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    85 views22 pages

    Jis - G 3101 2015

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    JIS_G-3101-2015

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    JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 3101: (ISF) Rolled steels for general structure 108 77.140.01 77.140.10 Reference number : JIS G 8101 : 2016 (E) PROTECTED BY COPYRIGHT us Sold: Cong y CP thi Veasanstoo! otter fe, 2019-1202 G 3101 : 2015 Date of Establishment: 1962-11-25 Date of Revision: 2015-08-20 Date of Public Notice in Official Gazette: 2015-08-20 Investigated by: Japanese Industrial Standards Committee Standards Board for ISO area ‘Technical Committee on Metal and Inorganic Materials JIS G 3101 : 2015, First English edition published in 2015-11 ‘Translated and published by: Japanese Standards Association Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN. In the event of any doubts arising as to the contents, the original JIS isto be the final authority. © J8A2015 All rghts reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized. fm any form or by any means, electronic or mechanical, Inchuding photocopying and microfilm, without permission in writing from the publisher. Printed tn Japan, HTN PROTECTED BY COPYRIGHT Sold: Cong y CP thep Veasa nto ‘No for esate, 2019-1202 ( G 3101: 2016, Contents Page Introduction +--+ Scope Normative references Classification, symbols and applicable dimensions ----~ Chemical composition *-+++:-+++-ssesesssseree Shape, dimensions, mass and tolerances Appearance 1 2 3a 4 5 Mechanical properties + 6 7 8 Tests - 8.1 Chemical analysi . 8.2 Mechanical tests ~ 9 Inspection 10 Reinspection ---- 1 Marking +++ 12, Report -- ean nddgcgacdondl Annex JA (normative) Mechanical properties of sections with side under 40 mm and of flats with width under 40 mm Annex JB (normative) Quality requirements for hot extruded sections «++ Annex JC (informative) Comparison table between JIS and corresponding International Standards ~- @ PROTECTED BY COPYRIGHT Sold o: Cg ty CP thé Viase-vstel Not or esa, 2018-1202 G 3101: 2016 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the In- dustrial Standardization Law applicable to the case of revision by the Provision of Article 14. Consequently JIS G $101:2010 is replaced with this Standard. However, JIS G 8101:2010 may be applied in the JIS mark certification based on. the relevant provisions of Article 19 Clause 1, ete. of the Indus: trial Standardization Law until August 19, 2016. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with patent rights, applications for a patent after opening to the public or utility model rights. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying any of such patent rights, applications for a patent after opening to the public or utility model rights, i) PROTECTED BY COPYRIGHT ‘ald: C8ng y CP tp Vasa este! Nott rsa, 20191202 O JAPANESE INDUSTRIAL STANDARD JIS G 3101 + 2016 Rolled steels for general structure Introduction ‘This Japanese Industrial Standard has been prepared based on the first editions of ISO 630-1 and ISO 630-2 published in 2011 with some modifications of the technical contents, The portions given continuous sidelines or dotted underlines are the matters in which the contents of the corresponding International Standards have been modified. A Uist of modifications with the explanations is given in Annex JC. 1. Scope ‘This Standard specifies the hot rolled steels and hot extruded sections used for gen" eral structure such as bridges, ships, rolling stocks and other structures (hereafter re~ ferred to as “steel product”), The quality requirements for hot extruded sections are given in Annex JB. NOTE: The International Standards corresponding to this Standard and the symbol of degree of correspondence are as follows. ISO 630-1: 2011 Structural steels — Part I : General technical delivery conditions for hot-rolled products ISO 630-2: 2011 Structural steels — Part 2: Technical delivery con tions for structural steels for general purposes (overall evaluation MOD) In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standards and JIS are IDT Gdentical), MOD (modified), and NEQ (not equivalent) according to ISO/IEC Guide 21-1. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard, The most recent editions of the standards (in. cluding amendments) indicated below shall be applied. J18.G.0820..... Standard test method for heat analysis of steel products 9I8.G.0404..... Steel and steel product 918.G.0416.. ay} sneral technical delivery requirements te ts. Inspection documents Steel and steal products == hocation and preparation of samples and. eating of hot rolled steel bars. PROTECTED BY COPYRIGHT Sold: Cg ty CP np Viasat! 7 _ - | | | 2 G 3101: 2016 TIS G.B192.... 18..mass.and permissible variations of hot rolled steel sec: S.G.3193.. Dimensions, mass.and permissible sheets.and strips. jations.of hot rolled steel plates, SI8.G.3194..... Dimensions, mass.and, 18.2. 2241, variations of hot rolled flat ste). 'ensile testing -- Method of test.at.roai Metallic materia: 183 Bend test 8 Classification, symbols and applicable dimensions ‘The steel products are classified into four grades, and their symbols and applicable dimensions are as given in Table 1. ‘Table 1 Symbol of grade and applicable dimensions ‘Symbol of grade Shape of steel product ‘Applicable dimensions $8330 Steel plates and sheets, steel _ strips in coil, flats and bars ‘$8400 ‘Steel plates and sheets, steel $S490 strip in coil, sections, flats and 7 bars 38540 Steel plates and sheets, steel | <40 mm in thickness strips in coil, sections and flats ‘Steel bars ‘$40 mm in diameter, side or distance across flats NOTE? Steel bare include bar-in coils. Note® ‘The thickness of sections chall be ¢or # in Table 3 and tz in Table 4 of JIS G 3192. 4 Chemical composition Steel products shall be tested in accordance with 8.1, and the heat analysis values shall be as given in Table 2. Table 2 Chemical composition Unit: % ‘Symbol of grade c ‘Mn P s $8330 a 5 <0.050 +<0.050 $8400 ‘$8490 ‘88540 50.30 51.60 040 <0.040 “Alloy elements other than those specified in this table may be added as necessary. PROTECTED BY COPYRIGHT Sold to: COng ty CP thép Vise esta! “Notlor resale 2016:412-02 a | | | 3 3101: 2015 5 Mechanical properties ‘The steel products shall be tested in accordance with 8.2, and the yield point or proof stress, tensile strength, elongation and bendability shall be as given in Table 3. The mechanical properties of sections with a side under 40 mm and of flats with a width under 40 mm shall be in accordance with Annex JA. The steel cts shall satisfy. the bendability, outer surface of t and. test. Dies NOTE.:...For the details. ithout. generating. any. cracks.on.the. test, see 8.2.1, 6 Shape, dimensions, mass and tolerances The shape, dimensions, mass and tolerances of steel products shall be in accordance with JIS G 3191, JIS G 3192, JIS G 3193 and JIS G 3194. In this case, the tolerances on the width of cut-edged steel plate, sheet and steel strip in coil as well as the tolerances on length of steel plate or sheet shall be in accordance with tolerance A in Tables 7 and 8 of JIS G 8193, unless otherwise specified. The tol- erance on thicknesses not specified in JIS G 8193 may be agreed between the purchas- er and the manufacturer. PROTECTED BY COPYRIGHT Sold o: Cg ty CP thép Viasa-vnstee! - Ss Noto resale, 2019-12-02. 4 G 3101: 2015 ‘Table 3 Mechanical properties Syam- | Vield point or proof strength] Tensile Bloagation Bendability bol of Nima? strength grade Thickness © [Bend Inner ra] Tost mm ‘Thickness? | Test ing | dius [piece 316 | >40 | >100 mm piece | Jangle| ° as | <40 | <100 Nin? : [S390] 2205 [e195 | 2175 [S165 | 830 to [<6 in thickness of stecll No. 5 [226] 180°[0.5% [No.1 430 [plates and sheets, thickness steel trip in coi and nats p 6 = 16 im thickness of] No. 1A [221 stool plates and shoots, steel strip in oil and Hats f> 16 60 in thickness | No. 1A] 226 Jot steet plates and hoot, steel strip in coil and flats f>40 im thickness of | No. 4 [328 steal plates and . sheets, and Hats [<25 in diameter, aide | No.2 [226] 160"[0.6xar [No.2 lor distance across fats lameter, lor steel bars side or p25 in diameter, cide [No. 14A[328| distance lor distance across Hats of stool bars i [58400] 2245 | 2295 | 2216 | 2206 | 400 to [eS in thickness of steel] No.6 [221] ie0°[1.5% — [Noi : 510 [plates and sheets, [thickness steel strip in coil, Hl \nats and sections F> 6 < 16 in thickness af] No. 1A [217 steel plates and Jahoots, steel strip in len, Hats and sections i660 a hcknse | No TA O lotstea plates and Jsnoots, steel strip in loi, fats and sections G40 in thickness of | No.4 [223 steel plates and ¥ lheets fats and sec tions [x05 in diameter, Fy side | No. 2 [220] 180° |.6x ai [No.2 lor distance across flats lameter, e lof steel bars lide or 26 in diameter, side [No. 14A}22] distance lor distance across flats| across i lof atoo] bars pata PROTECTED BY COPYRIGHT Sold: Cg ty CP tp Vasant - - Nt or rsa, 2010-1202 5 G 3101: 2015 Table 3. (concluded) Sym- |Yield point or proof strength| Tensile Elongation Bendability . bol of Nim? jstrength| ” Grade ‘Thickness © [Bend-[ Inner ra-| Test mm Thickness » ‘Test ing dius iece | |SS490] 2285 | 2275 | 2255 | 2245 | 490 to [SS in thickness of steel] No.5 |219] 180° |2.0x No. 1 jstee! strip in coils, ldats and sections />6 < 16 in thickness of | No. 1A |>16 |steel plates and |sheets, steel strip in lcoil, flats and sections [>16 < 60 in thickness | No. 1A] 219) of steel plates and lsheets, steel strip in coil, Mats and sections f>40 in thicknoss of || No.4 [221 |stecl plates and ” |sheets, fats and sec tions [e25 in diameter, No.2 [218[ 180" [2.0% dr [No.2 : or distance across flats lameter, ot steel bars side or b-25 in diameter, side |No.14A[220| distance lor distance across flats lacross lof stool bars nate [58540] 2400 [2390 | — | — | 2540 [<6 in thickness of steel] No.6 [216] 180°|2.0x |No.1| plates and sheets, thickness steel strip in ool Rats and sections bs < 16 in thickness of| No. 1A [215 steel plates and GO sheets, steel strip in / coil, ats and soctions [p16 < 40 in thickness [No. 1A|317 ot steel plates and Jehects, stecl strip in . coil, ats and sections [<26 in diameter, side | No.2 |213| 180° [20x di [No. 2 lor distance across flats| lameter, 7 lof steel bare lside or [>25 < 40 in diameter, [No 14A)216] distance : lide or distance across jacross ; late of steel bars lasts NOTE? om Notes® For sections, the thickness of steel products shall be that of the location of test pieces. The thickness of steel products shall be that of diameter for round bars, that of side for square bare, and that of distance across flat for hexagon bars, i For the elongation of No. 4 test pioce of steel plate of thickness over 90 mm, values of this table for each increment of 26.0 mm or its fraction in thickness. subtract 1 from the elong However, the subtraction shall not exceed 3. | usd oy 2 For bend test of steel products of thickness 5 mm or under, No. 3 test piece ma PROTECTED BY COPYRIGHT Sold to: Cong ty CP thép Viewsa~nste! - nt or nese 201941202 6 G 3101 2015 7 =Appearance ‘The appearance of stec! products shall be in accordance with clause.9.of JIS.G.8191, clause 9.0f JIS.G.3192, clause 7 of JIS.G.8198, and clause 10.0f JIS.G.8194. 8 Tests 8.1 Chemical analysis ‘The chemical analysis shall be as follows. a) General requirements and sampling method General requirements for chemical analysis and sampling method for heat analysis shall be in accordance with clause B.ofdIS.G.0404. ») Analysis method ‘The heat analysis method shall be in accordance with JIS G 0820. 8.2 Mechanical tests 8.2.1 General General requirements for mechanical tests shiall be in accordance with clauses 7 and 9 of JIS G 0404. The sampling method shall be in accordance with Class A in 7.6 of JIS G 0404. ‘The. bend. test. may be omitted”, performed, 8.2.2 Number of tensile and bend test pieces ‘The number of tensile and bend test pieces shall be as follows. a) Steel plates, sheets and flats Take one test piece for each test from one lot of steel plate, sheet or flat which belongs to the same heat, and of which the maximum thickness is within two times the minimum thickness. the. mass.of one exceeds, 50.t,. t. pieces. from.each lot, When th seeds.50.t.in this case, tak b) Steel strip in coil or cut length Take one test piece for each test from one lot of steel strip in coil or cut length which belongs to the same heat and of the same thickness. When the mass of one lot exceeds 60 t, take two test pieces from each lot. © Sections Take one test piece for each test from one lot of section which belongs to the same heat rolled to the same sectional profile, and of which the maximum thickness is within two times the minimum thickness. When.the mass.of one. let exceeds. 50.t,.take,two.test. pieces from.each lot. @ Steel bare Take one test piece for each test from one lot of steel bar which belongs to the same heat rolled to the same sectional profile, and of which the maximum diameter (side or distance across flats) is within two times the minimum diameter PROTECTED BY COPYRIGHT ‘Seid 1: Cong y CP tp Vensensae ae - -- ———Natosasate 2010-1202 oe Fy LY 7 G 31012015 mass.of one. lot exceeds, 60.t,.take.two test Jot. = ©) Heat treated steel products The number of test pieces of heat treated steel prod uct shall be in accordance with a), b), c) and d), by the same heat and the same conditions of heat treatment. 8.2.3 The location of tensile and bend test pieces ‘The location of tensile and bend test pieces shall be in accordance with JIS G 0416. ‘The centre of test pieces across the width of steel plate or sheet, steel strip in coil and flat shall be at 1/4 from the edge of the width or as near to that location as possible. 8.2.4 Test pieces Tensile test and bend test pieces shall be as follows. a) Tensile test pieces shall be one of No.1A, 2, 4, 5, 14A and 14B specified in JIS Z 2241. b) Bend test pieces shall be one of No.1, 2 and 3 specified in JIS Z 2248. 8.2.5 Test methods ‘The tensile test and the bend test shall be as follows. a) The tensile test shall be in accordance with JIS Z 2241. b) The bend test shalll be in accordance with JIS Z 2248. 9 Inspection The inspection shall be as follows. a) General requirements for inspection shall be in accordance with JIS G 0404. b) The chemical composition shall conform to the requirements of clause 4, ©) The mechanical properties shall conform to the requirements of clause 6. 4) ‘The shape, dimensions and mass shall conform to the requirements of clause 6. e) The appearance shall conform to the requirements of clause 7. 10 Reinspection The steel products having failed in the tensile test and the bend test may be sub- jected to the retest according to 9.8 of JIS G 0404 for further acceptance judgement. 11 Marking ‘The steel products which have passed the inspection shall be marked on each piece or each bundle with the following items by suitable means. By agreement between the purchaser and the manufacturer, part of the items may be omitted to such extent that the product can be still identified, a) Symbol of grade PROTECTED BY COPYRIGHT Sold to: Cng ty CP thép Vicsa-mnsteet Not forresale, 2019-12-02. 8 G 3101 : 2015 NOTE.:._In some cases, additional mark specified by.the.order. ¢.. manufacturer. is..to. b) @ Quantity or mass of cach bundle (for steel plate, sheet and steel strip in coil) e) Manufacturer's name or its identifying brand 12 Report ‘The manufacturer shall submit the inspection document to the purchaser. The report shalll be in accordance with clause 19 of JIS G 0404, Unless otherwise specified in the order, the type of the inspection document to be submitted shall be the standard des- ignation 3.1 in Table 1 of JIS.G.0416. When any alloy elements other than those in Table 2 are added, the content rate of the element included shall be addressed in the report. PROTECTED BY COPYRIGHT ‘oid: Cag ty CP tp Veaso tel ae : Notfor rsa, 20101202 7) O 9 : 3101 :2015 Annex JA (normative) Mechanical properties of sections with side under 40 mm and of flats with width under 40 mm JA.1 Mechanical properties Sections with a side under 40 mm and flats with a width under 40 mm shall be test ed in accordance with 8.2, and the yield point or proof stress, tensile strength, elonga~ tion and bendability shall be as given in Table JA.1. Table JA.1 Mechanical properties of sections with side under 40 mm and of flats with width under 40 mm Spar] Fel pant orproal] Tenslie [ Thickness | Tonale | How | Benda batat | atreeth | strength woot | extn fade | ‘Ninn plo Tiihnees ae Tan [Taner | Toe sie | Sie tne, radus | plese 0_| wnt | om | soe Seams | sas | es] ato ys Te[ sae | iso" Jose] Not 0 Bei [ 328 thse Nob [sts me i ao No. 14B | 230 : ‘No. 5. 241 eee ‘No. 14B [230 Tie | sas | as | aoe | Met-art | Wo [ibs] Ne a10 Re-use thi No.8 [att ae No. 14B | 224 No.6 [ 38s C psi [yet sat Sao] ae | ae | wow |g Moe [aie | WO [zor] No 10 Be. si8 thik No.8 [sat ae >5s16 No. 14B | 222 1 7 No. 6 230, | > q eee No. 14B | 222 oe $8540] 2400 2390 2640 | ogcs No. 5 216 180° | 2.0 No.1 Wo. 1B [318 thse 5 : No.6 [sat = se eas ie Nob [27 eee No. 14B | 220 NOTH! 1 Naat=THPo Notce © Forceutiny, the thickness of el produ shall eta the latin a tart pecs © For bend test of steel producta of 5 mm or under in thickness, No. 3 test pioce may be used. PROTECTED BY COPYRIGHT Seid Cbg ty CP tip Veasa-nstod! aaa we Nor al, 208042.02.. a 10 G 3101: 2015 Annex JB (normative) Quality requirements for hot extruded sections JB.1 Application This Annex specifies the quality of epecially-shaped hot extruded sections to be used for construction components, coupling components for sheet piling, steel pipe sheet piles and the like. Hot extruded sections shall be applied by agreement between the purchaser and the manufacturer, JB.2 Classification, symbole and applicable dimensions Hot extruded sections are classified into two classes, and their symbols and applica ble dimensions shall be as given in Table JB.1. Table JB.1 Symbol of grade and applicable dimensions for hot extruded sections Symbol of grade | Applicable dimensions ‘$8400 =5 mm in thickness ‘$8490 $250 mm in side or height JB.3 Manufacturing method ‘The sections shall be manufactured by hot extrusion®. Hot extruded sections shall be formed so that the forging ratio’ is at least 4. Notes ® Hot extrusion means a forming method by which heated billets are ex- truded through the dice. ®) The forging ratio here means a ratio of the cross-section area of a cast slab or a bloom to that after hot extrusion. JB.4 Chemical composition Hot extruded sections shall be tested in accordance with 8.1, and the heat analysis values shall be as given in Table 2. JB.5 Mechanical properties JB.5.1 ‘The location of tensile and bend test pieces ‘The location of tensile and bend test pieces of hot extruded sections shall be as agreed between the purchaser and the manufacturer. The No.4 tensile test piece shall be taken at 1/4 of the width. JB.5.2 ‘Tensile test and bend test properties PROTECTED BY COPYRIGHT Solo; Cg ty CP hp Veasateal = Notre, 2018-1202 —— O oO 1. G 3101: 2015 Hot extruded sections shall be tested in accordance with 8.2, and the yield point or proof stress, tensile strength, elongation, and bendability shall be as given in Table 3 and Table JA.1. When the shape of hot extruded section is not appropriate to take No. 1A test piece, No. 5 test piece may be taken. In this case, the specifications in Table 3 shall be replaced as follows: replace >17% by 227 %, >21% by 233% for SS400; replace x 216 % by 224 %, 219% by 280% for $8490. JB.6 Shape, dimensions and tolerances ‘The shape of hot extruded sections shall be as specified by the purchaser. When a specific shape cannot be formed, the purchaser shall specify changes of shape by ‘agreement between the purchaser and the manufacturer. NOTE: Hot extruded sections are used mainly as components specified in de- signing documents, based on technical standards such as standard speci~ O fications for building operations and common specifications for port con~ struetion work. | ‘The tolerances on shape and dimensions of hot extruded sections shall be as given in ‘The tolerances may be moved to the minus side in the same range as the total tolerance range specified in Table JB.2 upon agreement between the purchaser and the manufacturer. When the tolerance is moved to the plus side, the lower limits shall not be above zero, and, when it is moved to the minus side, the upper limits shall not be below zero. Note «) Applicable to vertical and horizontal bending. | Table JB.2. Table JB.2 Tolerances on shape and dimensions Unit! mm Division ‘Tolerance Side, height [<50 26 and thickness [3 60 <100 22.0 2 100 < 200 13.0 i 2200 =4.0 i Length ST m +40 ! ‘ o Tm For the plus side tolerance, add ¢ 5 mm to the plus side tolerance } for each increment of 1 m or its fraction in length. The minus side tolerance shall be 0mm. . Squareness of [£100 mm in maximum [<1.6 cross-section | side length side length | Bendability 50.5 % of length © | i PROTECTED BY COPYRIGHT Sold o: Cong ty CP tp Veasa-nstst Not or esse, 201042.02 -~ an 12 G 3101: 2015 JB.7 Appearance ‘The appearance of hot extruded sections shall be in accordance with clause 9 of JIS G 3192 JB.8 Inspection ‘The inspection of hot extruded sections shall be in accordance with clause 9. JB.9 Reinspection ‘The reinspection of hot extruded sections shall be in accordance with clause 10. JB.10 Marking ‘The marking of hot extruded sections shall be in accordance with clause 11. JB.11 Report ‘The report of hot extruded sections shall be in accordance with clause 12 PROTECTED BY COPYRIGHT ‘etd o: Gna y CP tp Visa naan ©) O 13 G 3101: 2015, Pay pods azo woneBuoj9 Aomqepaog pure ue qauans 9840) on “(evans youd 20 ym10d -sodoud 23} worwaeyty | Preis) wisuane PIE, I¥9 | 2-089 OST smepey S “paioday oq oF -uoryppe pe ssoqpred spoon pappe suai 0x perodas 2q [[049 oqre Jo 1a9yGCO OL, pogiede exon ‘Ereanoool 58 Poppe “poppe aq 9q wwe swawoya SOT favo saawie S0nTy “ovsge 20) parade ‘OST 1 pozeaco waoq ann, ‘ost: ‘ete are upg paw D | wortsodeeo Sip suonesgiodsysoyy | pogrods are aoe o10yg | aonemyy | -pestpegoodestis| 69 | zoseost| rouneds are spavd| rormoud “panaale -@1 ‘OSI S¥EDS ‘suowsuam pur ggZDS ‘0Sz0S IP qe ‘ost ‘g0z08 3° V Auten ovass | -idde par jaseudet (0) puodso2109 SI osrss | toque wore sie <7 39 OF998S PEO O5FSS oorss | _"woneo any syaosoudox opesd (orig | _uonesouy “oovss ‘oeess + | 2069 osr oress | meen ¢ soar aan “ESLION Z eonwopr +] &089 ost 200g 1 ane ane fq008 aan ann wonersep pworayoos oteeeg | -vagt85070 uayu0g, poN| sequme wa009 pre on, ‘aenop Aq prepuras [wuon prpang wuronuy exp pre gp weosyoq worsetA9p pmpurg feuoneumymy | Traore roruyoo) jo 6390 pu LOR (a uy excomozmboxt an) | _~ereT cu) sie 1 swomarbog pea ay RpaOTS eIMGaTgE Ta] UOT Ataatpop peorarony : & ued — 519098 [eIMINAS WOE : -089 OS sronpoxd pojfor-704 107 suoq spa. 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