Shop Manual Troubleshooting

Error code [DAQ5KK] or [DB35KK] (Steering and transmission controller

sensor 5 V power supply: Source voltage reduction) 1
Action code Error code Steering and transmission controller sensor 5 V power supply:
DAQ5KK Trouble Source voltage reduction/input
CALL E03 (Steering and transmission controller system)
DB35KK
• Voltage of 5 V power supply circuit of steering and transmission controller sensor is below 4.5 V or
Contents of
above 5.5 V.
trouble
• Abnormal current flowed in 5 V power supply circuit of steering and transmission controller sensor.
• Flashes warning lamp and turns on caution buzzer.
Action of
• Stops output to 5 V power supply circuit if abnormal voltage flows
controller
• Limits operation of engine and transmission.
Problem that • System may not operate normally.
appears • Once machine is stopped, engine speed is limited to medium (half).
on machine • Once machine is stopped, travel is limited to F1 and R1.
• If this trouble occurs, respective error codes of the brake, forward and reverse travel unit, steering, fuel
dial, decelerator pedal, governor motor feedback potentiometer powered by 5 V power supply are also
Related
displayed and recorded.
information
• Both of DAQ5KK and DB35KK are displayed.
• Method of reproducing error code: Turn starting switch ON.

Cause Standard value in normal state/Remarks on troubleshooting

It is internal defect if error code lights on (reset display) when
Defective brake
disconnecting right connector. BRK
1 potentiometer
a Disconnect connector with starting switch OFF, then turn Connector
(Internal short circuit)
starting switch ON and carry out troubleshooting.
a Prepare with starting switch OFF and carry out troubleshooting with
switch OFF.
Defective forward-reverse TL2 (male) Resistance
2 potentiometer
(Internal short circuit) Between (4) - (1) 3.2 kz±20%
Sensor Between (4) -
Min. 1 Mz
chassis ground
a Prepare with starting switch OFF and carry out troubleshooting with
switch OFF.
Defective steering TL2 (male) Resistance
3 potentiometer
(Internal short circuit) Between (5) - (8) 3.2 kz±20%
Possible causes Sensor Between (5) -
Min. 1 Mz
and standard chassis ground
value in normal It is internal defect if service code lights on (reset display)
state Defective fuel control dial when disconnecting right connector. DIAL
4
potentiometer a Disconnect connector with starting switch OFF, then turn Connector
starting switch ON and carry out troubleshooting.
It is internal defect if service code lights on (reset display)
Defective deceleration
when disconnecting right connector. DCL
5 pedal potentiometer
a Disconnect connector with starting switch OFF, then turn Connector
(Internal short circuit)
starting switch ON and carry out troubleshooting.
It is internal defect if service code lights on (reset display)
Governor motor feedback when disconnecting right connector. E62
6
potentiometer a Disconnect connector with starting switch OFF, then turn Connector
starting switch ON and carry out troubleshooting.
a Prepare with starting switch OFF and carry out troubleshooting with
Short circuit with chassis switch OFF.
ground in wiring harness Wiring harness between ST1 (female) (22) - TL2
7
(Contact with ground (female) (5), - TL2 (female) (4), - BRK (female)
Resistance Min. 1 Mz
circuit) (A), - DIAL (A), -DCL (C), - E62 (A) with chassis
ground

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Troubleshooting Shop Manual

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn it ON and carry out trouble-
shooting.
Hot short circuit in wiring
8 harness Wiring harness between ST1 (female) (22) - TL2
Possible causes (female) (5), - TL2 (female) (4), - BRK (female)
and standard (Contact with 24 V circuit) Voltage Max. 1 V
(A), - DIAL (A), -DCL (C), - E62 (A) with chassis
value in normal
ground
state
a Prepare with starting switch OFF, then turn it ON and carry out trouble-
Defective steering and shooting.
9
transmission controller ST1 Voltage
Between (22) - (21) 4.5 - 5.5 V

Circuit diagram related to steering and transmission controller 5 V power supply

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