6991 5005 01 DIAMEC 232 Manual

Atlas Copco Exploration Products
DIAMEC Diamond Core Drill
DIAMEC 232 70000198 A
Safety and Operating instructions
© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

Contents
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hoisting and transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warning signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Regulatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Information signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Other signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Drill unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Emergency stop buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Hoisting the drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hoisting the power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transportation of drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transportation of power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06 3

Contents
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Daily safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Freeze prevention measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pre-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electric motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Supply of electrical power to the drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pre-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electric cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Set up for drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Stand mounting, upwardsdirected drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TRIDO flush pump (Optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Column mounting (Optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Attaching the water collector(Optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Setting-up the core drill using a casing clamp (Optional equipment) . . . . . . . . . . . . . . . . 35
Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Positioning the core barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Rod jointing and rod running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Rod breaking and rod running out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tightening torque in bolted joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Markings and plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Dismantling and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Starting with an auxiliary battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Water oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Maintenance schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Percussion hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 © 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

Contents
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Engine Deutz D2011i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Lifting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hydraulic workshops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Replacement of hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cleaning the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hydraulic return filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Draining condensation from the hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Rotation unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Rod holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Oil cooler - water type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cradle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Folding out the rotation unit and rod holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Adjusting wire tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Adjusting the guide shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Lubricants, coolants and propellants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Lubrication oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Propellants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Disposal and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Column for column assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Water collector for upwards directed drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Test instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Flush pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
TRIDO kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Water swivel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06 5

Contents
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Feed frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Rotation unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Rod holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Sound noice level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hydraulic pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Optional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Column for column assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Flush pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6 © 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

Safety and operating instructions
Introduction
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read these instructions carefully and make sure that you understand all of them
before starting for the first time.
The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
characteristics without notice. The information in this publication is assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about deficiencies
found, particularly in matters concerning product safety.
© 2009 Atlas Copco Craelius AB | 2009-04-02

Introduction
Safety instructions zzand have read and understood the Safety and
operating instructions.
To reduce risk of serious injury or death to yourself or
others, read these safety instructions before operating
the machine. Post these safety instructions at work Operation
locations, provide copies to employees, and make Operation of the equipment may only be undertaken
sure that everyone reads the safety instructions before by qualified drill rig operators. Operators are qualified
operating or servicing the machine. Comply with all if they:
safety regulations.
zzhave undergone theoretical and practical training
All possible hazards cannot be covered here, but we on the equipment in conformity with the national
highlight some of the most important. For additional directives,
safety information consult:
zzare aware of all the relevant national safety
zzOther documents and information packed with this instructions and accident prevention instructions
machine.
zzand have read and understood the Safety and
zzAppropriate standards as refered to in the EC operating instructions.
Declaration of Conformity, if provided.
Personal protective equipment
Safety signal words WARNING Entanglement hazard
Loose fitting clothing and jewelry can get caught in
The safety signal words Danger, Warning and Caution the moving parts of the machinery and cause serious
have the following meanings: injury or death.
►►Do not wear jewelry and loose fitting clothes.
DANGER Indicates a hazardous situation Always use approved protective equipment. Operators
which, if not avoided, will result and all other persons in the working area must wear
in death or serious injury. protective equipment, including at a minimum:
zzProtective helmet
WARNING Indicates a hazardous situation
which, if not avoided, could zzHearing protection in accordance with occupational
result in death or serious injury. health and safety regulation
zzImpact resistant eye protection with side protection
CAUTION Indicates a hazardous situation zzRespiratory protection when appropriate
which, if not avoided, could
result in minor or moderate zzProtective gloves
injury. zzProper protective boots
Personal precautions and
Drugs, alcohol or medication
qualifications WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
Hoisting and transport judgment and powers of concentration. Poor reactions
Hoisting and transport of the equipment may only be and incorrect assessments can lead to severe
undertaken by persons who: accidents or death.
zzare authorized to operate a crane or fork-lift truck in ►►Never use the machine when you are tired or under
conformity with the applicable national directives, the influence of drugs, alcohol or medication.
zzare aware of all the relevant national safety ►►Prevent other people from using the machine if
instructions and accident prevention instructions they are under the influence of drugs, alcohol or
zzand have read and understood the safety and medication.
hoisting and transport chapters of this manual.
Storage, repair, maintenance and disposal Safety area

Storage, repair, maintenance and disposal of the WARNING Falling objects can cause serious
equipment may only be undertaken by persons who: injury or death
zzare aware of all the relevant national safety During operation, falling objects from great heights can
instructions and accident prevention instructions cause bodily injury and extensive damage.
►►Close off the working area.
10 © 2009 Atlas Copco Craelius AB | 2009-04-02

02 Safety Instructions Ed.0
►►Before starting always make sure no unauthorized WARNING Dust hazard

persons are within the working area of the drill rig in
use. When drilling with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,
►►Immediately stop operation when persons are and dust, which can cause serious injury.
present in the danger area.
Some dusts, fumes or other airborne material created
►►Make sure that no loose pieces of equipment or during use of the machine may contain chemicals
other objects are lying on the feed. known to cause cancer and birth defects or other
reproductive harm. Some examples of such chemicals
are:
Hoisting and transport zzCrystalline silica, cement and other masonry
products.
WARNING Heavy equipment can cause serious
injury zzArsenic and chromium from chemically-treated
rubber.
►►Use a sling dimensioned for the load it is to carry.
zzLead from lead-based paints.
►►Use only straps that are whole and intended for the
load in question. ►►To reduce your exposure to these chemicals, work in
a well ventilated area and work with approved safety
►►Never use a damaged rope/sling.
equipment, such as dust masks that are specially
►►Fasten straps in lifting eyes when present. designed to filter out microscopic particles.
►►Always lift at the centre of gravity. ►►Use a dust collector, or spray water with a water/
foam pump.
►►Always make sure that nobody is under or anywhere
near a suspended load or within the swing radius of WARNING Heavy equipment can cause serious
the rope/sling. injury
►►Observe great care when strapping and lifting heavy ►►Make sure that the drill is anchored to withstand the
objects. set forces.
WARNING Unexpected movement can cause ►►Make sure that the rig is level before starting to drill.
serious injury
WARNING Unexpected movement can cause
If the rig is left unattended or disconnected from the serious injury
transport unit an unexpected movement of the drill unit
If control levers and switches are not set to neutral
can cause serious injury or death
position, start of the machine can lead to unexpected
►►Lock the articulated steering before hoisting movements and can therefore cause injury.
►►Make sure that the hydraulic jacks are grounded or ►►Set control levers and switches to the neutral
wedge the wheels of the carrier positions prior to starting up.
NOTICE Sling can damage components WARNING Noise hazard
►►When lifting, make sure that the sling will not High sound levels may cause permanent hearing loss.
damage the hydraulic hoses, mechanical
►►Use hearing protection in accordance with
components etc.
occupational health and safety regulations.
►►Use a spreader bar to lift the drill unit.
WARNING Emergency situation
An emergency situation can occur due to material
Operation, precautions failure or incorrect handling.
►►Stop the operation by pushing the emergency stop
WARNING Hydraulic oil at high pressure button or if available pull the trip wire.
Thin jets of hydraulic oil under high pressure can ►►Check proper function of the rig safety equipment at
penetrate the skin and cause permanent damage. least once beginning of each shift.
►►Immediately consult a doctor if hydraulic oil has WARNING Gas line pressurized, Explosion
penetrated the skin. hazard
►►Never use your fingers to check for hydraulic fluid If the equipment comes in contact with gas lines and
leaks. explosives, an explosion could occur. Explosions will
►►Keep your face away from any possible leaks. lead to severe injuries or death.
►►Never operate the machine in any explosive
environment.
© 2009 Atlas Copco Craelius AB | 2009-04-02 11

►►Never use the machine near flammable materials, WARNING Heavy machine can cause serious
fumes or dust. injury
►►Make sure that there are no undetected sources of ►►During service and maintenance work, all
gas or explosives. components that may be brought into motion or fall
►►When working in areas where gas lines are buried, must be supported or tied secure.
make sure that your equipment is placed on the WARNING Thermal cracks may arise when
windward side. welding
►►Shut down all combustion engines, like hydraulic ►►Do not do any welding on the equipment without
power pack, generators etc. consulting Atlas Copco.
►►Leave the machine immediately. WARNING Hot engine parts can cause burn
►►Warn people to evacuate the area. ►►Make sure the engine is turned off before all
►►Contact emergency personnel. maintenance work and before refueling
►►Contact the gas company to shut the gas off. ►►Be careful when draining hot oil and fluids
►►Stay out of the area until the gas company declares ►►Do not handle flammable fluids in the vicinity of hot
the area to be safe. surfaces, sparks or naked flames
WARNING Electric shock
►►Only authorized electricians may carry out work on
Maintenance, precautions the electrical system.
WARNING Hydraulic oil ►►Only qualified electricians should perform any
electrical troubleshooting or maintenance. Remove
Spilled hydraulic oil can cause burns, accidents by
all watches and rings that could contact live electric
slippery conditions and will also harm the environment.
circuits.
►►Take care of all spilled oil and handle it according to
►►Make sure all power to the system has been cut
your safety and environment regulations.
before carrying out any maintenance work.
►►Never dismount the hydraulic components when the
►►All electric cabinets should remain locked when not
hydraulic oil is hot.
under direct control of qualified electrician.
WARNING Hydraulic system under high
►►Do not use the cabinets as a toolbox or spare
pressure
parts storage container. The inherent vibration and
Maintenance and repair on the machine and the magnetism associated with transformer and motor
hydraulic equipment under pressure can lead to starters can cause inadvertent contact of foreign
severe injuries. Connections can loosen suddenly, objects with live circuits.
parts can suddenly move and hydraulic oil can be
►►Some electrical components may have power when
ejected.
the main circuit breaker is open, verify that power is
►►Depressurize the hydraulic system before disconnected before servicing.
performing maintenance on the hydraulic
►►Do not tamper with safety interlock circuits, safety
equipment.
guards or other safety devices, except as required
►►Never replace high pressure hoses with hoses of during normal maintenance and troubleshooting.
lower quality than the original or with hoses that
►►Confirm that all safety devices and circuits are
have removable couplings
replaced and functioning before operation is
Pressure settings are always performed on a resumed.
pressurized system.
►►Shut of electrical power while making or breaking
►►Always exercise the greatest caution. electrical cables.
►►Pressure settings must only be performed by trained CAUTION Skin eczema
personnel.
Hydraulic oil can cause eczema when it comes in
WARNING Machine modification contact with the skin.
Any machine modification may result in bodily injuries ►►Avoid getting hydraulic oil on your hands.
to yourself or others.
►►Always use protective gloves when working with
►►Always contact your Atlas Copco Customer Center hydraulic oil.
before you modify the machine.
►►Always use original parts and accessories approved
by Atlas Copco.

Signs and stickers

The machine is fitted with signs and stickers containing
important information about personal safety and
machine maintenance. The signs and stickers shall
always be easy to read.
GDE00004 A
Prohibition signs
There is a risk of scalding and pressure which can
cause severe injuries or death.
♦♦ The pressure must be released before the cap can
be removed
GDE00000 A
♦♦ No admittance
♦♦ No admittance for unauthorized personnel. GDE00005 A
♦♦ Violation can cause personal injury.

The air pressure can cause severe injuries or
death.
♦♦ The pressure must be released before the cap is
removed.
GDE00001 A
♦♦ Don't step here
GDE00006 A
Warning signs
Moving and rotating parts can cause severe
injuries.
General warning signs
♦♦ Keep out of the machine's working area when it is in
operation
GDE00002 A
High noise level can cause permanent hearing

GDE00007 A
impairment.
Swinging and crushing parts can cause severe
♦♦ Use approved ear protectors. injuries.
Slip risk ♦♦ Keep out of the hazardous area during operation.
GDE00034 A
GDE00003 A
Preprogrammed cycle can cause severe injuries.

03 Signs and stickers Ed.0
Service work Regulatory signs

General regulatory signs
GDE00008 A
In the event of breakdown or during service work

the boom falls diagonally, which can cause GDE00011 A
injuries and damage to machinery.

♦♦ Read the instructions.
♦♦ During service work the boom must be secured in
place with straps or supports. ♦♦ Incorrect use of the machine can cause personal
injury and damage to machinery.
Stability ♦♦ Observe the indications given by the warning signs
and follow given instructions in order to avoid
serious injuries.
Max.
Max.
GDE00009 A
Electrical system
GDE00012 A
GDE00010 A
Be aware of high voltage, incorrect handling can ♦♦ The rig is equipped with a battery switch.
be fatal.
♦♦ All work on the electrical system must be carried out
by electricians accredited for the purpose.
GDE00013 A

♦♦ The carrier's battery supplies the hydraulic oil level
switch with current.
♦♦ The battery switch must be turned on when drilling is
in progress.
♦♦ Switch off the battery switch when rig is not in
operation. If this is not done the battery will be
discharged.

GDE00014 A GDE00017 A
♦♦ Read the instructions. ♦♦ Read the instructions.

♦♦ The hydraulic system must be filled with hydraulic ♦♦ Fill with lubricant.
oil.
GDE00018 A
GDE00015 A

♦♦ Emergency stop.
♦♦ Fill with engine oil
GDE00019 A
♦♦ Use safety belt.
GDE00016 A

♦♦ Fill with brake fluid.

Alternating current generator

A B
C D
A. The foot protection symbol means that you have GDE00020 A
to wear boots.
B. The eye, ear and head protections symbol ♦♦ Read the instructions.
means that you have to wear a hard hat, eye and ♦♦ This rig is equipped with an alternating current
ear protection. generator (alternator).
C. The hand protection symbol means that you ♦♦ Disconnect the battery cables before removing the
have to wear hand protection. generator or regulator and when giving the battery
a booster charge.
D. The instruction book symbol means that ♦♦ When performing electrical welding of the rig or
you have to read the Safety and Operating fitted equipment, detach the charging regulator
instrictuins before the equipment is used for the cable as well.
first time.
Rig with PLC cabinet
PLC
GDE00021 A

♦♦ This rig is equipped with data boxes.
♦♦ Isolate or remove data boxes when giving the
battery a booster charge or carrying out welding on
the rig.

Information signs Fuel cock
Fire extinguisher
GDE00028 A
Battery switch
GDE00022 A
Actuator for the fire fighting system
GDE00029 A
Draining
GDE00023 A
Lifting eye
GDE00030 A
Washer fluid
GDE00024 A
Water inlet
GDE00031 A
Emergency reverse button

GDE00025 A
Air intake
GDE00032 A
GDE00026 A
Fuel
GDE00027 A

Other signs
Rig data plate
See the Technical specifications section for further
information.
Atlas Copco Craelius AB
MÄRSTA - SWEDEN
Name
Type
A Serial No. C
B Max. pull up kN
Rotation speed r/m D
Power installed kW
Gross weight kg
xxxx xxxx xx Made in Sweden

GDE00033 A
A. Machine type
B. Serial number
C. The warning symbol together with the book symbol means
that the user must read the safte and operating instructions
before the machine is used for the first time.
D. The CE symbol means that the machine is CE-approved.
See the CE Declaration of Conformity which is delivered
with the machine for more information.
E.
Identity plates
All elecrical components have their own sign with an
identifying name.

Overview Main parts

To reduce the risk of serious injury or death to yourself
or others, read the Safety instructions section found on
the previous pages of this manual before operating the Drill unit
machine. F
C
Design and function

The DIAMEC 232 is the smallest and most compact, B D
all hydraulic, mechanized core drill in the DIAMEC
A
range.
The compact design and light weight, makes the
DIAMEC 232 easy and fast to set-up for drilling. This
in turn offers quicker moves between drill sites, without
disturbing normal production routines in the mine, or
70000137 A
grouting sequences in dam galleries. E
The DIAMEC 232 is also available in an aluminium
free version for special use in coal mines. The A. Rod holder
machine can be used with HFC (water/glycol) flame-
proof liquids in the hydraulic circuit, thereby complying B. Feed frame
with another statutory requirement in underground
coal mines. C. Rotation unit
Intended use D. Support legs

It is ideal for grout hole drilling or coring in narrow
E. Skid
tunnels or galleries as well as in cramped spaces
underground. The core drill is equally efficient for
F. Control panel
surface drilling operations. All other use is prohibited.
The manufacturer is then not liable for damage
incurred as a result.

04 Overview DIAMEC 232 Ed.0
Power units PU 20D
PU 20E
F E D A
B
G D J
C E
B G
H
70000174 A
H
I
I
A. Hydraulic oil tank
70000173 A
A
B. Temperature and level gauge

A. Hydraulic double pump
C. Throttle control
B. Water/oil cooler
D. Hydraulic oil filter indicator, diesel level
C. Hydraulic oil filter
E. Air/oil cooler
D. Hydraulic oil tank
F. Connections for hydraulic hoses to drill rig
E. Temperature and level gauge
G. Hydraulic tripple pump
F. Oil filler cap
H. Hand pump (Diesel)
G. Start box
I. Diesel engine
H. Electrical motor
J. Oil filler cap
I. Tow bar

Safety devices
Emergency stop buttons
Function
There are two emergency stop buttons on the drill rig,
one is located on the control panel and the other one
is on the side of the rig.
70000141 A
There is also an emergency stop on each type of

power unit, one on the bulk head on PU 20D and one
on the electric cabinet on PU 20E.
) 2
O
70000229 A
The emergency stop buttons stops the diesel engine

and switches off the current to the electric motors and
other functions. The rig is de-energised.

Fire extinguisher In case of fire

Above all, follow the local regulation, stipulations and
legislation in case of fire.
1. Activate the emergency stop.
2. Remove the safety pin and press handle.
3. Direct the jet towards the base of the fire.
4. Carry out the following steps if it is possible and
without danger:
a. Turn off the rig's battery switch.
b. Turn off the rig's fuel supply.
5. Do not restart the rig until the cause of the fire
has been established and any faults rectified.
6. After extinguishing, replace the hand-held fire
extinguisher with a new, approved hand-held fire
extinguisher.
70000139 A
Description
The drill rig is equipped with a portable fire
extinguisher on the lefthand side of the control
panel. There is also a fire extinguisher on top of the
power unit. These fire extinguishers are suitable
for fire in electrical cables, fuel and engines and
lasts for approximately one minute when operated
continuously.
If the fire extinguisher has been used, it must be
replaced by a new one immediately.
OK
OK
0
0
70000005 A
Check regularly that the needle on the gauge is

within the green zone and make sure that the fire
extinguisher is replaced as soon as the needle
approaches the red zone.

Hoisting and transport Hoisting the drill unit

WARNING Heavy machine can cause serious
injury 1. Check that the lifting equipment is designed for
the load it is to carry. For weight details,
►►Use a sling dimensioned for the load it is to carry. see Technical specifications
►►Use only straps that are whole and intended for the
load in question
►►Never use a damaged rope/sling.
►►Fasten straps in lifting eyes when present
►►Always lift at the centre of gravity
near a suspended load or within the swing radius of
the rope/sling.
►►Observe great care when strapping and lifting heavy
objects
NOTICE Sling can damage components
►►When lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical
70000136 A
components etc.
►►To avoid damage to machine components use a
2. Position the feed frame and rotation unit as
spreader bar to lift the equipment.
shown in the figure above. This will obtain the
best possible point of balance and centre of
gravity.
3. Apply the slings so that lifting is performed over
the centre of gravity.
4. Position a sling or similar lifting device around
the feed frame.
5. Hoist carefully. Make sure the drill unit does not
start to swing and that the slings do not slip.

05 Hoisting and transport DIAMEC 232 Ed.0
Hoisting the power unit Transportation of drill unit
1. Check that the lifting equipment is designed for

the load it is to carry. For weight details,
see Technical specifications
70000144 A
If transporting with fork truck or other vehicle, always
secure the drill unit to the vehicle.
Transportation of power unit
70000143 A
If transporting with fork truck or other vehicle always
secure the power unit to the vehicle.
Max. towing speed: 5 km/h (3 mph).
70000142 A
At worksite, always carry out wedging of the power

unit wheels to prevent unexpected movement.
2. Positioning a sling or similar lifting device as
shown in the figure above.

05 Hoisting and transport DIAMEC 232 Ed.0
Operation Checklist
To achieve the best results with regard to high Before each shift commences, an extra thorough
penetration, optimal core recovery and low drilling safety check shall be carried out to detect faults.
costs it is of primary importance that drill rods, core As soon as a fault is detected, note it and report to
barrels and coring bits are of the right type and quality, maintenance personnel.
matched to the rock drill and to the prevailing rock
conditions. Bearing in mind the core drill’s speed of zzCheck safety devices
rotation, its rating and chuck diameter, the DIAMEC zzCheck for cracks or fractures in materials and at
232 is best suited to drill holes in diameter 36-46 mm. welded points
Max. spindle bore diameter is 50 mm.
zzCheck for damage, wich could cause structural
WARNING Unexpected movements can cause weakness or fracture
serious injury
zzCheck for wear, wich could cause structural
If control levers and switches are not set to neutral weakness or fracture
position, start of the machine can lead to unexpected
movements and may therefore cause inury zzCheck for loose junctions, loose threaded unions
►►Set control levers and switches to the neutral zzCheck for possible leakage
positions prior to starting up. zzCheck hoses and cables
WARNING Falling objects zzCheck oil levels
During operation, falling objects from great heights can zzCheck the lubrication points.
cause bodily injury and extensive damage.
zzPay attention to any faults in the function of the
►►Close off the working area controls.
►►Before starting always make sure no unauthorized
persons are within the working area of the drill rig in Daily maintenance
use. zzRinse off the rig with water, especially the feeder
►►Immediately stop operation when persons are and other parts that have been exposed to drill
present in the danger area. cuttings or rock debris
►►Make sure that no loose pieces of equipment or zzFor each component.,

objects are lying on the feed. see Maintenance schedules
Freeze prevention measures

Daily safety check zzDraining the water system.
General
To ensure optimal utilisation of the rig and its
equipment, it is of utmost importance that daily
maintenance is carried out in accordance with our
recommendations.
The objective for the daily inspection of the rig is to:
zzdetect faults at an early stage,
zzfacilitate servicing,
zzallow scheduled maintenance and planned
reconditioning work to be performed,
zzprevent costly secondary damage,
zzprevent breakdowns,
zzand to prevent personal injury.
Do not operate the rig or the rig equipment until all
faults have been rectified.

06 Operation DIAMEC 232 Ed.0
Diesel engine A
See the Deutz Operation and Maintenance Manual for

further information.
Pre-start
Before starting the diesel engine, certain checks and
measures must be carried out to prevent accidents,
unnecessary stoppages or breakdown.
See Maintenance schedule for power unit D
1. Check that the emergency stop buttons are not
pressed.
2. Connect all hoses between the control panel, B C
drill rig and power unit and tighten all nipples
properly. E
70000148 A
A. Ignition key
B. Lamp, charging
C. Lamp, hydraulic oil level and temperature
D. Lamp, hydraulic oil pressure
E. Main switch
F. Rpm lever
5. Turn the main switch (E) 1/4 turn.

00010016 A
3. Check the engine oil level. Top up if necessary.

4. Check the hydraulic oil level in the glass on the
hydraulic reservoir. Top up as necessary.
See Hydraulic system: Changing oil.

Start Electric motor

NOTICE Risk of damaging the diesel engine
NOTICE Wrong rotation direction will destroy the
►►Always start up at low rpm.
hydraulic pumps
►►When starting in cold weather (below +5°C), the rpm
►►If the electric motor has been disconnected, the
should not exceed 1000 rpm until the engine has
direction of rotation must be checked.
been warmed up to about +10°C.
(Automatic phase protection may not prevent wrong
►►The diesel engine should only be shut down directly rotation direction).
from it's operating rpm in case of emergency.
Supply of electrical power to the drill
A
WARNING Electric shock
It is recommended that the drill operator checks that
the mine disconnect panel is equipped with a ground
fault/ground check system. If the mine does not supply
this type of disconnect panel, such a panel can be
obtained through Atlas Copco.
The ground fault protection system located in the mine
disconnect panel (and for CE marked drills in motor
D
starter panel), trips at approximately 0.3 amp which is
too high to provide personnel protection.
►►The driller and helper should always use suitable
B C electrically insulating boots when operating an
electrically powered drill.
E
Electric power is supplied to the drill by a cable that
connects the starter panel on the drill to a mine
F
disconnect panel mounted on the mine wall. This
cable is called the trailing cable and is connected to
the mine disconnect panel by a plug. The trailing cable
and mine disconnect panel are typically not supplied
70000148 A
by Atlas Copco.
A. Ignition key The trailing cable is vulnerable to mechanical damage
B. Lamp, charging and should be protected by a ground fault and a
C. Lamp, hydraulic oil level and temperature ground check system located in the mine disconnect
D. Lamp, hydraulic oil pressure
E. Main switch panel. The ground fault check system checks for
F. Rpm lever an imbalance of current in the phases in the trailing
cable (and the connected electric motor) which would
indicate a leakage to ground. The ground continuity
1. Turn the ignition key (A) to START position. Note check system checks that the ground conductor in the
that the lamps are lit-up. When the engine starts, trailing cable is connected from the mine disconnect
the lamps will expire. panel through the trailing cable to the motor starter
2. Adjust the rpm with lever (F). panel. The DIAMEC 232 motor starter panel is
available with a Zener diode that is part of the ground
Stop continuity check system in the mine disconnect panel.
Allow the engine to idle for a few minutes before
switching it off. This particularly applies when the rig Pre-start
has been operating for lengthy periods. 1. Check that the emergency stop buttons are not
pressed.
2. Connect all hoses between the control panel,
drill rig and power unit and tighten all nipples
properly.
3. Check the hydraulic oil level in the glass on the
hydraulic reservoir. Top up as necessary.
See Hydraulic system: Changing oil.

B A
A D
B
70000196 A
C E
A. Flush water pump

B. Water swivel
C. Collector vessel for cooling water
D. Oil cooler
E. Water supply to the drill site
4. Connect cooling water to the hydraulic oil cooler.

The hose leading to the oil cooler should preferably be
equipped with a strainer. The water pressure should
not exceed 10 bar.
NOTICE Risk of overheating the hydraulic oil
The useful service life of the hydraulic oil can be C
seriously reduced when overheated.
►►Always make sure that the water passing through
70000147 A
the oil cooler is as clean as possible. Dirty or
contaminated water will result in rapid internal
layering and blockage inside cooling hoses, with A. Level gauge
eventual overheating of the hydraulic system. B. Hydraulic oil temperature gauge
C. Arrow for correct rotation direction
Start
3. Check that the direction of rotation is correct.
A See arrow (C) on figure above.
Stop
) 2
A
0
) 2
O
B 0
70000234 A
O
B
A. ON
B. Main switch
70000235 A
1. Turn the main switch (B) to I.

A. OFF
2. Press the ON button (A) on the control panel. B. Main switch
Make sure that the second stage of the electric
motor engages automatically (can be heard).
1. Check that all levers on the control panel is in
neutral position.
2. Press the OFF button (A).
3. Switch off the main circuit switch (B) to 0 position
when leaving the machine, or when servicing.

Controls A. Rod holder control valve

The rod holder The rod holder
Drilling control panel synchronized retains in the
current position,
H I open or closed.
G
F J
70000178 A
E
K
B. Selector valve for rod running
D (F) Rod running IN
B F
(D) Drilling
D
70000179 A
A
70000140 A
A. Rod holder control valve
70000180 A
B. Selector valve for rod running
(B) Rod running OUT
C. Feed control lever
C. Feed control lever
D. Rotation control lever
(F) Forward feeding
F
E. Main pump relief valve (Lever towards the control
panel)
F. System pressure gauge (0-400 bar) (N) Neutral N
G. Feed force control valve (B) Reverse feeding
70000182 A
70000181 A
(Lever from the control B

H. Flush pump control lever (optional equipment) panel)
I. Feed pressure gauge (0-24 kN) D. Rotation control lever

(R) Right-hand rotation
J. Safety device (Lever towards the control R
panel)
K. Water flush pressure gauge (0-60 bar)
(N) Neutral N
(L) Left-hand rotation

70000183 A
70000184 A
(Lever from the control L

panel)
E. Main pump relief valve

Not to be adjusted
Set at factory
70000185 A

F. System pressure gauge Electric cabinet

B A
0 - 400 bar
C
70000187 A ) 2
G. Feed force control valve

Anti-clockwise Clockwise
turning turning O
D
Lower feed force Higher feed force
70000146 A
70000177 A
A. ON
I. Flush pump control lever
B. OFF
Flush pump control lever C. Emergency stop

(Part of the optional TRIDO kit)
D. Main switch
70000230 A
I. Feed pressure gauge
0 - 24 kN
70000188 A
K. Water flush pressure gauge

0 - 60 bar
The gauge indicates a full core barrel,

core stop and worn water ways to the
70000186 A bit.

Set up for drilling Here the DIAMEC 232 is set-up with standard
equipment, i.e. anchored to the rock face with the
WARNING Electric shock aid of a expansion bolt (B) and positioned in correct
drilling direction to the ground by the support legs (A).
►►Before raising the feed, look up to check for
overhead obstructions. When overhead elecrical 1. Decide the location of the drill hole.
power lines exist at, or near the drilling site, consider 2. Align the drill unit in the intended drilling direction
all wires to be alive and dangerous. by adjusting the stand support legs (A)
WARNING Heavy machine can cause serious
injury A D
►►Make sure no loose pieces of equipment or other
objects are lying on the feed.
►►Make sure that the drill is anchored to withstand the 170 mm
set forces.
►►Always make sure no unauthorized persons are
within the working area of the drill rig in use.
nere a suspended load. B C
70000150 A
DIAMEC 232 operates at rotation speeds between
550 - 2200 rpm, within a feed force range of 0 - 20 kN.
A. Decided location for drill hole
These feed force and rotation speed ranges in turn B. Drill hole for anchoring bolt
demand a securely anchored and stable feed frame. It C. Ball joint
is therefore wise to remember that vibrations reduces D. Drill rod
the life span of:
zzChuck jaws 3. Measure the position for the expansion bolt, i.e.
170 mm from the center of the rod holder chuck
zzRubber sleeve for the hydraulic chuck and the center for the expansion bolt.
zzSlide shoes 4. Drill a 35 to 42 mm hole (B) about 1 meter deep
zzGuide sockets for the expansion bolt.
zzDrill rods and drill bits 5. Insert the bolt in the hole and fix in position using
a resin or cement grout, allowing about 10 cm of
Consequently, follow the given instructions for
the bolt end to protrude from the rock face.
settingup and securely anchoring the feed frame.
6. Tighten the feed frame, ball joint (C) securely to
Stand mounting, upwardsdirected drilling the expander bolt and position the feed frame to
desired drilling angle with the aid of the support
legs.
7. Connect the hydraulic hoses.
A
C
70000149 A
A. Support legs
B. Expansion bolt
C. Anchor bolt

TRIDO flush pump (Optional equipment) Column mounting (Optional equipment)

NOTICE Risk of overheating the hydraulic oil When column mounted, drilling can be carried out in
almost any angle.
The useful service life of the hydraulic oil can be
seriously reduced when overheated. The column assembly concists of an adjustable
column with a max. height of 5 m.
►►Open the bypass valve when a TRIDO flush pump is
not used. The feed frame must be anchored to the rock face with
an expander bolt.
By using two columns, other set ups are possible.
With one column on each side, one in the front and
one in the back of the feed frame, the set up will be
very stabile, and in most cases no other anchoring is
A necessary.
Included in the column kit, there is a T-bracket,
intended to be mounted between the two columns.
This set up is used for so-called ”fan drilling”.
Procedure
70000232 A
A. Bypass valve
When using a PU 20D there is a bypass valve (A)

behind the bulkhead.
If a TRIDO flush pump is used, the valve should be
shut to supply the TRIDO with hydraulic oil. Otherwise
it should be shut to let the hydraulic oil return to the
tank.
A
A
B
70000151 A
A. Clamp
B. Frame support rod
1. Assemble and stabilize the column (A) against

the roof and the ground.
70000231 A
A. Flush pump control lever
There is a flush pump control lever (A), optional (part

of the TRIDO kit), mounted on the control panel.

Lifting or lowering the feed frame on the column

D 4. Check that the feed is securely slung with ropes
and safety suspended in the lifting block.
5. Loosen the frame holder screw (B) and either lift
or lower the feed frame to desired height with the
aid of the lifting block.
C
B
6. Align the feed frame in desired drilling angle and
tighten the screw (G).
E 7. Tighten the frame holder screw (B) before
disengaging the lifting block and removing the
F
rope slings.
A G
70000152 A
A. Column
B. Frame holder screw
C. Frame support
D. Feed frame
E. Clamp
F. Frame holder
G. Tightening screw for drilling angle
2. Assemble the frame support (C) with the frame

holder (F) to the column and mount the feed
frame (D) to the frame support with the aid of 4
clamps (E). A
3. Adjust the position of the feed frame so it
becomes evenly balanced and tighten the 4 B
clamps (E).
70000151 A
A. Column
B. Frame support rod
8. Anchor the frame support rod (C) to the bottom

part of the column.
9. Drill the anchoring hole (1 m deep) with a 36 mm
core barrel and drill bit (Use minimum feed force)
10. Insert and secure the anchoring bolt to the rock
and feed frame.

Attaching the water collector

(Optional equipment)
A B C D
70000171 A
A. Water collector
B. Clamp
C. Screw
D. Casing clamp
1. Mount the bracket (D) to the feed frame.

2. Mount the water collector (A) on the bracket (D)
using the clamps (B) and screws (C).
3. Fit a hose to lead the flush water from the
collector.
Setting-up the core drill using a casing clamp

(Optional equipment)
C
B
D
70000172 A
1. Undo the ball joint (A) and mount the casing

clamp (D) with the screws (B).
2. Attach the drill rig to the casing by tigthen the
screw (C).

Drilling Rod jointing and rod running in
DIAMEC 232 is equipped with effective mechanized N R

rod running sequences, the chuck and rod holder N
F
perform synchronized alternate movements. L
During drilling the torque and rotation speed of the B B
drive motor automatically adapt to load changes,
caused by variations in the rock formations. F
WARNING Water hose at high pressure A C

D
►►Make sure the water swivel is properly tightened to
the drill rod.
B
NOTICE Risk of overheating the hydraulic oil
D
70000190 A
seriously reduced when overheated.
►►Never force the rotation unit against it's end A. Rotation control lever
positions. B. Feed control lever
C. Selector valve for rod running
►►Never stall the rotation to stop for more than 10 D. Rod holder control valve
seconds.
1. The open end of the rod should be just outside
Positioning the core barrel the rear end of the rotation unit, and the rotation
unit should be in the extreme forward position
N R towards the rod holder.
F
N 2. Move the selector valve (C) to position F.
L
3. Thread a new rod into position.
B B Thread on the first few turns by hand.
F 4. Move the feed lever (B) towards position B. The
rotation unit will now move backwards without
A C the drill string, as this is held in place by the rod
D
holder.
B 5. Move the feed lever (B) back to neutral, N

position, as soon as the chuck has passed the
D rod joint.
70000189 A
6. Move the rotation lever (A) to position R, so that

the rod threads and tightens in position (See
A. Rotation control lever
B. Feed control lever
Fig. 29). Then move lever (B) back to N, (neutral
C. Selector valve for rod running position).
D. Rod holder control valve
7. Move the control lever (B) for feeding towards
position B. The chuck will then open and the
1. Move the selector valve (C) to the position F. rotation unit will move backwards to the end
The rod holder should now be open. position.
2. Move the feed lever (B) to position F. The rod
holder is now open.
3. Move the lever (D) for the rod holder to
horizontal position (The rod holder is now locked
in open position).
4. Move the feed lever (B) to neutral N.
5. Insert the core barrel and the first drill rod
through the chuck and rod holder.
When the barrel is being inserted the rod holder
should always be fully open.
6. When the entire length of the core barrel has
passed through the rod holder, move the control
lever (D) to vertical position = auto position.

4. Assemble the water swivel and start the flushing

R water.
N
N
F Check that flushing water reaches the drill bit.
N
L 5. Move the control lever for rotation (A) towards
B position R. The drill rod will now begin to rotate
B
and drilling can commence.
F
A C position F.
D
A B
B
70000191 A
8. Move the control lever (B) towards position F.

The rod holder will now open and the chuck grip
and draw the drill rod forward
9. Repeat points 7-8, until the rod end is in position
70000193 A
for adding another rod.
10. Repeat points 2-9 until the entire drill string has
been run down. A. Feed force control valve
B. Feed pressure gauge
Drilling
7. Read off the feed force gauge (B).
N R 8. Adjust the feed force with the control valve (A).

F
N 9. Check that drilling has started and that the rod
L holder is fully open.
B B
A C
D
D
70000192 A

1. Move the selector valve (C) to position F (Rod

running in).
2. Move the control lever (B), for feeding, towards
position F, and feed the drill rod towards the rock
face.
3. Move the selector valve (C) to neutral position D
(= Drilling position).

Rod breaking and rod running out enough space to move backwards during the
WARNING Moving parts can cause serious breaking-out sequence.
injury
►►Never try to remove the drill rod until the rotation unit N R
has passed over the open rod joint and stopped. N F
L
NOTICE Risk of reduced life span of rod threads
B
If this valve is set too high or too low, this will result B
in much shorter life span for the rod threads and F
consequential leakage.
A C
When rod threads leak, it is difficult to judge how much D
flushing water is reaching the drill bit. This particularly
applies when drilling upwards-directed holes. B
►►Always make sure the counter pressure valve has
D
been correctly adjusted and set before rod breaking
70000195 A
starts.
►►It is also necessary to occasionally check the A. Rotation control lever
condition and diameter of the rods being used. Worn B. Feed control lever
rods can slide back and forth inside the jaws. C. Selector valve for rod running
N R
8. Move the control lever (A) to position L. The
N F
chuck will grip the drill rod and break the joint.
L
9. Move the rotation lever (B) for feeding towards
B
B
position F. The chuck will open and the rotation
F unit will move forward to the end position.
C 10. Take away the drill rod by hand.

A
D 11. Repeat points 5 - 10 until the entire drill string is
withdrawn.
B Always remove the core barrel by hand, with the
chuck and rod holder fully open.
D
70000194 A

1. Place all levers in neutral position.

2. Stop the flushing water.
3. Move the control lever (C) for rod running in in
position F (Vertical up).
position F. The chuck will open and the rotation
unit will move forward to the end position.
5. Move the control lever (B) to position B. The
rod holder will now open and the chuck will grip
and draw the drill rod backwards along the feed
frame.
6. Repeat points 4 and 5 until a rod coupling is
above the rod holder.
7. Position the rotation unit so that the rod joint
aligns between the chuck and rod holder.
The rotation unit must not be moved too close
to the rear end of the feed frame. It must have

Maintenance zzDo not do any welding on the booms, the hydraulic

oil tank, valve plate, compressed air receiver or
compressed air lines.
General zzAlways keep a fire extinguisher for oil fires near
at hand during all types of welding, cutting and
The performance and reliability of the DIAMEC 232 grinding. Screen off the work area from flammable
is largely dependent on the amount of care and materials.
attention shown to it. Regular checks and inspection
of wearprone components prevent breakdowns and zzAlways protect hoses, cables and electric
costly downtime. components.
The maintenance instructions are intended for zzGrind off spatter after welding. If possible, also grind
mechanics and personnel in maintenance and service. the surface of the weld smooth and treat it with anti-
The user should have undergone Atlas Copco's corrosion paint.
training courses for the equipment concerned. Electrode recommendations
The objective of these maintenance instructions Use only intact and clean electrodes that have been
is to detect and rectify faults at an early stage so stored in a dry place. The generally recommended
that breakdowns, costly secondary damage and type of electrode is ESAB OK 48.00, ESAB OK 48.30
accidents can be prevented. Regular maintenance is or the equivalent in accordance with the standard
a precondition for planning necessary interruptions below:
in operation such as reconditioning and repairs. This
ISO: 2560 E51 5B 120 20 H
allows maintenance to be carried out when most
suitable with regard to production instead of causing SS: 14 3211 H10
complete breakdown. DIN 1913: E51 55 B10
AWS: A/SFA 5.1 E 7018
Welding
The use of MIG welding equipment is perfectly
WARNING Thermal cracks may arise when acceptable. The generally recommended type of
welding on booms electrode is ESAB-OK Autorod 12.51 or the equivalent
►►Do not do any welding on the booms in accordance with the standard below:
WARNING The paint contain substances SS: 14 3403 3423
hazardous to health
DIN 8559: SG 2
Substances are formed when the paint is heated AWS: A/SFA 5.18: ER 70 S-6
which are hazardous to health
If in any doubt, contact Atlas Copco for advice.
►►Welding, grinding and other hot work involving
paint being heated must only be carried out where It is important to consult Atlas Copco for approval of
sufficient ventilation can be used welding and choice of electrodes.
►►Use personal safety equipment: compressed air

powered breathing protection, eye protection and
gloves
The following must be observed when welding:
zzTurn off the supply of current to the unit.
zzDisconnect the cables from the generator and
battery.
zzGrind off rust and paint from the area that is to be
welded and carefully prepare the joint.
zzWeld in a dry area.
zzConnect the welding earth cable to a clean surface
as close as possible to the welding area. Avoid
welding close to bearings and bushes. If these
cannot be removed, connect earth cables on both
sides of the weld.
zzAlterations and reinforcements must not be made
without previous consultation with Atlas Copco.

07 Maintenance DIAMEC 232 Ed.0
Tightening torque in bolted joints Dismantling and assembly

All joints are tightened to the torque specified in WARNING Heavy machine can cause serious
Atlas Copco Standard 4369:01 K, unless otherwise injury
explicitly specified. In such a case, it is specified in
►►Observe great care when strapping and lifting heavy
the maintenance instructions of the component in
objects
question.
►►Always lift at the centre of gravity
All bolted joints in the table below must be lubricated
with Molycote 1000 or corresponding thread lubricant ►►Use only straps that are whole and intended for the
with coefficient of friction 0.11 μ load in question
Atlas Copco Standard 4369:01 K. ►►Fasten straps in lifting eyes when present
Size Strength Toque in Tolerance Before transport in shafts or the like it may be
class Nm. ± necessary to remove the drilling rig in larger or smaller
parts. Observe the following when dismantling, lifting
M6 8.8 9 1
and refitting:
M8 8.8 23 2
zzBefore dismantling, hose the entire rig clean with
M10 8.8 44 5
water and/or detergent containing a grease solvent.
M12 8.8 76 8
zzObserve the strictest cleanliness when dismantling
M14 8.8 120 12 hydraulic, compressed air and water flushing hoses.
M16 8.8 187 19 Immediately plug all hoses, nipples and hydraulic
M20 8.8 365 37 oil pipes, or seal and protect them from dirt in some
M24 8.8 627 63 other suitable way.
M12 x 1.25 10.9 114 6 zzMark hoses, pipes and other connections, where
this has not already been done, to make reassembly
M16 x 1.25 10.9 276 15
easier and prevent mix-ups.
M18 x 1.25 10.9 460 20
zzUse properly secured lifting tackle of generous
M6 12.9 15 2
dimensions.
M8 12.9 38 4
M10 12.9 75 8
M12 12.9 128 13
M14 12.9 203 20
M16 12.9 315 32
M20 12.9 615 62
M24 12.9 1058 106
Markings and plates

Signs are placed on the larger carrier components.
Always quote the type designation and serial number
when ordering spares or enquiring about the carrier.
The type designation and serial number are specified
on a separate document, MI (Machine Identification).
Spare parts can always be ordered from Atlas Copco.

Starting with an auxiliary battery Maintenance schedules

Owing to the surge of current, the batteries could
explode if a fully-charged battery is connected to a
completely flat one. Introduction
The connections to the carrier's batteries must on no Interval
account be removed while in operation as this could
give rise to faults occurring in the generator. Division
The maintenance intervals for various rig components
For this reason, proceed as follows: are based on percussion hours and diesel engine
1. Check that the auxiliary starting batteries (1) hours.
have the same voltage as the batteries on the Percussion hours
chassis. Percussion hours apply to components that are mainly
A in operation during drilling. Examples; drill, feeder and
boom.
Percussion hours can be read on the hour counter in
the electric cabinet.
B
Diesel engine hours
Diesel engine hours apply to components that are
primarily in operation when the rig is moved, e.g.
70000052 A
diesel engine, transmission and brake system.

Diesel engine hours can be read on the control panel
A. Auxilliary batteries from the hour counter.
B. Rig batteries
Lubricant
2. First connect the positive terminal of the auxiliary
For information on recommended lubricants,
battery to the positive terminal of the chassis
see Maintenance: Lubricants, coolants and
battery (2).
propellants.
3. Then connect the negative terminal of the
auxiliary battery (1) to earth on the chassis (not Tightening torques
to the chassis battery's negative terminal).
The tightening torques specified in the Atlas Copco
4. Once the engine has started, first remove the standard apply to most bolted joints. See maintenance
starter cable between the chassis and the instructions General. For bolted joints requiring special
negative terminal on the auxiliary battery (1). tightening torques, these torques are specified in
5. Then remove the cable between the positive the maintenance instructions for the component in
terminals of the batteries. question.
Water oil cooler

Clogged cooling water elements in the oil cooler.
Symptom: Poor water circulation through the cooler.
1. Open the cooler by removing the Gables.
2. Clean the interior of the elements (Use
compressed air or high pressure water when
cleaning).
3. Replace gaskets of the Gables.

Percussion hours
A
B C
OK
OK
0
0
70000057 A
Signs, emergency stops & fire extinguishers
Checkpoint Control object Action 10h
A Signs Make sure all signs are in place and fully legible. Clean all signs as X
necessesary. With regard to sign locations and part numbers, see
applicable spare parts catalogue
B Emergency stops Check the function of all the emergency stops on the rig. Locations of X
emergency stops, see safety Emergency stops
C Fire extinguishers Make sure the indicator is in the green zone X
C Fire extinguishers Check that none of the seels are broken and that service has been X
carried out within the prescribed time
C Fire extinguishers Check that the fire extinguisher and its holder are not damaged X

A
F
70000158 A
D
Drill rig
Checkpoint Control object Action 8h 40h
A Rod holder Cleaning and lubrication X
B Feed wire Tensioning X
C Chuck jaws Cleaning and lubrication X
D Sprocket bearings Lubrication X
E Feed attachment Tightening X
F Slide shoes Lubrication X
F Slide shoes Adjustment X
- Complete rig Cleaning X

B
B
A
D
70000197 A
Power units
Checkpoint Control object Action 8h 40h 250h
A Water cooler Cleaning X
B Hydraulic oil filters Inspection X
C Hydraulic oil tank Level check and oil temperature X
- Complete unit Inspection, Oil leakage X
- Complete unit Cleaning X
Every six months
Lubrication of electric motor (D), 2 lube nipples, 30 g grease.

D D
C
C
70000201 A
B PU 20D PU 20E
Hydraulic systems
Checkpoint Control object Action 10h 50h 1000h
A Hydraulic oil reservoir Check oil level in oil glass X
C Return oil filter Check for blockage, see operators panel X
D Breather filter Check for blockage X
- Hydraulic hoses Check for leaks X
- Lubricant container Checking oil level X
B Hydraulic oil reservoir Drain condensation X
C Return oil filter Change return oil filter X

00010018 A
Diesel engine
Checkpoint Control object Action 8h 40h 200h 500h 1000h
A Engine oil Check level X
- Coolant Check level X
B Engine oil Change X
C Battery Check level X
C Battery Check cables X
E Oil filter Change X
D Fuel filter Change X
- V-belts Check - Retension/Renew if necessary X
See Deutz manual for further instructions.

Engine Fuel system

WARNING Hot engine parts can cause burn
See the Deutz instruction manual if further information
►►Make sure the engine is turned off for all
on the engine is required.
maintenance work and before refuelling
The instruction manual can be ordered via Atlas
►►Take care when draining hot oil and fluids
Copco.
►►Do not handle flammable fluids in the vicinity of hot
Engine Deutz D2011i surfaces, sparks or naked flames
R Changing fuel filter

Q
N
A
M
B
L
C
K
D
J
E
I
F
H
00010019 A
00010020 A
A. Cooling fan
B. Tension pulley
C. Toothed belt cover
D. V-belt (fan) A. Fuel filter
E. Shut-off lever
F. Adjustment lever
G. Lubricating oil drain plug The diesel engine filter (A) must be changed and
H. Lubricating oil sump cleaned:
I. Lubricating oil dipstick
J. Connection possibility for cabin heating 1. Close the fuel cock.
K. Exchangeable fuel filter
L. Lube oil replacement filter
M. Fuel pump with fuel cleaning
N. Lubricating oil filling
O. Removable air duct cowling (access to the injection
pumps)
P. Lube oil cooler
Q. Cylinder head cover
R. Air intake pipe
C D
A
00010003 A
2. Loosen the fuel filter (1) using a suitable tool and

unscrew it.
00010017 A
3. Collect any residual fuel.
A. Engine type
B. Engine number 4. Clean the filter holder sealing surface.
C. Type plate
D. Engine number (stamped on the crankcase)
Engine type (A), engine number (B) and engine

data are shown on the type plate (C) affixed to the
crankcase. The engine number is also stamped on the
crankcase at the arrow (D).
Lift up the cover to see these numbers.

Oil system
Topping up with engine oil
00010004 A
5. Lightly oil the new fuel filter rubber seal.
00010021 A
A
00010005 A
A. Dipstick
B. Filler hole
6. Screw in the filter by hand until the gasket is 1. Fill with oil through the filler hole (B). See
home. maintenance schedule, Engine: Lubrication
recommendations.
7. Tighten the filter an additional half turn.
2. Check the oil level on the dipstick (A).
8. Open the fuel cock.
9. Check that the fuel filter does not leak. Changing oil
1. Place the rig horizontally.
Draining the fuel tank
Always fill the fuel tank with clean diesel oil and fuel of
the correct grade for the temperature.
+ 80ºC
+176ºF
OLJA
00010007 A
2. Warm up the engine. Oil temperature approx.

80°C.
3. Stop the engine.
4. Place a receptacle at the drain cock.
5. Screw out the oil drain plug.
6. Drain the oil.
70000200 A
7. Screw in the oil drain plug with a new gasket and

tighten it.
1. Loosen the bottom plug about one turn and allow 8. Top up with oil. See maintenance schedule
the water to run out. Engine: Lubrication recommendations.
2. Tighten the plug so the diesel oil cannot leak out. 9. Start the engine and allow it to idle for abut two
minutes.

Checking oil level 5. Screw in the filter by hand until the gasket is
home.
1. Stop the engine.
6. Screw in the filter half a turn.
OLJA
7. Check the oil level.
8. Check the oil pressure.
9. Make sure the oil filter does not leak.
MAX Belts
MIN
00010008 A
Tension gauge
2. Check the oil level against the marked line on Check the belt tension with a tension gauge.
the stick.
3. Top up with oil to the top line if necessary.
A
Changing oil filter
E D C B
00010009 A
00010003 A
A. Arm
1. Loosen the oil filter using a suitable tool and B. Belt
unscrew it. C. Guide
D. Button
2. Collect the oil. E. Scale
3. Clean the filter holder sealing surface.

1. Press down the arm (A) in the gauge.
2. Place the guide (C) on the belt (B) between
the two belt pulleys, making sure the stop fits
laterally.
3. Press the button (D) at right angles to the
belt (B) so that the spring can be felt or heard
releasing.
4. Carefully lift up the gauge without changing the
position of arm (A).
00010004 A
5. Read off the value at the intersection (arrow) of

the scale (E) and the arm (A).
4. Lightly oil the rubber gasket on the new oil filter. 6. Readjust the tension if necessary.
00010005 A

Tensioning belts Changing the generator belt

Generator belt 1. Remove the fan belt.
(General image) (General image)
D
D
C
C
B
B
A
A
00010012 A
00010010 A
A. Bolt A. Bolt
B. Bolt B. Bolt
C. Bolt C. Bolt
D. Generator D. Generator
1. Slightly slacken bolts (A), (B) and (C). 2. Slacken bolts (A), (B) and (C).
2. Press generator (D) outwards in the direction of 3. Move the generator (D) inwards as indicated by
arrow until the correct V-belt tension is obtained. the arrow.
3. Tighten bolts (A), (B) and (C). 4. Remove the V-belt and fit a new one.
5. Move the generator (D) outwards as indicated
Changing the cooling fan belt by the arrow until the correct belt tension is
Change belts on a stationary engine only. obtained.
(General image) 6. Tighten bolts (A), (B) and (C).

7. Fit the fan belt.
Lifting device
1. Make sure all connections to the engine have
been detached.
A
00010022 A
00010011 A
2. Use only suitable lifting devices when moving

the engine.
A. Tensioning pulley
1. To change, use a suitable tool to press the

tensioning pulley (A) inwards and remove the
V-belt.
2. Fit a new V-belt.

Hydraulic system zzAlways perform oil refills into the hydraulic oil tank
by using the hand pump supplied.
WARNING Hazardous hydraulic oil pressure zzAlways store fresh oil stocks in sealed containers.
can cause serious injury
zzAlways use TREDO-type seals for sealing threads.
►►Make sure there is no pressure in the hydraulic Use of Teflon tape, oakum or similar, could damage
system before starting working sensitive components in the system if fragments
►►Stop the power unit, then operate valves until dislodge and enter the system.
pressure is relieved
Hydraulic workshops
►►Never replace high pressure hoses with hoses of
lower quality tham the original or with hoses that Workshops used for the repair of hydraulic
have removable couplings components must:
NOTICE Risk of reduced service life of the zzbe separate from activities which generate dust
hydraulic oil. and particles, such as welding, grinding, the
transportation of vehicles, etc.;
seriously reduced if overheated. zzhave their own suitable washing equipment which is
required for repairing the components;
High temperature can cause:
zzhave the necessary tools, both standard and
zzLeaky gaskets special, and that are only used in the hydraulic
zzSerious internal leakage in pumps and valves, due workshop.
to decreased viscosity and lubricating properties of zzhave a ventilation system that does not admit dust
the oil. into the premises.
zzhave well-trained mechanics.
General
Hydraulic systems are sensitive to impurities and
Replacement of hydraulic hoses
pollutants. The environment in which rock drilling
equipment usually works is generally unsuitable as A high percussion pressure, vibration and other
a place for repairing hydraulic components. Work mechanical interference puts high demands on the
on the hydraulic system at the worksite should hydraulic hoses.
therefore be limited to what is absolutely essential. When replacing hydraulic hoses, check that they are
The components should then be repaired in a suitable replaced with hydraulic hoses:
environment,
see Hydraulic system: Hydraulic workshops. zzwith the correct crimped couplings
Observe the following points to avoid breakdowns and zzof the correct quality class
interruptions in operation due to fouled hydraulic oil: zzwith the correct dimension
zzKeep the core drill rig clean and free from dirt All hydraulic pressure hoses have crimped couplings
and pollutants. Hose it down at regular intervals, and should therefore be purchased ready-made
preferably with a grease solvent as an additive. It is directly from Atlas Copco. Quality classes and hose
much easier to detect faults or oil leakage on clean dimensions are specified in the spare parts catalogue
equipment. for the relevant rig. Make also sure that hose
zzBefore opening any connection, clean the area connections are clean, in good condition and well
round it. Never leave any part of the hydraulic tightened.
system open or exposed to external influence.
Cleaning the hydraulic system
zzUse clean tools and work with clean hands.
Following any major intervention in the hydraulic
zzAlways plug hydraulic connections immediately after system, systematic and through cleaning of the
they have been detached. system should be performed, before drilling is allowed
zzUse clean protective plugs. to continue.
zzHydraulic components like hoses, valves, motors, Cleaning procedure

etc. must always be stored with suitable protective 1. Disconnect the two main hoses on the hydraulic
plugs fitted in place. motor and put caps on the fittings.
zzSpare parts for hydraulic components must always 2. Reconnect the loose ends to the fittings included
be kept in sealed plastic bags. in the tool kit.
zzChange filter cartridges as soon as the filters 3. Start up the power unit.
indicate clogging.

4. Use the rotation control to set the drill location PU 20D

lever in drilling position to circulate the hydraulic
system for about 5 minutes. A
5. Disconnect the two main hoses from the fitting
and reconnect them to their correct points on the B
hydraulic motor.
Hydraulic return filters E
PU 20E
E
A
C
70000103 A
B
A. Nuts
C B. Cap
C. O-ring
D. Filter cartridge
70000159 A
A. Filter housing
B. Filter cartridge
C. Filter container
D. Hexagon for disassemble of the filter container
E. Pressure indicator (red pin)
A
The filter is equipped with a pressure drop indicator
(E). When this activates, a red pin (E) sticks out about
5 mm which in turn indicates the cartridge should be
renewed.
NOTICE Risk for breakdown or serious
malfunction of hydraulic components
70000228 A
►►If the oil temperature is normal and the indicator (E)

reactives a couple of times, the filter cartridge must
be replaced at once A. Filter indicator
►►When the oil temperature is low, the indicator will

activate through the pressure drop caused by the There is a filter indicator (A) on the bulkhead. This
viscosity of the oil. Reset the indicator. If it pops out indicates when the cartridge should be renewed.
again or not possible to reset, change filters
NOTICE Risk for breakdown or serious
malfunction of hydraulic components
►►If the oil temperature is normal and the indicator (A)
is indicating that the should be renewed, the filter
cartridge must be replaced at once
►►When the oil temperature is low, the indicator can
react through the pressure drop caused by the
viscosity of the oil.

Replacing the filter cartridge Replacing the filter cartridge
PU 20E PU 20D
The filter inserts can be dismantled by removing the
cover and lifting them up.
E A
A
E
B
70000159 A D
D C
A. Filter housing
B. Filter cartridge
70000103 A
C. Filter container
D. Hexagon for disassemble of the filter container
E. Pressure indicator (red pin)
A. Nuts
B. Cap
1. Clean the exterior of the filter housing (A) C. O-ring
D. Filter cartridge
thoroughly.
E. Pressure relief valve
2. Remove the cartridge container (C) from the
filter housing (A). Use a open-end spanner on
1. Clean on and around the filter cap and unscrew
the hexagon (D) underneath the container.
the nuts (A).
3. Remove the oil filter cartridge (B).
2. Lift off the cap (B) and change the O-ring (C) if it
4. Clean the cartridge container (C) and filter is damaged.
housing (A) thoroughly.
3. Lift up the whole filter canister by the handle.
5. Inspect all the seals to make sure they are
4. Detach the pressure relief valve (E) by pressing
undamaged and in good condition. Replace if
down and turning the handle anticlockwise.
necessary.
5. Take out the filter cartridges (D) and replace with
6. Insert the new cartridge (B) inside the container
new ones.
(C) and reassemble the various parts of the filter
housing. 6. Refit the overflow valve and filter canister and
screw on the cap.
7. Press in the pressure drop indicator (E).

Changing oil 1. Underneath the hydraulic oil tank is a drain plug

The hydraulic oil should be changed after 2000 (B). Remove the plug.
operating hours in normal worksite conditions, or at 2. Place a drop plate underneath the tank.
least once a year.
3. Drain the oil from the tank by opening the drain
If the quality of the oil has deteriorated for some plug (B).
reason, either through extremely high temperatures or
contamination for example, then it should be changed 4. Close the drain plug once the oil has stopped
as soon as possible. In such cases, the top part of the running out of the tank.
tank should also be removed and the entire interior of 5. Screw back the plug (B).
the tank cleaned thoroughly.
If the filter was replaced according to the instructions Filling up
and oil cooling works faultfree, the hydraulic oil need New oil must only be filled with the filler pump fitted
not be replaced. If, however, samples show that the on the machine. This is because the oil must be
oil is oxidised or contains a lot of water, it must be filtered before reaching the tank. This is achieved
changed. automatically if the filler pump is used.
Draining 1. Check the return oil filter,

see Hydraulic system: Return oil filter
PU 20 E 2. Make certain all connections and hoses that are
used to fill oil are clean.
B
A
70000107 A
A. Hand pump
B. Oil level glass
C. Oil temperature gauge
70000227 A
B
3. Pump manually using hand pump (A).
4. Check the level in oil level glass (B).
PU 20D
5. Stop pumping when the correct level is attained.
The correct level is obtained when oil becomes
visible in the upper part of the oil level glass.
A
70000199 A
A. Oil level glass & temperature gauge

B. Drain valve

Draining condensation from the hydraulic oil 4. Close the drain plug once the water has been
tank replaced with oil.
Water in the hydraulic oil can seriously damage 5. Screw back the plug (B).
components in the hydraulic system and cause
corrosion. Rotation unit
Before draining the hydraulic oil tank, the system
must stand unused for approx. 12 hours so that any Speed regulation of the hydraulic motor
condensation has had time to sink to the bottom of the
tank. The water can then be drained off through the
ball valve on the bottom of the tank.
PU 20E
70000160 A
A
The maximum rotation of the chuck can be steplessly

70000227 A
B
regulated with the knob (A).
Automatic speed regulation will engage below the
PU 20D rotation speed set by the knob (A).
Adjustment procedure
Turning clockwise = Reduced rpm.
Turning anticlockwise = Increased rpm.
Balancing of the rotation unit for drilling

downwards- or upwards directed holes.
To counteract the rotation unit from gliding down the
feed frame under its own weight, the feed circuit is
provided with a counter pressure valve.
A
70000199 A
A. Oil level glass & temperature gauge

B. Drain valve
1. Underneath the hydraulic oil tank is a drain plug

(B). Remove the plug.
2. Place a receptacle underneath the tank.
3. Open the drain plug (B) and allow the water to
run out.

Drilling downwards Adjusting the counter pressure valve
70000164 A
A. Lock screw
B. Adjustment knob
The counter pressure valve (H) is to be adjusted to

precisely balance the weight of the rotation unit. If the
A. Connection to feed cylinder counter pressure valve is too high, this could have a
B. Connection to feed cylinder negative effect on the rod running function, and could
C. Connection for hose
D. Connection for hose lead to damage of the rod threads
E. Hose
Clockwise turning = Increased counter pressure
F. Hose
G. Elbow Anticlockwise turning = Decreased counter pressure
H. Counter pressure valve
1. Assemble the valve (H) at (A) and elbow (G) at

(B).
2. Connect hose (F) to (D) and hose (E) to (C).
Drilling upwards
A. Connection to feed cylinder

B. Connection to feed cylinder
C. Connection for hose
D. Connection for hose
E. Hose
F. Hose
G. Elbow
H. Counter pressure valve
1. Assemble the valve (H) at (B) and elbow (G) at

(A).
2. Connect hose (F) to (D) and hose (E) to (C).

Replacing the rubber muff and jaws in the chuck 6. Place the rubber muff into the housing.
NOTICE Risk of excessive wear on the internal 7. Reposition the cover (B) with the pins (C) in the
parts slots (D) of the jaws.
If breakdown of the rubber sleeve occurs, the axial 8. Turn the cover and the jaws into position for
play of the jaws must be checked. Ideal play should mounting the screws (A).
be between 0.1 to 0.2 mm. Play over this tolerance will
9. Mount the screws (A).
cause excessive wear on the internal parts.
►►Check the cover (2) and jaws (6) for damage or Rod holder
excessive worn. Replace if necessary.
The chuck can be equipped with 34 or 44 mm jaws. Replacing the jaws in the rod holder
A
G
F
E
D
0,1 - 0,2 mm
B
70000168 A
A 70000169 A
A. Screw
B. Cover
A. 44 mm Jaws
C. Pin
B. 34 mm Jaws
D. Slot
E. Jaw
F. Spring set
G. Rubber sleeve
The rod holder can be equipped with 44 mm (A) or 34
mm (B) jaws.
1. Remove the eight screws (A). The opening diameter of the rod holder can be varied
if the jaws are mounted upside down.
2. Use two of the screws as extractors when
dismantling the cover (B). 1. Remove the jaws by undoing the four screws.
3. Withdraw the rubber muff (G) together with the 2. Mount new jaws.
jaws (E). If 44 mm opening diameter (A).
If 34 mm opening diameter (B).
4. Press out the jaw assembly.
If the opening diameter of the jaws are changed, also
5. Press together the four jaws and springs (F), and the guide sleeve and the jaws in the chuck must be
press them into the new rubber muff. changed.

Replacing the guide sleeves of the rod holder Electrical system

A
B WARNING Electric shock
C ►►Make sure all power to the system has been cut

before carrying out any maintenance work. Only
D authorized electricians may carry out work on the
rig.
E ►►All electric cabinets should remain locked when not
under direct control of qualified electrician.electrical
system.
►►Do not use the cabinets as a toolbox or spare
parts storage container. The inherent vibration and
magnetism associated with transformer and motor
starters can cause inadvertent contact of foreign
objects with live circuits.
►►Only qualified electricians should perform any
electrical troubleshooting or maintenance. Remove
all watches and rings that could contact live electric
A. Bolt circuits.
B. Jaw
C. Jaw holder ►►Some electrical components may have power when
D. Sleeve the main circuit breaker is open - verify that power is
E. Lock screw disconnected before servicing.
►►Do not tamper with safety interlock circuits, safety
The guide sleeves (D) are 38 and 48.5 mm. They can guards or other safety devices, except as required
be changed by undoing the lock screw (E). during normal maintenance and troubleshooting.
Confirm that all safety devices and circuits are
replaced and functioning before operation is
resumed.
►►Shut of electrical power while making or breaking
electrical cables.
►►Be sure to connect the incoming power supply to
the terminals corresponding to incoming voltage.
(Transformer T11, T16)
Oil cooler - water type

When required, clean oil cooler by back flushing the
cooling water. The cooler cannot be disassembled if it
is the standard fin type.

Cradle Adjusting the guide shoes

The guide shoes should be adjusted to eliminate play
between the shoes and the guide bars.
Folding out the rotation unit and rod holder
D A
C
E
D
B
E
B
C
D
70000167 A
70000166 A
A E
A. Feed frame A. Cradle

B. Rod holder B. Screw
C. Rotation unit C. Adjustment screw
D. Bolt D. Guide shoe
E. Nut E. Guide bar
Both the rotation unit and the rod holder are hinge 1. Loosen the screws (B) holding the guide shoe
mounted and can be easily swung out in either assembly to the cradle (A) Four screw on each
direction by removing the bolts (D) on one side. side.
If the bolts are removed on both sides, the whole units 2. Tighten the adjustment screws (C) equally, until
can be taken away in a few seconds. the guide shoe play has been eliminated.
3. Tighten the screws (B).
Adjusting wire tension
Wire tension should be tightened just enough to
eliminate the slack in the wires, when unloaded.
A
70000165 A
A. Bolt
B. Adjustment screw
1. Remove the bolt (A) and swing out the rotation

unit.
2. Tension the wire with the adjustment screw (B).

Lubricants, coolants and propellants

This chapter contains recommendation on hydraulic fluids, lubricants, diesel oils and coolants. The following
applies in addition to the recommendations:
zzNever mix oils of varying type and grade.
zzDispose of excess oil in an enviromentally-friendly manner prescribed by the authorities.
If in doubt concerning hydraulic fluids, lubricants etc., get in touch with your Atlas Copco representatives.
Hydraulic oil
Hydraulic systems
Use mineral based hydraulic oil with good rust, wear, oxidising and foam inhibitive properties and good air and
water separation ability. Select an oil with viscosity grade (VG) and viscosity index (VI) that corresponds to the
ambient temperature and ISO 3448. Oil with high viscosity index is less temperature dependent.
Hydraulic oil
Ambient temp. °C (°F) Viscosity grade (VG) Viscosity index (VI)
+25 to +40 (77 to 104) ISO VG 68 Min. 150
0 to +25 (32 to 77) ISO VG 46 Min. 150
-30 to 0 (-22 to 32) ISO VG 32 Min. 150
Use of flame proof or biodegradable oil, please contact nearest Atlas Copco representative for information.
Lubrication oil
Rotation unit
For the rotation unit, select a syntethic gear oil with low foaming tendency. The oil must be of good quality with
viscosity grade 65 - 70 cst. at 40°C.
Diesel engine
See the Deutz instruction manual for further information on the recommended lubrication oil for the diesel engine.l.
Lubrication grease
Lubrication grease - Electrical system
Application Type of grease Properties
Contacts Contact grease with addatives to NLGI number: 1-2
prevent corrosion and oxidation.
Drop point: 200 °C
Operating temperature: -40 to +130 °C
Lubrication grease - Drill

Application Type of grease Properties
Feeder sliding surfaces Molybdenum disulphide
Wire line hoist with level Universal grease with EP additives NLGI number: 2
wind
Drop point: 180 °C
Base oil viscosity: 150 cSt/40 °C
Operating temperature: -30 to +110 °C
Propellants
Diesel engine
See the Deutz instruction manual for further information on the recommended propellants for the diesel engine.

Coolants
Diesel engine cooling system

See the Deutz instruction manual for further information on the recommended coolants for the diesel engine.

Trouble shooting
Trouble shooting is a logical sequence of activities to locate a fault, thereby making it possible to rectify the fault as
soon as possible.
Always try to investigate the location of the fault in order to limit fault finding to a certain system or function.
Troubleshooting chart
Type of fault Cause Pinpointing the fault Remedy
1 Chuck does not open Oil is cold and thus too Warm-up the core drill
enough viscid
Wrong oil used (Too Change to a thinner
thick) oil see Lubricant
recommendation
Springs beetween chuck Dismantle and inspect Replace with new springs
jaws worn out or broken the springs
Dirt between the jaws Dismantle and inspect Clean the jaws
jaws thoroughly
Dirt between the wear Dismantle and inspect all Clean all parts thoroughly
plates and jaws, e.g. parts thoroughly
rubber from the chuck
inserts
2 Chuck inserts break Internal parts in the chuck Dismantle and inspect Replace worn parts
frequently excessively worn
Too much axial play Measure the clearance If the clearance is more
between the outer cover than 0,2 mm, replace
and the jaws using a worn parts
feeler gauge
3 Chuck fails to grip the rod Chuck jaws to worn Dismantle and inspect Replace the chuck jaws
or slips on it the chuck jaws
Incorrect dimension jaws Dismantle and inspect Replace with the correct
are being used dimension
Drill rod worn Measure the drill rod Replace the drill rod
Too much grease on the Clean the drill rod from all
drill rod grease
Low system pressure at Read the system Example:
low rpm pressure At system pressure below
80-100 bar:
1. Increase rpm
2. Install a needle valve
on the hydraulic motor
return line (rotation left)
4 Rod holder fails to grip Rod running lever in Move the selector valve
rod, or slips during rod drilling position to Rod running OUT
breaking and rod jointing during rod breaking, and
to Rod running IN during
rod jointing
Fractured cup springs Dismantle the springs Mount new spring sets
and inspect them
Rod holder jaws worn Replace the jaws
Wrong diameter of jaws Replace with correct jaw
are being used size
Drill rod worn Measure the drill rod Replace the drill rod
Too much grease on drill Clean the rod from all
rods excess grease

08 Trouble shooting DIAMEC 232 Ed.0
5 Uneven grip inter-change Malfunction of the chuck See points 2 and 3 See points 2 and 3
cycles beetween the or rod holder
chuck and the rod holder Counter pressure valves Adjust the valve settings
during rod running set too low
6 Rotation unit does not Counter pressure valve Adjust the valve
remain still, but sinks set too low
down while in neutral on
the control panel
7 Poor, uneven or no Malfunction of the feed Dismantle the valve and Clean the valve. Replace
feed force during drilling force valve inspect O-rings. Also see any worn parts or
operations whether the valve spindle possibly replace the
moves easily entire valve
Faulty gaskets in the feed Run the cradle to its Remove the feed cylinder
cylinder forward end position. and renew the gaskets
Undo hose s from the
feed cyl. Continue to
press towards the end
position. If the piston
seals in the feed cyl. are
faulty, or oil will spurt out
through the open cyl.
connections when the
cradle stands and press
against the end pos.
Malfunction of the service Check the condition of
pump the service pump with
regard to pressure and
flow. Use a test box.
Counter pressure valve Adjust the valve setting
set too high value
8 Rod running too slow Faulty gaskets in the feed Run the cradle to its Remove the feed cylinder
cylinders forward end position. and renew the gaskets
Undo hose s from the
feed cyl. Continue to
press towards the end
position. If the piston
seals in the feed cyl. are
faulty, or oil will spurt out
through the open cyl.
connections when the
cradle stands and press
against the end pos.
Counter pressure valve Adjust pressure
Scored bearings in the Replace shafts and
wire rollers bearings
Setting on feed force Increase feed force by
valve too low clockwise turning
9 Cradle does not move Feed force valve Turn the valve clockwise
when feed lever is moved completely unthreaded
to feed-in position Setting on the counter
pressure valve too high

10 Poor breaking-out force Core drill dislodged from Insert some rods in the Realign the core drill so
its position drill hole and stop when that the centre of the
the end of the rearmost chuck and the drill rod
rod is high up on the are aligned correctly
frame. Now run the
cradle just far enough
back to allow the chuck
to slip-off the drill rod. If
the rod does not point
through the centre of the
chuck, the core drill has
been dislodged from the
drill centre.
Threads on the drill rod Unthread several joints Clean all the rod threads
damaged. by hand. Check that this and file off any burrs
does not prove too hard and grease the threads
to do. afterwards
Malfunction in the chuck Insert a drill rod so that Wait a few seconds
delay valve there is no joint beetween before the breaking-out
the chuck and the cycle, so that the chuck
rod holder. During the jaws have time to open.
breaking-out cycle, the Then quickly jerk the
chuck should rotate 180 rotation control.
degrees before it grips
the rod
Faulty check valve Poor rotation and
gripping ability in the
chuck
11 Chuck fails to grip the Dirt clogging nozzle on Dismantle the valve and Clean or replace the
rod during breaking-out chuck delay valve. then unthread the nozzle nozzle
cycle from the valve
12 System pressure too low Malfunctioning hydraulic Run the rotation unit Check the condition
pump towards its end position of the main pump with
and read the pressure regard to pressure and
shown on the system flow, using a test box.
gauge. The value should
be 210 bar
Pressure relief valve on If a“ hissing” noise can Check the condition of
the control panel set too be heard from the control the control panel, and the
low panel, then this indicates setting of the valve using
the valve setting is to low a test box
Malfunction of the Insert a drill rod through Replace the hydraulic
hydraulic motor the chuck and rod holder. motor
Move the control lever for
rod running IN. Perform
a rod jointing cycle. If
the motor is in good
condition, the system
pressure gauge should
show 210 bar. Now
breakout the rod. If the
pressure does not reach
260 bar as when the rod
joint, there is probably a
fault with the check valve
in the control panel.

13 Oil temperature Cooling water too hot Temperature of cooling Mount an extra oil cooler
becomes too high during water should not exceed if no other solution exists
drilling operations +30°C
Too low flow of cooling Increase the water flow
water
Clogged oil cooler Feel the water that has Dismantle the short
passed through the oil gables of the cooler and
cooler is cold clean the interior
Pressure relief valve on If a“ hissing” noise can Adjust and reset the
the control panel is set be heard from the control valve
too low panel, then this indicates
the valve setting is to low
Worn distributor and shaft Measure the amount
in the rotation unit of leakage through the
distributor
Wrong type of oil in the Change the oil.
hydraulic system See Lubricant
recommendations
14 Performance of the Incorrectly set pressure Rpm should reduce to Adjust the pressure
core drill seems weak compensation on the about 1/3 rd at a system comp. setting on the
or underpowered during hydraulic motor pressure of 180 bar motor
drilling Malfunctioning hydraulic Run the rotation unit Check the condition
pump towards its end position of the main pump with
and read the pressure regard to pressure and
shown on the system flow, using a test box.
gauge. The value should
be 210 bar
Pressure relief valve on If a“ hissing” noise can Check the condition of
the control panel set too be heard from the control the control panel, and the
low panel, then this indicates setting of the valve using
the valve setting is to low a test box
Malfunction of the Insert a drill rod through Replace the hydraulic
hydraulic motor the chuck and rod holder. motor
Move the control lever for
rod running IN. Perform
a rod jointing cycle. If
the motor is in good
condition, the system
pressure gauge should
show 210 bar. Now
breakout the rod. If the
pressure does not reach
260 bar as when the rod
joint, there is probably a
fault with the check valve
in the control panel.
15 Rod threads “screech” Incorrectly set counter Adjust to the correct
when breaking-out pressure valve setting
Threads not greased Grease the threads

Disposal and environmental ♦♦ Dispose of chemicals such as drilling additives, other

additives, glycol etc. according to the manufacturer’s
instructions instructions.
Always follow the local regulations in force for the ♦♦ Treat in accordance with local regulations for both
handling and disposal of waste. handling and waste disposal.
Oil and Grease ♦♦ Avoid the use of leaning agents containing solvents
like carbon tetrachloride. There are environmentally
Leaking hydraulic connections and lubrication grease
better alternatives now available on the market.
are environmentally hazardous. Changing oils,
replacing hydraulic hoses and different types of filter
Dust
can be environmentally hazardous.
Rock dust can pose a health danger.
♦♦ Always collect oil residue, oil spillage, waste with oil
content, and lubrication grease residue and spillage. ♦♦ Use dust binding oil.
Treat in accordance with local regulations.
Metals (steel, aluminum, etc.)
♦♦ Use biodegradable hydraulic fluids and lubrication ♦♦ These products are recyclable and should be taken
oils for Atlas Copco products wherever possible. care of according to national regulations.
Contact your local Atlas Copco office for further
information. Plastics and rubber
Engine ♦♦ These products are often labeled according to
different classes. In those cases they are recyclable
Engine exhausts are poisonous and environmentally and should be taken care of according to national
hazardous. regulations.
♦♦ Good ventilation is essential when the diesel engine
is running.
♦♦ Well-maintained air filters help to keep down
emission levels.
Fuel
Fuel spillage is environmentally hazardous and a fire
risk.
♦♦ Always collect fuel residue and spillage. Treat in
accordance with local regulations.
Batteries
Batteries contain acids and heavy metals. For this
reason, expended batteries can be hazardous to the
environment and to health.
♦♦ Expended batteries must be sent for destruction in
accordance with local regulations.
Electrical components
Some electronic components contain batteries and
other components which could be hazardous to the
environment and personal health. Certain types of
work lighting contain mercury and could therefore
constitute environmental and health hazards.
♦♦ Treat according to local regulations in force for
destruction and waste disposal.
Chemicals
Chemicals such as flushing additives, other additives
and coolants can be environmentally hazardous.

09 Disposal Ed.0
Optional equipment Test instrument
Column for column assembly
70000156 A
For testing and adjusting operations of the hydraulic
system.
70000153 A
Flush pump
DIAMEC 232 can also be column mounted. This is an

advantage in mine drifts where space for settingup
the equipment may be cramped or limited. Use of the
column enables simple and stable tensioning of the
drill unit against the roof of floor of the drift. Column
mounting is best carried out when several holes are to
be drilled at different angles, from one and the same
70000157 A
set-up in a fan-shaped pattern. Holes for expansion
bolts can also be drilled with the unit suspended on
the column assembly. The TRIDO 45 flush pump are matched to suit all
forms of drilling operations that may be carried out
with the DIAMEC 232.
Water collector for upwards
directed drilling TRIDO kit
The kit includes a TRIDO 45H flush pump, a flush
water regulator lever to be mounted on the control
panel and all valves and connections neccessary.
Water swivel
The WS 18/0 water swivel has been specially
designed for use with Diamec core drills
70000155 A
The water collector, can be mounted against the rock

face in order to collect return flush water and cuttings
during upwards directed drilling.

10 Optional equipment DIAMEC 232 Ed.0
Technical specifications
Drill unit
Dimensions
520
30
16
10
15
0
85
1400 400
600
Weight
Drill unit complete 254 kg 559 lbs
- Feed frame 60 kg 132 lbs
- Rotation unit 45 kg 100 lbs
- Rod holder 20 kg 44 lbs
- Support legs and skid 50 kg 110 lbs
- Control panel (including hydraulic hoses) 79 kg 174 lbs

11 Technical Specifications DIAMEC 232 Ed.0
Power units
Dimensions
PU 20D
835 1700
1465
70000176 A
PU 20E
985 510
820
990
70000175 A
1010 1000
Weight
PU 20D 1010 kg 2218 lbs
PU 20E 230 kg 507 lbs

Feed frame Power units

Stroke 850 mm 33,5 in Power units with variable hydraulic pumps and
separate independent hydraulic circuits for rotation
Max. pull 15 kN 3400 lbf and feed thrust.
Max. push 20 kN 4500 lbf
Complete with hydraulic tank, filters, oil cooler and
Rod running speed in 0,8 m/s 2,6 ft/s start box.
Rod running speed out 1 m/s 3,3 ft/s
Sound noice level
Rotation unit PU 20D

Sound power emission 111 dB (A)
Can be swung aside for off-hole clearance. Sound pressure level at operator's
position 89 dB (A)
Spindle inner Ø 50 mm 1,97 in
Speed range 550 - 2200 rpm PU 20E
Max. axial holding force 30 kN 6600 lbf Sound power emission 75 dB (A)
Max. torque 250 Nm 180 lbf/ft Sound pressure level at operator's
Nm
position 71 dB (A)
250 Rating
PU 20D - Powered by a diesel engine
Rating 43,7 kW at 2500 rpm
200
PU 20E - Powered by an electric motor

150 Rating 15kW at 1450 rpm
100 Hydraulic system
50 Hydraulic pumps
PU 20D
70000154 A
0 rpm
0 500 1000 1500 2000 Main pump
Max. pressure 220 bar
Max. flow 45 l/min
Rod holder
Auxiliary pump (Flush pump)
Max. opening Ø 52 mm 2,05 in Max. pressure 175 bar
Max. axial holding force 12 kN 2700 lbf Max. flow 16 l/min
Service pump
Max. flow 3 l/min

PU 20E Optional equipment

PU 20E - Main pump
Max. pressure 210 bar Column for column assembly
Max. flow 45 l/min Working range 2-2,8 m 6,5-9,2 ft
Working range 2,6-3,5 m 8,5-11,5 ft
PU 20E - Service pump
Max. height 5m 16,5 ft
Max. flow 3 l/min Dimensions
Hydraulic oil tank

Hydraulic oil tank
Volume 60 l
Performance specifications
Depth capacity
1700 - 3000
Drill rod size Approximated drilling depth*
Alu 33 300 m 1000 ft
Alu 43, Alu AW 200 m 660 ft
1510
Compolite 43 145 m 475 ft
1630
Steel 33 150 m 500 ft
Steel 42 120 m 400 ft
AK (AQ) 120 m 400 ft
70000163 A
AGM 145 m 475 ft
*Vertical downward drilling.
Flush pump
TRIDO 45E
Max. flow 45 l/min
TRIDO 45H
Max. flow 45 l/min

© Copyright 2009, Atlas Copco Craelius AB Märsta, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings. Illustrations and photos in this document may show equipment with optional extras.
6991 5005 01 Märsta, Sweden, 2 April 2009 Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.
www.atlascopco.com

6991 5005 01 DIAMEC 232 Manual

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6991 5005 01 DIAMEC 232 Manual

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Atlas Copco Exploration Products

DIAMEC Diamond Core Drill

DIAMEC 232 70000198 A

Safety and Operating instructions

© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06 3

4 © 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

Disposal and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

© 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06 5

6 © 2009 Atlas Copco Craelius AB | 6991 5005 01 | 2009-04-06

© 2009 Atlas Copco Craelius AB | 2009-04-02

Storage, repair, maintenance and disposal Safety area

10 © 2009 Atlas Copco Craelius AB | 2009-04-02

►►Before starting always make sure no unauthorized WARNING Dust hazard

© 2009 Atlas Copco Craelius AB | 2009-04-02 11

12 © 2009 Atlas Copco Craelius AB | 2009-04-02

Signs and stickers

♦♦ Violation can cause personal injury.

♦♦ Don't step here

High noise level can cause permanent hearing

Slip risk ♦♦ Keep out of the hazardous area during operation.

Preprogrammed cycle can cause severe injuries.

14 © 2009 Atlas Copco Craelius AB | 2009-04-06

Service work Regulatory signs

In the event of breakdown or during service work

injuries and damage to machinery.

♦♦ Read the instructions.

© 2009 Atlas Copco Craelius AB | 2009-04-06 15

♦♦ Read the instructions. ♦♦ Read the instructions.

♦♦ Read the instructions.

♦♦ Use safety belt.

♦♦ Read the instructions.

16 © 2009 Atlas Copco Craelius AB | 2009-04-06

Alternating current generator

A. The foot protection symbol means that you have GDE00020 A

♦♦ Read the instructions.

© 2009 Atlas Copco Craelius AB | 2009-04-06 17

Information signs Fuel cock

Actuator for the fire fighting system

Emergency reverse button

18 © 2009 Atlas Copco Craelius AB | 2009-04-06

xxxx xxxx xx Made in Sweden

© 2009 Atlas Copco Craelius AB | 2009-04-06 19

Overview Main parts

Design and function

Intended use D. Support legs

20 © 2009 Atlas Copco Craelius AB | 2009-04-06

Power units PU 20D

B. Temperature and level gauge

© 2009 Atlas Copco Craelius AB | 2009-04-06 21

Emergency stop buttons

There is also an emergency stop on each type of

The emergency stop buttons stops the diesel engine

22 © 2009 Atlas Copco Craelius AB | 2009-04-06

Fire extinguisher In case of fire

Check regularly that the needle on the gauge is

© 2009 Atlas Copco Craelius AB | 2009-04-06 23

Hoisting and transport Hoisting the drill unit

24 © 2009 Atlas Copco Craelius AB | 2009-04-06

Hoisting the power unit Transportation of drill unit

1. Check that the lifting equipment is designed for