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Table of Contents

Remote I/O
Model Function chapter/page
LB/FB Remote I/O with Profibus DP/DPV1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/1

Bus-System LB Remote I/O Zone 2, Div 2


Model Function chapter/page
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/1
1xxx Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/9
2xxx Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/17
3xxx Transmitter Supply, Input Isolator, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/20
4xxx Output Isolator, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/25
5xxx Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/29
6xxx Relay and Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/35
81xx ComUnits / Gateways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/41
9xxx Power Supplies, Backplanes and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/48

Bus-System FB Remote I/O Zone 1


Model Function chapter/page
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
1xxx Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9
2xxx Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/18
3xxx Transmitter Supply, Input Isolator, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/21
4xxx Output Isolator, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/28
5xxx Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/34
6xxx Relay and Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/40
82xx ComUnits / Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/47
9xxx Power Supplies, Backplanes and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/53

Profibus FOL Fibre Optic Link Zone 1


Model Function chapter/page
725x Profibus FOL Fibre Optic Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1

Bus-System Foundation Fieldbus


LB / FB Modular I/O
Model Function chapter/page
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/1
8110 FF ComUnit / Gateway, Zone 2, Div 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/5
8210 FF ComUnit / Gateway, Zone 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/6
9035 Backplane for 5 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/7
9251 GRP enclosure with 5 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/7
9252 GRP enclosure with 5 Slots and flanged terminal box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/7

Subject to reasonable changes due to technical advances. Copyright Pepperl+Fuchs Printed in Germany
Pepperl+Fuchs GmbH • 68301 Mannheim • Telephone +49 621 776 2222 • Fax +49 621 776 272222 • Internet www.pepperl-fuchs.com I
Table of Contents

Multi functional terminal model MFT


Model Function chapter/page
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1
-F Fuse Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/2
-D Diode Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/3
-2D Dual Diode Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/3
-R Resistor Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/4
-2R Dual Resistor Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/5
-FT Bus Termination Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/6
-RNO Relay Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/7
-TRI Solid State Relay Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8
Module Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . every page

Data and Downloads


www.pepperl-fuchs.com

Subject to reasonable changes due to technical advances. Copyright Pepperl+Fuchs Printed in Germany
Pepperl+Fuchs GmbH • 68301 Mannheim • Telephone +49 621 776 2222 • Fax +49 621 776 272222 • Internet www.pepperl-fuchs.com II
LB / FB Remote I/O with
PROFIBUS DPV1 and FDT

LB/FB Remote I/O with FDT as universal driver software


Profibus DPV1 for the process peripherals 0
As in this case, bus technology is being used System houses and remote I/O manufacturers
more and more for intrinsically safe signal condi- headed by the Profibus user organization (PNO)
tioning to interface process signals with the con- and the ZVEI have developed the field device
trol system programmable controllers. A large tool (FDT) concept thus, similar to a printer driver
number of applications in the chemical, petro- for a PC, creating a tool for the integration of the
chemical or pharmaceutical fields of industry configuration tool of the slave into the configura-
are now being operated via the PROFIBUS. tion software of the master.
A few years ago two separate configuration The information between master and slave, that
tools were being used for conditioning the was already previously standardized to a limited
peripheral devices to the master. The confi- degree by the device description file, is now
guration software of the PLC or of the DCS extended in the FDT concept by the DTM (de-
allowed the adaption of the slaves to the pro- vice type manager), in order to ensure the easy
cessing of data in the master, while the remote integration of all the functions of the field device
I/O stations were configured and the para- in the engineering tool of the master irrespective
meters set with software from the respective of the manufacturer. Thus, a DTM describes all
manufacturer. However, the user is now looking the functions of the slave so that the master can
for open systems that are available immediately make use of these properties.
through the Profibus DPV1. Fig. 1 shows the structure of the FDT concept
in combination with the various software com-
ponents.
Integration of master and P+F supplies the FDT with a DTM for the P+F
slave remote I/O and a DTM for handling HART proto-
The growing number of Profibus installations cols via the Profibus DPV1. The manufacturers
used for high-speed data processing in process of the HART field devices, for their part, provide
control installations has led to a rapid develop- DTMs for the individual operation of their trans-
ment. The full integration between the DCS mitters and controllers.
and the remote I/O has been successful. The As each manufacturer, while maintaining the
configuration tool of the master now also allows recognized rules, describes his own products
the configuration and parameter setting of the himself, the individual properties of the products
slaves. All the setting parameters are stored in are accessible to the user and not only some
a joint data base of the engineering system and general basic parameters. Thus, all the field de-
can be stored in the gateway of the bus station vices from the intelligent sensor and actuator to
in a safe manner by downloading them via the the remote I/O are registered by DTMs.
Profibus DPV1.

data base

Engineering Tool
with FDT

Fig. 1 Sensors and actuators

0/1
DCS Compatibility of Profibus DP
PLC data
Slave 1 and DPV1
DPV1 buffer The FDT concept was taken into consideration
Slave 2 during the further development of the
PROFIBUS.
The Profibus DPV1, that features some new
Slave 7
important properties, is fully compatible with the
Profibus DP. This ensures that DPV1 field sta-
data Slave 3 data
tions function with an existing Profibus DP in the
same way as an existing slave functions with a
DPV1 master. However, the user can only make
Slave 6 use of all the advantages of the DPV1 concept if
Slave 4 both master and slave have the DPV1 properties.
Slave 5 In addition to the synchronous data traffic of the
Profibus DP, the Profibus DPV1 also provides
asynchronous services that allow the exchange
of parameter and configuration data between
Fig. 2 master and slave. Whereas synchronous tele-
asynchronous datatransfer DPV1 grams belonging to one participant are always
When using the various products, the user can
of the same structure and length, the data ex-
quickly adapt to the respective operating sys-
change of the DPV1 is characterized by a fixed
tem, because, as with Microsoft WINDOWS,
buffer area into which data telegrams that are
due to the recognition effect, the configuration
important for the parameterization and configur-
software is almost self-explanatory.
ing can be inserted, when required (Fig. 2).
Therefore, by way of example, operation with
the engineering tool of the control system or
of the DCS is based on the modules shown
in Fig. 1. Here the following information is ex-
HART communication and
changed between master and slave:
Profibus DPV1
The new properties of the Profibus DPV1 also
R Type of device
make it possible to transmit HART telegrams via
R Parameters
the system bus. In this way, depending on the
R Communication settings
functions supported in the control system, exist-
R Calibration and setting data
ing field devices can be actuated with the HART
R Configuration data
protocol. Thus, this allows the same functionality
R Diagnosis functions
as that which is otherwise only provided by the
Profibus PA.
The control of the plausibilty of the parameters is
The HART signals are modulated onto the 4-20 mA
also included in this concept.
signal in the transmitter supply circuits of the
All data is managed in the master throughout
remote I/O module using the usual technique
all the planning and commissioning phases, as
(Fig. 3).
well as during operation and is also available in
the data base for the other software tools that
P+F comm. units accept all HART data. There-
are maintained by the master. Thus, the vari-
Fig. 3 fore, information specific to the devices can be
ous tools that are familiar for parameterizing the
called up via the Profibus by all HART field de-
master and slave are replaced by one common
vice manufacturers that make their HART DTM
software tool. The previously used Profibus de-
available for the FDT.
vice description file is still kept, but is now only
integrated by users who cannot use a DPV1
P+F supports both FDT 098 and FDT 1.2 while
master. The new device description file of the
most field device manufacturers offer DTMs for
DPV1 is automatically recognized by the FDT.
FDT 1.2 only.

0/2
LB / FB Remote Hardware for R In addition to the synchronous services for
the Profibus DPV1 data exchange, the software of the DPV1 pro-
tocol also provides asynchronous services for
0
It is easy for the users of the P+F remote I/O
parameterizing and configuring slaves using
to switch over to the advantages of the new
the engineering tool of the master.
Profibus DPV1. All existing I/O modules can be
kept, as it is only necessary to replace the bus R In principle, the Profibus allows changes
coupler to equip the P+F slaves with the new ONLINE. How this is done is described by
properties. the manufacturer of the PLC or DCS. DPV1
The technical data of the modules and system allows parameter settings ONLINE (measuring
components can be found in this catalogue. ranges, etc.)
R Diagnosis data is called up synchronously
LB / FB Remote Software for Profibus via the DP bus. This requires an error bit per
DPV1 module and status information on line breaks
Zone 2 Zone 1 With the aid of the FDT concept, the DTM or short circuits. The DPV1 bus provides
communication software of the P+F remote I/O is integrated into even more information, that can be called up
units
its engineering tool by the system house. This asynchronously and contains up to 64 bytes
software is matched to the firmware in the bus of information.
couplers (comm. units).
R In DP systems HART communication is only
In addition to the DTM software in the master, possible via the service bus. In the case of
the user also receives a manual and a CD ROM the DPV1 this bus does not keep a HART
with the DPV1 bus couplers. These contain protocol, as this function is accessible via the
descriptions of the properties of the remote I/O Profibus if the master supports this property
and instructions on how to use the configurati- or a secondary master is used.
on and parameterization tools.
R While, for servicing or commissioning, the DP
Although the settings are made via the master, bus couplers are already able to set outputs
the extremely useful option of using the service for manual operation via the service bus,
bus is still open. During commissioning the DPV1 couplers also provide this possibility
user can already carry out loop tests using this for inputs.
second bus while the control system is still
R Redundancy is available for P+F remote
being built up.
I/O modules in both DP and DPV1 appli-
Further possibilities provided by the service bus cations. This function is already being used
are listed below: successfully by various system houses.
R commissioning aid
R Analog inputs and outputs can be scaled
R simulations of inputs, outputs (forcing)
to suit the range of the control system. With
R fault analysis in operation
the DP bus scaling is carried out in one para-
R remote diagnosis with PC - ANYWHERE
meter for all inputs and in another parameter
via telephone modems
for all outputs. The DPV1 bus coupler allows
R software updates
the individual scaling of all inputs and outputs
via respective parameters for each channel.
Differences between P+F remote I/O with
Profibus DP and DPV1 R In the event of line faults DP bus couplers can
The most important differences between the switch outputs to zero, 0% or 100%. With
remote I/O for the Profibus DP and the DPV1 DPV1 systems any equivalent values desired
can be summarized as follows. within the measuring range can be set for
each channel.
R The only difference in the hardware for the
P+F remote I/O with Profibus DP and DPV1 R In addition to the possibility of choosing bet-
is the bus coupler. All other components ween a positive and negative logic for DPV1
remain unchanged. applications, with binary inputs it is
also possible to set ON and OFF delays.

0/3
R DP bus couplers version 3 allow the linking R Modbus is supported by suitable
of inputs and outputs within one bus station comm. units.
without the intervention of the master. This R DPV1 software for well-known DCS are
property is not provided in DPV1 systems. available after passing a system integration
R The same applies for the software tools in DP test.
systems for programming mathematical and R P+F Remote I/O operates successfully
logical functions in bus couplers. In DPV1 together with more than 20 different
bus couplers these properties are left to the well-known DCS and PLC systems.
master.
R Hundreds of thousands of modules are in
operation worldwide.

Graphic Configuration Tool

0/4
LB Remote I/O

Description
LB remote I/O stations are important signal
conditioning devices for interfacing signals from
the field to controllers or process control
systems. In potentially explosive atmospheres
in Zone 2 or Zone 22 or Div 2 the plug-in
1
modules are mounted on pre-fabricated, plastic
backplanes.
Hot swapping of the various IS I/O modules
is possible. In addition to the easy plug-in
mounting method, the other advantages of the
LB remote I/O modules are the galvanic isolation
and the amplification properties. What is more,
the conventional I/O groups for the PLC or DCS
are no longer required. Wiring is reduced to that
of a standard bus connection. The galvanic
isolation provides a safe and reliable interface
between the process and the bus. The amplifi-
cation properties and the digital transmission
ensure a high degree of measurement accuracy
that, in addition, is not influenced by variations in
the auxiliary power supply.
LEDs indicate the status of the respective
device. A green LED indicates the operating
status, while a red LED indicates a fault, e.g. an
open line or short circuit. The PLC or DCS can
call up this data via the bus.

■ 2 to 8 channels, digital
■ 1 to 4 channels, analog
■ Considerable savings in
hardware and wiring
■ Zone 2 or Div 2 mounting
possible
■ Plug-in modules for analog
and digital inputs and
outputs
■ Screw-in and plug-in cable
connections directly on the
module
■ Optional wire clamp connection
■ Safe galvanic isolation
■ LED status indication
■ Low power consumption
■ ATEX certification for EEx ia/ib
■ Proven successful with all renowned
PLCs and process controls systems
■ International approvals

1/1
Designed to be
User-Friendly

 Bus station – Base unit 


Bus stations can be connected to process
control systems (DCS) and programmable logic
controllers (PLC) of all renowned manufacturers
via the available standard busses.
Mounting
The backplane of the LB Remote I/O features a
compact, stable frame and is snapped directly
onto a simple DIN rail. Alternatively it can be
mounted on an earthed metal surface by means
of 4 screws.
The various IS I/O modules are slotted into the
backplane.
Backplane extension unit 
Due to the modular design concept, a basic
backplane unit can be combined with extension
 backplanes to form a station of the required size.
The power feed is on the right side of each
backplane, and the communication connections
are on the left of the base unit.
Modules  
The compact 16 mm design of the modules
allows a high packing density without the heat
problems associated with conventional devices.
The snap-on fixing method utilizes the very latest
moulded plastic technologies, thus allowing the
LB Remote I/O modules to be fixed firmly in
position without screws. Wires from the field are
connected via Mini-Combicon plug-in connectors
from PHOENIX. These can be coded and are
located on the front of the modules.
The system is designed in such a way that each
  module can be plugged into any desired slot
on the backplane, whereby the IS-connections
are adapted to the wiring and not vice-versa.
As many as 22 I/O modules can be fitted on the
base backplane. Depending upon the applica-
tion, high-availability single-channel compact
modules or compact modules with up to eight
channels can be used.
A wide range of signal conditioning components
is available for all kinds of applications, including
HART communication.
Power supplies
Two power supply units supply as many as
22 signal conditioning modules. Together they
ensure adherence to the EMC requirements
for the overall system according to NAMUR
and EMC legislation.
Communication units
The communication unit interfaces the intrinsically
safe I/O modules with the control system.
The unit can serve up to 46 I/O modules and
is available for various standard busses. The
communication unit is installed at the left end
of the backplane.

1/2
Fast- and
User-Friendly
Setup

Application redundancy
A field station features 2 redundant communica-
tion units. To be able to access both bus lines,

SE.1

SE.2
RK

the master features 2 redundant interfaces. Both


BK

communication units are active on both external


busses. Only one communication unit is active
1
on the internal bus and can define outputs.
6 slots 8 slots
Example Redundant substation (max. 46 slots) Redundant power supplies
One selector per segment using backplane LB 9101 In LB 9101 segment backplanes the communi-
cation units receive their auxiliary power via the
power supply modules LB 9104 of the first and
6 slots 8 slots
second segments. These are found to the right
RK
BK

of the communication unit. If one power supply


fails, the second power supply continues to
supply the communication unit with power. In
the case of LB 9022 and LB 9024 backplanes,
a 2 of 3 power supply redundancy is available.
2 power supplies of the type LB 9006 are
SE.1
SE.2

SE.1
SE.2
sufficient to supply the respective backplane
with all the modules and the two communication
units. The third power supply is in the standby
mode and becomes active in the event of a
fault. A diagnostics report informs the DCS of
the fault (>V6.X).
Example Redundant substation (max. 46 slots)
Two selectors per segment using backplane LB 9022 Signal processing
Independent of the data traffic on the system
LB Remote I/O series: Software for the communication unit. However, the bus, the I/O modules constantly transmit the
Internal switches or potentiometers are not configuration of the communication unit must incoming signals into an internal bus format
needed for LB Remote I/O signal- conditioning either be loaded from the control system or via using the high integrity Manchester code. The
modules. the RS 485 service connection. In a redundant reverse is the case for outgoing signals. One task
They are either configured via the control system system this is carried out automatically. of the communication unit is to ensure the quick
or via an easy-to-use WINDOWS™ program transfer of data to the I/O modules. The internal
and the RS 485 interface in the communication Graded redundancy (see example) memory of the communication unit contains a
unit. The setting of each and every module is As each control system has its own individual complete image of the field signals at all times.
stored in a non-volatile memory in the commu- requirements, the LB Remote I/O series was As the comm unit is the only interface between
nication unit. provided with a graded redundancy concept. the LB Remote I/O and the standard bus of the
main control system, future bus developments in
Self-documentation Redundant Comm Units (BK, RK) this field can also be taken care of.
The LB remote I/O software uses the confi- Two communication units can operate in parallel
guration data to compile a full documentation so that a bumpless transition can take place in HART communication
packet. Using this property can mean a case of a fault in one of them. The LB Remote I/O range of products supports
considerable saving in time and costs. HART communication. Provided that the control
Redundant selectors (SE) system can also process the HART protocol,
Plug and play With the backplanes LB 9022 and LB 9024 both direct communication with the field devices via
As the configuration data of each I/O module communication units can access the internal the Profibus is possible. Alternatively a second-
is stored, in the event of a failure of a module, bus via redundant selectors. ary master can be used on the Profibus line.
it can easily be removed and replaced by a Depending upon the type of communication
standard module that has not been pro- Line redundancy unit, HART communication is also possible via
grammed. As soon as a new unit has been A field station features 2 redundant communica- the service bus.
plugged in, within a fraction of a second the tion units. The field bus is also redundant. The
communication unit renews the setting of the transmission lines of the master are connected Line monitor
new I/O module, and the device starts to to the active and passive communication units Almost all the LB Remote I/O modules feature
function immediately. If the wrong type of via both bus lines. In order to be able to access a line monitoring system.
module is fitted, this is recognized and does not both bus lines, the master features a VOTER for This function can be activated channel by
influence the running operation. This also applies the receiving lines. channel or it can be deactivated.

1/3
LB Remote I/O, Zone 2
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 or
outside hazardous areas
• Analog input single channels with high
availability or 4-channel compact mode
• Digital input 2-channels with high availability
or 8-channels compact mode
• Single channel and multi-channel modules
• Can be unplugged in Zone 2 during operation
• Input- and output for all standard process
signals
• Single-channel modules with galvanic
isolation for each channel
• Multi-channel modules are galvanically
isolated betweenn input and field bus
(group isolation)
• Simulation for commissioning and service
operration (forcing)
• Plug and play service after replacement
• HART communication with PROFIBUS and
FDT or with servicebus depending on version
• Output drive selectable depending on version
• Permanent self-monitoring
• Output level adjustable depending on version
• Output with watch dog circuit for fatal errors
• Module TAG and channel TAG-depends
on version
• Same No. of modules with- and without
redundancy
• Version dependency see comm. units
• EMC to EN 61326 or NE21

General:
Power supply 24 V DC (20 … 30 V)
Degree of protection (required) IP 54 (Zone 2 or 22) IP6x (flammable dust)
Ambient temperature -20 °C ... 70°C (Ex-i 60 °C)
Control Relative humidity < 95 %, no condensation
room
CPU CPU Pollution test for plugs acc. IEC 68-2-42
(21 days with 25 ppm SO2,
at 25 °C and 75 % relative hum.)
Type of enclosure plastic, stainless steel or painted sheet steel
LB Remote LB Remote
Configuration:
Remote I/O slaves can be configured
• via Profibus using GSE files
FOL Zone 2 • via Profibus using FDT/DTM or PDM
• via Service bus using a software tool
Depending on the comm. unit there are a wide variety
FOL Zone 1 of parameters for each module to choose from.

FB Remote FB Remote

Bus Structure

1/4
LB Remote I/O, Zone 2
Product Overview

LB Remote I/O modules LB 1XXX - LB 9XXX


Response time
6.5 ms
between module and comm unit memory
between input and master
Conformity Statement (Zone 2)
see manual
PTB 99 ATEX 2186
1
Marking to 94/9/EC II 3 G EEx n A II T4
EC Type Examination Certificate PTB 03 ATEX 2042
Marking to 94/9/EC II (1/2) GD [EEx ia/ib] II C
Ambient conditions see housing
EMC to EN 61326 and NE21

Bus structure
Number of modules (channels) per station
1 channel, high availability up to 46 (46 analog, 138 digital)
multi-channel, compact up to 23 (80 analog, 184 digital)
defined by the field bus specification
Max. number of stations per bus line
125 (Profibus), 255 (ModBus)
Number of slaves per bus segment max. 31
Repeaters between master-slave max. 3
Bus connection 9-pole Sub-D connector
FOL (fibre optic link) peripheral device required
Bus length, max. (FOL) 1000 m ( 1.5 MBaud)
Bus length, mac. (copper) 1000 m ( 187,5 kBaud)
200 m ( 1.5 MBaud)

Redundancy (optional)
2 power supplies for 24 slots
Power supply redundancy
with bumpless changeover
2 comm units per station
Line redundancy (voter)
with bumpless changeover
2 comm units per station
Application redundancy (2 CPUs)
with bumpless changeover

HART communication
Depending on the comm unit HART communication to field devices is possible via Profibus
or the service bus. The latter features an RS 485 interface for HART communication. This
can also be used with redundant systems in addition to the main bus. HART communication
with any compatible field device is possible from the control room. For this you have to use
the software provided by the manufacturer of the field device or any off-the-shelf software,
P Voter Bus e.g. CORNERSTONE, Fisher Rosemount AMS, ABB SMARTVISION, Siemens PDM, etc.
L Master In the case of control systems that support the FDT concept and use the Profibus, HART
S Redundant bus communication via the Profibus is possible using the P+F DTM. Alternatively a secondary
master can be used on the Profibus line again using an FDT compatible software package
Line redundancy (e.g. SMART VISION, Pactware, Fieldcare, Siemens PDM, Emerson AMS).
BK
BK

BK
BK

Master
P Bus Profibus DPV1
L In the case of control systems that support the FDT concept or feature the appropriate drivers
S Redundant bus and use the Profibus DPV1, configuration and setting parameters from the engineering tool of
Redund.
Master
the control system is possible via the Profibus using the P+F DTM (or Siemens PDM).
BK
BK

BK
BK

Application redundancy
ModBus
Voter Bus Suitable comm. units are available for control systems that prefer ModBus RTU.
Master
P
L Approvals
S Voter
BK

BK
BK
BK

Redund The modules have been certified by the PTB for intrinsically safe circuits (PTB 03 ATEX 2042).
Master Redundant bus Mixed installations of devices with older certificates are permitted.
A Conformity Statement from the PTB is available for mounting in Zone 2 (PTB 99 ATEX 2186)
or Zone 22.
Examples for redundant bus structures International approvals upon enquiry (Cepel, Nepsi, UL, GOST, IECEx).

1/5
LB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page
2 channels LB 1X01 GHG 127 0000 A1X01 1/10
fully
isolated
contact
3 channels LB 1X02 GHG 127 0000 A1X02 1/11
group isolation

NAMUR 1-channel, 0-15 kHz LB 1X03 GHG 127 0000 A1X03 1/12
Initiator frequency, direction
of rotation,
10 k dosing counter
Digital input

2,2 k
7 channels LB 1X07 GHG 127 0000 A1X07 1/13
contact with NARMUR or
NAMUR voltage input
network group isolation
for LFD

8 channels LB 1X08 GHG 127 0000 A1X08 1/14


NARMUR or
voltage input
Opto-
coupler
group isolation
15 channels LB 1X14 GHG 127 0000 A1014 1/15
AC 95-230 V
15 channels LB 1X15 GHG 127 0000 A1015 1/16
signal voltage DC 24 V

Standard LB 3101 GHG 127 0000 A3101 1/21


15 V supply

HART LB 3X02 GHG 127 0000 A3X02 1/22


16.5 V supply
Pressure
differential pressure
Flow HART LB 3103 GHG 127 0000 A3103 1/23
Analog input

Level
15 V supply

HART, 4 channels LB 3X05 GHG 127 0000 A3X05 1/24


15 V supply
current source group isolation

Voltage input LB 5X06 GHG 127 0000 A5X06 1/34


0 ... + 10 V
Voltage
0 ... +10 V

all modules have Accessories see page 1/50 –


Information

galvanically isolated 1/56


intrinsically safe
circuits
X = 1 intrinsically safe
X = 0 non IS

1/6
LB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page

1 digital output
2 inputs
group isolation
LB 21XX GHG 127 0000 A21XX 1/18
1
Solenoid valve 2 channels LB 6101 GHG 127 0000 A6101 1/36
Relay output 24 V
isolated
Digital output
4 channels LB 6005 GHG 127 0000 A6005 1/37
LED
Relay output
230 V fully
isolated

8 channels LB 6006 GHG 127 0000 A6006 1/38


Relay output 24 V
Sounders
isolated

8 channels LB 6X08 GHG 127 0000 A6X08 1/39


electron. output
low power
Signal lamp group isolation

Standard LB 4101 GHG 127 0000 A4101 1/26


750 1
isolated
Proportional valve,
Analog output

Positioner
HART LB 4X02 GHG 127 0000 A4X02 1/27
750 1
I/P isolated

I/P converter
HART, 4 channels LB 4X05 GHG 127 0000 A4X05 1/28
750 1
0000 group isolation

Display

2-3-4-wire RTD LB 5X01 GHG 127 0000 A5X01 1/30


500 1 slide wire sensor
isolated
4-wire RTD
Thermocouples or mV LB 5X02 GHG 127 0000 A5X02 1/31
Temperature inputs

isolated

4 channels LB 5X04 GHG 127 0000 A5X04 1/32


3-wire RTD
2-3-4-wire RTD
or slide wire sensor
CJC group isolation

4 channels LB5X05 GHG 127 0000 A5X05 1/33


Thermocouple
or mV-function
Thermocouple with
compensation channel isolation

1/7
LB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page

Analog output LB 4101 GHG 127 0000 A4101 1/26


bridge supply

Strain gauge
plus LB 5102 GHG 127 0000 A5102 1/31
millivolt amplifier
20 mA/14 mV
(load 350 1,
2 mV/V)
Slide wire sensor

4 channels LB 5X04 GHG 127 0000 A5X04 1/32


slide wire sensor
group isolation

Analog output for LB 4101 GHG 127 0000 A4101 1/26


PTC resistor

sensor supply

plus LB 5106 GHG 127 0000 A5106 1/34


voltage input
(load 3.5 k1/1 mA)

1/8
Digital input
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2
or outside hazardous areas
• Single channel high integrity or
8 channel compact modules
• Single channel and multi channel modules
can be mixed mounted
1
• any slot position
• Can be unplugged in Zone 2 during operation
(hot swap)
• inputs for NAMUR initiators, mechanical
contacts, opto-couplers and active
24 V signals
• Single- and two-channel modules:
each channel is galvanically isolated
• 8-channel modules are galvanically
isolated between input and system bus
(group isolation)
• Simulation for commissioning and
service (forcing)
• self configurating after replacement
• positive- or negative logic selectable
depending on the version
• Line monitor depending on the version
• permanently self-monitoring
• on-/off-delay depending on the version
• module TAG and channel TAG depending
on the version
• same number of modules with- and without
redundancy
• version dependancy see comm. units
• EMC to EN 61326 or NE21

Available models
LB 1X01 digital input, 2 channels, isolated
LB 1X02 digital input, 3 channels, group isolation
pulse, frequency input
LB 1X03
1 channel, isolated
LB 1007 digital input, 7 channels (group isolated)
LB 1X08 digital input, 8 channels, group isolation
10k
digital input, 15 channels 230 V
2.2k LB 1014 (group isolated)
digital input, 15 channels 24 V
Contact LB 1015 (group isolated)
Contact with
NAMUR X = 1: intrinsically safe EEx ia, X = 0: not intrinsically safe
network
for LFD
NAMUR
Initiator

Opto- Voltage
coupler input

Example for digital inputs

1/9
LB 1101
Digital Input
2 Isolated Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commission and service (forcing)
or outside hazardous areas • Self configurating after replacement
• Any slot position • Positive or negative logic selectable
• Can be unplugged in Zone 2 depending on version
during operation (hot swap) • Line monitor (LFD)
• Inputs for NAMUR initiators, • Permanent self-monitoring
mechanical contacts and opto-couplers • ON/OFF delay
• Galvanic isolation between inputs • Modul-TAG and channel-TAG
and the field bus • EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
ON > 2.1 mA
Switching points
OFF < 1.2 mA
Hysteresis 0.2 mA
Line fault < 1 mA
short > 6 mA
Frequency 0 - 50 Hz (depending on DCS)
Power consumption 0.4 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 12.6 V Io ) 12.8 mA Po ) 40.1 mW
IIC Safety values (linear)
Co ) 720 nF Lo ) 2 mH

Ordering details
Category Type Order No.
Digital input, 2-channel EEx ia LB 1101 A GHG 127 0000 A1101
Digital input, 2-channel – LB 1001 A GHG 127 0000 A1001

CH 1 CH 2
10k
2.2k

+ - + -
1 2 3 4 5 6

LB Remote
LB/FB I/OI/O
Remote

1/10
LB 1102
Digital Input
3 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commission and service (forcing)
or outside hazardous areas • Self configurating after replacement
• Any slot position • Positive or negative logic selectable
• Can be unplugged in Zone 2
during operation (hot swap)
• Inputs for NAMUR initiators,
depending on version
• Line monitor (LFD)
• Permanent self-monitoring
1
mechanical contacts and opto-couplers • ON/OFF delay
• Galvanic isolation between the input • Modul-TAG and channel-TAG
and the field bus (group isolation) • EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Frequency 0 - 50 Hz (depending on DCS)
Power consumption 0.5 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 10.5 V Io ) 35 mA Po ) 92 mW
IIC Safety values (linear)
Co ) 785 nF Lo ) 2 mH

Ordering details
Category Type Order No.
Digital input, 3-channel EEx ia LB 1102 A GHG 127 0000 A1102
Digital input, 3-channel – LB 1002 A GHG 127 0000 A1002

CH 1 CH 2 CH 3
10k
2.2k

+ + + - - -
1 2 3 4 5 6

LB/FB Remote
LB Remote I/OI/O

1/11
LB 1003 - 1103
Digital Input
Frequency, Counter, Direction of Rotation

Product features
• Frequency input, counter, direction of rotation
• any slot position
• Can be unplugged in Zone 2 or Div 2 during operation
• Inputs for contacts,
NAMUR - proximity switches and optocouplers
• Galvanic isolation between input
and system bus
• Simulation for commissioning and
service (forcing)
• plug and play service after replacement
• positive- or negative logic selectable depending on version
• Line monitor (LFD)
• permanent self-monitoring
• EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Frequency 0 - 15 kHz (see below)
Processing time approx. 50 ms mode dependant
Minimum pulse duration 20 ␮s
Line fault < 1 mA
short > 6 mA
Scanning time 6.5 ms
Power consumption approx. 0.6 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 10.5 V Io ) 23.3 mA Po ) 61.2 mW
IIC Safety values (linear)
Co ) 816 nF Lo ) 2 mH

Ordering details
Category Type Order No.
Digital input max. 15 kHz EEx ia LB 1103 A GHG 127 0000 A1103
Digital input max. 15 kHz – LB 1003 A GHG 127 0000 A1003
Digital input max. 400 Hz EEx ia LB 1103 C GHG 127 0000 C1103
CH1 Direction
10k Digital input max. 400 Hz – LB 1003 C GHG 127 0000 C1003
2.2k note:
for mechanical contacts use 400 Hz-version

Configuration parameters
TAG No.
+ - + - Line monitor
1 2 3 4 5 6
Line fault substitute value
Span, filter
Input simulation
Frequency 15 kHz without determination of direction 12 bit + 4 bit status
Frequency 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 32 bit
LB Remote I/O Pulse counter 15 kHz with determination of direction 32 bit
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit
without determination of direction (min. pulse duration 10ms)
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit
with determination of direction (min. pulse duration 10ms)
depending on the comm. unit

1/12
LB 1007
Digital Input
7-channels, time stamping option

Product Features
• Time stamp can be activated per channel • Galvanic isolation between the input and the
(only for ComUnits LB 8108) fieldbus (group isolation)
• Mounting outside hazardous areas • Simulation for commissioning and service
• Can be unplugged during operation
(hot swap)
• Input for NAMUR initiators, mech, contacts,
(forcing)
• Self configurating after replacement
(plug and play)
1
opto-couplers and active 24 V status signals • Permanent self-monitoring
• Positive or negative logic selectable • Module-TAG and channel-TAG
• Any slot position • EMV to EN 61 326 or NE21

Input:
potential free mech. contacts or 2-wire
Signal type
proximity switches to EN/IEC 60947-5-6 or NAMUR
On > 2.1 mA
Switching points
OFF < 1.2 mA
Hysteresis 0.2 mA
Digital input (active) 24 V 5V
switches On >8V > 2.7 V
OFF <3V < 2.3 V
Minimum pulse duration 1 ms
Operating frequency 10 Hz (depending on bus cycle time)
Sample rate (7 channels) approx. 1.5 ms
Sample rate gateway approx. 6.5 ms
Time stamp resolution (slave) approx.10 ms
Line fault detection (LFD) can be deactivated (only for NAMUR)
Filter ON Delay (avoids bounce)
Connection screw plug-in connector or cage clamp
Power consumption 0.6 W

Explosion Protection:
marking omitted

Ordering information
Category Type Order No.
Digital input, 7 channels omitted LB 1007 A GHG 127 0000 A1007

7 ch

1 3 5 7 8

2 4 6 8

7 ch

1 3 5 7 8

7 ch

+1 2 3 4 5 6 7 8 -
CH1 CH7

LB Remote I/O

1/13
LB 1108
Digital Input
8-channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 or outside hazardous areas
• Any slot position
• Can be unplugged in Zone 2 during operation (hot swap)
• Inputs for NAMUR initiators, mechanical. contacts,
opto-couplers und active 24 V status signals
• Galvanic isolation between the input and the field bus
(group isolation)
• Simulation for commissioning and service (forcing)
• Self configurating after replacement
• Positive or negative Logic selectable depending on version
• Line monitor (LFD)
• Permanent self monitoring
• ON/OFF delay
• Modul-TAG and channel-TAG
• EMV to EN 61 326 or NE21

Eingang:
Volt-free mech. contacts or 2-wire proximity
switches acc. to DIN19 234 or NAMUR
Signal type
ON > 2.1 mA
OFF < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short (LFD) > 6 mA
Digital input (active) 24 V 5V (non IS only)
ON > 8 V > 2.7 V
Switching points
OFF < 3 V < 2.3 V
Scanning time 6.5 ms
Power consumption 0.7 W

Explosion Protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 15,3 V Io ) 16,1 mA Po ) 61,8 mW
IIC Safety values (linear)
Co ) 450 nF Lo ) 2 mH

Ordering details
Category Type Order No.
Digital input, 8 channel EEx ia LB 1108 A GHG 127 0000 A1108
Digital input, 8 channel – LB 1008 A GHG 127 0000 A1008

CH1 + - + - + - + - CH4
1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16
CH5 CH8

LB Remote I/O

1/14
LB 1014
Digital Input
15-channels, AC 95 – 230 V

Product features
• Mounting outside hazardous areas • Simulation for commissioning and service
• Can be unplugged during operation (hot swap) (forcing)
• Input for 230 V status information • Self configurating after replacement
(same phase)
• Positive or negative logic selectable
• Any slot position
(plug and play)
• Permanent self-monitoring 1
• Module-TAG and channel-TAG
• Galvanic isolation between the input • EMV to EN 61326 or NE 21
and the fieldbus (group isolation)

Input:
Signal type
Digital signals (active) AC 95 - 230 V (250 V max.)
overvoltage max. 400 V
switches ON > 90 V
OFF < 55 V
Input impedance 500 k1
Minimum pulse duration 2 periods
Step response (0 to 100 %) approx. 40 ms
Sample rate gateway approx. 6.5 ms
Line fault detection (LFD) omitted
Connection screw plug-in connector
channel 1-8 right, 9-15 left or cage clamp
Power consumption 0.6 W

Explosion Protection:
Marking omitted

Ordering Information
Category Type Order No.
Digital input, 15 channels
AC 95 - 230 V omitted LB 1014 A GHG 127 0000 A1014

L 9 10 11 12 13 14 15 16 N

R 1 2 3 4 5 6 7 8

LB Remote I/O

1/15
LB 1015
Digital Input
15-channels, DC 24 V

Product Features
• Montage outside hazardous areas • Simulation for commissioning and service
• can be unplugged during operation (hot swap) (forcing)
• Input for 24 V status information • Self configuration after replacement
• Positive or negative logic selectable (plug and play)
• Any slot position • Permanent self-monitoring
• Galvanic isolation between the input • Modul-TAG and channel-TAG
and the fieldbus (group isolation) • EMV to EN 61 326 or NE21

Input:
Signal type
Digital signals (active) DC 24 V (30 V max)
overvoltage max. 60 V
switches ON >8V
OFF <4V
Input impedance 10 k1
Minimum pulse duration 40 ms
Step response (0 to 24 V) approx. 40 ms
Sample rat gateway approx. 6.5 ms
Line fault detection (LFD) omitted
Connection screw plug-in connector
channel 1-8 right, 9-15 left or cage clamp
Power consumption 0.6 W

Explosion Protection:
Marking omitted

Ordering Information
Category Type Order No.
Digital input, 15 channels
DC 24 V omitted LB 1015 A GHG 127 0000 A1015

L 9 10 11 12 13 14 15 16 -

R 1 2 3 4 5 6 7 8

LB Remote I/O

1/16
Digital Output
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2
or outside hazardous areas
• Single channel high integrity or
8 channel compact modules
• Single channel and multi channel modules
1
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 2 during operation
(hot swap)
• Output for intrinsically safe solenoid valves,
sounders and LEDs, relays for Ex-d solenoid
valves
• Modules are galvanically isolated per channel
or group isolated between output and system
bus
• Short circuit protected
• Simulation for commissioning and
service (forcing)
• Self configurating after replacement
• Positive- or negative logic selectable
depending on the version
• Line monitor depending on the version
• permanent self-monitoring
• ON/OFF-delay depending on the version
• Selectable output fault level depending
on the version
• Output with watch dog circuit for fatal errors
• Module-TAG and channel TAG depending
on the version
• Same number of modules with- and without
redundancy
• version dependancy see communits
• EMC to EN 61326 or NE21

Available modules
LB 2XZZ Digital output, 2 feed-back inputs
LB 6101 Relay output, 2 channels 24 V, isolated
LB 6005 Relay output, 4 channels 230 V, isolated
LB 6006 Relay output, 8 channels 24 V, isolated
LB 6X08 Digital output, 8 channels, group isolation
LB 6X10-6X15 Digital output, 4 channels, group isolation

X = 1: intrinsically safe EEx ia,


X = 0: not intrinsically safe
ZZ = depending on the valve

Solenoid Sounder
valve

LED signal lamp

Examples for digital outputs

1/17
LB 2101 - 2113
Digital Output
with Position Feed Back

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Line monitor (LFD)
or outside hazardous areas depending on version
• Output for intrinsic safety solenoid valves • Permanently self-monitoring
• Output for sounders and LEDs (without LFD) • Output with watch circuit for fatal errors
• Positive- or negative logic selectable • EMC to EN 61326 or NE21

Input:
Volt-free mech. contacts or 2-wire proximity
switches acc. to DIN19234 or NAMUR
Signal type
on > 2.1 mA
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA

Output:
with line monitor (LFD) short circuit protected (see below)
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.52 W - 1.8 W depending on version

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
sensor circuit Uo ) 14 V, Io ) 16 mA, Po ) 55 mW
IIC Safety values (linear)
output circuit see table Co ) 418 nF, Lo ) 5 mH

Ordering details
Uout Ra/1 Limit/mA LFD/1 Uo/V IO/mA PO/mW CO/nF LO/mH Type Order No.
22.0 315 50 20...2000 24.9 91 558 79 1 LB 2101 A GHG 127 0000 A2101
24.0 210 75 1) 110...1200 27.8 183 1270 227 1) 1.9 1) LB 2102 A GHG 127 0000 A2102
24.0 360 50 70...2000 27.8 91.5 636 69 0.4 LB 2103 A GHG 127 0000 A2103
22.0 220 50 220...1300 24.2 145 872 92 0.27 LB 2104 A GHG 127 0000 A2104
22.0 220 50 2) 220...1300 24.2 145 872 92 0.27 LB 2104 C GHG 127 0000 C2104
22.8 290 50 150...2000 25.2 108 681 74 0.5 LB 2105 A GHG 127 0000 A2105
25.3 329 – 25...3500 27.8 108 751 81 0.19 LB 2112 A GHG 127 0000 A2112
25.3 329 – 2) 25...3500 27.8 108 751 81 0.19 LB 2112 C GHG 127 0000 C2112
26.7 509 – 40...7000 28.7 68 485 69 0.4 LB 2113 A GHG 127 0000 A2113
26.7 509 – 2) 40...7000 28.7 68 485 69 0.4 LB 2113 C GHG 127 0000 C2113
OUT
24.0 210 75 110...1200 – – – – – LB 2002 A GHG 127 0000 A2002
24.0 210 75 2) 110...1200 – – – – – LB 2002 C GHG 127 0000 C2002
1) 2)
only group II B output without line monitoring LFD no longer required since the test pulse
can be deactivated via software for modules delivered after March 07.
+1 –4 1 4
CH1 CH2 note: models 2106, 2107, 2108 have been dicontinued.

10k
2,2k

+ + + - - -
1 2 3 4 5 6

Ra
UOUT

LB Remote I/O

1/18
LB 2101 - 2103 - 2112 - 2113
Digital Output
with Shut Down Input

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • 2 digital inputs (valve position)
or outside hazardous areas • Line monitor (LFD)
• Output for intrinsic safety solenoid valves depending on the version
• Output for sounders and LEDs (without LFD)
• Positive- or negative logic selectable
• Permanently self-monitoring
• Output with watch dog circuit for fatal errors
• EMC to EN 61326 or NE21
1
• Shut down input independent of the bus

Input:
Volt-free mech. contacts or 2-wire proximity
switches acc. to DIN19234 or NAMUR
Signal type
on > 2.1 mA
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA

Output:
with line monitor (LFD) short circuit protected (see below)
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.52 W - 1.8 W depending on version

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
sensor circuit Uo ) 14 V, Io ) 16 mA, Po ) 55 mW
IIC Safety values (linear)
output circuit see table Co ) 418 nF, Lo ) 5 mH

Ordering details
Uout Ra/1 Limit/mA LFD/1 Uo/V IO/mA PO/mW CO/nF LO/mH Type Order No.
22.0 315 50 20...2000 24.9 91 558 79 1 LB 2101 E GHG 127 0000 E2101
24.0 360 50 70...2000 27.8 91.5 636 69 0.4 LB 2103 E GHG 127 0000 E2103
24.0 360 502) 70...2000 27.8 91.5 636 69 0.4 LB 2103 G GHG 127 0000 G21032)
22.8 290 50 150...2000 25.2 108 681 74 0.5 LB 2105 E GHG 127 0000 E2105
25.3 329 – 25...3500 27.8 108 751 81 0.19 LB 2112 E GHG 127 0000 E2112
26.7 509 – 40...7000 28.7 68 485 69 0.4 LB 2113 E GHG 127 0000 E2113
2)
output without line monitoring LFD no longer required since the test pulse can be deactivated
via software for modules delivered after March 07.

OUT

+1 –4 1 4
CH1 CH2

10k
2,2k

+ + + - - -
1 2 3 4 5 6

LB Remote I/O

1/19
Transmitter Power Supply
Analog Input, HART
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2
or outside hazardous areas
• Single channel high integrity or
4 channel compact modules
• Single channel- and multi-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 2 during operation
(hot swap)
• Input for pressure, differential pressure, flow,
level and other 2-/4-wire transmitters
• Resolution 12 bit for 0-20 mA
• Single channel modules are galvanically
isolated between channels
• 4-channel modules are galvanically
isolated between input and system bus
(group isolation)
• Simulation for commissioning and
service (forcing)
• Self configurating after replacement
• HART communication on Profibus via FDT or
on servicebus (depends on version)
• Line monitor (LFD)
• permanently self-monitoring
• Module-TAG and channel-TAG
depending on version
• Same number of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
LB 3101 Analog input, 14.5 V
LB 3X02 Analog input, HART, 16 V
LB 3103 Analog input, HART, 15 V
LB 3X05 Analog input, HART, 4 chan., group isolation

X = 1: intrinsically safe EEx ia,


X = 0: not intrinsically safe

Pressure Differential pressure

Flow Level

Powered Hand-held
field devices configurator

Example for analogue input signals

1/20
LB 3101
Analog Input,
Transmitter Power Supply

Product features
• Mounted in Zone 2 or Zone 22 or Div 2 • Galvanic isolation between the input
or outside hazardous areas and the field bus
• Any slot position • Simulation for commissioning and service
• Can be unplugged in Zone 2 or 22
during operation (hot swap)
(forcing)
• Self configurating after replacement
• Line monitor (LFD)
1
• Power supply for 2-wire transmitters
• Input isolator for separately powered devices • Permanently self monitoring
• Module-TAG and channel-TAG
• EMC to EN 61326 or NE21
Input:
Field device power supply 14.5 V (20 mA)
Input range 4 - 20 mA (0 - 26 mA)
Input impedance (terminal 5-6) 15 1
Internal impedance (terminal 2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA programmable
Conversion time ) 50 msec
Power consumption 1.2 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 23.8 V Io ) 89.5 mA Po ) 534 mW
IIC Safety values (linear)
Co ) 87 nF Lo ) 0.5 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF

Ordering details
Category Type Order No.
Transmitter power supply Ex-i LB 3101 A GHG 127 0000 A3101

+
-
+
4 -20 mA

-
+
4 - 20 mA

1 2 3 4 5 6

LBLocal
Remote
BusI/O

1/21
LB 3102
HART
Analog Input
Transmitter Power Supply

Product features
• Mounted in Zone 2 or Zone 22 or Div 2 • Galvanic isolation between the input
or outside hazardous areas and the field bus
• Any slot position • Simulation for commissioning and service
• Can be unplugged in Zone 2 or 22 (forcing)
during operation (hot swap) • Self configurating after replacement
• Power supply for 2-wire transmitters (HART) • Line monitor (LFD)
• Input isolator for separately powered • Permanently self monitoring
devices (HART) • Module-TAG and channel-TAG
• EMC to EN 61326 or NE21

Input:
Field device power supply 16.5 V (20 mA) incl. 250 1
Input range 4 - 20 mA (0 - 26 mA) HART
Input impedance 15 1 (5 - 6) 236 1 (1- 6 HART)
Internal impedance (2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA programmable
Conversion time ) 50 msec.
Power consumption 1.2 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 27 V Io ) 92 mA Po ) 619 mW
IIC Safety values (linear)
Co ) 73 nF Lo ) 0.4 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF
IIC Safety values Uo ) 8.2 V Io ) 56 mA Po ) 310 mW
(trapeze R i = 447 1) for input 1-6 Co ) 1.1 ␮F Lo ) 1 mH Ci ) 1.65 nF

Ordering details
Category Type Order No.
HART-analog input/transmitter power supply EEx ia LB 3102 A GHG 127 0000 A3102
HART-analog input/transmitter power supply – LB 3002 A GHG 127 0000 A3002

1+ HART -6

HART

LB Remote I/O

1/22
LB 3103
HART
Analog Input
Transmitter Power Supply

Product features
• Mounted in Zone 2 or Zone 22 or Div 2 • Galvanic isolation between the input
or outside hazardous areas and the field bus
• Any slot position • Simulation for commissioning and service
• Can be unplugged in Zone 2 or 22
during operation (hot swap)
(forcing)
• Self configurating after replacement
• Line monitor (LFD)
1
• Power supply for 2-wire transmitters (HART)
• Input isolator for separately powered • Permanently self monitoring
devices (HART) • Module-TAG and channel-TAG
• EMC to EN 61326 or NE21

Input:
Field device power supply 15 V (20 mA) incl. 250 1
Input range 4 - 20 mA (0 - 26 mA) HART
Input impedance 15 1 (5 - 6) 236 1 (1 - 6 HART)
Internal impedance (2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA programmable
Conversion time ) 50 msec.
Power consumption 1.2 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 24.9 V Io ) 77 mA Po ) 478 mW
IIC Safety values (linear)
Co ) 83 nF Lo ) 0.5 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF
IIC Safety values Uo ) 8.2 V Io ) 56 mA Po ) 310 mW
(trapeze R i = 447 1) for input 1-6 Co ) 1.1 ␮F Lo ) 1 mH Ci ) 1.65 nF

Ordering details
Category Type Order No.
HART-analog input Ex-i LB 3103 A GHG 127 0000 A3103

1+ HART -6

HART

LB Remote I/O

1/23
LB 3104 - LB 3105
HART Transmitter Power Supply,
Analog Input,
4 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commissiong and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2 during operation • Line monitor (LFD)
• Power supply for 2 wire converters (HART) • Permanently self-monitoring
• Input isolator for powered devices • Module-TAG and channel-TAG
• HART via fieldbus or hand-held configurator • EMC to EN 61326 or NE21
• Galvanic isolation between the input and the
field bus (group isolation)

Input:
Power supply 15 V (20 mA) incl. 250 1
Input impedance 15 1 (stat.)
Input range 0/4 - 20 mA (0 ... 26 mA)
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA programmable
Scanning time 6.5 ms
Memory update time 80 ms (4 channels) 130 ms during HART
Power consumption 3W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 28 V Io ) 90 mA Po ) 626 mW
IIC Safety values (linear)
Co ) 69 nF Lo ) 0.4 mH
IIC Safety values (trapeze R i = 7.1 k) Uo ) 0.7 V Io ) 2.3 mA Po ) 2 mW
for inputs 3-4, 7-8, 11-12, 15-16 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.2 nF

Ordering details
Category Type Order No.
Analog input, 4 chan. EEx ia LB 3104 A GHG 127 0000 A3104
HART analog input, 4 chan. EEx ia LB 3105 A GHG 127 0000 A3105
HART analog input, 4 chan. – LB 3005 A GHG 127 0000 A3005
Notes:
Supply circuits: 1-2, 5-6, 9-10, 13-14
active inputs: 3-4, 7-8, 11-12, 15-16 no HART

CH1 + - + - + - + - CH2
1 2 3 4 5 6 7 8
CH3 CH4
9 10 11 12 13 14 15 16

LB REMOTE I/O

1/24
Analog Output, HART
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2
or outside hazardous areas
• Single channel high integrity or
4 channel compact modules
• Single channel- and multi-channel modules
can be mixed mounted
1
• Any slot position
• Can be unplugged in Zone 2 during operation
hot swap
• Output for positioner, I/P converters, displays,
valves
• Resolution 12 bit for 0-20 mA
• Single channel modules are galvanically
isolated between channels
• 4-channel modules are galvanically isolated
between outputs and system bus
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• HART communication via Profibus with FDT
or via service bus (depending on the version)
• Line monitor (LFD)
• Permanently self-monitoring
• Selectable output drive in case of fault
(depending on the version)
• Output with watchdog circuit for fatal errors
• Short circuit protected
• Module-TAG and channel-TAG
depending on the version
• Same number of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
LB 4101 Analog output, 750 1
LB 4X02 Analog output, HART, 750 1
LB 4X05 Analog output, HART, 4 chan., group isolation

X = 1: intrinsically safe EEx ia,


X = 0: not intrinsically safe

Valve Positioner

I/P 0000
I/P converter Display

Hand-held
configurator

Examples for analog output signals

1/25
LB 4101
Analog Output

Product features
• Mounted in Zone 2 or Zone 22 or Div 2 • Galvanic isolation between the output
or outside hazardous areas and the field bus
• Any slot position • Simulation for commissioning and service
• Can be unplugged in Zone 2 or Zone 22 (forcing)
during operation (hot swap) • Self configurating after replacement
• Output isolator for 4-20 mA, indicators, • Line monitor (LFD)
positioners, I/P converters • Permanently self-monitoring
• Module-TAG and channel-TAG
• EMC to EN 61326 or NE21

Output:
Max. load 750 1
Output current 0/4 - 20 mA (short circuit protected)
Imin/max 0/25 mA (1 mA for LFD)
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
Conversion time ) 50 msec.
Line monitor > 850 1 ... 4 k1
Watch dog output OFF 0.5 s after serious fault
Power consumption 0.8 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 27.3 V Io ) 87 mA Po ) 595 mW
IIC Safety values (linear)
Co ) 72 nF Lo ) 0.4 mH

Ordering details
Category Type Order No.
Analog output EEx ia LB 4101 A GHG 127 0000 A4101

0000

LB Remote I/O

1/26
LB 4102
HART
Analog Output

Product features
• Mounted in Zone 2 or Zone 22 or Div 2 • Simulation for commissioning and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2 or Zone 22
during operation (hot swap)
• Line monitor (LFD)
• Permanently self-monitoring
• Module-TAG and channel-TAG
1
• Output isolator for 4-20 mA, indicators,
positioners, I/P converters • EMC to EN 61326 or NE21
• Galvanic isolation between the output • Optional bus independant shut down
and the field bus

Output:
Max. load 750 1
Output current 0/4 - 20 mA (short circuit protected)
Imin/max 0/25 mA (1 mA for LFD)
Linearity < 0.1 %
Conversion time ) 50 msec.
Temperature drift < 0.1 % / 10 K
Line monitor > 850 1 ... 4 k1
Watch dog output OFF 0.5 s after serious fault
Power consumption 0.8 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
0000 Approval PTB 03 ATEX 2042
Uo ) 27.3 V Io ) 87 mA Po ) 595 mW
IIC Safety values (linear)
Co ) 72 nF Lo ) 0.4 mH
HART

Ordering details
Category Type Order No.
HART analog output EEx ia LB 4102 A GHG 127 0000 A4102
HART analog output – LB 4002 A GHG 127 0000 A4002
HART analog out, shut-down input EEx ia LB 4102 C GHG 127 0000 C4102

LB Remote
LB/FB I/OI/O
Remote

shut down input option

0000

HART

LB Remote
LB/FB I/OI/O
Remote

regular version

1/27
LB 4104 - LB 4105
HART Analog Output
4 Channels

Product features
• Zone 2 or Zone 22 or Div 2 • Galvanic isolation between input and field bus
or non-hazardous area mounted (group isolation)
• Any slot position • Simulation for commissiong and service (forcing)
• Can be unplugged in Zone 2 during operation • Self configurating after replacement
• Output isolator for indicators, displays, • Line monitor (LFD) – version dependent
IP converters, positioners, valves • Permanently self-monitoring
• HART option via fieldbus or hand-held • Module-TAG and channel-TAG
configurator • Optional bus independent shut-down input
• EMC to EN 61326 or NE21

Output:
Max. load 750 1
Output current 4 - 20 mA (0 ... 25 mA) short protected
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
Line monitor min. 1 mA (version dependent)
Threshold > 850 1
Watch dog circuit output OFF 0.5 s after serious faults
Scanning time 6.5 ms
58 ms (4 channels)
0000 Memory update time
110 ms (during HART communications)
Power consumption 3W

Explosion protection:
I/P Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 27.3 V Io ) 93 mA Po ) 635 mW
IIC Safety values (linear)
Co ) 74 nF Lo ) 0.4 mH

+ – + – + – + –

1 2 3 4 5 6 7 8 Ordering details
CH1 CH4
Category Type Order No.
Analog output, 4-chan. EEx ia LB 4104 A GHG 127 0000 A4104
HART analog output, 4-channel EEx ia LB 4105 A GHG 127 0000 A4105
HART analog output, 4-channel – LB 4005 A GHG 127 0000 A4005
HART analog out, 4-chan. shut-down input EEx ia LB 4105 C GHG 127 0000 C4105
LB REMOTE HART analog out, 4-channel
with line monitor EEx ia LB 4105 D GHG 127 0000 D4105
shut down input option HART analog out, 4-channel
with line monitor – LB 4005 D GHG 127 0000 D4005

0000

I/P

+ – + – + – + –

1 2 3 4 5 6 7 8
CH1 CH4

LB REMOTE

regular version

1/28
RTD Transmitter,
Thermocouple Transmitter,
Voltage Converter
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2
or outside hazardous areas
• Single channel high integrity or
4 channel compact modules
• Single channel- and mult-channel modules
can be mixed
1
• Any slot position
• Can be unplugged in Zone 2 during operation
(hot swap)
• Input for RTD, thermocouples and DC-voltage
• Resolution 16 bit for the whole range
(lower depending on the span)
• Single channel modules are galvanically
isolated between channels
• 4-channel modules are galvanically isolated
between input and system bus
(group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• Line monitor (LFD)
• Permanently self-monitoring
• Module TAG and channel TAG depending
on the version
• Same number of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
LB 5X01 RTD transmitter
LB 5X02 thermocouple transmitter (mV)
LB 5X04 RTD transmitter 4 channels
LB 5X05 thermocouple transmitter (mV) 4 channels
CJC
LB 5X06 voltage converter (10 V)

X = 1: intrinsically safe EEx ia,


X = 0: not intrinsically safe

Thermocouple Thermocouple
summator circuit

Thermocouple RTD
differential measurement 4-wire circuit

RTD RTD
3-wire circuit 2-wire circuit

Examples for analog input signals

1/29
LB 5101
RTD Transmitter

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commissioning and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2 • Line monitor (LFD)
during operation (hot swap) • Permanently self-monitoring
• Input for 2-, 3-, 4-wire RTD (temperature) • Module-TAG and channel-TAG
• Galvanic isolation between the input • EMC to EN 61326 or NE21
and the field bus

Input:
Range 10 - 400 1 (500 1 incl. wiring)
Smallest span 20 1 für 0.1 % accuracy
Wire resistance 50 1 max. each wire
Pt100 line fault (LFD) > 1 k1
short < 10 1
Linearity < 0.025 % (widest span)
Temperature drift < 0.025 %/10 K (widest span)
Sensor current 200 +A
< 20 ms without LFD
Conversion time
< 125 ms with LFD
Power consumption 0.45 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 2.7 V Io ) 43 mA Po ) 93 mW
IIC Safety values (trapeze Ri = 330 1)
Co ) 3 nF Lo ) 10 mH Ci ) 1.25 nF

Ordering details
Category Type Order No.
RTD transmitter EEx ia LB 5101 A GHG 127 0000 A5101
RTD transmitter – LB 5001 A GHG 127 0000 A5001

slide
wire

2 wire

3 wire

4 wire

1 2 3 4 5 6

mV

LB
FB Remote I/O
Remote I/O

1/30
LB 5102
Thermocouple
Transmitter, mV

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commissioning and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2
during operation (hot swap)
• Input for thermocouples or mV
• Line monitor (LFD)
• Permanently self-monitoring
• Module-TAG and channel-TAG
1
• Galvanic isolation between the input • EMC to EN 61326 or NE21
and the field bus

Input:
U, B, E, T, K, S, R, L, J, N, Pallaplat
Range
-75 mV .... + 75 mV
Compensation internal (at connector) or external
CJC Pt100 sensor current 200 +A
< 20 ms without LFD
Conversion time for external CJC
< 80 ms with LFD
< 120 ms without LFD
Conversion time for internal CJC
< 240 ms with LFD
Linearity < 0.1 % (at 5 mV span), 0.01 % (0-50 mV)
Temperature drift < 0.1 % / 10 K, 0,025 % (widest span)
Line fault (LFD) > 1 k1
Power consumption 0.45 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 1.8 V Io ) 43 mA Po ) 67 mW
IIC Safety values (trapeze Ri = 330 1)
Co ) 8.7 nF Lo ) 10 mH Ci ) 103 nF

Ordering details
Category Type Order No.
Thermocouple transmitter, mV EEx ia LB 5102 A GHG 127 0000 A5102
Thermocouple transmitter, mV – LB 5002 A GHG 127 0000 A5002

RTD

CJC
+ -
1 2 3 4 5 6

mV

LB
FB Remote I/O
Remote I/O

1/31
LB 5104
Pt100, Ni100, Slide Wire Sensors
4 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Group isolation
or outside hazardous areas • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged in Zone 2 • Self configurating after replacement
during operation (hot swap) • Line monitor (LFD)
• 2-, 3-, 4-wire Pt100, Pt1000 (RTD) • Permanently self-monitoring
or slide wire sensors • Module-TAG and channel-TAG
• Galvanic isolation between the input • EMC to EN 61326 or NE21
and the bus

Input:
Pt100 range (-200 ... + 850 °C) 18 - 390 1 (500 1 incl. line)
Pt200 (37-780 1), Pt500 (92-1952 1)
Pt1000 (185-3905 1)
RTD Range
Ni100 (69-270 1), Ni500 (345-1350 1)
Ni1000 (690-2700 1)
Slide wire sensors 0 - 10000 1
Smallest span for 0.1 % 50 1 (or 1/10 of full scale)
Sensor current < 0.22 mA
Wire resistance < 50 1 each wire
Line break/short circuit programmable
Line break detection (Pt100) > 1 k1
Line short detection (Pt100) < 10 1
Non linearity 0.025 % of max. span
Temperature drift 0.025 % of max. span / 10 K
Scan time 6.5 ms
< 500 ms (4 channels)
Conversion time
< 1 s (for 4 x 3 wire Pt100)
Busy after download 5-15 s
Connection screw plug-in or wire clamp connectors
Power consumption 0.6 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 6.8 V Io ) 70 mA Po ) 118 mW
IIC Safety values (trapeze Ri = 103 1)
Co ) 1 ␮F Lo ) 5 mH

Ordering details
2 wire
Category Type Order No.
Slide wire
RTD, slide wire transmitter, 4 channel Ex-i LB 5104 A GHG 127 0000 A5104
or RTD, slide wire transmitter, 4 channel – LB 5004 A GHG 127 0000 A5004
3 wire

Temperature 2 wire

3 wire

4 wire

CH1 CH2
1 2 3 4 5 6 7 8
+
9 10 11 12 13 14 15 16
CH3 CH4

LB Remote I/O

1/32
LB 5105
Thermocouples, mV
4 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commissioning and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2
during operation (hot swap)
• Thermocouples or mV signals
• Line monitor (LFD)
• Permanently self-monitoring
• Module-TAG and channel-TAG
1
• Galvanic isolation between the input • EMC to EN 61326 or NE21
and the bus and between channels

Input:
Thermocouples Type U, B, E, T, K, S, R, L, J, N, Pallaplat.
Measuring range -65 mV ... +75 mV
Smallest span for 0.1 % 5 mV
Compensation internal (built-in) or external (e.g. thermostat)
Line fault detection (LFD) > 1 k1
Non linearity 0.01 % (0-50 mV) or 0.025 % (of max. span)
Temperature drift 0.02 % / 10 K (0-50 mV)
Cycle time (com unit) 6.5 ms
< 200 ms (4 channels) without LFD
Conversion time
< 350 ms (4 channels) with LFD
Connection screw plug-in or wire clamp connectors
Test voltage 1.5 kV input - input
1.5 kV input - bus and power
Power consumption approx. 1 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 1 V Io ) 71 mA Po ) 62 mW
IIC Safety values (trapeze Ri = 500 1)
Co ) 33 ␮F Lo ) 5 mH

Ordering details
Category Type Order No.
Thermocouple transmitter, 4 channel EExia LB 5105 A GHG 127 0000 A5105
Thermocouple transmitter – LB 5005 A GHG 127 0000 A5005

CH1 CH2
1 2 5 6
+ +
9 10 13 14
CH3 CJC
VST CH4

FIELD BUS

1/33
LB 5106
Voltage Converter

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Simulation for commissioning and service
or outside hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 2 • Permanently self-monitoring
during operation (hot swap) • Module-TAG and channel-TAG
• Input for voltage signals • EMC to EN 61326 or NE21
• Galvanic isolation between the input
and the field bus

Input:
Range 0 .... +10 V
Smallest span for 0.1 % 500 mV
Input impedance 100 k1
Line fault detection (LFD) None
Linearity < typ. 0,1 %
Temperature drift < 0.1 % / 10 K
Conversion time 100 ms
Power consumption < 0.45 W

Explosion protection:
Category II (1/2) GD [EEx ia] IIC
Approval PTB 03 ATEX 2042
Uo ) 0.9 V Io ) 0.2 mA Po ) 0.2 mW
IIC Safety values (linear)
Co ) 53 ␮F Lo ) 100 mH Ci ) 52 nF

Ordering details
Category Type Order No.
Voltage converter EEx ia LB 5106 A GHG 127 0000 A5106
Voltage converter – LB 5006 A GHG 127 0000 A5006

+ -
1 2 3 4 5 6

LB Remote I/O

1/34
Digital Output
Product Overview

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 or
outside hazardous areas
• Single channel high integrity or
8 channel with compact modules
• Single channel- and mult-channel modules
can be mixed
1
• Any slot position
• Can be unplugged in Zone 2 during operation
(hot swap)
• Output for intrinsically safe solenoid valves,
sounders, and LEDs, relays for Ex-d solenoid
valves
• Modules are galvanically isolated between
channels or galvanically isolated between
input and system bus (group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• Positive or negative logic selectable
depending on the version
• Line monitor (LFD) depending on the version
• Permanently self-monitoring
• ON/OFF delay depending on the version
• Output level selectable on fault condition
depending on the version
• Output with watch dog circuit for fatal errors
• Module TAG and channel TAG depending on
the version
• Same number of modules with and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
LB 2XZZ digital output, 2 feed-back inputs
LB 6101 relay output, 2 channels 24V, isolated
LB 6005 relay output, 4 channels 230V, isolated
LB 6006 relay output, 8 channels 24V, isolated
LB 6X08 digital output, 8 channels, group isolation
LB 6X10-6X15 digital output, 4 channels, group isolation

X = 1: intrinsically safe EEx ia/ib


X = 0: not intrinsically safe
ZZ = depending on the valve

Solenoid Sounder
valve

LED signal lamp

Examples for digital outputs

1/35
LB 6101
Relay Output
2 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Galvanic isolation between outputs and
or outside hazardous areas the field bus
• Any slot position • Simulation for commissiong and service
• Can be unplugged in Zone 2 during operation (forcing)
conditional hot swap see instructions • Self configurating after replacement
• Relay output for Ex-d valves, trip points, • Permanently self-monitoring
indicators, general purpose switching • output watch dog
functions • Module-TAG and channel-TAG
• EMC to EN 61326 or NE21

Output:
Relay rating
Voltage rating (nominal) 24 V DC/AC (30 Vmax.)
Current rating 1 A DC/AC (resistive load)
Switch power Pmax. 30 W/VA
Electrical lifetime 0.5 Mio. cycles
Min. switching capability > 1 V, > 1 mA
Contact material AgPd gold plated
Watch dog output OFF 0.5 s after serious fault
Response time < 20 ms (depending on bus cycle time)
Power consumption 0.65 W

Explosion Protection:
Category II 3 GD EEx nA CII T4
Approval PTB 99 ATEX 2186

Ordering details
Category Type Order No.
Relay output, 2-channel – LB 6101 A GHG 127 0000 A6101
Relay output, 2-channels,
230 V, 1A (ohmic load) – LB 6101 H GHG 127 0000 H6101

HE HE

1 2 3 4 5 6

CH1 CH2

FIELD BUS

1/36
LB 6005
Relay Output
4 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Positive- or negative logic selectable
or outside hazardous areas • Permanently self-monitoring
• Output with relay-contacts for LEDs, • ON/OFF delay
annunciators or valves
• Any slot position
• Galvanic isolation between outputs


Module TAG and channel-TAG
EMC to EN 61326 or NE21 1
• Simulation for commissiong and service
(forcing)
• Self configurating after replacement

Output:
30 V DC, 1 A, 30 W (resistive load)
Relay contact/channel
230 V AC, 1 A, 250 VA (resistive load)
Contact material AgPd gold plated
Electrical lifetime 0,1 Mio. cycles
Min. switching capability > 1 V, > 1 mA
Response time approx. 20 ms (depending on bus cycle time)
Scanning time 6.5 ms
Relay off 0.5 sec.
Watch dog circuit
after serious faults
Power consumption 1.2 W

Explosion Protection:
Category II 3 GD EEx nA CII T4
Approval PTB 99 ATEX 2186

Ordering details
Category Type Order No.
Relay 230 V AC, 4-channels – LB 6005 A GHG 127 0000 A6005

HE HE
CH1 1 2 3 4 5 6 7 8 CH2
CH3 9 1011 121314 15 16 CH4

FIELD BUS

1/37
LB 6006
Relay Output
8 Channels

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Positive- or negative logic selectable
or outside hazardous areas • Permanently self-monitoring
• Output with relay-contacts for LEDs, • ON/OFF delay
annunciators or valves • Module TAG and channel-TAG
• Any slot position • EMC to EN 61326 or NE21
• Galvanic isolation between outputs
• Simulation for commissiong and service
(forcing)
• Self configurating after replacement

Output:
Relay contact/channel 24 V AC/DC, 1 A, 30 W, 30 VA (resistive load)
Contact material AgPd gold plated
Electrical lifetime 0.5 Mio. cycles
Min. switching capability > 1 V, > 1 mA
Response time approx. 20 ms (depending on bus cycle time)
Scanning time 6.5 ms
Relay OFF 0.5 Sec.
Watch dog circuit
after serious faults
screw plug in or
Connection
wire clamp
Power consumption 1.6 W

Explosion Protection:
Category II 3 GD EEx nA CII T4
Approval PTB 99 ATEX 2186

Ordering details
Category Type Order No.
Relay 24 V AC/DC, 8-chan. – LB 6006 A GHG 127 0000 A6006

HE HE
CH1 1 2 3 4 5 6 7 8 CH4
CH5 9 1011 121314 15 16 CH8

FIELD BUS

1/38
LB 6108
Digital Output
8 Channels, Low Power

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Self configurating after replacement
or outside hazardous areas • Positive- or negative logic selectable
• Any slot position • Line monitor (LFD)
• Active 20 V output to switch LEDs, indicators,
or low power solenoid valves
• Can be unplugged in Zone 2 during operation



Permanently self-monitoring
ON/OFF delay
shut down input
1
• Galvanic isolation between the output and the • Module TAG and channel-TAG
field bus (group isolation) • EMC to EN 61326 or NE21
• Simulation for commissiong and service
(forcing)

Output:
Digital output (active/short protected) 20 V, 8 mA per channel
21.6 V/5.2 mA (model C6108)
Scanning time 6.5 ms
LFD test current 0.33 mA
output volt-free 0.5 sec.
Watch dog circuit
after serious faults
Power consumption 2.2 W

Explosion protection:
Category II (2) GD [EEx ib] IIC
approval PTB 03 ATEX 2042
IIC safety values (rectangular) model A6108 Uo ) 28 V Io ) 13.5 mA Po ) 376 mW
Co ) 76 nF Lo ) 0.5 mH
IIC safety values (rectangular) model C6108 Uo ) 30 V Io ) 13.5 mA Po ) 404 mW
Co ) 62 nF Lo ) 0.5 mH

Ordering details
Category Type Order No.
Digital output, 8-channels EEx ib LB 6108 A GHG 127 0000 A6108
Digital output, 8-channels – LB 6008 A GHG 127 0000 A6008
Digital output, 8-chan., 21.6 V EEx ib LB 6108 C GHG 127 0000 C6108

CH1 1 2 3 4 5 6 7 8 CH4
CH5 9 1011 121314 15 16 CH8

+ + + + –

FIELD BUS

1/39
LB 6110 - LB 6115
Digital Output
4-channels, IS power

Product features
• Mounting in Zone 2 or Zone 22 or Div 2 • Self configuration after replacement
or outside hazardous areas (plug and play)
• Output for intrinsically safe solenoid valves, • Permanently self monitoring
for sounders and LEDs • ON/OFF delay
• Positive or negative logic selectable • optional Shut down input independent
• any slot position of the bus
• galvanic isolation between outputs • Output with watch dog circuit for fatal errors
and BUS (group isolation) • Module-TAG and channel-TAG
• Simulation für commissioning and service • EMV to EN 61 326 or NE21
(forcing)

Power Supply:
External Power 24 V DC, 9 W via Booster connection on
Backplanes LB 9022, 9023, ..25, ..26, ..27, ..29
Slave can be fully fitted even in combination
with other modules.

Output:
Drive capability see ordering details
Line monitor (2ms test pulse) every 2,5 a (LFD can bei deactivated)
LFD reaction time 10 s (worst case) 10 s (worst case)
Output response time > 10 ms (depending on the master)
Scan rate 6,5 ms
Watch dog Output OFF 0.5 s
after serious fault.
Connection screw plug-in
or wire clamp connectors
Power consumption 0.6 W

Explosion protection:
Category II (2/1) GD [EEx ia/ib] IIC
Approval PTB 03 ATEX 2042
CH1 1 2 3 4 5 6 7 8 CH4
Safety values see ordering details
+ - + - + - + -

U Ra 24V Ordering details


limit/ Po Co Lo Type Order No.
U/V Ra/1 mA LFD/1 Uo/V Io/mA mW nF mH
24,5 370 55 90 ... 12000 nL nL LB 6010 A GHG 127 0000 A6010
24,5 370 55 90 ... 12000 27,8 90,4 629 81 0,2 LB 6110 A GHG 127 0000 A6110
FIELD BUS
24,5 320 60 110 ... 12000 27,8 107 744 81 0,2 LB 6111 A GHG 127 0000 A6111
shutdown
downinput
input option
option 17,0 185 70 95 ... 8000 19,8 142 705 117 0,5 LB 6112 A GHG 127 0000 A6112
shut
23,0 290 60 110 ... 10000 26 110 714 96 0,2 LB 6113 A GHG 127 0000 A6113
23,0 355 55 90 ... 10000 26 88,7 578 96 0,2 LB 6114 A GHG 127 0000 A6114
16,2 78 80 100 ... 8500 18,9 286 1350 150 0,17 LB 6115 A LB 6115 A

with bus independant shut down input


limit/ Po Co Lo Type Order No.
U/V Ra/1 mA LFD/1 Uo/V Io/mA mW nF mH
24,5 370 55 90 ... 12000 nL nL LB 6010 E GHG 127 0000 E6010
CH1 1 2 3 4 5 6 7 8 CH4 24,5 370 55 90 ... 12000 27,8 90,4 629 81 0,2 LB 6110 E GHG 127 0000 E6110
+ - + - + - + - 24,5 320 60 110 ... 12000 27,8 107 744 81 0,2 LB 6111 E GHG 127 0000 E6111
17,0 185 70 95 ... 8000 19,8 142 705 117 0,5 LB 6112 E GHG 127 0000 E6112
23,0 290 60 110 ... 10000 26 110 714 96 0,2 LB 6113 E GHG 127 0000 E6113
U Ra 24V 23,0 355 55 90 ... 10000 26 88,7 578 96 0,2 LB 6114 E GHG 127 0000 E6114
16,2 78 80 100 ... 8500 18,9 286 1350 150 0,17 LB 6115 ES LB 6115 ES

FIELD BUS

regular
regular version
version

1/40
Gateway or ComUnit Properties

Selection Guide
The following table is intended to assist you in finding the best gateway or ComUnit for your
application.
Gateways LB 8103 or FB 8203 only support single width modules. All other gateways support
single channel high integrity modules as well as dual width multi channel modules. LB 8103 or FB
8203 are available mainly as replacements. Gateways LB 8106, FB 8206 are mainly used when the
DCS prefers to configure the slaves on the basis of the GSE file only. This is possible with any
1
system which supports Profibus.
Profibus systems which offer more can make use of the superior properties of the UniCOM gateways
LB 8109 or FB 8209 (e.g. FDT or Siemens (PDM)). These are compatible with LB 8105 or FB 8205
gateways offering additional CiR functionality independent of the process control system or PLC
(ONLINE configuration). LB 8105 or FB 8205 are mostly used in connection with ABB systems.
Gateways LB 8107 and FB 8207 are reserved for MODBUS applications.
Gateways LB 8108 are mainly used in connection with NON intrinsically safe applications, where a
large number of digital inputs have to be processed.

Hardware Zone 2 GHG 127 0xxx H 8103 H 8105 H 8106 H 8107 H 8108 H 8109
Hardware Zone 1 GHG 127 0xxx H 8203 H 8205 H 8206 H 8207 H 8209
Properties/Firmware Version 4.X 6.X 6.X 7.X 8.X 9.X
Configuration software or DTM for FDT098 4/5/6 6 6
Configuration software or DTM for FDT1.2 7 ❍ ❍ 7 7
Configuration tool acts as Profibus Simulator PACTware EasyCom PACTware PACTware
Servicebus required
Servicebus useable ● ● ❍ ● ❍ ●
HART via Servicebus ❍ ❍ ❍ ❍ ❍
HART via Profibus ● ● ● ● ●
HART secondary variables synchronous data ❍ ❍ ❍ ❍ ❍
GSD/GSE file CGV40710 CGV61710 CGV61711 CGV61712 CGV61710
Profibus DP ● ● ● ● ●
Profibus DPV1 ● ● ● ● ●
Modbus ●
Redundancy ❍ ● ● ❍ ❍ ●
HCiR (system dependent ONLINE configuration) ● ● ● ● ● ●
CiR (system independent ONLINE configuration) ●
Time stamping (in cooperation with master) ●
1x01, 1x02, 1x03 ● ● ● ● ● ●
1x08 ● ● ● ● ●
1x07, 1x14, 1x15 ❍ ❍ ❍ ● ❍
2xxx, 2xxx (SIL) ● ● ● ● ● ●
3x01, 3x02, 3x03 ● ● ● ● ● ●
3x04, 3x05 ● ● ● ● ●
4x01, 4x02,4x02 (SIL) ● ● ● ● ● ●
4x04, 4x05,4x05 (SIL) ● ● ● ● ●
4x05 (LFD) ❍ ❍ ❍ ❍ ● ❍
5x01, 5x02 ● ● ● ● ● ●
5x04, 5x05 ● ● ● ● ●
5x06 ● ● ● ● ● ●
6x01 ● ● ● ● ● ●
6x04, 6x05, 6x06, 6x08, 6x08 (SIL) ● ● ● ● ●
6x10, 6x11, 6x12, 6x13, 6x14, 6x15 ● ● ● ● ●
6x10-6x14, 6x15 (SIL) ● ● ● ● ●
Analog chan. (max. depends on configuration) 48 80 80 80 80 24-80
Digital chan. (max. depends on configuration) 144 184 184 184 184 96-184

● YES ❍ upon enquiry x= options see data sheet

1/41
LB 8101 - LB 8104
Communication
Interface
only for replacements

Product features
• Mounting in Zone 2 or Div 2 or outside • non volatile memory for configurating and
hazardous areas parameter settings
• Can be unplugged in Zone 2 during operation • LED diagnostic indication
(hot swap) • HART communication on Profibus or service
• bumpless transition in redundant systems bus depending on the version
• self configurating in a redundant system • EMC to EN 61326 and NE21
(plug and play as from version V4.X)

Technical data
Profibus DP, DPV1, MODBUS RTU, Modicon,
Fieldbus connection
others upon enquiry
Profibus 1500 kBaud
Transferrate
ModBus 38,4 kBaud
Power consumption 2W
defined by the field bus standard
Max. number of slaves per busline
255 (ModBus), 125 (Profibus)
Number of slaves per bus segment max. 31
Repeaters between Master-Slave max. 3
depending on the comm unit version
Number of channels per substation
48-80 analog max., 144-184 digital max.
9-pole bus connector to RS485 standards
Connections via Backplane
power via power supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1000 m (1.5 MBaud)
1000 m (187.5 kBaud)
maximum bus extension (copper)
200 m (1.5 MBaud)
Address setting via configuration software
Profibus DPV1 to standard (address 126 ex works)
Redundant comm unit automatic as from version V4.X
Servicebus address max. 119

Explosion protection:
Category II 3G EEx nA II T4
Approval PTB 99 ATEX 2186

Ordering details
ComUnits for 48 analog/144 digital channels
HART via Servicebus Type Order No.

Primary comm unit Redundant comm unit Profibus (any Master)


Redundancy Master dependant LB 8103 A 03XX GHG 127 0309 A8103
Fieldbus Redundant bus MODBUS (RTU, Modicon)
Service bus Service bus
Redundancy Master dependant LB 8104 A 03XX GHG 127 0309 A8104
local connection

HART via Servicebus suitable for FR-AMS Type Order No.


Profibus (any Master)
Redundancy Master dependant LB 8103 A 03XX GHG 127 032X A8103
MODBUS (RTU, Modicon)
memory memory Redundancy Master dependant LB 8104 A 03XX GHG 127 032X A8104

+P +P Redundant comm units can also be configured for non redundant systems.
Comm units can be converted from Profibus DP to ModBus or vice versa.
Comm units Type LB 8101 and LB 8102 are replaced by LB 8109 and LB 8107.
The order number in front of the code letter „A“ indicates the Firmware and the
LB Remote I/O LB Remote I/O corresponding configuration software. „X“ == reserves space for the version number.
HART Communication is possible via the servicebus using the appropriate software
of reknowned manufacturers.

Block diagram of redundant comm units

1/42
LB 8103 - LB 8105
Communication
Interface

Product features
Various communication modules are available Existing comm units therefore have to be fitted
depending on the application. with the appropriate firmware when newly
Comm units are downwards compatible if kept developed I/O modules are to be employed.
within one series. Firmware Updates are
possible within such a series. Thus comm units
using Firmware 3.09 can be updated to 3.22.
The CDROM supplied with deliveries contains a
README file which lists the supported I/O
modules and properties for each firmware version.
1
In the same way versions 4.14 can be updated Please also ensure compatibilty for the
to 4.30. configuration software. CDROM versions 3.X are
Updates offer advantages if the master also meant for comm unit versions 3.X only etc.
supports the new properties. Therefore CEAG Profibus applications require a GSE-file
strives to implement integration tests with the (GSE = English GSD) also to be found on the
master prior to new releases. CDROM unless you are using a DPV1 master.
Different comm units can operate on the same Profibus DPV1 applications employing the FDT
bus as long as the conditions are observed concept transfer field device properties to the
which are detailed in the manuals. However, in master during the installation of the DTM (Device
a redundant slave you must only use comm Type Manager). Other system manufacturers
units with identical versions. make use of software drivers e.g. Siemens
Comm units always have to relate to the PDM V5.2.
connected I/O modules.

Ordering details
ComUnits for 48 analog/144 digital channels
HART via Profibus Type Order No.
Profibus (any master) or LB 8103 H 04XX GHG 127 04XX H8103
Profibus DPV1 compatible master only for replacement
Redundancy and HCIR master dependant

ComUnits for 80 analog/184 digital channels


Multi Channel analog and digital with Hart via Profibus Type Order No.
Profibus (any master) or LB 8105 H 06XX GHG 127 06XX H8105
Profibus DPV1 compatible masters
Redundancy and HCIR master dependant

Profibus DPV1 = configuration via the process control system


HCIR = hot configuration in run (ONLINE) depending on the master

Redundant comm units can also be configured for non redundant systems.
The order number in front of the code letter „H“ indicates the Firmware and the corresponding
configuration software. „X“ = reserves space for the version number.

The following HART communications software is available:


ABB Smartvision, M&M Software, E&H FieldCare, Emerson AMS, Siemens PDM, PACTware etc.
Secondary HART variables can be mapped to the Profibus data exchange at request.

Different ComUnits can be used on the same bus. Only use identical ComUnits within a redundant
slave.
Factory setting: redundant system to be converted to single operation via mouseclick.
ComUnits / gateways LB 8103 are superseded by LB 8105 or LB 8109.

HART Communication on Profibus is possible even for systems which do not support this feature
themselves. In that case a class 2 master is used.

1/43
LB 8106
EasyCom Com Unit with Standard
GSE-Parameterization

Product features
• DCS configuration via GSE parameters (plug and play)
• automatic data exchange (Standard Profibus)
• supports 1-8 channel I/O modules (multi channel)
• mounted in Zone 2 or outside hazardous areas
• can be unplugged in Zone 2 during operation (hot swap)
• ON/OFF delay for digital inputs (Filter, pulse extension)
• self configurating in a redundant system (plug and play)
• drives outputs to a defined position in case of failure
• non volatile memory for configuration and parameter settings
• LED diagnostic indication
• HART communication on Profibus
• optional servicebus for extended diagnostics and commissioning (forcing)
• EMC to EN 61326 and NE21

Technical data:
Fieldbus connection Profibus DP, DPV1
others upon enquiry
HART communication to PNO Standard
Transferrate Profibus up to 1500 kBaud
Power consumption 2W
Max. number of slaves per busline defined by fieldbus specification
125 (Profibus), 119 (Servicebus)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
Number of channels per substation depending on the modules
max. 80 analog, 184 digital
Backplane Connections 9-pole bus connector to RS485 Standard
power via power supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1000 m (1.5 MBaud)
maximum bus extension (copper) 1000 m (187.5 kBaud)
200 m (1.5 MBaud)
Address setting via P+F configuration software or
DP Master-Set Slave Address
Profibus address standard compliant (ex works addr. 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 3 G EEx nA II T4
Approval PTB 99 ATEX 2186

Primary comm unit Redundant comm unit

Fieldbus Redundant bus Ordering details


Service bus Service bus
local connection
ComUnits for 80 analog/184 digital channels
with Standard Profibus Parameterization
Model Order No.
Profibus (any Master) LB 8106 H 06XX GHG 127 06XX H 8106

„X“ = reserves space for the version number.


memory memory Redundancy and HCIR = hot configuration in run (ONLINE) depending on the master
HART Communication on Profibus is possible e.g. using ABB Smartvision or
Emerson-AMS or Siemens PDM or PACTware. Secondary HART variables can be mapped
+P +P
to the Profibus data exchange at request.

Different comm units can be used on the same bus. Only use identical comm units within
LB Remote I/O LB Remote I/O a redundant slave.
Factory setting: single system to be converted to redundant operation via mouseclick.

Block diagram of redundant comm units

1/44
LB 8107
Com Unit for Standard
MODBUS RTU

Product features
• MODBUS communication
• supports 1-8 channel I/O modules (multi channel)
• mounted in Zone 2 or outside hazardous areas



can be unplugged in Zone 2 during operation (hot swap)
ON/OFF delay for digital inputs (Filter, pulse extension)
self configurating in a redundant system (plug and play)
1
• drives outputs to a defined position in case of failure
• non volatile memory for configuration and parameter settings
• LED diagnostic indication
• HART communication on MODBUS
• optional servicebus for extended diagnostics and commissioning (forcing)
• EMC to EN 61326 and NE21

Technical data:
Fieldbus connection MODBUS
others upon enquiry
HART communication via MODBUS
Transferrate MODBUS 38.4 kBaud
Power consumption 2W
Max. number of slaves per busline defined by fieldbus specification
247 (MODBUS), 119 (Servicebus)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
Number of channels per substation depending on the modules
max. 80 analog, 184 digital
Backplane Connections 9-pole bus connector to RS485 Standard
power via power supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1200 m (38.4 kBaud)
maximum bus extension (copper) 1200 m (38.4 kBaud)
Address setting via P+F configuration software
MODBUS address standard compliant (ex works addr. 125)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 3 G EEx nA II T4
Approval PTB 99 ATEX 2186

Ordering details
Primary comm unit Redundant comm unit ComUnits for 80 analog/184 digital channels
with Standard MODBUS Parameterization
Fieldbus Redundant bus
Service bus Service bus Model Order No.
local connection
MODBUS (any Master) LB 8107 H07XX GHG 127 07XX H 8107

„X“ = reserves space for the version number.


Redundancy and HCIR = hot configuration in run (ONLINE) depending on the master
HART Communication on MODBUS is possible using drivers for off-the-shelf
HART software (upon enquiry).
memory memory
Different comm units can be used on the same bus. Only use identical comm units within
a redundant slave.
+P +P
Factory setting: redundant system to be converted to single operation via mouseclick.

Note:
LB Remote I/O LB Remote I/O Redundancy and HART require an integration test with the master system.

Block diagram of redundant comm units

1/45
LB 8108
ComUnit for Profibus DP/DPV1
with time stamp option

Product Features
• Configuration from the DCS or PLC using GSE parameters (plug and play)
• fast track to data exchange (standard Profibus)
• supports 1-15 channel I/O modules (multi channel)
• mounted in Zone 2 or Zone 22 or Div 2 or outside hazardous areas
• can be unplugged in Zone 2 during operation (hot swap)
• ON/OFF delay for digital inputs (Filter, pulse extension)
• self configuration in a redundant system (plug and play)
• drives outputs to a defined position in case of failure
• non volatile memory for configuration and parameter settings
• LED diagnostic indication
• HART communication on Profibus
• optional servicebus for extended diagnostics and commissioning (forcing)
• EMC to EN 61326 and NE21

Technical data:
Fieldbus connection Profibus DP, DPV1
HART communication to PNO Standard
Transferrate Profibus up to 1500 kBaud
Power consumption 2W
Max. number of slaves per busline defined by fieldbus specification
125 (Profibus), 119 (Service bus)
Number of time stamps 200 using digital input LB 1007 (7-channels)
Time stamp resolution 10 ms (depending on master)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
Number of channels per substation depending on the configuration
max. 80 analog, 184 digital
Backplane Connections 9-pole Bus connector to RS485 Standard
power via power supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1000 m (1.5 MBaud)
maximum bus extension (copper) 1000 m (187.5 kBaud)
200 m 1.5 MBaud)
Address setting via configuration software or DP master
Profibus address standard compliant (ex works addr 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 3 G EEx nA II T4
EC Conformity Declaration PTB 99 ATEX 2186

Primary comm unit Redundant comm unit

Fieldbus Redundant bus Ordering Details


Service bus Service bus
local connection
ComUnit for Profibus DP/DPV1
with time stamp option
Type Order No.
Profibus (any Master) LB 8108 H 08XX GHG 127 08XX H 8108

„X“ = reserves space for the firmware version number


memory memory
Time stamping requires the master to support DPV1 services including global commands to
synchronize all the slaves.
+P +P
Redundancy and HCIR = configuring a running system depend on the master

LB Remote I/O LB Remote I/O HART Communication on Profibus is possible e.g. for ABB systems or Siemens PDM or
Emerson AMS or E&H FieldCare or PACTware. Secondary HART variables can be mapped
to the Profibus data exchange at request.

Different comm units can be used on the same bus. Only use identical comm units within a
redundant slave.
Block diagram of redundant comm units Factory setting: redundant system to be converted to single operation via mouseclick.

1/46
LB 8109
UniCOM ComUnit for Profibus DP/DPV1
with ONLINE Configuration (CiR)

Product Features
• ONLINE DCS configuration (with or without redundancy)
• fast track to data exchange (using universal setting)
• supports 1-8 channel I/O modules (multi channel)



mounted in Zone 2 or outside hazardous areas
can be unplugged in Zone 2 during operation (hot swap)
ON/OFF delay for digital inpuls (Filter, pulse extension)
1
• self configuration in a redundant system (plug and play)
• drives outputs to a defined position in case of failure
• non volatile memory for configuration and parameter settings
• LED diagnostic indication
• HART communication on Profibus
• optional servicebus for extended diagnostics and commissioning (forcing)
• EMC to EN 61326 and NE21

Technical Data:
Fieldbus connection Profibus DP, DPV, other upon enquiry
HART communication to PNO Standard
Transferrate Profibus up to 1500 kBaud
Power consumption 2W
Max. number of slaves per busline defined by fieldbus specification
125 (Profibus), 119 (Servicebus)
Number of channels (120 Byte In/out) combined configuration possible, otherwise
with standard configuration 80 analog, 184 digital (single+multi channel)
with universal 2l20 setting 48 analog, 184 binär (single+digital multi chan.)
with universal 4l40 setting 60 analog, 120 binär (single+multi channel)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
Number of channels per substation depending on the configuration
max. 80 analog, 184 digital
Backplane Connections 9-pole bus connector to RS485 Standard
power via power supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1000 m (1.5 MBaud)
maximum bus extension (copper) 1000 m (187.5 kBaud)
200 m (1.5 MBaud)
Address setting via configuration software or
Profibus address standard compliant (ex works addr. 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 3 G EEx nA II T4
Primary comm unit Redundant comm unit EC Conformity Declaration PTB 99 ATEX 2186

Fieldbus Redundant bus


Service bus Service bus
local connection
Ordering Details
UniCOM ComUnit for Profibus DP/DPV1
with ONLINE Configuration
Type Order No.
memory memory Profibus (any Master) LB 8109 H 09XX GHG 127 09XX H 8109

+P +P „X“ = reserves space for the firmware version number

A universal setting allows you to configure a running system without the obligatory Profibus restart
even in non redundant systems (CiR functinality).
LB Remote I/O LB Remote I/O

HART Communication on Profibus is possible e.g. for ABB systems or Siemens PDM or
Emerson AMS or E&H FieldCare or PACTware. Secondary HART variables can be mapped
to the Profibus data exchange at request.

Different comm units can be used on the same bus. Only use identical comm units within a
Block diagram of redundant comm units
redundant slave.
Factory setting: redundant system to be converted to single operation via mouseclick.

1/47
LB 9006
24 V DC Power Supply

Product features
• Mounting in Zone 2 or Div 2 or outside hazardous areas
• Can be plugged in during operation in Zone 2 for servicing (observe conditions)
• Supplies 12 I/O modules and a comm unit
• Galvanic isolation to line
• EMC to EN 61326 or NE21
• Redundant supply of the comm. interface and I/O-modules possible
• Green Power-On LED

Technical data:
Power supply
DC voltage 24 V DC, 18 ... 30 V
Internal fuse 3.15 A mtg
Start up current 34 A (20 ms)
Power consumption max. 29 W
Power consumption of a
substation with 22 slots max. 58 W (2 power supplies)
substation with 46 slots max. 116 W (4 power supplies)
When fitted with predominantly digital
inputs the power consumption is markedly
lower. See manual for details.
screw terminals at the right end of the
Power supply
backplane (max. 1.5 mm2)
can be fed from 2 separate power lines.
3 power supplies can be connected in parallel.
Redundancy
No adverse effect on the substation if one of
the 3 power supplies fails. (high integrity)
only with base unit LB 9022 and
Application
extension unit LB 9024
Explosion protection:
Category II 3 G D EEx nA II T3
Approval PTB 99 ATEX 2186

Ordering details
Function Type Order No.
24 V DC power supply LB 9006 A GHG 127 0000 A9006

LB 9006 with P+F Logo features extended life.

input output
24 V 12 V 5 V
+ - + + -

1/48
LB 9104
24 V DC Power Supply
only for LB 9101, LB 9121

Product features
• Mounting in Zone 2 or outside hazardous areas
• Can be plugged-in during operation for service in Zone 2 (observe conditions)
• Supplies 8 I/O modules and a communication unit



Galvanic isolation in the I/O modules and in the communication unit
EMC to EN 61326 or NE21
Redundant supply of comm. units
1
through 2 power supplies in the first 2 segments
• Green Power-On LED

Technical data:
Power supply
DC voltage 24 V DC, 20 ... 30 V
Internal fuse 3.15 A mtg
Start up current 15 A (20 ms)
Power consumption max. 12 W
Power consumption of a
substation with 24 E/A max. 32 W (3 power supplies)
substation with 48 E/A max. 62 W (6 power supplies)
When fitted with predominantly digital inputs,
the power consumption is markedly lower/
see manual for details
Screw terminals on the left and right-hand
Power supply
end piece of the backplane (max. 1.5 mm2)
redundant supply of comm units
through 2 power supplies
Redundancy in the first 2 segments.
substation power redundancy only with LB 9006
and backplanes LB 9022 and LB 9024
preferably with LB 9101 and LB 9103.
In rare cases useable with base unit
Application
LB 9022 and extension unit
LB 9024
Additional function
Segmentation Substations are subdivided into 1 to 6 segments
thus achieving a high availability
Should one power supply fail, max. 8 modules
will be affected.
Selector The power supply module houses the
selector for the data transfer to 8 modules
each. Should one module fail, no other
slots will be affected. At the same time,
the selector ensures that the modules
are self configurating and that no
setting-up is required when replacing a
module.

Explosion protection:
Category II 3 G D EEx nA II
Approval PTB 99 ATEX 2186

input output
24 V 12 V 5 V Ordering details
+ - + + -
Function Type Order No.
24 V DC power Supply LB 9104 A GHG 127 0000 A9104

1/49
LB 9X01 - 9X99
Backplane, Segments,
Accessories

Unit structure
max. 6 backplane segments LB 9101 in a row

ComUnits LB 9104
LB 8101 to 8109 power supply

1
Single channel -
2
multi channel can be mounted
in any order 3 5 7
6
4

1 Primary bus
2 Redundant bus
3 Service bus
4 supply terminals (24 V DC)
5 LB 9102 left end segment
6 LB 9101 backplane segment
7 LB 9103 right end segment

Base unit Backplane LB 9022

ComUnits LB 9006
LB 8103 to 8109 power supply

5 6 7 8 9

1
2
3
10
4
11
12
13

1 Primary bus
2 Redundancy bus
3 Service bus
4 connection to extension unit LB 9024
5 comm unit
6 Redundant comm. unit
7, 8, 9 Power supply (1 of 3 Redundancy)
11, 12 Supply terminals (24 V DC)
10 shut down input with booster connection
for LB 6x1x above
13 Backplane LB 9022 for 22 single resp.
11 double modules

1/50
Accessories

Ordering details
8
7 Type Ex-i Order No.
6 Connector 6-pole
5
4
3
Note: hood cover can only be used with screw connectors.
LB 9007 Screw terminals connector, green, 6-pole
LB 9008 Cover for connector green, 6-pole
GHG 127 0000 A 9007
GHG 127 0000 A 9008
1
2
1 LB 9011 Cold junction module with hood, green GHG 127 0000 A 9011
LB 9012 screw connector with voltage divider GHG 127 0000 A 9012
1 2 3 4 and hood for 10 V inputs
LB 9107 Screw terminals connector blue, 6-pole X GHG 127 0000 A 9107
LB 9009 Wire clamp connector green, 6-pole GHG 127 0000 A 9009
LB 9107 Wire clamp connector blue, 6-pole X CGS 127 0000 P 9107
LB 9108 Cover for connector blue, 6-pole X GHG 127 0000 A 9108
6 LB 9111 Cold junction module with hood, blue, 6-pole X GHG 127 0000 A 9111

Connector 8-pole
LB 9120 Cover for connector blue, 8-pole X GHG 127 0000 A 9120
5 LB 9013 Screw terminals connector green, 8-pole GHG 127 0000 A 9013
LB 9113 Screw terminals connector blue, 8-pole X GHG 127 0000 A 9113
1 Wire clamp connector LB 9014 Screw terminals connector green, 2 x 8-pole GHG 127 0000 A 9014
2 Screw connector with label 1-8 and 9-16
3 Front screw connector LB 9124 Screw terminals connector blue, 2 x 8-pole X GHG 127 0000 A 9124
4 Label (included in the delivery) with label 1-8 and 9-16
5 Hood cover – only for (2) LB 9015 Wire clamp connector green, 8-pole GHG 127 0000 A 9015
6 Coding strip LB 9115 Wire clamp connector blue, 8-pole X GHG 127 0000 A 9115
LB 9016 Wire clamp connector green, 2 x 8-pole GHG 127 0000 A 9016
plugs are labled 1-6 or 1-8
with label 1-8 and 9-16
or 9-16
LB 9116 Wire clamp connector blue, 2 x 8-pole X GHG 127 0000 A 9116
coding strip only when necessary (uncoded ex with label 1-8 and 9-16
works)
LB 9018 Front screw connector 1-8, green GHG 127 0000 A 9018
LB 9118 Front screw connector 1-8, blue X GHG 127 0000 A 9118
LB 9019 Front screw connector 1-8 and 9-16, green GHG 127 0000 A 9019
LB 9119 Front screw connector 1-8 and 9-16, blue GHG 127 0000 A 9119
LB 9020 Coding strip for coding the male GHG 127 0000 A 9020
connector (100 pcs.)

Backplane
LB 9101 Backplane-Segment for 8 I/O GHG 127 0000 A 9101*
LB 9102 left end segment GHG 127 0000 A 9102*
LB 9103 right end segment GHG 127 0000 A 9103*
LB 9121 Backplane for Redundant comm. unit
LB 9101, LB 9102, LB 9103 and 6 I/O GHG 127 0000 A 9121*
not for new installations LB 9153 Extension cable for 2 rows, 1 m with GHG 127 0000 A 9153*
left and right end segments
LB 9022 base unit for 22 single or GHG 127 0000 A 9022
11 double modules or their combination
incl. end segments
LB 9024 extension unit for 22 single or 12 douple GHG 127 0000 A 9024
modules or their combination incl.
end segments and extension cable
LB 9023 base unit with 8 slots incl. end segments GHG 127 0000 A 9023
LB 9023 base unit with 8 slots LB 9025 extension backplane with 8 slots
incl. end segments GHG 127 0000 A 9025
LB 9026 base unit with 16 slots incl. end segments GHG 127 0000 A 9026
LB 9027 extension backplane with 16 slots
incl. end segments GHG 127 0000 A 9027

Stock items on request *not for new installations

LB 9026 base unit with 16 slots

1/51
Accessories

Ordering details
Type Ex-i Order No.
Bus connectors
SUB D connector (left cable entry) with GHG 127 0000 A 9110
switchable bus termination resistor
SUB D connector ERNI (left cable entry) GHG 210 9233 P 0003
SUB D bus termination ERNI (left cable entry) GHG 210 9233 P 0004
Bus connector with SUB D connector Phoenix (left cable entry) with GHG 127 0000 A 9001
2 cable entries switchable bus termination resistor
GHG 127 0000 A 9001 SUB D connector Phoenix (vertical cable entry) GHG 127 0000 A 9002
with switchable bus termination resistor
SUB D connector Siemens (left cable entry) GHG 127 0000 A 9003
with switchable bus termination resistor
and bus monitor socket
Servicebus RS232-RS485 converter
this requires upon enquiry
converter-servicebus connection GHG 127 0000 P 9281

Bus connector with


2 cable entries and Dummy Modules
bus monitor socket LB 9099 Dummy I/O module with 8 pole socket (green) GHG 127 0000 A 9099
GHG 127 0000 A 9003
LB 9199 Dummy I/O module with 8 pole socket (blue) X GHG 127 0000 A 9199
NAMUR replacement network for mech. GHG 139 0011 C 0000
contacts in combination with digital inputs (LFD)

LB 9109 DIN A4 label for TAG No. GHG 127 0000 A 9109

Software
CD-ROM with DTM configuration software for GHG 127 0000 H 0401
NAMUR replacement network for FDT098 incl. documentation for LB/FB Remote I/O
mech. contacts in combination V4X + V5X + V6X + FDT1.2 DTM for all com units
with digital inputs (LFD) incl. licence for 1 project
GHG 139 0011 C 0000
when required, order comm unit factory update after
return of devices per item plus shipment or GHG 127 0000 H XXXX
On-site Update by a service engineer GHG 127 0000 H YYYY
or on site commissioning assistance
or factory acceptance test alternatives upon enquiry

Stock items on request

1/52
Engineering Aids
Substation Setup with Backplanes
LB 9022 and LB 9024

Backplane (preferred version) Mounting


BUSKOPPLER

Backplanes accept LB Remote I/O modules All the module slots have equal priorities. So
which act as interfaces between signals in the devices of any function can be mounted next to

NETZ 1
Base Unit
BASISEINHEIT hazardous area and the safe area. any other devices. Marshalling can be arranged
The base unit Backplane LB 9022 will take up via software.

275 mm
to 22 single width modules or 11 double width
devices or any combination of the same.
Intrinsically safe I/O devices can be mounted
next to NON IS modules as long as the spacing
1
LB 9023 base backplane (8 slots, 275 mm) It is ready to accommodate redundant comm between exposed parts of the front connectors
units. exceeds the required 50mm. This can be
The extension Backplane LB 9024 can take achieved by using hooded front connectors (see
another 24 single width modules or 12 double accessories in the catalogue).
width devices or any combination of the same. Modules as well as power supplies may be hot
Additional backplanes offer options as shown. swapped. This also applies to Zone 2 mounted
NETZ

Extension Unit
ERWEITERUNGSEINHEIT
equipment (see operating instructions)
Two slots are provided for comm units to the left
275 mm hand side of the backplane. The leftmost comm
unit is connected to the topmost bus connector
LB 9025 extension (8 slots, 275 mm)
X4. The right hand redundant comm units is
linked to the lower bus connector X5.
BUSKOPPLER

The remaining 9-pole bus connector X6 is


reserved for the servicebus. The bottom most
NETZ 2
NETZ 1

connector X7 accepts the connector cable to


Base Unit
BASISEINHEIT link the base backplane to the extension
backplane.
The backplanes are supplied ready fitted on a
440 mm
metal plate with clamps for DIN rail fastening.
LB 9026 base backplane (16 slots, 440 mm) The backplane circuit board is screwed to the
plastic structure. At the same time these screws
connect it to the metal plate. This ensures the
best possible EMC immunity.
NETZ 2
NETZ 1

When mounting the backplanes vertically the


Extension Unit
ERWEITERUNGSEINHEIT
power supplies should be positioned at the top
to enable improved heat dissipation.
Additional ventilation may be required.
440 mm
LB 9027 extension backplane (16 slots, 440 mm)
REDUNDANZ-
BUSKOPPLER

KOPPLER

NETZ 1

NETZ 2

NETZ 3

Redundancy Unit
REDUNDANZEINHEIT

440 mm
LB 9029 redundancy unit (12 slots, not extendable, 440 mm)
REDUNDANZ-
BUSKOPPLER

KOPPLER

NETZ 1

NETZ 2

NETZ 3

Base Unit
BASISEINHEIT

605 mm
LB 9022 base backplane (22 slots, 605 mm) Sectional view
Backplane with guide rails
NETZ 1

NETZ 2

NETZ 3

Extension Unit ERWEITERUNGSEINHEIT

605 mm
LB 9024 extension backplane (24 slots, 605 mm)

1/53
Engineering Aids
Substation Setup with Backplanes
LB 9101, LB 9102, LB 9103, LB 9121

LB 810X LB 9104 LB 9104 LB 9104 Backplane


LB 9102 LB 9101 LB 9101 LB 9101 LB 9103 The backplane segments displayed on the left
are intended for the expansion of existing
installations.
KOPPLER

NET Z

NET Z

NET Z
24 V
For new installations see overleaf
base unit LB 9022 and
24 V
extension unit LB 9024.

Ausbau mit3 backplane segments for 24 I/Ound


3 Backplane-Segmenten modules
24 E/A-Modulen LB 9101 (not for new installations)
Segment to accept 8 single width or 4 double
605 mm + 2 x 6 m m width modules.
Example of a substation Up to 6 segments can be plugged into each
other to form a complete substation.
2 x L B 8 10X LB 9104
LB 9102 (not for new installations)
LB 9102 LB 9121 LB 9101 Left end segment with sub-D connectors for the
system bus and the servicebus as well as
terminals for the 24 V DC power supply.
KOPPLER

KOPPLER

NETZ
24 V
LB 9103 (not for new installations)
Right end segment with terminals for 24VDC
Example of a redundant substation 165
LB 9121 (not for new installations)
55 55 Segment for redundant slaves incl. left end
segment with sub-D connectors for the system
bus, the redundant bus, and the servicebus as
well as terminals for the 24VDC power supply.
119
Compatibility
Substations with backplane segments LB9101-
LB 9121 can be fitted with any kind of I/O
module. Must use power supplies LB9104 only.
left end segment right end segment Existing installations can be fitted with multi
LB 9102 LB 9103 channel modules as long as the comm unit
supports them (see LB 8103).
Dimensions (in mm) Base unit LB 9022 and extension unit
The middle segment LB 9101 is used 3 times to form a base unit or LB 9024 are only suitable to accept I/O
an extension unit. The total size is 605 mm each for the base and modules, power supplies, and comm units in
extension units plus 6 mm on the left and right for fixing terminals. new housings.
The new housings can be recognized by their
pressure pads which enable you to remove the
modules without having to employ any tools
(see fig.).
pressure pads
The modules can also be mounted on
backplane segments LB 9101 -LB 9121

Note therefore:
Modules with pressure pad – any Backplane
Modules without pad – LB 9101-LB 9121 only

Output Shut Down


Many output modules are available with a bus
independent shut-down input. This allows you
to switch off outputs at the push of a button
without having to wait for bus response times.
These modules can be mounted side by side
with modules that do not offer this option.
Backplanes LB 9022 or LB 9024 are required
to support this feature. See instructions manual
for details.
double width module single width module
(multi channel) (mostly single channel)

1/54
Engineering Aids
Accessories

Mounting Accessories Redundancy


An extension cable (1 m) is used to make up a Comm. units are fitted with 2 galvanically
substation of two rows mounted side by side or isolated bus connections. The system bus
below one another in a cabinet. That way you interfaces with the DCS or PLC. The service bus
can build the following slave combinations is available for commissioning, maintenance and
Base unit + extension unit
22 + 24 slots for single modules or
11 + 12 slots for multi channel
HART communications (version dependant). In
a redundant system a second system bus is
added. P+F supply proven redundant systems
1
or a combination there of well established with renowned DCS manu-
184 digital I/O max. (up to now 144) facturers (line redundancy/application
80 analog I/O max. (up to now 48) redundancy).

Plugs
Sensors and actuators are adapted via front
end screw plug-in connectors.
screw plug-in hooded screw
plug-in Wire clamp connections on request.
connector
connector screw plug-in By using hooded plugs intrinsically safe and
connector non IS modules can be mounted next to
each other.

Bus connection/power supply


The bus is wired to the left end segment.
Power line terminals are to be connected at the
hood left (LB 9102) and right end segments (LB 9022,
cover multicore LB 9024).
Redundant power supply modules allow
continued operation even if one of three supply
modules should fail.

Cold junction compensation/coding


COMBICON plug A connector with built-in cjc is available for
thermocouple measurements. Connectors can
be coded mechanically to avoid mix-ups.

Cabinets
LB Remote I/O products can be mounted in
standard cabinets. 384 I/O modules can be
fitted depending on cabinet size. A combination
with PLC components in the same cabinet is
also possible
Modul
single-coding Cabinets 800 x 400 x 2000
horizontal mounting
8 rows or 4 bus substations
736 digital I/O or 320 analog I/O
vertical mounting
3 rows or 4 + 1 bus substations
824 digital I/O or 360 analog I/O
Modules
Cabinets 800 x 600 x 2000
front and rear access
horizontal mounting
2 x 8 rows each 3 bus substations
2x736 digital I/O or 2x320 analog I/O
vertical mounting
2 x 3 rows each 9 bus substations
2x824 digital I/O or 2x360 analog I/O

Smaller cabinets at request

Dimensions in mm

1/55
LB Remote I/O in Zone 2
ATEX Directive 94/9/EC
Certified to IEC 60 079-15

Zone 2 Zone 2 Your advantage


Hazardous area in which an explosive atmos- Normal environmental conditions
Our scope of supply
phere is likely to occur only rarely and then only
Project engineering
for a short period.
Detail engineering
Zone 2 features
CAD documentation
Occasionally rough environment, frequently
Project management
non-intrinsically safe signals, mixture of intrin-
Production
sically safe and non-intrinsically safe circuits in
PC recorded function tests
combination with plug-in components possible
FAT
as long as the rules and regulations are
GAMP
observed, relatively short loops, space saving in
(Good Automation Manufacturing Practice)
the control room. LB Remote I/O for horizontal or vertical
IEC 60079-15 standard mounting in Zone 2 with the use of certified
Options
Standard for the construction, test and marking IP 54 enclosures and cabinets. All I/O modules
of group II electrical apparatus in type ”n“ protec- and power supply modules can be plugged in LB Remote I/O in the control room
tion for use in an atmosphere with explosion or removed from a live circuit for service LB Remote I/O Zone 2 certified with modules
harzards due to gas, vapour or mist. purposes (hot swap see operating instructions). identical with those in the control room
In normal operation and in certain abnormal
Description LB Remote I/O Zone 1 certified with electronics
conditions the devices installed there must not
The compact signal conditioning system in identical with those for Zone 2, however, with
produce any sparks or hot surfaces that might
modular backplane design for all fields of robust enclosures for rough environmental
cause the ignition of the possibly present
application of measurement and control conditions
explosive atmosphere. The temperature class
must also be observed. engineering. Beside the bus-backplane
technique, we offer customized cabinets and Connection technique
This has been certified acc. to 94/9/EC
for the devices supplied by P+F. modular chassis with various wiring systems, Signal connections with screw plug in
also for conventional signal conditioning with connectors or wire clamp terminals, rows
DIN rail devices or Eurocards. of terminals or honeycomb connectors for
Non-intrinsically safe models are available on marshalling.
inquiry.
Ambient conditions for Zone 1 mounting

Zone 1 or Zone 2 climatic test Nb accd. IEC 68 part 2-14


Rough environmental conditions Environmental test Cb humidity heat
according to IEC 68 part 2-56
FB Remote I/O to be mounted in zone 1 or Zone 2 pollutant gas test for plugs according
in conjunction with certified IP 54 enclosures to IEC 68 part 2-42 (21 days in 25 ppm SO2
and cabinets. We offer low-cost standard at 25 °C and 75 % rel. humidity.
solutions or customized applications. All I/O
modules and power supply modules can
be plugged in or removed from a live circuit
(hot swap).

1/56
FB Remote I/O

Description
FB Remote I/O stations are used as signal
conditioning units between field devices
and control systems. The devices are
mounted in well designed IP66 field
enclosures in Zone 1. The various I/O
modules may be plugged in or removed
from a live circuit. The modules are
encapsulated for rough environmental 2
conditions. The flame proof housings allow
them to be hot swapped in Zone 1.
FB Remote I/O modules offer advantages
in that they are galvanically isolated, they
can boost and amplify signals, and are
easily mounted as plug-in units. Since
they are galvanically isolated they do not
require equipotential earth connections
normally encountered with safety barriers.
Changes in the power supply voltage do
not affect the excellent device performance
due to the properties of the built-in
amplifier circuits. Furthermore they render
system I/O cards superfluous. Wiring
between them and the system is reduced
to a single bus.
Light emitting diodes (LEDs) indicate the
device status. A green LED shows the
operating condition and a red LED signals
alarm conditions e.g. line faults and
interruptions. This information can be
accessed from the DCS and PLC via a
standard bus.
■ 2- to 8 channels digital
■ 1- bis 4 channels analogue
■ Considerable savings in
hardware and wiring
■ Zone 1 mounting possible
■ Plug-in modules for analogue
or digital I/O
■ Screw plug-in
field connectors
■ Wire clamp terminals optional
■ Safe galvanic isolation
■ Status LEDs
■ Low power consumption
■ Similar electronic and identical
Ex-i features as LB Remote I/O
■ EEx ia/ib approved acc. to ATEX
■ Suitable for all well-known
PLC and DCS
■ International approvals

2/1
Designed to be
User-Friendly

 Substation ➀
Substations can be connected to process
control systems (DCS) and programmable logic
controllers (PLC) via standard busses. They
open the gate to all major system manufacturers
and can be mounted in zone 1 hazardous areas.

Mounting
The prewired Ex-e IP66 enclosure contains
a mechanically compact and robust backplane
system. The various IS input/output modules
plug into the frame. Proven Ex-d connectors with
self cleaning contacts allow modules to be
removed in the hazardous area during operation
(hot swap).

The backplane ➁

The modular concept allows you to flange
enclosures together to arrive at the desired size.
Each housing contains Ex-e terminals for power
and communication. These are safely covered
separately and touch protected.

The modules 
The compact size of the modules using the
proven LB Remote I/O electronics lead to a
high packing density. Snap in mounting utilising
the most advanced plastics technology
allows the FB Remote I/O modules to be plugged
in firmly without the need for fixing screws.
The field connection is made by a coded Phoenix
mini combicon connector on the top of the module.
The system is so designed that any of the
 
modules can be slotted into any position on
the backplane so that IS terminations are made
to suit the wiring and not the other way around.
Up to 24 I/O modules ➂ plus a power supply
module can be fitted in an enclosure. Depending
upon the module type, either one, two, or eight
channels can be utilised.
A wide range of interface modules are available
for all applications including HART compatible
devices.

Power supply module


To meet and exceed the EMC regulations a
separate PSU module supplies up to
24 FB Remote I/O interface modules.

Communications module
The communications module is the link between
the intrinsically safe I/O modules and the control
system. The unit can handle up to 48 I/O
modules and is available in various bus formats.
The unit is located on the left hand side of the
first backplane segment.

2/2
Fast and User-friendly
Commissioning

Line redundancy
PROFIBUS IS field equipment A field station features 2 redundant communica-
DP, DPV1 tion units. The field bus is also redundant. The
MODBUS
transmission lines of the master are connected
to the active and passive communication units
1 23 24 via both bus lines. In order to be able to access
24 V DC
supply
both bus lines, the master features a VOTER for

memory
I/O I/O I/O
Example:
the receiving lines.
Application redundancy 2
A field station features 2 redundant communica-
Bus Bus Bus Bus Bus
substation
with 2 x 1-24 tion units. To be able to access both bus lines,
I/O modules the master features 2 redundant interfaces. Both
FB Remote I/O communication units are active on both external
busses. Only one communication unit is active
on the internal bus and can define outputs.
PROFIBUS IS field equipment Redundant Power Supplies
DP, DPV1
Redundant comm units are powered via power
MODBUS
supplies positioned in the base unit and the
redundancy units.
1 24 Example: The extension unit features 2 power supplies.
24 V DC 24 V DC Substation with
supply supply
In case of a failure the second power supply
2 x 1-24 I/O modules
redundant ensures continued operation. A diagnostic flag
memory memory
I/O I/O communication unit is sent to the DCS system.
and redundant power Signal processing
Bus Bus Bus Bus Bus Bus supply The FB Remote I/O series interface units have a
unique way of handling signals to and from the field.
The FB Remote I/O modules convert incoming
FBFBRemote
Remote I/O
I/O
field signals to an internal FB Remote I/O format.
This also works in reverse for outgoing signals.
FB Remote I/O series: software If the wrong type of module is fitted, this is One function of the communications module is to
The FB Remote I/O interface modules have no recognized and does not influence the running supervise a rapid data exchange between all of
internal or external switches or adjustments. operation. This also applies for the communica- the I/O modules and itself. At any time, an internal
The configuration can be done either by the tion unit. However, the configuration of the memory within the communications module,
control system or by an easy to use WINDOWS communication unit must either be loaded from holds all the field signal data. The second function
program and the RS485 interface in the comm the control system or via the RS 485 service of the memory within thecommunications module,
unit. These can also be configured in the control connection. In a redundant system this is carried is to allow the control system’s fieldbus to access
room and transported to be plugged in in the field. out automatically. and exchange information.
The setup data for every module is stored in a Graded redundancy As the memory is the only interface between the
non volatile memory located within the commu- As every control system has its own individual FB Remote I/O and the control system fieldbus,
nications module. requirements, the FB Remote I/O series has a future fieldbus developments in this area can be
Self generating documentation modular approach to redundancy. accommodated easily.
The FB Remote I/O series software uses the Due to the FB Remote I/O series hardware HART communication
configuration data to generate a full system design, the power supply and the FB Remote I/ The FB Remote I/O range of products supports
documentation package. Considerable time and O are not regarded as being susceptible to HART communication. Provided that the control
cost savings can be realised by utilising this major system failure. The critical areas of system can also process the HART protocol,
feature. concern are the control system fieldbus and the direct communication with the field devices via
Plug and play service communications module. the Profibus is possible. Alternatively a second-
The I/O setup data for every module is stored in The FB Remote I/O series can overcome these ary master can be used on the Profibus line.
non volatile memory. Should a fault develop concerns by offering a solution. Depending upon the type of communication
within a module, it can easily be removed and Redundant communication module unit, HART communication is also possible via
replaced by a standard unprogrammed I/O Two FB Remote I/O series communications the service bus.
module. modules can, if required, be placed in parallel to Line fault detection
As soon as the new unit is inserted, the give a high level of system redundancy. Almost all FB Remote I/O series I/O modules
communication module instantly updates Redundant selectors have a sophisticated Line Fault Detection
the new I/O module and within a fraction Both communication units can access the System. This feature can be enabled or disabled
of a second the device is back in operation. internal bus via redundant selectors. for each channel individually.

2/3
FB Remote I/O, Zone 1
Product Overview

Product features
• Zone 1 or zone 2 mounted
• Suitable for rough ambient conditions
(encapsulated)
• Single channel with high availability or
4 channels with compact mode
• Digital 2 channels with high availability or
8 channels with compact mode
• Single channel- and multi-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
• Input and output for all standard process
signals
• Alternatively connection to flame proof field
devices
• Single channel modules are galvanically
isolated between each channel
• Multi channel modules are galvanically
isolated between field signals and system bus
(group isolation)
• Simulation for commissioning and service
operation (forcing)
• Plug- and play service after replacement
• HART communication Profibus via FDT
or via service bus (depending on version)
• Line monitor (LFD)
• Permanent self-monitoring
• Selectable output drive in case of fault
(depending on version)
• Output with watch dog circuit
for serious faults
• Module TAG and channel TAG
depending on version
• Same Nos. of modules with- and without
redundancy
• EMC to EN 61326 or NE21

Input:
24 V DC (20 … 30 V)
Power supply
230 V AC (50 ... 60 Hz) or 110 V AC
Control 3 x 2 x 2.5 mm2 (mains)
room
CPU CPU Connection terminals 1 x 2 x 2.5 mm2 (PROFIBUS)
1 x 2 x 2.5 mm2 (Servicebus)
Backplane plug contact material CuZn 39P63 galv. 6 ␮mAg
Ex-i-plug contact material E-Cu 57F37 galv. Cu/Ag5
LB Remote LB Remote 6 x M20 (mains and bus cables)
Cable entries per enclosure
24 entries Ex-i (cables 3 - 9 mm)
with 24 slots
24 blind plugs
Degree of protection IP 66
FOL Zone 2
Ex-marking according the directive 94/9/EG II 2 (1) G EEx dem [ia] IIC T4 resp. T6
EG-Certificate of Conformity PTB 97 ATEX 1075
Ambient temperature (outside enclosure) – 20 °C ... 40 °C (T6), – 20 °C ... 55 °C (T4)
Relative humidity < 95 %
FOL Zone 1 Environmental test Nb acc. DIN IEC68 part 2-14
Humidity Cb acc. DIN IEC68 part 2-56
FB Remote FB Remote acc. IEC68-2-42
Pollution and gas test for plugs (21 days in 25 ppm SO2,
at 25 °C und 75 % rel. humidity)
plastic, stainless steel also available
Type of enclosure with flanged terminal box
(see accessories)
544 x 271 x 252 (24 slots)
800 x 1000 x 300 (48 slots)
Dimensions (L x W x D)
Example for bus structures 1200 x 1000 x 500 up to 1800 x 1600 x 500
(see accessories)

2/4
FB Remote I/O, Zone 1
Product Overview

Product features
FB Remote I/O Modules FB 1201 - FB 9215
Reponse time between module and
6.5 ms
communication interface
Between input and master see documentation
Ex-marking acc. The directive 94/9/EC II 2 (1) G EEx d [ia/ib] IIC
EC-Certificate of Conformity PTB 97 ATEX 1074U
Approval of intrinsically
safe circuits of the modules
resp. EC Certificate of Conformity
PTB 03 ATEX 2042 2
Ambient conditions see housing
ATEX approved for housing
Housing surface temperatures up to 55 °C
(station completely fitted)
EMC to EN 61326 or NE21
IS connectors screw and cage clamp connectors

Bus structure
Number of modules (channels)
per station 1 channel, high integrity, up to 48 (48 analog, 144 digital)
multichannel, compact up to 24 (96 analog, 192 digital)
determined by fieldbus specification
Max. number of stations per bus line
125 (Profibus), 255 (Modbus)
Number of slaves per bus segment max. 31
Repeater between master and slave max. 3
increased safety (NO IS isolating
Bus connection
module for bus line required)
FOL (optical fibre link) peripheral device necessary
max. bus lenght (FOL) 1000 m (1.5 MBaud)
max. bus lenght (copper) 1000 m (187.5 kBaud)
200 m (1.5 MBaud)

Redundancy (optional)
2 power supplies for 24 slots
Power supply redundancy
with bumpless changeover
2 comm. units per station
Line redundancy (voter)
with bumpless changeover
2 comm. units per station
Application redundancy (2 CPUs)
with bumpless changeover

P Voter Bus
L Master HART communication
S Redundant bus Depending on the comm. unit HART communication to field devices is possible via Profibus or the
service bus. The latter features an RS 485 interface for HART communication. This can also be
Line redundancy
BK
BK

BK
BK

used with redundant systems in addition to the main bus. HART communication with any compat-
ible field device is possible from the control room. For this you have to use the software provided
Master by the manufacturer of the field device or any off-the-shelf software, e.g. CORNERSTONE, Fisher
P Bus Rosemount AMS, ABB SMARTVISION, Siemens PDM, etc.
L In the case of control systems that support the FDT concept and use the Profibus, HART commu-
S Redundant bus nication via the Profibus is possible using the P+F DTM. Alternatively a secondary master can be
Redund.
Master
used on the Profibus line again using an FDT compatible software package (e.g. SMART VISION,
BK
BK

BK
BK

Pactware, Fieldcare, Emerson AMS, Siemens PDM).


Application redundancy
Profibus DPV1
Voter Bus In the case of control systems that support the FDT concept or feature the appropriate drivers
Master and use the Profibus DPV1, configuration and setting parameters from the engineering tool of the
P control system is possible via the Profibus using the P+F DTM (or Siemens PDM).
L
S Voter
ModBus
BK

BK
BK
BK

Redund
Master Redundant bus Suitable ComUnits are available for control systems that prefer ModBus RTU.

Approvals
Examples for redundant bus structures
The plug-in modules contain the same electronics as the Zone 2 devices. Therefore IS circuits refer
to the PTB certificate for the intrinsically safe circuits PTB 03 ATEX 2042. Certification for the
modules according to the EC-Directive 94/9/EC PTB 97 ATEX 1074 U. Certification for the housing
PTB 97 ATEX 1075 International approvals upon enquiry.

2/5
FB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page
2 channels FB 1X01 GHG 127 0000 B1X01 2/10
fully
isolated
Contact
3 channels FB 1X02 GHG 127 0000 B1X02 2/11
group isolation

NAMUR 1-channel, 0-15 kHz FB 1X03 GHG 127 0000 B1X03 2/12
Initiator frequency, direction
of rotation
10 k Dosing counter
Digital input

2.2 k
8 channels FB 1X08 GHG 127 0000 B1X08 2/13
Contact with NAMUR or
NAMUR voltage input
network group isolation
for LFD

Opto-
coupler

Signal voltage

Standard FB 3201 GHG 127 0000 B3201 2/22


15 V supply

HART FB 3X02 GHG 127 0000 B3X02 2/23


16.5 V supply
pressure
differential pressure
flow HART FB 3203 GHG 127 0000 B3203 2/24
Analog input

level supply 15 V

HART, 4 channels FB 3205 GHG 127 0000 B3205 2/25


15 V supply
loop powered group isolation
field devices

Voltage input FB 5206 GHG 127 0000 B5206 2/39


0 ... + 10 V
voltage
0 ... +10 V

all modules have Accessories see page 2/53 –


Information

galvanically 2/63
isolated
intrinsically safe
circuits X = 2 intrinsically safe
X = 3 increased saftey

2/6
FB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page

1 digital output FB 22XX GHG 127 0000 B22XX 2/19


2 input Ex-i
group isolation

Solenoid valve 2 channels


Relay output 24 V
Ex-e FB 6301 GHG 127 0000 B6301 2/43
2
isolated
Digital output
4 channels Ex-e FB 6305 GHG 127 0000 B6305 2/44
LED
Relay output
230 V fully
isolated

8 channels Ex-e FB 6306 GHG 127 0000 B6306 2/45


Relay output 24 V
sounders
isolated

8 channels Ex-i FB 6208 GHG 127 0000 B6208 2/41


digital output
low power
signal lamp group isolation

4 channels Ex-i FB 621X GHG 127 000 B621X 2/42


Exi Power
group isolation

Standard FB 4201 GHG 127 0000 B4201 2/29


750 1
isolated
Valve
Analog output

positioner
HART FB 4X02 GHG 127 0000 B4X02 2/30
750 1
I/P isolated

I/P converter
HART, 4 channels FB 4205 GHG 127 0000 B4205 2/31
750 1
0000 group isolation

Display

2-3-4-wire Pt100 FB 5201 GHG 127 0000 B5201 2/35


500 1 Remote sensor
isolated
Pt100
4-wire
Temperature inputs

Thermo couples FB 5202 GHG 127 0000 B5202 2/36


or mV
galv. isolated
CJC
4 channels FB 5204 GHG 127 0000 B5204 2/37
Pt100 2-3-4-wire Pt100
3-wire
or slide wire sensor
group isolation

4 channels FB5205 GHG 127 0000 B5205 2/38


thermo coupels
or mV function +
Thermocouple with
compensation channel isolation

2/7
FB Remote I/O
Selection Chart

Selection chart
Application Type Preferred version Page

Analog output FB 4201 GHG 127 0000 B4201 2/29


bridge supply

strain gauge
plus FB 5202 GHG 127 0000 B5202 2/36
millivolt amplifier
20 mA/14 mV
(load 350 1,
2 mV/V)
slide wire sensor

4 channels FB 5204 GHG 127 0000 B5204 2/37


slide wire sensor
group isolation

Analog output FB 4201 GHG 127 0000 B4201 2/29


cold resistance

sensor supply

plus FB 5206 GHG 127 0000 B5206 2/39


voltage input
3.5 V for
1 mA/3.5 k1

2/8
Digital Input
Product Overview

Product features
• Zone 1 or Zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel high integrity or
8 channel compact modules
• Single channel- and mult-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
(hot swop) 2
• Inputs for NAMUR initiators, mechanical
contacts, opto-couplers and active
24 V signals
• Alternatively connection to flame proof
field devices
• 1-2 channel modules are galvanically isolated
between channels
• 8 channel modules are galvanically isolated
between input and system bus (group
isolation)
• Simulation for commissiong and service
operation (forcing)
• Self configurating after replacement
• Positive or negative logic selectable
(depending on version)
• Line monitor (LFD) depending on version
• Permanently self monitoring
• ON/OFF delay depending on the version
• Module TAG and channel TAG
depending on version
• Same Nos. of modules with- and without
redundancy
• EMC to EN 61326 or NE21

Available models
FB 1X01 Digital input, 2 channels, isolated
FB 1X02 Digital input, 3 channels, group isolation
Pulse-, frequency input,
FB 1X03
1 chanal, isolated
FB 1X08 Digital input, 8 channels, group isolation
10k
2.2k X = 2 intrinsically safe EExia, X = 3 increased safety

Contact
Contact with
NAMUR
network
for LFD
NAMUR
Initiator

Opto- Voltage
coupler input

Examples for digital input signals

2/9
FB 1201
Digital Input
2 Isolated Channels

Product features
• Mounting in Zone 1 or Zone 2 hazardous • Simulation for commissioning and service
areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 1 during operation • Positive or negative logic selectable depending
(hot swap) on version
• Inputs for NAMUR initiators, mechanical • Line monitor (LFD)
contacts and opto-couplers • Permanently self-monitoring
• Galvanic isolation between inputs and the • ON/OFF delay
field bus • Module-TAG and channel-TAG
• EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Frequency 0 - 50 Hz (depending on DCS)
Power consumption 0.4 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 12.6 V Io ) 12.8 mA Po ) 40.1 mW
IIC Safety values (linear)
Co ) 720 nF Lo ) 2 mH

Ordering details
Type Order No.
Digital input, 2 channels, Ex-i FB 1201 B GHG 127 0000 B1201

CH 1 CH 2
10k
2.2k

+ - + -
1 2 3 4 5 6

FB Remote
LB/FB I/OI/O
Remote

2/10
FB 1202
Digital Input
3 Channels

Product features
• Mounting in Zone 1 or Zone 2 hazardous • Simulation for commissioning and service
areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 1 during operation • Positive or negative logic selectable depending
(hot swap) on version
• Inputs for NAMUR initiators, mechanical • Line monitor (LFD)
contacts and opto-couplers • Permanently self-monitoring
• Galvanic isolation between the input and the
field bus (group isolation)
• ON/OFF delay
• Module-TAG and channel-TAG
2
• EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Frequency 0 - 50 Hz (depending on DCS)
Power consumption 0.5 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 10.5 V Io ) 35 mA Po ) 92 mW
IIC Safety values (linear)
Co ) 785 nF Lo ) 2 mH

Ordering details
Type Order No.
Digital input, 3 channels, Ex-i FB 1202 B GHG 127 0000 B1202

CH 1 CH 2 CH 3
10k
2.2k

+ + + - - -
1 2 3 4 5 6

FB Remote
LB/FB I/OI/O
Remote

2/11
FB 1203
Digital Input
Counter, Frequency, Direction of Rotation

Product features
• Frequency, counter, direction of rotation
• Any slot position
• Can be unplugged in Zone 1 during operation
• Inputs for mech. contacts, NAMUR proximity switches
and optocouplers
• Galvanic isolation between the input and the system bus
• Simulation for commissiong and service (forcing)
• Plug- and play service after replacement
• Positive- or negative logic selectable depending on version
• Line monitor (LFD)
• Permanent self-monitoring
• EMC to EN 61326 or NE21

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Frequency 0 - 15 kHz (see below)
Processing time approx. 50 ms mode dependant
Minimum pulse duration 20 +s
Line fault (LFD) < 1 mA
short > 6 mA
screw terminals or
Connection
cage clamp connectors
Power consumption approx. 0.6 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 10.5 V Io ) 23.3 mA Po ) 61.2 mW
IIC Safety values (linear)
Co ) 816 nF Lo ) 2 mH

Ordering details
Type Order No.
Frequency in, counter, direction of rotation, FB 1203 B GHG 127 0000 B1203
Digital input max. 400 Hz, Ex-i FB 1203 C GHG 127 0000 C1203
Note
CH1 Direction for mech. contacts use 400 Hz version
10k
2.2k
Configuration parameters
TAG No.
Line monitor
Line fault substitute value
+ – + – Span, filter
Input simulation
1 2 3 4 5 6 Frequency 15 kHz without determination of direction 12 bit + 4 bit status
Frequency 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 32 bit
Pulse counter 15 kHz with determination of direction 32 bit
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit without dtermination of direction
(min. pulse duration 10 ms)
FB Remote I/O
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit with dtermination of direction
(min. pulse duration 10 ms)

depending on the ComUnit

2/12
FB 1208
Digital Input
8 Channels

Product features
• Zone 1 or Zone 2 mounted • Simulation for commissiong and service
• Any slot position (forcing)
• Can be unplugged during operation • Self configurating after replacement
(hot swap) • Positive- or negative logic selectable
• Inputs for contacts, NAMUR-proximity • Line monitor (LFD)
switches and optocouplers and active • Permanently self-monitoring
switch-signals 24 V • Switch delay on/off
• Galvanic isolation between the input and
the field bus (group isolation)
• Module TAG and channel-TAG
• EMC to EN 61326 or NE21 2
Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points off < 1.2 mA
1.65 mA +/– 0.25 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Scanning time 6.5 ms
Power consumption 0.7 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 15.3 V Io ) 16.1 mA Po ) 61.8 mW
IIC Safety values (linear)
Co ) 450 nF Lo ) 2 mH

Ordering details
Type Order No.
Digital input, 8 channels, Ex-i FB 1208 B GHG 127 0000 B1208

CH1 + - + - + - + - CH4
1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16
CH5 CH8

LB FB
Remote
Remote I/O
I/O

2/13
FB 1301
Digital Input
2 Channels, Ex-e

Product features
• Inputs for contacts, • Galvanic isolation between the inputs as
NAMUR - proximity switches well as the input and the field bus
and optocouplers • EMC to EN 61326 or NE21
• Zone 1 mounted • Line monitor
• Any slot position
• Can be unplugged during operation (hot swap)
• Access to Exe connections when
voltfree

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Frequency 0 - 50 Hz (depending on DCS)
Scanning time approx. 6.5 ms
Connection 2 m cable tails to Ex-e terminals
Power consumption 0.4 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Digital input, 2 channels, Ex-e, 200 cm wire ends FB 1301 B-200 GHG 127 0003 B1301

CH 1 CH 2
10k
2.2k

+ - + -
1 2 3 4 5 6

FB Remote
LB/FB RemoteI/O
I/O

2/14
FB 1302
Digital Input
3 Channels, Ex-e

Product features
• Can be unplugged during operation • Simulation for service and commissioning
(hot swap) in Zone 1 (forcing)
• Access to Ex-e connections possible • Self-configurating during hot swap
when voltfree (plug and play)
• Inputs for mech. contacts, NAMUR-proximity • Positive or negative logic selectable
switches and optocouplers • Line monitor (LFD)
• 3 channels • Continuously self-monitoring
• Galvanic isolation (group) between inputs
and BUS
• EMC to EN 61326 or NE21
2
Input:
Volt-free mech. contacts and 2 wire
Signal type
proximity switches DIN 19234 or NAMUR
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Frequency 50 Hz (depending on DCS bus cycle)
Cycle time (com unit) 6.5 ms
Connection 2 m cable tails to Ex-e terminals
Power consumption 0.5 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Digital input, 3 channels,
Ex-e, 200 cm cable tails FB 1302 BS200 GHG 127 0000 B1302
Digital input, 3 channels,
Ex-e, 80 cm wire ends FB 1302 B-080 GHG 127 0001 B1302
Digital input, 3 channels, Ex-e,
150 cm wire ends FB 1302 B-150 GHG 127 0002 B1302
Digital input, 3 channels,
Ex-e, 200 cm wire ends FB 1302 B-200 GHG 127 0003 B1302

CH 1 CH 2 CH 3

2.2k

+ + + - - -
1 2 3 4 5 6

FBFIELD BUS
Remote I/O

2/15
FB 1303
Counter, Frequency, Direction of Rotation
1 Channel, Ex-e

Product features
• Frequency in, counter, direction of rotation • Inputs for contacts, NAMUR - proximity
• Zone 1 mounted switches and optocouplers
• any slot position • Galvanic isolation between the input
• Can be unplugged during operation (hot swap) and the field bus
• Access to Ex-e connections possible • EMC to EN 61326 or NE21
when voltfree • Line monitor

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Frequency 0 - 15 kHz (see below)
Processing time approx. 50 ms mode dependent
Minimum puls duration 20 +s
Line fault (LFD) < 1 mA
short > 6 mA
Scanning time approx. 6.5 ms
Connection 2 m cable tails to Ex-e terminals
Power consumption 0.6 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Counter, frequency, direction of rotation,
NAMUR Ex-e, 200 cm, cable tail FB 1303 BS200 GHG 127 0000 B1303
Counter, frequency, direction of rotation,
NAMUR Ex-e, 200 cm, wire ends FB 1303 B-200 GHG 127 0000 B1303

Configuration parameters

direction of TAG No.


rotation only Line monitor
Line fault substitute value
Span, filter
Input simulation
Frequency 15 kHz without determination of direction 12 bit + 4 bit status
Frequency 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz with determination of direction 12 bit + 4 bit status
Pulse counter 15 kHz without determination of direction 32 bit
Pulse counter 15 kHz with determination of direction 32 bit
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit without determination of direction
(min. pulse duration 10 ms)
50 Hz frequency 12 bit + 4 bit status + pulse counter 32 bit with determination of direction
(min. pulse duration 10 ms)
depending on the ComUnit
FB Remote I/O

2/16
FB 1308
Digital Input
8 Channels, Ex-e

Product features
• Zone 1 or zone 2 mounted • Self configurating after replacement
• Any slot position • Positive- or negative logic selectable
• Voltfree Exe loops can be unplugged during • Line monitor (LFD)
operation (hot swap) • Permanently self-monitoring
• Inputs for contacts, mech. contacts, and • ON/OFF delay
optocouplers and active switch-signals 24 V • Module TAG and channel-TAG
• Galvanic isolation between the input and the • EMC to EN 61326 or NE21
field bus (group isolation)
• Simulation for commissiong and service 2
(forcing)

Input:
Volt-free contacts and 2 wire
Signal type
NAMUR proximity switches
on > 2.1 mA
Switching points off < 1.2 mA
1.65 mA +/– 0.25 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA
Digital signals (active) 24 V 5.0 V
on > 8 V > 2.7 V
Switching points
off < 3 V < 2.3 V
Scanning time 6.5 ms
Connection 2 m cable tails to Ex-e terminals
Power consumption 0.7 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Digital input, 8 channels,
Ex-e, cable tails FB 1308 BS200 GHG 127 0000 B1308
Digital input, 8 channels,
Ex-e, 80 cm wire ends FB 1308 B-080 GHG 127 0001 B1308
Digital input, 8 channels,
Ex-e, 150 cm wire ends FB 1308 B-150 GHG 127 0002 B1308
Digital input, 8 channels,
Ex-e, 200 cm wire ends FB 1308 B-200 GHG 127 0003 B1308

CH1 + - + - + - + - CH4
1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16
CH5 CH8

LB FB
Remote
Remote I/O
I/O

2/17
Digital Output
Product Overview

Product features
• Zone 1 or zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel high integrity or
8 channel compact modules
• Single channel- and mult-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
(hot swap)
• Output for intrinsically safe solenoid valves,
sounders and LED, relay for Exd solenoid
valve
• Alternatively connection to flame proof
field devices
• Modules are galvanically isolated between
channels or between ouput and system bus
(group isolation)
• Simulation for commissioning and service
operation (forcing)
• Self configurating after replacement
• Positive or negative logic selectable (depends
on version)
• Line monitor (LFD) depends on version
• Permanently self-monitoring
• ON/OFF delay (depends on version)
• Selectable output fault level (depends on
version)
• Short circuit protected
• Output with watch dog circuit for fatal errors
• Module TAG and channel TAG depending on
the version
• Same Nos. of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
FB 2XZZ Digital output, 2 feed-back inputs
FB 6301 Relay output, 2 channels 24 V, isolated
FB 6305 Relay output, 4 channels 230 V, isolated
FB 6306 Relay output, 8 channels 24 V, isolated
FB 6X08 Digital output, 8 channels, group isolation
FB 6210-6215 Digital output, 4 channels, group isolation

X = 2 intrinsically safe
X = 3 increased safety
ZZ = depending on the valve

Solenoid Sounder

LED signal lamp

Examples for digital output signals

2/18
FB 2201 - 2213
Digital Output
with Position Feed Back

Product features
• Zone 1 or Zone 2 mounted • Line monitor (LFD)
• Output for intrinsic safety solenoid valves depends on version
• Output for sounders and LED • Permanently self-monitoring
(only without LFD) • Output with watch dog circuit for fatal errors
• Positive- or negative logic selectable • EMC to EN 61326 or NE21
depending on version

Input:
Volt-free mech. contacts or 2-wire proximity
2
Signal type
2-wire-initiators EN/IEC 60947-5-6 / NAMUR
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA

Output:
with line monitor (LFD) short circuit protected (see below)
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.52 W - 1.8 W depending on version

Explosion protection:
Category II 2 (1/2) GD EEx d [ia] IIC
Approval PTB 97 ATEX 1047 U
sensor circuit Uo ) 14 V, ISC ) 16 mA, Po ) 55 mW
IIC Safety values (linear) Co ) 418 nF, Lo ) 5 mH
output circuit see table

Ordering details
Uout/V Ra/1 Limit/mA LFD/1 Uo/V IO/mA PO/mW CO/nF LO/mH Type Order No.
22.0 315 50 20...2000 24.9 91 558 79 1 FB 2201 B GHG 127 0000 B2201
24.0 210 75 1) 110...1200 27.8 183 1270 227 1) 1.9 1) FB 2202 B GHG 127 0000 B2202
24.0 360 50 70...2000 27.8 91.5 636 69 0.4 FB 2203 B GHG 127 0000 B2203
22.0 220 50 220...1300 24.2 145 872 92 0.27 FB 2204 B GHG 127 0000 B2204
22.0 220 50 2) 220...1300 24.2 145 872 92 0.27 FB 2204 D GHG 127 0000 D2204
22.8 290 50 150...2000 25.2 108 681 74 0.5 FB 2205 B GHG 127 0000 B2205
25.3 329 – 25...3500 27.8 108 751 81 0.19 FB 2212 B GHG 127 0000 B2212
25.3 329 – 2) 25...3500 27.8 108 751 81 0.19 FB 2212 D GHG 127 0000 D2212
26.7 509 – 40...7000 28.7 68 485 69 0.4 FB 2213 B GHG 127 0000 B2213
OUT
26.7 509 – 2) 40...7000 28.7 68 485 69 0.4 FB 2213 D GHG 127 0000 D2213
1)
only group II B
2)
output without LFD no longer required since the test pulse can be deactivated via software
+1 –4 1 4 for modules delivered after March 07.
CH1 CH2

10k
2,2k

+ + + - - -
1 2 3 4 5 6

Ra
UOUT

FB
LBRemote I/O
Remote I/O

2/19
FB 2201 - 2203 - 2212 - 2213
Digital Output
with Shut-down Input

Product features
• Zone 1 or Zone 2 mounted • 2 digital inputs (valve position)
• Output for intrinsic safety solenoid valves • Line monitor (LFD)
• Output for sounders and LED depends on version
(only without LFD) • Permanently self-monitoring
• Positive- or negative logic selectable • Output with watch dog circuit for fatal errors
depending on version • EMC to EN 61326 or NE21
• Shut down input independent of the bus
Input:
Volt-free mech. contacts or 2-wire proximity
Signal type
2-wire initiators DIN 19324 resp. NAMUR
on > 2.1 mA
Switching points
off < 1.2 mA
Hysteresis 0.2 mA
Line fault (LFD) < 1 mA
short > 6 mA

Output:
with line monitor (LFD) short circuit protected (see below)
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.52 W - 1.8 W depending on version

Explosion protection:
Category II (1/2) GD EEx d [ia] IIC
Approval PTB 97 ATEX 1074 U
sensor circuit Uo ) 14 V, Io ) 16 mA, Po ) 55 mW
IIC Safety values (linear) Co ) 418 nF, Lo ) 5 mH
output circuit see table

Ordering details
Uout/V Ra/1 Limit/mA LFD/1 Uo/V IO/mA PO/mW CO/nF LO/mH Type Order No.
22.0 315 50 20...2000 24.9 91 558 79 1 FB 2201 E GHG 127 0000 E2201
24.0 360 50 70...2000 27.8 91.5 636 69 0.4 FB 2203 E GHG 127 0000 E2203
24.0 360 502) 70...2000 27.8 91.5 636 69 0.4 FB 2203 G GHG 127 0000 G2203
22.8 290 50 150...2000 25.2 108 681 74 0.5 FB 2205 E GHG 127 0000 E2205
25.3 329 – 25...3500 27.8 108 751 81 0.19 FB 2212 E GHG 127 0000 E2212
26.7 509 – 40...7000 28.7 68 485 69 0.4 FB 2213 E GHG 127 0000 E2213
2)
output without LFD no longer required since the test pulse can be deactivated via software
for modules delivered after March 07.
OUT

+1 —4 1 4
CH1 CH2

10k
2,2k

+ + + - - -
1 2 3 4 5 6

FB
LB Remote I/O
Remote I/O

2/20
Transmitter Power Supply,
Analog Input, HART
Product Overview

Product features
• Zone 1 or Zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel with high integrity or
4 channel compact mode
• Single channel- and multi-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
(hot swap) 2
• Input for pressure, differential pressure, flow,
level and other 2-/4-wire transmitters
• Resolution 12 bit for 0-20 mA
• Alternatively connection to flame proof
field devices
• Single channel modules are galvanically
isolated between channels
• 4 channel modules are galvanically
isolated between input and system bus
(group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• HART communication on Profibus via FDT
or on servicebus (depends on version)
• Line monitor (LFD)
• Permanently self-monitoring
• Module TAG and channel TAG depending on
version
• Same Nos. of modules with and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
FB 3201 Analog input, 14.5 V
FB 3X02 Analog input, HART, 16 V
FB 3203 Analog input, HART, 15 V
FB 3205 Analog input, HART, 4 chan., group isolation

X = 2 intrinsically safe EEx-ia


X = 3 increased safety

Pressure Differential pressure

Flow Level

Powered Hand-held
field devices configurator

Example for analogue input signals

2/21
FB 3201
Analog Input
Transmitter Power Supply

Product features
• Power supply for 2- and 3-wire • Intrinsically safe approval
4 - 20 mA transmitters • Line monitor
• Galvanic isolation • Zone 1 mounted
• EMC to EN 61326 or NE21 • Can be unplugged during operation (hot swap)

Input:
Field device power supply 14.5 V (20 mA)
Input range 4 - 20 mA (0 - 26 mA)
Input impedance (terminals 5-6) 15 1
Internal impedance (terminal 2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA, programmable
Conversion time ) 50 msec
Power consumption 1.2 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 23.8 V Io ) 89.5 mA Po ) 534 mW
IIC Safety values (linear)
Co ) 87 nF Lo ) 0.5 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k1) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF

Ordering details
Type Order No.
Transmitter power supply, Ex-i FB 3201 B GHG 127 0000 B3201

+
-
+
4 -20 mA

-
+
4 - 20 mA

1 2 3 4 5 6

FBLocal
Remote
Bus I/O

2/22
FB 3202
HART
Analog Input
Transmitter Power Supply

Product features
• Power supply for 2- and 3-wire • Intrinsically safe approval
4 - 20 mA transmitters • Line monitor
• HART compatible • Zone 1 mounted
• HART communicationn via fieldbus or • Can be unplugged during operation
local RS 485 interface (see conduit) (hot swap)
• Galvanic isolation • Input isolator with HART communication
• EMC to EN 61326 or NE21 for seperately powered field devices
2
Input:
Field device power supply 16,5 V (20 mA) incl. 250 1
Input range 4 - 20 mA (0 - 26 mA) HART
Input impedance 15 1 (at 5 - 6) 236 1 (at 1 - 6 HART)
Internal impedance (terminal 2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA, programmable
Conversion time ) 50 msec
Power consumption 1.2 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 27 V Io ) 92 mA Po ) 619 mW
IIC Safety values (linear)
Co ) 73 nF Lo ) 0.4 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k1) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF
IIC Safety values Uo ) 8.2 V Io ) 56 mA Po ) 310 mW
(trapeze R i = 447 1) for input 1-6 Co ) 1.1 ␮F Lo ) 1 mH Ci ) 1.65 nF

Ordering details
Type Order No.
HART analog input, Ex-i FB 3202 B GHG 127 0000 B3202

1+ HART -6

HART

FB Remote I/O

2/23
FB 3203
HART
Analog Input
Transmitter Power Supply

Product features
• Power supply for 2- and 3-wire • Intrinsically safe approval
4 - 20 mA transmitters • Line monitor
• HART compatible • Zone 1 mounted
• HART communicationn via fieldbus or • Can be unplugged during operation
local RS 485 interface (see ComUnit) (hot swap)
• Galvanic isolation • Input isolator with HART communication
• EMC to EN 61326 or NE21 for seperately powered field devices

Input:
Field device power supply 15 V (20 mA) incl. 250 1
Input range 4 - 20 mA (0 - 26 mA) HART
Input impedance 15 1 (at 5 - 6) 236 1 (at 1 - 6 HART)
Internal impedance (terminal 2-5) 315 1
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA, programmable
Conversion time ) 50 msec
Power consumption 1.2 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 24.9 V Io ) 77 mA Po ) 478 mW
IIC Safety values (linear)
Co ) 83 nF Lo ) 0.5 mH
IIC Safety values Uo ) 0.7 V Io ) 3 mA Po ) 2 mW
(trapeze R i = 8.28 k1) for input 5-6 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.65 nF
IIC Safety values Uo ) 8.2 V Io ) 56 mA Po ) 310 mW
(trapeze R i = 447 1) for input 1-6 Co ) 1.1 ␮F Lo ) 1 mH Ci ) 1.65 nF

Ordering details
Type Order No.
HART analog input, Ex-i FB 3203 B GHG 127 0000 B3203

1+ HART -6

HART

FB Remote I/O

2/24
FB 3204 - FB 3205
Analog Input
HART Transmitter Power Supply,
4 Channels

Product features
• Zone 1 or Zone 2 mounted • Simulation for commissiong and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 during operation • Self configurating after replacement
• Power supply for 2 wire converters • Line monitor (LFD)
• Input isolator for powered devices • Permanently self-monitoring
• HART communication via fieldbus • Module TAG and channel-TAG
• Galvanic isolation between input and BUS • EMC to EN 61326 or NE21
(group isolation)
2
Input:
Power supply 15 V (20 mA)
Input impedance 15 1 (stat.) no HART
Input range 0/4 - 20 mA (0 ... 26 mA)
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA programmable
Scanning time 6.5 ms
80 ms (4 channels)
Memory update time
130 ms during HART
Power consumption 3W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 28 V Io ) 90 mA Po ) 626 mW
IIC Safety values (linear)
Co ) 69 nF Lo ) 0.4 mH
IIC Safety values (trapeze R i = 7.1 k1) Uo ) 0.7 V Io ) 2.3 mA Po ) 2 mW
for inputs 3-4, 7-8, 11-12, 15-16 Co ) 53 ␮F Lo ) 50 mH Ci ) 1.2 nF

Ordering details
Type Order No.
Analog input, 4 chan., Ex-i FB 3204 B GHG 127 0000 B3204
HART analog input, 4 chan., Ex-i FB 3205 B GHG 127 0000 B3205
Notes:
Supply circuits: 1-2, 5-6, 9-10, 13-14
active inputs: 3-4, 7-8, 11-12, 15-16, no HART

CH1 + - + - + - + - CH2
1 2 3 4 5 6 7 8
CH3 CH4
9 10 11 12 13 14 15 16

LB
FB REMOTE I/O
Remote I/O

2/25
FB 3302
HART
Input Isolator, Ex-e
Transmitter Power Supply

Product features
• Input isolator for 2-wire transmitters • HART communication via field bus or
• Zone 1 mounted service bus
• Any slot position • Galvanic isolation between input
• Can be unplugged during operation and the BUS
(hot swap) • EMV acc. to EN 61326 and NE21
• Access to Ex-e connections possible • Line monitor
when voltfree

Input:
Field device power supply 16.5 V (20 mA) incl. 250 1
Input range 4 - 20 mA (0 - 26 mA)
Input impedance 236 1 (1-6), 15 1 (5-6)
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA, programmable
Scanning time approx. 6.5 ms
Conversion time approx. 50 ms
Processing time approx. 50 ms
Connection 2 m cable tails to Ex-e terminals
Power consumption 1.2 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
HART supply, input isolator,
Ex-e, cable tails FB 3302 BS200 GHG 127 0000 B3302
HART supply, input isolator,
Ex-e, 80 cm wire ends FB 3302 B-080 GHG 127 0001 B3302
HART supply, input isolator,
Ex-e, 150 cm wire ends FB 3302 B-150 GHG 127 0002 B3302
HART supply, input isolator,
Ex-e, 200 cm wire ends FB 3302 B-200 GHG 127 0003 B3302

+ + - -
1 2 5 6

FB Remote I/O

2/26
FB 3305
HART Transmitter Power Supply
Input Isolator, 4 Channels, Ex-e

Product features
• Mounted in Zone 1 or Zone 2 • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged when Ex-e circuits are • Self configurating after replacement
volt free • Line monitor (LFD)
• Power supply for 2-wire transmitters • Permanently self-monitoring
• Input isolator for separately powered devices • Module-TAG and channel-TAG
• Galvanic isolation between the inputs and • EMC to EN 61326 or NE21
the field bus (group isolation)
2
Input:
15 V (20 mA)
Transmitter supply
offering HART communications
Input range 4 - 20 mA (0 - 20 mA)
Input impedance 15 1 (stat), non HART
Current limit approx. 26 mA
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
min. 1 mA
Line monitor
max. 22 mA selectable
80 ms or 130 ms
Memory update period for 4 channels
during HART communications
Connection 2 m cable tails to Ex-e terminals
Power consumption 3W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
HART Transm. supply, inp. 4 chan.,
Ex-e, 200 cm cable tail FB 3305 BS200 GHG 127 0000 B3305
HART Transm. supply, inp. 4 chan.,
Ex-e, 80 cm wire ends FB 3305 B-080 GHG 127 0001 B3305
HART Transm. supply, inp. 4 chan.,
Ex-e, 150 cm wire ends FB 3305 B-150 GHG 127 0002 B3305
HART Transm. supply, inp. 4 chan.,
Ex-e, 200 cm wire ends FB 3305 B-200 GHG 127 0003 B3305

Notes:
Supply circuits: 1-2, 5-6, 9-10, 13-14
Active inputs: 3-4, 7-8, 11-12, 15-16 no HART

CH1 + - + - + - + - CH2
1 2 3 4 5 6 7 8
CH3 CH4
9 10 11 12 13 14 15 16

LB
FB REMOTE I/O
Remote I/O

2/27
Analog Output, HART
Product Overview

Product features
• Zone 1 or Zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel with high integrity or
4 channel compact modules
• Single channel- and mult-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
(hot swap)
• Output for positioner, I/P-converter, display,
valves
• Resolution 12 bit for 0-20 mA
• Alternatively connection to flame proof
field devices
• Single channel modules are galvanically
isolated between channels
• 4-channel modules are galvanically isolated
between output and bus (group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• HART communication via Profibus with FDT or
via Service bus (depends on version)
• Line monitor (LFD)
• Permanently self-monitoring
• Selectable output drive in case of faults
(depends on version)
• Short circuit protected
• Output with watch dog circuit for fatal errors
• Module TAG and channel TAG depends on
version
• Same Nos. of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
FB 4201 Analog output, 750 1
FB 4X02 Analog output, HART, 750 1
FB 4205 Analog output, HART, 4 chan., group isolation

X = 2 intrinsically safe EEx ia,


X = 3 increased safety

Valve Positioner

I/P 0000
I/P converter Display

Hand-held
configurator

Examples for analog output signals

2/28
FB 4201
Analog Output

Product features
• Output isolator for 4 - 20 mA, • Intrinsically safe approval
• Indicators, positioners, • Line monitor
I/P converters • Zone 1 mounted
• Galvanic isolation • Can be unplugged during operation
• EMC to EN 61326 or NE21 (hot swap)

Output:
Max. load 750 1
2
Output current 4 - 20 mA (short circuit protected)
Imin/max 0/25 mA (1 mA for LFD)
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
Line monitor > 850 1 ... 4 k1
Conversion time ) 50 msec
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.8 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 27.3 V Io ) 87 mA Po ) 595 mW
IIC Safety values (linear)
Co ) 72 nF Lo ) 0.4 mH

Ordering details
Type Order No.
Analog output, Ex-i FB 4201 B GHG 127 0000 B4201

0000

FB Remote I/O

2/29
FB 4202
HART
Analog Output

Product features
• Output isolator for 4 - 20 mA, • Intrinsically safe approval
indicators, positioners, I/P converters • Line monitor
• HART compatible • Zone 1 mounted
• HART communication via fieldbus or • Can be unplugged during operation
local RS 485 interface (hot swap)
• Galvanic isolation • Optional bus independent shut down
• EMC to EN 61326 or NE21

Output:
Max. load 750 1
Output current 0/4 - 20 mA (short circuit protected)
Imin/max 0/25 mA (1 mA for LFD)
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
Line monitor > 850 1 ... 4 k1
Conversion time ) 50 msec
Watch dog Output OFF 0.5 s after serious fault
Power consumption 0.8 W

Explosion protection:
Category EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
0000 Uo ) 27.3 V Io ) 87 mA Po ) 595 mW
IIC Safety values (linear)
Co ) 72 nF Lo ) 0.4 mH

HART
Ordering details
Type Order No.
HART analog output, Ex-i FB 4202 B GHG 127 0000 B4202
HART analog output, Ex-i, shut-down input FB 4202 C GHG 127 0000 C4202

FB Remote
LB/FB I/OI/O
Remote

shut down input option

0000

HART

FB Remote
LB/FB I/O
Remote I/O

regular version

2/30
FB 4204 - FB 4205
HART Analog Output,
4 Channels

Product features
• Zone 1 or Zone 2 mounted • Simulation for commissiong and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 during operation • Self configurating after replacement
• Output isolator for indicators, Display, • Line monitor (LFD) – version dependent
IP converter • Permanently self-monitoring
• HART communication via fieldbus • Module TAG and channel-TAG
• Galvanic isolation between input and bus • Optional bus independent shut down input
(group isolation) • EMC to EN 61326 or NE21
2
Input:
Max. load 750 1
Output current 4-20 mA (0 ... 25 mA short protected)
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
Line monitor (LFD) min. 1 mA (version dependent)
Threshold > 850 1
output OFF 0.5 s
Watch dog circuit
after serious faults
Scanning time 6.5 ms
58 ms (4 channels)
0000 Memory update time
110 ms during HART
Power consumption 3W

Explosion protection:
I/P Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 27.3 V Io ) 93 mA Po ) 635 mW
IIC Safety values (linear)
Co ) 74 nF Lo ) 0.4 mH

+ – + – + – + –

1 2 3 4 5 6 7 8
CH1 CH4 Ordering details
Type Order No.
Analog output, 4 chan., Ex-i FB 4204 B GHG 127 0000 B4204
HART analog output, 4 chan., Ex-i FB 4205 B GHG 127 0000 B4205
HART analog out, 4 chan., Ex-i, shut-down input FB 4205 C GHG 127 0000 C4205
LBRemote
FB REMOTEI/O HART analog out, 4 chan., Ex-i, with LFD FB 4205 D GHG 127 0000 D4205

shut down input option

0000

I/P

+ — + — + — + —

1 2 3 4 5 6 7 8
CH1 CH4

LBRemote
FB REMOTEI/O

regular version

2/31
FB 4302
HART
Analog Output, Ex-e

Product features
• Output isolator for 4 - 20 mA, • Line monitor
indicators, positioners, I/P converters • Zone 1 mounted
• Galvanic isolation • Can be unplugged during operation
• EMC to EN 61326 or NE21 (hot swap)
• HART compatible • Ex-e terminal accessible when voltfree
• HART communicationn via fieldbus or • Optional bus independent shut down
local RS 485 interface

Output:
Max. load 750 1
Output current 0/4 - 20 mA (short circuit protected)
Imin/max 0/25 mA (1 mA for LFD)
Linearity < 0.1 %
Temperature drift < 0.1 % / 10 K
Line monitor > 850 1 ... 4 k1
Watch dog Output OFF 0.5 s after serious fault
Connection 2 m cable tail to Ex-e terminals
Conversion time ) 50 msec
Power consumption 1W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U
0000

HART Ordering details


Type Order No.
HART analog output, Ex-e, 200 cm cable tail FB 4302 BS200 GHG 127 0000 B4302
HART analog output, Ex-e, 80 cm wire ends FB 4302 B-080 GHG 127 0001 B4302
HART analog output, Ex-e, 150 cm wire ends FB 4302 B-150 GHG 127 0002 B4302
HART analog output, Ex-e, 200 cm wire ends FB 4302 B-200 GHG 127 0003 B4302
HART analog out, Ex-e, shut-down input,
200 cm wire ends FB 4302 C-200 GHG 127 0003 C4302

FB Remote I/O

shut down input option

0000

HART

FB Remote
LB/FB RemoteI/O
I/O

regular version

2/32
FB 4305
HART Output Isolator,
4 Channels, Ex-e

Product features
• Mounted in Zone 1 or Zone 2 • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged when Ex-e circuits are • Self configurating after replacement
volt free • Permanently self-monitoring
• Output isolator for proportional valves, • Line monitor (LFD)
displays or IP converters • Module-TAG and channel-TAG
• HART option via fieldbus • Optional bus independent shut down input
• Galvanic isolation between outputs and bus • EMC to EN 61326 or NE21
2
Output:
Load 750 1 (at 22 mA)
Output range 0/4 - 20 mA (short protected)
Current limit Approx. 25 mA
Linearity 0.1 %
Temperature drift 0.1 % / 10 K
Line monitor (LFD) min. 1 mA (version dependent)
Watch dog circuit Output OFF 0.5 s after serious fault
58 ms or 110 ms
Memory update period for 4 channels
during HART communications
Connection 2 m cable tails to Ex-e terminals
0000 Power consumption 3W

Explosion protection:
Category II 2 GD EEx d IIC
I/P Approval PTB 97 ATEX 1074 U

Ordering details
+ – + – + – + –
Type Order No.
1 2 3 4 5 6 7 8
CH1 CH4 HART output isolator, 4 chan,
Ex-e, 200 cm cable tail FB 4305 BS200 GHG 127 0000 B4305
HART output isolator, 4 chan,
Ex-e, 80 cm wire ends FB 4305 B-080 GHG 127 0001 B4305
HART output isolator, 4 chan,
Ex-e, 150 cm wire ends FB 4305 B-150 GHG 127 0002 B4305
LBRemote
FB REMOTEI/O HART output isolator, 4 chan,
Ex-e, 200 cm wire ends FB 4305 B-200 GHG 127 0003 B4305
shut down input option HART output isolator, 4 chan,
Ex-e, 200 cm wire ends, shut down input FB 4305 C-200 GHG 127 0003 C4305
HART analog out, 4 chan,
Ex-e, with LFD, 200 cm wire ends FB 4305 D-200 GHG 127 0003 D4305
0000

I/P

+ — + — + — + —

1 2 3 4 5 6 7 8
CH1 CH4

LBRemote
FB REMOTEI/O

regular version

2/33
RTD Transmitter
Thermocouple Transmitter, Voltage Converter
Product Overview

Product features
• Zone 1 or Zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel high integrity or
4 channel compact modules
• Single channel- and mult-channel modules
can be mixed mounted
• Can be unplugged in Zone 1 during operation
(hot swap)
• Input for RTD, thermocouples and DC-voltage
• Resolution 16 bit for the whole range (lower
depending on the span)
• Single channel modules are galvanically
isolated between channels
• 4 channel modules are galvanically
isolated between input and system bus
(group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• Line monitor (LFD)
• Permanently self-monitoring
• Module TAG and channel TAG
depending on version
• Same Nos. of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
FB 5201 RTD transmitter
FB 5202 thermocouple transmitter (mV)
FB 5204 RTD transmitter 4 channels
FB 5205 thermocouple transmitter (mV) 4 channels
CJC
FB 5206 voltage converter (10 V)

Thermocouple Thermocouple
summator circuit

Thermocouple RTD
differential measurement 4-wire circuit

RTD RTD
3-wire circuit 2-wire circuit

Examples for analoge input signals

2/34
FB 5201
RTD Transmitter

Product features
• Mounted in Zone 1 or Zone 2 hazardous areas • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 during operation • Self configurating after replacement
(hot swap) • Line monitor (LFD)
• Input for 2-, 3-, 4-wire RTD (temperature) • Permanently self-monitoring
• Galvanic isolation between the input and • Module-TAG and channel-TAG
the field bus • EMC to EN 61326 or NE21
2
Input:
Range 10 - 400 1 (500 1 incl. wire resistance)
Smallest span 20 1 for 0.1 % accuracy
Wire resistance 50 1 max. each wire
Pt100 line fault (LFD) > 1 k1
short < 10 1
Linearity < 0.025 % (widest span)
Temperature drift < 0.025 % / 10 K (widest span)
Sensor current 200 +A
< 20 ms without LFD
Conversion time
< 125 ms with LFD
Power consumption 0.45 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 2.7 V Io ) 43 mA Po ) 93 mW
IIC Safety values (trapeze R i = 330 1)
Co ) 3 +F Lo ) 10 mH Ci ) 1.25 nF

Ordering details
Type Order No.
RTD transmitter, Ex-i FB 5201 B GHG 127 0000 B5201

slide
wire

2 wire

3 wire

4 wire

1 2 3 4 5 6

mV

FB Remote I/O

2/35
FB 5202
Thermocouple
Transmitter

Product features
• Mounted in Zone 1 or Zone 2 hazardous areas • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 during operation • Self configurating after replacement
(hot swap) • Line monitor (LFD)
• Input for thermocouples or mV • Permanently self-monitoring
• Galvanic isolation between the input and • Module-TAG and channel-TAG
the field bus • EMC to EN 61326 or NE21

Input:
U, B, E, T, K, S, R, L, J, N, Pallaplat
Range
-75 mV .... + 75 mV
Compensation internal (at connector) or external
CJC Pt100 sensor current 200 +A
< 20 ms without LFD
Conversion time for external CJC
< 80 ms with LFD
< 120 ms without LFD
Conversion time for internal CJC
< 240 ms with LFD
Linearity < 0.1 % (at 5 mV span), 0.01 % (0-50 mV)
Temperature drift < 0.1 % / 10 K, 0,025 % (widest span)
Line fault (LFD) > 1 k1
Power consumption 0.45 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 1.8 V Io ) 43 mA Po ) 67 mW
IIC Safety values (trapeze Ri = 330 1)
Co ) 8.7 +F Lo ) 10 mH Ci ) 103 nF

Ordering details
Category Type Order No.
Thermocouple transmitter, mV Ex-i FB 5202 B GHG 127 0000 B5202

RTD

CJC
+ -
1 2 3 4 5 6

mV

FB Remote I/O

2/36
FB 5204
Pt100, Ni100, Slide Wire Sensors
4 Channels

Product features
• Mounting in Zone 1 or Zone 2 • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 • Self configurating after replacement
during operation (hot swap) • Line monitor (LFD)
• 2-, 3-, 4-Ltr. Pt100, Pt1000 (RTD) • Permanently self-monitoring
or slide wire sensors • Module-TAG and channel-TAG
• Galvanic isolation between inputs • EMC to EN 61326 or NE21
and the bus (group isolation)
2
Input:
Pt100 range (-200 ... + 850 °C) 18 - 390 1 (500 1 incl. line)
Pt200 (37-780 1), Pt500 (92-1952 1)
Pt1000 (185-3905 1)
RTD Range
Ni100 (69-270 1), Ni500 (345-1350 1)
Ni1000 (690-2700 1)
Slide wire sensors 0 - 10,000 1
Smallest span for 0.1 % 50 1 (or 1/10 of full scale)
Sensor current < 0.22 mA
Wire resistance < 50 1 each wire
Line break/short circuit programmable
Line break detection (Pt100) > 1 k1
Line short detection (Pt100) < 10 1
Non linearity 0.025 % of max. span
Temperature drift 0.025 % of max. span / 10 K
Scan time 6.5 ms
< 500 ms (4 channels)
Conversion time
< 1 s (for 4 x 3 wire Pt100)
Busy after download 5-15 s
Connection screw plug-in or wire clamp connectors
Power consumption 0.6 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 6.8 V Io ) 70 mA Po ) 118 mW
II C Safety values (trapeze R = 103 1)
Co ) 1 +F Lo ) 5 mH

Ordering details
2 wire
Category Type Order No.
Slide wire
RTD, slide wire transmitter, 4 channel Ex-i FB 5204 B GHG 127 0000 B5204
or
3 wire

Temperature 2 wire

3 wire

4 wire

CH1 CH2
1 2 3 4 5 6 7 8
+
9 10 11 12 13 14 15 16
CH3 CH4

LB
FBRemote
RemoteI/O
I/O

2/37
FB 5205
Thermocouples, mV
4 Channels

Product features
• Mounting in Zone 1 or Zone 2 • Simulation for commissioning and service
• Any slot position (forcing)
• Can be unplugged in Zone 1 • Self configurating after replacement
during operation (hot swap) • Line monitor (LFD)
• Thermocouples or mV signals • Permanently self-monitoring
• Galvanic isolation between the inputs • Module-TAG and channel-TAG
and the bus and between channels • EMC to EN 61326 or NE21

Input:
Thermocouples Type U, B, E, T, K, S, R, L, J, N, Pallaplat.
Measuring range -65 mV ... +75 mV
Smallest span for 0.1 % 5 mV
Compensation internal (built-in) or external (e.g. thermostat)
Line fault detection (LFD) > 1 k1
Non linearity 0.01 % (0-50 mV) or 0.025 % (max. span)
Temperature drift 0.02 % / 10 K (0-50 mV)
Cycle time (com unit) 6.5 ms
< 200 ms (4 channels) without LFD
Conversion time
< 350 ms (4 channels) with LFD
Connection screw plug-in or wire clamp connectors
1.5 kV input - input
Test voltage
1.5 kV input - bus and power
Power consumption approx. 1 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 1 V Io ) 71 mA Po ) 62 mW
IIC Safety values (trapeze Ri = 500 1)
Co ) 33 +F Lo ) 5 mH

Ordering details
Category Type Order No.
Thermocouple transmitter, 4 channels EExia FB 5205 B GHG 127 0000 B5205

CH1 CH2
1 2 5 6
+ +
9 10 13 14
CH3 VST
CJC CH4

FIELD
FB BUS
Remote I/O

2/38
FB 5206
Voltage Converter

Product features
• Mounting in Zone 1 or Zone 2 • Simulation for commissioning and service
hazardous areas (forcing)
• Any slot position • Self configurating after replacement
• Can be unplugged in Zone 1 • Permanently self-monitoring
during operation (hot swap) • Module-TAG and channel-TAG
• Input for voltage signals • EMC to EN 61326 or NE21
• Galvanic isolation between the input
and the field bus
2
Input:
Range 0 V to +10 V
Smallest span for 0,1 % 500 mV
Input impedance 100 k1
Line fault detection (LFD) None
Linearity < typ. 0.1 %
Temperature drift < 0.1 % / 10 K
Conversion time 100 ms
Power consumption < 0.45 W

Explosion protection:
Category II 2 (1/2) GD EEx d [ia/ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 0.9 V Io ) 0.2 mA Po ) 0.2 mW
IIC Safety values (linear)
Co ) 53 +F Lo ) 100 mH Ci ) 52 nF

Ordering details
Type Order No.
Voltage converter Ex-i FB 5206 B GHG 127 0000 B5206

+ -
1 2 3 4 5 6

LB Remote
FB Remote I/O
I/O

2/39
Digital Output
Product Overview

Product features
• Zone 1 or Zone 2 mounted
• Suitable for rough ambient conditions (potted)
• Single channel high integrity or
8 channel compact modules
• Single channel- and mult-channel modules
can be mixed mounted
• Any slot position
• Can be unplugged in Zone 1 during operation
(hot swap)
• Output for intrinsically safe solenoid valves,
sounders, and LEDs, relays for Ex-d solenoid
valves
• Alternatively connection to flame proof
field devices
• Modules are galvanically isolated between
each channel or galvanically isolated between
input and system bus (group isolation)
• Simulation for commissioning and service
(forcing)
• Self configurating after replacement
• Positive or negative logic selectable
depending on the version
• Line monitor (LFD) depending on the version
• Permanently self-monitoring
• ON/OFF delay depending on version
• Output level selectable on fault condition
depending on the version
• Output with watch dog circuit for fatal errors
• Module TAG and channel TAG depending on
version
• Same Nos. of modules with- and without
redundancy
• Version dependancy see comm. units
• EMC to EN 61326 or NE21

Available modules
FB 2XZZ digital output, 2 feed back inputs
FB 6301 relay output, 2 channels 24V, isolated
FB 6305 relay output, 4 channels 230V, isolated
FB 6306 relay output, 8 channels 24V, isolated
FB 6X08 digital output, 8 channels, group isolation
FB 6210-6215 digital output, 4 channels, group isolation

X = 2 intrinsically safe EEx ia/ib,


X = 3 increased safety
ZZ = depending on the valve

Solenoid Sounder

LED signal lamp

Examples for digital outputs

2/40
FB 6208
Digital Output
8 Channels, Low Power

Product features
• Zone 1 or Zone 2 mounted • Self configurating after replacement
• Any slot position • Positive- or negative logic selectable
• Active 20 V output to switch LEDs, indicators, • Line monitor (LFD)
or low power solenoid valves • Permanently self-monitoring
• Can be unplugged in Zone 1 during operation • ON/OFF delay
• Galvanical isolation between input and • Shut down input
system bus (group isolation) • Module TAG and channel TAG
• Simulation for commissioning and service
(forcing)
• EMC to EN 61326 or NE21
2
Output:
20 V, 8 mA per channel
Digital output (active/short protected)
21.6 V, 5.2 mA (model C6208)
Scanning time 6.5 ms
LFD test current 0.33 mA
output volt-free 0.5 sec.
Watch dog circuit
after serious faults
Power consumption 2.2 W

Explosion protection:
Category II 2 (2) GD EEx d [ib] IIC
Approval PTB 97 ATEX 1074 U
Uo ) 28 V Io ) 13.5 mA Po ) 376 mW
IIC Safety values (rectangular) model B6208
Co ) 76 nF Lo ) 0.5 mH
Uo ) 30 V Io ) 13.5 mA Po ) 404 mW
IIC Safety values (rectangular) model C6208
Co ) 62 nF Lo ) 0.5 mH

Ordering details
Type Order No.
Digital output, 8-chan., Ex-i FB 6208 B GHG 127 0000 B6208
Digital output, 8-chan., 21.6 V, Ex-i FB 6208 C GHG 127 0000 C6208

CH1 1 2 3 4 5 6 7 8 CH4
CH5 9 10 11 12 13 14 15 16 CH8

+ + + + —

FIELD
FB BUS
Remote I/O

2/41
FB 6210 - FB 6215
Digital Output
4-channels, IS power

Product features
• Mounting in Zone 1 oder Zone 2 • Self configurating after replacement
• Output for intrinsically safe solenoid valves, (plug and play)
for sounders and LEDs • Permanently self monitoring
• Positive or negative logic selectable • ON/OFF delay
• any slot position • optional Shut down input independant of the bus
• galvanic isolation between outputs and BUS • Output with watch dog circuit for fatal errors
(group isolation) • Module-TAG and channel-TAG
• Simulation for commissioning and service • EMC to EN 61326 or NE21
(forcing)

Power Supply:
24 V DC, 9 W
External Power via Booster Ex-e module front end connection.
Slave can be fully fitted even in combination
with other modules.

Output:
Drive capability see ordering details
Line monitor (2 ms test pulse) every 2.5 s (LFD can be deactivated)
LFD reaction time 10 s (worst case)
Output response time > 10 ms (depending on the master)
Scan rate 6.5 ms
Output OFF 0.5 s
Watch dog
after serious fault
screw plug-in or wire clamp connectors
Connection for IS circuits, wire ends
for Ex-e booster
Power consumption 0.6 W

CH1 CH4 Explosion protection:


+1 2 9 10 11 12 13 14 15 16 Category II 2 (2/1) GD EEx de [ia/ib] IIC
Approval PTB 97 ATEX 1074U
+ - + - + - + - Safety values see ordering details

U Ra
Ordering details
limit Po Co Lo Type Order No.
U/V Ra/1 mA LFD/1 Uo/V Io/mA mW nF mH
24 V
24.5 370 55 90 ... 12000 27.8 90,4 629 81 0.2 FB 6210B GHG 127 0000 B6210
boost FIELD BUS
24.5 320 60 110 ... 12000 27.8 107 744 81 0.2 FB 6211B GHG 127 0000 B6211
shut downregular
input option 17.0 185 70 95 ... 8000 19.8 142 705 117 0.5 FB 6212B GHG 127 0000 B6212
version
23.0 290 60 110 ... 10000 26 110 714 96 0.2 FB 6213B GHG 127 0000 B6213
23.0 355 55 90 ... 10000 26 88.7 578 96 0.2 FB 6214B GHG 127 0000 B6214
16.2 78 80 100 ... 8500 18.9 286 1350 150 0.17 FB 6215B FB 6215B

with bus independant shut down input


limit Po Co Lo Type Order No.
U/V Ra/1 mA LFD/1 Uo/V Io/mA mW nF mH
CH1 CH4 24.5 370 55 90 ... 12000 27.8 90.4 629 81 0.2 FB 6210E GHG 127 0000 E6210
+1 2 9 10 11 12 13 14 15 16 24.5 320 60 110 ... 12000 27.8 107 744 81 0.2 FB 6211E GHG 127 0000 E6211
+ - + - + - + - 17.0 185 70 95 ... 8000 19.8 142 705 117 0.5 FB 6212E GHG 127 0000 E6212
23.0 290 60 110 ... 10000 26 110 714 96 0.2 FB 6213E GHG 127 0000 E6213
23.0 355 55 90 ... 10000 26 88.7 578 96 0.2 FB 6214E GHG 127 0000 E6214
U Ra 16.2 78 80 100 ... 8500 18.9 286 1350 150 0.17 FB 6215ES FB 6215ES

24 V
boost FIELD BUS

regular shut down input option


version

2/42
FB 6301
Relay Output
2 Channels, Ex-e

Product features
• Zone 1 mounted • Switches 24 V or 230 V power circuits and
• Any slot position Exd solenoid valves
• Can be unplugged during operation • Output watch dog circuit
(hot swap) • Galvanic isolation between the output and
• Access to Ex-e connections possible the BUS as well as between outputs
when voltfree • EMC to EN 61326 or NE21

2
Output:
Relay rating
Voltage rating (nominal) 24 V DC, 24 V AC (30 V max.)
Current rating 1 A, AC/DC (resistive load)
Switch power 30 VA, 30 W
Electrical lifetime 0.5 Mio. cycles
Min. switching capability > 1 V, > 1 mA
Contact material AgPd gold plated
Watch dog Output OFF 0.5 s after serious fault
Response time approx. 20 ms (depending on bus cycle time)
Scanning time approx. 6.5 ms
Connection 2 m cable tail to Ex-e terminals
Power consumption 0.65 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Relay output, 2-chan., Ex-e, 200 cm cable tail FB 6301 BS200 GHG 127 0000 B6301
Relay output, 2-chan., Ex-e, 80 cm wire ends FB 6301 B-080 GHG 127 0001 B6301
Relay output, 2-chan., Ex-e, 150 cm wire ends FB 6301 B-150 GHG 127 0002 B6301
Relay output, 2-chan., Ex-e, 200 cm wire ends FB 6301 B-200 GHG 127 0003 B6301
Relay output, 2-chan., Ex-e, 200 cm cable tail
230 V, 1A (ohmic load) FB 6301 HS200 GHG 127 0000 H6301
Relay output, 2-chan., Ex-e, 200 cm wire ends
230 V, 1A (ohmic load) FB 6301 H-200 GHG 127 0003 H6301

pwr pwr

1 2 3 4 5 6

CH1 CH2

FIELD
FB BUS
Remote I/O

2/43
FB 6305
Relay Output
4 Channels

Product features
• Output with relay-contacts for LEDs, • Simulation for commissioning and
annunciators or valves service (forcing)
• Zone 1 or Zone 2 mounted • Self configurating after replacement
• Any slot position • Positive- or negative logic selectable
• Can be unplugged when Ex-e circuits • Permanently self-monitoring
are voltfree • ON/OFF delay
• Galvanical isolation between outputs • Module TAG and channel-TAG
and system bus • EMC to EN 61326 or NE21

Output:
30 V DC, 1 A, 30 W (resistive load)
Relay contact/channel
230 V AC, 1 A, 230 VA (resistive load)
Contact material AgPd gold plated
Electrical lifetime 0.1 Mio. cycles
min. switching capability > 1 V, > 1 mA
Response time approx. 20 ms (depending on bus cycle time)
Scanning time 6.5 ms
Relay off 0.5 sec.
Watch dog circuit
after serious faults
2 m cable tail to
Connection
Ex-e terminals
Power consumption 1.2 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Relay 230 V AC, 4-chan, Exe, 200 cm cable tail FB 6305 BS200 GHG 127 0000 B6305
Relay 230 V AC, 4-chan, Exe, 80 cm wire ends FB 6305 B-080 GHG 127 0001 B6305
Relay 230 V AC, 4-chan, Exe, 150 cm wire ends FB 6305 B-150 GHG 127 0002 B6305
Relay 230 V AC, 4-chan, Exe, 200 cm wire ends FB 6305 B-200 GHG 127 0003 B6305

pwr pwr
CH1 1 2 3 4 5 6 7 8 CH2
CH3 9 10 11 12 13 14 15 16 CH4

FB Remote
FIELD BUS I/O

2/44
FB 6306
Relay Output
8 Channels

Product features
• Output with relay-contacts for LEDs, • Self configurating after replacement
annunciators or valves • Positive- or negative logic selectable
• Zone 1 or Zone 2 mounted • Permanently self-monitoring
• Any slot position • ON/OFF delay
• Can be unplugged when Ex-e circuits are • Module TAG and channel TAG
voltfree • EMC to EN 61326 or NE21
• Galvanic isolation between outputs and BUS
• Simulation for commissioning and service
(forcing) 2
Output:
Relay contact/channel 24 V AC/DC, 1 A, 30 W, 30 VA (resistive load)
Contact material AgPd gold plated
Electrical lifetime 0,5 Mio. cycles
min. switching capability > 1 V, > 1 mA
Response time approx. 20 ms (depending on bus cycle time)
Scanning time 6.5 ms
Relay off 0.5 sec.
Watch dog circuit
after serious faults
2 m cable tail to
Connection
Ex-e terminals
Power consumption 1.6 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Typ Order No.
Relay 24 V AC/DC, 8-chan.,
Ex-e, 200 cm cable tail FB 6306 BS200 GHG 127 0000 B6306
Relay 24 V AC/DC, 8-chan.,
Ex-e, 80 cm wire ends FB 6306 B-080 GHG 127 0001 B6306
Relay 24 V AC/DC, 8-chan.,
Ex-e, 150 cm wire ends FB 6306 B-150 GHG 127 0002 B6306
Relay 24 V AC/DC, 8-chan.,
Ex-e, 200 cm wire ends FB 6306 B-200 GHG 127 0003 B6306

pwr pwr
CH1 1 2 3 4 5 6 7 8 CH4
CH5 9 10 11 12 13 14 15 16 CH8

FB Remote
FIELD BUSI/O

2/45
FB 6308
Digital Output
8 Channels

Product features
• Output with active 20 V signal for low • Self configurating after replacement
power loads e.g. Input of control stations • Positive- or negative logic selectable
• Zone 1 or Zone 2 mounted • Permanently self-monitoring
• Any slot position • ON/OFF delay
• Can be unplugged when Ex-e circuits • Shut down input
are voltfree • Module TAG and channel TAG
• Galvanic isolation between input and • EMC to EN 61326 or NE21
BUS (group isolation)
• Simulation for commissioning and
service (forcing)

Output:
20 V, 8 mA per channel
Digital output (active/short protected)
21.6 V, 5.2 mA model C6308
Scanning time 6.5 ms
LFD test current 0.33 mA
output volt-free 0.5 sec.
Watch dog circuit
after a fatal error
2 m cable tail to
Connection
Ex-e terminals
Power consumption 2.2 W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Order No.
Digital output, 8-chan., 20 V DC, Ex-e
200 cm cable tails FB 6308 BS200 GHG 127 0000 B6308
Digital output, 8-chan., 21.6 V DC, Ex-e
200 cm cable tails FB 6308 CS200 GHG 127 0000 C6308
Digital output, 8-chan., 20 V DC, Ex-e,
200 cm wire ends FB 6308 B-200 GHG 127 0003 B6308

CH1 1 2 3 4 5 6 7 8 CH4
CH5 9 10 11 12 13 14 15 16 CH8

+ + + + —

FIELD
FB BUS
Remote I/O

2/46
Gateway or ComUnit Properties

Selection Guide
The following table is intended to assist you in finding the best gateway or ComUnit for your
application.
Gateways LB 8103 or FB 8203 only support single width modules. All other gateways support
single channel high integrity modules as well as dual width multi channel modules. LB 8103 or
FB 8203 are available mainly as replacements. Gateways LB 8106, FB 8206 are mainly used when
the DCS prefers to configure the slaves on the basis of the GSE file only. This is possible with any
system which supports Profibus.
Profibus systems which offer more can make use of the superior properties of the UniCOM
gateways LB 8109 or FB 8209 (e.g. FDT or Siemens (PDM)). These are compatible with LB 8105 or
2
FB 8205 gateways offering additional CiR functionality independent of the process control system
or PLC (ONLINE configuration). LB 8105 or FB 8205 are mostly used in connection with ABB
systems.
Gateways LB 8107 and FB 8207 are reserved for MODBUS applications.
Gateways LB 8108 are mainly used in connection with NON intrinsically safe applications, where a
large number of digital inputs have to be processed.

Hardware Zone 2 GHG 127 0xxx H 8103 H 8105 H 8106 H 8107 H 8108 H 8109
Hardware Zone 1 GHG 127 0xxx H 8203 H 8205 H 8206 H 8207 H 8209
Properties/Firmware Version 4.X 6.X 6.X 7.X 8.X 9.X
Configuration software or DTM for FDT098 4/5/6 6 6
Configuration software or DTM for FDT1.2 7 ❍ ❍ 7 7
Configuration tool acts as Profibus Simulator PACTware EasyCom PACTware PACTware
Servicebus required
Servicebus useable ● ● ❍ ● ❍ ●
HART via Servicebus ❍ ❍ ❍ ❍ ❍
HART via Profibus ● ● ● ● ●
HART secondary variables synchronous data ❍ ❍ ❍ ❍ ❍
GSD/GSE file CGV40710 CGV61710 CGV61711 CGV61712 CGV61710
Profibus DP ● ● ● ● ●
Profibus DPV1 ● ● ● ● ●
Modbus ●
Redundancy ❍ ● ● ❍ ❍ ●
HCIR (system dependent ONLINE configuration) ● ● ● ● ● ●
CiR (system independent ONLINE configuration) ●
Time stamping (in cooperation with master) ●
1x01, 1x02, 1x03 ● ● ● ● ● ●
1x08 ● ● ● ● ●
1x07, 1x14, 1x15 ❍ ❍ ❍ ● ❍
2xxx, 2xxx (SIL) ● ● ● ● ● ●
3x01, 3x02, 3x03 ● ● ● ● ● ●
3x04, 3x05 ● ● ● ● ●
4x01, 4x02, 4x02 (SIL) ● ● ● ● ● ●
4x04, 4x05, 4x05 (SIL) ● ● ● ● ●
4x05 (LFD) ❍ ❍ ❍ ❍ ● ❍
5x01, 5x02 ● ● ● ● ● ●
5x04, 5x05 ● ● ● ● ●
5x06 ● ● ● ● ● ●
6x01 ● ● ● ● ● ●
6x04, 6x05, 6x06, 6x08, 6x08 (SIL) ● ● ● ● ●
6x10, 6x11, 6x12, 6x13, 6x14, 6x15 ● ● ● ● ●
6x10-6x14, 6x15 (SIL) ● ● ● ● ●
Analog chan. (max. depends on configuration) 48 80 80 80 80 24-80
Digital chan. (max. depends on configuration) 144 184 184 184 184 96-184

● YES ❍ upon enquiry x = options see data sheet

2/47
FB 8201 - FB 8204
Communication Interface
only for replacements

Product features
• Mounting in Zone 1 or Zone 2 • LED diagnostic indication
• Can be unplugged in Zone 1 during operation • HART communication on Profibus or
• Bumpless transition in redundant systems service bus depending on the version
• Self configurating in a redundant system • EMC to EN 61326 and NE21
(plug and play as from version V4.X)
• Non volatile memory for configuration and
parameter settings

Technical data
Profibus DP, DPV1, MODBUS RTU, Modicon
Fieldbus connection
other upon inquiry
Profibus 1500 kBaud
Transferrate
Modbus 38.4 kBaud
Power consumption 2W
defind by the field bus standard
Max. number of slaves per busline
255 (Modbus), 125 (Profibus)
Number of slaves per bus segment max. 31 (RS 485 Norm)
Repeaters between Master-Slave max. 3
depending on the comm unit version
Number of channels per substation
48-80 analog max., 144-192 digital max.
Ex-e bus terminals to RS485 standard
Connections via Backplane
power via power supply modules
FOL (fibre optic link) additional hardware required
Maximum bus extension (FOL) 1000 m (1.5 MBaud)
1000 m (187.5 kBaud)
Maximum bus extension (copper)
200 m (1.5 MBaud)
Address setting via configuration software
Profibus DPV1 to standard (address 126 ex works)
Redundant comm unit automatic as from version V4.X
Servicebus address 119 max. as of version V4.X

Explosion protection:
Category II 2 (1)GD EEx d [ia] IIC
Certificate of conformity PTB97 ATEX 1074U

Ordering details
Com Units for 48 analog / 144 digital channels
HART via Servicebus Type Order No.
Primary comm unit Redundant comm unit
Profibus (any Master) FB 8203 B03XX GHG 127 0309 B8203
Feldbus Redundant bus Redundancy Master dependant
Service bus Service bus MODBUS (RTU, Modicon) FB 8204 B03XX GHG 127 0309 B8204
local connection Redundancy Master dependant

HART via Servicebus suitable for FR-AMS Type Order No.


Profibus (any Master) FB 8203 B03XX GHG 127 032X B8203
Redundancy Master dependant
memory memory MODBUS (RTU, Modicon)
Redundancy Master dependant FB 8204 B03XX GHG 127 032X B8204
µP µP
Redundant comm. units can also be configured for non redundant systems.
Comm. units can be converted from Profibus DP to Modbus or vice versa.
Comm. units Type FB 8201 and FB 8202 are replaced by FB 8209 and FB 8207.
FB Remote I/O FB Remote I/O The order number in front of the code letter „B“ indicates the Firmware and the
corresponding configuration software. „X“ = reserves space for the version number.
HART Communication is possible via the servicebus using the appropriate software
of reknowned manufacturers.

Block diagram of redundant comm. units

2/48
FB 8203 - FB 8205
Communication Interface

Product features
Various communication modules are available Existing comm units therefore have to be fitted
depending on the application. with the appropriate firmware when newly
Comm. units are downwards compatible if kept developed I/O modules are to be employed.
within one series. Firmware Updates are The CDROM supplied with deliveries contains a
possible within such a series. Thus comm units README file which lists the supported I/O
using Firmware 3.09 can be updated to 3.22. modules and properties for each firmware
In the same way versions 4.14 can be updated version.
to 4.30.
Updates offer advantages if the master also
Please also ensure compatibilty for the
configuration software. CDROM versions 3.X
2
supports the new properties. Therefore P+F are meant for comm. unit versions 3.X only etc.
strives to implement integration tests with the Profibus applications require a GSE-file
master prior to new releases. (GSE = English GSD) also to be found on the
Different comm. units can operate on the same CDROM unless you are using a DPV1 master.
bus as long as the conditions are observed Profibus DPV1 applications employing the
which are detailed in the manuals. However, in a FDT concept transfer field device properties
redundant slave you must only use comm. units to the master during the installation of the
with identical versions. DTM (Device Type Manager). Other system
Comm. units always have to relate to the manufacturers make use of software drivers
connected I/O modules e.g. Siemens PDM V5.2

Ordering details
Com Unit for 48 analog / 144 digital channels
HART via Profibus Type Order No.
Profibus (any master) or FB 8203 H04XX GHG 127 04XX H8203
Profibus DPV1 compatible masters
Redundancy and HCIR master dependant only for replacement

Com Unit for 80 analog / 184 digital channels


Multi Channel analog and digital
with HART via Profibus Type Order No.
Profibus (any master) or FB 8205 H06XX GHG 127 06XX H8205
Profibus DPV1 compatible masters
Redundancy and HCIR master dependant

ComUnits FB 8203 are replaced by FB 8205 or FB 8209

Profibus DPV1 = configuration via the process control system


HCIR = hot configuration in run (ONLINE) depending on the master.

Redundant comm. units can also be configured for non redundant systems.
The order number in front of the code letter „H “ indicates the Firmware and the
corresponding configuration software. „X “ = reserves space for the version number.

HART Communication on Profibus is possible even for systems which do not support
this feature themselves. In that case a class 2 master is used.

The following HART software is available ABB Smartvision, M&M Software, E&H Fieldcare, Emerson
AMS, Siemens PDM, PACTware etc. Secondary HART variables can be mapped to the Profibus
data exchange at request.

2/49
FB 8206
EasyCom Unit with Standard
GSE-Parameterization

Product features
• DCS configuration via GSE parameters • drives outputs to a defined position in case
(plug and play) of failure
• automatic data exchange (Standard Profibus) • non volatile memory for configuration and
• supports 1-8 channel I/O modules parameter settings
(multi channel) • LED diagnostic indication
• mounted in Zone 1 or Zone 2 • HART communication on Profibus
• can be unplugged in Zone 1 during operation • optional servicebus for extended diagnostics
(hot swap) and commissioning (forcing)
• ON/OFF delay for digital inputs (Filter, pulse • EMC to EN 61326 and NE21
extension)
• self configurating in a redundant system
(plug and play)

Technical data:
Profibus DP, DPV1
Fieldbus connection
others upon enquiry
HART communication to PNO standard
Transferrate Profibus up to 1500 kBaud
Power consumption 2W
defined by fieldbus specification
Max. number of slaves per busline
125 (Profibus), 119 (Servicebus)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
depending on the modules
Number of channels per substation
max. 80 analog, 192 digital
Ex-e bus terminals to RS485 Standard
Backplane Connections
power via power supply modules
FOL (fibre optic link) additional hardware required
Maximum bus extension (FOL) 1000 m (1.5 MBaud)
1000 m (187.5 kBaud)
Maximum bus extension (copper)
200 m (1.5 MBaud)
Address setting via configuration software or
DP Master-Set Slave Address
Profibus address standard compliant (ex works addr. 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 2 (1) GD EEx d [ia] IIC
Approval PTB 97 ATEX 1074 U

Primary comm unit Redundant comm unit


Ordering details
Feldbus Redundant bus
Service bus Service bus Comm Unit for 80 analog/184 digital channels
local connection with Standard Profibus Parameterization
Model Order No.
Profibus (any Master) FB 8206 H06XX GHG 127 06XX H 8206

„X“ = reserves space for the version number.


Redundancy and HCIR = hot configuration in run (ONLINE) depending on the master
memory memory HART Communication on Profibus is possible e.g. using ABB Smartvision or
Emerson-AMS or Siemens PDM. Secondary HART variables can be mapped
µP µP to the Profibus data exchange at request.

Different comm units can be used on the same bus. Only use identical comm units within
a redundant slave.
FB Remote I/O FB Remote I/O
Factory setting: single system to be converted to redundant operation via mouseclick.

Block diagram of redundant comm units

2/50
FB 8207
Com Unit for Standard
MODBUS RTU

Product features
• MODBUS communication • non volatile memory for configuration and
• supports 1-8 channel I/O modules parameter settings
(multi channel) • LED diagnostic indication
• mounted in Zone 1 or Zone 2 • HART communication on MODBUS
• can be unplugged in Zone 1 during operation • optional servicebus for extended diagnostics
(hot swap) and commissioning (forcing)
• ON/OFF delay for digital inputs (Filter, pulse • EMC to EN 61326 and NE21
extension)
• self configurating in a redundant system
2
(plug and play)
• drives outputs to a defined position in case
of failure

Technical data:
MODBUS
Fieldbus connection
others upon enquiry
HART communication via MODBUS
Transferrate MODBUS 38.4 kBaud
Power consumption 2W
defined by fieldbus specification
Max. number of slaves per busline
247 (MODBUS), 119 (Servicebus)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
depending on the modules
Number of channels per substation
max. 80 analog, 192 digital
Ex-e bus terminals to RS485 Standard
Backplane Connections
power via power supply modules
FOL (fibre optic link) additional hardware required
Maximum bus extension (FOL) 1200 m (38.4 kBaud)
Maximum bus extension (copper) 1200 m (38.4 kBaud)
Address setting via configuration software
MODBUS address standard compliant (ex works addr. 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 2 (1) GD EEx d [ia] IIC T4
EC-Type Examination Certificate PTB 97 ATEX 1074 U

Ordering details
Primary comm unit Redundant comm unit
Comm Unit for 80 analog/184 digital channels
Feldbus Redundant bus with Standard MODBUS Parameterization Model Order No.
Service bus Service bus
local connection Modbus (any Master) FB 8207 H07XX GHG 127 07XX H 8207

„X“ = reserves space for the version number.


Redundancy and HCIR = hot configuration in run (ONLINE) depending on the master
HART Communication on MODBUS is possible using drivers for off-the-shelf HART
software (upon enquiry).

memory memory Different comm units can be used on the same bus. Only use identical comm units within
a redundant slave.
µP µP Factory setting: redundant system to be converted to single operation via mouseclick.

Note:
Redundancy and HART require an integration test with the master system.
FB Remote I/O FB Remote I/O

Block diagram of redundant comm units

2/51
FB 8209
UniCOM ComUnit for Profibus DP/DPV1
with ONLINE Configuration (CiR)

Product features
• ONLINE DCS configuration • self configurating in a redundant system
(with or without redundancy) (plug and play)
• fast track to data exchange • drives outputs to a defined position in case
(using universal setting) of failure
• supports 1-8 channel I/O modules • non volatile memory for configuration and
(multi channel) parameter settings
• Mounted in Zone 1 or Zone 2 • LED diagnostic indication
• can be unplugged in Zone 1 during operation • HART communication on Profibus
(hot swap) • optional servicebus for extended diagnostics
• ON/OFF delay for digital inputs and commissioning (forcing)
(Filter, pulse extension) • EMC to EN 61 326 and NE21

Technical Data:
Fieldbus connection Profibus DP, DPV1, others upon enquiry
HART communication to PNO Standard
Transferrate Profibus up to 1500 kBaud
Power consumption 2W
defined by fieldbus specification
Max. number of slaves per busline
125 (Profibus), 119 (Servicebus)
Number of channels (120 Byte In/Out) combined configuration possible, otherwise
with standard configuration 80 analog, 192 digital (single+multi channel)
with universal 2I2O setting 48 analog, 192 digital (single+multi channel)
with universal 4I4O setting 60 analog, 120 digital (single+multi channel)
Number of slaves per bus segment max. 31 (RS485 Standard)
Repeaters between Master-Slave max. 3
depending on the configuration
Number of channels per substation
max. 80 analog, 192 digital
Ex-e bus terminals to RS485 Standard
Backplane Connections
power via supply modules
FOL (fibre optic link) additional hardware required
maximum bus extension (FOL) 1000 m (1.5 MBaud)
1000 m (187.5 kBaud)
maximum bus extension (copper)
200 m (1.5 MBaud)
Address setting via configuration software or DP master
Profibus address standard compliant (ex works addr. 126)
Redundant comm unit address automatic
Servicebus address max. 119

Explosion protection:
Category II 2 (1) GD EEx d [ia] IIC T4
EC Type Examination Certificate PTB 97 ATEX 1074 U
Primary comm unit Redundant comm unit

Feldbus Redundant bus


Service bus Service bus
local connection Ordering details
UniCOM ComUnit Profibus DP / DPV1
with ONLINE Configuration Type Order No.
Profibus (any Master) FB 8209 H09XX GHG 127 09XX H 8209

„X“ = reserves space for the firmware version number.


memory memory
A universal setting allows you to configure a running system without the obligatory Profibus restart
µP µP even in non redundant systems (CiR functionality).

HART Communication on Profibus is possible e. g. for ABB systems or


FB Remote I/O FB Remote I/O Siemens PDM or Emerson AMS or E&H FieldCare or PACTware.
Secondary HART variables can be mapped to the profibus data exchange at request.

Different comm units can be used on the same bus. Only use identical comm units
within a redundant slave.
Factory setting: redundant system to be converted to single operation via mouseclick.
Block diagram of redundant comm units

2/52
FB 9204 - FB 9216
Power Supply

Product features
• Supplies 24 I/O slots and a com. interface
• Galvanically isolated at 230 V AC resp. 110 V AC.
At 24 V DC with common ground.
Galvanic isolation in the I/O modules and comm. interface
• EMC to EN 61326 or NE21
• EEx d certified
• Use two power supplies for redundancy
• Green Power-On LED
• Zone 1 mounted
2
• Can be plugged-in during operation (hot swap)

Technical data:
Power supply
DC voltage 24 V DC 20...30 V
230 V AC + 10/- 15 % isolated
AC voltage
110 V (100-132 V) isolated
Internal fuse 3.15 A mtg bzw. 1 AT
Start up current 15 A (20 ms)
Power consumption 35 W (24 V)
30 VA (230 V), 60 VA (110 V)
When fitted with predominantly digital
inputs, the power consumption is markedly
lower. See manual for details.

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Type Power Type Order No.
Power supply 24 V DC FB 9204 B GHG 127 0000 B9204*
Power supply 230 V AC FB 9215 B GHG 127 0000 B9215
Power supply 110 V AC FB 9216 B GHG 127 0000 B9216

* not for new installations

input 12 V 5 V
+ + -

2/53
FB 9205
230 V Power Supply
replaced by FB 9205 C

Product features
• Supplies 24 V DC
• Suitable for the supply of FOL, field products
(analysers level meters etc.)
• Zone 1 mounted
• EEx d certified
• Can be plugged-in during operation (hot swap)
• Galvanic isolation between the input and the output
• EMC to EN 61326 or NE21

Technical data:
Power supply
AC voltage 230 V AC + 10/- 10 %
Power consumption 15 VA
Output (unregulated) for 230 V AC
Voltage 22 V DC 26 V DC
Current 300 mA 100 mA
Power consumption 7W

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Function Type Order No.
Power supply 230 V AC/24 V DC FB 9205 B GHG 127 0000 B9205*

* not for new installations

24 V 0 V

1 2 12 5

2/54
FB 9206
24 V DC Power Supply

Product features
• Zone 1 or Zone 2 mounted
• can be unplugged in Zone 1 during operation
• Supplies 24 I/O slots and a com. interface
• Galvanic isolation to line
• EMC to EN 61326 or NE21
• Redundant supply of the comm. interface
and I/O modules possible
• Green Power-On LED 2
Technical data:
Power supply
DC voltage 24 V DC 20...30 V
Internal fuse 3.15 AT
Start up current 5 A (20 ms)
Power consumption max. 47 W
When fitted with predominantly digital inputs
the power consumption is markedly lower.
See manual for details.
wire clamp terminals at the left end of
Power supply
the backplane (max. 2.5 or 4 mm2)
2 power supplies can be fed from
2 separate power lines.
Redundancy
No adverse effect on the substation
if one power supply fails (high integrity).

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Function Type Order No.
Power supply 24 V DC FB 9206 B GHG 127 0000 B9206

24 V 12 V 5 V
+ - + + -

2/55
FB 9293, FB 9294, FB 9295
Bus Termination Modules

Product features
• Bus termination resistors
• to be plugged into backplane next to the comm. unit
• Can be replaced during operation in Zone 1
if the bus operation will not be disturbed
• Galvanic isolation from the mains
• EMC to EN 61326 or NE21

Technical data:
Bus termination absolutely necessary for each last station
of a busline for field enclosures and cabinets
from version V2 onwards (2002)

Explosion protection:
Category II 2 GD EEx d IIC
Approval PTB 97 ATEX 1074 U

Ordering details
Function Type Order No.
Service bus termination FB 9293 B GHG 127 0000 B9293
Bus termination FB 9294 B GHG 127 0000 B9294
Bus- and service bus termination FB 9295 B GHG 127 0000 B9295

Service bus Bus Bus- and


termination termination service bus
FB 9293 FB 9294 termination
FB 9295

2/56
Engineering Aids/Accessories

LB / FB Remote I/O
Control room with PLC or DCS The wiring of the bus and mains cables should
be engineered to allow for later expansions. The
bus need not be switched off to do so if junction
boxes are provided in strategic positions.
Important stations can be built up redundantly.
Technical details are to be taken from the
PLC
DCS
respective catalogues and the manual.
2

RS485 standard bus RS485 standard bus


for redundancy FB Remote I/O

FOL FOL
Larger distances can be bridged with
the optical fibre link
max. 48 slots, substation 1

LB Remote I/O 

max. 48 slots, substation 1


using extension

48 slots, substation 31

max. 48 slots, substation 31


Zone 2 using extension Zone 1

2/57
Engineering Aids/Accessories

FB Remote I/O
Examples of decentralized field units
 (metallized plastic enclosures with empty
terminal box flanged-on at the bottom).
Prewired marshalling terminals upon enquiry.
Has been replaced by non metallized version.

(1) Field enclosure FB 9224


GHG 127 0000 E9224 with:
1 socket for communication interface FB 820X
1 socket for power supply FB 92XX
24 sockets for I/O modules
Cable glands (Metall)
 2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for later expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.

(2) Redundant field enclosure FB 9225


GHG 127 0000 E9225 with:
2 sockets for communication interface FB 820X
 2 sockets for power supply FB 92XX
24 sockets for I/O modules
Cable glands (Metall)
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.
 (3) Field enclosure FB 9248
GHG 127 0000 E9248 with:
1 socket for communication interface FB 820X
2 sockets for power supply FB 92XX
48 sockets for I/O modules
Cable glands (Metall) per basic and expansion unit
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for later expansion for redundancy
Dimensional drawings 24 x M16 for 24 I/O cables
24 x M16 blanking plugs
271 212 544
Terminals for mains connection and bus VBG4
X 247 X 520 protected.

(4) Redundant field enclosure FB 9249


GHG 127 0000 E9249 with:
2 sockets for communication interface FB 820X
X 247
271

2x 2x 4 sockets for power supply FB 92XX


48 sockets for I/O modules
Cable glands (Metall) per basic and expansion unit
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
Dimensions in mm X = fixing dimensions 1 x M20 for expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.
2/58
Engineering Aids/Accessories

FB Remote I/O
Decentralized field unit (plastic enclosure)
Terminal BOX flanged at the bottom
 for screen rail

(1) Field enclosure FB 9224


GHG 127 0000 G9224 with:
1 socket for communication interface FB 820X
1 socket for power supply FB 92XX
24 sockets for I/O modules
2
Cable glands (plastic)
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
 1 x M20 for later expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.

(2) Redundant field enclosure FB 9225


GHG 127 0000 G9225 with:
2 sockets for communication interface FB 820X
2 sockets for power supply FB 92XX
24 sockets for I/O modules
 Cable glands (plastic)
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.

(3) Field enclosure FB 9248


GHG 127 0000 G9248 with:
1 socket for communication interface FB 820X
 2 sockets for power supply FB 92XX
48 sockets for I/O modules
Cable glands (plastic) per basic and expansion unit
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for later expansion for redundancy
24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Dimensional drawings Terminals for mains connection and bus VBG4
protected.

(4) Redundant field enclosure FB 9249


GHG 127 0000 G9249 with:
2 sockets for communication interface FB 820X
4 sockets for power supply FB 92XX
48 sockets for I/O modules
Cable glands (plastic) per basic and expansion unit
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
1 x M20 for expansion for redundancy
Dimensions in mm X = fixing dimensions 24 x M16 for 24 I/O cables
24 x M16 blanking plugs
Terminals for mains connection and bus VBG4
protected.

2/59
Field Enclosures
Zone 1

FB Remote I/O
Available cabinet dimensions Descripiton
Type A: 1800 x 1600 x 500
Type B: 1600 x 1200 x 500   Bus substations are available in different
standard designs with an EC declaration of
Type C: 1200 x 1000 x 500 conformity.
metric cabinet dimensions 1800 x 1600 x 500
cabinet dimensions 800 x 1000 x 300
Besides, we offer engineered solutions. Some
examples are given below. The cabinets are
available in stainless steel with IP 54 protection.
EG-Certificate of Conformity
PTB 97 ATEX 1075
 Example
Decentralized field unit (sheet steel
enclosure)
 Cabinet for 5 redundant substations,
4 substations with 24 slots,
1 substation with 48 slots
Legend:
 1) Flameproof mains circuit breakers (24 V DC)
2) Busstations
3) Redundancy units
4) Option marshalling terminals
5) Option screen rails

Available cabinet dimensions  


800 x 1000 x 300 Example
800 x 600 x 300 Decentralized field unit (sheet steel
metric enclosure)
 Cabinet for 1 redundant substation with 48 slots
Legend
1) FOL Coupler (Optical fibre)
2) Busstation
 3) Option screen rails
4) Redundancy unit
5) Option marshalling terminals

FB Remote I/O
Decentralized field unit (plastic enclosure)
 Field unit FB 9226
GHG 127 0000 B9226 with:
1 socket for communication interface FB 820X
1 socket for power supply FB 92XX
10 sockets for I/O modules
Cable glands (plastic)
2 x M20 for power supply
2 x M20 for bus cable
1 x M20 for service bus cable
Available cabinet dimensions 24x M16 for 24 I/O cables
544 x 271 x 252 24 x M16 blanking plugs
metric Terminals for mains connection and bus VBG4
protected.

Note:
– Enclosure must be mounted horizontally
(see photo).
– Modules must be transported in
original packing.
If boxes must be transported with modules fitted
please do so with enclosures lying down.

2/60
Accessories

Ordering details
8
7 Type Ex-i Order No.
6
5 Connector 6-pole
4 Note: Hood cover can only be used with screw fixing
3 connectors. Connectors with cover require field
2 enclosures to be at least 300 mm deep

1 2 3
1

4
LB 9107 Screw terminals connector, blue, 6-pole
LB 9107 Wire clamp connector blue, 6-pole
X
X
GHG 127 0000 A 9107
CGS 127 0000 P 9107 2
LB 9117 Front connector, screw fixing, blue, 6-pole X GHG 127 0000 A 9117
LB 9108 Cover for connector blue, 6-pole X GHG 127 0000 A 9108
LB 9112 Cold junction compensation module blue, 6-pole X GHG 127 0000 A 9112

6 Connector 8-pole
LB 9120 Cover for connector blue, 8-pole X GHG 127 0000 A 9120
LB 9113 Screw terminals connector blue, 8-pole X GHG 127 0000 A 9113
LB 9124 Screw terminals connector blue, 2 x 8-pole X GHG 127 0000 A 9124
5 with label 1-8 and 9-16
LB 9115 Wire clamp connector blue, 8-pole X GHG 127 0000 A 9115
1 Wire clamp connector LB 9116 Wire clamp connector blue, 2 x 8-pol. X GHG 127 0000 A 9116
2 Screw terminals connector with label 1-8 and 9-16
3 Front srew connector LB 9118 Front screw connector 1-8, blue X GHG 127 0000 A 9118
4 Label (included in the delivery) LB 9119 Front screw connector 1-8, and 9-16, blue X GHG 127 0000 A 9119
5 Hood cover – only for (2)* LB 9020 Coding strip for coding GHG 127 0000 A 9020
6 Coding strip the male connector (100 pcs.)
* observe depth of enclosure
Bus connection
plugs are labeld 1-6 or 1-8
or 9-16 Note: The bus is connected in protection category
Coding strip only when necessary (uncoded ex increased safety. So RS 485 standards are fully
works) applicable. There is no need for an Ex-i bus-converter.
Service-bus interface-converter RS232-RS485 upon enquiry
COMBICON Needed in case of service
Connector only for mobile use of service-bus or in lab
Converter/service-bus-connection CGS 127 0000 P 9281
Adapter-cable for service-bus connection (Ex-e) CGS 127 0000 C 9258

NAMUR replacement-network for mech. GHG 139 0011 C 0000


contacts in combination with digital inputs (LFD)

RTD cold junction Shut Down Input


compensation for Some output modules are fitted with
thermocouple LB 9112 a bus independent shut down input.
Modules with these inputs can be combined
with modules not featuring this function in the
same slave.
FB Remote I/O slaves must contain backplanes
from version 2 onwards. Details can be taken
from the operating instructions (from 2002).

Stock items on request


NAMUR resistor network
for mech. contacts in combination
with digital inputs (LFD)
GHG 139 0011 C 0000

2/61
Accessories

Ordering details
Type Ex-i Order No.

Software
CD-ROM with DTM configuration software for GHG 127 0000 H 0401
FDT098 incl. documentation for LB/FB Remote I/O
V4X + V5X + V6X + FDT 1.2 DTM for all ComUnits
incl. licence for 1 project
when required, order comm unit factory update after
return of devices per item plus shipment or upon enquiry
On-site Update by a service engineer
or on site commissioning assistance
or factory acceptance test

Tools and cable glands


Removal tool for comm. interface, power supplies,
multi channel modules GHG 120 1801 P 0002
Removal tool for I/O modules GHG 120 1801 P 0001
(included in the delivery FB 9224-9249)
Metal cable gland M16
with insert 5-9 mm CGS 227 0095 P 4000
with insert 3-7 mm CGS 227 0095 P 3000
Metal sealing plug M16 CGS 227 0095 P 5000
Metal blind plug M16 CGS 227 0095 P 6000
Metal cable gland M25
with insert 9-16 mm CGS 227 0095 P 7000
with insert 13-17 mm CGS 227 0095 P 8000
Metal sealing plug M25 CGS 227 0095 P 9000
Metal blind plug M25 CGS 227 0095 P 0000
Metal cable gland M20
metal cable gland with insert 7-12 mm CGS 227 0096 P 2000
with insert 9-13 mm CGS 227 0096 P 1000
Metal sealing plug M20 CGS 227 0096 P 3000
Metal blind plug M20 CGS 227 0096 P 4000
Special box spanner for tightening GHG 960 1951 R 0001
the screw caps with cables in place

Stock items on request

GHG 960 1951 R 0001

2/62
Engineering Aids/Accessories

Ordering details
Type Ex-i Order No.

Extension cables
Extension cables for plastic enclosures
GHG 127 0000 D 92XX
for redundancy unit-basic unit (2.1 m) CGS 227 0096 P 8000
for redundancy unit-expansion (2.1 m)
for basic unit-expansion (2.1 m)
CGS 227 0096 P 9000
CGS 227 0097 P 0000 2
for comm. interface to redundant comm. interface (2.1 m) CGS 127 0000 P 9283
(Extension cables are included in the
delivery of FB 9225, 9248, 9249)
Extension cables for plastic enclosures with
built-on terminal box E 92XX resp. G 92XX
for redundancy unit-basic unit (1.6 m) CGS 227 0096 P 5000
for redundancy unit-expansion (1.9 m) CGS 227 0096 P 6000
for basic unit-expansion (2.2 m) CGS 227 0096 P 7000
for comm. interface to redundant comm. interface (2.1 m) CGS 127 0000 P 9284
(Extension cables are included in the
delivery of FB 9225, 9248, 9249)

Bus cable
Comm. cable in metres for PROFIBUS or MODBUS CGS 127 0000 P 9290
for underground laying in Zone 1 (6XV1830-3AH10)
Comm. cable in metres for PROFIBUS or MODBUS CGS 127 0000 P 9291
for cable trays in Zone 1 (6XV1830-OEH10)
Termination resistor Comm. cable in metres for PROFIBUS or MODBUS CGS 127 0000 P 9292
in a non-hazardous area (6XV1830-OAH10)

Bus termination (V2 housings before 2000 only)


120 1 terminination resistor for Zone 1 GHG 210 9655 P 0344
220 1 terminination resistor for Zone 1 GHG 210 9655 P 0360
390 1 terminination resistor for Zone 1 GHG 210 9655 P 0372
as from Version V2 backplanes field enclosures
have to be fitted with bus termination modules
FB9293-9295 (see data sheet)

Line filter
Single flame proof EMC line filter (if needed) GHG 411 8100 R 0015
in IP 66 enclosure
Double flame proof EMC line filter (if needed) GHG 411 8200 R 0015
in IP 66 enclosure

Services
Project engineering on inquiry
Factory settings on inquiry
CAD documentation on inquiry
Project management on inquiry
Computer aided functional test on inquiry
Factory acceptance test (FAT, GAMP) on inquiry
Installation certificates acc. to ATEX

Stock items on request

2/63
2/64
Fibre Optic Link in Zone 1
for Profibus DP/DPV1

Fibre Optic Links in the Safe Area


Fibre optic links mounted in the safe area also
require ATEX certification if the fibres have to
be energy limited in order to be connected to
repeaters in the hazardous area. Suitable safe
area FOLs are available at request.

Fibre Optic Links in Zone 1


In Zone 1 hazardous areas certified fibre optic
links mus be used.
Power supply and standard RS485 Profibus
3
connections are to be wired using increased
safety regulations. Fibre optic cables are
intrinsically safe.

Advantaces of Fibre Optic Links


N Fibre optic connections offer the following
advantages over standard RS485 Profibus cables:
N Suitabe for Profibus connections with actuators,
converters, motors, valves, positioners, drives etc.
N Fibre optic links act as repeaters at high transmission
rates and for long distances
N Excellent noise immunity
N Automatic recognition of the Profibus data rate
N Star, ring, and line topologies are selectable
N Recognizes Profibus redundancy change-overs
N LED Diagnostic for transmit and receive lines
N Test terminals to check the signal amplitude
N Bus termination can be activated via switch
N Mounted in Zone 1, Zone 2, Zone 21, Zone 22

3/1
Fibre Optic Link in Zone 1
for Profibus DP/DPV1

Profibus DP / DPV1 / PA
Control Room

• the fast bus to put existing intallationes to better use


to reduce costs for maintenance and commissioning
• integration of several tools o various field device manufacturers
using common FDT configuration environment or
• EDDL device description for Siemens PDM
• configuration and handling of networks and field devices
from a central position using Ethernet / DP Gateway
• Profibus PA connection via external DP/PA LINK

100MBd Ethernet
Back of Panel

DP DP DP
FOL FOL
redundant line topology FOL
point to point
FOL FOL FOL

ZONE 2 DP

ZONE 1 FB Remote I/O in Zone 1


80 analog or 184 digital I/O per slave
or any combination of inputs and Ex-e
FOL up to outputs depending on the application
3000 m

1-8 channel
plug-in modules
for Zone 1

IS and Ex-e connections


for sensors and actuators

RS485 Profibus 1.5 MBit/s Ex-i Ex-e

3/2
Fibre Optic Link in Zone 1
for Profibus DP/DPV1

Control Room
3
100MBd Ethernet

Back of Panel
DP DP
FOL FOL
FOL redundant star topology
ring topology
FOL FOL

DP ZONE 2

FOL up to
ZONE 1
3000 m
between
FOL up to
devices in the
3000 m
ring

RS485
200 m

• actuators • positioners
• converters • drives
• motors • field devices
• valves • Ex-e, Ex-d
• controllers Ex-e • Ex-m, Ex-p
• Remote I/O

3/3
Fibre Optic Link in Zone 1
for Profibus DP/DPV1

Technical data
Fieldbus PROFIBUS DP-V0, DP-V1, DP-V2 and
FMS, (PA via external DP/PA LINK)
transmission rate 9.6; 19.2; 45.45; 93.75; 187.5;
500 kbit/s; 1.5; 3; 6; 12 Mbit/s
(automatic setting)
Signal processing time (any in/output) < 6.5 Bit times
Input /Output signal RS 485 level
network expansion – cable length depending on baudrate 200 m to 1000 m
Bus termination can be activated using a switch
alarm contact (low protective voltage) max DC 60 V, AC 24 V, 1A (Ex-e)
GRP enclosure test output “optical input” Ex-e terminals
Profibus Ex-e terminals
Cage clamp terminals max. 1.5 mm2
cable glands M20 2 x power, 2 x FOL
2 x RS 485 Bus, 1 x diagnostic contact
Optical interface (2 optical ports)
wave length 860 nm
launchable optical power in 50/125 62.5/125 HCS200/230
Multimode Fibre (MM) 50/125 –15 dBm –13 dBm – 10 dBm
optical input power min. –28 dBm, max. –3 dBm
cascading unlimited
network expansion – cable length
DIN-rail module* Multimode Fibre (MM) 50/125 µm 3000 m, 13 dB link budget at
860 nm; A = 3 dB/km, 3 dB Reserve
Multimode Fibre (MM) 62.5/125 µm 3000 m, 15 dB link budget at
860 nm; A =3.5dB/km, 3 dB Reserve
Multimode Fibre HCS (MM) 200/230 µm 1000 m, 18 dB link budget at
860 nm; A = 8 dB/km, 3 dB Reserve
Power supply galv. isolated
operating voltage 18 ... 32 VDC, typ. 24 VDC
operating current max. 200 mA
power consumption 4.8 W
Redundancy HIPER-Ring (ring structure)
Redundancy function redundant 24 V supply
display power supply voltage monitoring
Stainles steel enclosure
LED red/green (system) and Bitrate
LED red/yellow (CH 1) monitors the electric channel
FOL Profibus Coupler LED red/yellow (CH 2, CH 3) monitors the optical channels
Repeater Permissible Ambient Temperatures
for safe area or Zone 2 Operating temperature – 20 ºC to + 60 ºC
mounting Storage/Transport temperature – 40 ºC to + 80 ºC
Relative humidity < 75 %, max. < 95 %, no condensation
OZD Profi 12M G12 Construction Module GRP Stainless steel
(two optical ports)
Dimensions (WxHxD) mm 156x125x75 165x194x138 230x219x108
Order No.
GHG 127 0000 A 9300 Weight app. 1.5 kg app. 2.4 kg app. 3.7 kg
Ingress Protection to EN 60529 – IP 66 IP66
details upon enquiry. EMC-noise immunity EN 61000-4-2/3/4/5/6, EN 55022, NE 21
Explosion Protection PTB 07 ATEX 2021 U (Module)
FOL BFOC/2.5 intrinsically safe
EC-type examination PTB 04 ATEX 1030 (Module inside housing)
* Note: DIN rail module Protection category II 2(1) G EEx me IIC T4
must be certified II 2(1) D IP66 T130 °C
together with the housing

Ordering details
FOL Cable FOL Profibus Repeater Type Order No. GHG
Fibre optic cables can be laid by the user given
DIN-rail module, DC 24 V FOL 7250 B059 127 3200 B 0059
he has suitable tools.
GRP enclosure, DC 24 V FOL 7250 B159 127 3200 B 0159
The cable glands are fitted with a split seal so
stainless steel enclosure, DC 24 V FOL 7250 B259 127 3200 B 0259
that the fibre cables can be inserted with the
GRP lid with LED viewing glass
connectors already fitted. This ensures that IP66
Hot Swap eXLink plug 129 0100 A 0010
protection is maintained.
upon enquiry

Factory setting: bus termination activated. Screw terminals upon enquiry

3/4
Foundation Fieldbus
Modular I/O

/
Foundation Fieldbus
Modular I/O
LB and FB Remote I/O are important signal conditioning devices
for interfacing sensors and signals from legacy field devices to the
Foundation Fieldbus Host of controllers or process control systems. For
the first time there is now a modular concept to adapt digital and analog
signals to the Foundation Fieldbus. The plug-in modules are mounted on
pre-fabricated plastic backplanes for installation in potentially explosive
atmospheres in Zone 2 or Zone 22 for LB or Zone 1 and Zone 21 for FB.
The various IS I/O modules can be plugged in or removed during
operation without the need for a hot work permit. Other advantages
include the galvanic isolation and the amplification properties.
What is more, the wiring is reduced to that of a standard bus
connection. The galvanic isolation provides a safe and reliable interface
between the process and the bus. The amplification properties and
4
the digital transmission ensure a high degree of measurement accuracy
which is not influenced by variations in the auxiliary power supply.
0 LEDs indicate the status of the respective device. A green LED indicates
the operating status, while a red LED indicates a fault, e.g. an open line or
short circuit. The PLC or DCS can call upon this data via the bus.

/LB Modular I/O Zone 2


0FB Modular I/O Zone 1

N 4-to 8-channel digital


N 4-channel analog
N direct connection to the Foundation
Fieldbus Trunk
N LB mounted in Zone 2 or Zone 22,
or DIV2
N FB mounted in Zone 1 or Zone 21
N Plug-in modules for analog and
digital inputs and outputs
N Screw-in and plug-in cable
connections directly on the module
N Optional wire clamp connectors
N Safe galvanic isolation
N LED status indication
N Low power consumption
N ATEX certification for EEx ia/ib
international approvals

4/1
Foundation Fieldbus
Modular I/O

1 Foundation Fieldbus
Modular I/O brings
analog and digital
signals to the Bus
Basics
Foundation Fieldbus is the power house of mo-
dern process instrumentation. Compared with
legacy I/0 instrumentation using point-to-point
DIN rail devices or Eurocards the bus offers
considerable savings and technical improve-
ments. This holds particularly true where Asset
Management is employed to obtain information
for advance maintenance or to avoid unneces-
sary service activities.
Fieldbus Remote I/O offers a modular concept
to adapt intrinsically safe inputs and outputs
from sensors and actuators to the bus.
It accepts NAMUR type signals or switches and
can drive power valves or relays for increased
safety controls as well as acoustic alarms or
alarm indicators. It supplies 4-20mA transmitters
and takes in 20mA from separately powered
field devices or temperature inputs. It also
drives I/P converters, proportional valves and
positioners.
It loads the bus with just 10mA since it comes
with its own power supply. This makes it inde-
pendent from the power available on the trunk
1Architecture of a typical plant using Foundation FArchitectuieldbus Remote I/O line.

System based on experience FF Remote I/O for Foundation Fieldbus FF Inputs and Outputs – digital or analog
Pepperl+Fuchs have made a considerable By adding a Foundation Fieldbus ComUnit or In contrast to dedicated digital input devices the
contribution to Fieldbus technology over the gateway we have created a new FF Remote I/O modular I/O approach allows you to combine
past ten years. Now we have reached yet to support all non foundation fieldbus signals. analog and digital I/O in the same device. It
another milestone. It makes use of the established reliable hardware supports NAMUR or switch type inputs as well
While many different components were needed and employs standard FF multi function blocks as solenoid outputs, temperature signals or
in the past to build a complete system, P+F are to offer a modular fieldbus Remote I/O for the supply circuits for two- or four-wire transmitters,
now offering a total concept founded on stability very first time. proportional valves and positioners. These often
and experience. In addition to temperature Also the bus speed of 31.25 kBd is exploited do not have a Foundation Fieldbus connection
multiple inputs and discrete digital I/O boxes more efficiently whilst reducing cost compared themselves.
driving low power valves there is now a with discrete field devices which are on offer to The modular approach arrives at a very com-
Foundation Fieldbus Modular I/O which addsall fulfil similar tasks. pact solution offering up to 40 digital inputs or
the functionalities required for process outputs or 20 analog I/O or any combination of
instrumentation in an ideal combination. analog and digital I/O. The data sheet of the FF
gateway or ComUnit lists the useable modules.
All dual width cards are supported. The data
sheets of the modules can be found in chapters
1+2 of the catalog.
Modules can be added within this framework
whenever required. This allows for a modular
expansion with modules on demand. Changes
are conducted ONLINE without disrupting nor-
mal operation. Housings in glass fibre reinforced
polyester (GRP) or stainless steel also offer
space for Fieldbarriers and valve banks.

4/2
Foundation Fieldbus
Modular I/O

FF Hardware Connection Trunk Line Integrity SIL – Safety Integrity Level


The FF Modular I/O can be regarded as any The field loops are completely isolated and seg- In the past safety applications with Remote I/O
other individual FF device with several variables regated from the trunk line. Therefore any work would always require additional discrete loops
and therefore it can be connected directly to the carried out on the field loops will not have any since the question of the SIL level of the bus
high power trunk. It does not require segment adverse effect on the trunk. A short of any input would always have to be considered first.
protectors or IS Fieldbarriers. Instead it uses or output channel will not affect other channels. In order to achieve functional safety independent
Ex-e connections for explosion protection in the Modules including the gateway can be removed of the bus we decided to develop a shut-down
same way as a Fieldbarrier. or inserted without jeopardizing the trunk. path totally unrelated to the bus. This enables
you to switch off outputs overriding the com-
mands transmitted via the bus line. This is also
possible with a Foundation Fieldbus installation.
Pepperl+Fuchs have developed valve drivers
which can be controlled via the bus as well
as having a separate shut-down input which
de-energizes outputs with a single action. 4
In order to avoid unnecessary diagnostic messa-
ges we do not simply turn off the power supply
to the module but interrupt the output loop.
Modules without output shutdown inputs can be
combined with modules with shutdown inputs in
the same Fieldbus Modular I/O.
An additional advantage can be seen in the fact
that the FF Modular I/O can also drive power
circuits.

2Example of a SIL 2 output shut down application

DD / EDDL
The integration of the FF Remote I/O into
suitable host DCS systems is accomplished
by the well established DD technology (device
description) and CFF (configuration file) files.
Foundation Fieldbus thus arrives at an easy to
use configuration tool which is part of the DCS
environment just like any other FF device.

3Example of the DD based system integration

4/3
Foundation Fieldbus
Modular I/O

HART Communikation
Intelligent field devices which make use of the
HART protocol can be connected to suitable
analog input and output modules (models
3X05, 4X05). The field devices then become
accessible via the service bus using appropriate
communication software (e.g. PACTware).
There is also a HART communication DTM for
other FDT containers to interface with our HART
enabled gateway. The DTM is included in the
standard setup. HART field devices are then
engineered in the same way as they are with
standard gateways and ComUnits.

4Example of HART communication via the service bus

4/4
LB 8110
ComUnit for Zone 2 FF Modular I/O
supports 20 Al / AO or 40 DI / DO

Product Features
• configured via the DCS
• fast route to communications
• supports multichannel I/O module (8-channel digital, 4-channel analog)
• mounted in Div. 2 or Zone 2 or outside hazardous areas
• modules can be exchanged in Zone 2 with power on (hot swap)
• HART communication via service bus
• outputs drive to safe state in case of failures
• configuration and parameters stored in non volatile memory (FF-standard)
• LED diagnostics complement FF diagnostics
• EMC to EN 61326 or NE21

Technical Data:
Fieldbus connection Foundation Fieldbus H1 to IEC 1158-2
4
Transferrate MBP 31.25
Power consumption 2W
Power supply DC24 V local supply
defined by the Fieldbus specification
Max. number of FF devices per line 31 depending on the desired reaction time
(recommended maximum 1-2 Modular I/O)
depending on the chosen configuration
Number of channels per Modular I/O 20 analog, 40 digital max.
directly connected to the trunk or via
Connection spur protector
uses its own power supply
Power trunk load of 10mA as required
by the standard
sum of all trunk and spur lines must not
Maximum bus extension exceed 1900 m (31.25 kBaud)
max. spur length 120 m depending on the number of field devices
Adress setting via DCS configuration software
Fieldbus address assigned automatically by the DCS

Supports 5 slots with the following I/O modules or combinations thereof:


1x08 Digital input, 8-chan. NAMUR
3104 Analog input, 4-chan. 20mA (HART via handheld)
3x05 Analog input, 4-chan. 20mA (HART service bus or handheld)
4104 Analog output 4-chan. 20mA (HART via handheld)
4x05 Analog output 4-chan. 20mA (HART via service bus or handheld)
service bus
5x04 RTD input 4-chan.
HART
5x05 Thermocouple input, 4-chan.
6005 Relay output, 4-chan. 230V
6006 Relay output, 8-chan. 24V
6x08 Digital output, 8-chan. Ex-i low power
6x1x Digital output, 4-chan. Ex-i power
x = variable
memory
Explosion Protection
category II 3 G EEx nA II T4 / T6
EC statement of conformity PTB 99 ATEX 2186

ordering details
ComUnit for FF Modular I/O model order no.
Foundation Fieldbus (Zone 2) LB 8110 Hxxyy LB 8110 Hxxyy
(any Host)
Block Diagram
xx = device revision, yy = DD (device description revision)

4/5
FB 8210
ComUnit for Zone 1 FF Modular I/O
supports 20 Al / AO or 40 DI / DO

Product Features
• configured via the DCS
• fast route to communications
• supports multichannel I/O module (8-channel digital, 4-channel analog)
• mounted in Zone 1 or Zone 2
• modules can be exchanged in Zone 1 with power on (hot swap)
• HART communication via service bus
• outputs drive to safe state in case of failures
• configuration and parameters stored in non volatile memory (FF-standard)
• LED diagnostics complement FF diagnostics
• EMC to EN 61326 or NE21

Technical Data:
Fieldbus connection Foundation Fieldbus H1 to IEC1158-2
Transfer rate MBP 31.25
Power consumption 2W
Power supply DC24 V or AC230 V local supply
defined by the Fieldbus specification
Max. number of FF devices per line 31 depending on the desired reaction time
(recommended maximum 1-2 Modular I/O)
depending on the chosen configuration
Number of channels per Modular I/O 20 analog, 40 digital max.
directly connected to the trunk or via
Connection Ex-e spur protector using Ex-e terminals
uses its own power supply.
Power trunk load of 10mA as required
by the standard
sum of all trunk and spur lines must not
Maximum bus extension exceed 1900 m (31.25 kBaud)
max. spur length 120 m depending on the number of field devices
Adress setting via DCS configuration software
Fieldbus adress assigned automatically by the DCS

Supports 5 slots with the following I/O modules or combinations thereof:


1x08 Digital input, 8-chan. NAMUR
3204 Analog input, 4-chan. 20mA (HART via handheld)
3x05 Analog input, 4-chan. 20mA (HART service bus or handheld)
4204 Analog output 4-chan. 20mA (HART via handheld)
service bus 4x05 Analog output 4-chan. 20mA (HART via service bus or handheld)
HART 5204 RTD input 4-chan.
5205 Thermocouple input, 4-chan.
6305 Relay output, 4-chan. 230V
6306 Relay output, 8-chan. 24V
6x08 Digital output, 8-chan. Ex-i low power
621x Digital output, 4-chan. Ex-i power
x = variable
memory
Explosion Protection
category II 2 G EEx d IIC T4 / T6
EC-type examination certificate PTB 97 ATEX1074U

ordering details
ComUnit for FF Modular I/O model order no.
Foundation Fieldbus (Zone 1) FB 8210 Hxxyy FB 8210 Hxxyy
(beliebiger Host)
Block diagram
xx = device revision, yy = DD (device description revision)

4/6
Accessories


LB Modular I/O Backplanes can be mounted in any enclosure outside hazardous areas as long as
the minimum IP20 protection category is reached.
129
In hazardous areas ATEX or UL approved housings must be used providing a minimum protection
as follows: IP54 for Zone 2, IP66 for Zone 22 and IP54 in DIV2
FB Modular I/O may only be mounted in hazardous areas in suitably approved enclosures:

 275  IP54 for Zone 1, IP66 for Zone 22, IP54 for DIV 2.
LB 9035 Backplane, empty On the left some examples are shown depicting factory standards.
for FF Modular I/O Other options are available upon enquiry e.g. fitted with valve banks or fuses. Deliveries ex works
Zone 2, Zone 22, DIV 2 always fulfil the heat dissipation requirements demanded by explosion protection regulations.

For front connectors and other accessories see the corresponding chapters under LB Remote I/O
or FB Remote I/O.
Only use double width modules.

4
LB 9035 fitted with modules
FF Modular I/O Ordering details order number
Zone 2, Zone 22, DIV 2 Zone 2, Zone 22, DIV 2
LB 9035 FF Modular I/O Backplane for 5 modules (without modules) LB 9035A

Zone 2, Zone 22, DIV 2


Stainless steel enclosure LB 9036 LB 9036 A
(for FF Modular I/O with Backplane for 5 modules
with screen rail. Number of cable glands depending on the application.
(without modules)

Zone 2, Zone 22, DIV 2


Stainless steel enclosure LB 9036 Glass fibre reinforced plastic (GRP) enclosure LB 9037 LB 9037 A
for FF Modular I/O (size of enclodure is the same as FB 9251)
Zone 2, Zone 22, DIV 2 for FF Modular I/O with Backplane for 5 modules
with screen rail. Number of cable glands depending on the application.
(without modules)

Zone 1, Zone 21
FB 9251 FF Modular I/O GRP enclosure for 5 modules FB 9251 B
(without modules)

Zone 1, Zone 21
FB 9252 FF Modular I/O GRP enclosure for 5 modules FB 9252 B
with space for a max. number of 2 field barriers and flanged box.
FB 9251 fitted with modules
(without modules)
for FF Modular I/O
Zone 1, Zone 21
Software
CD-ROM with DD and CFF files for system integration
including documentation for Foundation
Fieldbus LB/FB Modular I/O
Supplied with every ComUnit or Gateway

212 544
X 520
X 247
271

FB 9252 fitted with modules


for FF Modular I/O Metric dimensions for GRP enclosures FB 92** suitable for
Zone 1, Zone 21 FB Modular I/O Zone 1, Zone 21 or
With space for field barrier LB Modular I/O Zone 2, Zone 22, DIV 2

4/7
4/8
Multi Purpose Terminal

Multi Purpose Terminal


more power for Zone 1
Neither sparks nor hot surfaces may cause
explosion hazards in areas where
flammable gases, vapours, or mists may
occasionally exist. Electrical apparatus for
use in these areas must contain protection
methods to prevent this. In the past this
meant that you had to obtain a hot
work permit when you wanted to carry out
maintenance work on these circuits.
Alternatively the circuits would have to be
intrinsically safe. The new multi purpose
terminal employs a 2-step removal process
to ensure that possible high energy sparks
will be kept inside the flame proof
enclosure of the terminals. The red removal
lever of the terminals (see photo) separates 5
the electrical circuits. The metal pins of
the module remain within the flame proof
area until the module is removed manually.
At this point sparks will have been extin-
guished already and the module will be volt
free.

Common Data
maximum voltage 400 V
maximum current 6.3 A
permissible wire diammeter 0.8 ... 2.5 mm2
–40 °C ... +70 °C up to 1.6 A

■ Hot Swap in Zone 1 or Zone 2


■ More power without hot work
permits
■ Many applications:
fusing of Exd valves, signal lamps,
sounders etc.
■ can be fitted with simple 2-pole or
4-pole components such as
resistors, fuses, relays etc.
■ diode separation of supply circuits
■ simple OR gate for Zone 1 mounting
■ visible disconnect of field devices
■ relay switch for power circuits
■ Bus termination
■ current limitation
■ opto coupler etc.
■ Time savings during maintenance
■ ATEX approved
■ International approvals

5/1
Multi Functional Terminal
Model MFT – F
Fuse Terminal

Product features
module • Zone 1 mounting
• Hot swap without hot work permit
• Suitable for devices in categories Ex-i, Ex-d, Ex-e, Ex-p, Ex-m, Ex-n
• Many applications: fuses for Ex-d valves, lamps, indicators, sounders, supply circuits

Technical data:
Nominal voltage 250 V
Nominal current 0.032 ... 6.3 A
Switch rating 35 A
Charakteristic T (slow)
Dimensions 80 x 93 x 17.5 mm (D x H x W)
Weight approx. 115 g
Ambient temperature –20 °C ... +55 °C (–40 °C ... +70 °C up to 1.6 A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
base 1 fuse Order No. 1 fuse + Order No.
1 jumper
1 x 0.032 A MFT-F.32 1 x 0.032 A MFT-F.32.L
1 x 0.050 A MFT-F.50 1 x 0.050 A MFT-F.50.L
1 x 0.063 A MFT-F.63 1 x 0.063 A MFT-F.63.L
1 x 0.080 A MFT-F.80 1 x 0.080 A MFT-F.80.L
1 x 0.100 A MFT-F.100 1 x 0.100 A MFT-F.100.L
1 x 0.125 A MFT-F.125 1 x 0.125 A MFT-F.125.L
1 x 0.160 A MFT-F.160 1 x 0.160 A MFT-F.160.L
1 x 0.200 A MFT-F.200 1 x 0.200 A MFT-F.200.L
1 x 0.250 A MFT-F.250 1 x 0.250 A MFT-F.250.L
1 x 0.315 A MFT-F.315 1 x 0.315 A MFT-F.315.L
1 x 0.400 A MFT-F.400 1 x 0.400 A MFT-F.400.L
1 x 0.500 A MFT-F.500 1 x 0.500 A MFT-F.500.L
1 x 0.630 A MFT-F.630 1 x 0.630 A MFT-F.630.L
1 x 0.800 A MFT-F.800 1 x 0.800 A MFT-F.800.L
1 x 1.000 A MFT-F.1000 1 x 1.000 A MFT-F.1000.L
1 x 1.250 A MFT-F.1250 1 x 1.250 A MFT-F.1250.L
1 x 1.600 A MFT-F.1600 1 x 1.600 A MFT-F.1600.L
1 x 2.000 A MFT-F.2000 1 x 2.000 A MFT-F.2000.L
1 x 2.500 A MFT-F.2500 1 x 2.500 A MFT-F.2500.L
1 x 3.150 A MFT-F.3150 1 x 3.150 A MFT-F.3150.L
1 x 4.000 A MFT-F.4000 1 x 4.000 A MFT-F.4000.L
4
1 x 5.000 A MFT-F.5000 1 x 5.000 A MFT-F.5000.L
1 x 6.300 A MFT-F.6300 1 x 6.300 A MFT-F.6300.L
MFT – F.xxxx Accessoires: Accessoires:
2 pole base MFT-BASE.2P 4-pole base MFT-BASE.4P

4 3 1 (L)
2 identical fuses (max. 2 x 3.15 A) Order No.

MFT – 2F.xxxx 2 x Z.ZZZ A MFT-2F.XXXX


2 x 3.150 A MFT-2F.3150
4 3
1 2 Accessories: 4 pole base MFT-BASE.4P

MFT – F.xxxx.L
Note: modules will be supplied without base unit.
Please order seperately.
1 2

5/2
Multi Functional Terminal
Model MFT – D
Diode Terminal

Product features
module • Zone 1 mounting
• Hot swap without hot work permit
• Suitable for devices in categories Ex-i, Ex-d, Ex-e, Ex-p, Ex-m, Ex-n
• Many applications: diode seperation for supply circuits

Technical data:
Diode 1 A, 250 V
Dimensions 80 x 93 x 17.5 mm (D x H x W)
Weight approx. 115 g
Ambient temperature –20 °C ... +55 °C (–40 °C ... +70 °C up to 1.6 A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
Model Order No.
1 x diode
Accessories: 2 pole base
MFT-D.1000
MFT-BASE.2P
5
base

2 x diode MFT-2D.1000
Accessories: 4 pole base MFT-BASE.4P

1 x diode, 1 x jumper MFT-DL.1000


Accessories: 4 pole base MFT-BASE.4P

Note: modules will be supplied without base unit.


Please order seperately.

4 4 3

1 1 2

5/3
Multi Functional Terminal
Model MFT – R
Resistor Terminal

Product features
module • Zone 1 mounting
• Hot swap without hot work permit
• Suitable for devices in categories Ex-i, Ex-d, Ex-e, Ex-p, Ex-m, Ex-n
• Many applications: current limitation, valve bypass, loop series, loop parallel resistor,
end of line resistor
Technical data:
Resistor values 1 1 ... 22 M1 0.5 W
Dimensions 80 x 93 x 17.5 mm (D x H x W)
Weight approx. 115 g
Ambient temperature –20 °C ... +55 °C (–40 °C ... +70 °C up to 1.6 A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
Resistor Order No.
1 x 1 R 00 MFT.-R.1001
1x 1R5 MFT.-R.1501
base 1 x 2 R 21 MFT.-R.2211
1 x 3 R 32 MFT.-R.3321
1 x 4 R 75 MFT.-R.4751
1 x 6 R 81 MFT.-R.6811
1 x 10 R 0 MFT.-R.1002
1 x 15 R 0 MFT.-R.1502
1 x 22 R 1 MFT.-R.2212
1 x 33 R 2 MFT.-R.3322
1 x 47 R 5 MFT.-R.4572
1 x 68 R 1 MFT.-R.6812
1 x 100 R MFT.-R.1003
1 x 150 R MFT.-R.1503
1 x 221 R MFT.-R.2213
1 x 332 R MFT.-R.3323
1 x 475 R MFT.-R.4753
1 x 681 R MFT.-R.6813
1x 1K0 MFT.-R.1004
1 x 1 K 50 MFT.-R.1504
1 x 2 K 21 MFT.-R.2214
1 x 3 K 32 MFT.-R.3324
1 x 4 K 75 MFT.-R.4754
1 x 6 K 81 MFT.-R.6814
1 x 10 K MFT.-R.1005
1 x 15 K MFT.-R.1505
1 x 22 K 1 MFT.-R.2215
1 x 33 K 2 MFT.-R.3325
1 x 47 K 5 MFT.-R.4755
1 x 68 K 1 MFT.-R.6815
4 1 x 100 K MFT.-R.1006
1 x 150 K MFT.-R.1506
1 x 221 K MFT.-R.2216
1 x 332 K MFT.-R.3326
1 x 475 K MFT.-R.4756
1 x 681 K MFT.-R.6816
1x 1M MFT.-R.1007
1 x 1 M 50 MFT.-R.1507
1 x 2 M 21 MFT.-R.2217
1 x 3 M 32 MFT.-R.3327
1 x 4 M 75 MFT.-R.4757
1 x 6 M 81 MFT.-R.6817
1 x 10 M MFT.-R.1008
1 x 22 M 1 MFT.-R.2218

Accessories: 2 pole base MFT.-BASE.2P

1 Note: modules will be supplied without base unit.


Please order seperately.

5/4
Multi Functional Terminal
Model MFT – 2R, MFT – 2L
Dual Resistor Terminal

Product features
module • Zone 1 mounting
• Hot swap without hot work permit
• Suitable for devices in categories Ex-i, Ex-d, Ex-e, Ex-p, Ex-m, Ex-n
• Many applications: current limitation, valve bypass, loop series, loop parallel resistor,
end of line resistor
Technical data:
Resistor values 1 1 ... 22 M1 0.5 W
Dimensions 80 x 93 x 17.5 mm (D x H x W)
Weight approx. 115 g
Ambient temperature –20 °C ... +55 °C (–40 °C ... +70 °C up to 1.6 A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
2 Resistors Order No.
2 x 1 R 00
2x 1R5
2 x 2 R 21
MFT-2R.1001
MFT-2R.1501
MFT-2R.2211
5
base
2 x 3 R 32 MFT-2R.3321
2 x 4 R 75 MFT-2R.4751
2 x 6 R 81 MFT-2R.6811
2 x 10 R 0 MFT-2R.1002
2 x 15 R 0 MFT-2R.1502
2 x 22 R 1 MFT-2R.2212
2 x 33 R 2 MFT-2R.3322
2 x 47 R 5 MFT-2R.4572
2 x 68 R 1 MFT-2R.6812
2 x 100 R MFT-2R.1003
2 x 150 R MFT-2R.1503
2 x 221 R MFT-2R.2213
2 x 332 R MFT-2R.3323
2 x 475 R MFT-2R.4753
2 x 681 R MFT-2R.6813
2x 1K0 MFT-2R.1004
2 x 1 K 50 MFT-2R.1504
2 x 2 K 21 MFT-2R.2214
2 x 3 K 32 MFT-2R.3324
2 x 4 K 75 MFT-2R.4754
2 x 6 K 81 MFT-2R.6814
2 x 10 K MFT-2R.1005
2 x 15 K MFT-2R.1505
2 x 22 K 1 MFT-2R.2215
2 x 33 K 2 MFT-2R.3325
2 x 47 K 5 MFT-2R.4755
2 x 68 K 1 MFT-2R.6815
4 3 2 x 100 K MFT-2R.1006
2 x 150 K MFT-2R.1506
2 x 221 K MFT-2R.2216
2 x 332 K MFT-2R.3326
2 x 475 K MFT-2R.4756
2 x 681 K MFT-2R.6816
2x 1M MFT-2R.1007
2 x 1 M 50 MFT-2R.1507
2 x 2 M 21 MFT-2R.2217
2 x 3 M 32 MFT-2R.3327
2 x 4 M 75 MFT-2R.4757
2 x 6 M 81 MFT-2R.6817
2 x 10 M MFT-2R.1008
2 x 22 M 1 MFT-2R.2218

2 x jumper MFT-2L.1600

1 2 Accessories: 4 pole base MFT-BASE.4P

Note: modules will be supplied without base unit.


Please order seperately.

5/5
Multi Functional Terminal
Model MFT – FT
Termination for Foundation Fieldbus / Profibus PA
Zone 1, Zone 2, mounted

Product features
module • mounted in Zone 1 or Zone 2
• Hot swap without hot work permit
• Suitable for devices in categories Ex-i, Ex-d, Ex-e, Ex-p, Ex-m, Ex-n
• End of line terminator
Techncal Data:
Fieldbus Foundation Fieldbus / Profibus PA
IEC 1158-2 (MBP)
Dimensions 80 x 93 x 17.5 mm (D x H x W)
Weight approx. 115 g
Ambient temperature –20 °C ... +55 °C (–40 °C ... +70 °C up to 1.6 A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

base

Ordering details
Bus termination for
Foundation Fieldbus / Profibus PA Order No.
MFT – FT bus termination MFT-FT.0001
Accessories: 4 pole base MFT-BASE.4P

Note: modules will be supplied without base unit.


Please order seperately.

4 3

1 2

5/6
Multi Functional Terminal
Model MFT – RNO/RNC
Relay Module

Product features
module • Mounted in Zone 1
• removable without hot work permit
• connects to devices in protection categories Ex-d, Ex-e, Ex-p, Ex-m
Technical data:
Contact material silver alloy
Contact resistance at 6 V, 1 A 100 m1
Switching capability (ohmic load):
power rating 6 A, 250 V AC
max. power rationg 1500 VA
Switch voltage 400 V AC 45...65 Hz, 300 V DC
max. current 6 A AC

Mechanical life 5 x 106 operations


Elektrical life normally open: 5 x 104
normally closed: 3 x 104
Coil (at 25 °C, 50 % humidity)
driving power 170 mW
ON voltage
OFF voltage
drive current
17-29 V DC
1.5 V DC
4.8 mA (17 V), 8.4 mA (29 V)
5
base
Properties
Insulation Resistance min. 1000 M1 at 500 V DC
Test voltage 1000 Vrms between contacts
4000 Vrms between coil and load circuits
Response time approx. 5 ms, 8 ms max.
OFF delay approx. 2.5 ms, 4 ms max.
Ambient temperature –20 °C ... +55 °C (-40°C...+70°C up to1.6A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
Function Order No.
1 normally open contact MFT-RNO.0006
1 normally closed contact MFT-RNC.0006
Accessories: 4 pole base MFT-BASE.4P

Note: modules will be supplied without base unit.


Please order seperately.

4 3

+1 2

5/7
Multi Functional Terminal
Model MFT – TRI with Solid State Relay (TRIAC)
Model MFT – T with Solid State Relay (MOS)

Product features
module • Mounted in Zone 1
• removable without hot work permit
• connects to devices in protection categories Ex-d, Ex-e, Ex-p, Ex-m
Technical data:
MFT-TRI with Solid State Relay (TRIAC)
Drive voltage DC 20...28 V (e.g. from FB 6x08)
Drive current approx. 7.9 mA at 20 V, approx. 11.5 mA at 28 V
Switching capability:
Switching voltage 75...250 V AC 45...65 Hz
Minimum current 0.02 A
ON/OFF switching on zero crossing
Leakage current in OFF state 1.5 mA at 200 V
Voltage Drop in ON state 1.6 V
Response time max. 1/2 cycle of the sine wave +1 ms
OFF delay max. 1/2 cycle of the sine wave +1 ms
Built-in fuse for output loads:
Nominal value T 630 mA (slow)
Fuse switching capability 35 A

base
MFT-T with Solid State Relay (MOS)
Drive voltage DC 20...28 V (e.g. from FB 6x08)
Drive current approx. 7.9 mA at 20 V, approx. 11.5 mA at 28 V
Switching capability:
Switch voltage 0...30 V DC
Minimum current 0.001 A
Leakage current in OFF state 0.01 mA
Voltage Drop in ON state 0.3 V
Max. switching frequency 0.5/sec
Response time max. 2 ms
OFF delay max. 0.4 ms
Built-in fuse for output loads:
Nominal value T 2.0 A (slow)
Fuse switching capability 35 A

Properties
Insulation Resistance min. 1000 1 at 500 V DC
Test voltage 2500 V AC between drive and load circuits
Ambient temperature –20 °C ... +55 °C (-40 °C...+70 °C up to1.6A)
Explosion protection category EEx de IIC
EC type examination certificate PTB 07 ATEX 1004 U

Ordering details
Function Order No.
MFT - TRI solid state relay (TRIAC) MFT-TRI.630
MFT - T solid state relay (MOS) MFT-T.2000
Accessories: 4 pole base MFT-BASE.4P

Note: modules will be supplied without base unit.


Please order seperately.

5/8
5

5/9
5/10
proCess automation –
protecting your process

For over a half century, Pepperl+Fuchs has been continually providing new concepts for the world of process automation. Our
company sets standards in quality and innovative technology. We develop, produce and distribute electronic interface modu-
les, Human-Machine Interfaces and hazardous location protection equipment on a global scale, meeting the most demanding
needs of industry. Resulting from our world-wide presence and our high flexibility in production and customer service, we
are able to individually offer complete solutions – wherever and whenever you need us. We are the recognized experts in our
technologies – Pepperl+Fuchs has earned a strong reputation by supplying the world’s largest process industry companies
with the broadest line of proven components for a diverse range of applications.

6
5 1
3
7

2
1 Worldwide/German Headquarters
Pepperl+Fuchs GmbH
Mannheim · Germany
Tel. +49 621 776 2222 8
E-Mail: pa-info@de.pepperl-fuchs.com

2 Asia Pacific Headquarters


Pepperl+Fuchs PTE Ltd.
Singapore
Company Registration No. 199003130E
Tel. +65 6779 9091
E-Mail: pa-info@sg.pepperl-fuchs.com
3 Western Europe &
Africa Headquarters 6 Northern Europe Headquarters
Pepperl+Fuchs N.V. Pepperl+Fuchs GB Ltd.
Schoten/Antwerp · Belgium Oldham · England
Tel. +32 3 6442500 Tel. +44 161 6336431
E-Mail: pa-info@be.pepperl-fuchs.com E-Mail: pa-info@gb.pepperl-fuchs.com

4 Middle East/India Headquarters 7 Southern/Eastern Europe Headquarters


Pepperl+Fuchs M.E (FZE) Pepperl+Fuchs Elcon srl
Dubai · UAE Sulbiate · Italy
Tel. +971 4 883 8378 Tel. +39 039 62921
E-Mail: pa-info@ae.pepperl-fuchs.com E-Mail: pa-info@it.pepperl-fuchs.com
5 North/Central America Headquarters 8 Southern America Headquarters
Pepperl+Fuchs Inc. Pepperl+Fuchs Ltda.
Twinsburg · Ohio · USA Sao Bernado do Campo · SP · Brazil
Tel. +1 330 486 0002 Tel. +55 11 4341 8448
E-Mail: pa-info@us.pepperl-fuchs.com E-Mail: pa-info@br.pepperl-fuchs.com

www.pepperl-fuchs.com
Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 195317 11/07 02

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