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Article
Dynamic Modeling of a Front-Loading Type Washing Machine
and Model Reliability Investigation
Jungjoon Park 1 , Sinwoo Jeong 2, * and Honghee Yoo 3, *
Abstract: A linear dynamic model of a front-loading type washing machine was developed in this
study. The machine was conceptualized with three moving rigid bodies, revolute joints, springs,
and dampers along with prescribed rotational drum motion. Kane’s method was employed for
deriving the equations of motion of the idealized washing machine. Since the modal and transient
characteristics can be conveniently investigated with a linear dynamic model, the linear model can
be effectively used for the design of an FL type washing machine. Despite the convenience, however,
the reliability of the linear dynamic model is often restricted to a certain range of system parameters.
Parameters relevant to the reliability of the linear dynamic model were identified and the parameters’
ranges that could guarantee the reliability of the proposed linear dynamic model were numerically
investigated in this study.
Many studies have been conducted in order to analyze the dynamic behavior of the FL
type washing machine exhibiting rotating mass unbalance. These machines usually have
friction dampers and rubber bushings that have nonlinear dynamic characteristics. For
designing such washing machines, it is hard to develop a reliable computational model to
predict their dynamic behavior. Previous studies mostly used simplified numerical models
for the dynamic analysis of an FL type washing machine. Conrad and Soedel [3] made a
simple 2-D model of an FL type washing machine in order to investigate machine walking
phenomena. Papadopoulos and Papadimitrious [4] proposed a simple 3-D model of a
portable FL type washing machine and improved its dynamic stability. They provided
expert insight on how an analytical model of an FL type washing machine could be devel-
oped and used for the dynamic analysis, design, and control of such machines. However,
the effects of the machine’s springs and dampers were not considered in their model.
Boyraz and Gündüz [5] proposed a 2-D model of an FL type washing machine in-
cluding springs and dampers and conducted an optimization to minimize the vibration
amplitudes of the tub. Buśkiewicz et al. [6] proposed a 3-D model of an FL type washing
machine that included a rotating drum and a non-rotating tub. The drum rotated inside
the tub but other relative movements between the tub and drum were not considered; thus,
possible clashing between the tub and the drum under excessive vibration could not be pre-
dicted with the model. Lim et al. [7] proposed a 3-D model of an FL type washing machine
that included additional degrees of freedom to consider the effect of elastic deformation
between the tub and the drum. They also considered the bearings between the tub and
the shaft as stiffness elements in the radial direction; thus, the clashing phenomena could
be predicted with their model. Kamarudin et al. [8] derived linear equations of motion of
an FL type washing machine and conducted dynamic, frequency response, and relative
movement analyses between the tub and drum. The linear equations of motion were useful
for the modal and frequency response analyses and control system design, but in some
cases the dynamic behavior of the machine could not be accurately predicted with the
linear dynamic model. In other words, the limitations and reliability of the linear dynamic
model were not investigated in their work.
In this study, a washing machine was modeled as a multibody system posessing three
rigid bodies, multiple joints, springs, and dampers along with a prescribed rotational drum
motion. The equations of motion were derived using Kane’s method [9]. The integrity of
the three rigid body model was previously well addressed in [6–8]. The accuracy of the
nonlinear analytical three rigid body model was first validated by comparing its numerical
results to those obtained with a commercial multibody dynamic analysis software [10].
Then, by linearizing the nonlinear equations, the linear equations of motion were obtained.
By using the linear analytical model, modal and transient analyses were conducted to
investigate the dynamic characteristics of the machine. Moreover, the reliability of the
linear analytical model was examined by comparing its transient results to those of the
fully nonlinear model. By a comparison study, the reliability and limitations of the linear
analytical model suggested in this study could be investigated.
two bodies (D and S) is defined to consider the lateral elastic deformation of the drum-
shaft assembly. The effect of the stiffness model on the dynamic behavior of an FL type
washing was
machine machine was discussed
discussed in previous
in previous studies
studies [7,8]. [7,8].
In this In this
study, thestudy, the rotational
rotational motion ofmo-
the
tion of the drum during the dehydration cycle was prescribed as
drum during the dehydration cycle was prescribed as a function of time.a function of time.
(a)
Figure 3 shows the body 2-3 rotations of the three rigid bodies. The coordinate sys-
tems t̂i (i = 1,2,3) , ŝi (i = 1,2,3) , and d̂i (i = 1,2,3) are fixed to body T, body S, and body D,
respectively. Each body has 2 degrees of freedom for the rotational motion. The general-
ized coordinates qˆi (i = 5, 6,7 , 8) represent the Euler angles of body 2-3 rotations of body
T and body S relative to the cabinet. Generalized coordinates qˆi (i = 9,10) represent the
Euler angles of body 2-3 rotation of body D relative to body S. A prescribed motion θ (t)
is given to body S in the direction of the shaft axis ŝ1 . Table 1 shows the direction cosine
tables among the four coordinate systems.
Figure Body
3. 3.
Figure rotations
Body and
rotations corresponding
and generalized
corresponding coordinates
generalized of of
coordinates thethe
three rigid
three bodies.
rigid bodies.
In order to derive the equations of motion using Kane’s method, velocities of the mass
center points and the angular velocities of the three rigid bodies need to be expressed
in terms of generalized speeds. The following simplest form of generalized speeds is
employed in this study.
.
ui = qi (i = 1, 2, · · ·, 10) (1)
Now, the velocities of points PT and PS are expressed as follows.
→ PT
v = u1 ĉ2 + u2 ĉ3 (2)
→ PS
v = u3 ĉ2 + u4 ĉ3 (3)
The angular velocities of the three rigid bodies can be expressed as follows:
→T
ω = u5 s6 t̂1 + u5 c6 t̂2 + u6 t̂3 (4)
→S .
ω = (θ + u7 s8 )ŝ1 + (cos θc8 u7 + sin θu8 )ŝ2 + (− sin θc8 u7 + cos θu8 )ŝ3 (5)
→D →S S→ D
ω =ω + ω (6)
where the angular velocity of D in S can be expressed as follows.
S→ D
ω = u9 s10 d̂1 + u9 c10 d̂2 + u10 d̂3 (7)
In Equations (4), (5) and (7), and Table 1, si denotes sin θi , and ci denotes cos θi .
Now, the velocities of the three mass centers MT , MS , and MD can be obtained using
the following formulas:
→ MT → PT →T
v = v + ω × L T t̂1 (8)
→ MS → PS →S
v = v + ω × (− LS )ŝ1 (9)
→ MS → PS →S
v = v + ω × (− LS )ŝ1 (10)
where the following is the case.
→ PD → PS →S
v = v + ω × L D ŝ1 (11)
In order to derive the generalized inertia forces, the angular accelerations of the three
rigid bodies and accelerations of the three mass centers need to be obtained using the
following formulas.
→T
→T dω
α = (12)
dt
→ MT → PT →T →T →T
a = a + ω × ( ω × L T t̂1 ) + α × L T t̂1 (13)
→S
→S dω
α = (14)
dt
→ MS → PS →S →S →S
a = a + ω × ( ω × (− LS )ŝ1 ) + α × (− LS )ŝ1 (15)
→ PD → PS →S →S →S
a = a + ω × ( ω × L D ŝ1 ) + α × L D ŝ1 (16)
→D
→D dω
α = (17)
dt
→ MD → PD →D →D →D
a = a + ω × ( ω × L DM d̂1 ) + α × L DM d̂1 (18)
Machines 2021, 9, 289 6 of 17
→k
If the velocity of the mass center of the kth rigid body is described as v and the
→k
angular velocity of the kth rigid body is described as ω , the partial velocity of the kth rigid
→k →k
body mass center v r and the partial angular velocity of the kth rigid body ω r are obtained
as follows.
→k
→k ∂v
vr = (19)
∂ur
→k
→k ∂ω
ωr = (20)
∂ur
→∗
Then, the generalized inertia force Fr∗ can be obtained by using inertia force F k and
→∗
inertia torque T k of the kth rigid body as follows:
3
→k →∗ →k →∗
Fr∗ = ∑ vr · Fk + ωr · T k (21)
k =1
Table 2. Mass and mass center locations of the three rigid bodies.
Body I11 (kg · mm2 ) I22 (kg · mm2 ) I33 (kg · mm2 ) I12 = I21 (kg · mm2 )
Body T 1,030,000 1,610,000 1,530,000 0
Body S 55,300 38,400 38,400 0
Body D 196,000 162,000 177,000 −7207
Machines 2021, 9, 289 7 of 17
Forces acting on the washing machine are classified into conservative and non-
conservative forces. Forces from the springs and bearings, the bending stiffness of the
drum-shaft assembly, and gravitation are conservative, while those from dampers are
non-conservative. Generalized active forces related to the conservative forces can be con-
veniently obtained by differentiating the potential energy of the system with respect to
generalized coordinates. Figure 4 shows a spring and damper that connect the tub and
Machines 2021, 9, x FOR PEER REVIEW 8 of 19
cabinet. Table 4 shows the initial end point locations of the four springs and two dampers
relative to the origin.
Table 4. Initial end point locations of 4 springs and 2 dampers relative to the origin.
Table 4. Initial end point locations of 4 springs and 2 dampers relative to the origin.
Point Fixed to Cabinet Point Fixed to Tub
Point Fixed to Cabinet Point Fixed to Tub
Spring 1 (326.8, 300.2, 250.6) (326.8, 162.6, 162.6)
Spring 1 (326.8, 300.2, 250.6) (326.8, 162.6, 162.6)
Spring 2 (326.8, 300.2, −250.6) (326.8, 162.6, −162.6)
Spring 2 (326.8, 300.2, −250.6) (326.8, 162.6, −162.6)
Spring 3
Spring 3 (86.8, 300.2, 250.6)
(86.8, 300.2, 250.6) (86.8,
(86.8,162.6,
162.6, 162.6)
162.6)
Spring
Spring44 (86.8, 300.2,
(86.8, 300.2,−250.6)
−250.6) (86.8,
(86.8, 162.6, −162.6)
162.6, − 162.6)
Damper11
Damper (306.8,
(306.8, −280.0,
−280.0, 280.0)
280.0) (306.8, −162.6, 162.6)
(306.8, −162.6, 162.6)
Damper22
Damper (306.8,
(306.8, −280.0,
−280.0, −280.0)
−280.0) −162.6, −162.6)
(306.8, −162.6,
(306.8, −162.6)
Figure5a
Figure 5ashows
showsthethetranslational
translationaldisplacement
displacementmeasure measurebetween
betweenthe thefront
frontbearing
bearing
centers: ((P
centers: P ffbb )TT is attached
attached toto body
body T, and(P
T,and (Pf fbb ))SS isis attached
attached to
tobody
bodyS.S.Figure
Figure5b5bshows
shows
the
theangular
angulardisplacement
displacementmeasure
measure φ between
φ between body body D and body
D and S about
body the axis
S about d̂3 (ord̂ ŝ(or
the axis 3 ).
3
The angular displacement measure can be obtained by using the cross product of ŝ1 and
ŝ ). The
d̂1 .3 The angular displacement
generalized active forcesmeasure
Fr consistscanofbetwo obtained by using
components the cross product of ŝ1
as follows:
and d̂1 . The generalized active forces Fr consists of two components as follows:
Fr = ( Fr )C + ( Fr ) N (r = 1, 2, · · · , 10) (27)
Fr = (Fr )C + (Fr )N (r = 1,2,L ,10) (25)
where the following is the case:
where the following is the case:
∂U
( Fr )C = − C∂U C (r = 1, 2, · · · , 10) (28)
( Fr )C =∂q−r (r = 1, 2,L ,10) (26)
∂qr
UC = UE + UG (29)
" UC = UE +UG # (27)
1 4
UE = ∑1 K k4(∆Lk ) + KD φ + K f b r f b + Krb rrb
2 2 2 2
(30)
U2 E k==1 K k ( ΔLk ) 2 + K Dφ 2 + K fb rfb2 + K rb rrb2 (28)
2 k =1
3
UG = ∑ mk ghk (31)
k =1
Machines 2021, 9, 289 8 of 17
2 k →k
→ PdP
( Fr ) N = ∑ vr · F dP (r = 1, 2, · · · , 10) (32)
k =1
→k →k
→k k
→ PdP r r
F dP = −(Cdp v · dP ) dP (33)
→k →k
r dP r dP
(a)
(b)
Figure 5. Relative
Figure translational
5. Relative and
translational angular
and displacements
angular displacements(a)
(a)Relative
Relativedisplacement
displacementbetween
between bear-
bearing
ing centers and (b) Relative angular displacement between body S and body D.
centers and (b) Relative angular displacement between body S and body D.
Notations ( Fr )C and ( Fr ) N denote the 3generalized active forces obtained by the con-
servative and non-conservative forces, = mk ghk Potential energy UC is the sum(29)
UGrespectively. of the
k =1
elastic potential energy UE and gravitational potential energy UG of the three rigid bodies.
Notations Kk , K f b , Krb , and K D are r k r
2 the stiffness values of the kth spring, front bearing,
( Fr ) N = vrPdP ⋅ FdPk ( r = 1, 2,L ,10) (30)
rear bearing, and drum-shaft assembly k =1
flexibility, respectively. Notations ∆Lk , r f b , rrb , and
φ are the translational and rotational deformation rk rk measures corresponding to the four
stiffness elements. In Equation (31), r r r r
h is the ĉ distance measure of the mass center of
k
FdPk = −(kCdp v PdP ⋅ r2dPk ) rdPk (31)
the kth rigid body relative to origin rdP rdP Cdp is the damping constant of a
point O. Notation
→k
damper. Notation r dP is the vector defined by the two points of the kth damper shown
and where the following is obtained.
in Figure 4. The initial locations of the points are given in Table 4. Using the generalized
forces obtained in Equations (21) and (27),r the rP P k
rdPk = r equations of motion of the idealized washing
Gk dP
(32)
machine model can be obtained as follows.
r k r r r k
∗
v PdP = v PD + ω D × r PD PdP (33)
Fr + Fr = 0 (r = 1, 2, · · · , 10) (37)
r k
r PdPk ∂v PdP
vr = (34)
∂ur
where verk and ω e rk denote the linearized partial velocities and linearized partial angular
velocities, and Fek∗ and T
e∗ denote the linearized inertia forces and linearized inertia torques,
k
which can be given as follows:
Fek∗ = −mk e
ak (39)
↔ ↔
e∗ = − I k · e
T αk − ω
ek × I k · ω
ek (40)
k
where eak , e
αk , and ω
e k denote linearized acceleration, linearized angular acceleration, and
linearized angular velocity.
Second, the generalized active forces should be linearized around the static equi-
librium of the washing machine. Thus, a first-order Taylor series expansion should be
obtained for the linearization of the nonlinear spring and damping forces. Then, the final
linearized equations of motions can be expressed by using a matrix form as follows:
.. .
Mq + Cq + Kq = F (41)
t 1 t
θ&(t ) = 40π − sin 2π 0 ≤ t ≤ 20
20 2π 20 (40)
Machines 2021, 9, 289 10 of 17
θ&(t ) = 40π t > 20
(a)
20 1200
Recurdyn
15
Matlab 1000
10 Operation speed
800
5
0 600
-5
400
-10
200
-15
-20 0
0 2 4 6 8 10 12 14 16 18 20
Time (sec)
(b)
20 1200
Recurdyn
15
Matlab 1000
10 Operation speed
800
5
0 600
-5
400
-10
200
-15
(d)
Figure
Figure 6. Comparison
6. Comparison ofof dynamicanalysis
dynamic analysisresults
resultsobtained
obtained with
with the
thenonlinear
nonlinearanalytical
analyticalmodel
modeland commercial
and commercialsoftware:
software:
(a) tub front center horizontal displacement, (b) tub front center vertical displacement, (c) drum front center horizontal
(a) tub front center horizontal displacement, (b) tub front center vertical displacement, (c) drum front center horizontal
displacement, and (d) drum front center vertical displacement.
displacement, and (d) drum front center vertical displacement.
Figure 6 shows the horizontal and vertical displacements of the front center point
Figure 6 shows the horizontal and vertical displacements of the front center point
PTE of the tub and the front center point PDE of the drum from the equilibrium position,
PTE of the tub and the front center point PDE of the drum from the equilibrium position,
whichcan
which canbe
beobtained
obtained by
by using
using equilibrium
equilibrium analysis.
analysis.The
Thefigure
figureshows
showsthat
thatthethe
transient
transient
analysis results obtained with the nonlinear analytical model derived in this study
analysis results obtained with the nonlinear analytical model derived in this study areare
in in
good agreement with those obtained with the RecurDyn software.
good agreement with those obtained with the RecurDyn software.
3.2. Modal Analysis with the Linear Model
Modal analysis was conducted using Equation (41) obtained in the previous section.
A complex modal analysis method was employed by using the state-space formulation.
Since the drum rotates with the unbalance mass, some elements of the mass and stiffness
matrices in Equation (41) change periodically; thus, the linear dynamic model is not au-
PTE of the tub and the front center point PDE of the drum from the equilibrium position,
which can be obtained by using equilibrium analysis. The figure shows that the transient
analysis results obtained with the nonlinear analytical model derived in this study are in
good agreement with those obtained with the RecurDyn software.
Machines 2021, 9, 289 11 of 17
(a)
0.25
1st mode
2nd mode
0.2 3rd mode
4th mode
0.15
0.1
0.05
0
0 200 400 600 800 1000 1200
Operation Speed (RPM)
(b)
Figure 7. Lowest four natural frequencies and their maximum variations versus operation speed:
Figure 7. Lowest four natural frequencies and their maximum variations versus operation speed:
(a) lowest four natural frequencies with resonance line and (b) maximum variations of the lowest
(a) lowest four natural frequencies with resonance line and (b) maximum variations of the lowest
four natural frequencies.
four natural frequencies.
By solving the eigenvalue problem shown in Equation (43), the complex eigenvalue
−M 0 natural frequencies versus the
K * The
s and the eigenvector ψ can be obtained. ≡ lowest four
(45)
0 K
By solving the eigenvalue problem shown in Equation (43), the complex eigenvalue
s and the eigenvector ψ can be obtained. The lowest four natural frequencies versus the
Machines 2021, 9, 289 12 of 17
operating speed are shown in Figure 7a. Resonance might occur when the operating speed
coincides with the natural frequencies. Four possible resonance speeds are marked with
red stars in the figure.
Four mode shapes of the idealized washing machine model at the four resonance
speeds are shown in Figure 8. The first resonance mode is a rocking motion in the horizontal
plane at 99.9 rpm, and the second resonance mode is a rocking motion in the vertical plane
at 147.6 rpm. The third resonance mode is a translational motion in the horizontal plane at
162.3 rpm, and the fourth resonance mode is a translational motion in the vertical plane
at 261.6 rpm. These four resonance modes could be also exhibited by transient analyses
Machines 2021, 9, x FOR PEER REVIEW 14 of 19
with the four resonance speeds using a nonlinear analytical model or the commercial
software RecurDyn.
Figure 8. Lowest four resonance mode shapes of the front-loading type washing machine model.
Figure 8. Lowest four resonance mode shapes of the front-loading type washing machine model.
3.3. Comparison
3.3. Comparison of the Nonlinear
of the Nonlinearand and
Linear Analytical
Linear Models
Analytical Models
Figure
Figure9 shows
9 shows the the
transient responses
transient responsesobtained with with
obtained the nonlinear and linear
the nonlinear and ana-
linear ana-
lytical models. The simulation condition is same as the one provided
lytical models. The simulation condition is same as the one provided in Section in Section 3.1. As3.1. As
shown in Figure 9, transient responses of the linear analytical model are in good
shown in Figure 9, transient responses of the linear analytical model are in good agreement agree-
ment
with with
thosethose obtained
obtained with
with thenonlinear
the nonlinearanalytical
analytical model.
model.TheThegray
grayvertical
verticallines
linesde-denote
note the times when the operation speed passes the four resonance speeds.
the times when the operation speed passes the four resonance speeds. The first and third The first and
third mode shapes are related to the vertical movement of the drum front center, and the
mode shapes are related to the vertical movement of the drum front center, and the second
second and fourth mode shapes are related to the horizontal movement of the drum front
and fourth mode shapes are related to the horizontal movement of the drum front center.
center. In the transient responses, the transient response amplitude peaks do not exactly
In the transient responses, the transient response amplitude peaks do not exactly match
match with the resonance speeds. The amplitude peaks occur after the operation speed
with the resonance speeds. The amplitude peaks occur after the operation speed passes
passes the resonance speeds; these phenomena of resonance delay were discussed in pre-
the resonance speeds; these phenomena of resonance delay were discussed in previous
vious studies [11,12]. The figure shows that the third and fourth translational modes are
studies [11,12]. The figure shows that the third and fourth translational modes are more
more critical for tub vibration during the transient state than are the first and second rock-
critical for tub vibration during the transient state than are the first and second rocking
ing modes. The variation of the minimum gap size between the tub and the drum during
themodes. Theisvariation
operation also shown of the minimum
in Figure gapshows
9c. This size between thebetween
that a clash tub and the
thetubdrum
andduring
the the
operation is also shown in Figure 9c. This shows
drum does not occur for the washing machine during operation. that a clash between the tub and the drum
does not occur for the washing machine during operation.
Machines 2021, 9, 289 13 of 17
Machines 2021, 9, x FOR PEER REVIEW 15 of 19
(a)
20 1200
Nonlinear
15
Linear 1000
10 Operation speed
800
5
0 600
-5
400
-10
200
-15
-20 0
0 2 4 6 8 10 12 14 16 18 20
Time (sec)
(b)
15 1200
Nonlinear
14.5
Linear 1000
14 Operation speed
800
13.5
13 600
12.5
400
12
200
11.5
11 0
0 2 4 6 8 10 12 14 16 18 20
Time (sec)
(c)
Figure
Figure 9.
9. Comparison
Comparison of
of transient
transient responses
responses obtained
obtained with
with the
the nonlinear
nonlinear and
and linear
linear analytical
analytical models:
models: (a)
(a) tub
tub front
front center
center
horizontal displacement, (b) tub front center vertical displacement, and (c) minimum gap size between the tub and drum.
horizontal displacement, (b) tub front center vertical displacement, and (c) minimum gap size between the tub and drum.
Figure
Figure 10 10 shows
shows the the comparison
comparison of of transient
transient responses
responses obtained
obtained with with the
the nonlinear
nonlinear
and linear analytical models when the damping constant C is 140
and linear analytical models when the damping constant Cdp is 140 N · s/m. The operation N ⋅ s/m. The operation
speed
speed increases
increases andand decreases
decreases linearly
linearly in in the range of 0~350
0~350 rpm rpm to determine whether
the previously obtained
the previously obtainedresonance
resonance mode
mode shapes
shapes actually
actually appearappear
in theintransient
the transient re-
responses.
sponses.
Again, the Again,
gray the graylines
vertical vertical lines the
indicate indicate
timesthe times
when thewhen the operation
operation speed passesspeedthrough
passes
through
resonance resonance
speeds. The speeds. The horizontal
horizontal and vertical and vertical displacements
displacements of the massof the mass
center center
correspond-
corresponding
ing to the thirdtoand thefourth
third and fourth translational
translational resonance resonance
modes aremodes shownare shown 10a,b;
in Figure in Figure
the
10a,b;
rocking theangles
rocking angles
in the in the horizontal
horizontal and verticaland vertical
plane plane corresponding
corresponding to the first andto the first
second
and second
rocking modesrocking modesinare
are shown shown
Figure in Figure
10c,d. 10c,d.
Transient Transient
peaks can bepeaks
observed can be observed
after the op-
eration
after thespeed passes
operation through
speed thethrough
passes resonance thespeeds obtained
resonance speedsin Figure
obtained 7. In
in other
Figure words,
7. In
resonance
other words,mode shapes mode
resonance and resonance
shapes and speeds obtained
resonance fromobtained
speeds modal analysis
from modal are useful
analysisfor
predicting the transient characteristics of the washing machine. In
are useful for predicting the transient characteristics of the washing machine. In Figure Figure 10c,d, we can
observe
10c,d, wethat
canthe rocking
observe angles
that obtained
the rocking withobtained
angles the nonlinear
with analytical
the nonlinearmodel are somewhat
analytical model
different
are somewhatfrom those obtained
different from with
thosethe linear analytical
obtained with the model. The difference
linear analytical model.appears when
The differ-
the angular
ence appearsspeed
when increases,
the angular but it almost
speed disappears
increases, when disappears
but it almost the angularwhen speedthedecreases.
angular
This isdecreases.
speed a typical phenomenon that phenomenon
This is a typical frequently occurs thatin a nonlinear
frequently vibration
occurs system. Such
in a nonlinear vi-
bration system. Such a phenomenon, often called the jump phenomenon (see [13]), cannota
a phenomenon, often called the jump phenomenon (see [13]), cannot be predicted with
linear
be analytical
predicted withmodel.
a linear analytical model.
duced to 100N ⋅ s/m, which is smaller than the previously used reference value 140N ⋅
s/m. Significant rocking motion in the horizontal and vertical planes can be observed with
the nonlinear analytical model after operation speed passes the fourth resonance speed.
With the linear analytical model, however, such violent rocking behavior cannot be pre-
dicted. This indicates that the reliability of the linear analytical model depends on the
Machines 2021, 9, 289 14 of 17
damping constant employed for the model. The results shown in Figures 10 and 11 indi-
cate that the reliability of the linear model can be guaranteed with a sufficiently large
damping constant value.
(a)
(b)
(c)
4 400
Nonlinear
3 350
Linear
2 Operation speed 300
1 250
0 200
-1 150
-2 100
-3 50
-4 0
0 10 20 30 40 50 60 70 80
Time (sec)
(d)
Figure 10. Comparison of transient analysis results obtained with the nonlinear and linear analytical models (when
= 140 N · s/m): (a) horizontal displacement of the mass center, (b) vertical displacement of the mass center, (c) rocking
angle in the horizontal plane, and (d) rocking angle in the vertical plane.
Figure 11 shows the rocking angles in the horizontal and vertical planes obtained with
the nonlinear and linear analytical models when the damping constant Cdp is reduced
to 100 N · s/m, which is smaller than the previously used reference value 140 N · s/m.
Significant rocking motion in the horizontal and vertical planes can be observed with the
nonlinear analytical model after operation speed passes the fourth resonance speed. With
the linear analytical model, however, such violent rocking behavior cannot be predicted.
140 N ⋅ s/m): (a) horizontal displacement of the mass center, (b) vertical displacement of the mass center, (c) rocking angle
in the horizontal plane, and (d) rocking angle in the vertical plane.
Figure 12 shows the parameter range to guarantee the reliability of the linear analyt-
ical model. We obtained this reliability diagram by comparing the transient response am-
Machines 2021, 9, 289 15 of 17
plitudes obtained with the linear and nonlinear analytical models in the time range of 30–
50 s When the maximum amplitude ratio (the transient response amplitude obtained with
the nonlinear analytical model to that obtained with the linear analytical model) in the
time
This range is smaller
indicates that thethan two, the
reliability linear
of the analytical
linear model
analytical is considered
model depends on reliable; other-
the damping
wise, it is employed
constant consideredforunreliable.
the model. Therefore, the shown
The results linear analytical
in Figuresmodel
10 andcan11be effectively
indicate that
used for the design
the reliability of theoflinear
an FL model
type washing machine when
can be guaranteed thea unbalance
with sufficientlymass
largeand damp-
damping
ing parameters
constant value. are chosen from the reliable range.
(a)
(b)
(c)
(d)
Figure 11.
Figure 11. Comparison
Comparisonofofthe
therocking
rocking angles
angles obtained
obtained with
with thethe nonlinear
nonlinear andand linear
linear analytical
analytical models
models (when = 100=N 100
(when N⋅
· s/m):
s/m): (a) horizontal displacement of the mass center, (b) vertical displacement of the mass center, (c) rocking angle in the
(a) horizontal displacement of the mass center, (b) vertical displacement of the mass center, (c) rocking angle in the horizontal
horizontal plane, and (d) rocking angle in the vertical plane.
plane, and (d) rocking angle in the vertical plane.
150
Reliable range
Machines 2021, 9, 289 16 of 17
Figure 12 shows the parameter range to guarantee the reliability of the linear ana-
lytical model. We obtained this reliability diagram by comparing the transient response
amplitudes obtained with the linear and nonlinear analytical models in the time range of
30–50 s When the maximum amplitude ratio (the transient response amplitude obtained
with the nonlinear analytical model
(d) to that obtained with the linear analytical model) in the
time range is smaller than two, the linear analytical model is considered reliable; otherwise,
Figure 11. Comparison of the rocking angles obtained with the nonlinear and linear analytical models (when = 100 N ⋅
it is considered unreliable. Therefore, the linear analytical model can be effectively used
s/m): (a) horizontal displacement of the mass center, (b) vertical displacement of the mass center, (c) rocking angle in the
for theangle
horizontal plane, and (d) rocking design ofvertical
in the an FL type
plane.washing machine when the unbalance mass and damping
parameters are chosen from the reliable range.
150
Reliable range
100
50 Unreliable range
0
0 100 200 300 400
Unbalance mass (g)
Figure 12.
Figure 12. Reliability
Reliability diagram
diagram of
of the
the linear
linear analytical
analytical model.
model.
4. Conclusions
4. Conclusions
In
In order
order to investigate the vibration
vibration characteristics
characteristicsof ofan
anFL FLtype
typewashing
washingmachine,
machine,a
adynamic
dynamicmodelmodelconsisting
consistingofofthreethree rigid
rigid bodies,
bodies, revolute joints, linear linear springs, linear
springs, linear
dampers,
dampers, andand stiffness
stiffness elements
elements such such as as bearings
bearings and and flexible
flexible hinges
hinges waswas introduced,
introduced,and and
the
the equations
equations of of motion
motion of of the
theidealized
idealized modelmodelwere werederived
derivedusingusingKane’s
Kane’smethod.
method. TheThe
accuracy
accuracyof of the
the nonlinear
nonlinear analytical
analytical model
model was was first
first validated
validatedby by comparing
comparingthe the numerical
numerical
results
results with
with those
those obtained
obtained withwith the
theRecurDyn
RecurDynsoftware.
software. The Thenonlinear
nonlinearanalytical
analyticalmodel
model
was then linearized around the equilibrium position in order to obtain
was then linearized around the equilibrium position in order to obtain the linear analytical the linear analytical
model. Sincethe
model. Since therotational
rotationalmotion
motionofofthe thedrum
drum waswas prescribed
prescribed as as a function
a function of time,
of time, the
the linear analytical model was a non-autonomous system.
linear analytical model was a non-autonomous system. However, modal analysis could However, modal analysis
could be carried
be carried out effectively
out effectively with the with theanalytical
linear linear analytical
model sincemodel thesince the variations
variations of the natu- of
the natural frequencies
ral frequencies due to theduetime-varying
to the time-varyingterms interms in theanalytical
the linear linear analytical
model model were
were trivial.
trivial. We could predict the resonance mode shapes with
We could predict the resonance mode shapes with the linear model, and the transient the linear model, and the
transient characteristics of the linear analytical model could be validated
characteristics of the linear analytical model could be validated with the transient re- with the transient
responses obtainedatatthe
sponses obtained theresonance
resonancespeeds.speeds.
The
The parameter study showed that the
parameter study showed that the reliability
reliability ofof the
the linear
linearanalytical
analyticalmodel
modelcould
could
be
be guaranteed if the damping constant was larger than a certain value when aa rotating
guaranteed if the damping constant was larger than a certain value when rotating
unbalance
unbalancemass masswas wasgiven.
given.WhenWhenthe thedamping
damping constant
constant was notnot
was sufficiently large,
sufficiently however,
large, how-
we could
ever, not obtain
we could reliable
not obtain transient
reliable responses
transient with with
responses the linear analytical
the linear model.
analytical As the
model. As
rotating unbalance mass increases, the damping constant should be increased to guarantee
the reliability of the linear analytical model. Therefore, the reliability range related to the
unbalance mass and the damping constant should be accurately identified before the linear
analytical model is used for the design or control of an FL type washing machine.
Author Contributions: J.P. is the principal investigator of the research described in this manuscript.
He developed the analysis methodology and performed the validation work. S.J. and H.Y. are the
corresponding authors of this manuscript. They participated in the writing, review, and editing
Machines 2021, 9, 289 17 of 17
of the manuscript and provided supervision for the research. H.Y. was responsible for the project
administration and funding acquisition. All authors have read and agreed to the published version
of the manuscript.
Funding: This research was funded by National Research Foundation of Korea (NRF) funded by the
Ministry of Science, ICT, grant number NRF-2018R1A2A2A05022590.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design
of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or
in the decision to publish the results.
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