/S7
- Feeding complete
- Feeding interrupted Variants
Disomat B plus caters for a fixed set - Weight at standstill
of commands that can be addressed - Cyclic weight For DISOMAT B plus Weighing
by the EDP programmer, if required. - Taring complete Terminal, see Spec Sheet
Eligible commands, messages and - Zeroing complete BV-D 2092GB.
protocols are detailed in the Service - On the “Print With EDP Copy”
Manual. command, DISOMAT B plus
acknowledges successful
The EDP commands most frequently printout in form of a message
used are listed below. that can widely be configured at
will.
87
Notes:
88
DISOMAT B plus ZEUS Road Weighbridge
% DISOMAT B plus Road
Weighbridge application
DISOMAT B plus
package
weighing terminal EDP Interface
Schnittstelle % Excellent price/performance
ratio
Printer
% Easy operation
% Legal-for-trade measurement
value transducer for use in PC
controlled scale workplaces
% Integrable legal-for-trade
memory
Date Time Cons Mem. Truck no. Mat. Material Weight of load Stored first NET weight
no. no. no. name on scale weight
Weigher
Alternative:
Package as above, however, with D 739 055.02
EPSON LX 300 printer
Alternative:
Package as above, however, without D 739 055.04
printer, with printer cable only
Alternative:
Package as above, however, with D 739 055.03
legal-for-trade memory VMM 20400,
without printer
Two-channel variants available upon request
90
DISOCONT® Measurement, Control and Supervisory System
Application
DISOCONT® is a modular electronics 쮿 At a glance - easy service because 쮿 Fieldbus communication modules
system applicable to any weighing of the combination of mechanics plugged into the system unit for
and feeding system. It is used and electronics. the transfer of all relevant data to
wherever bulk solids flow has to be DISOCONT® electronics may be the user’s control system
measured, feeded or batched with conventionally installed in a control 쮿 Input/output unit for conventional
the use of cubicle (e.g. for use with feeders in connection to user’s control
쮿 Loss-in-weight feeders hazardous zones). The DISOCONT® system and expanded control of
(measuring/feeding) equipped with appropriate commu- the scale environment
쮿 Weighfeeders nication module optimally integrates
쮿 EasyServe - PC-program for
into the automation structure via field
쮿 Mass flow meters and feeders commissioning and service
bus.
쮿 Solids flow meters and feeders 쮿 Operator panel with clear graphic
쮿 Belt weighers Equipment text display for local scale control
쮿 Weighing hoppers. The DISOCONT® electronics consist and/or parametrization of standard
of a system unit and multiple optional applications.
The DISOCONT® electronics are
preferrably integrated locally into the expansion units. Its modular design 쮿 Scale group control unit - operation,
scale mechanics. So self-contained enables the requisite units to be survey and control of scale groups.
function units will be created - the combined for a specific application,
The internal DISOCONT® communica-
at a most cost effective price.
MechaTronic scales - which offers tion bus permits a flexible arrangement
numerous advantages: 쮿 System unit for all measuring and of the I/O units, locally or in cabinets.
control functions; equipped with
쮿 Reduced engineering because of All modules can be replaced with no
service plug for connection of
minimal number of interfaces; only need for recalibration and recon-
laptop or control unit, for configu-
one unit has to be planned in figuration (Plug & Play).
ration, calibration and service with
쮿 No control cubicle an exchangeable memory module The program includes housing
쮿 Reduced cabling; only power and for system specific settings and options for installation at site and in
data cables have to be run operating values control cubicles.
BV-D2051GB
91
Technical features for all weighing With feeding applications, the control 쮿 With solids flow meters and
and feeding systems: deviation is acquired by feed rate set/ feeders:
쮿 System accuracy for scales better actual comparison. Depending on - Adaption to different measuring
than 0.05% (DIN 43782) type of scale, DISOCONT® routes a chute characteristics
control signal to
쮿 Galvanically isolated inputs/ - Manual and automatic zeroing
outputs 쮿 speed-controlled weighfeeder
- On stream material check
drive
쮿 Pluggable, fail-safe memory 쮿 With mass flow meters and
module 쮿 controllable loss-in-weight feeder
feeders:
discharge unit
쮿 Factory presettings for easy and - Accurate speed and torque
quick commissioning 쮿 controllable solids and mass flow
measurement
feeders’ prefeeders.
쮿 Various languages loadable/ - Manual and automatic zeroing
transferrable The control circuit exactly controls the
actual feed rate for conformity with - Highly constant feeding
쮿 Status, event, calibration, and
setpoint. - On stream material check
batch reports
In batching mode, DISOCONT® feeds 쮿 With loss-in-weight feeders
쮿 Batch control with adaptive cut-off
a preset amount of material. System (measuring and feeding)
curve
uses batch results for automatic self- - Adaptive FUZZY interference
쮿 Integrated diagnostics and self- optimization. peak elimination
testing functions (SPC)
- Automatic correction of material
쮿 Simulation mode for testing and
Scale Specific Functions flow properties during filling
learning
쮿 With belt weighers and - Highly constant feeding
weighfeeders: - 4 sets of parameters for quick
Functions - Accurate belt speed adaptation on different bulk
DISOCONT® is designed to acquire measurement solids.
the actual feed rate [kg/h, t/h] via - Belt run monitoring - On-line adaptation of feedrate
쮿 belt load and belt speed for belt controller
- Shifting of control for weighing/
weighers
feeding to point of discharge, 쮿 Sequential batching:
쮿 changes in weight of material in
- Belt influence compensation (BIC), - Sequence of up to 10 material
weigh hopper per unit of time for
- Auto-calibration (automatic types
loss-in-weight feeders
calibration programs), self- - Adaptive feed control
쮿 reactive force for solids flow starting taring
meters
- Block control with weigh-feeders
쮿 direct mass flow measurement = constant belt load realized by
using the Coriolis force for mass pre-feeder control
flow meters.
- On stream material check
Dimensions (mm)
Fixing screw
6,5
92
DISOCONT ® -Versions for Housing of the Control Unit
Field housing VLB 20120 VLB 20100, VLB 20105
in control panel/control cubicle housing
230
100
85*
55
11
240
248
Technical Data
DISOCONT® System Unit VSE 20100 DISOCONT® Input/Output Unit VEA 20100
Power supply 24 VDC ± 20%; 110 VAC or Power supply 24 VDC ± 20%; 110 VAC or
230 VAC; +10%/-20% 230 VAC; +10%/-20%
(50 Hz or 60 Hz); 20 W (50 Hz or 60 Hz); 20 W
Ambient temperature -25°C to +50°C outside housing Ambient temperature -25°C to +50°C outside housing
Inputs*) Load cell input (+/- 6 V, Inputs*) 1 isolated analog input
R > 87 = max. 4 x 350 (0/4 ... 20 mA / 250 )
load cells) 2 NAMUR inputs 4 potential-free digital inputs
(0.03 - 3000 Hz for speed, belt (24 V, 20 mA, safety separated
circuit/gate feedback signal) Outputs*) 1 isolated analog output
2 isolated digital inputs (0/4 mA ... 20 mA, max. 11 V)
(24 V, 20 mA, safety separated) 1 pulse output (max. 50 mA)
Outputs*) 1 isolated analog output 5 relay outputs, safety-
(0/4 mA ... 20 mA, max. 11 V) separated (24 V or 230 V with
4 relay outputs, safety combinations: 4 x 24 V and
separated (24 V or 230 V with 1 x 230 V, or 4 x 230 V and
combinations: 3 x 24 V and 1 x 24 V; 8 A ohm. / 1 A induct.)
1 x 230 V, or 3 x 230 V and Interfaces RS 232 (printer)
1 x 24 V; 8 A ohm. / 1 A induct.) Internal DISOCONT® bus
Interfaces RS 232 (Service PC with (DeviceNet)
EasyServe) Standards CE, UL
Internal DISOCONT® bus
*) Internal signals are freely configured for physical
(DeviceNet)
in-/outputs.
Standards CE, UL
Field Housing VFG 20100 for Control Cubicle Housing VEG 20100 for
System or Input/Output Units System Unit or Input/Output Unit
Material Glass fibre reinforced plastics Material Stainless steel
Dimensions 260 mm x 160 mm x 90 mm Dimensions 250 mm x 146 mm x 98 mm
Zum Aufrasten auf DIN-Hutschienen oder
Protected to IP 65 (as per IEC 60 529); zum Aufschrauben auf Schalttafeln
93
DISOCONT® Control Unit VLB 20120 DISOCONT® Basic Units
in Field Housing System Unit VSE 20100 with power supply
Material Glass fibre reinforced plastics
Memory Module VSM 20100 / VSM 20101 / VSM 20102
Dimensions 260 mm x 160 mm x 110 mm
Field housing without electronics VFG 20100
Protected to IP 65 (as per IEC 60 529); Suitable for system unit, input/output unit
NEMA4X type
Control cubicle housing without electronics VEG 20100
Display LCD graphics display Suitable for system unit, input/output unit
(100 mm x 75 mm)
Character height
(3.5 mm or 9 mm) DISOCONT® Function Modules
Keyboard Flexible membrane keyboard Belt weigher software
Power supply 24 VDC ± 20%; Weighfeeder software
110 VAC or 230 VAC;
+10% /-20% Loss-in-weight feeder software
(50 Hz or 60 Hz); 20 W Solids flow meter software
Ambient temperature -20°C to +50°C outside housing Solids flow feeder software
Interface Internal DISOCONT® bus Mass flow meter software
interface Mass flow feeder software
Standards CE, UL Sequential batching software
Standards CE, UL
Optional DISOCONT group rate control station
The control unit VLB 20100 requires an input/output unit see separate data sheet BVD 2076
for power supply.
94
INTECONT PLUS For Measuring Systems
% Compact weighing
electronics for continuous
measuring systems
% Comprehensive basic
functionality with application
specific features
% Enhanced operating
reliability through
diagnostics and self-testing
functions
BV-D2061GB
95
% Flow rate pulse (level and pulse Dimensions (mm)
width set by parameter)
% Status, event, calibration and INTECONT PLUS for Front-of-Panel Mounting
quantity reports
% Simulation mode for testing and
learning.
Panel cut-out
Weighing Functions 282 + 0,5 x 88 + 0,5
Depending on mechanical system used,
current flow rate is acquired through
% Belt load and belt speed
(belt weighers)
% Reactive force (solids flow meters)
% Direct mass flow measurement on
the Coriolis principle (mass flow
meters).
In addition to the comprehensive basic
equipment, the following weighing
functions are available:
% Belt weighers
- Accurate belt speed
measurement
- Belt influence compensation
(BIC)
- Belt run monitoring
- Shifting of weighing to point of
INTECONT PLUS Wall Housing INTECONT PLUS Wall Housing
discharge
Belt Weighers, Solids Flow Meters Coriolis Mass Flow Meters
- Legal-for-trade variant
(upon request)
% Solids Flow Meters
- Adaption to varying measuring
chute characteristics
% Coriolis Mass Flow Meters
- Accurate speed and torque
acquisition.
Bottom View
96
INTECONT PLUS, FIP 401
97
INTECONT PLUS – Variants Options
INTECONT PLUS - FIP 401 Wall housing with power supply 120 V ... 230 V
With 3964(R) or MODBUS protocol, 24 VDC for belt weighers and solids flow meters
suitable for belt weighers, solids flow meters and
Coriolis mass flow meters Wall housing with power supply 120 V ... 230 V, control unit
and power switch, for Coriolis mass flow meters
INTECONT PLUS – FIP 401e
With 3964(R) protocol, legal-for-trade, Power supply, 120 V (for plug socket)
suitable for belt weighers and Coriolis mass flow meters
Power supply, 230 V (for plug socket)
Analog display
Event printer
98
Display and Control Units
쮿 Easily-readable, high-contrast
displays
쮿 Rugged, washable keyboards
쮿 Industrial, versatile program for
a variety of applications and
local conditions
쮿 Legal-for-trade
쮿 Use in explosion hazardous
areas
BV-D 2010GB
99
Unit dimensions
DLZ 030 E
DLZ 030 E
(138)
134
Mounting hole
138 65
(184)
(65)
DLZ 030 EF
DLZ 030 EF (DLZ 050 EF)
DLZ 050 EF
DTT 11 DTT 11
100
Unit dimensions
DTA x 10 / DT x 10
DT 20410 / DT 510
DTA x 20 / DTT 20
DTA 21E
DT x 30
DT 20430 / DT 530
101
Technical Data
VLZ 20150 / VLZ 20250 DLZ 030E / DLZ 030EF / DLZ 050EF DTT 11
Display principle LED, 7-segment LED, 7-segment LCD ---
- Colour Red Red Black ---
Engineering unit g / kg / t g / kg / t Selectable ---
Number of digits 6 5 4 ---
Character height 14 mm 25 mm 30 mm / 30 mm / 50 mm ---
---
Keyboard None None None Alphanumeric, membrane
Protection type IP 40, optional IP65 IP65 front IP65
Ambient temperature 0...60°C 0...60°C -10°C ... 50°C , 65°C@T5 -10...50°C
Legal-for-trade No No No Yes
Explosion-proof design No No EEx ib IIC T6 No
Housing Panel-mounting Panel-mounting Panel-mounting / field housing / field housing Desk-top housing
Data interface RS232; RS422/485; RS232; RS422/485; Analog ---
TTY 20mA TTY 20mA 4...20 mA
Connetion to DISOMAT "" B, F, S, T B, F, S, T B, F, C, S, T DTA 10, DTA 20
Ext. supply voltage 16-30VDC, 230VAC opt. 16-30VDC, 230VAC opt. --- ---
Max. cable length 100 m 100 m 750 m 2m
Ordering No. E054592.01/02 (IP65) E054593.01 E909034.01 / E909034.02 / E909033.01 D706938.01
DTA 20410; DTA 510 * DT 20410; DT 510 * DTA 20/20E; DTA 20420/20420E; DTA 520/520E*
Display principle LCD LCD LCD
- Colour Black, backlit / black Black, backlit Black, backlit / black
Engineering unit Selectable Selectable Selectable
Number of digits Selectable Selectable Selectable
Character height Weight display: 7 or 16 mm Weight display: 7 or 16 mm Weight display: 7 or 16 mm
Operator prompting: 3.5 or 8 mm Operator prompting: 3.5 or 8 mm Operator prompting: 3.5 or 8 mm
Keyboard None Numeric, membrane None
Protection type IP54 IP54 IP54 front
Ambient temperature -10°C - +40°C -10°C - +40°C -10°C - +40°C / 0°C - +40°C
Legal-for-trade Yes Yes Yes
Explosion-proof design No No No / EEx ib IIC T4
Housing Desk-top mounting Desk-top mounting Panel-mounting
Data interface RS 422 RS 422 RS 422
RS 485 RS 485 RS 485
Connetion to DISOMAT "" B,C,S,T B, S B, C, S, T
Ext. supply voltage --- --- ---
Max. cable length 1000 m 1000 m 1000 m / 100 m, 500 @IIB
Ordering No. DTA 20410: D739140.01 DT 20410: D739141.01 DTA 20/20E: D707437.04 / D707439.04
DTA 510: D707322.04 DT 510: D707320.04 DTA 20420/20420E: D707133.04 / D707136.04
DTA 520/520E: D707324.04 / D707330.04
102
Large Display Units
BV-D 2003GB
103
Unit dimensions
All dimensions in mm A B C D E F
DLZ 055 DLZ 055 470 181 109 541 190 135
DLZ 111 945 181 109 1019 190 135
All dimensions in mm G H K L M
DLZ 055 380 70 쏗 12 480 110
DLZ 111
DLZ 111 855 70 쏗 12 955 110
–––––––––––––왘
b
왗
a 왗 –––––왘
––––––––––––––––––––––––––––––––––––––––––––––
왗 왘
Seitenansicht
Lateral view
Dimensions in mm
Maße in mm Rear view
Rückansicht
–––––––––––왘
b–32
DLK 100-300
왗
DLS 160-250
a–32
왗 ––––––––––––––––––––––––––––––––––––––––––––왘
All dimensions in mm a b c
DLK 100 6800 2300 1450
DLS 160 11000 2800 1450
DLK 160 9600 2800 1450
DLS 250 17300 3900 1650
DLK 250 15000 3900 1650
DLK 300 17800 4800 1650
104
Technical Data
DLZ 055 / DLZ 111 DLK 100 / DLK 160 / DLK 250 / DLK 300 DLS 160/ DLS 250
Display type LED Light-reflecting digits LED
Display colour Digits red, matrix yellow Yellow Red
Number of positions 5 5 5
Character height [mm] 55 / 111 100 / 160 / 250 / 300 160 / 250
Units g / kg / t g / kg / t g / kg / t
Status displays Zero/tare/net ----- Zero/tare/net/no-motion
Print active
Reading distance 25 m / 50 m 40 m / 60 m / 100 m / 125 m 60 m / 100 m
Protection type IP 54 IP 54 IP 54
Temperature range -10 ... +50°C 0 ... 60°C 0 ... 60°C
Legal-for-trade Yes No Yes
Place of mounting Floor, wall and Floor, wall and Floor, wall and
ceiling mounting ceiling mounting ceiling mounting
Weight Approx. 7 kg/ Approx. 15 kg/approx. 15 kg/ Approx. 15 kg/
approx. 11 kg approx. 27 kg/approx. 28 kg approx. 26 kg
Swivel-mounted Yes Yes Yes
Data interface RS 423, RS 232 RS 232 RS 232
Connection to DISOMAT DISOMAT B, S, T DISOMAT B, S, T DISOMAT B, S, T
Power supply 100 ... 240 V AC 85 ... 264 V AC 85 ... 264 V AC
(47 ... 63 Hz) (47 ... 63 Hz) (47 ... 63 Hz)
Max. cable length approx. 100 m 100 m 100 m
105
Notes:
106
DISOPRINT 331/340/431 Printers
% Designed for cut sheets and
endless paper
% Legal-for-trade recording of
weight values and weigh
data
BV-D 2029GB
107
Technical Data
DISOPRINT 331 (C) DISOPRINT 340 F DISOPRINT 431
Number of dots 24 9 24
Print width at 10 cpi 80 columns 80 columns 136 columns
100 – 257 mm 101 – 406 mm
Paper format width 100 – 257 mm
Cut sheet: 148 x 257 mm Cut sheet: 100 – 420 mm
182 – 364 mm (cut sheet)
100 – 364 mm 100 – 420 mm
Paper format length 100 – 558 mm (endless
(endless paper up to 558) (endless paper up to 558)
paper)
Print area max. 203 mm max. 203 mm max. 345 mm
0.065 – 0.39 mm 0.065 – 0.46 mm 0.065 – 0.46 mm
Paper strength
depending on paper type depending on paper type depending on paper type
Copies 4 5 5
Print speed up to 400 characters / s up to 410 characters / s up to 400 characters / s
Memory 64 kB 32 kB 64 kB
Interface Serial (Centronics) Serial (FDW protocol) Serial
Supply voltage 198 – 264 VAC, 49.5 – 60.5 Hz
Power consumption 36W 34W 52W
Dimensions w x d x h
415 x 368 160 mm 415 x 350 x 154 mm 639 x 402 x 268
(without options)
Weight 7.5 kg 7.6 kg 13 kg
Noise level 49 dB(A) 55 dB(A) 54 dB(A)
108
DISOPRINT VPR 20150 Flat Bed Printer and DISOPRINT 10
% Printing of cut sheets and
weigh cards
DISOPRINT 10
BV-D2027 GB
109
Technical Data
110
MEMOSAVE – Legal-For-Trade Memory
§ Easy to handle
no paper is necessary for
data output
The legal-for-trade MEMOSAVE The memory has its own housing Two modes can be selected:
stores all legal-for-trade weigh data (dimensions:
and replaces the Aalibi@ printer. W x D x H: 120 x 180 x 45 mm) § Write: Scale sends weight
and is placed separately. value, date, time and consecu-
The connection is made via serial The data transfer between the con- tive number.
interface of the DISOMAT control nected scale and the legal-for-trade These data are stored by the
system. memory MEMOSAVE is performed memory card.
by means of the serial interface.
§ Read out: The legal-for-trade
memory is read out by a PC via
legal-for-trade software.
The data are displayed on a
PC monitor.
BV-D2078GB
111
Technical Data
Legal-for-trade
record printer
Date, Time
Consecutive number,
Weight
Control system
Scale
MEMOSAVE
Legal-for-trade
memory
Date, Time,
Consecutive number, Weight
112
Cable Boxes, Types DKK and FAK
% Easy to install
% Protected to IP 65
BV-D2121GB
113
Ordering Number Ordering Number “Ex” Variant
Variant
Standard Variant Protected to EExi
DKK 6
Cable summation box for max. 6 load cells, D 707 464.02 D 707 467.02(DKK 6 E)
polyester housing
DKK 49
Cable extension box, D 416 228.02 D 707 101.02(DKK 49 E)
aluminium die cast housing
DKK 50
D 416 229.02 D 707 100.02(DKK 50 E)
Cable extension box, polyester housing
DKK 69
Cable summation box for max. 4 load cells, D 416 195.02 D 707 097.01 (DKK 69 E)
aluminium die cast housing
DKK 69/DMA
Cable box for connection of max. 8 measuring eyes, D 727 243.03 D 707 102.03 (DKK 69 E / DMA)
DMA-V or DMA-H types
DKK70
Cable summation box for max. 4 load cells, D 416 223.02 D 707 098.01 (DKK 70 E)
polyester housing
FAK 0052
3552 040
Cable box with 4 terminals for extension of a load cell connecting cable (4-wire technique)
FAK 0080
K 000 775.03
Cable box with 18 terminals, e.g. for summation of max. 4 load cells (without corner adjustment)
and extension of additional sensor lines
FAK 0061
V 008 597.B02
Cable box with 10 terminals for use in the hazardous area, protected to EExe
FAK 0063
3552 048
Cable box with 10 terminals for use in the hazardous area, protected to EExi
FAK 0070
V 011 819.B01
Cable box with 16 terminals for use in the hazardous area, protected to EExe
Options
DBS 6
D 707 465.01
Overvoltage protection module retrofit of a DKK 6
DBS 101 M
D 416 170.02
Overvoltage protection module with housing
114
Function Dimensions
DKK 6
load cell
DKK 49 / DKK 50
DKK 69 / DKK 70
weighing
electronics
load cell
Cable inlet
1 = PG 9 / M16 Cable Ø 4.5-10 mm
2 = PG 13.5 / M20 Cable Ø 7-13 mm
3 = PG 13.5 / M20 Cable bushing Ø 5-10 mm
4 = PG 16 / M25 Cable Ø 9-17 mm
5 = PG 11 / M16 Cable Ø 4.5-10 mm
6 = PG 7 / M12 Cable Ø 3.5-7 mm
115
Dimensions
a b c d Height
Type Ø
mm mm mm mm mm
DKK 6 (E) 260 160 240 110 90 6.5
116
Load Cell, Data and Control Cables
% Screened against
electrical interference
fields
% Perfectly isolated
% Heat-resistant
BV-D 2079GB
117
Technical Data
Cable Application Outer Weight Ordering
(Wires x Cross Sections) Diameter per 100 Number
[mm] m
[kg]
Load cell cable
2 Standard load cell cable for connection of load cells
4 x 2 x 0.5 mm , 11 17 3849.810
for discontinous weighing systems (DISOMAT)
screened
Load cell and sensor Standard load cell cable for connection of load cells
3849.059
cable for continuous weighing applications. Additionally, a 12 20
2
5 x 2 x 0.5 mm speed sensor can be connected.
Data cable
2 Universal data cable for serial connection of
2 x 2 x 0.14 mm , 6 3.8 3849.420
displays and printers
screened
Control cable
2 Connection of binary inputs / outputs 4 2.8 3849.415
4 x 0.22 mm , screened
Control cable
2 Connection of binary inputs / outputs 9 10.6 3849.010
12 x 0.22 mm , screened
118
You Have
Fax Response
SCHENCK PROCESS GmbH
Fax: +49 (0) 61 51-32 11 72
Many Duties.
We Have
www.bauer-kowallik.de
Further information required:
Please call.
Many Solutions.
Please send more information.
Please suggest a date.
BV-P 2037 GB – 6000.09.01 dr · We areserve the right to discontinue or change specifications or designs at any time without notice or obligation.
Check Scale Coriolis Mass Flow Feeder
Crane Scale Coriolis Mass Flow Meter
Direct Weighing Technology Feed Control
Discharge Scale Group Rate Control
Dispatch Automation System Loss-in-weight Feeder
Feeding Technology Mill Control
Heavy-duty Weighing System Multi-station Feed System
Hopper Scale Coal Feeder
In-motion Rail Weighing System Solid Flow Feeder
Load Cells/Mounts (Chute)
Logistic Systems for Weighing Solid Flow Meter
and Loading Automation (Chute)
Pallet Scale Volumetric Feeder
PC Group Rate Weighfeeder
Control System Weighing Electronics
Platform Scale
Rail Weighing System
Receiving/Load-out Scale
Screening and Conveying
Road Weighbridge
Scale for Hazardous Areas (Ex) Castings Cooler
Weighbeams Circular Motion Vibro Screen
Weighing Automation Drive System for Screens
Weighing Electronics
Sand Cooler/Dryer
Bulk Solids Tests Shake-out System
Engineering Vibrating Conveyor System
Services Vibrating Drum
Keep in Motion
BV-P 2037GB
119
Quality For Any
Requirement
The SCHENCK PROCESS Product Range
Discontinuous
Weighing Technology Dispatch Automation System/
PC Group Rate Control
MULTIDOS Weighfeeder MULTICOR Coriolis Mass Flow Meter MULTISTREAM Solids Flow Meter
and Feeder and Feeder
Screening
and Conveying
RotaClass, The Circular Motion LinaClass, The Linear Motion
Heavy-duty Weighing System MULTIRAIL®, Dynamic Rail Weigh- SacMaster, The Modular Big Bag Vibro Screen Series Vibro Screen Series
ing and Wheel Diagnostic Syst. Discharge Station
MultiMaster, The Modular Big Bag Crane Scale Load-out Terminal with Weighing Vibrating Conveyor System Castings and Sand Cooler Shake-out System
Solids Filling Station Electronics
120
Quality For Any
Requirement
The SCHENCK PROCESS Product Range
Discontinuous
Weighing Technology Dispatch Automation System/
PC Group Rate Control
MULTIDOS Weighfeeder MULTICOR Coriolis Mass Flow Meter MULTISTREAM Solids Flow Meter
and Feeder and Feeder
Screening
and Conveying
RotaClass, The Circular Motion LinaClass, The Linear Motion
Heavy-duty Weighing System MULTIRAIL®, Dynamic Rail Weigh- SacMaster, The Modular Big Bag Vibro Screen Series Vibro Screen Series
ing and Wheel Diagnostic Syst. Discharge Station
MultiMaster, The Modular Big Bag Crane Scale Load-out Terminal with Weighing Vibrating Conveyor System Castings and Sand Cooler Shake-out System
Solids Filling Station Electronics
121
Fax Response
SCHENCK PROCESS GmbH
Fax: +49 (0) 61 51-32 11 72
Please call.
Please send more information.
Please suggest a date.
122
123
Measuring and Process Systems
SCHENCK PROCESS GmbH
D-64273 Darmstadt
Telephone: +49 (0) 61 51-32 10 28
Fax: +49 (0) 61 51-32 11 72
Email: bvk.process@schenck.net
www.schenck-process.net
The Group