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    Beam casting and testing

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    11 views24 pages

    Beam Casting and Testing

    Uploaded by

    pragati singh

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    JADAVPUR UNIVERSITY Faculty of Engineering & Technology Department of.....CIML. DATI EXPERIMENT. EXERCISE No. SINGH PRAG AT! CASTING AND TESTING OF RCC BEAT TITLE: ogsect: Tes Hg oF 9 Simpl Supported Ree boom une Syrmodviced }wo pont Loading » ‘Scanned with CamSeanner STRUCTURE LABORAOORY CIV). ENGINEERING DEPARTMENT YADAVPUR UNIVERSITY a” YEAR, C.E. 2" SEMESTER Experience i Title 7 Objective :(1) This a pritof the experiment itled as Testing of R.C. beam to study he Plastic anc ultimate behaviour of concrete beam. fasting of .C 2clanguiar beam Casting procedure ‘Step -1 ‘Note the dimen: bn ofthe formwork and the detail of top, bottom and shear feinforcements. Use proportion of nominal concrete mix for grade Mis (Ref Art 8.2 of IS 456-1978) Put could oll ine form work and place the rein forcement cage in the formwork ith adequate cover, Step —It Step—I — : Calculate the quentity of coarse aggregate Mme aggregate, cement and water Fequired for exstng ofthe beam and three cubic, considering 10% as wastage. ‘Step-1V _: Find out the prepottion ofthe concrete mix by welght and also by volume. ‘Step-V —_: Prepare the co: :rete mix and pour itin the formwork. For proper compaction temp. wit the {mping rod and fish the surface with towel. Avoid development of voids. Step— VI :Castalso three cubic with the same concrete mic to determine the compressive strength ofconc eie at the time oftesting the beam. Date recorded 1. Proportion ofcement fr: aggregate; Coarse aggregate: water by weight. By volume : 2. @) Diameter and numbe: of 1) Tensile reinfor~ ment jl) Compression reinforcement arranger bars ) Diameter end spacin; of chimups 3. Cleartop, bottom and side cover ofthe beam casted 4. Draw the detail ofreinfo:cement ‘common in the experimentally obtained data and eiso in the casting procedure iselt within to 200 words Note; i) Students are to comslete computational work during class hours itself and this sheets to be siguod Gum te vespectve teacher. | Scanned wth Comfesnner ‘Scanned with CamSeanner SYNoPsis UnUke co f Combe ssion test ov tonaile test, a Plevuve tect °€S DOF meaguve the / ties « ae ke Runvomendal moterial pve pevties . Concvete Known , lo velativel S tron \p tension In compression and weal Th RC g jwuctuve ,UMle dependance #8 placed On the + a Onaite SAveng th oP conevete aince stect vein Povadn ove oe poi oO O vided Pore P PY 1 vesret alltenasle Prroos - Thee orG we a ed 40 WAdeLSIONI ond Sudy the tangle Siveng th oP corcve ta +o devolop due 40 vviour Pactove (ce™ arying ghwinieoqa, wusting OP ateel reinPs comand, temps-o ure go gent ebe Oo tensile Reg ove Uileol whena specimen ds placed undev Pleauvol toa ving all thee Rinomeniod siresses ove resem} — tensile, compesslve, and sheav- Go, the Pleauvad peo featos oP a specimen ove the res) gf combined ePRecl Pall thee streases oo well a qecrer oP the specimen ond loading . Tre mosd common purposes oP a Pleguve test is do measure Plesucal 2tvength ond Acawol moduus» Floaual Sivength ta aefinca ar he ra Stvoss of Ake culos! Pibre on ehey the ‘tension oy carmprossion side oP jhe shecimen. Elaauval sous loun 30 caleulated Poors He Slope oP he Siveea vo steal. delle ction cuvve. 2 wires can be used 49 Woluole tho gomplo’s fo withe tend bonding Rovees. Thre molevial a bility ‘Scanned with CamSeanner Casting; OF RCC Beam o bean oP si 2e Abeviment , wehove costed For the eabeviment , peisomm, L2 1S00% 12S 7 \50-x 1S00 mm? whove Be 12S Mm, OY Cleoy covey of Bomm. Bs12Sm0 2-8 boon 2-1 CD stewops@ Scubea oP (Soy 180 y We) Pam 2 Pou the detevaninadtion of Gree oPeompeta ie Compastve Pio Steangth « Tea have wood MIA propertions oP 1213 Ve propetion © P carawt we sono CR ond wo hm W aos by welt « a 4 ‘Scanned with CamSeanner S% sexo due to won tage - Quonti ty coleulodfon © Beam volume = Cons xo1Sx1E}mS = 0-094 195 m2 Volwreof Seubes = 8x02 SF O'OFO12S H® Vaewol s 0-0 282m? 1 00 82 mod Considering ss% eniva Pow {. Total Volume = 01029 x (LtO-SS +008) = 06624 me We crow, Im? s 36-SePL 25 proportlons weve 1:212 Nes + O'102 mm agiang cer Vsons + av Ne 2 OF ay = ONc 290% m8 20-958 cep Vistone chips < QNe = 0:0 2) m3 = 1315 ceT Inky, Nes \s:04 leg Vseng= 92-95 leg Nsione = Sa-aicg Vuter 4 FSG ‘Scanned with CamSeanner Mewblaste volume Putting ond CASTING PROccOLRE The wrequived quantities Peach Ingveaient (CA) FRy tenent) ove tmeoouved in a Uutighment gcale Cwelghing balonce) and Icept ing Seporote steel Containers . the wequived quantity of woter ia tacen Broa aoporale contoiney: cha mniceev mrochine fs then FUNOY on andthe inno suvPace OP >HE deum Is qinse d 4ho-eug hy Whih weles to vermove divi, dust ond undesi-a hle em puviticg Gnd Sub seQuaniiy Iwied. The aggregate Leona ond Stone ah? ps) OC honaRwed inde jhe dvum and though iced Pov 2-2 minto obtotn a uniform miatuve by meana oP wy nevaring? Then eerrond Jsadded Jo 40 yrrotture Le trong process ts. combnued $0 7-2 mrs, subequartly jlovequived quamity oP water is qua auatly added Ao Fa wy mag ANd WEI NioLind Jo contyeued Qe Puvthey QuAmin de ObION a Wovicable mast oP concveia , When Aha min ta veady, the deum (2 4ilded and jhe conevate is WwonrsPared tothe f) eject would oP inney dimension ISOC mM x ISotem x [AS MEN te peepowed one awlably efled ep vl th shutteving oi Which eg opptted on A¥2 Innes Paces oP sho Mould 2OMM covey bloclcsave placed olong Ale bottom ond ckles 0D the mouly, and subsequently Aho pre Pabeteated wetmPorcamen cage ts seltobly Positioned insite yhe mould « THE prepared conevele min Is pouxea into the Pemuvovle wlth she help ePAvoued The mould te Pilied wp 19 3 lagers, with sutobla guPProjent Josepovieg sore aP4ov completion of cach Layew Re eapulsion of av vols and toachelve beltey compaction: ‘Scanned with CamSeanner | The entive recess #8 Gomducied in guch 0 way 80 as 30 mintmi2e SeqvegoMon and blesving as Pavan pose! ble- Fanedy | SHESE eomevote and sluwy 19 womeved Prom the SuPase OFth | the “help oP trowel and jhe Jo} surface oP tho boom Is amo thly | feveltea and eotly Pintahes * | Siimwltareously, 2 cubee oP dimeanston |so mem ¥)SoRmM ¥1SO MM | bo been cosied with Ihe repos aorevele hid) Por compreseive Strength t ev 29 yous * Yeh test ca "a TESTING OF Ree BEAPY "7 “InStrument ued —— piel gage © Leasing smvargumer! @ sentry eet © geste @ Tape © Febe @® Toists ‘Scanned with CamSeanner LALORATORY Strvcrurcy aRveTUALY CLVEL ian RANG DEPARTMENT SADAWUR ieEvEnEE Mele TRSEMO oF Ree. tH: Ce EAM Objective , To yt or eae eho Stantde and ultimate behaviour ~Spartnental rweaduro ; Step r 2 Ne + Note the aimengton of Baur th, «Mark tho support igading point Cat contsol «sce ahs boom teem batween span poperts. Peco the dial qnugon at quarter and mid- Flan PARES ond nota ‘thoir least counts, Placo the fek at tha contra on tho top surface of tho beat. Sto, aim PTE + ike died, geugy ronaing at zor jack loads Encroase ine Jack load slowly at a suitable interval and note crack Legge ming dial gauge reading. Note the first Step IIT ¢ Remove all tho dar 2 9. failure load end dncreasd ‘the Yack oad Slowdy to fatiace (isos when Yack load does not dneroase further rather decreases) « Step Iv: Note the natura and patto: sible crack, Test the anbaa cagtad along ween the Beane me Beam data : &verall dopth of beam = width ef born = Bottom reinforcement S Top reinforcement s Stirruns = Span of the beam = Cloar sever to top reinforcement = Clear cover to bottom reinforcement = Side cover to stirrups = Material Data : . Avorage cubo strength of the day of testing = 8: 2 Groot steses of steel reinforcement 9 = Ultimate stross of steal reinforcement + = Initial tangent modules of elasticity of concrete in comprossive Modulds of elasticity of steel in tension Mest’ Results : 4) Beam Test y Sae Deflection at a Load Thal gaugo sading an Gapai ild-span % opan_% yepan _Nid-span | Span igs . Scanned with consesnner ‘Scanned with CamSeanner Jen ing > e ss Le > ‘ongitudinal Lateral, Longitudinal Lateral 444) Dats Processing ; : EE, : : toons Oar in y Central Deflection Experimental EI (2) ’ in Gms. sr. PY 488 SSUDEUTS SHOULD warns # FE SR BEC ESSESEANC OD UERAHAETE A EROARGHD. SURIEE ERR 7 Daeg 70 Sine STUDENT SHOULD REPORT fo See. TEACHER FOR VIVAGVOCE. Report stwla contain the following : ' wad contain the following Title sheer Laboratory sthet : i+ Synopsis 2t the experimental tnvestigation 2+ Reinforcemen: getaiz 3+ Casting proceiure (Quantity Calnulation to be shown) 4. sketch of the cost set-up 5+ Plot ,4} Load vs central deflection ih Deflettion pattern at EFlorent loads aii) EI Ve°> iv) stress-strain curve of cincrote. * Comte theoretical deflection at Centre (According to 18456-1978) ® and compare ni th ohe exparimental resttegs a - & ite theoretical timate load (Accorying to limit sta te 7+ Gpupute t 8456-1978) sid tombone (eR ‘Ue experimental results. 8. Dray crack pattern 9. Discussion and concluding remark 10. References Scanned with comfesnner ‘Scanned with CamSeanner Testing, Proce puRE §— = See Soihally vue hove ouv candod beam precisely ond ocrurobaly | on dhe Seating Oumeanganntnt ‘Our non} Step is to pul & tmacic On Ak beam at a covlain distance of so mm Pom tho @ eges Which wl) Jenote the postion oP rho Suppovke + Then we nad do | Place Ne joist aboue the bean ang Sleel plole ts aka prowes af step Ro prepes Figblenin + Then ropes ace uncey Pom Fig htanin [and “Nghlening oP entive system Finally He -Jon is ‘Oppuee grenall, on tle Reo beam ong “Comospanding diol ome reading ave $6 be falter + Scanned with CamScanner | From the testing | Mentioned data which will used to memuve any calculate the | AIBovent popovtton OP ALE ~weinPoreemend coneets beore - RESULTS poets | Leant count of dro gauge creoaing * O-D LEM» | | Expevinenial results 1 I | oP the Rc beam Ue have god the below nn ae aa eae eile a Looe Cicn) DMF gauge vearding DePection Lon) P A c 8 Pr c g ° 140. 409 1337 gar ° a ° 3 2 ; \4ay 1954 aqo ole ong ea Ss aes 1971 act | oe aoe oar | oF 142 138% 972 loge | 3 1472 ic _ osm | \a 890 foc aa oa | uM \Sor ass Son 692 me ao 12 \s3q- Vago asa yas uss bem S72 163g aao0 Me ‘ vee Q01 neg 1 1Ses Lore 7 1a el . 20m an a 1a 1624- \oon , 22S ee a a. ete 1692 loag 209 aes 04 24s 22 1306 4 Mae Jo.ag 290 Beg | s 1748 1988 Wes | B26 A | 13.0 _ 246. tror | 290 qt 1982 , 4c8 2a) ‘Scanned with CamSeanner p_[ on 2 fe [er fe | sad las 184 1989 06 S0F ag | St | wae Wee 1992 4-26 $49 acy 22 | wer 1904 1313 4-32 S87 4-30 | ss ao. Lath 1g92 S12 63s S$: 3 | 34 | vey 2021 aac aa ae sas | 3a | se00 | 2098 19429 $9] 326 Cue 41 | 2004 2122 \os1 6-30 786 Glo 142 | roa = |arer a gee ae Cat las | ans 2019 Ise. 306 es eal 44 2932 2492° | 1900 eae ee cia | Failuve load = 49 14 ‘ | | THEORETICAL 12Srevn 2-95 bev” For easied DEFLECTOR cACLLATW TY CRS PER Ts4 S¢- 2000) 2-8 Ybow ~ | grew@rasele boom, De Isom 4s (180 ~ 30> 8/4 -E) c No mm a Borem e+ Comm Shemp der +S wm moinbav 40 rang ‘Scanned with CamSeanner Sean aan Eee {—— st = oe aS? 5 Lao-Srre Uskel in Jerson sito) Asc + 25 a g% 5 Loo-Simen® | aleol in compression ale) ' The Mis grove of connote | Fee $000 Jie © SOV LABCA A Wwe | Aye Ve vervoval of Shultevir Is dre oPiev 28 ous | f-evee p cePPictent Oe bC Eces Fe , 192¢4:81 aes) \rre 2 7448-04 Neamt | Nope wiehowe to coleulaje tha ¢PPective memed oP Trevi C0Pt) | pees TB 086m Pees «0-89 Ry Net | du + S899 mm rv 2 cracked MOL | | - bau® 4 trom) Ase lou-a/) + mpgs Cd au) 2 | co Sx E2B™ (pS XWES-I) r100-E (8298-40) > 3 | + 16-88 «100°S20110-59.98)> < 6470246 * I4C2WS* BS2TIES | | + 1S9S4S26 mind | = Es feetlea < 28S Eco qadeor — —s. ie he. i 7 2 OFRLig ® 129% 19563 aise 1 e \Sof,_ ~ ss i FN2F % 10 F mre ‘Scanned with CamSeanner Moatrourm Monin Up) s Pra © 2 HOG 5 0-9 P lew-m Bigs» DB OP xs Somes o S28 > Pr & Jno. PA tau 2 1-04 2¥Ga79 6 84428mM ou ' Aw. 6298 . Tie 6 OAS TePP = VAL Be) (Bla) \s7S452¢ THe (25) [BAGH (0m 116 cs 1S9S4s2¢ eee Q—2'694 —P DEFLECTION CALCULATION USING CONSUGATE BAM THEORY a Ph Poa 400 B00 Boo Pol Res op gx ‘Scanned with CamSeanner Peastion at the @ltho. ena Pps PR = gold xO47x0'4 P zu Ter * + acxoaP 20k 2 o-1P ert: Pras Pes GP Reoetion DePlection ad Ho contre = PT obouh a s Raxo-F 2eF = 0-09P Se OOTTAR p09 * P= 00939 Er = ca 0987 fF ez TP we write the expression a> PL2 4hon we con write "EBL PLS. ooasep “cet 7 eT c=] t. Fhe capossten ts PL? whe + ° Ceert E+ Eco = 744904 Bt: Tapp, 1 * Tos 18984 sae V2- _2Coq. “the dePlectton equabionta PB 2 Px0F K 14907 % LIRP 2.609) © y CUE 9449-04 4 1895 Asae x jy = 03993 x (RP 9624) mmen Ciao. tr cul) ‘Scanned with CamSeanner aac * (oa+ o4)_ ($4? <0-3)o2 et 3 /QEF aw . OP ROGER ( roaxear), oat o4al_ /o-4P vo. . et g (o's*94) (0-48 y0-2) yo-2 o— When theo no aeck proouced Jhon inertia. will be sémpiyy To spts exis, asiecagenns 12 We have noticed the Pived holy cock ot Loading 1s EN. 30 before hak toasing He dePlaction of ene will be, So PLE whoo Es bes 7448-04 62st Bt =agisc2so mmd » cs Pxto%a 1-42 200k 623 ¥ 74a8-04 » BCLSC2SO = O1668TP mm Sp, WE ON Proper g table oP sePlecton ol RIdopan thevedically due te Coo. dir * Lono Oe Plectton oF ]] boaa DoPectron ab conka ier) canive [may Ulen) Com ° © Ko: 1608420 22 3-298 3 ostecs x8 20'S es Lora s oO leest x S2 O'834- oy Lbogs 22 1g 4 | ortocsay Fetes 11-999 3) Lasgo a is a 938 ae tg.a60 ~ 13 2109 34 1s-s¢ re NS Tap is— 26. 1s ° canes chants a a l6-4a¢ 1% «| eels 44 (9-34 | a Vs) 42 Lp-agg | ie AS — QN B-408 na acy € ee ‘Scanned with CamSeanner We have. prepoed q rable oP %/o deviahion oP de Ploebion ot THiishon below [— ' oo DePloction of mids pon h Sects +-8€) x06 eve th Capeorecl ) Cen) ar a (Lge ram) SE a) ° iC ‘ “ (og os one oor | 9:22 %, | Ss oee4 034 : a10% + V69 cacgt ** 4 8 Pie eae ‘ gas pes 2s 694% 12 109 ss 25-538% s a4 Qeol | eageay, \ 784 2-01 64-984 % ia 6SLe 2.0 C20F% 1a HS) ee | 62-08% oa 3-408 2.88 Gouge oo | 4-298 9% SAB | es | toa at BE BEA Mf | aa a Anes SBOsiak | eg | amas $09 'S9-CISY, | | as 12-39, ee SH 249% ae es s-8F $4258 % a ee 6 as f SC: ceay | os i b-94 SC-OLne | oe | uesae Vat, SS 202%, 4) \a34 aa Saeue az 19.229 heed : 19129 cS aah as 20-020 lege SB-Gai og ay 42 LOTS ‘Scanned with CamSeanner Loos tiew 7 A EA —————— Smieshon capevinental Et caps 2xto3x 14007 Kenrry Cri “Ce-e x Geap. |} es 4-2) 2-392 ey aos 2.826 2498 29 $07 2 Acc a1 S49 22 Sas 2ass | | 3s 6-25 2-408 39 6-84 orcad 24 ae 2-918 4) pet 2.290 a3 52 2.262 as sa Qiaag a MSS v799 Fiat Conecen Beara Coongitlon oP beam when ubtimode Posluve Load fsactdued » ‘Scanned with CamSeanner Delovmina ton of Factov of caboty ee, From 78466 | 2000 PRNEX We havo, hu tim 2 036 ums (1-ora> aes ba2Pele — = We hour wre FoaS kowsloct From “18456 Py Fo ue hae, QUMAK 20-439 bs 125m) ys Ito mw PeK 1s So we have Mulim > 026 %0-48 xLt-o- 424048) A125 x 100 21S = 2139047 Nr = 213 1m fd we hoe thoveHeol Rerela oP maa™ moment in teems ef Pallne toad Pu- Pimox 2 Px a shy whee 02 oom Pur 1372. yes te o So wohave Paluvo toad Ahovettcally Pu = 18-69 lew Ebeo and we hove Poi lve load CApovrmonialy Reap 2 47160 29 we home he FOS o Pu ep Po thee 2 AF_ 5 3-002 iscS Ps per Ls4se! 206, EVs oP concvele te talon A> 1G tn toume oP O-Srt ang we have a FOS of 3.003 ‘Scanned with CamSeanner ovannantol |— We hove the Pov mula -o P yoPlectton ob midS pan prow; HP we pub the p CQ2ser (Ez)on, Gonp - PY 4008x000 628 xET)erp | (ex)ea bs £01400) 2x10 06 Cae 2 $eap | Lead Smid span €xaps Px woo rts 400)" | CP) eaperimental (mr) ap2 Px ooo x lt aa Cren) ( 0") 02.8 toa . FH 2 Ong + s ona 6425 | 4 oss S-S61 le oma 49979 }oun | AB 4.09.2 | Pe Mss ees | * eel 2.25.9 | 7 a Tass | ry 2-38 Q-ALID 1 328 438. 22 By e906 ‘Scanned with CamSeanner Loos tiew 7 A EA —————— Smieshon capevinental Et caps 2xto3x 14007 Kenrry Cri “Ce-e x Geap. |} es 4-2) 2-392 ey aos 2.826 2498 29 $07 2 Acc a1 S49 22 Sas 2ass | | 3s 6-25 2-408 39 6-84 orcad 24 ae 2-918 4) pet 2.290 a3 52 2.262 as sa Qiaag a MSS v799 Fiat Conecen Beara Coongitlon oP beam when ubtimode Posluve Load fsactdued » ‘Scanned with CamSeanner Load P (Kn) Experimental El 45 0 35 2 20 15 10 seat scan yea cent sean aes seat zea seat Load vs Mid-point deflection 4 6 8 10 2 Mid-pointdeflection (mm) El (exp) vs Load P wo 0 HSS Load P (Kn) ‘Scanned with CamSeanner Deflection (mm) Rigid-Plastic behaviour e-Load 15 KN —e-Load 35 KN 2 Load 47 KN ‘Scanned with CamSeanner 0 —CONLYDING REMARIS | gab | Te cape-rmaniol aePtectfon ebloined (/Swiaspan) ave w good Oggrened WHK Ahose oP phorclical valuss- The load -vePlecHion - > Suave oblains) Prom tho eaborimantod ahows that upto Pivsl | cvacte behoviouy 18 Somawhot close to Uinear, beyond which non | Unaouiby so}s in. “TH Joga Ploauvoh eQivty curve also shows | the Qpaiuol soPleninay oP Ae beam fakes ploce with inaveasa in Sewice ‘toad whveh fs In geod aggro reerd with We base pavodigns oPeolid mochonies ano mrotacsal sofences- THs @2perimen} alse provides ospss~ veri Padion Pov the Pactov oP saPoly ured Ph latest design coded: Trvostigatton, Pah noture oP evacles In PCE beams ts of poveround \mpovdance 19 prnoieting yho vealdual LiPetimne oP the ghuchuvs- Howkine aurPace cracks indicates Loss chances of yulnovateility ; bud Proper rome dies meoouros shovld b@ cidopted 16 prevent Puvthev propagation OP these crores - The U shaped evocles andicaies Thad bean #s ne Longey IP [positon 40 comy Further Wd and Immoyiche support should be provideo oF He beltom te prevent Prom collating, —<$$

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