Operating Manual HC-M Checkweigher

Operating manual
HC-M checkweigher
OCS CHECKWEIGHERS GmbH

Adam-Hoffmann-Straße 26
D-67657 Kaiserslautern
Tel.: +49.631.34146-0
Fax: +49.631.34146-8640
Translation of the original manual
Version: 0.1
As of: 18.01.2012
ID-No.: 061.50.100
© OCS CHECKWEIGHERS GmbH 2012

This documentation is protected by the laws of copyright.
All rights reserved, especially those of translation, reproduction, the

removal of illustrations, broadcasting, photomechanical or similar
means of reproduction and storage in data-processing facilities, even
in form of extracts.
We reserve the right to make technical changes.

Adam-Hoffmann-Straße 26
D-67657 Kaiserslautern
Tel.: +49.631.34146-0
Fax: +49.631.34146-8640
Table of contents
1 General safety instructions .......................................................................................... 11
1.1 Information about this manual ........................................................................................ 11
1.2 Safe operation of the checkweigher................................................................................ 11
1.3 Volume ........................................................................................................................... 12
1.4 Designated usage of the machine .................................................................................. 12
1.5 Instruction manuals of other manufacturers .................................................................... 13
1.6 Structural changes and spare parts ................................................................................ 14
1.7 Potential sources of danger of the machine .................................................................... 14
1.8 Personal safety clothing ................................................................................................. 15
1.9 Workstations .................................................................................................................. 15
1.10 Authorized persons ........................................................................................................ 16
1.11 Safety measures for the machine`s location ................................................................... 17
1.12 Dealing with emergencies .............................................................................................. 17
1.13 Fire fighting .................................................................................................................... 17
1.14 Cleansing agents............................................................................................................ 17
1.15 Safety instructions and symbols ..................................................................................... 18
2 Safety features ........................................................................................................... 21
2.1 Description of the safety features ................................................................................... 22
2.1.1 Protection against overloading ....................................................................................... 22

2.1.2 Machine paneling / front panel........................................................................................ 22
2.2 Safety checklist .............................................................................................................. 23
3 Description of the checkweigher .................................................................................. 25
3.1 Technical data ................................................................................................................ 25
3.2 Control panel .................................................................................................................. 26
HC-M checkweigher / 25.01.2012 Page 5 / 186

Table of contents
3.3 Conveyor belts ............................................................................................................... 27
3.4 Weigh Cell ...................................................................................................................... 28
3.5 Warning device and reject device (option) ...................................................................... 29
3.6 Emergency cycle ............................................................................................................ 30
3.7 Operating the checkweigher ........................................................................................... 30
3.7.1 Main function button for operating the machine .............................................................. 30

3.7.2 Starting production ......................................................................................................... 32
3.7.3 Ending production .......................................................................................................... 32
3.7.4 Message acknowledgement ........................................................................................... 33
4 Installation .................................................................................................................. 35
4.1 Requirements for the machine’s location ........................................................................ 35
4.2 Transportation of the machine ........................................................................................ 36
4.3 Erection and assembly ................................................................................................... 36
4.3.1 Mechanical installation ................................................................................................... 36

4.3.2 Electrical supply ............................................................................................................. 39
4.3.3 Compressed air supply connection (option) .................................................................... 40
4.4 Manual zero offset compensation ................................................................................... 41
4.5 In-company transportation .............................................................................................. 42
4.6 Trial runs ........................................................................................................................ 43
5 Protection levels ......................................................................................................... 45
5.1 Description of the protection levels ................................................................................. 45
5.2 Activating the protection levels ....................................................................................... 47
5.3 Deactivation of the protection levels ............................................................................... 48
6 The control panel ........................................................................................................ 49
6.1 General information about operation .............................................................................. 49
Page 6 / 186 HC-M checkweigher / 25.01.2012

Table of contents
6.2 Functions of the symbol buttons ..................................................................................... 50
6.2.1 Symbol buttons for choosing main navigation ................................................................. 50

6.2.2 Symbol buttons for choosing list entries and prompts ..................................................... 51
6.3 Operation of the individual menus .................................................................................. 52
6.3.1 Entering parameters and data ........................................................................................ 53
6.4 The user interface .......................................................................................................... 55
6.4.1 Production menu (main screen)...................................................................................... 55
7 The article menu ......................................................................................................... 59
7.1 General information about the article menu .................................................................... 59
7.2 Go to the article menu .................................................................................................... 60
7.3 Choosing an article from the article list ........................................................................... 62
7.4 Show article parameters ................................................................................................. 63
7.5 Create new articles ......................................................................................................... 64
7.6 Entering and changing article parameters ...................................................................... 66
7.7 Delete article .................................................................................................................. 71
8 The statistics menu ..................................................................................................... 73
8.1 General information about the statistics menu ................................................................ 73
8.2 Go to the statistics menu ................................................................................................ 74
8.3 Numerical statistics display ............................................................................................ 75
8.4 Show mean value course ............................................................................................... 76
8.5 View the distribution (histogram) .................................................................................... 78
8.6 Delete production statistics ............................................................................................. 80
8.7 Perform batch change (option) ....................................................................................... 81
9 The service menu ....................................................................................................... 83

Table of contents
9.1 General information about the service menu .................................................................. 83
9.2 Go to the service menu .................................................................................................. 84
9.3 Service menu to check the Weigh Cell ........................................................................... 85
9.4 Service menu to check the transport unit ........................................................................ 86
9.5 Service menu for quality assurance (spot checks) .......................................................... 87
9.5.1 Service menu for spot checks......................................................................................... 88
9.6 Service menu to check I/O signals.................................................................................. 90
9.7 Service menu for info / tools ........................................................................................... 91
9.7.1 Service log book menu ................................................................................................... 92
10 The settings menu ...................................................................................................... 93
10.1 General information about the settings menu ................................................................. 93
10.2 Go to the settings menu ................................................................................................. 94
10.3 Modules settings menu................................................................................................... 95
10.3.1 Weigh Cell menu ............................................................................................................ 95

10.3.2 Transport unit menu ....................................................................................................... 96
10.3.3 Output devices menu...................................................................................................... 97
10.4 System settings menu .................................................................................................... 98
10.4.1 System parameters menu .............................................................................................. 98

10.4.2 Production menu ............................................................................................................ 99
10.4.3 Access control menu .................................................................................................... 101
10.4.4 Definition of faulty actions menu ................................................................................... 106
10.5 I/O signals settings menu ............................................................................................. 110
10.5.1 Positions & times menu ................................................................................................ 110

10.5.2 Name in wiring diagram menu ...................................................................................... 112
10.6 Statistics settings menu ................................................................................................ 114
10.6.1 Statistics menu ............................................................................................................. 114

Table of contents
10.6.2 Communication menu................................................................................................... 126
11 Maintenance............................................................................................................. 129
11.1 Cleaning the checkweigher .......................................................................................... 130
11.2 Calibrate the touch screen ............................................................................................ 131
11.3 Changing the conveyor belt .......................................................................................... 133
12 Troubleshooting ........................................................................................................ 135
13 Storage and disposal ................................................................................................ 139
13.1 Storage ........................................................................................................................ 139
13.2 Disposal ....................................................................................................................... 139
13.3 Customer support, spare parts ..................................................................................... 139
A Optional user administration ...................................................................................... 141
A.1 General ........................................................................................................................ 141
A.2 Access codes at the time of initial delivery.................................................................... 142
A.3 User login ..................................................................................................................... 142
A.4 User logout ................................................................................................................... 144
A.5 Show user account / change password ........................................................................ 145
A.6 System administrator .................................................................................................... 147
A.7 User administration ...................................................................................................... 147
A.7.1 Go to the user administration menu .............................................................................. 148

A.7.2 Select user from the user list ........................................................................................ 149
A.7.3 System administrator: display / edit user account ......................................................... 150
A.7.4 System administrator: create new user account ........................................................... 152
A.7.5 Setting the password properties ................................................................................... 154
A.8 User administration parameter ..................................................................................... 156
A.9 Documentation of status and parameter modifications ................................................. 158

Table of contents
B Option export print data to USB storage..................................................................... 159
B.1 General ........................................................................................................................ 159
B.2 Operation on the machine ............................................................................................ 161
B.2.1 Create print data........................................................................................................... 161

B.2.2 Display print data, preview ........................................................................................... 162
B.2.3 Export print data! .......................................................................................................... 166
B.2.4 Delete print data ........................................................................................................... 167
B.3 Data analysis with a PC................................................................................................ 168
B.3.1 File structure on the USB storage ................................................................................. 169

B.3.2 Nomenclature of exported files ..................................................................................... 171
B.3.3 Printout example .......................................................................................................... 172
C Optional mean value feedback controller ................................................................... 173
C.1 General ........................................................................................................................ 173
C.2 Mean value feedback controller function description .................................................... 173
C.3 Set mean value feedback control ................................................................................. 174
C.3.1 Filler menu, general parameters ................................................................................... 174

C.3.2 Filler menu, filler graphic .............................................................................................. 179

General safety instructions
1 General safety instructions
1.1 Information about this manual

Licensee: OCS CHECKWEIGHERS GmbH
The copying, transmission, diffusion, editing or translation of this
instructions manual, without been expressly authorized to do so, is
strictly prohibited.
Read the chapter GENERAL SAFETY INSTRUCTIONS completely
before you begin or start to work with your new machine. Then read
through the rest of this operating manual. It is important that you read
and understand the manual and safety instructions prior to the initial
use of the machine. This is to ensure your safety. For future reference
keep this instructions manual close to the workplace of the machine.
The following text is written in italics:
 Functions,
 References to chapters,
 Reference to enclosed materials.
1.2 Safe operation of the checkweigher

The machine has been built in accordance with state-of-the-art
technology and the relevant safety-engineering rules. It is fitted with
safety features and has undergone an internal safety inspection.
Nevertheless, there is always a risk of danger or decreased machine
performance associated with malfunction or misuse:
 for the well-being of the operator and other persons,
 for the machine,
 for the environment,
 to the property of the company and the operator.

Any person whose work involves:

 transportation and storage,
 switching-on and turning-off,
 operation,
 up-grading,
 maintenance and disposal
must carefully read and comply with the following instructions. In
addition to the general safety issues discussed in the chapter
GENERAL SAFETY INSTRUCTIONS, please give your attention to
the special safety notes provided in the other chapters. If due
attention is not paid to these safety precautions it could lead to losing
the right to claim for compensation. Furthermore attention must be
paid to the national regulations in regard to safety in the workplace as
well as the regulations stipulated by the owners of the company
where the machine is to be employed.
1.3 Volume
The A-value result for the operating volume of this machine in the
workplace is less than 70 dB(A).
1.4 Designated usage of the machine

The self-operating checkweighers is only suitable as a measurement
instrument to check the final product in accordance to the regulations
for finished packs.
Any other usage is not considered to be designated usage and is
therefore not allowed.
The checkweigher is designed to be used with product items from the
following fields:
 food industry,
 cosmetics,
 pharmaceutical industry
 and some technical products.

Any products which are not solids can only be weighed when
packaged.
The machine is not suitable for weighing explosive products.
The products which are to be weighed must satisfy the criteria as laid
down in the chapter DESCRIPTION OF THE CHECKWEIGHER /
TECHNICAL DATA.
HINT
The machine has been reviewed to make sure it can weigh your specific
product. If you want to weigh any other product, please be sure to call us!
General advice
 The operating conditions and recommendations must be followed

in the way that they are described in this instructions manual.
 Faults which could affect safety have to be dealt with
immediately.
 Maintenance work has to be performed as laid down in the
maintenance schedule.
 The machine should not be situated in work areas where
explosions are likely to take place.
 The machine is only suitable to use for industrial purposes.
1.5 Instruction manuals of other manufacturers

Systems developed by other manufacturers are integrated in the
checkweigher. Please observe the recommendations made by other
manufacturers in their instruction manuals when working with this
machine. These instructions manuals have been sent with the
documents you received on delivery of this machine.

1.6 Structural changes and spare parts

For safety purposes it is forbidden to undertake unauthorized
modifications to the machine! This includes welding additional parts to
weight bearing parts and the reprogramming of the programmable
open loop control systems.
Defective or damaged machine parts must be replaced immediately.
Use only genuine spare parts (see SPARE PARTS LIST). There is no
guarantee that parts from non-original sources are designed and
manufactured in correspondence with load and safety requirements.
For the same reason, only genuine electronic spare parts may be
used which ensures that they are electro-magnetically compatible. If
genuine spare parts are not used, the resistance to jamming and
down-time may be affected!
1.7 Potential sources of danger of the machine

The checkweigher is built in such a way to enable its safe operation.
Possible dangers are avoided effectively by the safety measures
which are built into the machine. However, a certain element of risk
always remains! A better understanding of these potential dangers
will help the operator to work even more safely, and hence to avoid
the likelihood of accidents taking place.
To help prevent accidents from taking place, please also observe the
safety precautions in the individual chapters.
DANGER
Work to be carried out on the electrical equipment must only be performed
by a qualified electrician. Only use genuine fuses which have the correct
strength of electric current.
The switch cupboard must be kept firmly closed during operation.
Before opening the fuse cupboard, make sure that the master switch is in
the OFF position.

DANGER
Before performing any maintenance or adjustment work, turn off the
machine. Turn the master switch to the OFF position and prevent the
machine from been turned on again by using the padlock.
In the event it should become necessary during maintenance or
configuration activity to connect the power or to start the machine in order
to connect or disassemble the safety guards, an adequate security zone
must be established around the machine.
ATTENTION
Other precautions: Turn off the machine before leaving it.
Never remove the safety features or put them out of action by making
changes to the configuration of the machine.
1.8 Personal safety clothing

For all work: Safety shoes should be worn and no loose items of
clothing when working with the machine. Jewellery and hair must be
worn in such a manner that they cannot be drawn in by moving parts.
Furthermore, for transportation purposes: Wear a protective helmet.
In addition to this the user should follow the local safety regulations.
1.9 Workstations
During operation of the machine, the workstations are:
 to the front of the machine, at the touch screen,
 along the entire length of the conveyor belt and
 at the collecting box.
When performing maintenance and adjustment work, the whole area
around the machine can be used.

WARNING
Never put your hand into the machine when in operation.
Never climb into or onto the machine.
Never lean against the machine.
1.10 Authorized persons

Only reliable staff should be allowed to work with this machine or
along the production line. Remember to observe the permitted
minimum age!
The machine should always be operated by somebody who has been
instructed in how to use it.
An experienced operator should always be present when apprentices
and other staff who are being trained in how to use the machine are
allowed to operate it.
The owner of the machine must make sure that the instructions
manual is made available to the operator of the machine, and check
that the operator has read and understood it. Only then may he begin
to operate the machine.
The field of responsibility of staff performing various tasks with the
machine must be made clear and obeyed. Under no circumstances
should there be any lack of clarity in this regard, as the safety of the
user may be endangered.
Clearly map out the positioning of the staffs workplaces, if several
persons are working on the production line at the same time.
All work which involves the electrical connection of this machine,
must be performed by a qualified electrician.
All work which has something to do with the installation, upgrading or
maintenance of the machine may only be carried out by qualified,
trained professionals.
The operator must make sure that only authorized persons are
working with the machine. He is also responsible for third parties who
are in the immediate vicinity of the machine.
Prevent the operation of the machine by unauthorized persons by
locking the master switch with a padlock.

1.11 Safety measures for the machine`s location

The machine should be erected horizontally and in a stable, flat
location.
ATTENTION
If a machine topples over, it can cause grievous bodily damage.
Life threatening!
Hazards, which arise between the checkweigher and the customer’s

equipment, are to be protected against by the operator.
Make sure that the workplace of the machine is kept clean and tidy by
having a clear set of instructions and performing regular inspection.
1.12 Dealing with emergencies

In the case of an emergency, turn the machine off immediately using
the master switch.
1.13 Fire fighting

In case of fire: turn off the power.
Extinguish the fire from a safe distance with water or a suitable fire-
extinguisher (foam).
In addition to this the user should follow the local safety regulations.
1.14 Cleansing agents

If you use a cleansing agent to clean the machine, or parts of the
machine, they can under some circumstances be passed onto your
products, make them toxic or destroy them, etc.
Only use suitable cleansing agents. Check the instructions on the
packaging to make sure that they are appropriate.
Prepare specific cleaning instructions for your machine - tailored for
the local conditions. Monitor implementation.

1.15 Safety instructions and symbols

The following safety instructions and caution symbols are used in this
manual:
DANGER
Represents an immediate danger.
If this is not remedied, death or serious injury will result.
WARNING
Represents a possibly dangerous situation.
If this is not remedied, death or serious injury may result.
ATTENTION
Represents a possibly dangerous situation.
If this is not remedied, light or minor injuries may result.

Depending on the type of danger the safety instructions are specified

by the appropriate symbol:
Danger of being drawn in
Explosion hazard
Explosion-hazardous area
Poisonous substances
Tilting danger
Suspended loads
Dangerous electrical tension

Along with the caution symbols, additional symbols are used in these
instructions to highlight important information.
In detail, these have the following meaning:
HINT
Represents a potentially damaging situation.
If this is not remedied, the machine or objects in the vicinity may be
damaged.
TIP
Represents useful suggestions for the user, and other helpful information.

Safety features
2 Safety features
The safety features of the checkweigher are described on the
following pages. Furthermore, a checklist is also provided for your
convenience.
Check the safety features:
 at the beginning of every shift (if the operation of the machine is
not in constant use),
 once a week (if the machine is in constant use),
 after every service, inspection or repair.
Things to check:
 correct condition,
 correct situation,
 secure fastening,
 correct functioning.
Use the SAFETY CHECKLIST when inspecting the safety features.
Deal with any faults before starting to use the machine again!
In the event a defect occurs during operation, immediately shut down
the machine and correct the defect!
Do not remove or modify the safety features. Do not turn off any of
the safety features as a result of machine modifications.

Safety features
2.1 Description of the safety features
2.1.1 Protection against overloading

If the machine becomes sluggish during operation, then the safety
feature to prevent overloading will come into operation, or stop the
relevant conveyor belt entirely.
The checkweigher's safety feature to prevent overloading constitutes
the following elements:
 Overloading protection on each conveyor belt,
 A protected switch to monitor the drawing of current by the
motors and other units.
ATTENTION
The overloading protection feature has been exactly adjusted for this
product.
If the threshold value is too high or too low, for your operating conditions,
the changes necessary can only be performed by qualified persons.
If changes should be necessary get in touch with us.
2.1.2 Machine paneling / front panel

All of the checkweigher's control systems are completely paneled in.
For maintenance purposes the control box can be opened using the
key delivered with the machine.
The front panel protects the Weigh Cell.

Safety features
2.2 Safety checklist

The following checklist should be used to check the safety features.
Make photocopies of the checklist for regular inspection use. Place a
check in each box when the item is valid and correct. After completing
the safety inspection, enter the current date and sign the checklist.
File the checklist for future reference.
Checkpoint Verified
by
Master switch: The machine should turn off and stop
moving immediately after you press this switch.
Machine paneling and the front panel have to be in
place.
The control box must be securely closed.
Visual inspection: No objects which should be in or on
the machine which don't belong to it.
Perform the test to check the functioning of the scales,
as described in the chapter INSTALLATION / TRIAL
RUNS.
Date Inspected by

Safety features
Notes

Description of the checkweigher
3 Description of the checkweigher
3.1 Technical data

Machine model: self-operating checkweigher
Machine type: HC-M
Dimensions of the the exact measurements can be found in the
machine: DESIGN PLANS
Length: approx. 500 mm (without conveyors)
Depth: approx. 650 mm
Height: approx. 1430 mm
Electrical connection:
Nominal voltage: L1/N/PE 230V AC / 115V AC (+6 % / -10 %)
Rated frequency: 50Hz / 60Hz (+/-2 %)
Connected wattage: 0,8 kVA
Fuse: 10 A
Cross section of supply
line: see WIRING DIAGRAM
Protection degree: IP 65 as per DIN 400050
Scales technology:
Method of measurement: electromagnetic field compensation
Measurement range: see Rating plate
max. output capacity: see PROJECT DATA
Temperature range: 5°C - 40°C; relative humidity 20 - 80 %
Weight:
Weight of machine: refer to TRANSPORT DRAWING
Delivery weight: refer to TRANSPORT DRAWING
Volume: The A-value result for the operating volume of this machine in the
workplace is less than 70 dB(A).
Product specifications: see order confirmation of OCS CHECKWEIGHERS GmbH
Compressed air connection 8 bar; connected value 16 Nl/min;
(option): Grade (as per DIN ISO 8573-1) 1/4/1

3.2 Control panel
Control panel
The control panel (touch screen) is mounted above the control

cabinet. For this, the separate 10,4" colour display can be toppled
very flexible.
The operator uses the touch screen to control the operation of the
machine. The operational controls of the individual menus will be
listed and explained in the chapter CONTROL PANEL / THE USER
INTERFACE.
Depending on the current operating mode of the machine the main
function button for "START / STOP / Quit" is always displayed at the
same position at the lower right corner of the touch screen. With the
main function button you can:
 start and stop the conveyors and
 acknowledge error messages that cause a stop of the machine.

3.3 Conveyor belts
Conveyor belts
The products which are to be weighed are transported via the

conveyor belt system:
 The infeed conveyor takes over the products from the previous
machine or from another conveyor belt.
 The weighing belt receives the products from the infeed
conveyor. While the products are passing over the weighing belt,
they are weighed.
 After the products have been weighed the outfeed conveyor
moves them onto the next conveyor belt.
 The collection box (option) sorts out the products which do not
comply to the weight parameters, which are set and ejects them.

3.4 Weigh Cell
Weigh Cell
The Weigh Cell determines the weight of an item, as it passes over

the weighing belt. The method of measurement used is that of
electromagnetic field compensation. The weight calculated by the
computer is then shown on the touch screen.
The weighing belt is connected to the motor on the Weigh Cell.

3.5 Warning device and reject device (option)
Warning device and reject device
If the weight of an item does not lie within the given parameters, then
it is recognized as a “faulty item”.
The self-functioning reject device (option) then removes the faulty
item from the outfeed conveyor. In the same manner, items which are
packaged incorrectly are removed from the belt.
The warning device (option) either gives a warning sound and / or a
visual warning to the operator.
The timing and the duration of the removal can be changed in the
machine's configuration (see chapter THE SETTINGS MENU / I/O-
SIGNALS SETTINGS MENU / POSITIONS & TIMES MENU).

3.6 Emergency cycle
Emergency cycle switch in the switch cabinet
If the visual display, the control panel or even the control system of
the checkweigher malfunctions, the checkweigher can operate in an
emergency cycle whereby it will function solely as a conveyor.
The emergency cycle is started, by activating the emergency cycle
switch, which is found inside the operator's console. When the
emergency mode is enabled, the emergency switch is in the "ON"
position and the red, emergency-LED is illuminated. The conveyor
belts turn in the emergency mode at the same speed as last set for
normal operations.
ATTENTION
The emergency cycle should only be activated when the visual display / the
control panel or the control system breaks down.
The checkweigher is only used in the event of a breakdown for
transportation purposes!
Inform your customer support team if you ever have to use the emergency
cycle!
3.7 Operating the checkweigher
3.7.1 Main function button for operating the machine

The checkweigher has one main function button (1 button operation)
for operating the basic functions of the machine. Depending on the

current operating mode of the machine the main function button is

always displayed at the same position at the lower right corner of the
touch screen.
3.7.1.1 Operating modes of the machine
Oper ating mode "Ready":
In operating mode "Ready" the main function button "START" is

displayed. The conveyor belts can be started to begin production.
Start the conveyor belts

Begin production
Oper ating mode "Producing":
In operating mode "Producing" the main function button "STOP" is

displayed. The conveyor belts can be stopped to end production.
Stop the conveyor belts

End production
Oper ating mode "Error":
An error has caused a stop of the machine. This is indicated by an

error message in the status line. In operating mode "Error" the main
function button "Quit" is displayed. The pending error message can
be acknowledged after eliminating the fault.
Error acknowledgement button
Oper ating mode "Not ready":
If a parameter is modified in operating mode "Ready" which is not

allowed to modify in operating mode "Producing" the machine
changes to operating mode "Not ready". For this reason, the machine
can not be started with a modified parameter which only was
accepted with ENTER but not with SAVE. The main function button is
inactive and displayed as the info button "Not ready".
Info button "Not ready"

3.7.2 Starting production

Requirements:
 Master switch of the checkweigher is in the on position,
 Checkweigher is ready to operate trouble-free,
 Checkweigher has been adjusted to weigh the appropriate
article.
Begin production by pressing the start button.
The conveyor belts start.
3.7.3 Ending production

Stop production by pressing the stop button.

3.7.4 Message acknowledgement

The different kinds of messages are explained as follows:
 Warning messages:
After a warning message has appeared in the status line, it is
acknowledged automatically by an auto-quit-mode and listed into
the error log book.
 Error messagesthat do not cause a stop of the machine:
After an error message that does not cause a stop of the
machine has appeared in the status line, it is acknowledged
automatically by an auto-quit-mode and listed into the error log
book.
 Info messagesthat do not cause a stop of the machine but
require an interaction of the user:
After an info message appears in the status line, it is listed into
the error log book and then it has to be acknowledged manually
by the user in the error log book. Pending info messages are
indicated by the flashing error log book button.
 Error messages that cause a stop of the machine:
Error messages that cause a stop of the machine are remaining
in the status line and have to be acknowledged manually by the
user after eliminating the fault by pressing the main function
button.

Notes

Installation
4 Installation
ATTENTION
All work concerned with putting the machine into operation should only be
performed by trained, specialist staff.
During the process of installation, make sure that the machine has not been
damaged in transit. If you observe any damage then report this
immediately.
4.1 Requirements for the machine’s location

The machine's location must satisfy the following criteria:
 enclosed space,
 solid and flat floor,
 an area of low vibration,
 protected from wind and draughts,
 well lit,
 clean,
 dry,
 room temperature not above 40° C,
 Space requirements:
Length: Length of the machine + 1 m
Width: Width of the machine + 1 m
Height: 2.30 m.

Installation
4.2 Transportation of the machine

The pre-assembled checkweigher is delivered on a European
standard pallet. The machine should be unloaded using a fork lift
truck.
DANGER
Suspended load.
Falling machinery can cause serious injuries or even death.
Use a suitable lifting device for the weight and measurements of the
machine or the individual components of the machine (see DESCRIPTION
OF THE CHECKWEIGHER / TECHNICAL DATA).
Do not step under the suspended load.
For your own safety, wear a protective helmet.
Lift the pallet in such a way that the centre of gravity lies around the
middle of the forks. Drive the forks in as far as possible and carefully
transport the machine to its work location, put it down and remove the
pallet.
4.3 Erection and assembly
4.3.1 Mechanical installation

Securely position the machine and adjust it to match input- resp.
discharge devices of adjoining machines.
WARNING
Toppling machine.
If the machine topples over it can cause severe bruising, breakage of bones
or even result in the loss of limbs.
Screw the feet of the machine at least 50 mm securely into the machine.

Installation
Screw the feet of the machine either in or out to adjust the machine to
the required height.
Adjust the machine using a water level. Align the machine according
to the water level. Secure this position of the leveling pads by means
of the counter nuts.
Securely anchor the machine base on the ground. Now proceed to
mounting the weighing belt onto the Weigh Cell.
HINT
Before assembling the weighing conveyor, the transport safety device has
to be removed. Otherwise the weighing conveyor cannot be installed.
To ensure the protection of the Weigh Cell during transportation,

transport safety devices and screws have been used.
Location of transport safety devices on the Weigh Cell
The transport safety device (three plastic screws and foamed

material) can be removed without the need for any tools.
Take the weighing belt out of its packaging, and connect it to the
motor using the power supply lead at the Weigh Cell.

Installation
ATTENTION
All work which involves the electrical connection of this machine, must be
performed by a qualified electrician.
Observe the EMV-regulations for the electrical connection of the machine.
Ensure that the machine is turned off during work on the electrical
components.
Safeguard the master switch against being turned on accidentally!
HINT
Take care when connecting the power supply cable to the machine.
Do not use force, otherwise the contacts of the connector plug may be
damaged.
Connect the motor connector to the weighing conveyor
Secure the plug-in connection, by turning the fastening bolt.
HINT
Place the weighing conveyor in position carefully.
Do not use force, otherwise the Weigh Cell may be damaged.

Installation
Mount weighing belt onto Weigh Cell
Position the weighing conveyor carefully onto the Weigh Cell. Secure
the weighing belt using the quick-action fasteners.
4.3.2 Electrical supply
ATTENTION
All work which involves the electrical connection of this machine, must be
performed by a qualified electrician.
Please comply with the EMC Directive in all cases regarding electrical
connection of the machine.
The information about the connection can be found in the chapter

entitled DESCRIPTION OF THE CHECKWEIGHER / TECHNICAL
DATA.
The circuit diagram is included in the enclosed documents.
Check all connections that they have been fitted correctly.
Connect the power supply.

Installation
4.3.3 Compressed air supply connection (option)

Connect the pneumatic pressure hose to the maintenance unit (if the
machine is equipped with a pneumatic rejection unit).
Compressed air supply connection (option)
Please refer to the manufacturer's manual which was supplied to you

for the terminal assignment data and setting procedures.
HINT
Only use oil-free and dry-running compressed air. Otherwise the proper
functioning of the machine may be impaired. Regularly check the
compressed air pipes for wear and tear, breakage and correct fit! Regularly
check the water collection unit of the compressed air filter. If it is necessary,
release the collected condensation, to find out how to do this see the
instruction manual from the manufacturer of the filter.

Installation
4.4 Manual zero offset compensation

The manual zero offset compensation prevents the falsification of
results, which could be caused by deposits of products on the
weighing conveyor or its supporting base.
HINT
In automatic operating mode, as soon as a gap in the product stream is
recognized, the zero offset compensation (auto tare) takes place
automatically. This is indicated by an asterisk at the lower left corner of the
weight display on the touch screen. If it does not take place within a 15
minute period, a warning message is given. This is considered to be a fault,
hence the machine is stopped. If after the 15 minutes it is still not possible
to perform an automatic zero offset compensation, then a manual zero
offset compensation must be carried out.
The weighing conveyor must be cleared before the manual zero

offset compensation can be done. The conveyor belts must be in a
stationary position.
Procedure:
1 Stop production
2 Select access code if necessary
3 Select settings menu
4 Select modules menu
5 Select Weigh Cell menu
6 Perform manual zero offset compensation
The manual zero offset compensation is performed.

The current weight shown, changes to show < --------- >.
After completion of the zero offset compensation, the screen will
show the current weight to be < 0 >.

Installation
4.5 In-company transportation
ATTENTION
Before doing anything else, disconnect the checkweigher from the electrical
supply.
Before transportation, the power supply of the surrounding machines must
also be disconnected.
Only when this is done can you remove the anchoring bolts with which the
checkweigher is fastened to the floor.
If it is necessary to move the machine within the company, then use a

suitable stacker truck.
HINT
Disassemble the weighing conveyor before moving the machine and
reinsert the transport safety device and screws that came with the initial
delivery.
Look at the chapter INSTALLATION / ERECTION AND ASSEMBLY /
MECHANICAL INSTALLATION and proceed step-by-step, but in reverse
order.
If the machine is not transported correctly, the Weigh Cell may be damaged
during transportation!

Installation
4.6 Trial runs

If you are using the machine for the first time after moving it within the
company premises or after the machine has not been used for a a
long time, you must test the function which your machine can
perform.
Perform the following trial runs:
1. Trial run with standard norm weight.
2. Trial run in automatic operating mode.
The first trial run checks the basic functions of your machine.
The second trial run checks the functioning of all the different product
specific options of the machine.
 Are the products being weighed correctly?
 Are the faulty items ejected?
If faults occur:
Look at the chapter TROUBLESHOOTING.
If you are not in a position to correct the fault yourself, you should get
in touch with us.

Installation
Notes

Protection levels
5 Protection levels
5.1 Description of the protection levels

There are five different protection levels that have been built into the
checkweigher. The protection levels enable access to the different
functions of the checkweigher to be broken down, into operator
groups.
The protection levels are grouped in a hierarchical format i. e. the
access privileges of the lower levels are included in the higher level.
HINT
The classification of the protection levels can be adapted customer specific
and vary from the following listing.

Protection levels
The protection levels are distributed as follows:
Level 0 Level appropriate for normal operations during

production
No settings may be changed
Authorized functions:
 Start / Stop of the motor
 Acknowledging errors
 Error actions
Level 1 Level for changing articles
No settings may be changed
 Functions of level 0
 Changing articles
 Product analysis
 Batch change
Level 2 Level for the new installation and the adjustment of
articles (in accordance to Weights and Measures
Regulations)
 Functions of level 0 and 1
 New installation of articles
 Adjustment of articles
 customer accessible service functions
Level 3 Level for customer support
 Functions of level 0 to 2
 After-sales servicing functions
Level 4 Master level for the manufacturer
All functions are available

Protection levels
5.2 Activating the protection levels

The individual protection levels are activated using the access code.
Procedure:
1 Select access code entry menu
The window for the access code entry appears on the touch screen.
Access code entry
2 Enter the numerical access code
3 Confirm data by pressing LOGIN button
4 The currently active protection level is displayed in

the upper right corner of the touch screen.

Protection levels
ATTENTION
When the protection level functions are no longer required, the access level
should be reset.
This protects the settings from unauthorized access.
The protection level remains enabled until the access setting is once again
blocked.
5.3 Deactivation of the protection levels

An activated protection level is closed, in the access code menu.
Procedure:
1 Select access code entry menu
2 Logout user
3 Protection level 0 is activated and displayed in the

upper right corner of the touch screen

The control panel
6 The control panel
6.1 General information about operation

The touch screen is used for checking and operating the machine.
You can perform the following operation with the touch screen:
 Activating the machine's different functions
 Showing and scrolling through the different menus
 The entering and changing of different setting values
 Start / stop the conveyor belts
 Acknowledge pending error messages
The touch screen works by touching the screen gently at the
appropriate position for the task to be performed. The key fields are
different, according to the menu selected.
HINT
Only press the touch screen with your fingers.
Never touch the touch screen with pointed or sharp objects, otherwise the
surface of the touch screen may be damaged.
Light pressure is sufficient to activate a key field, do not use force.
Clean the touch screen with a slightly damp fluff-free cloth. Never use
cleansing agents to clean it! These could cause damage to the touch
screen.

The control panel
6.2 Functions of the symbol buttons

For the simplicity of operation the different buttons have been given
icons. An explanation of the most important icons is found below. An
explanation for any further icons will be given whenever necessary.
6.2.1 Symbol buttons for choosing main navigation
Production menu (main screen)

The graphical weight display and the display area for article and
statistics data is displayed in the production menu
Article menu
The administration for the different articles is provided in the article
menu
Statistics menu
The current production statistic is displayed and administrated in the
statistics menu
Service menu
Checks and the quality assurance are provided in the service menu
Settings menu
Parameter settings concerning system, modules etc. can be
performed in the settings menu

The control panel
6.2.2 Symbol buttons for choosing list entries and prompts

Entries in a list are chosen by touching the appropriate place on the
screen. The commands, for list navigation are listed below:
Move list upwards or downwards
Move to the beginning or to the end of the list
Function buttons used for entering numbers
After a list entry has been chosen, a numerical keyboard appears. If

alpha numerical entries are allowed, then an additional icon will
appear, which can be used to call up an expanded input screen.
Calls the expanded input screen for alpha numerical entries
The choice of these predefined options takes place by activating the

appropriate radio button on the touch screen.
Confirmation of the choice is made touching the ENTER button
If several pages have been chosen, the individual pages can be

viewed by using the individual control buttons. The currently active
page is displayed in form of "Current page / total pages" ("Page x / y").
The page control buttons for moving from one selected page to
another
The page control buttons for moving to the first or to the last page

The control panel
Some lists are displayed in groups depending on their content to

make is easier to move to a certain position within the whole list.
From each list you can activate the list overview.
Activate list overview
6.3 Operation of the individual menus

A 5 button operation enables a quick access to all basic functions in
form of a main navigation at the right side of the touch screen.
 Production menu
 Article menu
 Statistics menu
 Service menu
 Settings menu
The menus are arranged in tabs.
The information below applies to all menus:
 The individual menus are opened by pressing the appropriate
icons or the textual menus or list entries.
 The colour indicates the currently active menu or submenu that is
displayed in the foreground.
 Submenus that have an arrow at their right corner can be opened
for another submenu.

The control panel
 Colours of the submenus:

Red background:
By activating this menu another menu is opened to change the
settings
Dark gray background:
By activating this menu the appropriate function is executed
Light gray background:
The function is deactivated, e. g. the user is not authorized to
execute the appropriate function.
HINT
Parameter modifications to the checkweigher are not assumed until
pressing the ENTER button. To really assume these modifications within
this menu you have to press the SAVE button additionally.
6.3.1 Entering parameters and data

The input of parameters and data is done using just the numeric key
pad, or using an expanded alpha numerical keyboard.
A numbers keypad or an alpha numerical keyboard is opened,
depending on the access privileges and the amount of information
which is to be entered.
During numerical inputs the permissible limits are shown in addition

The control panel
Numerical parameter inputs including limits
Entry of expanded alpha numerical parameters using the keyboard

The control panel
6.4 The user interface
6.4.1 Production menu (main screen)

The production menu (main screen) is shown after the checkweigher
is turned on:
Production menu (main screen)

The control panel
Executable functions available in the production menu:

 Main navigation tabs:
Production menu
Article menu
Statistics menu
Service menu
Settings menu
 Activate user login menu
 Buttons in the status line:
Activate online help
Activate error log book
START / STOP transport system (main function button)
Acknowledge pending error messages (main function button)
 Enlarge weight display
Further information about the exact functions of the individual menus
can be found in the appropriate chapters of this instructions manual.

The control panel
6.4.1.1 Enlarged weight display in the production menu
Touch the weight display area in the production menu and the normal
display size for the weight is increased to an enlarged display. When
the enlarged weight display is activated, the configurable display is
masked out.
Enlarged weight display in the production menu
Touch the weight display area again and the display changes back to
the normal display size.

The control panel
Notes

The article menu
7 The article menu
7.1 General information about the article menu

The article menu is used for the article administration.
The operator can perform different administrative functions,
depending on the protection level which is currently open.
Executable functions available in the article menu:
 Showing the article data
 Entering articles to the list in accordance to the Weights and
Measurements Regulations
 Making adjustments to article data in accordance to the Weights
and Measurements Regulations
 Copying articles in accordance to the Weights and
Measurements Regulations
 Deletion of articles
 Carrying out a change of articles
 Sorting articles by article name or article number
HINT
The execution of the following functions depends on the currently activated
protection level!

The article menu
7.2 Go to the article menu

Touch the article icon within the main navigation at the right side of
the touch screen to activate the article menu.
Procedure:
1 Select article menu
The article menu is displayed on the touch screen
Article menu
The currently active article is labeled with the production icon and
also has another colour as the other articles.

The article menu
Depending on the currently active protection level, the following

functions can be executed:
Icon Function
Create new articles
Edit an existing article
Copy existing articles for re-entry
Delete the selected article
Print existing article data (option)
Perform a change of articles

The article menu
7.3 Choosing an article from the article list

An article can be chosen from the article list by pressing the entry on
the touch screen directly.
The article list can be sort upwards or downwards by article name or
article number.
To move within the article list, the following command buttons are
available:
Icon Function
Jump to the beginning of the article list
Move backward one page
Move forward one page
Jump to the end of the article list
Sort the article list upwards by article name or article

number
Sort the article list downwards by article name or article

number
TIP
The arrows for sorting articles can be found next to the list headings you
can sort according to.

The article menu
7.4 Show article parameters

This function can be used to show the set parameters of an existing
entry in the list.
In protection level 0 the article parameters are shown. Only in
protection level 1 or higher it is possible to make alterations to the
article parameters in accordance with the Weights and
Measurements Regulations, see chapter THE ARTICLE MENU /
ENTERING AND CHANGING ARTICLE PARAMETERS.
Procedure:
2 Select article
3 Select edit article parameters
The article parameters are displayed on the touch screen.
Show article parameters

The selection of the close icon at the upper right corner of the
touch screen returns you to the article database.

The article menu
7.5 Create new articles
HINT
protection level!
This function is used to create a new article to the list.

Procedure:
2 Select create new article
If the checkweigher is capable of several different types of

measurement, a window appears on the touch screen so that the
measuring mode for the new article can be chosen.
Measuring mode for new article

The article menu
3 Select the desired measuring mode by pressing the

correct entry from the list.
4 Confirm the choice by pressing the ENTER button
The window for the article parameters appears on the touch screen.
Create new article
An explanation of the article parameters can be found in the chapter

THE SETTINGS MENU / STATISTICS SETTINGS MENU /
STATISTICS MENU / DEFINE STATISTICS DISPLAY FOR THE
STATISTICS PAGE section GENERAL ARTICLE DATA.

The article menu
7.6 Entering and changing article parameters
HINT
protection level!
This function is used to edit an existing entry in the article list.

Procedure:
2 Select edit article parameters
The window for the article parameters appears on the touch screen.
Entering and changing article parameters

The article menu
Detailed information about the parameters can be found in the

chapter THE SETTINGS MENU / STATISTICS SETTINGS MENU /
STATISTICS MENU / DEFINE STATISTICS DISPLAY FOR THE
STATISTICS PAGE section GENERAL ARTICLE DATA.
An info box is displayed at the right side of the touch screen for each
parameter that can not be edited. The reasons for the locking of the
corresponding articles is also given in addition to the information that
the articles is locked.
Possible reasons for the message "Input locked" may be:
 This article is currently active
Deactivate article because of a change of articles to edit the
corresponding parameters
 Parameter cannot be edited
The corresponding parameter only has read permission
 Access level too low
Login with the corresponding access level or
Parameter only can be modified by the service personnel of
the OCS CHECKWEIGHERS GmbH
 Calibration locking device activated
The Weights and Measurements Regulations do not allow to
modify the corresponding parameter

The article menu
This article is currently active
Parameter cannot be edited

The article menu
Access level too low
Calibration locking device activated

The article menu
All reasons for the locking of the corresponding parameter are listed.
E. g.: access level to low and article is currently active

The article menu
7.7 Delete article
HINT
protection level!
This function is used to delete an existing entry from the article list.
Procedure:
2 Select the article that shall be deleted from the list
3 Select delete article
The window for deleting the chosen article appears on the touch
screen.

The article menu
Delete article
4 Confirm delete procedure by pressing the YES button

or stop the delete procedure by pressing the NO
button or by closing the touch screen

The statistics menu
8 The statistics menu
8.1 General information about the statistics menu

The statistics menu is used to display and to administrate the
production statistics.
Depending on the protection level selected it is possible to choose
different display modes.
Available display modes in the statistics menu:
 Numerical values and tally counts
 Last mean values
 Distribution TU-TO
 Distribution MIN-MAX
Functions available, to administer the statistics:
 Delete the current production statistics
 Switch between numerical display of the statistical values and
counters to the graphical display of the distribution or mean value
graphic
HINT
protection level!

The statistics menu
8.2 Go to the statistics menu

Touch the statistics icon within the main navigation at the right side of
the touch screen to activate the statistics menu.
Procedure:
1 Select statistics menu
The current production statistics is displayed on the touch screen.

Icon Function
Show numerical statistics values
Show the last mean values
Show distribution
Delete current statistics

The statistics menu
8.3 Numerical statistics display
Numerical statistics display
To move within the statistics display, the following command buttons

are available:
Icon Function
Jump to the beginning of the statistics display
Move up one page
Move down one page
Jump to the end of the statistics display

The statistics menu
8.4 Show mean value course

Procedure:
2 Select mean value graphic display
A display appears on the touch screen showing the last mean values
for production.
With the display options "Trade" or "Total" you can change between
the mean value course of the products for trade or the mean value
course of the total production.
Mean value course trade

The statistics menu
TIP
The number of standardized items illustrated can be changed in the
SETTINGS / STATISTICS / STATISTICS / GENERAL PARAMETER menu
by choosing the parameter "Packages average value graphics"
Mean value course total
TIP
The number of standardized items illustrated can be changed in the
SETTINGS / STATISTICS / STATISTICS / GENERAL PARAMETER menu
by choosing the parameter "Number for X-graphic all mean values".

The statistics menu
8.5 View the distribution (histogram)

Procedure:
2 Select show distribution
A distribution of the current production is displayed on the touch

screen.
In case of an error-free production a Gauß-curve is indicated
according to the statistical distribution of the measurement values.
With the options "Trade" or "Total" you can change between the
distribution of the products for trade or the distribution of the total
production.
With the options "TU to TO" or "Min to Max" you can change between
the TU-TO distribution or the Min-Max distribution.
Distribution TU-TO

The statistics menu
The Min-Max histogram shows the distribution of the measurements

in a larger measurement field. It is possible to recognize mistakes
such as empty packages or partly filled packages.
Distribution Min-Max

The statistics menu
8.6 Delete production statistics
HINT
protection level!
Procedure:
2 Select delete statistics
The current production statistics are deleted.
HINT
The production statistics are automatically deleted, when the article is
changed!

The statistics menu
8.7 Perform batch change (option)
HINT
protection level!
The checkweigher can be fitted with an automatic enquiry feature for

the batch number (optional).
When fitted to the checkweigher, this automatic enquiry feature
enables it, to prepare a log of the production of the different batches
automatically.
When the batch enquiry feature is on, the operator still has to enter a
batch number when the articles are changed. The batch number is
shown on the print off and included in the log of the current
production statistics.
The batch number can be changed by the operator, during
production. If a batch change is made, then the production statistics
for the last valid production period, are saved (intermediate-statistics
after the batch change). The total statistics are deleted automatically
once the article is changed, or when the operator decides to do this
manually.
Procedure:
4 Activate the function batch start
5 Enter the new batch number and apply with the

SAVE button

The statistics menu
Batch number
HINT
It is only possible to change the batch of the currently selected article, in
standby mode!

The service menu
9 The service menu
9.1 General information about the service menu

The service menu is used for checks and quality assurance purposes
to the checkweigher.
Different adjustments and information functions can be performed
depending on the current protection level.
Executable functions available in the service menu:
 Check the Weigh Cell and transport unit
 Check the accuracy of measurement while the production is
running (spot checks)
 Check the binary inputs and outputs of the machine
 Perform touch calibration
 Various log book functions
HINT
The execution of functions, depends on the currently activated protection
level and on the position of the calibration switch!

The service menu
9.2 Go to the service menu

Touch the service icon within the main navigation at the right side of
the touch screen to activate the service menu.
Procedure:
1 Select service menu
The menus for the executable functions in the service menu are
displayed on the touch screen.
Icon Function
Activate check menu
Activate quality assurance menu
Activate check I/O signals menu
Activate info / tools menu

The service menu
9.3 Service menu to check the Weigh Cell
HINT
Procedure:
2 Select check menu

Icon Function
Activate calibration info
Perform manual zero setting of the Weigh Cell
Perform offset adjustment of the Weigh Cell
Perform calibration of the Weigh Cell

The service menu
9.4 Service menu to check the transport unit
HINT
The execution of these functions, depends on the currently activated
protection level and on the equipment of the machine!
Procedure:
2 Select check menu
3 Select transport unit menu
4 Select test motors menu
The menu to check the conveyor belt of the machine is displayed on

the touch screen.
Different checking and adjustment features are available depending
on the equipment of the machine.
The functions available depending on the equipment of the machine
and the activated protection level are:
Icon Function
Start the selected motor manually
Stop the selected motor manually
Slow down the selected motor
Speed up the selected motor

The service menu
9.5 Service menu for quality assurance (spot checks)
HINT
protection level!
Procedure:
2 Select quality assurance menu
3 Select spot checks menu

Icon Function
Activate the general parameters menu for spot checks
One decimal position more to the weight display (assuming
the Weigh Cell can display that resolution) or
One decimal position less to the weight display
Select the spot check menu

The service menu
9.5.1 Service menu for spot checks

The checkweigher is fitted with a sampling function.
The sampling function makes it possible to check the accuracy of
measurement whilst production is running. The sampling functions
are used, in particular for calibration and internal measurement
checks. In addition, the optimization factor is calculated automatically
in the sample menu.
Two modes of sampling are available:
 Single spot check
 Automated series spot check
When using the single spot check, the operator can, as required
choose a product to be ejected from the product stream, into the
collecting box. The weight of the ejected object is shown on the
screen, and if the machine is fitted with a printer the information will
also be printed out.
The automated series spot check function ejects a maximum of 100
products in succession. The individual weights of the ejected products
are shown on the screen and sent to the printer. Furthermore the
mean value and the standard deviation of the taken sample, are
calculated.
Procedure:
2 Select quality assurance menu

The service menu
The spot checks menu is displayed on the touch screen.
Spot checks

Icon Function
Start automated series spot check (max. 100 items) (saved
spot check statistics are replaced)
Close automated series spot check (by printing off the

results for the statistical values)
Perform a single spot check while production is running
Cancel single spot check

The service menu
9.6 Service menu to check I/O signals
HINT
Different input and output devices can be chosen depending on the
equipment of the machine.
Procedure:
2 Select check I/O signals menu
3 E. g. select IPC24V I/O menu
The menu for checking the binary inputs and outputs of the machine
is displayed on the touch screen.
4 Select the input / output device to be checked, see

available functions
5 Check the input by activating the sensor or the signal.
The signal type is shown with a 0 or a 1, at the
appropriate position.
6 Activate / deactivate the output by pressing the entry
at the appropriate place on the screen

The service menu
9.7 Service menu for info / tools
HINT
protection level!
Procedure:
2 Select info / tools menu

Icon Function
Perform touch calibration
Activate the logbook functions
Detailed information about the touch calibration can be found in the

chapter MAINTENANCE / CALIBRATE THE TOUCH SCREEN.

The service menu
9.7.1 Service log book menu

Procedure:
3 Select log book menu

Icon Function
View and administer production log book
Activate info menu
HINT

The settings menu
10 The settings menu
10.1 General information about the settings menu

Parameter settings concerning system, modules etc. can be
performed in the settings menu.
Different adjustments and functions can be performed depending on
the current protection level.
Executable functions available in the settings menu:
 Configuration and setting the parameters of the Weigh Cell
 Configuration of the conveyor belts
 Configuration of attached output devices
 Machine configuration of the checkweigher
 Configuration of the access control
 Definition of the faulty actions
 Definition of the statistics displays
 Communication settings
HINT
protection level!

The settings menu
10.2 Go to the settings menu

Touch the settings icon within the main navigation at the right side of
the touch screen to activate the settings menu.
Procedure:
The menus for the executable functions in the settings menu are
Icon Function
Activate modules menu
Activate system menu
Activate I/O signals menu
Activate statistics menu

The settings menu
10.3 Modules settings menu
10.3.1 Weigh Cell menu

Procedure:

Icon Function
Edit the general parameters for the Weigh Cell (for all
tracks)
Edit the Weigh Cell specific parameters
Change to the calibration office menu
Perform manual zero setting of the Weigh Cell
Perform offset adjustment of the Weigh Cell
Perform calibration of the Weigh Cell
HINT

The settings menu
10.3.2 Transport unit menu
HINT
Procedure:
3 Select transport unit menu
4 Select menu for available conveyor belt
The settings menu for the available conveyor belt of the machine is
Different conveyor belts can be selected depending on the equipment
of the machine.
Icon Function
Start the selected conveyor belt manually
Stop the selected conveyor belt manually
Slow down the selected conveyor belt
Speed up the selected conveyor belt

The settings menu
10.3.3 Output devices menu
HINT
Procedure:
3 Select output devices menu
4 Select the menu for the available output device
The settings menu for the available output device of the machine is
Different output devices can be selected depending on the equipment
of the machine.
Icon Function
Edit parameter of the selected output device, e. g. printer

The settings menu
10.4 System settings menu
10.4.1 System parameters menu

Procedure:
2 Select system menu
3 Select system parameter menu
The following predefined system parameters are available for the

checkweigher:
Example page system parameters

The settings menu
Meaning of the system parameters in detail (extract):
Parameter name Meaning

Company name Name of the operating company
Machine Machine number
Language Dialogue language selection
Time zone Selection of the time zone
Date (YYYY-MM-DD) Date with year-month-day sequence
Time (HH-MM) Time with the sequence hours-minutes
Format of date and time Selection of the display format for date and time
Standard = 7. Jan. 14:42
ISO = 2011-01-07 14:42
10.4.2 Production menu
HINT
protection level!
Procedure:
3 Select production menu

Icon Function
Activate general parameters (production parameters) menu

The settings menu
10.4.2.1 Edit production parameter
The following predefined production parameters are available for the

checkweigher:
Example page production parameters
Meaning of the production parameters in detail (extract):

No product for n minutes The scale detects that no products have been weighed for a certain
(0=off) time - (n) minutes
Serial error Trigger quantity in series error for successive, erroneous products
with the same error attributes
Tolerance for the length Tolerance range for the length control as a percent to the pack
control in percent length in the flow direction
Min. prod. dist. in Pct. to Minimum product clearance in percent from the length of the
weighing belt weighing conveyor to check the clearance errors

The settings menu
10.4.3 Access control menu
HINT
protection level!
Procedure:
3 Select access control menu

Icon Function
Activate define code menu
Activate the general parameters of the access control

The settings menu
10.4.3.1 Define access code
HINT
protection level!
The access codes can only be changed up to, and including the level
which is currently activated i. e. in protection level 2 the access codes
for levels 1 and 2 can be changed, the access codes for levels 3 and
4 cannot be altered.
Procedure:
4 Select define code menu
5 Select protection level in the list
6 Enter the new access code and confirm by pressing

the ENTER button
7 Repeat new access code and confirm by pressing the
ENTER button
8 Apply changes by pressing the SAVE button

The settings menu
Define access code
Repeat access code

The settings menu
10.4.3.2 Access codes at the time of initial delivery
The following access codes are pre-programmed at the time of

delivery.
Level Access code at time of delivery
0 No access code is required
1 1
2 2
3 9632
4 The access code for level 4 remains the property of OCS

CHECKWEIGHERS GmbH. This level is reserved for the
company OCS CHECKWEIGHERS GmbH.

The settings menu
10.4.3.3 Edit the general parameters of the access control
HINT
protection level!
The following predefined parameters of the access control are

available for the checkweigher:
Example page general parameters of the access control
Meaning of the general parameters of the access control in detail

(extract):

Menu level 0 after n Automatic logout (return to Level 0) after (n) minutes without
minutes operator activity
(0=off)

The settings menu
10.4.4 Definition of faulty actions menu

The manner in which the machine deals with errors, can be chosen
by the operator.
A list of all the error messages, in alphabetical order can be found in
THE SETTINGS MENU / SYSTEM SETTINGS MENU / DEFINITION
OF FAULTY ACTIONS MENU.
You can specify how the machine will deal with every different kind of
error.
The following actions can be performed by the machine:
 Display actions
Display the error message during the different operating modes
of the machine.
The settings can be altered, to decide whether a warning
message is shown or not. The following display actions can be
selected:
No error display i. e. ignore errors (delete all)
Only display the error display during automated operation
(display on auto (AA))
Always show the display, i. e. in automatic and in standby
mode (constant disp.(AI))
Show fatal errors (this display can be configured to suit the
individual needs of the customer (disp. fatal errors))
 Stop actions
When an error occurs it is possible to prevent the machine from
reacting to it.
You can choose which stop action the machine should perform. It
is possible to choose the following stop actions:
No stopping of the machine (delete stop)
Perform a normal stop of the machine (normal stop (SN))
Perform a quick stop (fast stop (SS))

The settings menu
 Output actions
Send the binary output for the recognition of an error, to another
system.
It is possible to choose the following output actions:
Set no output (delete output channel)
Set output error 1 (output error 1 (F1))
Set output error 2 (output error 2 (F2))
Set both error outputs (output errors 1+2 (F1+F2))
HINT
protection level!
To define the error actions, proceed as follows.

Procedure:
3 Select definition of faulty actions menu
An overview is displayed on the touch screen to define the faulty

actions.
The following options are possible:
 Sort definition of faulty actions by error number
 Sort definition of faulty actions alphabetically by error text

The settings menu
Overview of definition of faulty actions sorted by error number or alphabetically sorted

by error text

The settings menu
For definition of faulty actions sorted by error number, the following

touch screen is displayed:
Definition of the faulty actions
4 Select the error message by touching it in the list

which appears on the touch screen
5 Select the faulty action from the list and confirm by
pressing the ENTER button

The settings menu
10.5 I/O signals settings menu
10.5.1 Positions & times menu
HINT
Procedure:
2 Select I/O signals menu
3 Select positions & times menu
The settings to position the checkweigher sensors / actuators appear

on the touch screen.
Enter the positions in "mm" from the start of the first belt up to sensor
/ actuator.
In actuators, additionally enter an activation time or trigger time in
"ms".

The settings menu
Set up positions & times

The settings menu
10.5.2 Name in wiring diagram menu
HINT
Different input and output devices can be chosen depending on the
equipment of the machine.
Procedure:
2 Select I/O signals menu
3 Select name in wiring diagram menu
4 E. g. select IPC24V I/O
An overview about the input and output definitions is displayed on the

touch screen.
Input and output definitions

The settings menu
An individual name can be given to every input or output in the

"Name in wiring diagram" menu. This makes it easier to allocate the
appropriate inputs or outputs to the wiring diagram.
Input and output definitions (shown here: inputs)

The settings menu
10.6 Statistics settings menu
10.6.1 Statistics menu
HINT
protection level!
Procedure:

Icon Function
Edit general statistics parameters
Define statistics display for the main screen
Define statistics display for the statistics page

The settings menu
10.6.1.1 Edit general statistics parameters
The following predefined statistics parameters are available for the

checkweigher:
Example page statistics parameters
Meaning of the statistics parameters in detail (extract):

Number flow. mean value Number of products to calculate the floating mean value – last (n)
product
Packages average value Number of products for displaying the mean value graphic display
graphics
Average rate X-graphic Number for a value in the mean-value graphic since production
total started
Tare change generates An interim statistic is generated after a change in the tare setting
intermediate statistic
Tare change instantaneous A momentary statistic is generated after a change in the tare setting
statistics
Print: Statistics at sorting Statistics when the sorting limit is changed is printed
limits change

The settings menu

Print: Statistics created at Statistics when the "Print" button is pressed is printed
"Print" button
Print buttons prints: interim Selects printing interim or total statistics by pressing the "Print"
or total statistics button
Print: Statistics when the Statistics when the Mwf settings are changed is printed
Mwf settings are changed
Print: Total statistics at Total statistics at production determination is printed
production determination
Time interval of production Enter time matrix of production data in minutes
data in minutes

The settings menu
10.6.1.2 Define statistics display for the main screen
HINT
protection level!
The statistical data displayed in the production menu can be

configured by the user.
Procedure:
4 Select define statistics display - main menu all menu
Configuration of the statistics page - main screen all

The settings menu
There are 18 lines available for displaying statistics on the main

screen (production menu).
The lines can be defined to display your own text, or the chosen
statistical information. The choice of the individual options is done by
pressing them in the menu.
The list displayed can be customized using the buttons "New entry"
and "Delete entry".
The order that the list in the display appears, is the same as the order
in the list of choices.
List of possible functions:
Icon Function
Select a predefined statistical value (entry parameter,
counter, statistical values, process data, general
parameter)
Insert a new line at the arrow position. The lines beneath
are automatically moved down.
Enter your own text
Delete a line back to the list
Apply changes and save
Cancel / close menu

The settings menu
10.6.1.3 Define statistics display for the statistics page
HINT
protection level!
The statistical data displayed in the statistics menu can be configured

by the user.
Procedure:
4 Select define statistics display - statistics page menu
Continue using the same procedure as described in the definition of

the statistics display in the production menu (main screen), see
chapter THE SETTINGS MENU / STATISTICS SETTINGS MENU /
DEFINE STATISTICS DISPLAY FOR THE MAIN SCREEN.
The order of the data representation in the statistics menu is shown in
the same way that the items appear in the options list.
You can choose up to a maximum of 100 different lines which are
shown. 15 lines can be displayed at the same time. Press the list
navigation buttons to move within the list.
The following statistics values are set in the statistics page when the
checkweigher is delivered:

The settings menu
Configuration of the statistics page - statistics page
Meaning of the statistics parameters in detail (extract):
1. General art icle data :
Parameter name Unit Meaning

Article name [] Name of the selected article
Article number [] Number of the selected article
TO2 [g] Limit for overweight packages
TO1 [g] Limit for plus weight packages
Nominal [g] Nominal weight of the package
TU1 [g] Limit for minus weight packages
TU2 [g] Limit for under weight packages
TO absolute [g] Absolute upper limit for floating mean value control
system
TO relative [g] Relative upper limit for floating mean value control
system
Plus limit fl. mean val. [g] Plus limit for floating mean value control system
Minus limit fl. mean val. [g] Minus limit for floating mean value control system

The settings menu

TU relative [g] Relative lower limit for floating mean value control
system
TU absolute [g] Absolute lower limit for floating mean value control
system
Tare [g] Middle tare weight of the package
Addition [g] Parameters for the option mean value (option MVA)
Density [g/cm3] Density of the packaged product (option ML-statistics)
Target [pieces/mi Output set for the checkweigher
n]
Length [mm] Length of article on the conveyor in direction of
movement of the checkweigher
2. General stat ist ics data :

Start [HH:MM] Start of production (= time of the last change of article)
Duration [HH:MM] Length of production since the last change of article
Mv. total [g] floating mean value of all articles produced. Value is
[ml] calculated from n products.
Mv. trade [g] floating mean value of all articles which are in
[ml] circulation. Value is calculated from n products.
Mean value total [g] Arithmetic mean value of all articles produced since the
[ml] last change of article
Mean value trade [g] Arithmetic mean value of all articles in circulation
[ml]
S total [g] Standard deviation in grams or ml. of all articles
[ml] produced since the last change of article (option ML-
statistics)
S % total [%] Standard deviation as a percentage, from the nominal
weight of all articles produced since the last change of
article
S trade [g] Standard deviation in grams or ml. of all articles in
[ml] circulation (option ML-statistics)

The settings menu

S % trade [%] Standard deviation as a percentage, measured from the
nominal weight of all articles in circulation
Min. weight total [g] Lowest measured weight or volume (option ML-
[ml] statistics) since the last article change
Max. weight total [g] Largest measured weight or total (option ML-statistics)
[ml] since the last article change
Min. weight trade [g] Lowest measured weight or volume (option ML-
[ml] statistics) since the last article change
Max. weight trade [g] Largest measured weight or total (option ML-statistics)
[ml] since the last article change
Throughput [pieces/mi Current throughput to the machine. The machine
n] throughput is calculated as a floating mean value of all
articles produced in one minute.
3. Counters for pr oduction stat ist ics :

Trade [pieces] Total number of articles in circulation.
[g] Total weight of all articles in circulation.
[ml] Total volume of all articles (only with the option ML-
[%] Statistics).
Proportion of articles in circulation in comparison to total
production.
Total [pieces] Total number of articles produced since the last change
[g] of articles.
[ml] Total weight of all articles produced.
[%] Total volume of all articles (only with the option ML-
Statistics).
Total for statistics (always 100 %).
Trade TU1 [pieces] Number of all trade TU1-articles in circulation.
[g] Total weight of all trade TU1-articles in circulation.
[ml] Total volume of all trade TU1-articles (only with the
[%] option ML-statistics).
Proportion of trade TU1-articles for the total production.

The settings menu

Trade good [pieces] Number of all good-articles in circulation.
[g] Total weight of good-articles in circulation.
[ml] Total volume of all good-articles (only with the option
[%] ML-statistics).
Proportion of good-articles for the total production.
Trade TO1 [pieces] Number of all trade TO1-articles in circulation.
[g] Total weight of all trade TO1-articles in circulation.
[ml] Total volume of all trade TO1-articles (only with the
Proportion of trade TO1-articles for the total production.
Trade TO2 [pieces] Number of all trade TO2-articles in circulation.
[g] Total weight of all trade TO2-articles in circulation.
[ml] Total volume of all trade TO2-articles (only with the
Proportion of trade TO2-articles for the total production.
Under weight [pieces] Number of all minus weight articles (TU2).
[g] Total weight of all under weight articles (TU2).
[ml] Total volume of all under weight articles (only with the
Proportion of under weight articles for the total
production.
Minus weight [pieces] Number of all minus weight articles (TU1).
[g] Total weight of all minus weight articles (TU1).
[ml] Total volume of all minus weight articles (only with the
Proportion of minus weight articles for the total
production.
Good weight [pieces] Number of all good weight articles (good).
[g] Total weight of all good weight articles (good).
[ml] Total volume of all good weight articles (only with the
Proportion of good weight articles for the total
production.
Plus weight [pieces] Number of all plus weight articles (TO1).
[g] Total weight of all plus weight articles (TO1).
[ml] Total volume of all plus weight articles (only with the
Proportion of plus weight articles for the total production.

The settings menu

Over weight [pieces] Number of all over weight articles (TO2).
[g] Total weight of all over weight articles (TO2).
[ml] Total volume of all over weight articles (only with the
Proportion of over weight articles for the total production.
Empty package [pieces] Number of all empty packages.
[g] Total weight of all empty packages.
[ml] Total volume of all empty packages (only with the option
[%] ML-statistics).
Proportion of empty packages for the total production.
4. Counters for weighing and prod uct ion faults ( an opt ion,
depending on the equipm ent of your machine) :

Underload [pieces] Number of underload errors recognized by the Weigh
Cell since the last article change
Overload [pieces] Number of overload errors recognized by the Weigh Cell
since the last article change
Measurem. invalid [pieces] Number of invalid measurements since the last article
change
Mean value fact. [pieces] Number of infringements of the mean value fact. since
the last article change
Flap control [pieces] Number of product loop errors that have occurred since
the last article change [OPTION]
Length control [pieces] Number of product-length errors that have occurred
since the last article change [OPTION]
Sloping position control [pieces] Number of product-slant errors which have occurred
since the last article control [OPTION]
Ejection control [pieces] Number of product ejections since the last article change
was made [OPTION]
Distance control [pieces] Number of distance errors that have occurred since the
last product change [OPTION]
Spot check [pieces] Number, total weight and total volume of the spot checks
[g] performed since the last article change [OPTION]
[ml]

The settings menu

FPV [pieces] Number of infringements of the regulations for packaged
goods since the last article change [OPTION]
Metal control [pieces] Number of articles with metal errors since the last article
change [OPTION]
Height control [pieces] Number of articles with height errors since the last article
change [OPTION]
Lid control [pieces] Number of products with cover errors since the last
article change [OPTION]
Other errors [pieces] Total number of other errors which have occurred since
the last article change.
All errors [pieces] Total number of all errors which have taken place since
the last article change.
FPV-2 [pieces] Total number of infringements of the 2%-demand
according to the FPV (Regulations for packaged goods)
ATTENTION
When the protection level functions are no longer required, the access level
should be reset.
This protects the settings from unauthorized access.
The protection level remains enabled until the access setting is once again
blocked.

The settings menu
10.6.2 Communication menu
HINT
protection level!
Procedure:
3 Select communication menu

Icon Function
Edit Ethernet settings

The settings menu
10.6.2.1 Edit Ethernet settings
HINT
protection level!
Procedure:
3 Select communication menu
4 Select Ethernet menu
The following predefined parameters for the Ethernet settings are

available for the checkweigher.
Example page parameters for Ethernet settings

The settings menu
Meaning of the parameters for the Ethernet settings in detail (extract):

TCP/IP IP address Checkweigher’s IP address
TCP/IP net mask Subnet mask for the checkweigher
TCP/IP Default-Gateway IP address of the operating company’s standard gateway
IP address DNS server IP address of the preferred DNS server
IP address alternative DNS IP address of the alternative DNS server
server

Maintenance
11 Maintenance
All work involved with the maintenance of this machine may only be
performed by qualified staff.
Maintenance work and inspections should be performed within the
stipulated schedule.
Perform a safety check after every general maintenance service (see
chapter SAFETY FEATURES).
DANGER
Danger from electrical current.
For this reason, every time maintenance work is performed check the
following items: Disconnect the power supply to the machine. Turn the
master switch to the OFF position.
Secure the main switch with the padlock.
Exception:
In the exceptional case when maintenance requires a momentary power up
or a start up of the machine e. g., to connect or disassemble a safety
feature, a restricted zone of at least one meter around the machine must be
established.
When servicing integrated systems, please refer to the safety notices

in the respective manufacturer's user manual.
Maintenance schedule:
What? When? Description

Cleaning the Daily Chapter 11.1
checkweigher
Calibrate the touch As required Chapter 11.2
screen
Replace conveyor belts At any indication of wear Chapter 11.3
or damage

Maintenance
11.1 Cleaning the checkweigher
HINT
Never use compressed air to clean the machine. You may only vacuum the
machine.
If a cleaning agent or solvent is used to clean the machine or parts of the
machine:
Be aware that some cleaning agents may react with your product surface
and can destroy it or raise the toxicity level, etc.
Only use suitable cleansing agents. Check the instructions on the
packaging to make sure that they are appropriate.
After any cleaning of the machine always perform a manual zero offset
compensation (see chapter INSTALLATION / MANUAL ZERO OFFSET
COMPENSATION).
As a first step, vacuum the machine.

Then clean the conveyor belts.
Remove any product deposits which may have built up between the
Weigh Cell and the weighing belt.

Maintenance
11.2 Calibrate the touch screen

In case the calibration of the touch screen becomes so badly adjusted
that it is no longer possible to use it, you can perform a re-calibration
of the touch screen by going into the service menu.
Procedure:
3 Activate the touch calibration function
Follow the commands as they appear on the touch screen.
Touch calibration

Maintenance
Save, cancel or repeat touch calibration

Maintenance
11.3 Changing the conveyor belt
ATTENTION
Before changing the conveyor belt, turn off the machine, set the master
switch to OFF and secure the position with the padlock to prevent
accidental power connection.
HINT
Perform a manual zero offset compensation after completing any
maintenance work at the weighing conveyor (see chapter INSTALLATION /
MANUAL ZERO OFFSET COMPENSATION).
HINT
The conveyor belts are subject to wear and tear. To avoid any unnecessary
downtime of the machine, make sure that you have a stock of conveyor
belts.
Never use force when removing or installing a new weighing belt. To avoid
damaging the Weigh Cell, it should be installed without the use of tools.
Unscrew the nuts of the connecting plug and disconnect it from the
motor.
Unscrew the four quick-action fasteners to be found on the sides of
each of the conveyor belts. Remove the conveyor belt fasteners.
Slacken the conveyor belt by turning the two straining screws for the
guide roller.
Lift the conveyor belt out carefully. Position the new belt on the
driving wheel, and secure the belt.

Maintenance
HINT
Remember to tighten the new belt equally from both sides, otherwise it will
drift off to one side. When properly installed, the belt is positioned at the
center of the roller.
Only tighten the belts by hand. The belt tension is correct when the belt is
lying flat.
The installation of the new belt is performed in the reverse order to

the steps described above.

Troubleshooting
12 Troubleshooting
If a malfunction occurs when the machine is running, the machine will
perform the selected faulty action automatically, see chapter THE
SETTINGS MENU / DEFINITION OF FAULTY ACTIONS MENU.
Depending on the faulty action, the machine is stopped or the
machine cannot be started due to the malfunction.
The malfunction is indicated through a malfunction message in the
status line on the touch screen.
After a warning message has appeared in the status line, it is
acknowledged automatically by an auto-quit-mode and listed into the
error log book.
The same applies to error messages that do not cause a stop of the
machine. Error messages are also - like warning messages -
acknowledged automatically by the auto-quit-mode and listed into the
error log book.
After an info message appears in the status line, it is listed into the
error log book and then it has to be acknowledged manually by the
user in the error log book. Pending info messages are indicated by
the flashing error log book button.
Error messages that cause a stop of the machine are remaining in the
status line and have to be acknowledged manually by the user after
eliminating the fault. In operation mode "Error" error messages that
cause a stop of the machine can be acknowledged by the main
function button "Quit".
The malfunction message on the touch screen must disappear after
being acknowledged. The main function button changes to the button
START. The machine is operational and can be started again.
The error messages shown, are represented in such a fashion to
make them easily recognizable.
Immediately confirm any arising malfunctions!
The following pages show an extract of the most common error
messages which may occur. Depending on the equipment of the
machine and the way in which it is used, other error messages may
be shown on the touch screen.

Troubleshooting
HINT
If a fatal error occurs in the program, the display on the monitor screen is
entirely deleted and an error message: "Unhandled exception..." appears
on a blue background. Write down the error message and forward it to the
customer service department responsible for the scale.
The following faults may be shown on the touch screen

(extr act):
Message Scales n will not perform command n

Cause: Connection to the Weigh Cell isn't working
Remedy: Check the connection of the transfer cables
Acknowledge
Message Tare fault WZ

Cause: Too much weight has accumulated on the weighing conveyor, or the
weight has been reduced e.g. due to product deposits or cleaning
work.
Remedy: Perform zero offset compensation, if this doesn't work, phone
customer support
Message ESM offline

Cause: There is no contact with the real-time control system
Remedy: Call customer support
Message Weigh Cell track is offline

Cause: The connection to the Weigh Cell is interrupted
Acknowledge

Troubleshooting
Message Track n: Motor n-Belt offline

Cause: No connection to the motor
Acknowledge. If this fails, then phone customer support
Message Printer not ready

Cause: The connection to the printer is faulty, or there is no paper in the
printer
Check printer paper
Acknowledge
Message Change of products whilst production is running, is not possible

Cause: Attempted product change whilst production was running
Remedy: Stop production, and then change the article
Message Motor n-belt track n blocked

Motor n-belt track n composite error
Motor n-belt track n temperature
Cause: The conveyor belt is overloaded and the motor overload feature was
initiated
Remedy: Check the motor and the motor's control system
Acknowledge
Message Motor n-belt track n Watchdog

Cause: Connection with the motor is disrupted
Acknowledge
Message ESM track n: ....

Cause: Connection with the real-time control system is disrupted
Remedy: Call customer support

Troubleshooting
Message Track n: Length of production exceeded

Cause: The production length set, including the programmed tolerance has
been exceeded
Remedy: Measure the length of production (in direction of feed) and correct
the in article list
Control the handling of products
Message Track n: Product interval too small

Cause: Two products are on the weighing conveyor at the same time
Remedy: Allow for bigger gaps in the product stream
Check the output of the other machines in the production line
Check the output of the checkweigher
Message Track n: No Tare value for 15 minutes

Cause: It wasn't possible to perform an automatic zero offset compensation
in the last 15 minutes
Remedy: Allow for bigger gaps in the production stream
Message Track n: General external error

Track n: Height control error
Track n: Metal control error
Track n: Lid control error
Track n: Flap control error
Track n: Sloping position control error
Track n: Back-up
Cause: Error detected in the running production, on the packing line
Remedy: Check other machines for correct function

Storage and disposal
13 Storage and disposal
13.1 Storage
Remove all of the supply connections.
Clean the machine.
Store the checkweigher, in a dry, closed off room.
The room temperature should not be greater than 40°C.
Position the machine on a level and stable surface.
Cover the entire machine with a plastic foil.
13.2 Disposal
Pr otect the environment
The disposal of the machine, parts of the machine, fuel and process
materials must be carried out in an environmentally friendly way, and
in accordance with the law. Exact details about how this should be
done, can be obtained from the authorities. (e. g. Water authorities
and environmental agencies, at a local and a national level). Take the
materials to be disposed of, to an authorized disposal/collection point.
13.3 Customer support, spare parts

If you have any problems which cannot be answered using this
instructions manual, before and during the operation of the machine.
Or if you have any more general questions about the operation of the
machine, then please get in touch with us. We'll be only too glad to
help you, to overcome your problem as quickly as possible.
Customer support and spare parts:

E-mail: service@ocs-cw.com
www.ocs-cw.com

Storage and disposal
Notes

Optional user administration
A Optional user administration
A.1 General
Optionally the checkweigher can be equipped with a function which
allows for a user-defined, password-protected access control. This
feature also includes a comfortable user administration.
The option user administration is an extension to the password-
protected access (see chapter PROTECTION LEVELS).
The relevant access data is checked upon login (name, password,
user account is activated). If the data is valid the protection level
which is assigned to the user is activated.
The access rights can be limited to a certain timeframe by the
administrator. Upon lapse of this set period the user account is
automatically deactivated. Only the administrator can release it again.
Additionally the optional user administration function allows for an
automatic documentation of all checkweigher relevant events and
data. This enables the owner of the checkweigher to monitor and
document the requirements for access control as well as the history
of modifications of parameters.
The user administration option comprises of the following basic
functions:
 Access control by means of user name and password
 Automatic deactivation of user accounts after lapse of a set
timeframe
 Administration of user accounts
Define new user
Edit user
Delete user data
 Record of checkweigher parameter and status modifications with
date, time and current user. This list of events can be printed.
The following chapters contain the description to the user
administration option as well as the necessary setting parameter.

A.2 Access codes at the time of initial delivery

Level User Password Remarks
0 LEVEL00 TESTUSER00
4 LEVEL04 The access code remains
the property of OCS
CHECKWEIGHERS
GmbH.
A.3 User login

Access for the user activated by entering the user name as well as
the individually assigned password.
Procedure:
1 Select the user login menu
The user login is displayed on the touch screen.

User login menu
2 Enter user name
3 Enter password
4 Confirm entry by pressing LOGIN button
5 The currently active protection level is displayed in

the upper right corner of the touch screen.
ATTENTION
If the functions of the protection level are no longer required, close this
level, to protect the settings against unauthorized access, see chapter
OPTIONAL USER ADMINISTRATION / USER LOGOUT. This is how the
configuration is protected from changes by unauthorized persons.

A.4 User logout

The currently active access of a user will be deactivated by activating
the user login menu.
Procedure:
2 Confirm safety prompt "Logout current user?" by

pressing the YES button or cancel by pressing the
NO button or by closing the touch screen
Logout user
3 The user is logged out and the protection level 0 is

active after pressing the YES button

A.5 Show user account / change password
HINT
The execution of this function is dependent on the configuration of the user
account!
All users can view the settings of their user account.

Procedure:
The user account is displayed on the touch screen.

All entries are protected.

Show user account
Users with the authorization for a change of password may enter an

individual password.
Procedure:
5 Enter the new password and confirm by pressing the

ENTER button
6 Repeat the new password in the next line an confirm
by pressing the ENTER button

For a detailed description of the user parameters, please refer to

chapter OPTIONAL USER ADMINISTRATION / USER
ADMINISTRATION PARAMETER.
A.6 System administrator

Upon delivery of the machine the user ADMIN was assigned the
password ADMIN by the manufacturer.
Only the password can be modified for the user ADMIN. Further
modifications to the user account ADMIN are not possible.
The user ADMIN cannot be deleted.
Modifications, login of new user accounts as well as deletion of user
accounts can by performed by the user ADMIN.
Upon the initial start-up authorized users have to be installed by the
administrator, for more details please refer to the chapter OPTIONAL
USER ADMINISTRATION / USER ADMINISTRATION.
A.7 User administration

The access data of the respective users can be modified in the USER
ADMINISTRATION menu.
The different administrative functions can only be executed by the
system administrator.
The following functions can be executed in the user administration
menu:
 Create new users
 Show user data
 Delete users
 Activate / deactivate user accounts
HINT
These functions can only be executed by the system administrator or the
user "ADMIN"!

A.7.1 Go to the user administration menu
HINT
user "ADMIN"!
Procedure:
The user administration menu with a list of registered users is

User administration

Depending on the access authorization, the following functions can

be executed:
Icon Function
Create new user account
Edit existing user account
Delete existing user account
A.7.2 Select user from the user list
HINT
user "ADMIN"!
The selection of users in the user list is done by directly touching the
entry on the touch screen.
To move within the user list, the following command buttons are
available:
Icon Function
Jump to the beginning of user list
Move backward one page
Move forward one page
Jump to the end of the user list

A.7.3 System administrator: display / edit user account
HINT
user "ADMIN"!
With this function the user account of an existing list entry of the user
list is displayed.
Procedure:
5 Select user
6 Select edit user account
The selected user account is displayed on the touch screen.

Display user account / edit user
The data of the user account can be modified by the system

administrator.

A.7.4 System administrator: create new user account
HINT
user "ADMIN"!
Select this function to add a new user account to the user list.
Procedure:
5 Select create new user account
The data mask for the user account is displayed on the touch screen.

Create new user account
After the entry of all user data and plausibility check of the data
entered, the new user is added to the user list by pressing the SAVE
icon.

A.7.5 Setting the password properties

The following password properties can be changed:
 Minimum number of characters
 Minimum number of capital or small letters
 Minimum number of numerical characters
 Maximum permitted repetition of a character
 Maximum permitted string length derived from user name
 Can be identical with an earlier password
 Number of wrong entries to lock out user
Procedure:
4 Select general parameters menu

Password Properties

A.8 User administration parameter

The following chapter describes the different parameters for the user
administration.
User name (input paramet er)
Alpha numeric indication of user name.

The user name must be entered upon login of a user.
A user name can only be assigned once.
Passwor d (input paramet er)
Alpha numeric password of user.

The password must be entered upon login of a user.
The password will have to be entered twice in the user account.
The password entry is encoded.
If there is a deviation in entries, an error message is displayed upon
recording the user data.
A time limit can be set to the password by the system administrator.
Passwor d expires (input param eter)
This parameter determines whether the monitoring of the validity

period for a user is activated or not.
NO: No monitoring of validity period of password.
YES: Monitoring of validity period of password.
Validit y in days (input parameter)
Use this parameter to set a time limit to the access.

The validity period of access is only monitored if the parameter
"Password expires" is set to YES.
After the expiration of the validity period the user will be requested to
enter a new password.
If zero days is entered the user is prompted to enter a new password
after each login.
User act ivated ( input parameter)
Activation / deactivation of a user account.

Use this parameter to deactivate an existing user account without
deleting the user configuration.
Users with a deactivated user account will get an error message upon
login.

Level ( input parameter)
Access authorization of protection level for user account
User is aut hor ized to modify password ( input param eter)
Use this parameter to determine whether the user is authorized to

modify his/her password or not.
NO: Only the system administrator may modify the password.
YES: The user is authorized to modify the password.
Passwor d expired (inf ormation par ameter)
This parameter indicates, whether the user password with a time limit
is still valid or whether it expired since the last login.
NO: Password still valid.
YES: Password expired.
Passwor d modified on ( informat ion par amet er)
Date of last modification of user password.
Last login date ( informat ion paramet er)
Date of last user login.
Last login t ime (informat ion paramet er)
Time of last user login.

A.9 Documentation of status and parameter modifications

With the user administration option it is possible to automatically
record all relevant machine events and data.
Status as well as parameter modifications as well ass error and
warning messages are chronologically recorded with date and time in
an event list. Parameter modifications will be marked by an asterisk
(*).
The event list can be found in the menu SERVICE / INFO/TOOLS /
LOGFILE / VIEW LOGFILE .
The following figure shows an exemplary section of an event list with
several selected entries:
Sample event list
Entries (extracts only):

Ⓐ: Status modification of machine
Ⓑ: User access protocol
Ⓒ: Record of parameter modifications:
Entries marked with (*) were modified

Option export print data to USB storage
B Option export print data to USB storage
B.1 General
The machine generates print data in form of PDF or XML files and
exports them on demand to an USB storage.
Basically, the following data can be exported:
 Statistical data
 Article data
 Log file
 System parameters
 Additional data or parameter, related to the options
HINT
In addition, a printer can be installed to print out these data
Advantages of the export of print data to USB storage:

 Nevermore impermanent printouts on thermo paper
 Central analysis and storage of the data on any PC
 PC standard software for read out, export and print out

Hardware requirements, USB storage:

 Only use a high quality USB storage that is released by the
manufacturer of the machine
 The USB storage has to be formatted with FAT-16 or FAT-32
 The USB storage must not be formatted with NTFS
 The USB storage should have a minimum capacity of 1GB
HINT
You only have a functioning guarantee by using an USB storage from the
manufacturer of the machine!
Use only approved, original spare parts (see LIST OF SPARE PARTS). No
warranty is provided that third party parts are manufactured and assembled
in accordance with proper functional and safety requirements.
ATTENTION
By usage of low quality USB storages, malfunctions and/or data loss may
occur.

B.2 Operation on the machine

Every printout, generated automatically or manually, is stored to the
machine in form of a XML file. The XML files contain of an internal
identifier that shows if the XML file was exported to USB storage
before or not.
At most 1000 not exported XML files are stored to the machine. As
soon as the limit of 1000 is exceeded, the oldest XML files
automatically are overwritten internally.
If less than 50 printouts (from 950 not exported XML printouts) are
available an error message is displayed for each printout that the
stored XML files should be exported. The remaining number of
possible printouts without data loss is displayed. Furthermore, the
used and free memory capacity is displayed graphically for each
export.
B.2.1 Create print data

A printout of the displayed parameters, data etc. can be created for
the machine in the different menus via the "Print" button.
These printouts can be viewed, exported or deleted in the Statistics /
Printout menu.
Example print button, syst em parameter s
Procedure:
1) Select settings menu

2) Select system menu
3) Select system parameter menu
4) Select print button
The displayed parameters are printed into a XML file by pressing the
"Print" button. If applicable, an additional paper printout is created (if
a printer is connected).

B.2.2 Display print data, preview
HINT
Display pr int data
Procedure:
1) Select statistics menu

2) Select display print data
The available print data of the machine appears on the touch screen.
Additional information like type, date and time and the export status to
an USB storage are displayed for each entry.
With the selection list button you can display all print data or specific
print data, e. g. intermediate statistics, in the list on the touch screen.

Possible displayable print data:

 Total statistics,
 Cumulative statistics, combined statistics,
 Intermediate statistics,
 Articles, article parameters,
 Parameters, general parameters of the respective menus,
 Operating parameters, operating parameters of the respective
menus,
 Spot checks, results of the executed spot checks,
 Log book, event list of the log book,
 Service log file info, general information about the machine,
 Error history, chronological listing of the occurred errors,
 Error frequency, listing of error frequency by number,
 an additional print data, related to options.
Print data statistic

Additional descriptions about operation are explained in the chapter

THE OPERATING UNIT / FUNCTIONS OF THE SYMBOL
BUTTONS.
Icon Function
Export statistical data (option)
Activate print preview (option)
Pr int data pr eview
Statistics print data can be viewed in a preview on the machine.

Procedure:

3) Select the preview print data button

Print data, preview: operating parameters
To move within the preview of the print data statistics, the following
command buttons are available:
Icon Function
Select page view of preview
Zoom to page size
Select enlarged display of preview

Zoom to page width
Move up one page
Move down one page

B.2.3 Export print data!
HINT
protection level!
Touch the statistics icon within the main navigation at the right side of
the touch screen to activate the statistics menu.
Procedure:

3) If applicable, select only specific print data or "All" in the
selection list of the display
4) Select entry from the selection list to be exported
5) Connect USB storage to machine
6) Press the Export button
Follow the instructions that appear on the touch screen. Export data
can be separated even more, if needed.
Example: Export "All print data" or only "Not exported print data" to
USB storage.
7) The USB storage can be disconnected after the export

B.2.4 Delete print data
HINT
protection level!
Procedure:

3) Select delete print data
When deleting print data: After pressing the delete button, you have
the choice to distinguish between:
 Delete all,
 All exported data or
 All files in a time frame (calendar, from-to).

B.3 Data analysis with a PC

The XML file consists of the exported print data of the machine in
form of a structured text. Information about displaying the print outs is
not included. Layout definitions for formatting these structured data is
included in the stylesheet. The stylesheet includes specifications
about markup (font type, font size, font colour, etc.). Also, the placing
and size of the logo is defined with the stylesheet.
To achieve a correct displaying and to print out these XML files
 the XML file,
 the image file image01.jpg and
 the XLS stylesheet (optimized for Internet Explorer 5)
have to lie in one folder on the PC.
HINT
The image file and the XLS stylesheet are written to an USB storage during
the export - if not already existing.
The XML files can be displayed and printed via the standard menu
functions with a popular web browser. Displaying or editing is
possible with Microsoft Excel.
The PDF files can be viewed for analyses with popular standard
software, e. g. Adobe Reader.

B.3.1 File structure on the USB storage

The exported data can be found on the USB storage in the directory:
USB-Root\XMLEXPORT\"MACHINE". The sub folder with the name
"MACHINE" corresponds to the parameter value of the machine
configuration in the SETTINGS / SYSTEM / SYSTEM PARAMETERS /
MACHINE menu.
The files "hc.xsl" and "image.jpg" can be found in the USB storage
folder. Both files are needed for the pre-defined HTML browser
display. If both files are not stored on the USB storage, they are
copied to the medium automatically during the export of print data.
TIP
One USB storage can be used for more than one machine!
The different machines are separated from each other by the file structure.

Example file structure USB storage

B.3.2 Nomenclature of exported files

The naming structure is always the same.
The following scheme applies:
Machine number-Date-Time-Printout content identifier.xml
Machine number:
 000XXXXXXX
10-digits with leading zeros, see parameter value of the machine
configuration in the SETTINGS / SYSTEM / SYSTEM
PARAMETERS / MACHINE menu
Date:
 YYYY-MM-DD
Printout date (10-digits)
Time:
 HH-MM-SS
Printout time (8-digits)
Printout content identifier:
 Possible displayable print data, see OPTION EXPORT PRINT
DATA TO USB STORAGE / OPERATION ON THE MACHINE /
DISPLAY PRINT DATA
20-digits with leading underscores
Examples for file names:
0009001616-2011-02-18-15-04-09-_____________Logfile.xml
0009001616-2011-02-18-15-04-09-_____________Logfile.pdf
0009001616-2011-02-18-15-04-22-__________Systeminfo.xml
0009001616-2011-02-18-15-04-22-__________Systeminfo.pdf
0009001616-2011-02-18-15-05-25-_Operatingparameters.xml
0009001616-2011-02-18-15-05-25-_Operatingparameters.pdf
HINT
The file name always consists of 51 characters in total.

HINT
The possible print data for the machine depend on the equipment of the
machine and the installed options.
B.3.3 Printout example

The following illustration shows a printout example of a machine:
Printout example, operating parameters

Optional mean value feedback controller
C Optional mean value feedback controller
C.1 General
Optionally the machine can be equipped with a function for the
automatic feedback control of a filling machine.
In order to use this function the machine will have to be equipped with
a special cabling for the mean value feedback control; the machine is
programmed with the necessary parameters.
The following chapter contains the description of the mean value
feedback controller function as well as all necessary setting
parameters.
C.2 Mean value feedback controller function description

The mean value feedback controller is used for the control of long-
wave weight deviations in the current production. These deviations
could be caused by e. g. modification of the specific weight of a
product, or the modification of product ingredients or by alterations on
the filling machine.
Deviations from the target weight are registered by the machine and
can be allocated to the respective filling head.
The mean value feedback control works independent from the set
sorting limits.
The mean value is calculated by a user-defined number of individual
products. This mean value is compared to the target weight. The
system deviation is balanced against the controller amplification and
outputs an actuating signal to the filling machine, i. e. the controller
deviation will influence the filling amount of the filling machine in a
negative or positive way.
The control signals to the actuators of the filling heads are time driven
(pulse width modulation).

C.3 Set mean value feedback control

The following parameters will have to be set for the mean value
feedback control function:
 Control limit upper outer
 Control limit upper inner
 Control limit lower inner
 Control limit lower outer
 Type of control
 Control factor sec/g
 Number of count products
 Number of non-count products
 Use minimal and maximal control
C.3.1 Filler menu, general parameters
HINT
This function is used to edit an existing list entry in the general

parameters of the filler menu.
Procedure:

2) Select modules menu
3) Select filler menu
4) Select parameter menu
5) Select general parameters input menu or logical outputs of the
machine

General par ameters input
The following predefined general parameters are available for the

machine:
General parameters input, filler menu
A detailed description of the general parameters is provided in

chapter OPTIONAL MEAN VALUE FEEDBACK CONTROLLER /
SET MEAN VALUE FEEDBACK CONTROLLER / FILLER MENU,
GENERAL PARAMETERS / PARAMETERS FOR MEAN VALUE
FEEDBACK CONTROLLER.
Logical outputs of the machine
Within the menu item "Logical outputs" you can display the allocation
of the logical channels to the physical connection resp. the switch
function.
For this, also see chapter THE SETTINGS MENU / SETTINGS I/O
SIGNALS MENU / LOGICAL OUTPUTS.

C.3.1.1 Parameter for mean value feedback controller
The following chapter describes the individual parameters of the

mean value feedback controller.
Controller limits upper / lower inner ( inner tolerance

band)
The inner tolerance band specifies a weight range near the target
value. If the mean value of the count products is within this specified
weight range, no filling head correction is effected.
The inner tolerance band must be smaller than the outer tolerance
band.
Controller limits upper / lower o ut er (outer toler ance

band)
The outer tolerance band specifies a weight range near the target
value. If the currently measured weight value exceeds the outer
tolerance band, it will not be used for the mean value determination
(maverick treatment).
The outer tolerance band must be larger than the inner tolerance
band.
Type of control
This parameter describes the form the controller signal is sent to the
filler. You can distinguish between time, impulses or serial. For
standard applications this parameter is preset with "Time" or
"Impulses".
Control calculat ion
This parameter describes the calculation of the control signal. The

value "Dev. wght." is preset by default.
Filling head control factor +/ -
The parameter describes the factor for manual adjustment (+/- key in
the filler graphic) that is used for the filling head, if the control was
offset far from the target value.
The value depends on the preset "d" of the scale!
Example:
d = 0.2g x factor 1 = adjustment of 0.2g for an one-time pressing of
the +/- key

Control fact or sec/g or impulses/g
This parameter is a machine specific proportional parameter. It

indicates the operating time of the filling head actuator, to alter the
filling amount by a specific value. The unit is [sec/g] or [impulses/g].
This parameter is in correlation with the selection during configuration
of the parameter "Regulating type".
Selection of parameter "Regulating type" time refers to parameter
"Control factor sec/g"
Selection of parameter "Regulating type" impulses refers to
parameter "Control factor impulses/g"
Example: Parameter "Regulating type" time and parameter "Control
factor sec/g"
In order to increase / decrease the current filling amount by 10
gramme the filling head actuator will have to operate 2 seconds.
The parameter Regulating time per g is calculated for this example as
follows:
Control on
The control can be switched on or off with this parameter.
Count products
A mean value of all measurements is determined via the count

products by the mean value feedback controller. The respective
reaction of the controller is based upon this mean value.
Non-count products
Products which are between filling location and scale are described
as non-count products. Weight values for the mean value
determination are only considered after a number of non-count
products have passed. The number of products between filling
location and scale will have to be determined clearly and will have to
be checked after each change of product.
If the exact number of products between filling location and scale is
unknown, we recommend to choose a value larger by 1 or 2 in order
to avoid an over- or underfilling of the first products.

Allowance
The parameter Allowance in the article menu indicates the difference

of the mean value feedback control target value to the nominal
weight. It is necessary to overfill the products beyond the nominal
weight for reasons of filling tolerances.
Use minimal and maximal control
The usage of the minimal an maximal control can be switched on or

off with this parameter.
Explanation minimal control filler
The "Min. control filler” is a measure for the required reaction time of
the actuator up to the actual control moment. It is a machine-specific
measure of the actuator (e. g. mechanical: clearance of bearing) and
balances its delay. If the regulating time is too short, the "Min. control
filler” ensures a minimum activation time of the actuator to guarantee
for the control.
The "Min. control filler” is indicated in seconds.
Explanation maximal control filler
This parameter defines the maximum regulation step of the mean
value feedback controller. It was implemented to prevent an extreme
re-adjustment of the filling machine in case of an error of the
feedback control.
The "Max. control filler” is indicated in seconds.
HINT
If these parameters are not displayed in the article menu (article
parameters), these values (excepting allowance) are preset for all articles
centrally in the FILLER MENU / GENERAL PARAMETER menu.

C.3.2 Filler menu, filler graphic
HINT
Procedure:

2) Select modules menu
3) Select filler menu
4) Select filler graphic menu
The filler graphic menu is displayed on the touch screen:

The following graphic shows the tendency curve of the filler station of
the filling machine. In order to display the graphic, all available scale
measurement values for the determination of the mean value
feedback control of the filler were used.
The tendency curve is updated after n-measurements each (n =
number of ignored products + number of count products) by another
entry.
The control can be switched on or off with the checkbox at the upper
corner of the filler graphic.

Filler menu, filler graphic

Icon Function
Should the control was offset far from the target value the
plus key is used for the manual filler correction.
Should the control was offset far from the target value the
minus key is used for the manual filler correction.
Output for mean value feedback controller not active
Output for mean value feedback controller active
Button, to activate the filler graphic legend

The elements in the filler graphic are described below:
Green bar:
Mean value of total number of count products is within inner control

limits and no filler correction will be performed.
Red bar:
The mean value of the total number of count products is beyond the
outer control limits (mavericks). So called mavericks are not used for
the mean value determination.
Am ber bar:
Mean value of total number of count products is between inner and

outer control limits, i. e. the filler will be corrected according to the set
control parameters.
Gray bar:
Hatched bars reflect the number of set non-count products and will
not be counted against the mean value determination after a filler
correction was performed.
TIP
Should the filling process operate far from the target weight, use the +/-
symbols to manually correct the filler.
After a manual correction wait until the set number of non-count products
has passed before initiating a new action/operation.

Notes

Index
1 Control panel, 49
1 button operation, 30 Controller limits upper / lower inner, 176
Controller limits upper / lower outer, 176

A
Conveyor belts, 27
Access code, 47
Count products, 177
Access codes, 104
Counters for production statistics, 122
Activating the protection levels, 47
Counters for weighing and production faults,
Alpha numerical keyboard, 53 124
Article menu, 50, 59 Create new articles, 64
Authorized persons, 16 Create new user account, 152
Auto tare, 41 Currently active article, 60
Auto-quit-mode, 33 Customer support, 139
B D
Batch change, 81 Deactivation of the protection levels, 48
Begin production, 32 Dealing with emergencies, 17
Definition of faulty actions, 106

C
Delete article, 71
Calibrate the touch screen, 131
Delete print data, 167
Change password, 145
Delete statistics, 80
Changing the conveyor belt, 133
Designated usage, 12
Choose article, 62
Dimensions of the machine, 25
Choosing list entries, 51
Display / edit user account, 150
Circuit diagram, 39
Disposal, 139
Cleaning agent, 17
Distribution, 78
Cleaning the checkweigher, 130
Collection box, 27 E
Compressed air supply connection, 40 Edit article parameter, 66

Index
Electrical connection, 25 I
Electrical supply, 39 In-company transportation, 42
Electromagnetic field compensation, 28 Infeed conveyor, 27
Emergency cycle, 30 Info message, 33
Ending production, 32 Inner tolerance band, 176
Enter article parameter, 66 Input of data, 53
Entry functions, 51 Input of parameters, 53
Erection, 36 Inspections, 129
Error acknowledgement button, 31 Installation, 35
Error log book, 33
L
Error message, 33
Last login date (information parameter), 157
Event list, 158
Last login time (information parameter), 157
Export print data of statistic, 162
Level (input parameter), 157
F
M
Faulty actions, 106
Machine feet, 37
Faulty item, 29
Machine paneling, 22
Filler menu, filler parameters, 174
Main function button, 26, 30
Fire fighting, 17
Main navigation, 50, 52
Front panel, 22
Main screen, 50, 55
G Maintenance, 129
General article data, 120 Manual zero offset compensation, 41
General safety instructions, 11 Maximal control filler, 178
General statistics data, 121 Mean value course, 76
Mean value feedback controller function

H
description, 173
Histogram, 78
Mean value graphic, 76
Measurement checks, 88

Index
Mechanical installation, 36 Password expired (information parameter),
Menu functions, 52 157
Message acknowledgement, 33 Password expires (input parameter), 156
Minimal control filler, 178 Password modified on (information

parameter), 157
N Personal safety clothing, 15
Non-count products, 177 Potential sources of danger, 14
Numbers keypad, 53 Power supply lead, 37
Numeric key pad, 53 Print data, 162
O Production menu, 50, 55
Operating mode Error, 31 Production parameters, 100
Operating mode Not ready, 31 Protection against overloading, 22
Operating mode Producing, 31 Protection levels, 45
Operating mode Ready, 31 R

Optional batch change, 81 Regulating time per g, 177
Optional mean value feedback controller, 173
S
Optional reject device, 29
Safety checklist, 23
Optional user administration, 141
Safety features, 21
Optional warning device, 29
Safety measures for the machine's location,
Outer tolerance band, 176
17
Outfeed conveyor, 27
Sampling function, 88
P Scales technology, 25
Parameter MVC, 176 Series spot check, 88
Parameters for Ethernet settings, 127 Service menu, 50, 83
Parameters of the access control, 105 Service menu for spot checks / single spot
Password, 142 check, 88
Password (input parameter), 156 Set mean value feedback control, 174

Index
Setting the password properties, 154 User activated (input parameter), 156
Settings menu, 50 User ADMIN, 147
Show article parameters, 63 User administration, 147
Show user account, 145 User is authorized to modify password (input
Single spot check, 88 parameter), 157
Spare parts, 14, 139 User list, 149
Start button, 32 User login, 142
Statistics menu, 50, 73 User login menu, 143
Stop button, 32 User logout, 144
Stop production, 32 User name, 143
Storage, 139 User name (input parameter), 156
Structural changes, 14
V
Symbol buttons, 50
Validity in days (input parameter), 156
System administrator, 147
View logfile, 158
System parameters, 98
Volume, 12
T
W
Technical data, 25
Warning message, 33
Temperature range, 25
Weigh Cell, 28
Tendency curve of filler, 179
Weighing belt, 27
Touch screen, 49
Weight, 25
Transport safety devices, 37
Working height, 36
Transportation, 36
Workstations, 15
Trial runs, 43
Troubleshooting, 135 Z
Zero offset compensation, 41
U
Unhandled exception, 136

Operating Manual HC-M Checkweigher

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Operating manual

OCS CHECKWEIGHERS GmbH

© OCS CHECKWEIGHERS GmbH 2012

All rights reserved, especially those of translation, reproduction, the

We reserve the right to make technical changes.

OCS CHECKWEIGHERS GmbH

1 General safety instructions .......................................................................................... 11

1.1 Information about this manual ........................................................................................ 11

1.2 Safe operation of the checkweigher................................................................................ 11

1.3 Volume ........................................................................................................................... 12

1.4 Designated usage of the machine .................................................................................. 12

1.5 Instruction manuals of other manufacturers .................................................................... 13

1.6 Structural changes and spare parts ................................................................................ 14

1.7 Potential sources of danger of the machine .................................................................... 14

1.8 Personal safety clothing ................................................................................................. 15

1.9 Workstations .................................................................................................................. 15

1.10 Authorized persons ........................................................................................................ 16

1.11 Safety measures for the machine`s location ................................................................... 17

1.12 Dealing with emergencies .............................................................................................. 17

1.13 Fire fighting .................................................................................................................... 17

1.14 Cleansing agents............................................................................................................ 17

1.15 Safety instructions and symbols ..................................................................................... 18

2 Safety features ........................................................................................................... 21

2.1 Description of the safety features ................................................................................... 22

2.1.1 Protection against overloading ....................................................................................... 22

2.2 Safety checklist .............................................................................................................. 23

3 Description of the checkweigher .................................................................................. 25

3.1 Technical data ................................................................................................................ 25

3.2 Control panel .................................................................................................................. 26

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3.3 Conveyor belts ............................................................................................................... 27

3.4 Weigh Cell ...................................................................................................................... 28

3.5 Warning device and reject device (option) ...................................................................... 29

3.6 Emergency cycle ............................................................................................................ 30

3.7 Operating the checkweigher ........................................................................................... 30

3.7.1 Main function button for operating the machine .............................................................. 30

4.1 Requirements for the machine’s location ........................................................................ 35

4.2 Transportation of the machine ........................................................................................ 36

4.3 Erection and assembly ................................................................................................... 36

4.3.1 Mechanical installation ................................................................................................... 36

4.4 Manual zero offset compensation ................................................................................... 41

4.5 In-company transportation .............................................................................................. 42

4.6 Trial runs ........................................................................................................................ 43

5 Protection levels ......................................................................................................... 45

5.1 Description of the protection levels ................................................................................. 45

5.2 Activating the protection levels ....................................................................................... 47

5.3 Deactivation of the protection levels ............................................................................... 48

6 The control panel ........................................................................................................ 49

6.1 General information about operation .............................................................................. 49

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6.2 Functions of the symbol buttons ..................................................................................... 50

6.2.1 Symbol buttons for choosing main navigation ................................................................. 50

6.3 Operation of the individual menus .................................................................................. 52

6.3.1 Entering parameters and data ........................................................................................ 53

6.4 The user interface .......................................................................................................... 55

6.4.1 Production menu (main screen)...................................................................................... 55

7 The article menu ......................................................................................................... 59

7.1 General information about the article menu .................................................................... 59

7.2 Go to the article menu .................................................................................................... 60

7.3 Choosing an article from the article list ........................................................................... 62

7.4 Show article parameters ................................................................................................. 63

7.5 Create new articles ......................................................................................................... 64

7.6 Entering and changing article parameters ...................................................................... 66