1.1 Belt & Bucket Elevator Instruction Manual

EB4340 MoveMaster®
Belt and Bucket Elevator

Instruction Manual
BE01 & BE02 BE03 & BE04
BV-H**** GB
PASS - Service you can rely on
Fast, comprehensive, anywhere in the world
Quality and reliability are the cornerstones of our company’s philosophy. That is why we consider a
comprehensive service concept simply par for the course, from strict quality control, installation and
commissioning through to seamless support across the entire product life cycle.
With over 30 service stations and over 180 service specialists, you can count on us to be there whenever – and
wherever – you need us.
It doesn’t matter where you are, our specialists are there to advise and assist with the best in worldwide,
personal, comprehensive service.
During office hours, service specialists from all divisions are on hand to analyse problems and failures. Look at
www.schenckprocess.co.uk for your nearest Schenck Process Location.
Customised to meet your requirements, our comprehensive Process Advanced Service System provides you
with the best service. Are you looking for individual, perfect-fit service solutions?
Then our, the modular service system PASS, is the ticket. It covers the entire service spectrum, from simple
inspections through to full service. Interested?
Then find out more about the individual components at www.schenckprocess.co.uk
© by Schenck Process UK Ltd, 2015

Carolina Court, Lakeside, Doncaster, DN4 5RA,
England
 +44 1302 321313
http://www.schenckprocess.co.uk
24/7 Emergency Support Hotline
Are you experiencing a failure or problem outside normal office hours?

Our service staff are on call around the clock to deal with failures, service planning and other emergencies.
Phone: +44 0845 201 4564
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by
Schenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
All information is given without obligation. All specifications are subject to change.
Note: Original instruction in the English language.

About the Manual General Information
Contents
1 About the Manual ........................................................................................................................... 3

1.1 General Information ........................................................................................................3
1.2 Information for the Final Installer or End User ................................................................3
1.3 Nameplate information ....................................................................................................3
1.4 Information for the User ..................................................................................................3
2 Safety Information ......................................................................................................................... 4
2.1 Symbols and Terms ........................................................................................................4
2.1.1 Signal Words for Safety Notes .................................................................................4
2.1.2 Signal Words for Application Notes ..........................................................................4
2.2 General Safety Rules ......................................................................................................4
2.3 Qualification of Operating and Service Personnel ..........................................................6
2.4 Safe Working Environment .............................................................................................6
2.4.1 Machinery .................................................................................................................6
2.4.2 Work on electrical equipment ...................................................................................6
2.4.3 Cleanliness ...............................................................................................................6
2.4.4 Lighting .....................................................................................................................7
2.4.5 Inspection, Maintenance and Repair ........................................................................7
2.5 Verification of Safety Conformity ....................................................................................7
2.6 Safety Concept for Machine and Plant Control Systems................................................7
2.7 Defective components ....................................................................................................8
2.8 Using the Belt and Bucket Elevator for its intended purpose .........................................8
2.9 Access ............................................................................................................................8
2.10 Electro-Magnetic Compatability ......................................................................................8
2.11 Explosion Prevention and Protection (when applicable) ................................................8
2.12 ATEX Directive................................................................................................................9
2.13 Electrical Installations ...................................................................................................10
2.14 Noise levels...................................................................................................................10
2.15 Vibration ........................................................................................................................11
2.16 Substances hazardous to health ..................................................................................11
2.17 Other Specific Hazards .................................................................................................11
2.18 Residual Hazards and Risks .........................................................................................12
3 Transport and Storage ................................................................................................................. 13
3.1 Packing .........................................................................................................................13
3.2 Extent of Dismantling for Transport ..............................................................................13
3.3 Initial Inspection Upon Receipt .....................................................................................13
3.4 Intermediate Storage ....................................................................................................13
3.5 Unpacking and Disposal of Packaging .........................................................................13
3.6 Safe Handling and Transit ............................................................................................14
4 Design and Operating Principle .................................................................................................. 15
4.1 Scope of use .................................................................................................................15
4.2 Typical arrangements ...................................................................................................15
4.3 Main Features (fig 4.1) ..................................................................................................16
4.4 Driving Head (Larger Belt & Bucket Elevators) (Fig 4.2) ..............................................18
4.5 Boot (Larger Belt & Bucket Elevators) (Fig 4.3) ...........................................................19
4.6 Bearings ........................................................................................................................20
4.7 Belt Fastening Devices .................................................................................................21
4.8 Elevator Bucket Fixings ................................................................................................22
4.9 Explosion Protection (where applicable) ......................................................................23
4.10 Speed Monitor / Switch System ....................................................................................23
4.11 Belt Misalignment Switch ..............................................................................................23
4.12 Control system, safety functions and protective devices ..............................................24
5 Site Installation ............................................................................................................................. 25
MoveMaster® Belt & Bucket Elevator BVH9****** , **15
© Schenck Process UK -I-
General Information About the Manual
5.1 General Remarks ......................................................................................................... 25

5.2 Lifting and handling ...................................................................................................... 25
5.3 Identification of Machine Parts (Fig 5.1.) ...................................................................... 26
5.4 Installation sequence.................................................................................................... 28
5.5 Erection and Alignment of the Belt and Bucket Elevator (Fig 5.2) ............................... 28
5.6 Installing the Belt (Fig 5.3)............................................................................................ 30
5.7 Joining the Belt Ends .................................................................................................... 32
5.8 Mounting the Buckets (Fig 5.4) .................................................................................... 33
5.9 Discharge Deflector (Fig 5.5) ....................................................................................... 35
5.10 Tensioning the Belt (Gravity type take-up) (Fig 5.6) .................................................... 35
5.11 Tensioning the Belt (Screw type take-up) (Fig 5.8) ...................................................... 35
5.12 Aligning the Belt (Fig 5.7) ............................................................................................. 35
5.13 Installing the Drive Components .................................................................................. 38
6 Electrical Installation................................................................................................................... 39
6.1 Electrical Installation ..................................................................................................... 39
7 Start Up......................................................................................................................................... 40
7.1 Remarks ....................................................................................................................... 40
7.2 Checking before Start Up ............................................................................................. 41
7.2.1 General ................................................................................................................... 41
7.2.2 Drive Components.................................................................................................. 41
7.2.3 Elevator Belt & Buckets .......................................................................................... 41
7.2.4 Dry Commisioning .................................................................................................. 42
7.3 Running in the Belt and Bucket Elevator ...................................................................... 43
7.4 Belt Tracking................................................................................................................. 43
7.5 Conveying Capacity ..................................................................................................... 43
7.6 General Check Up ........................................................................................................ 43
8 Operation ...................................................................................................................................... 44
8.1 Operation Control ......................................................................................................... 44
8.2 Operating Conditions .................................................................................................... 44
8.3 Inlet Feed...................................................................................................................... 45
8.4 Belt and Bucket Elevator Discharge Point ................................................................... 45
9 Inspection, Maintenance and Servicing ..................................................................................... 46
9.1 Remarks ....................................................................................................................... 46
9.2 Safety Measures .......................................................................................................... 46
9.3 Cleaning ....................................................................................................................... 47
9.3.1 Casing .................................................................................................................... 47
9.3.2 Buckets ................................................................................................................... 47
9.3.3 Pulley ...................................................................................................................... 47
9.3.4 Tension Screw........................................................................................................ 47
9.4 Maintenance of Drive Components .............................................................................. 47
9.5 Bearings ....................................................................................................................... 47
9.5.1 Head Shaft Bearings .............................................................................................. 48
9.5.2 Boot Shaft Bearings ............................................................................................... 48
9.5.3 Bearing Manufacturer’s Literature .......................................................................... 48
9.6 Drive Shaft Seals .......................................................................................................... 48
9.7 Inspection of Wear and Tear Parts............................................................................... 48
9.8 Inspection, Maintenance and Service Schedule .......................................................... 48
9.9 Lubrication Chart .......................................................................................................... 51
10 Troubleshooting ........................................................................................................................... 52
10.1 General Information ...................................................................................................... 52
10.2 Troubleshooting-Chart with remedial suggestions ....................................................... 52
11 Decommissioning, Dismantling and Disposal ............................................................................ 54
11.1 General Information ...................................................................................................... 55
Index .................................................................................................................................................... 56
BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

- II - © Schenck Process UK
1 About the Manual
1.1 General Information
The information provided in this Manual is generic and is for the EB range of Belt and Bucket Elevators.This
manual must be read in conjunction with the dimensioned drawings, associated design documentation and
other manuals supplied with the order specific technical documentation. Throughout the manual the EB range
of Belt and Bucket Elevator will be referred to as the Belt and Bucket Elevator.
1.2 Information for the Final Installer or End User

The Belt and Bucket Elevator will normally be supplied with a CE Declaration of Incorporation which is a
requirement for the European Union. This information is provided in the order-specific technical
documentation.
If the Belt and Bucket Elevator is part of a total plant, it is the responsibility of the final installer or end user to:
 Provide complete technical documentation including operating instructions.
 Check to see if integrating the Belt and Bucket Elevator into an overall system requires adding
instructions to these operating instructions.
 Verification and certification of the EC conformity of the plant and affixing the CE mark.
Refer to Section for Final Installer/End User Requirements.
If the machine is supplied with an EC Declaration of Conformity then the responsibility lies with Schenck
Process UK for the verification and certification of the EC Conformity and affixing the CE mark.
1.3 Nameplate information

The machine nameplate will normally be found on the head section of the machine.
The nameplate will include Schenck Procees UK address, machine number and any CE marking information
including ATEX category when applicable. This information can also be found in the order specific Technical
Documentation.
1.4 Information for the User

Ensure that this instruction manual is always available at the site of the Belt and Bucket Elevator and use it
exclusively for the equipment supplied.
The operator/user should ensure that the personnel entrusted with using the Belt and Bucket Elevator
understand and follow all operating and safety instructions given in this manual and other associated contract
documents.
As the Belt and Bucket Elevator is likely to be is interlinked with other devices or processes in the plant, make
additional information available to the operators that will augment this instruction manual. If the operation of
the Belt and Bucket Elevator has the potential to cause residual risks in conjunction with other plant
components then the operator/user must develop and implement additional safety information.
Ensure that only competent personnel operate and/or service your Belt and Bucket Elevator in compliance
with these instructions.
The instructions given in this manual will help you to:
 avoid dangerous situations for yourself and other persons
 reduce repair costs and downtimes
 increase the reliability and service life of your plant.
If the instructions given in this manual are not observed, SCHENCK PROCESS UK do not assume any liability
whatsoever for any resulting damage or injury. If you are not sure, please ask SCHENCK PROCESS UK for
advice.
MoveMaster® Belt & Bucket Elevator BHV****GB , **15
© Schenck Process UK -3-
2 Safety Information
2.1 Symbols and Terms
2.1.1 Signal Words for Safety Notes
Signal words for safety notes
Potential dangers will always exist when working with machinery. Dangers will arise if the machine was
incorrectly installed or commissioned or operated by untrained personnel. The following signal words
indicate dangers that may arise when handling this machine.
DANGER
This signal word indicates a danger that can cause immediately the most
severe injuries up to and including death.
Follow all instructions to prevent this from occurring.
WARNING
This signal word indicates a danger that can cause serious injuries up to
and including death.
CAUTION
This signal word indicates a danger that can cause slight or medium
injuries. It is also used where there is potential for machine damage.
2.1.2 Signal Words for Application Notes
NOTICE
Signal word used to identify situations in which material or environmental
damage could occur.
INFORMATION
Signal word used to identify information on using the product at an optimal
level of efficiency.
2.2 General Safety Rules

-4- © Schenck Process UK
CAUTION
Do not put the machine into operation before you have read and
understood these operating instructions!
The Belt and Bucket Elevator is designed in accordance with latest safety standards. However, its use has the
potential to endanger the life of the user and third parties and/or cause damage to the system or other material
assets.
The following general safety rules should be observed along with all other safety instructions and warnings.
Before working on your Belt and Bucket Elevator, ensure that the operators understand and follow the
instructions given in this manual and any associated manual. Improper operation, handling and maintenance
can cause severe personal injury, danger to life and/or damage to the Belt and Bucket Elevator or
components.
Only use the machine when it is in perfect technical condition and as originally intended. Follow all
instructions given in this manual with regard to safety and potential risks. Ensure that any defects relevant to
safety are immediately removed.
Ensure that workers and operators use personnal protective equipment (PPE) required or specified by site
conditions.
Observe all hazard symbols provided on the machine.
If you discover any changes in the machine or its operating behaviour that are relevant to safety, switch it off
immediately and report the defect to the responsible personnel.
Observe the maintenance schedule specified in this instruction manual.
Prior to starting-up the machine, carefully study this Manual.
Inadequate training and knowledge of the operating principle of the machine can cause accidents.
The machine must only be operated and attended by qualified and trained personnel.
Never attempt to reach into a running machine.
To ensure the safe repair and/ or servicing of the machine it must be fitted with a means to electrical isolate
the machine.
The machine must be inactive, Isolated and Locked Off before inspections or checks of the machine are
attempted.
Regularly remove dust deposits from the machine in order to avoid fire and explosion risk.
The machine is normally fitted with protective devices, which are necessary for a safe operation.
All warning notices and signs must be followed at all times. They must be mounted in such a way as to be
visible and must be kept clean and easy to read at all times.
Ensure the electrical supply to the belt and bucket elevator is suitable for the motors and instruments
provided with it. The required power and control voltages are given in the order specific documentation.

2.3 Qualification of Operating and Service Personnel
Only skilled and authorised personnel may operate, maintain and service the Belt and Bucket Elevator in
accordance with local and country regulations.
Operators must read, understand and follow the instructions given in this manual.
Operators are required to know and follow all local / in-plant safety regulations and accident prevention rules.
2.4 Safe Working Environment

A safe working environment is important and can be achieved only if the Belt and Bucket Elevator is used for
the intended purpose and all safety precautions are followed.
2.4.1 Machinery
DANGER
Moving component parts of the Belt and Bucket Elevator.
Risk of severing / crushing Upper and Lower Limbs.
Before performing work on the Belt and Bucket Elevator,
disconnect and lock off all power and energy sources to the
machine.
A safe system of work e.g. permit system should be implemented.
Ensure any locked in energy sources that may have developed are
dissipated before attempting to carry out maintenance or repair.
Never restore power to the Belt and Bucket Elevator before all
equipment guards have been installed and all safety components
restored.
Never reach into a running Belt and Bucket Elevator
Ensure Transfer Points of Belt and Bucket Elevator are guarded.
Normally this would be by the means of enclosed chute work to
minimise fugitive dust emissions.
2.4.2 Work on electrical equipment

Electrical installations and electrical components are potentially hazardous and there is a risk of electrocution
or dangerous operational situations.
DANGER
Electric shock from electrical equipment.
Risk of serious injury or death. Hazard from opening electrical panels
or electrical components by unauthorized and/or unqualified
persons.
Always have this kind of work performed by a skilled electrician.

Have faulty items replaced or repaired by authorized personnel.
2.4.3 Cleanliness
Clean your Belt and Bucket Elevator and surrounding area at regular intervals, or whenever necessary, to
provide a safe functional system and safe working area. It will also reduce the potential for fire and
explosions should the dust be potentially explosive. Ensure the machinery is kept in good working order. A
major condition for safety is that areas in which combustable dust is processed are kept as clean as
possible. Avoid the storing of goods either in bags or loose around the machines. Dust should not be
allowed to collect on motors.

WARNING
Slips, trips and falls
Risk of broken limbs
Improper cleaning can produce severe malfunctions and endanger
the maintenance and repair personnel.
Access platforms should be kept clear to prevent slip and trip
hazards.
Never use the Belt and Bucket Elevator component parts for
climbing.
Use correct access stairways, ladders and working platforms.
2.4.4 Lighting
Evaluate and ensure the local lighting for the Belt and Bbucket elevator meets safety requirements.
2.4.5 Inspection, Maintenance and Repair

Inspection, maintenance and repair work on the Belt and Bucket Elevator supplied which is not described in
this manual or associated documents should be performed by Schenck Process UK service personnel or
worker authorized by Schenck Process UK.
2.5 Verification of Safety Conformity

Schenck Process UK machines are often supplied in pieces or sub-assembled parts, therefore certain safety
measures cannot be implemented until site assembly / installation and/or integration of the machine into a
system has been completed.
Individual safety aspects cannot be guaranteed until appropriate functions in the controls have been
performed.
Safety-relevant measures and functions are itemised as checkpoints in the “Installation Checklist” contained
in the order specific Technical Documentation.
All Schenck Process UK plant and machinery must be checked in accordance with the “Commissioning
Checklist” contained in the order specific Technical Documentation and a signed copy returned to Schenck
Process UK prior to initial operation.
The safety conformity must be verified prior to the machine being placed into operation.
The safety of the machine cannot be guaranteed until all the points of this Checklist have been verified and
found satisfactory by the commissioning engineer, and we have been notified accordingly in writing. As such
the EC Declaration of Incorportion is only valid after the completion and return of the installation and
comissioning checklists to Schenck Process UK.
2.6 Safety Concept for Machine and Plant Control Systems

A control system is an integral part of the safety concept for the machine and plant.
If third parties supply control systems / equipment for Schenck Process UK machines or plants, they must be
designed and built according to required specifications and relevant legislation. This includes the provision
of a means to isolate all energy sources to the Belt and Bucket Elevator, such isolation must be clearly
identified and lockable. The control system / equipment must be checked thoroughly prior to initial operation.

2.7 Defective components
To maintain your Belt and Bucket Elevator at peak functionality and safety, immediately replace defective
components using genuine Schenck Process UK components. The use of non-approved genuine Schenck
Process UK components could lead to safety and functionality problems.
2.8 Using the Belt and Bucket Elevator for its intended purpose
The Belt and Bucket Elevator has been designed to operate and handle bulk products as specified in the
specific-order documentation.
The Belt and Bucket Elevator must only be used in the way described in this Manual. Also refer to contract
specific documentation supplied with the manual.
WARNING
Any other use of the Belt and Bucket Elevator or the use of other bulk
materials not specifically agreed could damage the Belt and Bucket
Elevator and create hazardous situations.
2.9 Access
Adequate and sufficient means of access to components which require regular adjustments, fitting,
inspection and maintenance is required. This includes areas such as the driving head / boot section, and
access doors.
2.10 Electro-Magnetic Compatability

The purchaser or end user must ensure that electrical and electronic systems used in relation to the Belt and
Bucket Elevator are in compliance with the Electo-Magnetic Compatability Directive or equivalent local
regulations.
2.11 Explosion Prevention and Protection (when applicable)

The Belt and Bucket Elevator, when applicable, is supplied for use in a potentially explosive
atmosphere and is designed in accordance with European Regulations (ATEX). The Belt and
Bucket Elevator may be associated with a potentially explosive atmosphere, internally or
externally. The Belt and Bucket Elevator has been designed to be pressure shock resistant to
the maximum PRED, the explosion vents fitted limit the pressure within the Belt and Bucket
Elevator to the PRED. The PRED value can be found on the name plate and in the technical
documentation supplied.
If ATEX is not applicable, aspects of the design are still relevant for safe operation although some
components may not be selected as per requirements of the ATEX Regulations.
The main aspects of the design to comply with ATEX are:
 Boot pulley speed monitor to detect belt slip. Requires PLC to monitor tail pulley speed relative to drive
pulley speed. If system detects belt is running at 85-90% of required speed, e.g. slipping, then machine
must be stopped.
 ATEX rated electrical switches and drive unit gear unit/motor.
 Fire Resistant Anti-Static belt
 Belt misalignment switches.
 Explosion protection devices e.g. explosion relief panels.
Refer to the general arrangement drawing provided specifically with the order which defines the Ex category
and whether there are any specific limitations or deviations.

CAUTION
The Belt and Bucket Elevator may be designed to contain or withstand an
explosion pressure.
DANGER
Hazard from ignition of dust layers or dust clouds.
Dust explosions can cause fatal injuries.
Observe the following:
Only products compliant with the technical datasheet can be used.
Foreign particles should be removed from the product stream prior
to reaching the Belt and Bucket Elevator.
Ensure there is no build-up of dust or spillage in particular around
bearings, motors and the internals of the machine. Check and
clean regularly.
Ensure safety instruments and the electrical control system
operate correctly.
Replace bearings after 80% of their design life as stated on the
general arrangement drawing.
For machines susceptible to lightning strikes (outdoors) a suitable
lightening conductor system should be installed.
Ensure correct electrical (earthing) continuity to prevent static hazards.
In the event of an explosion the client / end user must check the Belt and
Bucket Elevator, supports and any other affected areas in terms of potential
damage to the structural integrity.
DANGER
Explosion protection
Bucket elevators may be provided with explosion protection devices which
reduce the effect of an explosion.
In the event of an explosion from either within the bucket elevator or

connecting equipment, it is important that the End User / Client considers
appropriate explosion isolation between equipment to prevent propagation.
2.12 ATEX Directive

The ATEX directives for a Belt and Bucket Elevator is mainly concerned with,
 Reducing the risk of an explosion by reducing the risk of self-generated ignition sources,
 Protective systems intended for use in potentially explosive atmospheres.
Under ATEX 1999/92/EC it is the employer’s responsibility to classify as zones areas within their workplace
according to the potential for the presence of clouds of explosive dust.
If the supplied Belt and Bucket Elevator is in the scope of the ATEX directive, the nameplate will incorporate
the ATEX marking.
An example of the marking that may be found on the name plate is,
CE II 2/3D c T110°C
a breakdown of the marking is shown below.
CE Equipment complies with the european directive.

Marking for explosion protection.
II Equipment group, I would be for mining equipment whereas II is for all other areas.
2/3 Equipment category is related to the suitable zones for the ATEX rating.
Category Suitable for zone

1 20, 21, 22
2 21, 22
3 22
- Safe non-hazardous
The category rating format is Internal Rating / External Rating. The example above therefore shows
category 2 internal / category 3 external. Where the rating is shown as 3/- it indicates
category 3 internal / safe non-hazardous external. Sometimes the rating can be seen as just a single
number such as 3, this indicates the equipment is category 3 internal and external.
D Indicates the environment the rating is applicable for, where D = exsplosive atmospheres caused by
dust and G = explosive atmospeheres casued by gas.
c The type of protection used, the symbol for each type of ignition protection which indicates that the
equipment corresponds to one or more of the types of protection. The following symbols are most relevant
to Belt and Bucket Elevators,
`c` for construction safety – Relevant for category 1 & 2 and possibly 3
`b` for control of ignition source – Relevant for category 1 & 2 and possibly 3
T110°C Temperature class, this indicates the maximum surface temperature.
Where we are considering ATEX, Schenck Process UK Belt and Bucket Elevators will only be used in
environments where dust can cause the explosive atmosphere (D). For dust atmospheres the zoning
definitions are as follows;
20 – a place in which an explosive atmosphere is continuously present.

21 – a place in which an explosive atmosphere is likely to occur in normal operation occassionally.
22 – a place in which an explosive atmosphere is not likely to occur in normal operation, but if it does only
occurs for sort periods.
2.13 Electrical Installations

 Electrical installations and appliances must be checked and tested regularly in line with the local
regulations and procedures in place.
2.14 Noise levels

Noise levels are not expected to exceed 85 dBA at 1.0 metre when operating with no product. However, this
noise level cannot be guaranteed and may be exceeded during certain operation conditions or when handling
the product.
Any known noise levels associated with the Belt and Bucket Elevator that exceeds 85 dBA will be indicated
on the order-specific technical documentation.
The purchaser or end user must access cumulative noise levels of all equipment in the vicinity of the Belt
and Bucket Elevator.
WARNING
Noise hazards can damage hearing
Use ear protection.

- 10 - © Schenck Process UK
2.15 Vibration
The vibration levels generated by the Belt and Bucket Elevator are not expected to exceed 2.5 m/s2. Any
known vibration levels associated with the system that exceed 2.5 m/s2 will be indicated on the order-specific
technical documentation.
CAUTION
Vibration hazard can damage whole body and limbs
Locate source causing vibrations and rectify.
2.16 Substances hazardous to health

The Belt and Bucket Elevator uses components e.g. drive units, that require the use of oils and greases.
These substances can be hazardous to health so the operator must comply with safety data when using
these substances during installation, commissioning and maintenace.
2.17 Other Specific Hazards

There are occasionally plant process or layouts where the product handled or features of the system create
potential hazards that are not reasonable to include in this manual. Example of these hazards could be
biological, radiation and heat. In any case, the operator should be aware of the characteristics of the products
being handled and provide safe system of work and correct PPE.
DANGER
There may be other specific hazards that could be a serious
danger to health.
Check the order specific technical documentation and site
conditions.

© Schenck Process UK - 11 -
2.18 Residual Hazards and Risks
The scope of Schenck Process UK supply often means that other parties are responsible for addressing items
that are related to health and safety.
In addition, using the Belt and Bucket Elevator for its intended purpose always includes certain residual
hazards and risks.
In the present documentation, the user is informed about any residual risk that can be foreseen.
All the same, unforeseeable risks occurring in normal operation cannot be excluded. Therefore, always
operate your Belt and Bucket Elevator with extreme caution and consider its current condition and the potential
consequences.
Refer to the scope of supply included with the technical documentation. The following items will need to
addressed by the Belt and Bucket Elevator purchaser or End-User as appropriate :
 Adequate and sufficient means of access to components that need regular adjustment, fitting, inspection
and maintenance. Permanent access required to the boot, belt access door, and drive end. Temporary
access will be required to the incline sections for installation and periodic maintenance.
 Fire detection and firefighting measures, if applicable.
 Explosion protection risk assessment, if applicable, when incorporating this Belt and Bucket Elevator into
a system.
 Supply of electrical equipment including wiring, the control system incorporating all required safety
functions, start and stop system and emergency stop system. Compliant with EN 60204, EN ISO 13849
and ATEX (when applicable) or country standard.
 Electrical (Earthing) Continuity across machine bolted joints and mounting structure. Ensure a suitable
earthing system is installed before use of the Belt and Bucket Elevator.
 EMC checks
 Noise checks
 Lightning protection
 Ensure no oversize or tramp materials enter the Belt and Bucket Elevator.

3 Transport and Storage
3.1 Packing
One of the factors determining the type of packing is the transportation route. Unless agreed otherwise, the
machine sub-assemblies would normally be despatched open with no, or basic, protective wrapping.
3.2 Extent of Dismantling for Transport

Unless agreed contractually, the machine will be delivered in sub-assembled modules for transportation..
Depending on the type and duration of transport, appropriate securing measures must be provided.
3.3 Initial Inspection Upon Receipt

Immediately upon receiving the Belt and Bucket Elevator, a visual inspection has to be carried out to check
for completeness of supply and to check for damage. The contents of the shipment are listed in the delivery
notes. They must be checked for completeness upon arrival. Any transportation damage and/or missing
parts must immediately be reported in writing.
3.4 Intermediate Storage

Machines and equipment that cannot be erected immediately at their predestined sites must be stored in a
safe place and protected from environmental influences e.g. weather, dust and grime.
Provide additional preservative measures if stoage period exceeds 6 months.
Damage caused during storage shall only be treated within the framework of the delivery contract.
3.5 Unpacking and Disposal of Packaging

Carefully remove any packing material supplied with the Belt and Bucket Elevator.
Please dispose of the packing material in an environment-friendly manner and in accordance with local
regulations when no longer needed.

3.6 Safe Handling and Transit
Heavy-duty handling devices such as a forklift and cranes should be employed in moving the Belt and Bucket
Elevator sub-assemblies and its parts. Check to see that these handling devices are rated for the load to be
lifted and inspected. Refer to shipping lists or contract specific drawings for information on mass of parts or
sub-assemblies.
Each sub-assembled section of the Belt and Bucket Elevator is normally provided with lifting eye bolts. These
can be used for handling and lifting these individual sub-assemblies.
DANGER
Falling objects.
Risk of crushed limbs.
Items including the Belt and Bucket Elevator Sections and
components may fall if incorrectly lifted or handled.
 Use safe lifting methods and equipment.
 Make sure that the slings/belts are placed in such a manner as not to
damage inspection doors, handles, components, paint, etc.
 Never use eyebolts on motors for lifting complete drive assemblies.
 All personnel should stay clear of the area under a suspended load.

4 Design and Operating Principle
4.1 Scope of use
Schenck Process UK Belt and Bucket Elevators are utilised in all types of industries for the purpose of
handling bulk materials. The order specific technical documentation will state what size of Belt and Bucket
Elevator is supplied and the materials are to be handled by the Belt and Bucket Elevator.
Any use for purpose other than that designed for shall be considered as not corresponding. The
manufacturer declines all liability for any damages resulting from such use, the risk thereof shall be solely by
the user.
The sizing of the Belt and Bucket Elevator depends on the required throughput capacity and the
characteristics of the material being handled.
4.2 Typical arrangements

The Bucket Elevator consists essentially of the following parts:
 Rubber lagged head pulley.
 Low stretch laminated Elevator Belt comprising polyester / polyamide woven carcass with covers
to suit material.
 Buckets attached to belt with bucket mounting bolts. (Buckets made from mild steel, stainless
steel or plastic).
 Aluminium or steel belt fasteners are used to join the belt together and are rated to suit the
application.
 Boot pulley.
The sizing of the Bucket Elevator is determined by the lift height, capacity and belt speed depending
on the properties of the product to be handled.
The drive unit can be mounted on the left or right-hand side of the machine.

4.3 Main Features (fig 4.1)
1. Driving Head
2. Casing
3. Boot
4. Belt
5. Buckets
6. Casing Tie
7. Access Section
8. Explosion Vent (optional)
9. Expansion Joint (optional)
10. Speed Monitor (optional)
11. Belt Misalignment Switch (optional)

Fig 4.1: Main Features of a Belt & Bucket Elevator

4.4 Driving Head (Larger Belt & Bucket Elevators) (Fig 4.2)
The carcase is provided with easily removable hood section for access purposes.
The head pulley is rubber lagged, crowned and keyed to drive shaft running in pedestal bearings
(Fig 4.2).
An internal deflector plate and inspection panel is fitted at the material discharge point.
12. Carcase
13. Floating Bearing (Non-Drive)
14. Fixed Bearing (Drive Side)
15. Drive Shaft
16. Head Pulley
17. Shaft Seal
18. Deflector
19. Inspection Panel
20. Blockage Detector
21a. Fox Wedges (non-drive side only)
21b. Shimsets (Drive Side Only)
22. Chemical Barrier
31. Belt Tracking Adjustment Screws
Fig 4.2: Details of an EB4000 Belt & Bucket Elevator Driving Head

4.5 Boot (Larger Belt & Bucket Elevators) (Fig 4.3)
The carcase is provided with inlets to up-leg and / or down-leg to suit application.
The pulley can be plain crowned, or caged with clean-out cones, and is complete with shaft running
in flanged bearings (Fig 4.3) mounted on slide plates.
Belt tensioning is achieved by gravity type take-up with counterweight box located between elevator
legs.
Clean-out doors are provided to enable cleaning of the boot, or to clear a possible choke-up.
23. Carcase
24. Bearing
25. Pulley / Shaft
26. Slide plate
27. Counterweight Box
28. Up-Leg Inlet
29. Down-Leg Inlet
30. Clean-Out Door
31. Belt Tracking Adjustment Screws
Fig 4.3: Details of an EB4000 B & B Elevator Boot

4.6 Bearings
Fig 4.6a: Driving Head Pedestal Bearings (Cooper)
Fig 4.6b: Driving Head Pedestal Bearings (SKF/ FAG or equivalent)
Fig 4.7: Boot Flanged Bearings

4.7 Belt Fastening Devices
The elevator belt is joined together by means of clamp bars.
These are either made of aluminium, for lighter duty applications (Fig 4.8), or from steel with various
profiles to suit application (Fig 4.9).
The quantity required is dependent on the width of the belt and they are bolted together with high
tensile bolts as shown in Fig 4.10.
Fig 4.9: Heavy Duty Belt Fastener

Elevator Bucket Fixings
For mounting the buckets to the belt elevator bucket bolts are supplied complete with locknut and nylon
insert self-locking nut as shown in Fig 4.11.
Important: Over-tightening of the securing nuts may cause the bucket bolts to pull through the belt. This
can be avoided by tightening the fixings to the torque figures shown below:
M8 - 27.12 Nm
M10 - 46.10 Nm
Where plastic buckets are supplied a large diameter washer is provided. This washer must be mounted on
the bolts before the locknut to reduce the likelihood of cracking the buckets.
Fig 4.11: Details of Bucket Fixings

4.8 Explosion Protection (where applicable)
When the materials handled include potentially explosive dusts, the bucket elevator casing must be
fitted with explosion protection devices to minimise the effect of an explosion should it occur.
The position, size and type of explosion protection device will vary with application and location of
the bucket elevator. These devices could be explosion relief panels, quenching type panels or
suppression systems.
The purpose of the explosion relief protection is to reduce the max explosion pressure to a safe
level.
If panels are fitted, these must vent into a safe area away from personnel. If this is not possible, then
it is recommended that the explosion vent should be ducted to atmosphere and that any ducting is
strong, straight and does not exceed 3 m in length.
All exhaust systems must be maintained in good condition and explosion vents and ducts must be
carefully maintained to ensure that any deterioration or corrosion does not reduce their efficiency.
DANGER
Risk of explosion (where applicable)
If explosion vents are fitted these should be vented to a safe area.
4.9 Speed Monitor / Switch System
The Elevator will be interlocked with other machines in the plant. In order to protect the upstream
and downstream handling units, the tail shaft can be fitted with a speed monitor / switch system.
The speed switch will:

a) Provide an indication that the belt is running at its normal speed.
b) Provide an indication that the belt is slipping.
c) Provide an indication that the belt is broken.
For installation and adjustment, please see separate manual.
4.10 Belt Misalignment Switch

The belt misalignment switching system comprises one or two pairs of proximity switches and a belt-
tracking monitor (if supplied).
The function of each belt-tracking monitor is to detect drifting of the belt towards the side where the
switch is mounted. This is to prevent potential damage to the belt or structure or prevent potential
ignition hazards.
Once a signal is detected, it will stop the elevator which in turn will require the feed to be stopped
immediately.
For installation and adjustment, please see separate manual.

Control system, safety functions and protective Design and Operating Principle
devices
4.11 Control system, safety functions and protective devices

The machine requires a control system to integrate the safety functions and protective safety devices which
are required for the safe operation of the machine.
The safety functions required:

No unexpected start-up on switching on the power supply.
Interlocking with machinery before and after the machine.
Starting and stopping the Belt and Bucket Elevator
Emergency stopping of the Belt and Bucket Elevator
Automatic malfunction devices (requires Belt and Bucket Elevator to stop immediately) :
 Boot end pulley shaft speed sensor – to detect belt slip.
 Belt Misalignment sensor – to detect belt misalignment.
 Outlet chute blockage switch – to detect blockage of outlet chute (normally not part of the Bucket
Elevator supply).
 Outlet head blockage switch – to detect blockage of the head discharge due to displaced bucket ,
tramp or oversize product.
 Rupture Indicator Switches on explosion relief panels
 Motor overloads – to detect over loading of the main drive motor
All the above, when applicable, to incorporated into the control system.
The devices provided or recommended will be shown on the technical data, e.g. drawings, provided with
the technical documentation supplied on the contract.
The control system is part of the machine supply and must be provided in accordance with recognised
international standards. In Europe, this will be EN 13849 and EN60204.
486540 GB , 4914 MoveMaster® EB4000, Instruction Manual

-- 24 - © Schenck Process UK
Site Installation General Remarks
5 Site Installation
5.1 General Remarks
Schenck Process UK strongly recommend that the installation of the machine / equipment is carried out by
the Schenck Process UK personnel or as a minimum Schenck Process UK should supervise the
installation. We decline all and any liability for damage or personal injury caused by improper execution of
this work.
Before embarking upon any installation it is recommend that a check be carried out to ensure that all the
components necessary to successfully erect and commission the Belt and Bucket Elevator has not been
lost or damaged in transit.
NOTE: Do not replace any covers or guards on the conveyor until a Schenck Process UK Specialist has
checked the machine.
5.2 Lifting and handling

Suitable lifting equipment will be required for the duration of the installation and erection of the Belt and
Bucket Elevator.
Refer to shipping lists or contract specific drawings for information on mass of parts or sub-assemblies.
Each sub-assembled section of the Belt and Bucket Elevator may be provided with specific lifting points or
lifting eye bolts. These can be used for handling and lifting these individual sub-assemblies. For assembled
combinations of sub-assemblies, these lifting eye bolts must not be used. Where lifting points are not
provided, the installation contractor must use lifting equipment and techniques that do not cause damage to
the elevator structure or components.
CAUTION
A SUITABLE RISK ASSESSMENT AND METHOD STATEMENT MUST
BE UNDERTAKEN BY THE INSTALLATION CONTRACTOR PRIOR TO
ANY LIFTING.
If in doubt, contact Schenck Process UK.
MoveMaster® EB4000, Instruction Manual 486540 GB , 4914

© Schenck Process UK - 25-
Identification of Machine Parts (Fig 5.1.) Site Installation
DANGER
Falling objects.
Risk of crushed limbs.
Items including the Belt and Bucket Elevator Sections and
components may fall if incorrectly lifted or handled.
 Use safe lifting methods and equipment.
 For weights of the units refer to the technical specification and the
general arrangement drawing
 Make sure that the slings/belts are placed in such a manner as not to
damage inspection doors, handles, components, paint, etc.
 Never use eyebolts on motors for lifting complete drive assemblies.
 All personnel should stay clear of the area under a suspended load.
5.3 Identification of Machine Parts (Fig 5.1.)

Because of the need to dismantle the Schenck Process UK Belt and Bucket Elevator prior to
despatch, there is a requirement for a simple system of identification when the items arrive at site.
This is achieved by giving each machine an individual ‘machine mark’.
In addition the various sub-assemblies are also allocated individual identification numbers enabling
items to be erected in the correct order.
To assist with identification when the machine is being erected reference must be made to the General
Arrangement (G.A.) drawing(s) included with the order specific technical documentation.

Site Installation Installation sequence
Fig 5.1. Example of Machine Marks on Schenck Process UK Equipment

Installation sequence Site Installation
5.4 Installation sequence

The Belt and Bucket Elevator should be installed in the accordance with the ‘Installation Checklist‘
contained in Section 8 of the order specific technical documentation. Each stage of installation must be
checked and recorded on this checklist.
5.5 Erection and Alignment of the Belt and Bucket Elevator (Fig 5.2)
First accurately determine on the top floor the main centre-lines of the elevator head. Then with the aid of
two plumb-bobs determine the exact location of the elevator boot. With plumb-bob ensure that the boot
pulley is exactly in vertical line with the head pulley. Mark the definitive location of the boot casing. After
final alignment, bolt the elevator boot to the foundation.
Following this, proceed to mounting on the boot the successive casing sections in accordance with the G.A.
drawing. Plumb up the individual casing sections and seal all casing joints with two runs of sealing
compound (supplied with equipment).
Check when bolting casing sections together there are no projections at the joints that will impede the
passage of the buckets.
Ensure all casing ties and supports are fitted in accordance with the G. A. drawing.
After erection and alignment of the elevator, connect the elevator head to the now already erected casing
legs.
Before fixing the elevator boot and head, check the belt pulleys for correct position in relation to each other.
For this purpose, hang a plumb-bob over the central circumference of the drive pulley. When the complete
elevator casing is correctly aligned, the plumb line must touch exactly the centre of the tail pulley’s face.
CAUTION
To make the plumbing easier, i.e. to stop the bob from swinging, it is
recommended to have it hang in a container of water.
To prevent damage, particularly to the drive couplings, the head shaft must
be accurately aligned with the mating shafts of the gearbox and motor.

Site Installation Installing the Belt (Fig 5.3)
Fig 5.2: Erection technique

Installing the Belt (Fig 5.3) Site Installation
5.6 Installing the Belt (Fig 5.3)
Depending on the local conditions, the already punched belt can be introduced into the elevator
casing through the head, through the belt-access section, or through the boot. If it is done through
the head, lower one end of the belt down the up-leg until it reaches the belt-access casing section
and clamp it in the opening of the latter. Slip the other end of the belt over the head pulley and
lower it down the return leg until it reaches the boot. Attach to this end of the belt the rope lowered
through the opening of the belt-access section and pull the belt end up around the tail pulley to the
belt-access section.
Fig 5.3 shows how to introduce the belt through the belt-access casing section.
Thread the rope through the belt-access section, around the head pulley and down the return leg of
the Elevator. Pull the belt into the Elevator and around the head pulley until both ends of the belt
are accessible through the access section.

Site Installation Installing the Belt (Fig 5.3)
Fig 5.3: Installing the Belt

Joining the Belt Ends Site Installation
5.7 Joining the Belt Ends
For boot sections with gravity take up tension systems, raise the boot pulley to uppermost position
by means of suitable lifting device attached to lugs located within counterweight box and secure to
adjacent floor beam or structure.
For boot sections with screw tension systems, adjust the screws to give the minimum pulley
centres.
Attach a suitable tightening rig to both ends of the belt and pull these together until the belt is
sufficiently taught. Mark and drill holes in the belt for the fasteners as indicated in Section 4.8. Fit
fasteners and tighten bolts.
Cut off excess lengths of belt and remove tightening rig.
CAUTION
Important:
To ensure even belt tracking during operation the fasteners must be fitted
exactly at right angles to centre-line of belt.
Do not overstretch belt.
After 10 hours operation re-tighten fastener bolts and again after 50 hours

Site Installation Mounting the Buckets (Fig 5.4)
5.8 Mounting the Buckets (Fig 5.4)
Commence mounting the buckets at the access section in accordance with Section 4.8.
As the number of bolted-on buckets in one leg increases the load on the belt becomes one-sided.
Therefore, after having mounted about six buckets on belt in one leg rotate the belt and mount
further buckets in order to maintain equilibrium.
Continue this procedure until all buckets are fitted.
When complete close access section and all other openings.

Mounting the Buckets (Fig 5.4) Site Installation
Fig 5.4: Mounting the buckets
Fig 5.5: Correct adjustment of discharge deflector

Site Installation Discharge Deflector (Fig 5.5)
5.9 Discharge Deflector (Fig 5.5)
The adjustable deflector in the driving head prevents material from dropping back down the
elevator leg.
Slacken the two retaining bolts and adjust the flexible deflector to allow 5 mm clearance between
buckets and deflector as shown in Fig 5.5.
5.10 Tensioning the Belt (Gravity type take-up) (Fig 5.6)
The belt tension is automatically compensated for by gravity-type take-up.
The filling of the counterweight box must be heavy enough to ensure that the belt does not slip on
the head pulley when the elevator is started.
Counterweight material (scrap metal etc.) is excluded from Schenck Process supply. Any
requirement will be stated in the order specific technical documentation.
5.11 Tensioning the Belt (Screw type take-up) (Fig 5.8)

The belt tension is adjusted by means of tension screws and slide plates on the sides of the
elevator boot.
Carry out the tensioning when the belt is running.
Slacken the locknuts (Fig 5.8, 50) and turn the tension screws (Fig 5.8, 49) one turn at a time in an
anti-clockwise direction so as to lower the pulley (Fig 5.8, 42) by equal amounts. The belt must
feel firm but not be strained taught. When the belt has been correctly tensioned retighten the
locknut (Fig 5.8, 50).
During the initial operation the belt tension must be checked regularly and re-tensioned as
necessary.
5.12 Aligning the Belt (Fig 5.7)

If the boot pulley is not perpendicular with the run of the belt, the belt will have a tendency to run off
to one side Fig 5.7 shows examples of good and poor belt alignments.
Align the belt by means of the take-up system while the elevator is running.
For gravity take up systems, this is done by slackening the setscrews (Fig 5.6, 47) and adjusting,
as necessary, by turning the adjusting screws (Fig 5.6, 48).
For screw tension systems, adjustment of the take up is done by slackening the locknut (Fig 5.8,
50) and turning the tension screw (Fig 5.8, 49) on one side of the boot.

Aligning the Belt (Fig 5.7) Site Installation
Fig 5.6: Tensioning the belt – Gravity take up
Fig 5.7: Correct alignment of the Belt

Site Installation
Fig 5.8: Tensioning the belt – Screw take up

Installing the Drive Components Site Installation
5.13 Installing the Drive Components

The drive components are selected to suit the operating conditions of the particular application and
the power requirements of the Elevator.
Prepare and carry out installation of the drive components with greatest care. The motor and
gearbox bases must be sturdy, distortion-free and vibration-free. Do not distort the gearbox or the
motor housing when installing them on their bases. If necessary, use metal shims large enough to
bear on the entire motor or gearbox foot.
Install the gearbox in accordance with its design / type of mounting. If it’s operating position has to
be changed, check and if necessary adjust the lubricant quantity and the position of the filling,
inspection and draining ports.
The rotation of the backstop/ brake motor and drive should be checked so as to prevent damage
from the motor trying to drive against the brake/ backstop.
To obtain optimum service life, align the drive elements accurately and take appropriate measures
to prevent any subsequent change of position.
Shaft-mounted speed reducers must be anchored via torque arm. They must be arranged so that
only radial forces are created. Avoid bending and/or transverse forces, as they will produce
additional loads and reduce the service life.
When installing chain transmissions, take care to ensure the shafts are exactly parallel and ensure
the alignment of the sprockets. Inaccurate installation will result in excessive stressing / staining of
the individual plate strands in particular in the case of multiple chains, causing premature chain
wear. The life expectancy of a chain transmission depends to a very large extent on correct
installation and lubrication.
Fluid couplings must be filled with exactly the grade and quantity of fluid stated by the supplier.
Any departure there from will result in a divergence of the performance curve of the coupling and of
the transmission rating. Fluid couplings are provided with overload fuses.
Always use only fuses with the same colour marking as those used by the manufacturer.
CAUTION
Provide all rotating or movable components of the drive assemblies with
reliable protective guards to prevent personel injury.

Electrical Installation Electrical Installation
6 Electrical Installation
6.1 Electrical Installation
Qualified personnel must carry out the electrical installation. The field mounting / installation is completed
in-situ.
WARNING:
Verify the compliance of the electrical installation with the

customer’s regulations and the local prescriptions.
To ensure safe maintenance, cleaning and/or servicing jobs on the Belt and Bucket Elevator, a lockable
local isolating switch must be provided.
When carrying our electrical connection to the mains:
 Observe the regulations of the local accident-prevention authorities.
 Ensure protection of the power supply in accordance with the local regulations.
 Verify that the operating voltage and frequency correspond to those on the rating plate and in the
control panel.

Remarks Start Up
7 Start Up
7.1 Remarks
Qualified specialist personnel must carry out the initial start-up and trial run.
The initial start-up has a substantial influence an optimal functioning of the machine.
Since numerous factors are involved, we urgently recommend you to rely on Schenck Process UK
personnel for putting the unit into operation. This is not only for guarantee reasons, but at the same time
allows:
 Checking of the machine / equipment including backstop rotation (possible transportation damage,
faults caused during installation).
 Determining of the optimal throughput rate.
 Instruction of the operators.
 Transfer of additional knowledge on machine operation, maintenance and servicing.

Start Up Checking before Start Up
7.2 Checking before Start Up
CAUTION:
Never start the machine without all protection covers/ guards

replaced and safety devices functional.
7.2.1 General
 Is the Belt and Bucket Elevator properly aligned vertically and lengthwise?
 Are all supports and casing ties properly bolted?
 Are the pulleys accurately aligned and level?
 Have all tools and foreign objects been removed from the Belt and Bucket Elevator?
 Is the Belt and Bucket Elevator belt installed?
 Can the Belt and Bucket Elevator belt run freely, without jamming or getting caught?
 Is the Belt and Bucket Elevator belt under correct tension?
 Are the Belt and Bucket Elevator drive end, boot and casing aligned, securley bolted and properly
sealed?
 Are the shaft seals correctly installed?
 Are all the electrical and protective devices been fitted?
 Are all covers, inspection and access doors and guards in positive and secure?
7.2.2 Drive Components
Ensure that the motor platform is accurately aligned and securely bolted down. If a shaft mounted
speed reducer is used, ensure that the unit is correctly and securely fitted following the
manufacturer’s recommendations. Check to ensure that the torque arm restraint is secure.
If a foot mounted gearmotor and V-belt drive is fitted, check the V-belt tension and adjust the
torque arm restraint if necessary.
Check motor is wired for correct direction of rotation and ensure the backstop rotation is correct.
Check the lubricant level in the gearbox.
Check together with qualified electrician:

 Direction of rotation of the drive assembly.
 Settings of the drive protection devices.
 Functional test of the electric circuitry, including EMERGENCY STOP buttons and audio/visual alarms.
 Motor is wired for DOL (Direct On Line) start up.
 Speed sensor if fitted is correctly installed and wired, providing a signal.
7.2.3 Elevator Belt & Buckets
Ensure that all bucket fixing bolts are fitted with both locknuts and stiff nuts and are secure.
Check to ensure that the belt joint fasteners are secure.
For boot sections with gravity take up, check the belt tension and adjust filling of counterweight box
if necessary to remove any remaining slackness in the belt.

Checking before Start Up Start Up
For boot sections with screw take up, check the belt tension and adjust the manual screw tensioner
if necessary to remove any remaining slackness in the belt.
Check to ensure that the belt puller, all securing ropes and erection tackle used during the erection
of the Elevator have been removed.
7.2.4 Dry Commisioning
Before attempting to start the Elevator check that the load deflector plate across the outlet lip of t
he driving head is adjusted to give maximum clearance over the rims of the buckets.
Start the machine then check and record the ammeter reading.
Check the belt speed and compare with the figure quoted on the General Arrangement Drawing.
Check the head shaft rev/min. and compare with the figure quoted on the General Arrangement
Drawing.
Check the running of the belt, if there is a tendancy to run off line or excessive belt slap is observed
some adjustment of the tensioning must be made in accordance with Sections 5.10, 5.11 and 5.12.
When the belt is running smoothly and centrally on the pulleys, isolate the machine electrically and
re-adjust the deflector plate in the driving head in accordance with Section 5.9.

Start Up Running in the Belt and Bucket Elevator
7.3 Running in the Belt and Bucket Elevator

Before starting the Schenck Process UK Belt and Bucket Elevator with material, let it run without
material for approximately 1 hour, observing it closely. Pay special attention to:
 Check for loud knocking noises.

 Check the bearings and drive components are not overheating.
 Check fasteners of the supports, drive components and safety devices are secure.
 Check belt is running centrally and not mis-tracking.
 Check belt is not slipping.
If there are any irregularities, stop the Belt and Bucket Elevator immediately, identify and eliminate
the cause.
Then gradually increase the material feed rate up to capacity.

Carefully observe the belt for any tendency to slip or run off-line as the load is increased and adjust
accordingly.
During the running-in period daily examinations of the belt are recommended to ensure any further
slackness of the belt is corrected until it has undergone its natural stretching process.
Continue checking and – where possible – measure the power consumption.

In case of overload, stop the Belt and Bucket Elevator, identify and eliminate the cause.
7.4 Belt Tracking

It is very important that the Belt and Bucket Elevator belt moves with very mimimal deviation from
its true centreline during running. If there are any irregularities then correct by adjusting the drive
shaft level and alignment. The belt joint may also need checking and adjusting.
7.5 Conveying Capacity

The Belt and Bucket Elevator will achieve its capacity rating if the characteristics of the material
handled (bulk density, particle size, moisture content, temperature, feed rate, etc.) correspond to
those originally specified.
7.6 General Check Up

Check for tightness.
Carry out mechanical checking.
Carry out electrical checking (direction of rotation).
Trial run (dry test).
Check operation of all control / monitoring / safety devices.
Check all control and indicating elements for proper arrangement and functioning
Procedure in case of trouble with product.
Basic settings for different control / monitoring / safety devices.

Operation Control Operation
8 Operation
8.1 Operation Control
The Schenck Process UK Belt and Bucket Elevator must be interlocked with other Belt and Bucket
Elevators if these are connected to either the infeed or discharge. There is normally a central control
system to start and stop the machine under normal operation.
A device or system should be incorporated to shut down the elevator if any oversized / tramp material is
detected prior to it entering the elevator inlet.
The outlet of the Belt and Bucket Elevator must also be fitted (not Schenck Process UK scope of supply)
with electrical device to detect build up or blockage of the material transfer chute. If a blockage is detected
then an immediate shutdown of the Belt and Bucket Elevator is required.
Emergency stop equipment must be provided (not Schenck Process UK scope of supply) local to the Belt
and Bucket Elevator and when activated must stop the Belt and Bucket Elevator immediately.
The operator attendance is therefore limited to ensuring that the Belt and Bucket Elevator is running
smoothly, and to monitoring the material feed and discharge points. There should be no material back-ups
in these areas that might hinder the Belt and Bucket Elevator from properly functioning. If a back up is
detected, corrective measures must be taken immediately, to prevent damage to the machine.
Never stop the Belt and Bucket Elevator while there is still material in it, which tends to cake or stick.
8.2 Operating Conditions

Every Schenck Process UK Belt and Bucket Elevator is engineered specifically for the characteristics of the
material to be handled.
The conveying characteristics of almost all materials vary with their moisture content, as well as with the
relative humidity of air, the temperature, the particle size, etc.
Therefore, appropriate measures must be taken in order to restrict the scope of these variations in material
properties during conveying. If it is not possible to do this to an adequate extent, it may be necessary to
provide the Belt and Bucket Elevator with appropriate measures to minimise these variations.
Whenever possible, the Belt and Bucket Elevator should be completely discharged before being shut down.
Material inside the Belt and Bucket Elevator may become compacted by vibrations and shocks from
surrounding plant and equipment. This may prevent the Belt and Bucket Elevator from being restarted or
may make restarting difficult
If a Belt and Bucket Elevator has to be stopped via EMERGENCY switch, empty it as quickly as possible
by briefly turning in on again!
Remove any settled, compacted or caked material manually before restarting the Belt and Bucket Elevator.
DANGER
Risk of explosion (where applicable)
Dust and product build up inside the elevator, if disturbed, could create a
dust cloud which could give rise to a potentially explosive atmosphere if
there are ignition sources present.
Do not carry out hot work if dust is disturbed.

Operation Inlet Feed
8.3 Inlet Feed

The material feed into the inlet of the Belt and Bucket Elevator must be from a controlled source. The Belt
and Bucket Elevator is not designed for flood feed.
It is essential that material is fed on the centre-line of inlet otherwise, if feed is substantially off-centre, the
bucket filling will be one-sided. This could result in reduced capacity and cause the belt to drift to one side
of boot pulley. In this situation the chuting will be required to be re-aligned, or have side deflectors fitted to
centralise the feed.
The Belt and Bucket Elevator is not designed for hard, non-compressible coarse-particle material. Ensure
that no oversize pieces find their way into the Belt and Bucket Elevator as this could cause jamming. That,
in turn, can lead to malfunctions and damage to the Belt and Bucket Elevator belt and the rest of the Belt
and Bucket Elevator itself. If necessary a screen should be installed upstream.
8.4 Belt and Bucket Elevator Discharge Point

Arrange the Belt and Bucket Elevator discharge point so as to suit the characteristics of the material to be
handled. The wall angles of discharge chute, valley angles and corners, etc, should be designed and sized
so as to prevent material build up and the potential for backing-up and carry over into the return part of the
Belt and Bucket Elevator.
The discharge chute and hoppers must be sized so that brief fluctuations of the input rate to the Belt and
Bucket Elevator or of downstream machinery can be absorbed.
It is recommended that a chute level switch is fitted in the discharge chute.
Depending on the material handled, a ‘bucket catching‘ grid will be fitted which will catch the bucket and
prevent it from passing into the discharge chute. A level switch will be provided in the head dicharge to
detect that the outlet is blocked.

Remarks Inspection, Maintenance and Servicing
9 Inspection, Maintenance and Servicing

9.1 Remarks
 Before carrying out any maintenance and servicing work, read chapter. 1 “Safety” and observe
instructions.
 Malfunctions resulting from inadequate or incorrect maintenance and servicing, can incur very high
costs of repair and cause protracted downtimes of the machine. A regular, conscientious
maintenance and servicing are therefore an absolute must.
 Operational safety and life of the machine depend on, among other factors, thorough and regular
maintenance and servicing.
 If the backstop/brake motor is removed or disengaged and the elevator is stopped it is possible for
the elevator to run back on itself. It is important to ensure the belt and buckets cannot move prior
to removing the drive.
 Regular maintenance ensures early identification of potential causes of malfunction / trouble. This,
in turn, enables the operator to secure the necessary replacement parts in good time.
 In the maintenance and servicing schedule are indicated the frequency and the type of jobs to be
performed for a normal operation of the machine.
 In view of different / varying operating conditions, it is impossible to lay down in all cases a rigid
schedule as to how often an inspection for wear, the maintenance / servicing and repair work will
be required.
 Our specialists will gladly assist you with further information.
9.2 Safety Measures
WARNING:
The Belt and Bucket Elevator must be provided with a

lockable all-pole isolating safety switch. When any
maintenance, repair and servicing work is about to be carried
out, this switch must positively be turned off and padlocked.
 Do not proceed to any servicing and maintenance work unless the Belt and Bucket Elevator is at a
standstill, isolated and padlocked.
 Observe the local regulations.
 Qualified specialists may only carry out maintenance.
 Never reach into a running Belt and Bucket Elevator.
 Before restarting after maintenance and servicing, ensure that no tools or foreign objects are left in
the Belt and Bucket Elevator.

Inspection, Maintenance and Servicing Cleaning
9.3 Cleaning
Cleaning of interior must only commence when the machine is at rest, isolated and padlocked.
9.3.1 Casing
The casing should be examined once a week to check for any build-up of material which will
impede the passage of the buckets. This build-up usually occurs immediatley above the inlet and
must be cleared. Do not allow large lumps of solidified material to fall down and remain in the boot
section. It is also recommended that the boot is cleaned out once a week if the elevator is handling
the material which will deterioratetif left for ant length of time.
9.3.2 Buckets
It is recommended that the buckets are examined once a week for wear and cleaned out where
necessary. Damaged buckets must be repaired or replaced. The bucket bolts must be examined
monthly to ensure that all bolts are secure.
9.3.3 Pulley
Examine the head and boot pulleys once a month to ensure that they remain clean and free of any
build-up of material. Check their position relative to the casing. Care must be taken when cleaning
a lagged pulley to ensure that the rubber lagging is not damaged. If it becomes necessary to
remove a lagged pulley, it must be re-assembled to run in the same direction. It is recommended
that the direction is marked on the pulley before it is removed.
9.3.4 Tension Screw
Where fitted to a boot section the tension screws should be kept clean and lightly greased or given
a coating of dry film anti-scuffing spray in ordr to facilitate re-adjustment.
9.4 Maintenance of Drive Components

Strictly observe the instructions of the manufacturer when carrying out maintenance of the drive
components.
Warning:
A skilled electrician, complying with all safety measures and
regulations, must effect any work on live components.
9.5 Bearings
If for any reason the bearings are required to be removed from the shaft the re-mounting of the bearing
should be carried out in a clean and dust free room and not in the vicinity of swarf or dust-producing
machines. Mark the bearing position on the shaft before removal.
When checking bearing during operation an even soft humming sound is normal. An irregular, rumbling
noise is an indication of a damaged bearing. Unusually high bearing temperatures indicate inadmissible
operating conditions whose cause must be identified and eliminated.

Drive Shaft Seals Inspection, Maintenance and Servicing
9.5.1 Head Shaft Bearings
Bearing housings to head shaft are pre-charged with correct amount of grease and frequent re-
greasing is not necessary unless the machine is working under arduous conditions. After
approximately 8000 operation hours, remove the covers of the housings, flush the bearings with
white spirit and after thorough drying, refill to 2/3 with fresh grease and reassemble.
For this purpose the bearings need not be removed from the shaft.
For lubricants refer to section 9.9 and the bearing manufacturer’s literature.
9.5.2 Boot Shaft Bearings
The boot shaft is fitted with flanged cartridge bearings which have been pre-filled with grease and
sealed; these bearings will therefore require very infrequent lubrication. The housings are however
fitted with grease nipples to facilitate re-greasing if required. If high pressure re-greasing of these
bearings is carried out, care must be taken to ensure that the seals are not damaged.
For lubricants refer to section 9.9 and the bearing manufacturer’s literature.
9.5.3 Bearing Manufacturer’s Literature
The links below provide maintenance information for bearings used on Belt and Bucket Elevators.
SKF - http://www.skf.com/binary/68-163650/03000EN.pdf
Cooper -
http://www.cooperbearings.com/downloads/English/Assembly%20&%20Lubrication%20Instruction
s.pdf
NSK - http://www.nskeurope.com/cps/rde/dtr/eu_en/EN-New_Bearing_Doctor.pdf
FAG -
http://www.schaeffler.com/remotemedien/media/_shared_media/08_media_library/01_publications/s
chaeffler_2/catalogue_1/downloads_6/is_001_de_en.pdf
9.6 Drive Shaft Seals

The drive shaft is provided with seals to prevent material particles from escaping. Check the seals
for loss of lubricant, remove and replace defective shaft seals (indicated by material escaping).
9.7 Inspection of Wear and Tear Parts

The following wear-and-tear parts must periodically be inspected and replaced when badly worn.
 Belt and Bucket Elevator rubber skirt seals

 Conveying Belt.
 Belt Cleaner in driving end.
 Bottom belt-wear strips and bottom plates.
 Return belt wear strips.
 Shaft seals.
 All bearings.
 Drive Pulley lagging
 Belt cleaner at tail end pulley.
9.8 Inspection, Maintenance and Service Schedule

Recommended Maintenance Schedule

Inspection, Maintenance and Servicing Inspection, Maintenance and Service Schedule
Item Description Maintenance Procedure Week Month 3 Months 1 Year

Check the belt fasteners, ensure that
Elevator belt – they remain fully tightened and secure. X
maintenance Inspect both sides of the belt for wear,
repair all damage immediately.
As tension runs out, disconnect and
Elevator belt – shorten the belt. Re-connect as (X) X
adjustment described in Section 5 – 5.
Check buckets for wear and clean
Buckets when necessary. Damaged buckets X
must be repaired or replaced
immediately.
Examine the bolts regularly to ensure
Bucket fixing bolts that they remain secure and that the X
heads are pulled well into the belt.
Inspect regularly for wear and check
Elevator casing alignment X
Elevator head – Check for internal wear and clean. (x) X

general
Lubricate regularly with one or two
Elevator head – shots of fresh grease, clean and (X) X
bearings service during the annual shut-down.
Inspect the lagging on the head pulley
Elevator head – head for signs of deterioration. Ensure that X
pulley the pulley remains clean and free of
material build-up.
Check, and adjust if necessary, to
Elevator head – minimise material spillage down the (X) X
deflector plate return leg of the Elevator. Replace
when badly worn.
Clean and check for internal wear.
Elevator boot – general Clear any build-up of material which X (X)
may impede the passage of the
buckets, especially around the inlet.
Lubricate regularly with one or two
Elevator boot – shots of fresh grease. Clean and (X) X
bearings service during the annual shut-down.
Inspect the pulley to ensure that it
Elevator boot – boot remains clean and free of material X
pulley build-up.
Regularly check the amount of
Elevator boot remaining adjustment as the slack belt (X) X
is taken up. Shorten the belt by cutting
and re-joining when required.
Flush and re-fill with fresh oil at
Gearbox recommended intervals. See
manufacturer’s handbook.
Clean motor and remove all
Electric Motor accumulations of dust from around the (X) X
fan cover. Ensure that all wiring
remains sound and watertight.
Remove any slackness from the belts
Belt Drive (if fitted) by periodic adjustment of the torque (X) X
arm on the gearbox.
Earth bonding continuity. A maximum
Earth bonding resistance to earth of 105 ohm is X
allowed.
Check response and ensure that all
Speed Sensor wiring remains sound and watertight. (X) X
Relief Panel Check operation of panel door and X
switch.
E-Stops Check operation and function. X
Explosion damage In the event of an internal explosion or X
pressure wave from adjacent
equipment, check that elevator is not

Inspection, Maintenance and Service Schedule Inspection, Maintenance and Servicing
structurally damaged.
Key: (X) = visual inspection recommended at this point, adjustment may not be necessary.
X = thorough inspection recommended, adjustment probably required.
Above schedule should be reviewed by end user and integrated into a site programme. The intervals may
require to be changed to suit actual operating experiences.
For ATEX applications, it is recommended that bearings are fully inspected/replaced after 24,000 operating
hours use based on a design life of 30,000 hours..

Inspection, Maintenance and Servicing Lubrication Chart
9.9 Lubrication Chart

LUBRICATION POINTS RECOMMENDED LUBRICANTS
DESCRIPTION METHOD B.P. SHELL CASTROL
Machine Grease Energrease Albida Spheerol
Bearings Gun LS3 Grease AP3
–300C to R2
1300C
Machine Grease Energrease Darina Spheerol
Bearings Gun HTB2 Grease BN
1300C to R2
1800C
Shear Pin Hub Grease Energrease Albida Spheerol
Gun LS3 Grease AP3
R2
Chain Drives Aerosol Use Renold Duckhams chain lubricant; Rocol* Chain
3
/4” pitch or Spray and Drive Spray; Acheson Longlife Drive chain
less lubricant
Chain Drives Wipe-on Castrol Grippa 60S or Acheson Visco-Elastic Open
> 3/4” pitch Gear Lubricant
Gear Units and Oil Filler Refer to the manufacturers handbook for
Fluid recommended lubricants
Couplings
Pneumatics Reservoir Energol Tellus 22 Hyspin
HLP 22 AWS 22
Elevator Hold Oil Filled Refer to the manufacturers handbook for
Back Gear recommended lubricants
Moving Parts Aerosol Use a dry film anti-scuffing lubricant such as Rocol
Spray AS Spray

General Information Troubleshooting
10 Troubleshooting
Troubleshooting should only be performed by qualified and authorised personnel.
DANGER:
Faulty repairs can cause serious malfunctions that could endanger
personnel and the Belt and Bucket Elevator operation.
Prerequisites
The Belt and Bucket Elevator must be isolated from all energy sources.
Please observe the instructions given below:

1. Locate source of the fault.
2. Remedy fault using safe systems of work.
3. Restore all covers and guards if previously removed.
4. Perform test run.
10.2 Troubleshooting-Chart with remedial suggestions

The troubleshooting chart below lists possible faults and suggests remedial action to restore functionality of
your Belt and Bucket Elevator, also refer to section 4.
If everything else fails, please get in contact with Schenck Process UK Ltd.
FAULT / PROBLEM Possible Cause Remedy
Motor running but Belt and 1. Belt speed monitor not 1. Ensure belt speed monitor working and
Bucket Elevator belt slipping working. set to provide under speed signal at 85-
or stopped. 90% of belt speed.
2. Belt not tensioned. 2. Check belt tension & adjust tension
end.
Fluctuating or sustained high 1. Slack belt causing the 1. Remove slackness by adjusting the
ammeter readings. buckets to snag. tension end.
2. Tramp material entering the 2. Check for any obstruction. Guard
machine. against further such occurrences.
3. Inlet/Outlet choked with 3. Clear the inlet/outlet of any obstruction,
material. clean regularly and alter the material feed
4. Elevator belt over-tensioned. if necessary.
4. Slacken belt by adjusting the tension
screws.
5. Check material feed to boot is
controlled feed.
Speed sensor tripping out. 1. Elevator belt slipping. 1. Re-tension the belt.
2. Another machine in the 2. Trace fault and rectify.
sequence causing the fault
signal.
3. Check and replace the switch.
3. Faulty switch.
4. Check drive components and wiring.
4. Drive failure.

Troubleshooting Troubleshooting-Chart with remedial suggestions
FAULT / PROBLEM Possible Cause Remedy
Abnormal noise from Belt 1. Slack belt. 1. Check belt tension & adjust tension
and Bucket Elevator. end.
2. Build-up of material inside 2. Check and clean inside Belt and Bucket
Belt and Bucket Elevator. Elevator.
Bearing noisy or overheating. 1. Bearing malfunction or worn. 1. Check bearings, refer to manufacturers
documentation.
Gear unit noisy, overheating 1. Gear box malfunction 1. Check gear box, refer to manufactures
or leaking. documentation
Build-up of material in boot 1. Pulley is not self-cleaning. 1. Clean out pulley.

tensioning unit.
The Elevator belt showing a 1. Material adhering to the 1. Clean pulleys regularly and thoroughly.
tendency to run to one side. pulleys. 2. Re-align the pulley by adjusting the
2. Belt pulley moved out of tension screws.
alignment. 3. Cut and re-joint the belt.
3. Belt joint failing. 4. Remove slackness by adjusting the
4. Slack belt. tension screws.
5. Off centre feed into Elevator 5. Re-align the inlet chute to centralise the
inlet. feed.
Worn Elevator belt. 1. Slack belt. 1. Remove slackness by adjusting the
2. Belt slipping on head pulley. tension screws.
3. Lumps of spilled material 2. Check head pulley lagging and adjust
falling between the boot pulley belt.
and the belt. 3. Make more frequent inspections and
4. Incorrect inlet feed directing clear Elevator of accumulated, solidified
material between the boot material.
pulley and the belt. 4. Re-align the inlet chute.
Relief panel activation 1. Feeding operation or dust 1. Check feed or extraction system
tripping Belt and Bucket extraction system causing settings.
Elevator when no explosion overpressure internally. 2. Check rating of explosion panel.
in Belt and Bucket Elevator.

Removing the Boot Pulley and Shaft Decommissioning, Dismantling and Disposal
11 Decommissioning, Dismantling and Disposal

Observe “Safety Instructions“.
11.1 Removing the Boot Pulley and Shaft

WARNING:
The Belt and Bucket Elevator must be provided with a

lockable all-pole isolating safety switch. When any
maintenance, repair and servicing work is about to be carried
out, this switch must positively be turned off and padlocked.
Please refer to section 9.2 Safety Measures before undertaking any work.
Firstly, move the belt joint fasteners in line with the access station. Isolate the machine before undertaking
any work. Release the tension in the belt and then proceed to unfasten the belt joint at the access station.
Before removing the slide plates make sure the boot pulley has been supported firmly.
Remove both slide plates along with bearing assembly and undo and remove the taper locks from the boot
pulley to remove boot shaft.
To remove boot pulley unfasten one side of side panel.
Ensure the Belt & Bucket elevator remains structurally safe as you remove side panels.
Follow the procedure in reverse order for installation of a new shaft or pulley.
Before restarting the machine ensure the belt is sufficiently tensioned and pulley is correctly alligned/tracked
with reference to belt access.
If in doubt please refer to previous sections in the manual.

Decommissioning, Dismantling and Disposal General Information
ITEM DESCRIPTION
1 Bearing Guard
2 Bearing Assembly
3 Slide Plate
4 Side Panel
5 Side Panel
6 Side Panel

Upon termination of the useful life of the Belt and Bucket Elevator dismantle it in the reverse sequence of
installation and dispose of the components in accordance with this manual.
Dismantling requires expert knowledge and correct tools and lifting tackle. Contact Schenck Process UK for
assistance if in doubt.
Shut down, disassemble and dispose your system in accordance with environmental legislation and local
regulations.
Seek to dispose components parts by material types and transfer metals, plastics and compounds to the
respective recycling centres.
Collect used oil, grease and other contaminants in suitable vessels and dispose them correctly in
accordance with local legislation.
CAUTION:
In doing so, observe the notes on safety at work chapt. 1 “Safety”.

Index
Index
About the Manual .......................................................................................................................................................... 3
Checking before Start Up .............................................................................................................................................. 43
Cleaning ........................................................................................................................................................................ 47
Cleanliness ...................................................................................................................................................................... 8
Control system, safety functions and protective devices ............................................................................................. 27
Conveying Capacity ...................................................................................................................................................... 44
Conveyor Discharge Point ............................................................................................................................................ 46
Decommissioning, Dismantling and Disposal ............................................................................................................... 54
Defective components.................................................................................................................................................... 9
Design and Operating Principle .................................................................................................................................... 15
Electrical Installation .................................................................................................................................................... 41
Electrical Installations ................................................................................................................................................... 11
Erection and Alignment of the Conveyor ..................................................................................................................... 31
Explosion Protection (when applicable) ....................................................................................................................... 10
Extent of Dismantling for Transport ............................................................................................................................. 13
General Check Up ......................................................................................................................................................... 44
General Information ..................................................................................................................................................... 52
General Remarks .......................................................................................................................................................... 28
General Safety Rules ....................................................................................................................................................... 6
Identifcation of Machine Parts ..................................................................................................................................... 29
Information for the Final Installer or End User ............................................................................................................... 3
Information for the User ................................................................................................................................................ 3
Initial Inspection Upon Receipt .................................................................................................................................... 13
Inlet Feed ...................................................................................................................................................................... 46
Inspection of Wear and Tear Parts ............................................................................................................................... 48
Inspection, Maintenance and Repair .............................................................................................................................. 9
Installation Sequence ................................................................................................................................................... 31
Intermediate Storage ................................................................................................................................................... 13
Lifting and Handling ...................................................................................................................................................... 28
Lubrication Chart .......................................................................................................................................................... 51
Machinery ....................................................................................................................................................................... 8
Maintenance and Service Schedule .............................................................................................................................. 49
Maintenance and Servicing .......................................................................................................................................... 47
Maintenance of Drive Components .............................................................................................................................. 48
Noise levels ................................................................................................................................................................... 11
Operating Conditions.................................................................................................................................................... 45
Operation ..................................................................................................................................................................... 45
Operation Control ........................................................................................................................................................ 45
Other Specific Hazards.................................................................................................................................................. 12
Packing ......................................................................................................................................................................... 13
Qualification of Operating and Service Personnel .......................................................................................................... 8
Residual Hazards and Risks ........................................................................................................................................... 10
Running in the Conveyor .............................................................................................................................................. 44
Safe Handling and Transit ............................................................................................................................................. 14
Safe Operating Environment .......................................................................................................................................... 8
Safety Concept for Machine and Plant Control Systems ................................................................................................ 9
Safety Instructions .......................................................................................................................................................... 5
Safety Measures ........................................................................................................................................................... 47
Scope of use ................................................................................................................................................................. 15
Signal Words for Application Notes ................................................................................................................................ 5
Signal Words for Safety Notes ........................................................................................................................................ 5
Site Installation ............................................................................................................................................................. 28
Start Up ........................................................................................................................................................................ 42
Transport and Storage .................................................................................................................................................. 13
Troubleshooting ........................................................................................................................................................... 52
Troubleshooting Chart .................................................................................................................................................. 52
Unpacking and Disposal of Packaging ........................................................................................................................... 13
Using the Conveyor for its intended purpose ................................................................................................................. 9
Verification of Safety Conformity ................................................................................................................................... 9
Vibration ....................................................................................................................................................................... 12
Work on electrical equipment ........................................................................................................................................ 8
486540 GB , 4914 MoveMaster® EB4000 , Instruction Manual


1.1 Belt &amp; Bucket Elevator Instruction Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1.1 Belt &amp; Bucket Elevator Instruction Manual

Uploaded by

Copyright:

Available Formats

EB4340 MoveMaster®

Belt and Bucket Elevator

BE01 & BE02 BE03 & BE04

© by Schenck Process UK Ltd, 2015

24/7 Emergency Support Hotline

Are you experiencing a failure or problem outside normal office hours?

Phone: +44 0845 201 4564

Note: Original instruction in the English language.

1 About the Manual ........................................................................................................................... 3

5.1 General Remarks ......................................................................................................... 25

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

1.2 Information for the Final Installer or End User

1.3 Nameplate information

1.4 Information for the User

2.1.2 Signal Words for Application Notes

2.2 General Safety Rules

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

Observe all hazard symbols provided on the machine.

Observe the maintenance schedule specified in this instruction manual.

Prior to starting-up the machine, carefully study this Manual.

Never attempt to reach into a running machine.

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

2.4 Safe Working Environment

2.4.2 Work on electrical equipment

Always have this kind of work performed by a skilled electrician.

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

2.4.5 Inspection, Maintenance and Repair

2.5 Verification of Safety Conformity

2.6 Safety Concept for Machine and Plant Control Systems

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

2.10 Electro-Magnetic Compatability

2.11 Explosion Prevention and Protection (when applicable)

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

In the event of an explosion from either within the bucket elevator or

2.12 ATEX Directive

a breakdown of the marking is shown below.

CE Equipment complies with the european directive.

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

Category Suitable for zone

20 – a place in which an explosive atmosphere is continuously present.

2.13 Electrical Installations

2.14 Noise levels

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

2.16 Substances hazardous to health

2.17 Other Specific Hazards

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

3.2 Extent of Dismantling for Transport

3.3 Initial Inspection Upon Receipt

3.4 Intermediate Storage

3.5 Unpacking and Disposal of Packaging

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

4.2 Typical arrangements

 Rubber lagged head pulley.

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

BHV9*****GB , **15 MoveMaster® Belt & Bucket Elevator

Fig 4.3: Details of an EB4000 B & B Elevator Boot

MoveMaster® Belt & Bucket Elevator BHV****GB , **15

Fig 4.6a: Driving Head Pedestal Bearings (Cooper)

Fig 4.6b: Driving Head Pedestal Bearings (SKF/ FAG or equivalent)

Fig 4.7: Boot Flanged Bearings

1.1 Belt & Bucket Elevator Instruction Manual

1.1 Belt & Bucket Elevator Instruction Manual

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator

MoveMaster® Belt & Bucket Elevator BHV**GB , 15

BHV9***GB , 15 MoveMaster® Belt & Bucket Elevator